Lenntech

[email protected] Tel. +31-152-610-900

www.lenntech.com Fax. +31-152-616-289

Data sheet

Data sheet
APP 16-22

ro-solutions.com
Data sheet APP 16-22

Table of Contents 1. General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2. Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

4. Variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

5. Flow at different rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

6. Flushing valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

7. Power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

8. Temperature and corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

8.1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8.2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

9. Noise level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

10. Filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

11. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

12. Dimensions, complete unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

13. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
13.1 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
13.2 Open-ended system with direct water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
13.3 RO system with APP pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

14. Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
14.1 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
14.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
14.3 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1. General information APP 16-22 pumps are designed to supply low they are designed so that the lubrication of the
viscosity and corrosive fluids under high moving parts in the pumps is provided by the
pressure, e.g. in seawater reverse osmosis fluid itself. No oil lubrication is thus required.
filtration applications and for high pressure salt
water pumping. The pumps are supplied with an integrated
flushing valve that allows the salt water to flow
The pumps are based on the positive displace- from inlet to the outlet, when the pump is not
ment principle (axial piston design) which running.
enables a very light and compact design, and

1: Shaft Sealing
2: Bolts for bell housing
3: Flushing valve
4: Port plate
5: Bleeding plug
6: Valve/thrust plate
7: Piston/shoe
8: Cylinder barrel
9: Retainer ring
10: Swash plate with bearing
11: Port flange with bearing
12: Drain plug
13: Housing
14: Springs

2 521B1183 / DKCFN.PD.013.T2.02 / 10.2012

Data sheet APP 16-22

All parts included in the pumps are designed to The pumps are fixed displacement pumps in
provide long service life, i.e. long service life with which the flow is proportional to the number of
a constantly high efficiency and minimum revolutions of the input shaft and the pump
service required. displacement.

2. Benefits •  ne of the smallest and lightest pumps on

O • No oil lubricant required
the market • Integrated flushing valve
• Can be powered by a combustion engine • All parts of the pump are made of non-
provided that a special coupling is used. corrosive materials, e.g. Duplex (EN1.4462/
• Long service life / No preventive mainte- UNS S31803-S32205) and Super Duplex
nance required in the warranty period. (EN1.4410/UNS S32750) stainless steel and
• Generates insignificant pulsations in the carbon reinforced PEEK
pressure line. • High efficiency

3. Technical data

APP Pumps APP 16 APP 16 APP 17 APP 17 APP 19 APP 19 APP 22 APP 22
1200 1500 1200 1500 1200 1500 1200 1500
Code number 180B3254 180B3250 180B3255 180B3251 180B3256 180B3252 180B3257 180B3253
Geometric displacement cm³/rpm 235 185 252 198 272 220 311 252
in³/rpm 14.3 11.3 15.4 12.1 16.6 13.4 19.0 15.4
Rated flow at max speed 1) m³/h 16 15.8 17.2 16.9 18.8 18.8 21.5 21.7
gpm 70.4 69.6 75.7 74.4 82.8 82.8 94.7 95.5
Outlet min. Pressure 2) bar 30 30 30 30 30 30 30 30
psi 435 435 435 435 435 435 435 435
Outlet max. Pressure, bar 80 70 80 70 80 70 80 70
continuous 3)
psi 1160 1015 1160 1015 1160 1015 1160 1015
Inlet min. Pressure bar 2 2 2 2 2 2 2 2
psi 29 29 29 29 29 29 29 29
Inlet max. Pressure, continuous bar 5 5 5 5 5 5 5 5
psi 72.5 72.5 72.5 72.5 72.5 72.5 72.5 72.5
Inlet max. Pressure, peak bar 10 10 10 10 10 10 10 10
psi 145 145 145 145 145 145 145 145
Max. Speed continuous rpm 1200 1500 1200 1500 1200 1500 1200 1500
Min. Speed continuous rpm 700 700 700 700 700 700 700 700
Power requirement at max. kW 32 31 35 33 38 37 43 43
speed and 60 bar outlet
hp 42.9 41.6 46.9 44.3 51.0 49.6 57.7 57.7
pressure
Torque at 60 bar outlet Nm 258 196 276 210 299 236 341 273
pressure
lbf-ft 190.3 144.6 203.6 154.9 220.5 174.1 251.5 201.4
Weight kg 78 78 78 78 78 78 78 78
lb 172 172 172 172 172 172 172 172
Integrated flushing valve Yes Yes Yes Yes Yes Yes Yes Yes

1)
Typical average flow at 60 bar (870 psi)
2)
For lower pressure, please contact Danfoss
RO Sales Organization
3)
For higher pressure, please contact Danfoss
RO Sales Organization

The pump is designed according to EN809.

521B1183 / DKCFN.PD.013.T2.02 / 10.2012 3

Data sheet APP 16-22

4. Variants •  vailable as ATEX certified. Category 2,

A
zone 1 and category 3, zone 2.
• Available with material certificates on
wetted parts

For more details on the variants, please contact

the Danfoss RO Solutions Sales Organisation

5. Flow at different rpm When using the diagrams shown below, it is easy
to select the pump which fits the application
best if the flow required and the rotation speed
(rpm) of the pump are known.

1200 rpm version

23,00
APP 22
20,00 APP 19
APP 17
17,00 APP 16
m3/h

14,00
11,00
8,00
5,00
700 800 900 1000 1100 1200
rpm

1500 rpm version

23,00 APP 22
20,00 APP 19
17,00 APP 17
APP 16
m3/h

14,00
11,00
8,00
5,00
700 800 900 1000 1100 1200 1300 1400 1500
rpm

Furthermore, these diagrams shows that the flow

can be changed by changing the rotation speed
of the pump. The flow/rpm ratio is constant, and
the “required “ flow can be obtained by changing
the rotation speed to a corresponding value.
Thus, the required rpm can be determined as:

Required flow × Rated rpm

Required rpm =
Rated flow

4 521B1183 / DKCFN.PD.013.T2.02 / 10.2012

Data sheet APP 16-22

6. Flushing valve
Flushing Valve characteristic
3

2,5

Pressure drop [bar]

2

1,5

0,5

0
0 50 100 150 200 250 300 350 400
Flow [l/min]

7. Power requirements Pump Flow Pressure rpm Calc.

model factor
60 bar 70 bar 80 bar
l/min m3/h gpm 870 psi 1015 psi 1160 psi
APP 16 267 16.0 70.5 32 kW 38 kW 43 kW 1180 496
1200
APP 16 263 15.8 69.5 31 kW 36 kW 41 kW 1480 511
1500
APP 17 287 17.2 75.8 35 kW 40 kW 46 kW 1180 498
1200
APP 17 281 16.9 74.2 33 kW 38 kW 44 kW 1480 513
1500
APP 19 314 18.8 82.9 38 kW 44 kW 50 kW 1180 499
1200
APP 19 313 18.8 82.7 37 kW 43 kW 49 kW 1480 509
1500
APP 22 358 21.5 94.6 43 kW 50 kW 57 kW 1180 501
1200
APP 22 362 21.7 95.6 43 kW 50 kW 57 kW 1480 507
1500

The power requirements can be determined using one of the following guiding equations:

l/min × bar 16.7 × m3/h × bar 0.26 × gpm × psi

Required power = [kW] or [kW] or [kW]
Calc. factor Calc. factor Calc. factor

1 hp = 0.75 kW
1 kW = 1.34 hp
1 gpm = 3.79 l/min
1 l/min = 0.26 gpm
1 m3/h = 4.40 gpm
1 gpm = 0.23 m3/h

521B1183 / DKCFN.PD.013.T2.02 / 10.2012 5

Data sheet APP 16-22

8. Temperature and 8.1 Operation 8.2 Storage

corrosion
Fluid temperature: Storage temperature:
+2° C to +50° C (+35.6° F to 122° F) - dependent -40° C to +70° C (-40° F to 158° F) – provided
on the NaCl concentration that the pump is drained of fluid and stored
”plugged”.
Ambient temperature:
+2° Cto +50° C (+35.6° F to 122° F) Frost protection is required at temperatures
below 2°C. Danfoss recommends to use DOW-
The chart on the next page illustrates the FROST from DOW Chemical Company or Chilsafe
corrosive resistance of different types of stainless mono propylene glycol from Arco Chemical
steel related to NaCl concentration and tempera- Company.
ture.

All critical parts of the APP water pump are made

of Super Duplex.

If the water pump is operated at high salinity,

always flush the water pump with fresh water at
operation stop in order to minimize the risk of
crevice corrosion.

NaCl vs. temperature

80 º C Duplex
70
Super Duplex
60

50
316L
40

30

20 -
100 1000 10 000 100 000 CI
ppm
160 1600 16000 160000 NaCI
ppm

9. Noise level The sound pressure levels, L PA, 1 m *) db(A) for The noise level is influenced by:
APP 16-22 pumps are typically 82 dB(A) at • The speed of the pump, high rpm create
60 bar/1500rpm and 84 dB at 80 bar/1500rpm. more noise than low rpm
• Rigid mounting of the pump generates
Generally, noise will be reduced if speed is more noise than flexible mounting
reduced and vice versa. Use flexible hoses in • Pipe mounting direct to the pump
order to minimize vibrations and noise. increases the noise level compared to a
flexible hose
Since the pump is typically mounted on a bell • If using a VFD the motors can produce
housing or frame, the noise level must be higher noise values depending on the
determined for the complete unit (system). It is operation point.
therefore very important that the motor/pump •
unit is mounted correctly on a frame with *) 1 meter from the pump unit surfaces (refer-
antivibration isolation to minimize vibrations and ence box) acc. to EN ISO 20361 section 6.2.
noise. Deviation σTOT = ± 1,6 dB(A)

6 521B1183 / DKCFN.PD.013.T2.02 / 10.2012

Data sheet APP 16-22

10. Filtration As water has very low viscosity, the APP pumps efficiency. This means that for each 100,000 parti-
have been designed with very narrow clearance cles reaching the filter, 50,000 particles pass
in order to control internal leakage rates and through it compared to only 20 particles in a
improve component performance. Therefore it is filter with an efficiency of 99.98%.
important that the inlet water is filtered properly
to minimize the wear of the pump. For more information on the importance of
proper filtration, please consult our publication
The main filter must have a filtration efficiency of “Filtration” (code number 521B1009), which also
99.98% at 10 μm. We recommend to use will provide you with an explanation of filtration
precision depth filter cartridges rated 10μm abs. definitions and a guidance on how to select the
ß10>5000 (equivalent to a filtration efficiency of right filter.
99.98%). Bag filters and string wound filter
cartridges typically have only 50% filtration

11. Dimensions

Outlet

O I

521B1183 / DKCFN.PD.013.T2.02 / 10.2012 7

Data sheet APP 16-22

Description APP 16 – APP 22 Accessories Type Code no.

Parallel key, mm 12 × 8 × 70 2” inlet hose 2” Victaulic 180Z0298
DIN 6885 kit 2 m/79”
In 0.47 × 0.31 × 2.76
2” inlet Vic. 2” Victaulic 180Z0165
Bleeding G ¼”, Hexagon AF
Super Duplex
= 6 mm
Non-return 2” Victaulic 180H0256
Inlet port M52 x 1.5; depth 21 mm
valve (outlet) (OD 63 mm)
Outlet port M52 x 1.5; depth 21 mm Super Duplex
Pump mounting flange 125 B 4

For more details on the accessories, please contact the Danfoss RO Solutions Sales Organisation.

12. Dimensions,
complete unit

Accessories

8 521B1183 / DKCFN.PD.013.T2.02 / 10.2012

Data sheet APP 16-22

Pump A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) IEC Electric motor
(P) (HD) (H) (A) (B) (LB)
APP 16 450 560 225 356 286 675 262 37 kW, IEC 225 S4
APP 17 450 560 225 356 311 705 262 45 kW, IEC 225 M4
APP 19 550 615 250 406 349 775 265 55 kW, IEC 250 M4
APP 22 550 680 280 457 368 835 265 75 kW, IEC 280 S4

Note: Examples of different pump/motor sizes

and drawing dimensions are only for IEC
motors and couplings. Please always check
required motor power and dimensions.

13. Installation 13.1 Mounting

The figure below illustrates how to mount the To ensure easy mounting of the flexible coupling
pump and connect it to the electric motor/ without using tools, the tolerances must be
combustion engine. dimensioned accordingly.

If alternative mounting is required, please Note: Any axial and radial loads on the pump
contact Danfoss RO Sales Organization for shaft must be avoided.
further information.

Ensure 3-5 mm (0.12-0.2 inches) air gap

between coupling parts.

A: Flexible coupling
B: Bell housing
C: Motor shaft

13.2 Open-ended system with direct water

supply
In order to eliminate the risk of cavitation, a
positive inlet pressure is always to be maintained.
Please see technical data (section 3.) for specific
pressure values.

1. Place the filter (1) in the water supply line in

front of the pump.
2. Place a monitoring pressure switch (2) - set
at min. inlet pressure - between filter and
pump inlet. 3
The monitoring switch must stop the pump
at pressures lower than min. inlet pressure.
Please see technical data (section 3.) for
specific pressure values
3. Install a low pressure safety valve or a Note: If a non return valve is mounted in the
pressure relief valve (3) in order to avoid inlet line, a low pressure relief valve is also
system or pump damage in case the pump required between non return valve and pump
stops momentarilly or spinning backwards. as protection against high pressure peaks.

521B1183 / DKCFN.PD.013.T2.02 / 10.2012 9

Data sheet APP 16-22

13.3 RO system with APP pump high pressure peaks in case the pump stops
1. Dimension the inlet line to obtain mini- momen tarilly or spinning backwards.
mum pressure loss (large flow, minimum 6. For easy system bleeding and flushing, a
pipe length, minimum number of bends/ bypass non-return vavle (6) is integrated in
connections, and fittings with small the APP pump.
pressure losses). 7. A non-return valve (7) in outlet can be
2. Place an inlet filter (1) in front of the APP installed in order to avoid backspin of the
pump (2). Please consult section 10, pump. The volume of water in the mem-
“Filtration” for guidance on how to select brane vessel works as an accumulator and
the right filter. Thoroughly clean pipes and will send flow backwards in case of the
flush system prior to start-up. pump stops momentarily.
3. Place a monitoring pressure switch (3) set 8. A safety valve or a pressure relief valve (8)
at min. inlet pressure between filter and can be installed in order to avoid system
pump inlet. The monitoring switch must damage as the Danfoss APP pump creates
stop the pump at pressures lower than pressure and flow immediately after
minimum pressure. start-up, regardless of any counterpressure.
4. Use flexible hoses (4) to minimize vibrations
and noise.
5. In order to eliminate the risk of damage Note: If a non return valve is mounted in the
and cavitation, a positive pressure at the inlet line, a low pressure relief valve is also
inlet (5) is always to be maintained at min. required between non return valve and pump
inlet pressure and max. inlet pressure. as protection against high pressure peaks.
Recommend to install safety valve or a
pressure relief valve (9) in order to avoid

14. Service 14.1 Warranty If the parts are not replaced, more frequent
Danfoss APP pumps are designed for long inspection is recommended according to our
operation, low maintenance and reduced guidelines.
lifecycle costs.
Pump shutdown:
Provided that the pump has been running The APP pumps are made of Duplex/Super
according to the Danfoss specifications, Danfoss Duplex materials with excellent corrosion
guarantees 8,000 hours service-free operation, properties. It is, however, always recommended
however, max. 18 months from date of produc- to flush the pump with freshwater when the
tion. system is shut down.

If Danfoss recommendations concerning

system-design are not followed, it will strongly 14.3 Repair
influence the life of the APP pumps. In case of irregular function of the APP, please
contact the Danfoss RO Solutions Sales
Organisation.
14.2 Maintenance
After 8,000 hours of operation it is strongly
recommended to inspect the pump and
change any worn parts, e.g. pistons and shaft
seal. This is done in order to prevent a potential
breakdown of the pump.

10 521B1183 / DKCFN.PD.013.T2.02 / 10.2012

Data sheet APP 16-22

Lenntech
Danfoss A/S [email protected] Tel. +31-152-610-900
High Pressure Pumps
DK-6430 Nordborg www.lenntech.com Fax. +31-152-616-289
Denmark

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice.
This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

12 521B1183 / DKCFN.PD.013.T2.02 / 10.2012