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    Specification Ss-20/5 Steel Structures For Substation and Switching Station Material

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    harrisvas
    This document outlines specifications for steel structures used in substation and switching station equipment. It specifies the applicable standards, types of structures, design characteristics, technical requirements, additional requirements, assembling components, and testing requirements. The steel structures are to withstand wind pressures and support extra high voltage equipment. They must be made from structural steel, hot dip galvanized, and meet standards for dimensions, welding, marking, and tensile strength. Testing will ensure dimensional accuracy, adequate galvanizing, and material properties are within specified limits.

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    Specification Ss-20/5 Steel Structures For Substation and Switching Station Material

    Uploaded by

    harrisvas
    50 views5 pages
    This document outlines specifications for steel structures used in substation and switching station equipment. It specifies the applicable standards, types of structures, design characteristics, technical requirements, additional requirements, assembling components, and testing requirements. The steel structures are to withstand wind pressures and support extra high voltage equipment. They must be made from structural steel, hot dip galvanized, and meet standards for dimensions, welding, marking, and tensile strength. Testing will ensure dimensional accuracy, adequate galvanizing, and material properties are within specified limits.

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    STEEL STRUCTURES FOR SUBSTATION AND SWITCHING STATION MATERIAL

    Original Title

    ss-020_5a

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    This document outlines specifications for steel structures used in substation and switching station equipment. It specifies the applicable standards, types of structures, design characteristics, technical requirements, additional requirements, assembling components, and testing requirements. The steel structures are to withstand wind pressures and support extra high voltage equipment. They must be made from structural steel, hot dip galvanized, and meet standards for dimensions, welding, marking, and tensile strength. Testing will ensure dimensional accuracy, adequate galvanizing, and material properties are within specified limits.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    50 views5 pages

    Specification Ss-20/5 Steel Structures For Substation and Switching Station Material

    Uploaded by

    harrisvas
    This document outlines specifications for steel structures used in substation and switching station equipment. It specifies the applicable standards, types of structures, design characteristics, technical requirements, additional requirements, assembling components, and testing requirements. The steel structures are to withstand wind pressures and support extra high voltage equipment. They must be made from structural steel, hot dip galvanized, and meet standards for dimensions, welding, marking, and tensile strength. Testing will ensure dimensional accuracy, adequate galvanizing, and material properties are within specified limits.

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    of 5

    INDEPENDENT POWER TRANSMISSION OPERATOR S.A.

    TNPRD/ SUBSTATION SPECIFICATION & EQUIPMENT SECTION

    November 2013

    SPECIFICATION SS-20/5
    STEEL STRUCTURES FOR SUBSTATION AND SWITCHING
    STATION MATERIAL

    I. SCOPE
    This Specification covers the technical characteristics, the
    manufacturing and testing of steel structures used in outdoor
    Substation and Switching station switchyard

    II KEYWORDS
    Steel structures, Lattice type structures, Steel structures for
    Substations and Switching stations.

    III USE
    The steel structures shall be used in outdoor substations and switching
    stations to carry extra - high, high and medium voltage (400KV, 150KV,
    66KV, 30KV, 20KV) equipment such as disconnecting switches, post
    insulators, Voltage transformers, Current transformers, Surge
    arresters, Coupling capacitors, etc.

    IV STANDARDS

    1. Applicable standards for the steel structures


    DIN 17100 EN 10025
    DIN 50115
    DIN 50125
    DIN 50111
    EN 1461

    2. Applicable standards for the assembling components


    3. Bolts DIN 7990, DIN 267, DIN 78
    4. Nuts DIN 934, DIN 267
    5. Washers DIN 7989 or DIN 434, DIN 267
    6. Lockwashers DIN 127, DIN 267

    1 SS-20/5
    V TYPE OF STRUCTURES
    The steel structures shall be either of the lattice type or shall be made
    of prefabricated structural steel members.

    VI. DESIGN CHARACTERISTICS


    The lattice steel structures shall be manufactured according to the
    relevant drawings which shall be provided each time with the inquiry
    2
    and to be capable to withstand a wind pressure of 180kg/m which
    corresponds to a wind speed of 150km/h and with a coefficient of
    dynamic pressure of 1.5
    The computed stresses shall be smaller than the critical stresses of the
    material referred to diagram No 3319 attached hereto.

    VII. GENERAL TECHNICAL REQUIREMENTS FOR THE STEEL


    STRUCTURES

    1. All members of structures will be of structural steel St 37.2 and


    St 52.3 as shown in our drawings and in accordance with standards
    DIN 17100 or in accordance with standard ΕΝ 10025, S235JR and
    S355JR correspondingly.
    2. All members of steel structures shall be hot dipped galvanized in
    accordance with standard EN 1461.
    3. The boring, cutting and bending of all fabricated steel -work shall be
    carried out before galvanizing and shall be such as to prevent any
    possibility of irregularity occurring which might cause difficulty in the
    erection of the supports on the site.
    4. All welding required for the fabrication of column beams and other
    steel work shall be carried out before the final galvanizing of these
    members.
    5. All members shall be marked to facilitate erection. The marking
    shall be made before galvanizing and must indicate the type of
    structure and the number of the member or plate according to the
    corresponding drawings.
    6. All members of steel structures and plates shall be carefully cut.
    Holes shall be accurately located so that when the members are in
    position the holes will be truly opposite to each other before being
    bolted up. Drifting of holes will not be allowed. All burrs shall be
    removed before galvanizing.
    7. The manufacturers shall possess an EN 1090-1 conformance
    certificate, which will certify EXC3 execution class, following EN
    1090-2, for the production works concerning the items mentioned in
    the inquiry.
    During steel work industrialization, hole opening with drilling is
    compulsory only for the following members:
    o Corner legs
    o Holes which are near to the bending zone of the corner
    members and to the gusset plates.

    2 SS-20/5
    o Other members with thickness not exceeding 10mm or
    14mm, for S355 or S235 steel correspondingly, according to
    EN 10025.

    VIII. ADDITIONAL REQUIREMENTS


    1. With the delivery of the steel structures the Suppliers should
    provide 2% additional auxiliary assembling components (bolts, nuts,
    washers, lockwashers etc.) besides those required for the erection
    of the steel structures.
    These additional auxiliary-assembling components shall be
    delivered in separate packets.

    2. All steel structures shall bear the manufacturer’s trade- mark or


    symbol.

    3. The length of the screw thread of each anchoring rob shall be


    ≥130mm.

    4. With each anchoring rod shall be delivered two (2) nuts (screwed
    on the bolt), two (2) washers and one (1) lock washer

    5. Anchoring rods shall be manufactured of hot dipped galvanized


    structural steel St 52.3, at their entire length, as shown in PPC’s
    drawings.

    IX. ASSEMBLING COMPONENTS


    1. BOLTS
    Metric thread bolts shall be used of class property 6.6 according to
    standard DIN 7990 having a diameter not smaller than 12mm.
    When in position, all bolts or screwed rods shall not stand out from
    their corresponding nuts, as much as is allowed by DIN 78 but in
    any case not more the 10mm.
    The length of the screwed parts shall be such that no screw thread
    part may form part of a sharing plane between parts, this shall be
    avoided with the use of washers.
    For bolts of size M14 DIN 931 shall be applicable and with property
    of 8.8

    2. Nuts
    Steel nuts shall be used of hardness 6 according to standard DIN 934

    3. Washers
    Shall be used washers according to standard DIN 7989. For the parts
    of U-shaped profiles shall be used washers according to DIN 434.

    4. Lockwashers
    Shall be used lockwashers of type B according to standard DIN 127.

    3 SS-20/5
    All the bolts, nuts washers and lockwashers shall be galvanized
    according to standard DIN 267, part 10.

    X. TESTS

    The following checks and tests shall be carried out in every for
    inspection quantity.
    1. Check of certificates, which concern the chemical composition of
    the material.

    2. Galvanizing
    Samples of all galvanized material shall be subjected to the
    galvanizing tests. Tests shall be carried out according to
    standard DIN 50976 and are referred to the coating thickness,
    the mass per unit area, the adhesion strength and also the
    homogeneity of the zinc coating.
    In the table 1 are shown the coating thickness and
    corresponding mass per unit area.

    Table 1

    Mean value Mean value Minimum local


    Type of workpiece Local coating Corresponding coating
    thickness in mass per unit thickness in
    µm area in g/m2 µm
    Steel parts less than 50 360 45
    1mm thick
    Steel parts 1mm to 55 400 50
    under 3mm thick
    Steel parts 3mm to 70 500 60
    under 6mm thick
    Steel parts 6mm and 85 610 75
    thicker

    3. Dimensional check
    1. Verification of the main dimensions
    2. Verification of the cross sections
    3. Check of interchangeability between the steel structure parts.
    4. Bending test
    Bending test (180o) shall be carried out according to standard
    DIN 50111and DIN 17100 on samples selected from members
    of structures of each one steel - type and cross section used.

    4 SS-20/5
    5. Impact test
    Impact test shall be carried out according to standard
    DIN 50115 and DIN 17100 on samples selected from members
    of structures of each one steel type and cross section used.

    6. Tensile
    Tensile tests shall be carried out according to standard DIN
    17100 or EN 10002 on samples selected from members of
    structures of each one steel - type and cross section used.
    Dimensions of test pieces shall be in accordance with the
    standard DIN 50125. For the tensile test the ultimate breaking
    load, the yield point load and the elongation shall be measured
    in order to verity if they are within the permitted limits, which are
    referred in the table 2.

    Table 2
    TECHNICAL CHARACTERISTICS OF STEEL QUALITIES
    FOR STEEL STRUCTURES

    Tensile test St 37.2 St 52.3

    Ultimate breaking ≥ 340~470 N/mm2 490-630 N/mm2


    Yield point ≥ 235 N/mm2 355 N/mm2
    Breaking elongation 24%~26% 20%~22%

    XI. ASSEMBLING (ERECTION) OF STEEL STRUCTURES

    PPC maintains the right to ask from the suppliers to assemble (erect),
    in their own plant sites, any of the structures that sees fit in order to
    verify that they have been properly constructed.

    XII. PACKING
    All parts of the steel structures shall be delivered packed as follows
    and never steel structure loose inside a container and if they are
    delivered inside a container this must be in any case open from the
    upper part in order to facilitate the unloading.

    a. Parts longer than 2m (>2m) will be packed in packages which shall


    not exceed 2500kgr.
    b. Steel structures parts less than 2m (<2m) in length will be packed in
    packages which shall not exceed 800Kgr.
    c. The above packing (a and b) will be done with wrap wire of proper
    strength so as to withstand the weight of the package during lifting.
    d. All assembling (connecting) components such as bolts, nuts,
    washers and lockwashers shall be delivered inside robust wooden
    box of maximum weight of 50 kg and with the nuts to have been
    screwed on the bolt etc.

    5 SS-20/5

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