Zhongneng Oil Purifier Manufacture Co.

,Ltd

COMPANY INTRODUCTION
Chongqing Zhongneng Oil Purifier Manufacture Co., Ltd is a leading oil purifier manufacturer in China, which engages in developing, producing, selling a series of oil purifier such as transformer oil purifier, turbine oil purifier, engine oil purifier, lube oil purifier and so on. We practice in this line for eight years, so we have a strong technology and gain rich experience. Our products have been exported to many countries, and get a high reputation. Since the foundation of our company, under the duty of devoting our efforts to develop the advanced purifier for saving energy sources, adopting the advanced management like SUBI, and with the reliance on the strong technical force, advanced equipments of production, perfect quality check method, fast and outstanding after-sales service, our company has developed into a national big base specialized in producing oil purifier. Our products are outstanding because of its excellence in quality, stability in service, and diversity of products. Chongqing Zhongneng Oil Purifier Manufacture Co., Ltd owns a number of national-class oil purifier experts and experienced engineers. Encouraged by the company's modern management mechanism, we have developed six big series, including hundreds of models oil purifier equipments which have the independent property right and advanced filter technology. Those equipments can be applied to many fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, and so on. We adhere to the tenet of mutual-benefit and win-win. With the sincere and pragmatic work attitude, we would like open up new Sci&Tech oil purify era with our customer.

Certificate:

ISO9001 Version2000

CE

No.13 Huoju Street, Jiulongpo District, Chongqing, China MOB: +86 15223801122 TEL: +86 2386197078 FAX: +862386197078 [email protected] http://www.zhongnengcq.cn


Zhongneng Oil Purifier Manufacture Co.,Ltd

ZYD Series Double-StageVacuum Transformer Oil Purifier

APPLICATION:
u ZYD Series Double-Stage Vacuum Transformer Oil Purifier is designed for purifying used or aged transformer oil,super high-voltage transformer oil,switch oil and other insulating oils. u It is very suitable for power distribution system,power grid and various companies which need to install and maintain oil-immersed transformers. u Besides the regular transformer oil purification,this machine can be also used as vacuum oil injecting and vacuun drying equipment for transformers,and it is cost-effective,easy to operate.

FEATURES:
1. Besides vacuum pump,this machine installs Roots Pump vacuum system,which speed up evacuation, make limiting vacuum 5Pa,working vacuum 35Pa. 2. Large area three-dimensional flash distillation technique,advance dewatering and degassing system,which remove water and gas much quickly and completely. 3. Precise filtration system,high-quality filter element,multi-stage filtration with gradual precision,which help removing mechanical impurities in the oil. 4. After purification the breakdown voltage of transformer oil can reach up to 70KV. 5. Advanced double-infrared liquid automatic controller,pressure automatic-protector,which ensure long-term safe and reliable operation. 7. This machine can be operated both on-load and off-load.
No.13 Huoju Street, Jiulongpo District, Chongqing, China MOB: +86 15223801122 TEL: +86 2386197078 FAX: +862386197078 [email protected] http://www.zhongnengcq.cn


Zhongneng Oil Purifier Manufacture Co.,Ltd

8. Humanization design,low noise pump,deep purification and long-term free maintenance. 9. General type,Trailer-mounted type,Hermetical type,Flow meter etc. is available.

WORKING PRINCIPLE:
when this machine start working, the used oil will be injected into the primary filter under the pressure, the primary filter will remove the big impurities, then the oil which just contains the particles is heated by the heater. Then the treated oil enter into the vacuum separator, the vapor is separated from the oil and refrigerate to water under the process of the lowest-vacuum pressure and the degassing equipments. The last procedure is that the fine filter removes the particles completely.

ADVANTAGE:
Comparing with the single-stage vacuum oil purifier, this machine dewaters, degases and removes the impurities more quickly, more completely, and improves the oil breakdown voltage much higher. As the bridge-type vacuum linking system, it is used for filtrating system as well as an independent vacuum power supply to vacuum oiling of power equipment.

TECHNICAL DATA:
Parameters Flow Working vacuum Working Pressure Temperature Power Working Noise Heating Power Total Power Inlet/Outlet Weight Length Overall Width Height Db KW KW mm Kg mm mm mm 75 26 30 25 600 1050 750 1350 75 30 37.5 32 800 1100 800 1400 Unit L/H Mpa Mpa ZYD-30 2000 ZYD-50 3000 ZYD-100 6000 ZYD-150 9000 ZYD-200 12000 ZYD-250 15000 ZYD-300 18000

-0.08 -0.099 0.3 20 80 Three Phase 50HZ 380V 75 45 52.5 42 1050 1200 950 1500 80 60 71.4 50 1400 1450 950 1650 80 75 86.5 50 1800 1600 1100 1800 80 90 102.5 60 2000 1800 1200 1900 80 120 135 60 2200 1900 1200 1900

After Filtration

No.13 Huoju Street, Jiulongpo District, Chongqing, China MOB: +86 15223801122 TEL: +86 2386197078 FAX: +862386197078 [email protected] http://www.zhongnengcq.cn


Zhongneng Oil Purifier Manufacture Co.,Ltd

Breakdown Water Content Gas Content Particle Size Acid Value

KV PPM % mgKOH/g

75 3 0.1% 1 5(without free carbon) 0.03

NOTE: Next page is structure chart,for your reference only. STRUCTURE CHART:

FRONT VIEW

1. Primary filter 2. Oil inlet 3. Fine filter 4. Return valve 5. Observe hole(1) 6. Oil outlet 7. Observe hole(2)

8. Cooler 9. Pressure indicator for filter 10. Vacuum gauge 11.Pressure gauge 12. Temperature gauge 13. 14. Control button 26. Secondary filter

No.13 Huoju Street, Jiulongpo District, Chongqing, China MOB: +86 15223801122 TEL: +86 2386197078 FAX: +862386197078 [email protected] http://www.zhongnengcq.cn


Zhongneng Oil Purifier Manufacture Co.,Ltd

LEFT VIEW 15. Solenoid valve 16. By-pass valve 17. Heater

BACK VIEW 18. Oil pump 19. Single way valve 20. Vacuum Vessel

No.13 Huoju Street, Jiulongpo District, Chongqing, China MOB: +86 15223801122 TEL: +86 2386197078 FAX: +862386197078 [email protected] http://www.zhongnengcq.cn


Zhongneng Oil Purifier Manufacture Co.,Ltd

RIGHT VIEW 21. Roots pump 22. Water receiver 23. Ripple compensator 19.24. Single way valve 25. Vacuum pump

No.13 Huoju Street, Jiulongpo District, Chongqing, China MOB: +86 15223801122 TEL: +86 2386197078 FAX: +862386197078 [email protected] http://www.zhongnengcq.cn


Zhongneng Oil Purifier Manufacture Co.,Ltd

No.13 Huoju Street, Jiulongpo District, Chongqing, China MOB: +86 15223801122 TEL: +86 2386197078 FAX: +862386197078 [email protected] http://www.zhongnengcq.cn


Zhongneng Oil Purifier Manufacture Co.,Ltd

Part II
TESTING:

OPERATION PROCEDURE

1. Shut off all valves, connect the outlet and inlet pipes, make sure the outlet and inlet are normal. 2. Correctly connect the power which must be the three phase and four lines 3. Launch the vacuum pump, exhaust oil pump, and keep their rotation direction is right, meanwhile maintain the vacuum-motor and oil pump-motor working normally. 4. Check the interlock between the temperature controller and heater, it is means that the temperature controller control the heater immediately. 5. Shut off the valve, which connect with the atmosphere; open the pipe valve; start the vacuum pump, then stop the vacuum pump for five minutes when the max value of the vacuum gauge is steady, and observe the value of vacuum gauge must be up than 0.001Mpa, if not, you should find the gas leak.

INSTALLATION:
This machine should place in the horizontal ground and lay down steadily. This machine is movable which can move to any where as per your require. You must choose the correct power, which can support the biggest electric current of the machine.

OPERATION:
1. Open the air inlet valve (29), start the vacuum pump (31), observe the vacuum value increasing status. 2. Open the overflow valve, adjust the pressure value at 0.3 Mpa 3. Open the oil inlet valve, when the vacuum value reach to 0.08Mpa 4. Open the oil outlet valve (20 or 22) when the oil enters into the vacuum tank and that the oil level at the middle of the oil level indicator. 5. Observe the change of pressure gauge (the pressure of exhausting oil is limited between 00.4Mpa, and it is normally 0Mpa when the machine runs), check whether the exhausted oil pump and joints have leakage phenomena. If the phenomena appear, pls resolve it instantly and clock the overfall valve to make sure the machine work normally. 6. Adjust the quantity of inlet oil through valve 15 to balance the quantity of inlet oil and outlet oil. Have the finger is at the middle of the oil level gauge which is on the vacuum tank (when running normally, the machine is controlled automatically by infrared auto-controller). 7. When oil circulate normally, open auto-control heater. Note: before open the heater, have the temperature is between 45 65 (65 is best). Then decide whether open manual heater according the quantity of treated oil and the temperature of the environment (it mainly suits to ZY, ZYA-100 and the plants which are lager than ZYA-100). 8. If the machine work normally and the oil has circulates many times, pls take some sample at the sampling valve to test the treated oil. 9. Adopt the machine to filter the oil which is injected into transformer, mutual inductor, bushing. The oil doesnt need assistant vacuum source and assistant heater. The machine has vacuum resource and heater whose power has satisfied the need of drying device. Note: When use the spraying method or pouring oil method to dry the oil, must have the whole filter in the oil. When scalary circulation purification, pls control the oil inlet speed, the oil inlet temperature, and the scalary circulation time according to the related rules.
No.13 Huoju Street, Jiulongpo District, Chongqing, China MOB: +86 15223801122 TEL: +86 2386197078 FAX: +862386197078 [email protected] http://www.zhongnengcq.cn


Zhongneng Oil Purifier Manufacture Co.,Ltd

b) There should be some eligible oil in vacuum tank before the machine start working. The measure makes sure the oil level balance of transformer treated wooden tie when the machine is working.

INSTRUCTION:
1. The environment temperature is between -25 45 when the machine is working. 2. The altitude height of the working point will influence the vacuum degree of the machine directly. The higher the altitude height is, the lower the vacuum degree is (negative value). 3. The used oil can not be too dirty ( the oil dont have too many impurities), otherwise it should use other purification plant to filter sufficiently such as JL Portable Oil Purifying and Oiling Machine. The measure avoids influencing the efficient of degassing and the lifetime of the machine.

STOPPING:
When the oil has been filtered or the machine need to be stop at the midway: 1. Stop heater, and close the oil inlet valves 15,20,22 after continue to inject oil 35minutes. 2. Close vacuum pump. Close vacuum pump valve 29 and open vent valve 7 in order to release vacuum. 3. When finish exhausting the oil in vacuum tank, close the exhausted oil pump. 4. Open the valve 1 which is at the inferior extremity of the cooler to drain away the rest oil and water. Note: close the valve 1 after drain away the rest oil and water in order it can be used next time. 5. If have emergent situation, press the emergent button and the machine has no power. If want to open the machine, pls round the emergent button according to the clockwise direction so that open all control button.

ATTENTION:
A). Live-line operation can only be conducted on sunny days B). Connecting inlet and outlet pipes must be instructed by electric engineers. C). Before live-line operation, the oil purifier must be in a good condition (the heating, vacuum generating, and filtering system) D). Open the outlet valve before starting the oil pump, or the filter will be damaged. E). There must be oil in the heating vessel before heating, or the heater will be damaged.

MAINTANCE:
1. After a certain period of running, the machine should be checked to see whether: The electrical control system is safe and reliable; The temperature controller is sensitive, reliable and accurate; Oil seals of the pump shaft are broken with leakage; There is any blockage with the running system and any abnormal noise with pumps or related motors; There is any air or oil leakage with the oil running system and at sealing joints. 2. After each 3000 hours running, grease shall be replenished to prevent motors from being burnt. 3. Special vacuum pump oil or lubricating oil N46 should be used fro the vacuum pump and oil replaced or replenished if necessary at any time. 4. If the machine will not be used over 1 month, Place the machine in a dry environment with the panel door and all valves closed, and the machine proper protected by a covering.

No.13 Huoju Street, Jiulongpo District, Chongqing, China MOB: +86 15223801122 TEL: +86 2386197078 FAX: +862386197078 [email protected] http://www.zhongnengcq.cn


Zhongneng Oil Purifier Manufacture Co.,Ltd

ONLINE OPERATION:
PREPARATION:
prepare some eligible oil which is about 56% content of the transformer and put the oil near the purifier. The oil outlet valve in the bottom of transformer should match the oil inlet pipe of the purifier. If they can not be matched, pls connect a new oil outlet pipe. The oil purifier should have some eligible oil whose quantity is half the content of the vacuum tank (pressure value is greater than 50KV). Open the treated wooden tie cover of the transformer, have the oil outlet pipe inject into the oil level of the treated wooden tie, and use the clean filter paper or membrane to pressurize the treated wooden tie cover. Have the oil inlet pipe inject into the oil tank, which have some eligible oil. Open the oil outlet valve at the bottom of the transformer, and exhaust 35%oil of the transformer(the 35%oil is mainly impurities and water, pls receive it separately). While operate the step 6, the purifier should be vacuum( no lower than 0.09Mpa), and supply sufficiently the oil in treated wooden tie of transformer. After exhaust 35%wast oil through the oil outlet valve at the bottom of the transformer, connect the oil inlet pipe to the oil outlet valve. Now, the purifier can work normally.

NOTICE:
1. If the weather is sunshine, the on-line work can be running. 2. Pls connect the oil inlet pipe and oil outlet pipe under the live guidance of the electric engineer. 3. Before on-line work, the functions of the purifier must be fine such as heating function, vacuum function, filtering system.

TROUBLESHOOTING: Trouble
vacuum degree reduce

Cause
1.Vacuum pump has problem. 2.The leakage of the vacuum pipe.

Remedy
1.See the introduction of vacuum pump. 2.Check and repair 3.Makeup the vacuum pump oil

No.13 Huoju Street, Jiulongpo District, Chongqing, China MOB: +86 15223801122 TEL: +86 2386197078 FAX: +862386197078 [email protected] http://www.zhongnengcq.cn


Zhongneng Oil Purifier Manufacture Co.,Ltd

3. Vacuum pump oil is insufficient. 4.The water pollutes the vacuum pump oil. 5.The vapor is too much in the exhausted gas. 6.the vacuum gage has some problem

4.Drain away water 5.It is normal 6.Adjust and change

Oil flow into vacuum pump

The oil level is high in vacuum tank, so the oil flow into vacuum pump after being injected into cooler Because of high vacuum degree, the quantity of the oil inlet is more than that of oil outlet The water is too much in the cooler, so the water flow into the vacuum pump. There is too much water in oil, so the vapor can not cooling and go into vacuum pump. High electric power The power lack phase The oil level is too low in vacuum tank. High vacuum degree The position of oil tank is too high The oil sealing of gear pump leak The above strainer and precision strainer is blockage. The position of the exhausted oil is high. The inlet oil strainer is blockage The vacuum pump reduce Temperature sensor is fallen Heating contactor has some problems Circuitry turn off The heating pipe has been burned out There is too much water in oil The heating of the oil is insufficient The filtering net is broken When the plant is used again, it is not cleaned The vacuum degree is too low

Control the quantity of inlet oil in order to have the finger is at the oil level gauge. Reduce the vacuum degree. Exhaust the oil in vacuum pump, clean vacuum pump and change the vacuum pump oil. When restart working, control the oil and have the balance of the quantity of inlet oil and outlet oil. Observe the level gauge of the cooler. If the water level is high, pls drain away it. Clean vacuum pump, change vacuum pump oil.

Water Flow into the vacuum pump Vacuum pump electric motor stops suddenly outlet oil reduce Outlet oil reduce, gauge pressure increase The quantity of inlet oil is insufficient. Start heater, Oil Temperature dont increase

Stop using the machine Check the power supply Increase the quantity of inlet oil. Reduce the vacuum degree Reduce the height Change oil sealing

Clean and change filter Reduce height

Backflush filter. See the fist item Fasten the temperature sensor Check and change check Change heater Increase the times of filtering Increase the heating temperature Check and change the filtering parts Clean See the first item

The treated oil is not eligible

No.13 Huoju Street, Jiulongpo District, Chongqing, China MOB: +86 15223801122 TEL: +86 2386197078 FAX: +862386197078 [email protected] http://www.zhongnengcq.cn


Zhongneng Oil Purifier Manufacture Co.,Ltd

l Main parts of the machine

Life

Quantity

1 2

Vacuum Tank Coalescing evaporate filter

Degas Dewater Adopt Italian wooden fibre filtering material which can remove 80% water directly The efficient of Dewatering and Degassing is 3 times quicker than that of platform Eliminate the trace water Increasing the water molecule size, so it is easy to vapor Drain up vacuum Removing the impurity(15m) Removing the impurity(1-5m) Adjust the Oil Filtering system to balance, have the machine work without person or run with electric on-line The Main Protector

Guarantee for free Ten years

3*

Duplex 3-D Stereo Evaporation

Germany

Ten years

4*

UK GTechnical Device

Japan Technology Zhongneng Z.N-ZD-00 8 Shanghai China Zhongneng TH8008-50 0x50 Germany Du-A250*3 Q Zhongneng Z.N-ZD-00 4

Ten Years

Thin Film Evaporator

Five Years

6 7

Vacuum Pump Primary Filter

Six Years Five Years

1 2

Macromolecule Filter Infrared Liquid Level Control Device

Five Years

Five Years

10

TUR4 Phase Relay Back-wash System

Shanghai CHINA Zhongneng Z.N-ZD-01 2

Six Years

11

Automatic washing, Automatic remove impurities

Ten Years

No.13 Huoju Street, Jiulongpo District, Chongqing, China MOB: +86 15223801122 TEL: +86 2386197078 FAX: +862386197078 [email protected] http://www.zhongnengcq.cn


Zhongneng Oil Purifier Manufacture Co.,Ltd

12

Tri-unity Protector

The Main Protector

Zhongneng Z.N-ZD-01 5 Shanghai China TDW-2002 Zhongneng Unique Technology Z.N-JR-002 Zhongneng Technology (Owns Patent) Shanghai China (Japan Honjin) Shanghai China Shanghai China rotary screw pump (CB-B) Chongqing China Stainless Steel Valve

Six Years

13

Temperature Controller

Control the Temperature Automatically Carbon infrared heater healing the Transformer oil Cooling The Vapor into Liquid Water, Protect the Vacuum Pump From Emulsification Pollution Again Testing Vacuum Value

Five Years

14

Flange embed carbon infrared Heater

Ten Years

15

Medium condensator

Guarantee For Free

16

Vacuum Gauge

Ten Years

17

Electric Motor

Six Years

18

Electric Apparatus Control System

Five Years

19

Oil Pump

Oil Circulation System

Six Years

20

Six Years

Flow Switch

21

Linking And Frame

Connecting System

Zhongneng

Six Years

No.13 Huoju Street, Jiulongpo District, Chongqing, China MOB: +86 15223801122 TEL: +86 2386197078 FAX: +862386197078 [email protected] http://www.zhongnengcq.cn