Albonair CatVap Flyer

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CatVap®

FLEXIBLE HEATING &


HEAT RETENTION SYSTEM
FOR LOWEST NOX EMISSIONS

www.albonair.com
SYSTEM CHARACTERISTICS
• E
 fficient and flexible aftertreatment • Continuous DOC / SCR temperature stabilization in
thermo-management device “Heat retention mode”

• Powered with diesel fuel only, after short • E


 nables active diesel particle filter regeneration
electrical system start (possible without dedicated HC doser)

• Intermittent / continuous heater performance • Heater ready for operation after 20 seconds
up to 20 kW („Burner mode“)
• Aftertreatment system ready for operation
• In “DOC mode” generating of process gas (CO/H2) after approx. 60 seconds
for conversion in the diesel oxidation catalyst (DOC)
of the exhaust system providing extended overall • Compliance with future emission norms
heating performance
• 24 V / 48 V on-board network compatibility,
• Variable heating output with a large spread up to 100 kW optionally adaptable for 12 V 

• Fast activation of the DOC via temperature


and process gas

Bypass flow

s
t ga
CatVap®
aus
e xh
g ine
En

Exhaust gas flap for


setting the bypass flow

s
ga ®
u st Vap
a t
e exhm Ca
n
gi fr o
d en gas
at e s s Areas of application
He proce • Medium duty
+ • Heavy duty
• Off-highway
FUNCTIONALITY
• F
 uel processing technology for the efficient Four different modes can be set:
treatment of exhaust gases
•B
 urner mode for fast heating when exhaust
• Reduction of emissions from internal combustion gas is cold
engines, especially during cold start and as heating
measure for exhaust gas aftertreatment systems in •H
 eat retention mode to keep exhaust gas
low temperature / low load cycle conditions warm during low load operation

• Required heat is generated from diesel fuel by •D


 OC mode to achieve high power output up
a catalytic conversion to 100 kW using CatVap® process gas

• Required oxygen is drawn from the engine exhaust gas •D


 PF regeneration mode (extended usage / optional)

• Required amount of fuel is provided to the system


by means of regulated fuel pumps in accordance
with the current power requirement

Fuel pump Control


unit

CatVap®
T Temperature sensor
P Delta-P sensor (via 2 sensors) P

T T

EATS-Box

Cold engine /
low load

Exhaust gas flap

Image source: CatVap®, Vitesco Technologies; Exhaust gas flap, Rheinmetall


www.albonair.com

Albonair’s mission is to make air cleaner – with innovative


exhaust aftertreatment systems made in Germany.
The company has specialized in the development and
manufacturing of urea dosing as well as heating and
heat retention systems for lowest NOX emissions.

Albonair systems offer commercial vehicle OEMs and


engine manufacturers in the on-road and off-road sector
an innovative and cost-effective solution to fulfill future
emission standards.

As a volume producer with more than 2 million systems in


the market, Albonair is an established and proven original
equipment manufacturer worldwide.

Albonair is a member of the multinational Hinduja Group


and has in addition to its headquarters in Dortmund further
locations in Chennai (India) and Shanghai (China).

CONTACT
Robin Thannimmotil [email protected]
Head of Program +49.231.22240 367
Management and Sales +49.151.2571 9568

Albonair GmbH
Carlo-Schmid-Allee 1 | 44263 Dortmund | Germany

Development consortium: Albonair GmbH, Vitesco Technologies,


Thomas Magnete, Fraunhofer ISE

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