Pump Fire Due To Seal Failure - Toolbox

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Pump fire due to seal failure

What happened?

A pump had been operating with high vibration for


several days.

A mechanical seal failed, releasing jet fuel that


ignited on contact with the hot surface of the pump
housing.

There was potential for injury, property damage


and environmental impact.

Why did it happen?

Vibration caused failure of a bearing in the pump.

Misalignment of the pump/motor, possibly due:

—pipe strain

—a foreign object (20mm / ¾-inch nut) found in the


pump rotor, leading to an imbalance.

The pump coupling had been replaced 14 months


before, but there was no evidence of a test
confirming that the repair had eliminated the high
vibration.
What did they learn?

Ensure procedure for returning rotating equipment


to service has a reinstallation checklist that
includes vibration.

Ensure the pump switching programme includes all


pumps, collects vibration data, and manages any
issues found.

Establish requirements to check and document


pipe strain and alignment following repairs.

Revise equipment closure procedure to include


checking for any loose hardware and debris.

Ask yourself or your crew

How could something like this happen here?

Do we have any equipment that operates with high


vibration? What can we do to address this?

How effective is our return to service procedure for


rotating equipment?

What do we do to manage vibration in rotating


equipment?

How do we fix issues with pipe strain and


alignment after repair?

What can we do to eliminate or reduce the risk of


foreign objects left inside equipment?

Pump seal failed, releasing jet fuel that ignited on contact with a hot surface.

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