EMPLOYER : PROJE

3000 BBL/DAY CAPACITY SEMI REGENERAT

ASSOCIATED FACILITIES

INSPECTION AND TEST PLAN FOR FABRICATION & ERECT

CHARACTERISTICS TO BE TYPE / METHOD OF

CHECKED CHECK
SR NO DESCRIPTION OF ITEMS
DESIGN & Procedure REVIEW /APPROVAL
1 Steel Structure Specification Review Verification

2 Steel Structure Construction Ensure Approved drawing is Verification

Drawing obtained

3 Fabrication, Pre-assembly & Review Verification

Erection Procedure
4 Quality Control Procedure for Review Verification
Fabrication, Pre-assembly and
erection

5 Sand Blasting Procedure Review Verification

6 Painting Procedure Review Verification
7 Insulation Procedure Review Verification
8 Fire Proofing Procedure Review Verification
9 Non Destructive Test (NDT) Review Verification
Procedure
MATERIAL IDENTIFICATION
Physical & chemical Quality Tests
properties
10 Beam, Channel, Angle
Dimensions and quality Measurment & Visual

Physical & chemical Quality Tests

properties
11 Steel Plates, Flat bar
Dimensions and quality Measurment & Visual

Physical & chemical Quality Tests

properties
12 Bolts, nuts
Dimensions and quality Measurement & Visual

FABRICATION
13 Welding Procedure Specification Correctness Scrutiny
 14 Procedure Qualification Test And Desired property of welding Visual, & NDT Tests
Record establishing correctness of
welding variables

EMPLOYER : PROJE
3000 BBL/DAY CAPACITY SEMI REGENERAT
ASSOCIATED FACILITIES

INSPECTION AND TEST PLAN FOR FABRICATION & ERECT

CHARACTERISTICS TO BE TYPE / METHOD OF

CHECKED CHECK
SR NO DESCRIPTION OF ITEMS
15 Welders Performance Qualification Abilitty of welders to make Visual & NDT Tests
sound weld
16 Inspection of Structural Steel Weld Dimensions & Exactness Measurement & Visual
Fit-up, tack welding, dimensional
check

17 Welding Correctness Visual & NDT

18 Weld Repair Work Correctness Visual & NDT

Surface preparation Visual

Surface finish Visual
19 Painting Coating Thickness Elco Meter
20 Tagging Dimensions & Exactness Measurement & Visual

CONTROL OF LIFTING, INSPECTION, MEASURING AND TESTING EQUIPMENT

21 Inspection measuring and test Dimensions & Capacity Validity
equipment calibration

22 Torque wrenches Dimensions & Capacity Validity

23 Lifting Gears (Belt, Hook, Chain Dimensions & Capacity Visual & Validity
pulley, winch, hand tools)

24 Heavy Equipment (Crane, Fork-lift, Capacity Visual & Validity

Hydra)
ASSEMBLY & ERECTION
25 Receiving & Inspecing of structural Dimensions & Exactness Measurement & Visual
steel parts
 26 Assemble the Structural steel parts Dimensional acceptance Measurement & Visual
at ground & Torquing

27 Check elevation of foundation Dimensions Measurement & Visual

28 Location of anchor bolts (if Dimensions Measurement & Visual

applicable)
29 Embedded plates installation (if Dimensions Measurement & Visual
applicable)
EMPLOYER : PROJE
3000 BBL/DAY CAPACITY SEMI REGENERAT
ASSOCIATED FACILITIES

INSPECTION AND TEST PLAN FOR FABRICATION & ERECT

CHARACTERISTICS TO BE TYPE / METHOD OF

CHECKED CHECK
SR NO DESCRIPTION OF ITEMS
Verification of lifting points & Visual & Inspection
support points (During Reposrt
transportation, Before & after
30 lifting the structure) Dimensions & Welding

31 Structural Steel Installation Dimensions & Correctness Visual

32 Anchor Bolt Tightening Check Correctness & Bolt Measurement & Visual
Tightening
33 Machine Bolt Tightening Check Correctness & Bolt Measurement & Visual
Tightening
34 Alignment & verticality Check (after Dimensions & Correctness Visual
bolt tightening and or welding)

35 Grouting Dimensions & Correctness Measurement & Visual

36 Painting / Coating Repair works ( if Coating Thickness Elco Meter

applicable)

Final Inspection of accessories Measurement & Visual

(Ladders, stairs treads, safety
cages, Gratings, Davits, platforms,
37 roofing etc. Dimensions & Exactness

38 Fire Proofing Perfectness Visual

39 Insulation Perfectness Visual
 40 Punch list & Final Check list prior to Completeness , asbult Visual Random
release for hydrostatic test drawing,all NDT reports etc. Verification of all records

P:PERFOMED BY W:WITNESSED BY, R:REVIEW BY, V:VERIFIED & APPROED BY, H:THOLD TILL CLEARED BY 1,
(1)-FABRICATOR, (2)- EPC CONTRACTOR, (3)-3RD PARTY , (4)-CLIENT, CR-CRITICAL , M-MAJOR, IR-INSPECTION RECORD, MEAS-M
 PROJECT TITLE
SEMI REGENERATIVE CATALYTIC REFORMING UNIT &

R FABRICATION & ERECTION OF STEEL STRUCTURAL WORK

EXTENT OF CHECK REFERENCEE DOCUMENT ACCEPTANCE STANDARD

100% Contract/ Relevant Design Standard Contract/ Relevant Design Standard

100% Contract/ Relevant Design Standard AISC

100% Contract/ Relevant Standard/ AISC, ASTM & AWS

Specification
100% Contract/ Relevant Standard/ AISC, ASTM & AWS
Specification

100% Approved Specification SSPC SP 6, 7 & 10

100% Approved Specification SSPC SP 1,2,3, ASME B13.1
100% Approved Specification ASTM C547 & ASTM C585
100% Approved Specification API 2218
100% Approved Specification AISC & ASME

As per Specification Approved Specification A36 or equivalent

Random Approved Specification & Drawing A36 or equivalent

As per Specification Approved Specification A36 or equivalent

Random Approved Specification & Drawing A36 or equivalent

As per Specification Approved Specification SA 193 GR B7 / SA 194 2H

Random Approved Specification & Drawing ASME B1.1

100% WPS ASME SEC IX

 100% PQR ASME SEC IX

PROJECT TITLE
SEMI REGENERATIVE CATALYTIC REFORMING UNIT &

R FABRICATION & ERECTION OF STEEL STRUCTURAL WORK

EXTENT OF CHECK REFERENCEE DOCUMENT ACCEPTANCE STANDARD

100% WQT ASME SEC IX

100% Approved Drawing & WPS ASME B31.3 & AWSD1.1

As per approved WPS ASME B31.3 & AWSD1.1

specification
As per approved WPS ASME B31.3 & AWSD1.1
specification
100%
Random
Random Approved Procedure Approved Procedure
100% Approved Drawing Approved Procedure

100% Approved Specification Approved Procedure

100% Approved Specification Approved Procedure

100% Approved Specification Approved Procedure

100% Approved Specification Approved Procedure

100% Approved Procedure Approved Drawing

 100% Approved Procedure Approved Drawing

100% Approved Procedure Approved Drawing

100% Approved Procedure Approved Drawing

100% Approved Procedure Approved Drawing

PROJECT TITLE
SEMI REGENERATIVE CATALYTIC REFORMING UNIT &

R FABRICATION & ERECTION OF STEEL STRUCTURAL WORK

EXTENT OF CHECK REFERENCEE DOCUMENT ACCEPTANCE STANDARD

100% Approved Procedure Approved Drawing & AISC

100% Approved Drawing AISC

100% Approved Procedure AISC

100% Approved Procedure AISC

100% Approved Drawing AISC

100% Approved Drawing Approved Procedure

Random Approved Procedure Approved Procedure

100% Approved Procedure Approved Drawing

Random Approved Procedure Approved Speicfication

Random Approved Procedure Approved Speicfication
 Random Aproved Drawing, Data Sheet AISC, ASME B31.3

CLEARED BY 1,
IR-INSPECTION RECORD, MEAS-MEASUREMENT
 CONTRACTOR :

REV. A

Inspection Scope
P W R V REMARKS

FORMAT OF RECORDS

Approved Specification 2 4

Approved Steel Structure 2 4

drawings for construction

Approved Procedure 2 4

Approved Procedure 2 4

Approved Procedure 2 4
Approved Procedure 2 4
Approved Procedure 2 4
Approved Procedure 2 4
Approved Procedure 2 4

MILL TC 2 4

SITE ACC 1 2 4

MILL TC 2 4

SITE ACC 1 2 4

MILL TC 2 4

SITE ACC 1 2 4

ASME WPS Formats 1 2/3 3 4

ASME PQR Formats 1 2/3 3 4

CONTRACTOR :

REV. A

Inspection Scope
P W R V REMARKS

FORMAT OF RECORDS
ASME WQT Format 1 2/3 3 4

FIT-UP INSPCTION REPORT 1 2 4

WELDING INSPECTION REPORT 1 2 3 4

REPAIR WELDING INSPECTION 1 2 3 4

REPORT
BLASTING & PAINTING REPORT

1 2 4
CHECKLIST 1 2

Calibration certificate 1 2 4

Calibration certificate 1 2 4

Calibration certificate 1 2 4

Calibration certificate 1 2 4

CHECKLIST 1 2 4
Pre-assembled Structural steel 1 2 4
Report

CHECKLIST 1 2 4

CHECKLIST 1 2 4

CHECKLIST 1 2 4

CONTRACTOR :

REV. A

Inspection Scope
P W R V REMARKS

FORMAT OF RECORDS

CHECKLIST 1 2 4

STRUCTURAL STEEL 1 2 4
INSTALLATION REPORT
ANCHOR BOLT TIGHTENING 1 2 4
REPORT
STRUCTURAL STEEL 1 2 4
INSTALLATION REPORT
CHECKLIST 1 2

STEEL STRUCTURE GROUTING 1 2 4

REPORT
CHECKLIST 1 2 4

ACCESSORIES INSTALATION
REPORT & CHECKLIST
1 2 4

FIRE PROOFING REPORT 1 2 4

INSULATION REPORT 1 2 4
PUNCH LIST REPORT 1 2 4