Getting HSE Right A Guide For BP Managers 2001
Getting HSE Right A Guide For BP Managers 2001
Getting HSE Right A Guide For BP Managers 2001
Dec 2002
Contents
Introduction BPs Commitment to HSE Performance HSE Expectations HSE Processes: Delivering HSE Assurance Behaviours HSE Risk Management Crisis and Emergency Management Major Incident and High Potential Incident Reporting Incident Investigation Guidelines HSE Performance Targets 16 HSE Reporting Requirements Joint Ventures and other Operational Relationships HSE Reporting Definitions Health Management Glossary
It is the Groups intent that these Expectations receive full Business Unit support in order to build a management system designed around the Plan-Perform-MeasureImprove cycle (Figure 1). Management systems are the people and integrated processes that meet these Expectations and deliver desired, consistent business performance. All components of the management system, including setting the level of business performance, are controlled by the Business Unit. They have the authority to satisfy the thirteen elements with existing processes, programmes and systems (e.g. ISRS, ISO, etc.) as long as conformance with the Expectations can be demonstrated.
Figure 1 Continuous Improvement - BPs HSE Management System Framework How this fits into the whole picture... The HSE Management System Framework links to the BP Commitment to Health, Safety and Environmental Performance (Figure 2). The framework in turn drives the development and implementation of complete management systems by the Business Units. These are locally owned and administered with ownership by all business unit employees. Local management systems are arranged so they accommodate group HSE performance targets pertaining to, for example, reductions in CO2 emissions, ISO 14001 certification requirements, biodiversity, and sustainable development. Everyone in BP is responsible for HSE.
Figure 2 The BP HSE management system How we learn from each other... The HSE Toolbox will be maintained on the Intranet containing good operating processes/practices, knowledge and audit protocols. These show good demonstrated practice from around the BP Group, and should be referenced when developing Business Unit management systems. More importantly, business unit personnel are encouraged to contribute their good practices to the HSE Toolbox in order to promote sharing and adoption of lessons learned. How we know it is being done effectively... Business Unit leaders assure themselves and the Group Chief Executive that all relevant processes are in place and working effectively to manage HSE risks associated with their business activities. This is achieved through regular:
risk assessments and risk management programmes peer reviews, self-assessments and objective external assessments reviews of performance indicators against agreed targets 5
HSE assurance is regularly discussed between Business Unit Leaders and their senior team. An assurance audit is periodically conducted to provide a review of key internal controls. In addition, an annual HSE assurance report is prepared summarizing progress and planned activities.
Our business plans include measurable HSE targets. We are all committed to meeting them.
In all our activities and operations, we will: comply fully with all legal requirements and meet or exceed these Expectations wherever we operate in the world. provide a secure working environment by protecting ourselves, our assets, and our operations against risk of injury, loss or damage from criminal or hostile acts. ensure that all our employees, contractors and others are well informed, well trained, engaged and committed to the HSE improvement process. We recognize that safe operations depend not only on technically sound plant and equipment but on competent people and an active HSE culture, and that no activity is so important that it cannot be done safely. regularly provide assurance that the processes in place are working effectively. While all BP employees and contractors are responsible for HSE performance, line management is accountable for understanding and managing HSE risks. fully participate in hazard identification and risk assessments, Assurance Audits, and reporting of HSE results. maintain public confidence in the integrity of our operations. We will openly report our performance and consult with people outside the company to improve our understanding of external and internal HSE issues associated with our operations. expect that all parties working on BPs behalf recognize that they can impact our operations and reputation, and must operate to our standards. We will assure ourselves that our contractors and others management systems fully support our Commitment to HSE Performance.
Addressing the full set of HSE Expectations is mandatory for every activity across the entire BP organization. The relevance, application and degree of implementation within a particular operation or Business Unit will be a function of: the operational risk profile local and national regulatory requirements any voluntary HSE management programmes
Managers are accountable for putting in place appropriate documented systems and processes for each Expectation, for ensuring continuing progress towards BPs HSE goals and targets, and for confirming that these processes are effective via the HSE Assurance process. The content, format and terminology of HSE management and audit systems at the Business Unit or Functional Unit level are a matter of local choice, provided these: are compatible with the Assurance Audits are appropriate to operational risks are relevant to regulatory and voluntary codes subscribed to by BP can be referenced back to all relevant Expectations set out in this HSE Management System Framework
At the same time, we encourage standardization of programmes, work processes, and procedures across similar operations and Business Units, and the transfer, sharing and adoption of efficient and cost-effective good practices.
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HSE assurance is a continuous review process involving regular dialogues about: Supporting Assurance Audit, Peer and Business Unit Assessments Identifying and managing risks Evaluating HSE performance trends
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management accountability for establishing effective documented processes to deliver the HSE Expectations. effective review processes involving Assurance Audits, Business Unit Peer Reviews, and annual internal self-assessments as well as external assessments every 3 years. plans to improve performance and address areas requiring attention.
Supported by: regular evidence that major risks and key internal controls are being actively managed at the appropriate level. regular evidence of effective implementation of processes and procedures. regular evidence of continuously improving performance.
How the process works in practice Business and Support Units hold regular dialogues with their Business GVP about HSE performance trends, progress against specific targets and the management of major risks. Regular dialogue also takes place with Regional Directors to discuss the management of HSE, particularly those issues having national or regional significance or which may affect BPs global reputation. Business and Support Units commit to an auditing and review programme relevant to the risk profile of the activity. The major part of this programme involves ongoing self-assessment. Comprehensive independent audits are conducted at regular intervals to provide overview and credibility. Periodic Assurance Audits are conducted. Business Unit and other senior managers prepare a formal Annual HSE Report to the Group Chief Executive. This takes the form of a statement certifying the extent of compliance with legal requirements and BPs HSE Commitment, supported by evidence of: effective management of major risks effective implementation of HSE Expectations performance against agreed targets and objectives documented Action Plans for closure of all outstanding items from HSE self/external assessments
Guidance on HSE Assurance Report format and the reporting timetable are issued by the Global Business Centre HSE Team. The GBC will annually prepare an overall summary of submissions for the BP Group Chief Executive outlining achievements and significant areas for action. The report not only documents recent performance but also outlines future assurance and corrective action plans.
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The first step in understanding why someone is engaging in a specific behaviour is to identify the precise antecedents that set the stage for that behaviour. For example, the antecedent of a phone call requesting a report and specifying a deadline sets the stage for writing a safety report. A vague request for information may not. Since many antecedents have little impact on our behaviour, the next step in understanding behaviour is to analyse the consequences that cause the behaviour to continue. These might include getting approval for a plan, wasting time, or feeling proud of preventing an accident. Favourable or positive consequences cause a behaviour to continue. Unfavourable or negative consequences have the opposite effect on behaviour. There are many other facets to consider when using the ABC Model to manage performance. Timing and frequency of consequences must be considered, and of course, the delivery of positive consequences requires some thought and skill. Consequences must be clearly associated with the desired behaviour or no change will occur. Whether a consequence is positive or not is determined by the performer, not the person delivering the consequence. Nevertheless, recognizing that behaviour is a function of its consequences is 25
a good place to start trying to understand behaviour and how you can influence it for the benefit of the organization and the people in it. Four Consequences As previously mentioned, consequences determine whether a behaviour will continue, increase, decrease or stop altogether. There are four consequences associated with behaviour change. Two of them are termed reinforcement. When you see reinforcement in this context you can be sure that behaviour will increase. However there are two categories of reinforcement - positive reinforcement and negative reinforcement. Positive Reinforcement provides a desirable consequence. People perform because when they do, something occurs which they like. We choose a favourite shirt because when we wear it we get complimented. Negative Reinforcement requires the performer to do something in order to avoid something unpleasant. We wear rain gear when it is raining to avoid getting soaked. We rarely wear it when the sun is shining. Both consequences have a place in life and in business. However, only positive reinforcement causes people to do more than they are required to do. Positive reinforcement is characterized as want to do, and Negative reinforcement is characterized as have to do.
Two other types of consequences decrease or eliminate a behaviour by providing an undesirable consequence to the performer or by removing something they like. Punishment is the term used by behaviourists to indicate the delivery of an undesired consequence. When we ran that red light and were pulled over and ticketed, we received something we didnt want punishment. If this occurs frequently, we might actually stop driving through yellow lights. Extinction is the term used to describe the lack of a positive consequence following a behaviour. If the bosss memo called for you to do something you didnt want to do, and following your performance he said nothing, you might not do that act again. Or you might do it one more time just to see. If there is still no confirmation that the boss noticed or cared and you would rather not engage in the new behaviour, you will stop. This kind of 'no consequence' consequence has probably killed more initiatives than any other cause. Although negative reinforcement, punishment and extinction have their uses, positive reinforcement is the most effective way to improve performance. When people are positively reinforced for working safely, they not only seek more opportunities to work safely, they see safety as a source of job satisfaction rather than another requirement to be met. This produces exemplary safety performance. When we strengthen our use of safe behaviour, we automatically weaken the use of unsafe behaviours and avoid the negative side effects that always accompany any disciplinary process. Of course, it will 26
always be necessary to use negative consequences when someone intentionally engages in significant unsafe behaviours. Since discipline can only stop undesired behaviour, it is essential to follow up disciplinary action with positive reinforcement for improvement. To manage safety effectively, we must use consequences appropriately. This means that reinforcement and punishment must be earned. Dinners given to a team for overall safety results may reward individuals who did nothing to improve safety performance. Assigning safety documentation to those who do it well and not to those who do it poorly may increase mediocre performance. Unearned rewards often teach people that nobody knows who really does what. Unearned punishment teaches people that it doesn't matter what they do, they can't win. It does not matter what we intend when we give consequences, but it does matter what the performer perceives happened to them because of their behaviour. Managing safety means ensuring that people who actively drive safety by their behaviour get what they deserve: recognition and reinforcement.
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HSE Element 2 sets expectations for risk management. A wide variety of techniques and processes are available appropriate to the circumstances and level of risk involved, and these should be considered in relation to three categories of risk: Business Risk is a term to describe all risks facing a business. Typical risks will be political, financial, competitive, technological and HSE-related. Management of business risk is owned directly by the Business Unit management team and typically involves: identification of high level risks - including HSE risks which may further be categorized into workplace risks and process/technical risks as outlined below use of a risk matrix or formal risk assessment to capture severity and manageability of perceived risk management action plans to provide demonstrable assurance that key risks are being managed
Workplace Risk is the risk to workers due to health and safety hazards in their normal working activities. Typical consequences may be injury, death or damage to health. Some workplace accidents may include property damage and business interruption. Reputation damage is likely in some instances. These risks are often managed directly by individuals or front-line teams and involve: structured hazard potential assessment formal task risk assessment for routine and non-routine jobs control by standing procedures or permits to work informal assessment by individuals in the course of a task self regulation checks and audits to ensure that systems and procedures are working effectively
Process and Technical Risk is the risk due to failure of the performance of process equipment. There are two types of failure that should be considered:
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failure of the equipment to deliver business performance (e.g. quality/quantity of output, reliability, energy efficiency etc.) Typical adverse consequences include failure to meet emissions requirements, noise standards or the impact of offspecification product loss of containment e.g. risk due to accidental release of process fluids. Typical consequences include toxic clouds, fire, explosion and pollution.
Such risks are typically assessed by technical specialists/teams and involve: formal identification, assessment and management of risks involved in a particular project, operation or activity hazard identification processes such as HAZOP quantified assessment processes such as QRA
Key Concepts of Risk Management Risk assessment is the process of estimating the likelihood of an accident occurring, estimating the magnitude of the consequential loss and making a judgement about the significance and tolerability of the risk. Risk is a function of both frequency and consequence; both are equally important. Risks may be expressed either qualitatively e.g. high/medium/low or quantitatively e.g. dollars or expected mortality/year
Risk management decisions must consider both frequency and consequence. The expected annualized loss (loss x likelihood) should theoretically determine the level of attention which any risk should justify and also the resources devoted to reduce it. There may, however, be good ethical or business reasons for being more risk averse in some circumstances. In general, however, a risk-neutral stance should be adopted, i.e. a $10,000 loss every year may be considered equivalent to a $100,000 loss once every 10 years. Strategies for Risk Management Strategies must be cost effective; if they are not, the organization may be safe but will certainly not be competitive. Start with simple risk assessment processes. Detailed methods are expensive and should only be used where simpler studies indicate cause for concern Work across all three categories of risk. Identify and rank major business risks but remember that basic task assessment in the workplace will not only prevent injury but may well contribute to the management of major risks. Concentrate on the effective use of resources in areas where these give the greatest return
Group-wide guidance is in place for judging the tolerability of risk to the workforce and the public, and for using methods for the selection of cost-effective management measures. 29
Risk communication is a difficult area. Social perceptions of tolerable risk are strongly influenced by subjective factors such as whether people feel they are well informed and fairly treated. Effective risk communication rests, nonetheless, largely on effective risk management; people dont want to hear about theory but rather what is actually being done to manage the risks which concern them. BP self insures unless required to insure by law. Advice on insurance policy relating to HSE risks should be sought from BP Insurance.
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Incident Management Plan Each BP facility, vessel or operation will maintain an Incident Management Plan, conforming to government regulations, to manage the physical response to the incident and the associated external issues. The Incident Management Plan will: identify the major risks potentially impacting business operations and local communities. describe the response strategies and the management organization set out the roles and responsibilities of the key personnel involved contain internal and external notification procedures, community resources, response organization charts, resources and personnel describe how BP will establish communications and work with community, local government and regulatory organizations to manage the impacts of the incident describe how the local media/reputation issues will be addressed link with the Business Support and National Associate Plans to access additional support resources and developing policy guidance
Business Support Plan Business Units (or major BP Chemicals sites) will maintain, individually or severally, a Business Support Plan to support the Incident Management Plans of the facilities, vessels and operators for which they are responsible. Where a Business Unit is based on a single site, the Incident Management and Business Support plans may be addressed in a single document. 32
The Business Support Plan will identify: how additional resources and personnel will be made available to support the Incident Management organization how communications will be maintained with Incident Management Teams, external agencies and across the BP Group, particularly with the Global Business Centre in London how the impact on reputation will be managed during and after the incident. how the technical and commercial implications of the incident will be managed and where in the Group this support will be obtained
National Associate Response Plan In every country in which BP has a presence, the responsible senior manager will maintain a National Associate Plan, supporting the Incident Management and Business Support Plans of all BP facilities, vessels and operations in the country. The National Associate Plan will identify: the way in which the overall BP response in the country will be co-ordinated the links to Government agencies and emergency response organisations and with the national media, to protect BPs reputation sources of internal and external (national and regional) support, assistance and resources to aid the response
Regional Support Plan In each region, the Regional Director will have a Regional Support Plan, which will enable the Regional Director to support the National Associate and Business response. Where appropriate, it will also provide the structure to enable the Business Units across the Region to aid each other in an emergency and to link their plans together The Regional Support Plan will detail: how the Regional Director is to be contacted and what actions are to be taken by him/her or on his/her behalf how and where communications will be accessed and set up how response back-up and technical and other resources will be accessed
Group Crisis Management Plan The Global Business Centre will maintain a Group Crisis Management Plan that focuses on strategic issues that could impact the Group and supports all Business Unit Plans. There will be a single contact mechanism for all Business Units and the GBC response will depend on the severity of the incident (eg notification only, information flow, small communications/support team or full Group Crisis Team in action.) The Group Crisis Management Plan will: identify how a Group response strategy will be developed to proactively manage such issues as BP s overall reputation, license to operate, and such liabilities or loss potential which might threaten the BP Group as a whole 33
identify how BP Group resources and personnel will be made available to support Business Unit and Incident Management organizations
Regional Support Group A Regional Support Group from each Business Unit will be maintained together with a database of external specialist support co-ordinated, trained and activated through a Regional Support Group representative. The Regional Support Group may include facilities and administrative management available to the Business Support Team if required. Linkages will be established to this group and to the Incident Management Team/Business Management Team, Associate President and Regional Plans.
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Key HSE Process 5 Major Incident and High Potential Incident Reporting
Principle: The aim is to provide Senior Management with an immediate notification that a serious event that could threaten the reputation of the BP Group. Notification is on the basis that 'forewarned is forearmed' and does not imply responsibility or blame. The report is not expected to be a complete account of events or to contain authoritative information on cause. It is not necessarily 'recordable' as a BP incident. Group Major Incidents may or may not require activation or mobilization of the Emergency Management System. An incident requiring emergency support and therefore reported via the Crisis and Emergency Management System (see Key HSE Process 4) should also be reported as a Group Major Incident, if it meets the criteria for a Major Incident or a High Potential Incident. Timing of Report: A Major Incident or High Potential Incident (as defined below) should be reported as soon as possible, but at most within 24 hours, to the appropriate distribution identified below. Notification of a Major Incident to the appropriate Group Vice President must be through personal conversation. Major Incident A major incident is an incident, including a security incident, involving any one of the following: a fatality associated with BP operations multiple serious injuries significant adverse reaction from authorities, media, NGOs or the general public cost of accidental damage exceeding US$500,000 oil spill of more than 100 barrels, or less if at a sensitive location (1 barrel = 159 litres = 42 US gallons) release of more than ten tonnes of a classified chemical.
Core Distribution: Group Chief Executive Executive Vice Presidents Group Vice President - Government and Public Affairs Vice President and Head of Group Press Relations Group Vice President - HSE Vice President - Group Security
Business Unit and Business Stream distribution (including Business Stream Executive Committee members) together with any national or regional requirements will be 35
added to the core list locally. Central e-mail distribution lists are maintained for each business stream High Potential Incident A High Potential incident is an incident or near miss, including a security incident, where the most serious probable outcome is a Major Incident. The purpose of High Potential incident reporting is to encourage learning from serious incidents. If, after investigation, an incident is found to fit these definitions, it should be reported, even if it is outside the nominated reporting timeframe, or does not explicitly meet these definitions. Core Distribution Business Stream Group Vice President Group Vice President - HSE Vice President Group - Security
Business Unit and Business Stream distribution (including Business Stream Executive Committee members) together with any national or regional requirements will be added to the core list locally. Central e-mail distribution lists are maintained for each business stream. Common Processes Method: Verbal notification to a Group Vice President for Major Incidents, as well as e-mail or fax to the agreed core distribution list plus other addressees appropriate to the incident location and business. The notification should be issued by or on behalf of the appropriate site manager or Business Unit Leader, i.e. close to the scene of action. Format: Use of free text or proforma is acceptable. Two things are mandatory: title must be Major Incident Announcement or High Potential Incident Announcement, as appropriate, so it shows up consistently on e-mail lists all the required information fields must be completed (see proforma)
Special Note on Security Incidents: Security incidents, such as overt attack against a location or aircraft, siege with BP hostages, bomb attack, etc. that are public knowledge should be reported as above.
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In the event of kidnapping, extortion, product contamination threat or covert attack against a BP employee or facility, or any similar incident that may not be in the public domain, the Business Unit Leader or Emergency Co-ordinator should communicate immediately with the relevant Group Vice President or the Rota Executive Vice President privately, and if possible, securely. The Group Vice President will inform those who need to know or can advise or help.
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BP MAJOR INCIDENT ANNOUNCEMENT URGENT Business Unit: Country: Date of incident: Brief Account of Incident: Contact: Location of incident: Time of incident:
Number of Injuries
Number of fatalities
Description
Business Impact / Damage / Loss: External agencies involved: News Media coverage: BP person in charge of Response / Investigation: What assistance has been requested?
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Business Unit: Country: Date of incident: Brief account of incident: Potential Outcome: Likely Cause: Actions Taken: BP person in charge:
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Detailed investigations should be carried out for all major incidents (injury or damage) and any minor incident or near-miss with a high potential of being a major one. Less serious incidents should be investigated with a degree of rigour appropriate to the potential for loss or injury. The principles employed are nonetheless the same It is very unusual for an incident to have one single cause. Normally incidents result from a chain or combination of actions or errors, some going quite far back in time. This is why it is essential to have a systematic and thorough investigation, following a consistent methodology, so that the chain of causes can be tracked right back to its origins. Investigation Procedure All BP operations should have a detailed procedure to assist in this process which takes the investigation back through the chain of events that eventually resulted in the incident. At each stage it is important to determine why these occurred and in which areas management control was deficient. The linkages are tracked at each stage by asking the question why to establish the factors that allowed the condition to occur. At each stage there is seldom a single cause, and the investigator must search thoroughly to ensure that none are missed. Procedure for Major Incident Investigations* Following a major incident, an investigation should be initiated immediately by the Business Unit Manager along the following lines: Step 1 - Appoint and fully brief team members, including appropriate technical experts, and a chairman with sufficient seniority and independence from the involved operation to reflect the seriousness of the incident.
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Step 2 - Issue terms of reference. These define the scope of the investigation and should include tracking the causation chain as well as other related factors, e.g. performance of emergency response and external services. Consider at what point legal advice may be required. Step 3 - Specify timing of the report. It may be appropriate to issue an interim report within a few days of the incident to provide a factual account of events and some immediate recommendations for corrective action. It may also be necessary to alter the composition of the investigating team at this point if some particular expertise is found to be needed. Step 4 - Issue the final report, which will be fully detailed with in-depth technical analysis and a fully considered set of short and long-term recommendations. Ideally the report should be issued within 30 days. Once the report is available, Business Unit management should review the findings and recommendations and agree on their course of action. The final report should contain management responses to all recommendations with clear delegation of responsibilities for action. A timescale for review or completion is essential. The Business Unit Leader will decide on the distribution of the full report, in particular which findings and lessons learned are to be shared with others both inside and possibly outside BP. * For incidents involving occupational fatalities, the Group Fatal Accident Investigation process will be activated.
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Targets should be SMART i.e. Specific, Measurable, Achievable, Realistic and Timely. There is also scope for stretch targets where the optimistic nature of the target represents a real challenge for the individual or the organization. Targets can be expressed in terms of outcomes - tangible results indicating improved performance, e.g. fewer injuries, spills, or near misses Inputs - activities expected to cause or affect the desired outcomes, eg audits, training, or risk assessments completed
Both are important. Input targets tend to help drive behaviour and are therefore better used in individual performance contracts and at the facility level. Outcome targets help demonstrate commitment and work best with groups and at higher levels within the organization. A combination of outcome and input targets is essential to focus effort and drive behaviour changes, especially when stretch outcome targets are set. Event based outcome targets for injuries or spills should be based on measures which are statistically significant over the timescale for achievement. Serious injuries are rare in many facilities; recordable injury and illness rate is therefore a more useful target measure when coupled with input measures such as task training completed or procedures reviewed Group targets for emissions reductions similarly require input targets at the operational level such as reduced flaring or fugitive emission monitoring and control
Some Group level targets are publicised externally in the annual HSE Performance Report which can be found on the BP internet (www.bp.com). Others at Group and Business level remain part of the internal performance management system.
HSE data are submitted and retained in parallel with other Group systems for collecting financial and other performance data. Reporting units largely comprise Business and Support Units but other sub-groups are sometimes necessary. Performance data are currently reported to the Group for all operations where BP has equity and is deemed to have operational responsibility and hence HSE responsibility BP has expanded these reporting boundaries to encompass some operations where the Group has equity share, but not operational responsibility. Opportunities should therefore be taken to promote this concept with partners on a voluntary basis Reporting units are designated by each Business Stream
Timely provision of HSE data is the responsibility of Business Unit Leaders, who nominate one or more contacts to liaise with the GBC HSE Team: monthly and quarterly data are submitted the following month in line with the Group Financial Outlook (GFO) timetable raw data are collected, not frequencies, to enable data aggregation health and safety data to be submitted via the Traction
Some Business Units submit HSE data in their routine monthly reports to the Global Business Centre. These data should be consistent with the data submitted to the GBC HSE Team. Data reporting requirements differ slightly by Business Stream (see tabulation) Guidance on reporting major incidents, including fatalities, is found in Key Process 5. Environmental data is collected quarterly, 6-monthly or annually depending on the Business Stream requirements. Data collected throughout the reporting cycle is used externally to represent performance in our paper and web-based reports, and internally for performance comparison against targets. Data definitions are common across BP and are outlined in Key Process 10. The BP Environmental Reporting Guidelines are available on the internet at
http://gbc.bpweb.bp.com/hse/performance/perform/protocol/Environ/index.htm.
BP Upstream BP Downstream BP Chems BP GP&R Other
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Fatalities, injuries and illnesses (employees & contractors) Fatalities (number) Days Away From Work Cases (number) Recordable Injuries & Illnesses (number) Hours worked (number) Transportation Incidents (employes & contractors) Road accidents (number) Distance driven, vehicle kms Distribution incidents during transportation (number) Distribution incidents at customer premises (number) Spills 1 barrel (bbl) = 159 litres = 42 US gallons Number of oil spills Volume of oil spilled (litres) Volume of oil spilled but unrecovered (litres) Spill to land or surface water Spills which reach the environment (number) Loss of containment (number) Chemical releases (as defined, number)
BP Upstream
BP Downstream
BP Chems
BP GP&R
Other
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Environmental data Carbon dioxide emissions (tonnes) Other emissions to air (tonnes) Discharges to water (tonnes) Waste (tonnes)
Notes: - reporting definitions for monthly reporting are set out in Key Process 10 - all parameters reported as numbers unless otherwise indicated - injury frequencies will be calculated per 200,000 hours worked (as per OSHA definition) - road accident rates will be calculated per million vehicle kilometres driven
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The Business Unit Leader will also require such additional HSE performance data as is necessary to provide assurance of compliance to the appropriate Group Vice President, in line with normal BP processes. If it is determined that the third party is not in compliance with legal requirements, the Business Unit Leader will expect compliance within a specified time period. The Business Unit Leader will inform the Group Vice President when significant noncompliance is identified and keep the Group Vice President informed of actions being taken to achieve compliance. Where BPs relationship with a third party creates ownership in a separate operating entity such as a joint venture, the relevant performance data and assurance should be sought from the entity itself. When BP ownership of an entity is greater than 40%, either through joint venture or direct ownership, or where there is significant risk to BPs reputation, additional reporting requirements apply. Although this performance is not included in BP Group performance as described in Key Process 8, such entities should be held to the performance standards and reporting requirements applicable to wholly BP-owned or BP-operated entities. Specifically this entails provision of: safety and incident data to meet BP Group definitions environmental data to meet the BP Group protocol
All such entities should be required to operate in a manner consistent with the BP Commitment to HSE Performance.
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Employee Contractor
A person directly employed by a BP company. A contractor is any non-BP person who is on BP premises under contract, for business purposes or anyone providing materials, personnel, or services that directly benefit BP and relate to a contract or subcontract. The contract may be with BP or another contractor who is working on behalf of BP. For group injury and illness reporting purposes, the following are not consided 'contractors': persons delivering goods, products or materials at a BP site someone engaged in the delivery of products by road in execution of a contract with a BP company that runs for less than one year (ie short term or spot contractors) a crew member of a vessel on short term or spot charter to a BP company (ie not on time charter). retail service station dealers and their staff at Company Owned Dealer Operated (CODO) sites. crew of a non-BP tanker loading or discharging crude oil or product for its own account at a marine terminal. These exclusions do NOT apply for the notification of fatalities. injuries to workers in third party fabrication yards or toll-manufacturing sites will not be recorded at BP Group level. However, they should be monitored by Business Unit and/or Project management, and significant events reported through the Major Incident Announcement system.
Any person who is not an employee or contractor of BP as defined above A site operated by a BP company or a marine vessel owned or operated by a BP company.
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BP Company
A company wholly owned by the BP Group, or a company or joint venture where BP has equity and is responsible for HSE. Normally this is where BP is considered to be the operator, (eg where BP has a management or technical service agreement).
An injury or illness is considered work related if an event ot exposure in the work environment caused or contributed to that injury or illness in any way. The work environment includes the employers premises, and any otherlocations where employees go to perform workrelated activities in the interest of the employer. Injuries and illnesses occuring in the work environment are considered work-related, unless one of nine specific exceptions apply. Additionally, there are specific provisions for employees in travel status or working at home.
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For a case to be reportable, there is a four part test. If all four answers are YES, then the case is reportable; if any one or more of the answers is NO, the case is not reportable. 1) Did the person experience an injury or an illness? 2) Is the injury or illness work-related, in whole or in any part? 3) Is the injury or illness a new case, as opposed to the continuation of an existing injury or illness? 4) Does the injury or illness meet one or more of the severity thresholds for reporting?
Severity Threshold
An injury or illness is considered serious enough to report if it meets one or more of the severity thresholds listed in either the general reporting criteria or the specific reporting criteria. The general reporting criteria requires a case be reported if it involves - death - one or more days away from work - restriction of work or motion - job transfers - medical treatment beyond first-aid - a significant injury or illness for which there is no treatment provided, or a - chronic, irreversible disease for which there is no treatment The specific reporting criteria requires a case, be reported if it involves - a needlestick injury with a contaminated needle - a medical removal under a governmental standard - hearing loss - musculoskeletal disorders - tuberculosis, or - privacy concern case Cases will be reported in one of three severity levels - fatality, days away from work, or other reportable cases Any work related death of an employee or contractor must be reported as a fatality, irrespective of when the death occurs. In cases of illness, the death may be years after the event or exposure. Note that all fatalities associated with BP operations, whether reportable or not, are deemed notifiable and must be communicated within 24 hours through the Major Incident Announcement process. Any work-related injury or illness that causes an employee or contractor to be unfit to perform any work duties on a day subsequent to the date of injury or illness must be reported as a days away from work case. 50
Other reportable cases are all other work related injuries or illnesses that meet the severity threshold but do not involve death or days away from work. Case rates The fatal incident rate (FIR) is calculated by the number of fatalities per 1 million exposure hours. The days away from work rate (DAFW) is calculated by the number of DAFW cases per 200,000 exposure hours. The Total Reportable Frequency (TRF) is calculated by the total number of reportable cases (fatalities + DAFW + other reportable) per 200,000 exposure hours. A work-related injury or illness that does not meet any of the severity thresholds necessary to make it a reportable case. Such cases can only be treated using one or more of the fourteen specific first aid treatments to be first aid. Use of any other treatments not listed must be considered medical treatment and thus severe enough to be reportable.
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Total hours worked within a reporting unit, including office staff, part-time employees, apprentices and trainees and personnel from other BP sites or centres working within the unit for more than one month. Where a person is using Company property as a temporary home (eg on the Alaskan North Slope and offshore platforms) 12 hours should be taken as the working day. For ship operations at sea, a 24 hour working day should be taken.
An abnormal condition or disorder, other than one resulting from an occupational injury, caused by exposure to environmental factors associated with employment. It includes acute and chronic illnesses or diseases which may be caused by inhalation, absorption, ingestion or direct contact. Chronic conditions should be reported once, in the period during which the condition was first diagnosed. See note at the end of this Key Process to differentiate between illness and injury.
Accidents involving vehicles which occur on the road and result in damage or a work-related injury. Includes work-related operation of vehicles by BP employees and product delivery vehicles or vehicles operated by BP contractors. A zero-cost threshold is applied and reporting is irrespective of whether the accident was judged preventable or nonpreventable. A BP operated vehicle is a delivery, or other vehicle driven by a BP employee for work related purposes, although the vehicle may be owned, hired or leased. A contractor operated delivery vehicle is either a company branded vehicle or a vehicle under a BP term contract (ie for more than one year) where the same driver is employed on a regular basis.
Total work related kilometres travelled by BP operated or contractor vehicles, whether empty or laden, should be reported. These may be estimated where appropriate.
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The number of road accidents per million vehicle kilometres travelled. Include transport incidents (all modes) resulting in a DAFW Case loss of material (exceeding 500 kg of non-classified material, or exceeding 50 kg of classified material or any loss from air freight) any environmental damage from material loss any property damage or other costs exceeding US $50,000. Data to be split by those incidents occurring during transportation and those occurring at customer premises. Reported to London by BP Chemicals transportation units only
Oil Spills
A spill is defined as a loss of primary containment from a BP or contractor operation, irrespective of any secondary containment or recovery. When discovered, leakage from vessels is included in spill reporting, but may be reported separately. Details of spills less than 1 barrel need not be reported, but should be held locally.
The volume in litres of oil escaping primary containment, for spills equal to or greater than 1 barrel. 1 barrel = 159 litres = 42 US gallons.
The volume in litres of spilled oil, for spills equal to or greater than 1 barrel, that remains in the environment ie the ground, water, atmosphere or food chain.
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If an oil spill reaches surface water (fresh, salt or brackish) it is defined as a spill to water, otherwise it is a spill to land. Spills to snow or ice should be categorized according to their proximity to a shoreline - offshore is classified as 'to water' and onshore as 'to land'.
An oil spill greater than 1 barrel, where there is no secondary containment, or where any liquid breaches or leaks from secondary containment, to come into contact with the ground, snow, ice or water. The number of chemical releases that are reportable to local agencies under local regulations for BP Chemicals operations. Any unplanned event where hydrocarbons are released from primary containment and results in the need for action such as shutdown, evacuation or maintenance, to mitigate the effects of the loss of containment. Fugitive emissions should not be included. Measurement and estimation protocols for wastes, discharges to water and emissions to air are published in Environmental Performance - Group Reporting Guidelines'. Waste, discharges and emissions will be reported in metric tonnes. One tonne = 1000 kilograms, or 2200 pounds.
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Difference Between Occupational Injury And Illness The potential outcome of any insult to the body, for example the consequences of a fall or exposure to a hazardous agent, is an adverse health effect. These adverse health effects are differentiated as either an injury or illness/disease for analysis of causal factors. In a working environment, this is determined by the nature of the original event or exposure which caused the effect rather than the resulting condition of the affected employee. Injuries are caused by instantaneous identifiable events in the working environment
Illnesses are caused by anything other than identifiable instantaneous events, eg if repeated or prolonged exposure is involved the outcome is considered an illness. Differentiation is not always straightforward and clear definitions are necessary. Some conditions could be classified as either an injury or an illness but not both. For example: Hearing loss resulting from an explosion (an instantaneous event) is classified as an injury, whereas if it results from exposure to noise over a period of time it is classified as an illness Contact with a hot surface or caustic chemical causing an instantaneous burn is an injury. Sunburn, frostbite and welding flash burns are normally classified as illnesses because they usually result from prolonged or repeated exposure Tendonitis resulting from a one-time blow to the tendons of the hand is considered an injury, whereas repeated trauma or repetitive movement resulting in the same condition is considered an illness Back cases should be classified as injuries because they are usually triggered by an instantaneous event. Classifying back cases as injuries is appropriate not only for cases resulting from identifiable events, but also for cases where the specific event cannot be pinpointed, since back cases are usually triggered by some specific movement (such as a slip, trip, fall, sharp twist, etc.). Such generalizations are necessary to keep record keeping determinations as simple and equitable as possible.
Unlike injuries, illnesses may not be easily recognized and evaluation by trained medical personnel is desirable for confirmation both of diagnosis and attribution to occupational or non-occupational factors.
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Health Risk Management - the 'Basics'** (See Figure 2) Effective health risk management encompasses four key activities: Business Planning Workplace, environmental and travel health hazards are identified, and risks are assessed: for all new operations or modifications to plant or process before the acquisition of sites, leases, plant or materials before posting staff to remote, tropical or developing countries following changes in public and environmental health conditions.
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These should be in place to cover: medical management - the provision of medical support in the event of injury or illness, and to enable work in specified jobs or working environments prevention - the control of workplace health risks to employees and contractors, the control of local public health risks to our employees and contractors, and control of environmental health risks to our neighbours, customers and the public from our operations and products promotion - activities optimizing the health and well-being of our people
Health programmes are risk-based and their nature, scope and extent take into account the type and scale of the operation, the availability of suitable local health services, local hazards, legislation, standards and culture. Health Measurement and Assessment Procedures should be in place to:
report, investigate and document adverse health effects (illnesses) attributed to operations, processes, product or materials, and the working environment audit, verify and provide assurance of performance against expectations and external benchmarks Health records are maintained and data is periodically reviewed, to assess the effectiveness of hazard control measures and health management programmes. Health Performance Improvement A Process should be in place to periodically: assess performance review health risks seek continuous improvement.
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Glossary
ACCIDENT PREVENTION Accident prevention includes Major Accidents which when relevant (eg in accordance with the SEVESO II directive) a Major Accident Prevention Policy (MAPP) will be drawn up to guarantee a high level of protection to man and the environment by appropriate means, structures and management systems. ASSURANCE AUDITS A process to objectively evaluate the business units systemic management of the 13 elements of Getting HSE Right. The assessment consists of a review of policies, processes, programmes, documents and records coupled with selected field verification. BENCHMARKING A technique to compare and contrast the performance and practices of one business/facility with another in an attempt to share best practice. BIODIVERSITY The total variety of life on earth. It includes species, ecosystems and the whole of the natural world from the commonplace to the highly endangered. Loss of biodiversity has been linked with unsustainable development. GVP Group Vice President. HAZOP Hazard and Operability study, a hazard assessment technique used during the design stage of plant and equipment. JOINT VENTURE Any company that is not owned by BP but is in partnership with the Group via a contractual relationship to create a separate operating entity. LEADER Any person within the Group who has responsibility for others. LIFE The period of time from inception, through design, construction, operation and decommissioning of plant and hardware, and the same period of time from the inception, through production, marketing, sale and eventual disposal of products, including their re-use or recycling. 60
NGO Non-governmental organization. OUTCOMES AND INPUTS Information on HSE outcomes (lagging) and inputs (leading) is included in Key Process 2. QRA Quantified Risk Assessment. SIMULTANEOUS OPERATIONS Any instance where a work activity outside the normal scope of work for the particular location is occurring at the same time as normal operations. Examples include construction or demolition activities within or adjacent to operating plant, the use of a drilling rig on an existing installation etc. STAKEHOLDERS Anyone with an interest in the Groups activities. Stakeholders include, for example, shareholders, employees, contractors, suppliers, customers, communities neighbouring our facilities and non-governmental organizations. SUSTAINABLE DEVELOPMENT As defined in Our Common Future, the 1992 Report of the Brundtland Commission, "Humanity has the ability to make development sustainable - to ensure that it meets the needs of the present without compromising the ability of future generations to meet their own needs". Sustainable resources are those which are derived from supplies which can be or are replenished such that the resource level is maintained for future use by future generations. TARGETS Specific goals and objectives to be achieved. Targets may be set by leaders and managers throughout the Group, apply as defined to the appropriate Business Units, and are included in performance contracts at all levels within BP.
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VOLUNTARY MANAGEMENT PROGRAMME Any management programme or system the Group or Business Unit subscribes to that is not a regulatory requirement. Examples include Responsible Care, ISO 9000/14001, EMAS, ISRS. WORKFORCE Our workforce is 'anyone who works for BP'. It includes employees, and contractors and any other third party personnel when they work for the Group. Definitions of employees, contractors and third parties to be used for accident/incident reporting are included in the section on HSE Reporting Definitions.
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