Electrical Parts Manual For ACM-3.1 System

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ACM-3.

1 Ex Electrical System Assembly

Part # Item Qty Description


#

B10-17-804 EX ELECTRICAL SYSTEM,FOR ACM-III.1 CEMENTING UNIT

J-BOX ASSY,CONTROLLOGIX L71 CONTROLLER


|---B11-08-139 0001 1.0000 MODULES,ACM-3.1,EX

|---B10-13-423 0002 1.0000 PANELVIEW PLUS 1000 BOX ASSY,ACM-3.1,KEY INDICATOR-EN

ELECTRICAL WIRING BOX,EX,FOR POWER CONVERTOR


|---B10-13-424 0003 1.0000 INSTALLATION

|---B10-13-268 0004 1.0000 CABLE ASSY,WATER FLOW SENSOR,EX

|---B10-13-269 0005 1.0000 CABLE ASSY,CEMENT VALVE POSITION,EX


|---B10-13-271 0006 1.0000 CABLE ASSY,DENSITY SENSOR AND TRANSMITTER,EX

CABLE ASSY,SLURRY RATE,3M(10FT),4 WIRENESS CABLE,W/O


|---B10-13-509 0007 1.0000 CONNECTOR

|---B10-13-273 0008 1.0000 CABLE ASSY,HI-PRESSURE TRANSDUCER,EX

CABLE ASSY,OVER PRESSURE,1M(3.3FT),4 WIRENESS


|---B10-13-024 0009 1.0000 CABLE,W/O CONNECTOR

|---B10-13-270 0010 1.0000 CABLE ASSY,PROPORTIONAL VALVE,EX

CABLE ASSY,PANELVIEW POWER,2M(6.6FT),4 WIRENESS


|---B10-13-026 0011 1.0000 CABLE,W/O CONNETOR

CABLE ASSY,POWER,1M(3.3FT),4 WIRENESS CABLE,W/O


|---B10-13-027 0012 1.0000 CONNETOR

CABLE ASSY,DATA DOWNLOAD


CABLE(SERVAVIEW),5M(16FT),WITH 5-CONTACTS

|---B10-13-408 0013 1.0000 FEMALE PLUG CONNECTOR,RJ45 CONNECTOR

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Ex wiring installation box
Following three Ex wiring box should be installed on cementing unit.
External sensor wiring introduction
1. C1 Water flowrate signal cable wiring

Part # Item Qty Description


#

B10-13-268 CABLE ASSY,WATER FLOW SENSOR,EX

SENSOR,2 PIN INTRINSICALLY SAFE MAGNETIC PICK UP(USE


|---X04-05-012 0001 1.0000 WITH TM0300 FLOW METER)

|---X04-03-996 0002 1.0000 PLUG,FEMALE,2 PIN,FOR PICKUP

|---X02-04-591 0003 1.0000 CLAMP,2PIN FEMALE PLUG,FOR X04-03-996

|---B04-06-276 0004 1.0000 SLEEVE FOR SENSOR,3 PIN PICKUP

|---X00-03-752 0005 1.0000 CORD GRIP,0.500",(0.312"-0.375")

|---X04-02-714 0006 8.0000 CABLE,2X2X0.75 TWISTED PAIRS,SHIELDED,GRAY JACKET

2. C2 Cement valve position signal cable wiring


Part # Item # Qty Description

B10-13-269 CABLE ASSY,CEMENT VALVE POSITION,EX

|---X04-10-989 0001 1.0000 GLAND,EX,1/2NPT,9.5-16.0,NICKEL PLATED BRASS

|---X04-02-714 0002 8.0000 CABLE,2X2X0.75 TWISTED PAIRS,SHIELDED,GRAY JACKET

|---X00-03-772 0003 6.0000 FERRULE,WITH INSULATING COLLAR,18AWG(0.75MM2)

|---X02-04-801 0004 3.0000 TERMINAL CONNECTOR,QUICK SLIDE TYPE

3. C4、C5 Transmitter and densometer signal cable wiring

Part # Item # Qty Description

B10-13-271 CABLE ASSY,DENSITY SENSOR AND TRANSMITTER,EX

|---B04-05-360 0001 1.0000 ASSY,BRACKET,2700 TRANSMITTER

|---X04-10-989 0002 4.0000 GLAND,EX,1/2NPT,9.5-16.0,NICKEL PLATED BRASS

|---X04-02-714 0003 12.0000 CABLE,2X2X0.75 TWISTED PAIRS,SHIELDED,GRAY JACKET

|---X04-02-619 0004 4.0000 CABLE,4 WIRENESS,SHIELDED,GRAY JACKET,4G-0.75

|---X00-03-772 0005 10.0000 FERRULE,WITH INSULATING COLLAR,18AWG(0.75MM2)

|---X04-02-938 0006 4.0000 INSULATED RING TERMINIALS,M4,WIRE SIZE 1.04-2.62,BLU

 
 
 
4. C6 Pump flowrate signal cable wiring

One end already complete wiring into PLC installation box,other end need
customer connect with pump flowrate signal.

Part # Item Qty Description


#

CABLE ASSY,SLURRY RATE,3M(10FT),4 WIRENESS CABLE,W/O


B10-13-509 CONNECTOR

|---X04-02-714 0001 3.0000 CABLE,2X2X0.75 TWISTED PAIRS,SHIELDED,GRAY JACKET

HEAT SHRINK,DUAL WALL


|---X02-04-590 0002 0.0300 TUBING(ADHESIVE&ENCAPSULANT-LINED),24/6

5. C7、C8 Pump discharge pressure signal cable wiring


Part # Item # Qty Description

B10-13-273 CABLE ASSY,HI-PRESSURE TRANSDUCER,EX

TRANSDUCER,PRESSURE,2",FIG 1502,15000 PSI,4-20


MA,WITH 6 PIN BENDIX CONNECTOR,IS
|---X04-05-090 0001 0.0000 APPROVAL,ZONE II

CABLE,6 WIRENESS,BLUE JACKET,BRAID


|---X04-03-614 0002 16.0000 SHIELD,22AWG

|---X04-01-399 0003 2.0000 PROTECT COVER,FOR HI-PRESSURE TRANSDUCER

|---X04-05-092 0004 2.0000 CORD GRIP,0.500",90 DEG,(0.250"-0.312")

|---B04-07-662 0005 2.0000 MARKER PLATE,PROCESSING,C7,C8,STAINLESS

|---X04-11-765 0006 8.0000 CABLE TIES,STAINLESS,LENGTH 150MM

6. C10 Over pressure signal cable wiring

Part # Item # Qty Description

CABLE ASSY,OVER PRESSURE,1M(3.3FT),4 WIRENESS


B10-13-024 CABLE,W/O CONNECTOR

|---X04-02-619 0001 1.0000 CABLE,4 WIRENESS,SHIELDED,GRAY JACKET,4G-0.75

|---B04-07-686 0002 2.0000 MARKER PLATE,PROCESSING,C10,STAINLESS

HEAT SHRINK,DUAL WALL


|---X02-04-590 0003 0.0300 TUBING(ADHESIVE&ENCAPSULANT-LINED),24/6

7. C12、C13 Proportional valve signal cable wiring


Part # Item # Qty Description

B10-13-270 CABLE ASSY,PROPORTIONAL VALVE,EX

|---X04-10-986 0001 4.0000 GLAND,EX,M20,5.5-12.0,NICKEL PLATED BRASS

CABLE,2X2X0.75 TWISTED PAIRS,SHIELDED,GRAY


|---X04-02-714 0002 32.0000 JACKET

|---X00-03-772 0003 8.0000 FERRULE,WITH INSULATING COLLAR,18AWG(0.75MM2)

8. C19 Data download communication calbe wiring

Part # Item # Qty Description

CABLE ASSY,DATA DOWNLOAD


CABLE(SERVAVIEW),5M(16FT),WITH 5-CONTACTS FEMALE
B10-13-408 PLUG CONNECTOR,RJ45 CONNECTOR

|---X04-05-026 0001 1.0000 CABLE(6),ETHERNET,RJ45,5M

|---X04-12-784 0002 1.0000 PLUG,EXD,5 PIN,FEMALE,16A,60V


All external sensor signal cable wiring define
Electrical System Wring Drawing
12VDC power supply 
wiring 
Note:

1. External sensor cable one end are already completed wiring into PLC installation box,the other end should

wiring to sensor on cementing unit refer to above wiring drawings.

2. Customer should wiring 12VDC power supply cable refer to above drawing.

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