Boltec 235

No. 8999 4668 00

Rev. 002 |
 © Copyright 2020, Epiroc Drilling Solutions LLC, USA
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
Table of Content
Pneumatic Diagram............................................................................................. 5
SCHEME / CARTRIDGE INJ...................................................................................................6
AIR/WATERSYSTEM / RIG, DCS12....................................................................................... 7
Electrical Diagram................................................................................................9
CONNECTION DIAG / ..........................................................................................................10
CIRCUIT DIAGRAM / CONTROL BOX A61..........................................................................12
FLASHING BEACON / FLASHING BEACON....................................................................... 13
CIRCUIT DIAGRAM / CARRIER........................................................................................... 14
CONNECTION DIAG / CARRIER..........................................................................................19
DRAWING / INSTRUMENT PANEL INBYGGN.DET ............................................................24
SCHEME / BRAKE LIGHTS.................................................................................................. 26
CIRCUIT DIAGRAM / ........................................................................................................... 27
ELECTRIC SET / ..................................................................................................................30
CONNECTION DIAG / X55/CARTR.INJ.DEV........................................................................31
DRAWING / LUBRICATION WARNING-KIT......................................................................... 32
Fire Protection Diagram.................................................................................... 37
SCHEME / ANSUL FIRE SUPPRESSION SYSTEM............................................................ 38
Hydraulic Diagram............................................................................................. 39
HYDR. SCHEDULE / BOLTING SYSTEM.............................................................................40
SCHEME / SWELLEX .......................................................................................................... 42
HYDR. SCHEDULE / BUT 35 VER.G BOLTEC/SIMBA........................................................ 43
HYDR. SCHEDULE / FEED MOTOR.................................................................................... 44
HYDR. SYSTEM / BRAKE AND STEERING SYSTEM.........................................................45
HYDR. SYSTEM / OIL COOLER...........................................................................................46
HYDR. SYSTEM / .................................................................................................................47
CONTROL PANEL / DCS 12................................................................................................. 49
HYDR. SCHEDULE / HYDRAULIC OIL FILLING..................................................................51
HYDRAULIC SET / JACKS................................................................................................... 52
HYDRAULIC SET / PROTECTION ROOF............................................................................ 53
HYDRAULIC SET / ...............................................................................................................54
BOOM PANEL / BUT 35........................................................................................................ 55
HYDR. SCHEDULE / STINGER............................................................................................ 56
HYDR. SCHEDULE / HYDR. WATER PUMP........................................................................57
Lubrication Diagram.......................................................................................... 59
ASSEMBLY DWG / BOOM LUBRICATION...........................................................................60
MAN.GREASE SYST / PUMP, HOSEREEL..........................................................................62
Mechanical - Overview...................................................................................... 63
ASSEMBLY DWG / ASSEMBLY DWG..................................................................................64
STROP INSTR. / STROP INSTR.......................................................................................... 65
DRAWING / DANGER ZONE TRAMMING........................................................................... 66
DRAWING / DANGER ZONE WORKING............................................................................. 67
DIM. DRAWING / DIM.DRAWING......................................................................................... 68
Water Diagram....................................................................................................71
SCHEME / SWELLEX PUMP H1.......................................................................................... 72

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Pneumatic Diagram
LIST OF CONTENTS
Part no Description Remarks Page
9106169802 SCHEME CARTRIDGE INJ. 6
9110989435 AIR/WATERSYSTEM RIG, DCS12 7

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 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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7 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
8
Electrical Diagram
LIST OF CONTENTS
Part no Description Remarks Page
5724002201 CONNECTION DIAG 10 - 11
3217000639 CIRCUIT DIAGRAM CONTROL BOX A61 12
9110970725 FLASHING BEACON FLASHING BEACON 13
5724000749 CIRCUIT DIAGRAM CARRIER 14 - 18
5724000750 CONNECTION DIAG CARRIER 19 - 23
5724000752 DRAWING INSTRUMENT PANEL INBYGGN.DET 24 - 25
5112312539 SCHEME BRAKE LIGHTS 26
5724001655 CIRCUIT DIAGRAM 27 - 29
5724001762 ELECTRIC SET 30
9106174627 CONNECTION DIAG X55/CARTR.INJ.DEV. 31
9106144573 DRAWING LUBRICATION WARNING-KIT 32 - 35

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AutoCAD 2018

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permission be altered, copied, used for manufacturing or
This document is our property and shall not without our
communicated to any other person or company.

Name Transf. fr. Drawn Approver Type

DCS12-18-55/45-1 cnnjaca cnnzhl DCS A1
Confidentiality class acc.1102 K Design chd. Drawing owner Designation Sheet
003 - W10 updated. TMG1904501 2019-06-03 cnntj cnnnig cnnqw EXTERNAL DIAGRAM Internal cnnjf TMG 1(2)
Status Date Compare
Rev. Pos. Modified from Date Mod.by Chd.by Appd.by DCS380-660V Y/D-START-IEC Released 2016-11-21 5724002201

10 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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AutoCAD 2018

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permission be altered, copied, used for manufacturing or
This document is our property and shall not without our
communicated to any other person or company.

Name Transf. fr. Drawn Approver Type

DCS12-18-55/45-1 cnnjaca cnnzhl DCS A1
Confidentiality class acc.1102 K Design chd. Drawing owner Designation Sheet
003 - W10 updated. TMG1904501 2019-06-03 cnntj cnnnig cnnqw EXTERNAL DIAGRAM Internal cnnjf TMG 2(2)
Status Date Compare
Rev. Pos. Modified from Date Mod.by Chd.by Appd.by DCS380-660V Y/D-START-IEC Released 2016-11-21 5724002201

11 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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AutoCAD 2010

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permission be altered, copied, used for manufacturing or
This document is our property and shall not without our
communicated to any other person or company.

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Name Transf. fr. Drawn Approver Type
CIRCUIT DIAGRAM/KRETSSCHEMA cnnjaca cnnzhl DC 15D/16D A3
- Confidentiality class acc.1102 K Design chd. Drawing owner Designation Sheet
004 PSM:Add the diode for H204 for Certiq. TMG2003458 2020-06-18 cnntj cnnnig cnnqw
DC 15D/16D Internal cnnjf TMG 1(5)
Status Date Compare
Rev. Pos. Modified from Date Mod.by Chd.by Appd.by CARRIER 24VDC Released 2013-12-27 5724000749
Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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AutoCAD 2010

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permission be altered, copied, used for manufacturing or
This document is our property and shall not without our
communicated to any other person or company.

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Name Transf. fr. Drawn Approver Type
CIRCUIT DIAGRAM/KRETSSCHEMA cnnjaca cnnzhl DC 15D/16D A3
- Confidentiality class acc.1102 K Design chd. Drawing owner Designation Sheet
004 PSM:Add the diode for H204 for Certiq. TMG2003458 2020-06-18 cnntj cnnnig cnnqw
DC 15D/16D Internal cnnjf TMG 2(5)
Status Date Compare
Rev. Pos. Modified from Date Mod.by Chd.by Appd.by
CARRIER 24VDC Released 2013-12-27 5724000749
Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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AutoCAD 2010

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permission be altered, copied, used for manufacturing or
This document is our property and shall not without our
communicated to any other person or company.

F
Name Transf. fr. Drawn Approver Type
CIRCUIT DIAGRAM/KRETSSCHEMA cnnjaca cnnzhl DC 15D/16D A3
- Confidentiality class acc.1102 K Design chd. Drawing owner Designation Sheet
004 PSM:Add the diode for H204 for Certiq. TMG2003458 2020-06-18 cnntj cnnnig cnnqw
DC 15D/16D Internal cnnjf TMG 3(5)
Status Date Compare
Rev. Pos. Modified from Date Mod.by Chd.by Appd.by
CARRIER 24VDC Released 2013-12-27 5724000749
Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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AutoCAD 2010

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permission be altered, copied, used for manufacturing or
This document is our property and shall not without our
communicated to any other person or company.

F
Name Transf. fr. Drawn Approver Type
CIRCUIT DIAGRAM/KRETSSCHEMA cnnjaca cnnzhl DC 15D/16D A3
- Confidentiality class acc.1102 K Design chd. Drawing owner Designation Sheet
004 PSM:Add the diode for H204 for Certiq. TMG2003458 2020-06-18 cnntj cnnnig cnnqw
DC 15D/16D Internal cnnjf TMG 4(5)
Status Date Compare
Rev. Pos. Modified from Date Mod.by Chd.by Appd.by
CARRIER 24VDC Released 2013-12-27 5724000749
Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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AutoCAD 2010

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permission be altered, copied, used for manufacturing or
This document is our property and shall not without our
communicated to any other person or company.

F
Name Transf. fr. Drawn Approver Type
CIRCUIT DIAGRAM/KRETSSCHEMA cnnjaca cnnzhl DC 15D/16D A3
- Confidentiality class acc.1102 K Design chd. Drawing owner Designation Sheet
004 PSM:Add the diode for H204 for Certiq. TMG2003458 2020-06-18 cnntj cnnnig cnnqw
DC 15D/16D Internal cnnjf TMG 5(5)
Status Date Compare
Rev. Pos. Modified from Date Mod.by Chd.by Appd.by
CARRIER 24VDC Released 2013-12-27 5724000749
Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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permission be altered, copied, used for manufacturing or
This document is our property and shall not without our

CSA A-CABINET STD A-CABINET

communicated to any other person or company.

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Name Transf. fr. Drawn Approver Type
ELECTRICAL SYSTEM - CONTROL cnnjaca cnnzhl DC 15D/16D A3
- Confidentiality class acc.1102 K Design chd. Drawing owner Designation Sheet
003 PSM N-995 TMG1904879 2019-07-18 cnntj cnnlexu cnnqw
EXTERNAL DIAGRAM - CARRIER Internal cnnjf TMG 1(5)
Status Date Compare
Rev. Pos. Modified from Date Mod.by Chd.by Appd.by
DC 15D/16D Released 2013-12-27 5724000750
Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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permission be altered, copied, used for manufacturing or
This document is our property and shall not without our

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communicated to any other person or company.

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Name Transf. fr. Drawn Approver Type
ELECTRICAL SYSTEM - CONTROL cnnjaca cnnzhl DC 15D/16D A3
- Confidentiality class acc.1102 K Design chd. Drawing owner Designation Sheet
003 PSM N-995 TMG1904879 2019-07-18 cnntj cnnlexu cnnqw
EXTERNAL DIAGRAM - CARRIER Internal cnnjf TMG 2(5)
Status Date Compare
Rev. Pos. Modified from Date Mod.by Chd.by Appd.by
DC 15D/16D Released 2013-12-27 5724000750
Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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DISPLAY POWER
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OPTION
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permission be altered, copied, used for manufacturing or
This document is our property and shall not without our
communicated to any other person or company.

F 3
Name Transf. fr. Drawn Approver Type
ELECTRICAL SYSTEM - CONTROL cnnjaca cnnzhl DC 15D/16D A3
- Confidentiality class acc.1102 K Design chd. Drawing owner Designation Sheet
003 PSM N-995 TMG1904879 2019-07-18 cnntj cnnlexu cnnqw
EXTERNAL DIAGRAM - CARRIER Internal cnnjf TMG 3(5)
Status Date Compare
Rev. Pos. Modified from Date Mod.by Chd.by Appd.by
DC 15D/16D Released 2013-12-27 5724000750
Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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permission be altered, copied, used for manufacturing or
This document is our property and shall not without our

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communicated to any other person or company.

A1

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A-CABINET PLC-CABINET

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Name Transf. fr. Drawn Approver Type
ELECTRICAL SYSTEM - CONTROL cnnjaca cnnzhl DC 15D/16D A3
- Confidentiality class acc.1102 K Design chd. Drawing owner Designation Sheet
003 PSM N-995 TMG1904879 2019-07-18 cnntj cnnlexu cnnqw
EXTERNAL DIAGRAM - CARRIER Internal cnnjf TMG 4(5)
Status Date Compare
Rev. Pos. Modified from Date Mod.by Chd.by Appd.by
DC 15D/16D Released 2013-12-27 5724000750
Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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151
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X9 X7

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permission be altered, copied, used for manufacturing or
This document is our property and shall not without our
communicated to any other person or company.

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F
Name Transf. fr. Drawn Approver Type
ELECTRICAL SYSTEM - CONTROL cnnjaca cnnzhl DC 15D/16D A3
- Confidentiality class acc.1102 K Design chd. Drawing owner Designation Sheet
003 PSM N-995 TMG1904879 2019-07-18 cnntj cnnlexu cnnqw
EXTERNAL DIAGRAM - CARRIER Internal cnnjf TMG 5(5)
Status Date Compare
Rev. Pos. Modified from Date Mod.by Chd.by Appd.by
DC 15D/16D Released 2013-12-27 5724000750
Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

AutoCAD 2010

K
permission be altered, copied, used for manufacturing or
This document is our property and shall not without our
communicated to any other person or company.

Name Transf. fr. Drawn Approver Type

ELECTRICAL SYSTEM cnnjaca cnnzhl ECS/DCS/EDS A1
Confidentiality class acc.1102 K Design chd. Drawing owner Designation Sheet
006 - R02 is replaced by T50. TMG1903733 2019-05-13 cnntj cnnlexu cnnqw B281/K111/SIMBA1254/1354/364 Internal cnnjf TMG 1(3)
Status Date Compare
Rev. Pos. Modified from Date Mod.by Chd.by Appd.by 380-690V 50/60HZ Y/D START Released 2016-06-01 5724001655

27 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

AutoCAD 2010

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permission be altered, copied, used for manufacturing or
This document is our property and shall not without our
communicated to any other person or company.

Name Transf. fr. Drawn Approver Type

ELECTRICAL SYSTEM cnnjaca cnnzhl ECS/DCS/EDS A1
Confidentiality class acc.1102 K Design chd. Drawing owner Designation Sheet
006 - R02 is replaced by T50. TMG1903733 2019-05-13 cnntj cnnlexu cnnqw B281/K111/SIMBA1254/1354/364 Internal cnnjf TMG 2(3)
Status Date Compare
Rev. Pos. Modified from Date Mod.by Chd.by Appd.by 380-690V 50/60HZ Y/D START Released 2016-06-01 5724001655

28 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

AutoCAD 2010

A1

A2 A

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permission be altered, copied, used for manufacturing or
This document is our property and shall not without our
communicated to any other person or company.

Name Transf. fr. Drawn Approver Type

ELECTRICAL SYSTEM cnnjaca cnnzhl ECS/DCS/EDS A1
Confidentiality class acc.1102 K Design chd. Drawing owner Designation Sheet
006 - R02 is replaced by T50. TMG1903733 2019-05-13 cnntj cnnlexu cnnqw B281/K111/SIMBA1254/1354/364 Internal cnnjf TMG 3(3)
Status Date Compare
Rev. Pos. Modified from Date Mod.by Chd.by Appd.by 380-690V 50/60HZ Y/D START Released 2016-06-01 5724001655

29 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
30 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
31
 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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36
Fire Protection Diagram
LIST OF CONTENTS
Part no Description Remarks Page
5112011924 SCHEME ANSUL FIRE SUPPRESSION SYSTEM 38

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38 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
Hydraulic Diagram
LIST OF CONTENTS
Part no Description Remarks Page
9106169805 HYDR. SCHEDULE BOLTING SYSTEM 40 - 41
8613110087 SCHEME SWELLEX 42
3128313611 HYDR. SCHEDULE BUT 35 VER.G BOLTEC/SIMBA 43
9106177900 HYDR. SCHEDULE FEED MOTOR 44
5724000289 HYDR. SYSTEM BRAKE AND STEERING SYSTEM 45
5112287719 HYDR. SYSTEM OIL COOLER 46
9106181109 HYDR. SYSTEM 47 - 48
3217883520 CONTROL PANEL DCS 12 49 - 50
9106143658 HYDR. SCHEDULE HYDRAULIC OIL FILLING 51
9106160993 HYDRAULIC SET JACKS 52
9106160992 HYDRAULIC SET PROTECTION ROOF 53
9106160963 HYDRAULIC SET 54
9106181103 BOOM PANEL BUT 35 55
9106169813 HYDR. SCHEDULE STINGER 56
3217781647 HYDR. SCHEDULE HYDR. WATER PUMP 57

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40 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
41 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
42 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
43 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
44 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
45 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
46
Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
47 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
48 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
49 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
50 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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AutoCAD 2010

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permission be altered, copied, used for manufacturing or
This document is our property and shall not without our

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communicated to any other person or company.

Name Transf. fr. Drawn Approver Type

HYDRAULIC SCHEDULE AVOCSP . BOLTEC 235 A2
Confidentiality class acc.1102 K Design chd. Drawing owner Designation Sheet
008 G2 Add pos 17,18. TMG146926 2020-02-19 cnnalw cnnlexu cnnqw ONE REEL Internal TMG 1(2)
Status Date Compare
Rev. Pos. Modified from Date Mod.by Chd.by Appd.by DUAL CONTROL Released 2004-08-18 9106160963

54 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
55 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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58
Lubrication Diagram
LIST OF CONTENTS
Part no Description Remarks Page
3128002249 ASSEMBLY DWG BOOM LUBRICATION 60 - 61
3217976650 MAN.GREASE SYST PUMP, HOSEREEL 62

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60 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
61 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
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Mechanical - Overview
LIST OF CONTENTS
Part no Description Remarks Page
9110973121 ASSEMBLY DWG ASSEMBLY DWG. 64
9110973122 STROP INSTR. STROP INSTR. 65
9119253430 DRAWING DANGER ZONE TRAMMING 66
9119253431 DRAWING DANGER ZONE WORKING 67
9119254621 DIM. DRAWING DIM.DRAWING 68 - 69

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64 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
65 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
66 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
67 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018

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Water Diagram
LIST OF CONTENTS
Part no Description Remarks Page
9110300009 SCHEME SWELLEX PUMP H1 72

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72 Epiroc operated under the trademark 'Atlas Copco' prior to January 1, 2018
epiroc.com