TPS Torch Part Book v1.1

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Cladding Torch Parts Catalogue 1

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1. Power cable conduit complete


- For hot wire

Part No. ZTHCLADPC****


Please specify length

2. Main Water Power Cable


Torch head M10x1.0
Central connection M10x1.0 or 3/8”

Part No. ZTHCLADTPS****


Please specify length/connection

3. Tig Adaptor
3/8” for water cooled power cable
Connects to through gas connection

Part No. 34.0350.2210FR

4. Wire Guide Tube, Standard


8mm OD tube
Fits contact tips with M6 thread
Comes as standard length 220mm, to
be cut to size by customer when fitting.

Part No. ZTHCLAD25


Other sizes/lengths available on request

5. Wire Guide Tube, Small Bore


4mm OD tube
Connects to torch wire guide via M6 thread
Comes as standard length 220mm, to
be cut to size by customer when fitting.

Part No. ZTHCLAD28


Cladding Torch Parts Catalogue 2
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6. Small Bore Swivel Head


Uses max 2.4mm Tungsten.
Min Bore size 45mm
Comes with locking nut, no consumables

Part No. ZTHCLAD41, Swivel insert


ZTHCLAD42, Fork

7. Small Bore Fixed Head


Uses max 3.2mm Tungsten.
Available in al1 angles from 0 – 90deg
Min Bore size 30mm
Comes with locking nut, no consumables

Part No. ZTHCLAD22


Please specify angle

8. Small Bore Fixed Special Head


Available in either 30 or 45deg
Uses max 2.4mm Tungsten (no gas lens)
Min Bore size 28mm
Comes with locking nut, no consumables

Part No. ZTHCLAD22S


Please specify angle

9. Standard Swivel Head


This head uses a 3.2mm Tungsten.
Min Bore size 65mm
Comes with out consumables

Part No. ZTHCLAD08, Swivel insert standard


ZTHCLAD09, Swivel fork 9/16 UNF
ZTHCLAD11, Swivel fork standard
Cladding Torch Parts Catalogue 3
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10. Standard Fixed Head


This head uses a 3.2mm Tungsten.
Available in all angles from 0 – 90deg
Min Bore size 65mm
Comes with locking nut, no consumables

Part No. ZTHCLAD22


Please specify angle

11. Small Bore Fixed Special Head Consumables


Uses max 2.4mm Tungsten (no gas lens)

Part No. ZB53N25, Ceramic gas cup 8mm


ZB53N27, Ceramic gas cup 10mm
ZB24CB332, Collet body 2.4mm
ZB24C332, Collet 2.4mm

12. Small Bore Fixed Head Consumables


Uses max 3.2mm Tungsten.

Part No. ZB53N58, Ceramic gas cup 6mm


ZB53N59, Ceramic gas cup 8mm
ZB53N60, Ceramic gas cup 10mm
ZB45V45, Gas lens 3.2mm
ZB13N24, Collet 3.2mm

13. Standard Consumables (Fixed & Swivel Head)

Part No. ZB54N15, Ceramic gas cup 11mm


ZB54N14, Ceramic gas cup 13mm
ZB54N19, Ceramic gas cup 18mm
ZB45V27, Gas lens 3.2mm
ZB10N25, Collet 3.2mm
Cladding Torch Parts Catalogue 4
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14. Teflon Liner


High quality Teflon inner liner for smooth wire feed

Part No. 40.0001.0415FR, ID2.0/OD4.5mm


40.0001.0036FR, ID3.0/OD4.5mm
Sold per meter

15. Black Vinyl Overbraid Water Hose

Part No. 40.0001.0352FR, ID5/OD8mm

16. Liner Clamping Part


For 4.5mm OD liner

Part No. 42.0001.5412FR

17. Liner Clamping Part Nut


For 4.5mm OD liner

Part No. 42.0400.1025FR

18. Female Quick Connection


With shut off valve, for 5/6mm hose
Can be used for water and gas.

Part No. 44.0001.0474FR


Cladding Torch Parts Catalogue 5
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19. Male Quick Connection


No valve, for 5/6mm hose
Can be used for water and gas.

Part No. ZC5023

20. Torch Head Holder Fixed


Main body 30mm OD

Part No. ZTHCLAD43

21. Top Hat Bush


Standard length 55mm

Part No. ZTHCLAD03

22. Head Retaining Bush


OD 35mm

Part No ZTHCLAD07
Cladding Torch Parts Catalogue 6
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23. Barrel Clamp


To fit 44.5mm OD torch body

Part No ZTHCLAD02

24. Locking Nut


For fixing head

Part No ZTHCLAD29, Standard 30mmOD


ZTHCLAD29SM, Small bore 16mmOD

25. Aluminum Wire Guide Holder


OD 52mm

Part No ZTHCLAD04
Cladding Torch Parts Catalogue 7
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26. Brass Wire Guide


Fitted with black insulating sleeve & 1 lock nut
Standard length 170mm

Part No ZTHCLAD06
Please specify length

27. Wire Guide Brass Locking Bush


To suit 16mm holder
Standard length 28mm

Part No ZTHCLAD05

28. Knuckle Joint

Part No ZTHCLADKT2, Male


ZTHCLADKT3, Female
ZTHCLADKT1, Pin

29. Central Connector


OEM

Part No 44.0350.0229
Cladding Torch Parts Catalogue 8
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30. Central Connector Bush Standard


To suit 44.5mm OD torch
Standard length 50mm

Part No ZTHCLAD50

31. Nylon Torch Insualtor


For main mounting clamps
ID44.5/OD50mm

Part No ZTHCLAD12

32. Wire Guide Locking Nut


M10x1mm
Part No ZB0315019

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