Re64128 2011-1

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LUDV control block of RE 64128/01.

11 1/18
Replaces: 06.06
sandwich plate design

Type SX 12

Nominal size 12
Component series 1X
Maximum pressure, pump side 250 bar
Maximum pressure, actuator side 300 bar
Inlet flow 120 l/min
Flow at each directional valve element 70 l/min

Table of contents Features


Contents Page – Distributes the flow between the directional valve elements
Features 1 according to the requirements, independently of the pressure
About this datasheet 2 and available flow.
Functional description, section 3 – Compact sandwich plate design, can be combined so that
the control block can meet the requirements of differing ma-
Symbol, hydraulic 3
chines.
Technical data 4
– No shuttle valves.
Characteristic curves 5 – Limitation of system maximum pressure via LS pressure
Ordering details 6 to 8 relief valve.
Inlet elements - End elements 9 – System protection via LS and secondary pressure relief
Directional valve elements 10 to 12 valves.
Unit dimensions 13 to 15
Assembly possibilities 16
Pipe connections 17
2/18 Bosch Rexroth AG Hydraulics SX12 RE 64128/01.11

About this datasheet


This manual describs functioning, technical datas and ordering details of control blocks SX 12. This manual is illustrated with
hydraulic symbols, sections and unit dimensions drawings.

Related documents

SX 12 are system components.

• Also follow the instructions for the other system components.


• Also follow the instructions in the following manuals:
- System documentation from the system manufacturer
- Service instruction manual RE64025
- Spare parts manual RDEF64128-E
- Assembly Instructions RE64128-S
RE 64128/01.11 SX12 Hydraulics Bosch Rexroth AG 3/18

Functional description, section


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1 Housing
2 Main spool
3 Check valves
4 Pressure compensator
5 Secondary valve
6 Plug
The SX 12 directional control block basically consists of one limitation of the maximum pressure in the system.
inlet element, a number of directional valve elements and one Each SX directional valve element is composed of a housing
final element. (1), a spool (2), two load-holding check valves (3), a pressure
The inlet element contains 2 fixing points and the pipe con- compensator (4), cavities (5) for secondary relief/anti-cavita-
nection ports P, T, LS, M. tion check valves, and anti-cavitation check valves or plugs
This element also contains all the components required for (6).
the system function, namely: a flow control valve for the con- The final element has one fixing point.
trolled unloading of the LS line and a LS relief valve for the

Symbol, hydraulic


Ports
P Pump
A, B Actuator
T Tank

LS Load Sensing

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4/18 Bosch Rexroth AG Hydraulics SX12 RE 64128/01.11

Technical data (for applications outside these parameters, please consult us!)

general
Design flangeable (up to 10 directional valve elements)
Description Flow distribution between the directional valve elements ac-
cording to the requirements, independently of the pressure
and available flow
Type SX 12
Installation optional
Connections threads
Nominal size 12

hydraulic
Max. permitted flow port P l/min 120
port A, B l/min 70
Max. leakage oil flow (at 100 bar, 36 mm /s) 2
cm /min 15
3

Max. operating pressure per connection


P, M, LS bar 250
A, B bar 300
T bar 20
Max. control pressure per connection
a, b bar 35
We recommend the use of control curve 6 to 25 bar, and inlet
pressure min. 30 bar
Hydraulic fluid Mineral oil (HL, HLP) according to DIN 51524 (suitable for
NBR seals)
HEES fluids to VDMA 24568 as well as fluids to Rexroth data
sheet RE 90221: please consult us.
Hydraulic fluid temperature range °C -20 to +80 (for higher temperatures please consult us)
Viscosity range mm2/s 10 to 380
Maximum permitted degree of contamination of the hydraulic Class 9, for this we recommend a filter with a minimum
fluid cleanliness class according to NAS 1638 retention rate of β10 ≥ 75

mechanical
Weight – Inlet element kg 7
– Directional valve element kg 3.3
– End element kg 1.5
Spool return force N 90 to 125 (with standard spring)
Max. permitted actuation force on the spool
(for 1 million cyles)
– axial N 1000 during 20 % of total cycles then 500
– radial N 16

Application guidelines
Pipe connections
P, T (A) P, T (S) M, LS A, B, P3 a, b
Tightening torque for the pipe connections Nm 50 70 20 50 20
Recommended fixing at 3 points
Flatness of the mounting surface mm 0,5
Setting of system pressure via the LS relief valve
Do not use a high-pressure cleaner for cleaning.
RE 64128/01.11 SX12 Hydraulics Bosch Rexroth AG 5/18

Characteristic curves (measured at ν = 41 mm2/s and θ = 50°C)


Pressure differential with P switched to A/B Pressure differential with A/B switched to T
with spool 60 l/min with spool 60 l/min

60 15

Pressure differential in bar →


Pressure differential in bar→

40 10

T
to

T
/B5

5
/B

to
A5

A5
20 5
o

1
Pt

/B
1
1/B

A1
oA
Pt

0 10 20 30 40 50 60 70 0 20 40 60 80 100
Flow in l/min → Flow in l/min →

Flow at each directional valve element in relationship to the regulating


∆p = P - LS, with spool 60 l/min

30
Pressure differential in bar →

25

20

15

10

0 10 20 30 40 50 60 70
Flow in l/min →

Flow control by the individual pressure compensators

60
Flow in l/min →

40

20

0 50 100 150 200


Pressure differential in bar →
6/18 Bosch Rexroth AG Hydraulics SX12 RE 64128/01.11

Ordering details: separate element

Inlet element SX 12 1X ..0 M *

see ordering details page 6


see ordering details of inlet element page 6

Directional valve
element
SX 12 1X ..0 - ..0 M *

see ordering details page 6 and 7


see ordering details of directional valve element pages 6 and 7

End element SX 12 1X M *

see ordering details page 6


see ordering details of end element page 6

Ordering example: complete block SX 12


Desired execution: 3 directional valve elements

Inlet element: Closed Center,


max. pressure = 250 bar

3 directional valve elements:


• 1st a. 2nd element: - Spool symbol = EA
- Flow in A = 70 l/min, flow in B = 70 l/min
-M
 echanical operation with tongue on connection side A, spool return via a spring
- Secondary valve in A = relief/anti-cavitation check valve set at 300 bar
- Secondary valve in B = plug
• 3rd element: - Spool symbol= JA
- Flow in A = 70 l/min, flow in B = 70 l/min
- Hydraulic operator, spool return via a spring
- Secondary valves in A and B = anti-cavitation check valve

End element: Blanking plate

Ordering details:

Inlet element

1st directional valve element


3 SX 12 L 1X A 250 EA 070 - 070 A2Z1 A H300 Q

2nd directional valve element


EA 070 - 070 A2Z1 A H300 Q

3rd directional valve element


JA 070 - 070 H200 E E L M 01
End element
RE 64128/01.11 SX12 Hydraulics Bosch Rexroth AG 7/18

Ordering details: directional control block SX 12


Inlet element Directional valve element End element
1 to 10 elements

1. directional valve element


SX 12 L 1X ..0 ..0 - ..0 Sealing material
M= NBR seals
2. directional valve element ! Attention!
Number of
directional ..0 - ..0 The compatibility of the
valve spools seals and pressure fluid has
to be taken into account
1 to 10
3. directional valve element
Medium
pressure =L ..0 - ..0 Connection threads
01 = Pipe threads to
Series 10 to 19 = 1X
4. directional valve element standard ISO 228/1
(10 to 19: unchanged
inlet A:
installation and connec- ..0 - ..0
tion dimensions) A, B = G 1/2
P, T = G 1/2
5. directional valve element
P2, T2 = G 3/4
Inlet element
..0 - ..0 LS, LS2 = G 1/4
Closed Center without
primary relief valve =A a, b = G 1/4
Closed Center with 6. directional valve element inlet S:
flushing valve =S A, B, P3 = G 1/2
..0 - ..0
P, T = G 3/4
Max. pressure in bar, measured
1)

at M, adjustable via the LS, M = G 1/4


7. directional valve element
LS pressure relief valve a, b = G 1/4
..0 - ..0 41 = UNF threads to
standard ISO 11926
8. directional valve element inlet S:
A, B, P3 = 7/8 UNF-2B
..0 - ..0 P, T = 1-1/16 UNF-2B
LS, M = 9/16 UNF-2B
9. directional valve element a, b = 9/16 UNF-2B
..0 - ..0 Further
details in
10. directional valve element clear text
..0 - ..0 L M *
Secondary valve at connection port "A"

Secondary valve at connection port "B"


Flow at connection port "A" (in l/min)

Flow at connection port "B" (in l/min)

End element
L = Blanking plate
LP = Blanking plate with
Directional valve spool

additional inlet P3
Operation orientation
Type of operation

ordering details: see page 7

1)
set with a ∆p = 15 bar betweem M and LS
8/18 Bosch Rexroth AG Hydraulics SX12 RE 64128/01.11

Ordering details: directional valve element

..0 ..0

Connection port "B"


Connection port "A"
Secondary valves
A..0* = pressure relief valve, direct actuated
H..0* = relief/anti-cavitation check valve, pilot operated
* = pressure value in bar
E = anti-cavitation check valve
Q = plug
M 3) = with cavity for secondary valves
Operation orientation
No code = without mechanical operator (H200 oder H230)
A = mechanical operator on connection side A
B = mechanical operator on connection side B
Type of operation
A2 = spool return via a spring
B2 = spool return via a spring, detent in spool position 2
C2 = spool return via a spring, detent in spool position 1
D2 = spool return via a spring, detent in spool position 1, 2
M1 = manual operator (not possible with secondary valves when lever in A or B)
R5 = manual operator, encapsulated lever (with bellow)
Z1 = mechanical operator with tongue (Ø 6)
H 200 = hydraulic operator, spool return via a spring
H 230 = hydraulic operator, spool return via a spring,
stroke limitation on connection sides A and B
Flow at connection ports
1) 2)

*** = flow at connection port B in l/min


Other flow values (rated in 10 l/min ranges): please consult us
*** = flow at connection port A in l/min
Other flow values (rated in 10 l/min ranges): please consult us

Spool symbol
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= EA
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= JA
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= QA
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2)
accuracies: consult us
3)
only when ordering a separate element
RE 64128/01.11 SX12 Hydraulics Bosch Rexroth AG 9/18

Inlet elements

Closed Center without primary relief valve Closed Center with flushing valve
Ordering detail Ordering detail
A S

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End elements

Blanking plate Blanking plate with additional inlet P3


Ordering detail Ordering detail
L LP

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10/18 Bosch Rexroth AG Hydraulics SX12 RE 64128/01.11

Directional valve elements

Representation of the SX directional valve element


Simplified symbol used to illustrate SX directional control circuits


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Spool types
Ordering detail � �

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EA...-... : Symbol EA � �

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JA...-... : Symbol JA

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QA...-... : Symbol QA
RE 64128/01.11 SX12 Hydraulics Bosch Rexroth AG 11/18

Directional valve elements

Type of operation

Hydraulic operator, spool return via a spring


Ordering detail
H200

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Hydraulic operator with stroke limitation, spool return via a spring


Ordering detail
H230

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Mechanical operator with tongue on connection side A, spool return via a spring
Ordering detail
A2Z1A

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12/18 Bosch Rexroth AG Hydraulics SX12 RE 64128/01.11

Directional valve elements

Secondary valves

Relief/anti-cavitation check valve, pilot operated (connection side A); direct actuated pressure relief valve
(connection side B)
(the setting of the given pressure values is carried out at a flow of 5 l/min for the valve unmounted in the distribution
element; tolerance +5b 0)
Ordering detail
H...A...


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Anti-cavitation check valve (connection side A); plug (connection side B)


Ordering detail
EQ


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Plug (connection side A); relief/anti-cavitation check valve, pilot operated (connection side B)
(the setting of the given pressure values is carried out at a flow of 5 l/min for the valve unmounted in the distribution
element; tolerance +5b 0)
Ordering detail
QH...


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RE 64128/01.11 SX12 Hydraulics Bosch Rexroth AG 13/18

Unit dimensions (dimensions in mm)


�� ��� �� 1 Inlet element
�� � � �� 2 Directional valve element
3 End element
� 4 Cover for hydraulic operation

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5 Stroke limitation and hydraulic
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6 Mechanical operator with tongue
7 Cover for spring return arrangement
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�� 8 LS flow control valve


(tightening torque = 20 Nm ± 10%)
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�� 9 LS relief valve
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(tightening torque = 45 Nm ± 10%)

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10 Secondary valve (pressure relief
valve)

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(tightening torque = 70 Nm ± 10%)
�� ���� ���� �� 11 Plug for individual pressure
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compensator
(tightening torque = 70 Nm ± 10%)
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�� 12 Plug
�� (tightening torque = 70 Nm ± 10%)
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13 4 tie rods
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14 4 fixation points Ø 11

15 2 transport points M10, 20 deep


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14/18 Bosch Rexroth AG Hydraulics SX12 RE 64128/01.11

Unit dimensions (dimensions in mm)

Inlet element
Closed Center without primary relief valve Closed Center with flushing valve
Ordering detail Ordering detail
A ��� S
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Mechanical or manual operators, spool return via a spring


Spool return via a spring Mechanical operation
Ordering detail Ordering detail ��
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A2 Z1
tongue thickness
��� 6 mm

Spool return via a spring �
Ordering detail
B2 / C2 / D2 Manual operation
Ordering detail
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Manual operation
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Ordering detail �� �
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M1
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RE 64128/01.11 SX12 Hydraulics Bosch Rexroth AG 15/18

Unit dimensions (dimensions in mm)

Hydraulic operation, spool return via a spring


Ordering detail
H200

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Hydraulic operation with stroke limitation, spool return via a spring


Ordering detail
H230

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End element
Blanking plate Blanking plate with additional inlet P3
Ordering detail Ordering detail
L LP

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16/18 Bosch Rexroth AG Hydraulics SX12 RE 64128/01.11

Assembly possibilities

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1 Inlet element 8 LS flow control valve


2 Directional valve element 9 LS relief valve
3 Blanking plate (with/without port P3) 10 Secondary pressure relief valve
4 Cover for hydraulic operator with spool return via a spring: 11 Plug for individual pressure compensator
H200 12 Spring return arrangement, type B2, C2
5 Cover for hydraulic operator with stroke limitation: H230 13 Manual operator, type M1
6 Mechanical operator with tongue: Z1 14 Manual operator, encapsulated lever, type R5
7 Spring return arrangement, type A2
RE 64128/01.11 SX12 Hydraulics Bosch Rexroth AG 17/18

Pipe connections

01 41

��� connection d1 Ød2 t1 t2 d1 Ød2 t1 t2


�� A, B, P3 G 1/2 34 A, B: 16 2.5 7/8 UNF-2B 35 A, B: 16 2.4
��

P3: 20 P3: 20
P, T (A) G 1/2 34 20 2.5
��

P, T (S) G 3/4 42 25 2.5 1-1/16 UNF-2B 42 24 2.4


M, LS, a, b G 1/4 25 16 1.5 9/16 UNF-2B 26 16 1.6
18/18 Bosch Rexroth AG SX 12 | RE 64128/01.11

Notes

Bosch Rexroth AG Bosch Rexroth DSI S.A.S. © This document, as well as the data, specifications and other informa-
Hydraulics BP 101 tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 91, bd Irène Joliot-Curie may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany 69634 Vénissieux Cedex, France The data specified above only serve to describe the product. No
Phone +49 (0) 93 52 / 18-0 Phone +33 (0) 4 78 78 52 52 statements concerning a certain condition or suitability for a certain
Fax +49 (0) 93 52 / 18-23 58 Fax +33 (0) 4 78 78 52 26 application can be derived from our information. The information given
[email protected] www.boschrexroth.fr does not release the user from the obligation of own judgment and
www.boschrexroth.com verification. It must be remembered that our products are subject to a
natural process of wear and ageing.
Subject to revision.
RE 64128/01.11 | Type SX 12 Bosch Rexroth AG

Notes

Bosch Rexroth AG Bosch Rexroth DSI S.A.S. © This document, as well as the data, specifications and other informa-
Hydraulics BP 101 tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 91, bd Irène Joliot-Curie may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany 69634 Vénissieux Cedex, France The data specified above only serve to describe the product. No
Phone +49 (0) 93 52 / 18-0 Phone +33 (0) 4 78 78 52 52 statements concerning a certain condition or suitability for a certain
Fax +49 (0) 93 52 / 18-23 58 Fax +33 (0) 4 78 78 52 26 application can be derived from our information. The information given
[email protected] www.boschrexroth.fr does not release the user from the obligation of own judgment and
www.boschrexroth.com verification. It must be remembered that our products are subject to a
natural process of wear and ageing.
Subject to revision.
Bosch Rexroth AG Type SX 12 | RE 64128/01.11

Notes

Bosch Rexroth AG Bosch Rexroth DSI S.A.S. © This document, as well as the data, specifications and other informa-
Hydraulics BP 101 tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 91, bd Irène Joliot-Curie may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany 69634 Vénissieux Cedex, France The data specified above only serve to describe the product. No
Phone +49 (0) 93 52 / 18-0 Phone +33 (0) 4 78 78 52 52 statements concerning a certain condition or suitability for a certain
Fax +49 (0) 93 52 / 18-23 58 Fax +33 (0) 4 78 78 52 26 application can be derived from our information. The information given
[email protected] www.boschrexroth.fr does not release the user from the obligation of own judgment and
www.boschrexroth.com verification. It must be remembered that our products are subject to a
natural process of wear and ageing.
Subject to revision.

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