Bulletin P-629C

Series 629C Wet/Wet Differential Pressure Transmitter

®

Specifications - Installation and Operating Instructions

43/64
[17.15]

1-11/32
[34.29]

3-7/64 5-15/16 [150.88]

[78.83] 1/4 NPT FEMALE FITTI
Conduit housing with 7 [177.80]
remote sensor available in OPTIONAL 1/4 NPT MALE F
43/64
10´ or 20´ shielded
[17.15]
or armored cable
629C-RS 1-11/32 1-27/64
option [34.29] [35.98]

3-7/64 5-15/16 [150.88] 1-31/32 [50.16]

[78.83] 1/4 NPT FEMALE FITTING OPTIONAL LCD
7 [177.80]
OPTIONAL 1/4 NPT MALE FITTING

The Series 629C Wet/Wet Differential Pressure Transmitter monitors differential SPECIFICATIONS
pressure of compatible gases and liquids with 0.5% accuracy. The design employs Service: Compatible gases and liquids.
dual pressure sensors converting pressure changes into a 4-20 mA or voltage output Wetted Materials: Without valve: 316, 316L SS. Additional wetted parts with
signal. Small internal volume and minimal moving parts result in exceptional response valve option: Buna-N, silicone grease, PTFE, brass 360, copper, and reinforced
and reliability. The wiring terminals and zero adjustment button are easily accessed copolymer.
under the removable cover. The Series 629C is designed to meet NEMA 4X (IP66) Accuracy: ±0.5% FS (includes linearity, hysteresis and repeatability).
weatherproof construction. Stability: ±1% FS/year.
Temperature Limits: 0 to 200°F (-18 to 93°C).
Compensated Temperature Limits: 0 to 175°F (-18 to 79°C).
RANGE Pressure Limits: See table 1.
Range Number Range Working Pressure* Over Pressure Thermal Effects: Avg 0.04%/°F (0.072%/°C) (includes zero and span).
01 0 to 5 psid 10 psi 50 psi Power Requirements: 2-wire: 10-35 VDC; 3-wire: 13-35 VDC or isolated 16-33
02 0 to 10 psid 20 psi 50 psi VAC (reverse polarity protected).
03 0 to 25 psid 50 psi 120 psi Output Signal: 2-wire: 4-20 mA; 3-wire: Field selectable 0-5, 1-5, 0-10, or 2-10
04 0 to 50 psid 100 psi 250 psi VDC.
05 0 to 100 psid 200 psi 500 psi Zero and Units: Push buttons inside conduit enclosure.
06 0 to 150 psid 300 psi 750 psi Response Time: 400 msec.
07 0 to 200 psid 400 psi 1000 psi Loop Resistance: Current output: 0 to 1250 Ω (max), Rmax = 50(Vps-10); Voltage
08 0 to 300 psid 600 psi 1200 psi output: Minimum load resistance = 5 kΩ.
09 0 to 500 psid 1000 psi 2000 psi Current Consumption: 28 mA (max).
11 0 to 0.5 bar differential 1 bar 3 bar Electrical Connections: Removable terminal block; 1/2˝ female NPT conduit.
12 0 to 1 bar differential 2 bar 8 bar Process Connections: 1/4˝ female or male NPT.
13 0 to 2 bar differential 4 bar 8 bar Display: Optional 4-1/2 digit LCD field attachable display.
14 0 to 4 bar differential 8 bar 18 bar Enclosure Rating: Designed to meet NEMA 4X (IP66) for non-LCD models (-RS
15 0 to 6 bar differential 12 bar 18 bar maintains NEMA 4X on sensors and housing).
16 0 to 10 bar differential 20 bar 50 bar Mounting Orientation: Not position sensitive.
17 0 to 15 bar differential 30 bar 60 bar Weight: 10.1 oz (286 g).
18 0 to 20 bar differential 40 bar 80 bar Agency Approvals: CE.
19 0 to 30 bar differential 60 bar 120 bar
*Pressures exceeding the working pressure limit may cause a calibration shift of up
to ±3% of full scale.
Note: Over pressure of all models with 3-way valve is 100 psi.
Note: -3V option is only available with -P2 process connection.
Table 1: Pressure limits

DWYER INSTRUMENTS, INC. Phone: 219-879-8000 www.dwyer-inst.com

P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, U.S.A. Fax: 219-872-9057 e-mail: [email protected]
MODEL CHART
Example 629C -01 -CH -P1 -E1 -S1 -3V 629C-01-CH-P1-E1-S1-3V
Series 629C Wet/wet differential pressure transmitter
Range 01 0 to 5 psid
02 0 to 10 psid
03 0 to 25 psid
04 0 to 50 psid
05 0 to 100 psid
06 0 to 150 psid
07 0 to 200 psid
08 0 to 300 psid
09 0 to 500 psid
11 0 to 0.5 bar differential
12 0 to 1 bar differential
13 0 to 2 bar differential
14 0 to 4 bar differential
15 0 to 6 bar differential
16 0 to 10 bar differential
17 0 to 15 bar differential
18 0 to 20 bar differential
19 0 to 30 bar differential
Housing CH Conduit housing, NEMA 4X (IP66)
R1 Conduit housing, NEMA 4X (IP66), with remote sensor and 10´ shielded cable
R2 Conduit housing, NEMA 4X (IP66), with remote sensor and 20´ shielded cable
R5 Conduit housing, NEMA 4X (IP66), with remote sensor and 10´ armored cable
R6 Conduit housing, NEMA 4X (IP66), with remote sensor and 20´ armored cable
Process P1 1/4˝ male NPT
Connection P2 1/4˝ female NPT
P3 1/4˝ male BSPT
P4 1/4˝ female BSPT
Electrical E1 Cable gland with 3´ of prewired cable
Connection E2 Cable gland with 6´ of prewired cable
E3 Cable gland with 9´ of prewired cable
E5 1/2˝ female NPT conduit
E9 M-12 4 pin connector (not UL)
Signal Output S1 4-20 mA
S3 Field selectable 0-5, 1-5, 0-10, 2-10 VDC
Options 3V 3-way valve
AT Aluminum tag
FC Factory calibration certificate
LCD LCD indication
NIST NIST traceable certificate
*Pressures exceeding the working pressure limit may cause a calibration shift of up to ±3% of full-scale.

INSTALLATION Optional 3-Way Valve

1. Location: Select a location where the temperature of the unit will be between For applications where higher line pressures may be encountered at installation or
0 and 200°F (-18 to 93°C). Distance from the receiver is limited only by total loop when it is necessary to remove the transmitter for maintenance without interrupting the
resistance (see electrical connections). The tubing feeding pressure to the \ process, the optional three way valve is recommended. (See Figure 1)
instrument can be practically any length required, but long lengths will increase the
response time slightly. Mount the instrument in a location that will not be subject to
excessive temperature, shock, or vibration. 7-17/64 [184.66]
2-13/32
[60.96]
2. Position: A vertical position is recommended (pressure connections pointing
horizontally) since that is how all standard models are spanned and zeroed at
the factory. They can be used at other angles, but may require final zeroing. Due
to potential condensation buildup that may travel down conduit or cable and into
the housing, it is recommended to install with the electrical conduit or cable gland
pointing downward.

3. Pressure Connection: Dual 1/4˝ NPT pressure connections are provided. Use
pipe thread sealant tape or other suitable pipe joint compound when making 5-19/32
3-63/64 [142.11]
connection to the pressure source. Avoid excess sealant which could block the
[101.02]
pressure passage. When monitoring liquid pressures, air trapped in the lines can
cause incorrect readings. Bleed fittings or similar mechanisms should be used to 4-17/64
bleed off any trapped air. [108.33]

2-25/64
[60.84] 1-37/64
[40.14]
3 [76.19]

Figure 1: 629C with optional 3-way valve

Installation with 3-way valve option. Begin with valve V1 open and valves V2 and Install the high and low remote sensors in respective locations in the process. Use
V3 closed. (See Figure 2) Slowly open valves V2 and V3. Once the pressure has of thread sealant is recommended to prevent leaks. During installation, care must be
stabilized and is equal on the high and low side of the transmitter, valve V1 can be taken to ensure that the serial number on the sensor matches the serial number on
closed and normal operation can proceed. the transmitter housing. Additionally, a check must be made to ensure that the check
box for high or low pressure on the sensor matches the check box for high or low
pressure on the cable tag. The sensor with a mark in the “High Pressure” box should
BLEED FITTING BLEED FITTING be connected to the higher pressure, and the sensor with a mark in the “Low Pressure”
HIGH SIDE LOW SIDE box should be connected to the lower pressure in order to ensure accurate readings.
The vent hole on the side of the unit should not be covered by anything aside from
the fiber filter installed from the factory. Do not remove the fiber filter installed over the
vent hole.

After sensor installation, attach the cable to the sensor by means of the M-12 connector
shown in Figure 4. The cables connecting the sensors to the transmitter housing can
only be disconnected at the sensor by means of the M-12 connectors. No attempt
should be made to disconnect remote cables at the transmitter housing.

TERMINAL 4: [-]

TERMINAL 1: [+] TERMINAL 3:

[GROUND]

Figure 2: Bleed fitting connections

To ensure proper pressures will be detected by the 629C, use the bleed fittings
provided with this package to free media of bubbles. Before applying pressure to the Figure 4: M-12 connector
process connections, turn V1 to the open position and back off either the low or high
side bleed hex nut. Next, apply pressure. After the flowing liquid is free of bubbles, For applications where differential pressure is measured at high line pressure, it is
retighten the bleed hex nut. recommended to install pressure sensor with a valve in each line and a shunt valve
across the high and low pressure ports (see Figure 5).
Before removing the transmitter from operation, open valve V1, then close valves V2
and V3.
629C-RS
Optional Remote Sensor Installation
For both shielded cable and armored cable versions of remote sensors option, follow
standard installation procedures. HIGH LOW
PRESSURE PRESSURE
REMOTE SHUNT SHUNT REMOTE
SENSOR VALVE VALVE SENSOR

CAUTION:
ALWAYS USE WRENCH ON PRESSURE BLOCK
WHEN TIGHTENING FITTING.

PIPE
NEVER PUT STRESS ON HOUSING.

Figure 5: Sensor installation with valves

ELECTRICAL CONNECTIONS
Shielded cable is recommended for control loop wiring. Electrical connections to the
Series 629C pressure transmitters are made to the terminal block located inside the
housing. Remove the screws and lift off the cover. Wire as shown in Figure 6 or 7. Use
Figure 6 for current output connection. Use Figure 7 for current output with optional
LCD display. If ordering pre-wired cable, black wire is negative (-) and red wire is
positive (+).

Figure 3: 629C with remote sensor VIN +

1
PRESSURE 2 COM - POWER
TRANSMITTER 3 SUPPLY
+ - 10-35 VDC
4
RECEIVER
SHIELD

Figure 6: Current output connection

 UNIT BUTTON-PRESS TO TOGGLE THE ZERO BUTTON- PRESS AND For voltage outputs, wire as shown in Figure 9 for voltage output connection. Use
UNIT [PSID/BARD] ON THE LCD HOLD TO ZERO THE GAGE Figure 10 for voltage output with optional LCD display. Terminal 1 is positive (+),
LOW [-] HI [+] terminal 2 is negative (-), and terminal 3 is +Vout. If ordering optional prewired cable,
PRESSURE PRESSURE
CONNECTION CONNECTION black wire is negative (-), red wire is positive (+), and white wire is +Vout. For optimal
accuracy, use a separate common wire for the receiver.

POWER
SUPPLY VIN +
10-35 VDC 1
+ Vin [TERM #1] PRESSURE 2 COM - POWER
Com [TERM #2] LCD CONNECTOR TRANSMITTER 3 SUPPLY
+ VO
- - 13-35 VDC
4 + - OR 16-33 VAC
RECEIVER SHIELD [TERM #4]
RECEIVER
RED ORANGE SHIELD
BLACK YELLOW
BLUE WHITE
Figure 9: Voltage output connection

UNIT BUTTON-PRESS TO TOGGLE THE ZERO BUTTON-PRESS AND

UNIT [PSID/BARD] ON THE LCD HOLD TO ZERO THE GAG
LOW [-] HI [+]
PRESSURE PRESSURE
TRANSMITTER CONNECTION INSTRUCTION: CONNECTION CONNECTION
- TURN OFF POWER SUPPLY.
- CONNECT THE POWER SUPPLY AND RECEIEVER TO Vin [TERM #1] AND Com
[TERM #2] OF THE GAGE AS SHOWN.
- INSTALL THE LCD'S CONNECTOR TO THE GAGE AS SHOWN.
- TURN ON POWER.
+ Vin [TERM #1]
CAUTION: BE SURE TO TURN OFF POWER WHEN CONNECTING OR REMOVING Com [TERM #2]
THE LCD CONNECTOR. FAILURE TO DO SO CAN RESULT IN GAGE DAMAGE. - LCD CONNECTOR
- + Vo [TERM #3] VOLTAGE SELECTION
RECEIVER DIP SWITCH
Figure 7: Current output with optional LCD SHILED [TERM #4]
POWER
SUPPLY
13-35 VDC RED ORANGE
Wire Length – The maximum length of wire connecting transmitter and receiver is
OR ISOLATED BLACK YELLOW
a function of wire size and receiver resistance. Wiring should not contribute to more
16-33 VAC BLUE WHITE
than 10% of receiver resistance to total loop resistance. For extremely long runs (over
1000 ft or 305 m), choose receivers with higher resistance to minimize size and cost
of connecting leads. When wiring length is under 100 ft (30.5 m), lead wire as small
as 22 AWG can be used.

Current (4-20 mA) Output Operation – An external power supply delivering 10-35
VDC with minimum current capability of 40 mA DC (per transmitter) is required to TRANSMITTER CONNECTION INSTRUCTION:
- TURN OFF POWER SUPPLY.
power the control loop. See Figure 9 for connection of the power supply, transmitter, - CONNECT THE POWER SUPPLY [+] TO Vin [TERM #1] AND [-] TO Com [TERM #2] OF
and receiver. The range of the appropriate receiver load resistance (RL) for the DC THE GAGE AS SHOWN.
power supply voltage available is expressed by the formula - CONNECT THE RECEIVER [+] TO Vo [TERM #3] OF THE GAGE AND RECEIVER [-] TO
POWER SUPPLY [-].
vps - 10 - INSTALL THE LCD'S CONNECTOR TO THE GAGE AS SHOWN.
RL max = - SET VOLTAGE SELECTION DIP SWITCH TO DESIRED VOLTAGE OUTPUT.
20 mA DC
- TURN ON POWER.
VOLTAGE (0-5, 1-5, 0-10, OR 2-10 V) OUTPUT OPERATION
CAUTION: BE SURE TO TURN OFF POWER WHEN CONNECTING OR REMOVING THE
To select the voltage output that is going to be used, configure the dip switches LCD CONNECTOR. FAILURE TO DO SO CAN RESULT IN GAGE DAMAGE.
according to the Figure 8 below. Power must be cycled whenever dip switches are
changed to select output. Figure 10: Voltage output with optional LCD display

0-5 VDC 1-5 VDC

1 2 1 2 MAINTENANCE/REPAIR
Upon final installation of the Series 629C Wet/Wet Differential Pressure Transmitter,
ON ON no routine maintenance is required. The Series 629C is not field serviceable and is not
possible to repair the unit. Field repair should not be attempted and may void warranty.

This symbol indicates waste electrical products should not be disposed

of with household waste. Please recycle where facilities exist. Check with
OFF OFF
your Local Authority or retailer for recycling advice.

WARRANTY/RETURN
Refer to “Terms and Conditions of Sale” in our catalog and on our website. Contact
0-10 VDC 2-10 VDC customer service to receive a Return Material Authorization number before shipping
the product back for repair. Be sure to include a brief description of the problem plus
1 2 1 2
any additional application notes.
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OFF OFF

Figure 8: Voltage output dip switch selection

©Copyright 2020 Dwyer Instruments, Inc. Printed in U.S.A. 10/20 FR# 443277-10 Rev. 8

DWYER INSTRUMENTS, INC. Phone: 219-879-8000 www.dwyer-inst.com

P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, U.S.A. Fax: 219-872-9057 e-mail: [email protected]