Se 3000apg (Eng)

SE-3000APG (eng).
doc
SE-3000APG
Specification
Prepared in December 1, 2017

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Distributed destination copies
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Regular customer
Marketing Control Div.
Control Dept., Service Control
Div.
Production Engineering Dept.,
Production Div.
Production Dept., Production Div.
R&D Dept., Technology Div.

Quality Assurance Dept., Technology
Div.
Comment: Approved Checked Prepared Copy 1
Issued: Engineering Dept., Technology Div.
SAMSON CO., LTD.

SE-3000APG (eng).doc
Contents
Section 1 Performance Specifications .................................................... 2
Section 2 Functional Overview .............................................................. 4
２－１ Feed Water Control ............................................................ 4

２－２ Combustion Control ............................................................ 4
２－３ Concentration Blow Control ..................................................... 4
２－４ Boiler Non-Operating Storage ................................................... 4
２－５ Overall Blow Period Display .................................................... 4
２－６ Automatic Overall Blow Control Function (Option) ................................ 5
２－７ Chemicals Feed Control Function ................................................ 5
２－８ Air proportion stabilization control .............................................. 5
２－９ Safety Device ............................................................ ……..6
２－10 Monitor Display ............................................................... 9
２－11 Contact Signal Output Function ................................................ 12
２－12 Steam pressure stabilization control （Valid at single boiler operation） ........... 12
２－13 Instructions of Water Softener Regeneration （Valid at single boiler operation） ... 12
２－14 Water softener regeneration control（Valid at single boiler operation） ............ 12
Section 3 Main Configuration .............................................................. 13
３－１ Boiler Body ................................................................... 13

３－２ Economizer .................................................................. 13
３－３ Steam Separator ............................................................. 13
３－４ Safety Valve ................................................................. 13
３－５ Burner ...................................................................... 13
３－６ Fan ......................................................................... 13
３－７ Fan Motor ................................................................... 14
３－８ Feed Water Pump Motor ...................................................... 14
３－９ Water Flow Meter (Option) .................................................... 14
３－10 Gas flow meter (Option) ....................................................... 14
３－11 Chemical flow meter（Option） ................................................ 14
３－12 Motor-Operated Valve for Automatic Overall Blow (Option) ....................... 14
３－13 Concentrated blow water heat exchanger(Option) ................................ 14
３－14 Casing ....................................................................... 15
Section 4 Supplied Accessories ............................................................ 15
1
Section 1 Performance Specifications
Item Unit SE-3000APG

Boiler type － Small boiler (Once-Through Boiler)
Qualification to be handled － Special education member by employer(In Japan)
（多管式貫流ボイラ）
Maximum pressure MPa 0.98
Working pressure range MPa 0.49～0.88
Equivalent evaporation kg/h 3,000
Heat output kW 1,881
Boiler efficiency ％ 98
Heating surface area m2 9.94
Holding water quantity L 175
Burner type － Blast
Combustion control system － Inverter control, Multi-position combustion control
13A － 1:7
Turn-down ratio
LPG － 1:5
Feed water control system － Inverter control, Multi-position combustion control
Ignition system － AC spark ignition
Fire detection system － Ultraviolet phototube
Dry weight kg 2,460
Weight in operation kg 2,670
Width mm 1,100
Outside dimensions Depth mm 2,729
Height mm 2,523
kW 1,919
13A m3(N)/h 170.2
LPG m3(N)/h 73.7
Fuel consumption Propane kg/h 148.9
LPG m3(N)/h 58.1
Butane kg/h 150.2
Supply gas pressure MPa 0.06～0.30
Operating power supply － AC200V 3φ(50/60Hz)
Equipment power kW 13.4
Total electric capacity kVA 21.1
Blower motor kW 11.0
Category
Feed water pump motor kW 2.2

Used for control kW 0.2
Power lead-in wire diameter mm2 22
Power breaker capacity A 100
Feed water inlet － 32A Rc1 1/4
Connection diameter
Fuel inlet － 40A JIS10K

Steam outlet － 80A JIS10K
Safety valve blow-off port － 50A Rc2
Blow port － 25A JIS10K
Economizer drain － 40A JIS5K
port
Chemicals feed inlet － 15A Rc1/2
Chimney mm φ350
2
Remarks: 1. The performance display conforms to the “boiler performance display reference value” of
Small-Type Once-Through Boiler Association of Japan. The calculation conditions are as
described below.
Calculation condition of boiler efficiency
Heat Balancing : JIS B 8222
Steam pressure = 0.49 MPa, Water supply temperature = 15C,
Charge air temperature = 35C
Lower heating value =13A : 40.6 MJ/m3(N)
Propane : 93.7 MJ/m3(N)
46.4 MJ/kg
Butane : 118.9 MJ/m3(N)
45.7 MJ/kg
2. The allowable values below shall be provided as an error.
- Error of boiler efficiency 1%
- Error of combustion quantity (input) 3.5%
3. It is recommended to use a feed water temperature of more than 55C.
4. Please made sure to supply gas in stable pressure at boiler inlet regarding standard gas
pressure specification.
5. A power supply of 100 VAC (1φ) is required when controlling a water softener separately using a
boiler controller.
6. For the diameter of a power lead-in wire, the wiring distance is assumed to be within 15 m at an
ambient temperature of 40C.
7. For the sake of improvement, the contents of specifications may be subject to change without
prior notice.
3
Section 2 Functional Overview
２－１ Feed Water Control
It detects a boiler water level electrically by water level electrodes, it repeats the operation
and the stop of the feed water pump and it keeps a water level at the prescribed range.
In case boiler water level falls, less than low position of water level electrode, combustion will
stop. Feed water will continue until water level recovers to normal level, until it recovers to
normal water level the boiler will not start combustion again (Boiler water standby error).
It equipped with 2 sets of low level water electrode, in case low water level error occurs it
ensures to stop combustion.
２－２ Combustion Control
After performed PRE-PURGE (Exhaust the remaining gas in the furnace before ignition
operation), it ignites the pilot burner, and after the Flame rod / Ultra-violet ray’s
photoconductor detects the flame, it switches from low combustion, middle combustion to the
high combustion level.
After that, it detects the steam pressure which changes according by using steam volume with
steam pressure sensors and it controls combustion in 4 positions of the stop, low combustion,
middle combustion and high combustion. After the combustion stop, starts POST-PURGE
(Exhaust the remaining gas in the furnace after extinguished a fire) during the certain period.
Also, a fan motor controls wind amount for low, middle and high combustion with inverter
control (frequency control)
２－３ Concentration Blow Control
The blow rate calculated based on the water quality data of raw water is input and the boiler
water corresponding to the blow amount obtained by the amount of feed water and the blow
rate is discharge from an electromagnetic concentration blow valve for each feed water timing
so as to keep the concentration of boiler water constant. (Calculation blow) Moreover, the
concentration of boiler water is detected using a concentration blow sensor. When the
concentration of boiler exceeds the prescribed value due to a change in the quality (electric
conductivity) of raw water, the electromagnetic concentration blow valve is opened as
required irrespective of calculation blow and corrected proportionally to insufficient blow
occurring during calculation blow to prevent the sudden concentration error of boiler water.
(Sensor blow)
２－４ Boiler Non-Operating Storage
After a boiler stops, a vacuum breaker is mechanically opened due to the pressure difference
inside and outside boiler water to prevent the boiler from being made vacuous. And
simultaneously, the boiler is put into a non-full water state to prevent the boiler water from
be corroded due to a decrease in ph.
２－５ Overall Blow Period Display
A blink when combustion time exceeds the overall blow cycle beforehand set in a controller.
4
２－６ Automatic Overall Blow Control Function (Option)
Automatic overall blow is controlled by adding a motor-operated valve (option) for automatic
overall blow and an option board (option).
In single unit operation, when the set overall blow execution period is reached (during overall
blow lamp is on), a motor-operated valve (option) for automatic overall blow is opened to
execute overall blow.
At the overall blow timing (during overall blow indicate lamp is ON), when operation switch is
pushed, start operation and increase steam pressure until about 0.05MPa, then stop
combustion and open automatic overall blow motor-operated valve to blow boiler water.
After water level leave E3 electrode for more than 5 minutes, it considers overall blow is
finished and close automatic overall blow motor-operated valve and start normal operation.
In multi-boilers operation (controlled by multi-boiler control panel), when the set overall blow
execution period is reached, a motor-operated valve (option) for automatic overall blow is
opened to execute overall blow.
At the overall blow timing (during overall blow indicate lamp is ON), when the overall blow
time (which is determined by controller) comes, it operate overall blow by force. When steam
pressure rises more than 0.05MPa, then stop combustion and open automatic overall blow
motor-operated valve to blow boiler water.
After water level leave E3 electrode for more than 5 minutes, it considers overall blow is
finished and close automatic overall blow motor-operated valve and start normal operation.
２－７ Chemicals Feed Control Function
By adding a dedicated chemicals feed pump (option), after overall blow it will operate initial
chemical injection at start up feed water. Additional chemical injection during boiler operation
is automatically operated regarding data such as water analysis or steam amount.
２－８ Air proportion stabilization control
Detects temperature of air for combustion and when the temperature of combustion air
changes automatically adjusts frequency of fan to keep combustion condition stable.
When temperature rises and the consistency of air will be lower, so add frequency of fan motor.
When temperature falls and the consistency of air will be higher, so reduce frequency of fan
motor.
5
２－９ Safety Device
①Combustion safety device
If an error should occur in a combustion state, a fire detector detects the error and shuts off a
combustion circuit to stop combustion. And simultaneously, post-purge is executed. During
occurrence of an error, an error indicator lamp lights and an error is notified by monitor
display and using an alarm buzzer.
If flame eye detects fire at the timing between PRE-PURGE start and one second before
ignition transformer operation, inspection lamp will blink. While flame eye is detecting fire,
boiler does not shift to ignition sequence and continues pre-purge. If it continues to detect
fire for certain period, boiler will output error for pseudo fire and notify by blinking error
indication lamp, monitor display and alarm buzzer.
②Low-water cut off device
When boiler water becomes less than a low water level during start, the boiler is put into a
boiler water error standby state even if you press the OPERATION switch. In this case, the
boiler does not enter an igniting operation state. The resulting information is notified by
monitor display.
Combustion immediately stops when boiler water becomes less than a low water level during
operation.
After post-purge fan motor will stop. If the water level becomes less than low water level for
certain period, boiler will output boiler water error and notify by blinking error indication
lamp, monitor display and alarm buzzer.
③Overheat prevention device
a. When steam temperature excessively increases, a steam temperature sensor detects an

error and stops combustion as a steam temperature error. An error indicator lamp lights,
and an error is notified by monitor display and using an alarm buzzer.
b. When the temperature of a boiler excessively increases, a boiler thermo-switch operates
and stops combustion as a boiler temperature error. An error indicator lamp lights, and
an error is notified by monitor display and using an alarm buzzer.
c. When the temperature of an exhaust gas excessively increases, an exhaust gas
thermo-switch operates and stops combustion as an exhaust gas temperature error. An
error indicator lamp lights, and an error is notified by monitor display and using an
alarm buzzer.
④Protection of electric motor
When overload is applied to a blower motor and feed water pump and an overcurrent flows
through an electric motor, for the blower motor and feed water pump, the overload protective
device of an inverter operates to stop each motor for protection. Combustion also
simultaneously stops.
During operation of a thermal relay and overload protective device, an error indicator lamp
lights, and an error is notified by monitor display and using an alarm buzzer.
6
⑤Wind pressure error
When the air flow rate of a blower decreases, a draft switch or sensor detects an error and
stops combustion to secure safety.
An error is notified by monitor display and using an alarm buzzer.
⑥Gas pressure error
When gas pressure excessively decreases or increases, a pressure switch detects an error and
stops combustion to secure safety.
An error is notified by monitor display and using an alarm buzzer.
⑦Backup pressure switch
Boiler is operated according to steam pressure settings configured by steam pressure sensor
during normal operation (more pressure than control pressure range). However, if pressure
rises more than settings due to fault of steam pressure sensor, backup pressure switch will
operate to stop combustion and ensure safety.
⑧Safety valve
During normal operation, a boiler operates based on the backup steam pressure set to a
steam pressure switch (more than control pressure range ). If a pressure increases due to the
failure occurring in the steam pressure switch and reaches the maximum operating pressure,
a safety valve operates to release steam to the atmosphere and protect the boiler.
⑨Earthquake detection
By adding a seism scope, earthquake motion exceeding a fixed seismic intensity is detected to
stop combustion.
During operation of the seism scope, an error indicator lamp lights, and an error is notified
by monitor display and using an alarm buzzer.
⑩Indoor temperature error detection (Option)
By adding an indoor temperature error alarm (option) an increase in indoor temperature can
be detected to stop combustion. During occurrence of an error, an error indicator lamp lights,
and an error is notified by monitor display and using an alarm buzzer.
⑪Gas leak countermeasures (Option)
By adding a gas leak alarm (option) a gas leak is detected to stop combustion. During
occurrence of an error, the error is notified by monitor display and using an alarm buzzer.
7
⑫Defective ventilation countermeasures (Option)
By adding a ventilating fan (option) defective ventilating fan operation can be detected to
stop combustion. During occurrence of an error, an error indicator lamp lights, and an error
is notified by monitor display and using an alarm buzzer.
8
２－１０ Monitor Display
The contents of monitor display can be roughly classified into boiler status display,
operating process display, error/inspection content display, operating instruction display,
and data display.
Monitor is installed in front of boiler control panel. Display language is in English.
1 Monitor contents
1) Displays boiler status as Watch, temperature or pressure.
a)Date, hour, minute

b)Steam pressure
c)Exhaust gas temperature
d)Flame level
e)Electric conductivity
f)Boiler efficiency
Note) Boiler efficiency is calculated by exhaust heat loss.
2) Daily data
Displays boiler operation data of the day
a) Low combustion time(Daily)

b) Middle combustion time(Daily)
c) High combustion time(Daily)
d) Supply fuel pulse count(Daily)
e) Feed water pulse count (Daily)
f) Evaporation amount (Daily)
Note: 1)Feed water amount displays the data from feed water flow meter
2)Evaporation amount displays (feed water amount – blow amount).
9
3) Data of the day before
Displays boiler operation data of the day before
a) Low combustion time(The day before) d) Supply fuel pulse count (The day before)
b) Middle combustion time(The day before) e) Feed water pulse count (The day before)
c) High combustion time(The day before) f) High combustion count(The day before)
4) Integrated data
Displays integrated boiler operation data
a) Operation time(Integrated) g) Middle combustion count(Integrated)

b) Low combustion time(Integrated) h) High combustion count(Integrated)
c) Middle combustion time(Integrated) i) Feed water count(Integrated)
d) High combustion time(Integrated)
e) Ignition count(Integrated)
f) Low combustion count (Integrated)
5) Error display
Displays error contents
a) Boiler body temperature error o) Combustion shift fire break (Low combustion)
b) Boiler water error p) Combustion shift fire break (Middle combustion)
c) Electrode rod error q) Combustion shift fire break (High combustion)
d) Thermal trip r) Exhaust gas temperature error
e) Seism scope operation s) Damper error (low position)
f) Controller error t) Damper error (high position)
g) Earth detection u) Power cut error
h) Wind pressure error v) Inverter error
i) Steam temperature error w) Wind pressure error(sensor)
j) Feed water error x) Gas pressure error (low pressure)
k) Main non-ignition y) Gas pressure error (high pressure)
l) Halfway fire break z) Gas leak error (Option)
m) Pseudo fire A) Ventilation fan error (Option)
n) Pilot non-ignition B) Room temperature error (Option)
10
6) Inspection display
Displays required inspection
a) Pseudo fire detection o) Concentrated blow inspection

b) Pilot ignition delay p) Overall blow inspection
c) Steam temperature sensor inspection q) Scale inspection
d) Wind pressure sensor inspection r) Chemical injection pump inspection
e) Water-level electrode rod inspection s) Feed water flow meter inspection
f) Feed water capacity deterioration t) Fuel flow meter inspection
g) Damper shift inspection u) Fuel quantity inspection
h) Exhaust gas temperature sensor inspection(body outlet)
i) Exhaust gas temperature sensor inspection(economizer outlet)
j) Electric conductivity sensor inspection v) Water softener regeneration inspection
k) Water tube temperature sensor inspection w) Backup cell battery exchange
l) Boiler water temperature sensor inspection x) RTC (clock IC) inspection
m) Air temperature sensor inspection y) F-RAM backup inspection
n) Steam pressure sensor inspection
7) Notification display
Displays notification contents
a) Boiler water error standby e) manual operation in process

b) No air ratio stability setting f) Maintenance timing
c) Water softener regeneration timing g) Boiler water related matters
d) Water softener regeneration in process h) Overall blow timing
8) Data setting display
Displays and modifies settings of boiler operation
a) With/without multi-boiler control g) Middle pressure differential settings

b) Water softener regeneration time h) High pressure settings
c) Temporary combustion stop time i) High pressure differential settings
d) Low pressure settings j) VFD brightness settings
e) Low pressure differential settings k) Date
f) Middle pressure settings
②Operation panel lamp
a) Combustion state lamp(Pilot, Low, Middle, High)

b) Water level indication lamp（EH, E1, E2, E3）
c) Power / Operation lamp
d) Overall blow lamp
③Boiler indication lamp
a) Operation lamp
b) Error lamp
c) Inspection, notification lamp
11
④Switch
a) Start / Stop switch b) Overall blow switch

c) Set switch d) Menu switch (4 pieces)
e) Reset switch f) Direction key switch
２－１１ Contact Signal Output Function
This boiler has signal output contacts as below.
①Operation signal（Closed at operation）

②Combustion signal（Closed at flame detection）
③Alarm signal（Closed at alarm）
④Inspection signal (Closed at inspection occurs)
⑤High combustion signal（Closed at high combustion）
⑥Middle combustion signal（Closed at middle combustion）
⑦Low combustion signal（Closed at low combustion）
⑧Fan motor signal (Closed at fan motor operation）
⑨Feed water signal（No-voltage contact: Closed at feed water）
⑩Feed water signal（Voltage contact: Output 200V at feed water）
⑪Water flow rate pulse output (Open collector)
⑫Fuel flow rate pulse output (Open collector)
２－１２ Steam pressure stabilization control （Valid at single boiler operation）
To prevent excessive steam pressure, drop at sudden high demand of heat, start pre-purge
before steam pressure falls to combustion backup pressure by detecting steam temperature.
２－１３ Instructions of Water Softener Regeneration （Valid at single boiler operation）
To return capability degradation to the former state, the ion exchange resin of a water
softener must be regenerated periodically. The water softener’s resin quantity input to the
controller of a boiler, the calculated value based on water quality data, and the quantity of
boiler water used such as feed water quantity and concentration blow quantity are
synthetically self-judged to calculate the regeneration period of the water softener.
A blink to display the regeneration period when the quantity of water used reaches the water
softener regeneration period.
２－１４ Water softener regeneration control（Valid at single boiler operation）
Operate regeneration of water softener automatically in the set time when the quantity of
water used reaches the regeneration period of the water softener by adding a dedicated water
softener (option)
12
Section 3 Main Configuration
３－１ Boiler Body
Form: Multi-pipe once-through type
Main materials: Water pipe Carbon steel pipe for boiler and heat exchanger STB340
Fin Hot-rolled sheet steel SPHC
Header Structural rolled steel SS400
Furnace refractories: Castable refractories
Heat insulating material: Rock wool heat insulating material
３－２ Economizer
Form: Fin pipe type
Heat insulating material: Rock wool heat insulating material
３－３ Steam Separator
Form: Centrifugal type
Main materials: Carbon steel pipe for pressure piping STPG370

Structural rolled steel SS400
３－４ Safety Valve
Form: Spring type
３－５ Burner
Form: Nozzle mixing blast type (low NOX type burner)
Ignition system: AC spark ignition
Fire detection system: Ultraviolet photoelectric tube
３－６ Fan
Form: Centrifugal-flow turbofan
13
３－７ Fan Motor
Output 11.0 kW
Protection form Totally-enclosed fan
Number of poles 2P
Power supply 200 V, 3φ
３－８ Feed Water Pump Motor
Output 2.2 kW
Protection form Totally-enclosed fan
Number of poles 2P
３－９ Water Flow Meter
Form Positive displacement

Remarks Pulse-generated type
３－１０ Fuel flow meter
Form Impeller type

３－１１ Chemical flow meter（Option）
Form Quantitative pulse type

３－１２ Motor-Operated Valve for Automatic Overall Blow (Option)
Form Motor-operated ball valve

Size 25A
３－１３ Concentrated blow water heat exchanger(Option)
Form Shell and tube
14
３－１４ Casing
Front panel: Baking-painted surface-treated and cold-rolled steel sheet

Mild merit Metallic coarseness
Side panel: Baking-painted surface-treated and cold-rolled steel sheet

Mild merit Metallic coarseness
Section 4 Supplied Accessories
Instruction Manual 1 copy
Installation Procedure 1 copy
Combustion Inspection Document 1 copy
Ladder 1
15

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SE-3000APG (eng).

Prepared in December 1, 2017

R&D Dept., Technology Div.

Comment: Approved Checked Prepared Copy 1

Issued: Engineering Dept., Technology Div.

SAMSON CO., LTD.

Section 1 Performance Specifications .................................................... 2

Section 2 Functional Overview .............................................................. 4

２－１ Feed Water Control ............................................................ 4

Section 3 Main Configuration .............................................................. 13

３－１ Boiler Body ................................................................... 13

Section 4 Supplied Accessories ............................................................ 15

Section 1 Performance Specifications

Item Unit SE-3000APG

Combustion control system － Inverter control, Multi-position combustion control

Feed water pump motor kW 2.2

Fuel inlet － 40A JIS10K

Section 2 Functional Overview

２－１ Feed Water Control

２－２ Combustion Control

２－３ Concentration Blow Control

２－４ Boiler Non-Operating Storage

２－５ Overall Blow Period Display

２－６ Automatic Overall Blow Control Function (Option)

２－７ Chemicals Feed Control Function

２－８ Air proportion stabilization control

２－９ Safety Device

①Combustion safety device

②Low-water cut off device

③Overheat prevention device

a. When steam temperature excessively increases, a steam temperature sensor detects an

④Protection of electric motor

⑤Wind pressure error

⑥Gas pressure error

⑦Backup pressure switch

⑩Indoor temperature error detection (Option)

⑪Gas leak countermeasures (Option)

⑫Defective ventilation countermeasures (Option)

２－１０ Monitor Display

1) Displays boiler status as Watch, temperature or pressure.

a)Date, hour, minute

Note) Boiler efficiency is calculated by exhaust heat loss.

Displays boiler operation data of the day

a) Low combustion time(Daily)

3) Data of the day before

Displays boiler operation data of the day before

Displays integrated boiler operation data

a) Operation time(Integrated) g) Middle combustion count(Integrated)

Displays error contents

Displays required inspection

a) Pseudo fire detection o) Concentrated blow inspection

Displays notification contents

a) Boiler water error standby e) manual operation in process

8) Data setting display

Displays and modifies settings of boiler operation

a) With/without multi-boiler control g) Middle pressure differential settings

②Operation panel lamp

a) Combustion state lamp(Pilot, Low, Middle, High)

③Boiler indication lamp

a) Start / Stop switch b) Overall blow switch