Boiler Structure Erection Method

Comment Response Sheet (CRS)
Project Title Tanjung Jati B Expansion (JAWA-4) Coal Fired Steam Power Plant 2 x 1,000 MW
Document Title Boiler Steel Structure Erection Method Document Category For Information
Document No TJB56-L2-OFF-C-UHA-F-PRO-0001-B Returned Status IC Prepared by Pöyry
CRS No TJB56-L2-OFF-C-UHA-F-PRO-0001-B_CRS_PE CRS Issued Date 11 April 2018 Engineer ALL
No. Section/ Comment Response Review Status O/C * Remarks

Page Date
1 Page 4 Please clarify, will be submitted detail procedure Added commented items to this document. And 11/04/18 O
including construction work organization structure this document shows the overall procedure and
with safety man etc. (this document is just detailed information at the erection stage will be
guideline?) If not, please add the information. submitted in each timing as necessary.
2 Page 6 please describe "How to control the lifting tools?" Added control method of lifting tools to 11/04/18 O
so all the lifting tools for erection work has the Attachment-7.
good function.
3 Page 6 Please indicate the organization chart and Added the organization chart to Attachment-9 11/04/18 O
emergency communication network for boiler steel and please refer to emergency network which
structure erection submitted with Emergency Response Plan on
Site document.
4 Page 6 please also provide the equipment list for lifting Added major equipment list to Attachment-7. 11/04/18 O
5 Page 6 Please attach "Work at Hight" methode statement Added method statement of “work at hight” to 11/04/18 O
or procedure. item.5.
6 Page 8 personnel Corrected it. 11/04/18 O
7 Page 9 Include a separate section covering weather Storage with steel structure with weatherproof 11/04/18 O
protection as recommended by the steel structure sheets is not practical from size and quantity, so
manufacturer during storage considering the periodic inspection is normally carried out.
service conditions on coastal environmental.
Page 1 of 2
Comment Response Sheet (CRS)
8 Page 9 Please indicate in the general General Layout Added general layout plan to Attachment-10. 11/04/18 O
Plan the transportation route, unloading area, lay-
down-material storage & pre-assembly area.
9 Page 11 specify the allowable grouting thickness/hight Added layer thickness. “100mm or less” 11/04/18 O
10 Page 18 Please attach painting specification and appliance Added document number of paint specification 11/04/18 O
methode applied to painting work.
Additional Notes (if any)

* O - Open, C – Closed
Page 2 of 2
Instruction Title: Boiler Steel Structure Erection Procedure
Document Number: BKC-(TJB)-KKP-107 (Rev.2)
Project: Tanjung Jati B
＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
Appendix 1
BOILER STEEL STRUCTURE
ERECTION PROCEDURE
MITSUBISHI HITACHI POWER SYSTEMS, LTD. Page 1 of 20

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
Table of Contents
Page
1.0 INTRODUCTION 3
2.0 TRANSPORTATION, UNLOADING & STORAGE 4
3.0 ERECTION PROCEDURE 6
3.1 BEFORE ERECTION
3.2 PACKER PLATE INSTALLATION
3.3 ERECTION OF STEEL STRUCTURE
3.4 FLOW DIAGRAM
3.5 INSPECTION ACTIVITY
4.0 SEQUENCE OF ERECTION 12
4.1 INSTALLATION
4.2 BOLTING WORKS
4.3 TOUCH-UP PAINTING WORKS
4.4 GROUTING WORKS
4.5 BOILER & BUNKER STEEL STRUCTURE
4.6 AIR HEATER STEEL STRUCTURE
5.0 RISK ASSESMENT 18
Attachment-1 Risk Assessment Sheet
Attachment-2 General Sequence of Steel Structure
Attachment-3 Lifting Plan of Column
Attachment-4 Lifting Plan of Girder
Attachment-5 Inspection Format
Attachment-6 Crane Arrangement
Attachment-7 Lifting tool & Equipment list
Attachment-8 Steps attached on steel structure
Attachment-9 Organization Chart of Boiler Erection
Attachment-10 General layout for Laydown and Access Road

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
1.0 INTRODUCTION
This document covers method of the boiler steel structure erection

work, floor unit and parts of simultaneous construction.
The total weight of steel structure is approximately 10,300ton/Unit
(Tier1:3,100ton Tier2:2,400ton Tier3:2,400ton Tier4:2,400)
The simultaneous construction is one of the safety (reduce risk in high
places even in a small area) and rationalized method of an installation
of the boiler components, air duct, pipes and support with structural
steel erection at same time.
To achieve simultaneous construction, the following activities shall be
required.
1) All the materials and equipment which will be installed
simultaneously with each section shall be supplied to the site on
necessary timing.
2) Major items such as air duct, main piping etc. shall be pre-
assembled as large block. A size is determined in consideration of
an access road.
3) The support lugs for the piping and ducting support hunger shall be
set on the structural steel at grand. The hungers and rods shall also
be pre-assembled and set to the steel structure before lift (as much
as possible).
Floor unit means, block assemble of the floor which consist of a girder,
beam, grating and hand rail. Bolt joint of the structural steel shall be
100% tightened at the ground. (refer to Fig-1)
A size of unit is determined in consideration of an access road.
The specification of crane arrangement and tools for lifting are shown
in Attachment-6,7
Temporary support
Chain-block
Lifting Lug
Fig-1 Floor Unit

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
2.0 TRANSPORTATION, UNLOADING AND STORAGE

2.1TRANSPORTATION
In principle, suitable transport such as trailers, low bed trailers, or

other types shall be Selected and used for transportation. Road survey
for transportation access shall be conducted by competent personnel.
Before erection starts, the steel structure supervisor should be
checking and marking all steel Structure materials are as per the
approved field erection drawings at laydown area for Construction
work.
Steel structures material shall be transported to construction area
from the laydown including the preassembling area by a trailer, truck
or fork-lift. The reasonable transportation methods must be uses to
ensure no damage to the steel structure.
The supervisor and riggers team shall use adequate cranes, lifting
tools and devices to lifting steel structure material from laydown and
put it on the trailer step by step with bigger items are in bottom and
then smaller items are on top side. All steel structure shall be fixed on
trailer by wires and Level-blocks.
Transport route to construction site shall be planned, cleared and
checked prior to trailer movement.
For large-sized transportation on construction road, leading car will be
arranged.
2.2 MATERIAL RECEIVING
Inspection shall be carried out for all materials received at site in

accordance with TJB56-L2-OFF-C-00-ITP-0020 Field Inspection and
Test Plan.
All materials shall be inspected visually for identification, quantity and
appearance. If materials are find any defect or un-matching after
checking, OSD (over, shortage & damage) report shall be issued, and
these steel structures shall be placed in a controlled segregated area
or posted marked so that repair materials can be identified easily prior
removal from the storage area.

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
2.3 MATERIAL HANDLING
Care shall be taken to prevent the surfaces of steel structure materials

from contamination and damage during materials handling and
transportation. The primer coated steel structures shall be handled
with sling belt in order to prevent damage to the primer coated of the
steel structures. (If the steel structures have been set of lifting lugs for
lifting; sling or wire rope with shackles shall be applied for handling)
When stacking and transporting steel materials, it is necessary to
insert protective material (wooden, rubber etc.) between the steel
materials and prevent damage. and, to prevent the loads from
collapsing, the state of securing must be surely confirmed before
driving
2.4 MATERIAL STORAGE
All steel structure material shall be stored in a suitable manner to

preclude mixing of different area or loss of spools identity. All steel
structures shall be stored in separated lay-down area or designated
area by the contractor, based on site condition and contractor shall be
able to judge for the suitable storage area not limited to temporary
storage purpose to facilitate field installation.
In any circumstances the materials stored in a lay-down storage area
will be requested to be drawn out by the contractor for field
installation requirement. The steel structure materials shall be stored
on the temporary supports such temporary supports shall be elevated
whenever is necessary.
At site all outdoor steel structure material (example: Colum, Beam,
Bracing, plate, etc.) shall be placed on wooden block, sleeper or frame
minimum 100mm above ground to avoid damage/dart from rain water.
Bolts/nuts/Washers shall be put in box and kept inside container or
covered with PVC sheeting should be fitted.
Inspection Interval on storage area
Work Type of
Name of Parts Interval Remarks
No. Storage
45 Steel structure Outdoor 3 months
45,46 Bolt, Nut, Washer Indoor or 2 months Keep outdoor

Outdoor with cover
46 Grating Indoor 3 months
Checkered Plate
Handrail

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
3.0 ERECTION PROCEDURE
3.1 BEFORE ERECTION
The following checks are to be carried out,
a) Geometric layout
b) Checking bench mark (coordination)
c) Checking boiler center line
The reference centerlines of the boiler steel structure shall be

marked on the surface of the boiler foundation. (refer to Fig-2)
After the marking is placed, perpendicularity of the intersecting

reference centerlines shall be checked.
A
a d
b e
c f
Bench Mark
From customer’s point
Reference Center line
Center line
g
B B
h
(BA) (BB) (BC) (BD) (BE) (BF) (BG)

A
Fig-2 Boiler Center Line
The reference centerlines of the boiler shall be determined and then

marked by measuring the dimensions A and B,
tolerance ±1mm.
The centers of the columns shall be determined and then marked by

measuring the dimensions a, b, c, d, e, f, g, h, i,
tolerance ; AISC standard, target ;±3mm

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
d) Checking anchor bolt position and elevation
The center and level of the anchor bolts shall be checked, and the
relation between the center of anchor bolts group and center line of
column shall be measured and recorded.
e) Checking foundation level and size of column
On carrying the above checks with respect to the approved drawing

the Surface preparation i.e. chipping and cleaning is performed on
the foundation.
3.2 PACKER PLATE (SOLE PLATE) INSTALLATION
The following checks are to be carried out,
a) Check level of foundation.
b) Cleaning of chipping surface free from foreign particles.
c) Pre-soak the area to be installed.
d) Prepare and mix padding mortar with water as per the padding mortar
Manufacturer’s instruction.
e) Set the packer plate to the required level by using the grout & spirit
level. (refer to Fig-3)
Layer thickness
100mm or less
Fig-3 Packer Plate (Sole Plate)
The sole plate shall be set so that the top surface is truly horizontal
and on the design elevations with a tolerance of +0/-3 mm when
grout has become solid.
After grout has set, the elevation of the top surface of the sole plate
shall be re-checked

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
3.3 ERECTION OF STEEL STRUCTURE
3.3.1 Erection
a) Centre Line on Foundation and Column base plate shall be marked.
b) Generally, erection of steel structure must always be done by

making a square in order to achieve stability.
The general flow is refer to item 3.4 and general sequence of steel
structure is Attachment-1.
c) In areas BKL/BKR, BNL/BNR, L/R up to forth (4) tier, the main part
of columns, girders, connecting beams, bracings are installed
before lifting the top girder.
un-installed members would be decided as to the plan of exclusion
members which are in the obstruct of the products bringing in and
lifting such as duct, piping and panels or assembling equipment
and others.
d) After mounting of the main structural members is completed up to
forth (4) tier, lift and set the Top Girder of each row.
The top girder of row (BD), (BE) is lifted by the crane, and row
(BF) is planned to be lifted by jack system.
e) if assembled large block of column, beam, girder and other
members, temporary scaffolding shall be installed on the block to
release wire sling. Temporary scaffolding shall be complied with
project requirement, the job shall be done by qualified scaffolding
workers.
f) After the column is erected on the foundation, temporary guide
wires to be installed to fix with fixed structure or concrete block etc.
for safety purpose. Under the conditions of the structure that will
not collapse by the beam connection, will be released wire.
g) Generally, crane work will be suspended, if the average wind
speeds in 10 minutes exceed 10meters per second.
3.3.2 Checking
a) After the erection of the column of 1st tier shall be checked by

comparing the level marks placed on column. (Refer to Fig-4)
b) The location of the columns base shall be checked by the intersect

centerline scribed on the foundation. (Refer to Fig-5)
c) Verticality of the columns shall be checked by a theodolite and

adjustments can be made by tightening or relieve the temporary
guide wires. (Ref. Fig-6)

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
d) After checking of column alignment and beam interconnection
work, the TC bolts should be tightened by using shear wrench.
e) After checking of column alignment, the anchor bolt should be

tightened, and welding of square washer to fix completely
Fig-4 Level check
Fig-5 Base Plate position
W=within 12 mm(Target value) for each tier

Fig-6 Column Verticality

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
3.4 FLOW DIAGRAM
A flow diagram below for the actual flow of work to be followed at site.
Preparation Work
(Marking, Chipping, Packer setting)
Pre-assembly Material Transport

Floor Unit
Steel Structure Erection Installation for

Tier-1 Platform, Handrail, Staircase
Alignment &
Installation for
Bolt tightening
Temp., Pry. Sec Air Duct

Alignment & Tier-2 Platform, Handrail, Staircase
Bolt tightening
Installation for Bunker,
Grouting for Column Base Sec Air Duct, Main Pipe

Alignment &
Bolt tightening
Main Pipe, Storage Tank

Alignment &
Bolt tightening
Main Pipe, Separator

Top-Girder & Top Beam Sling Bolt
Bolt tightening
Steel Structure Erection

Roof

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
3.5 INSPECTION ACTIVITY
All the items stipulated in this section shall be inspected and

confirmed to be set within specified criteria. And the result of
inspection items shall be recorded to show the erection work to be
properly executed in accordance with field ITP.
Depending on the site situation, erection procedure and allowable

installation tolerance may have to be changed if Lot2/SCBD designer
and/or engineer considers it necessary.
a) Visual Inspection of Materials for Appearance
b) Base plate & foundation checking.
c) Centreline of boiler, and reference to column foundation.
d) Checking of datum or reference point.
e) Anchor bolts position Column foundation level.
f) Alignment, that Column is Plumb, Level
g) Anchor bolt & bolt tightening inspection
h) Grouting inspection.
i) Welding and NDE
j) Final inspection.
The work and inspection will be performed based on the following

relevant code & standards.
AISC
AWS
JIS
JASS-6
Local standard of Indonesia (desnaker)
MHPS standards & technical specification

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
4. SQUENCES OF ERECTION
Boiler steel structure will manage of products, assembly by the

following area division (Refer to Fig-7)
Fig-7 Area Mark
Legend,
BKL/BKR – Bunker
BNL/BNR – Between Bunker-Boiler
L/R - Boiler Side Span
AFL/AFR - Inside of Mainframe
AHL/AHR - AH structure

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
4.1 INSTALLATION
Erect structure the main member column, beam or girders and bracing.
After setting the assemblies tighten anchor bolts nuts and install
temporary guy wires to hold and stabilize the assembly. Note that
before erection joint surfaces are cleaned and assured no foreign
materials such as oil, soil, sand, etc. are present. Erect the next
assemblies doing the same steps.
Erect connecting beams girders, and bracings to square off the

structure. Repeat the same on all areas. To check and adjust the
verticality (plumbness) of columns and to align square off the
structure check the column plumb adjust by means of chain blocks or
turn buckles until it is within tolerance for erection. Tighten up the
bolts will be done after alignment inspection.
Stairs, handrails, Gratings are planned to be installed in parallel with

the construction of the steel structure as much as possible. Also, since
the main stairs are installed independently of the boiler main structure,
construction will be done by block method in parallel with steel
structure.
These operations must be adjusted according to safety standards,

such as lifting work, and work shall be done in condition that can work
safely.
All field welding works when shown in drawings will be done in

accordance with welding procedure specification.
4.2 BOLTING WORKS
Bolting works will be done in accordance with the requirement of the

materials (TC Bolt; S10T) specification.
4.2.1 Storage
a) Store in a place that is not exposed to rain and dust.
b) Aggregate for each size and manage it appropriately so as not to

be damaged by load collapse etc.
c) Do not mix bolts of different types and lengths in one box.
4.2.2 Surface preparation of connection
a) The joint surface of the steel structure will be delivered by primer

coating

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
b) If oil or foreign substance is attached to the joining surface and/or
the splice plate, it shall be cleanly removed.
4.2.3 Bolting & Tightening
a) Confirm steel structure alignment and use tapered wedge to adjust

bolt holes.
b) Install TC bolts of correct size progressively as stipulated in

specifications.
c) First tighten the bolts using manual wrench. (Refer to Fig-8)

2 1
1 2
Fig-8 General Tightening order
d) Using electric shear wrench systematically progress tightening

from the most rigid part of the joint to its free edges until the end
part of the bolt is sheared off.
Before tightening work, make sure that the electric wrench is
adjusted to proper torque.
e) Appropriate ladder or scaffolding will be installed and used to
access to the bolt joint that cannot be tightened the bolts from the
steel frame on floor. Generally, Those items will be provided by
steps and lugs for safety wire for climbing and safety work on the
column and vertical braces shown in attached-8 (reference)
f) When tightening of the bolt is completed, sampling inspection shall
be performed to ensure that each connection part is tightened.
4.3 Touch up painting/Finish painting Works
Painting works will be done according to the following painting
Specification.
Doc. No. TJB56-L2-OFF-C-H-G-SPC-0001

Doc. Title PAINTING SCHEDULE AND FINAL COLOR LIST

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
4.4 Grouting Works
Grouting of column base plates will be done after completing erection

of tier 2 steel structures as per below grouting procedure.
a) Grouting work under the base plates for the main columns shall be
done after first tier steel structure erection and before 3rd tier
steel structure erection finishing.
b) Cleaning of chipping surface area, pipe sleeves to free from foreign

particle and water
c) Prepare formwork and Pre-soak the area to be grouted in

compliance with Manufacturer’s instruction.
d) Prepare and mix the non-shrink grout with water as per the
attached Manufacturer Instruction.
e) Mixing of grout can be done by using mechanical mix with low-

speed.
f) Mix to a uniform consistency minimum of 2-5 minutes.
g) Finish the surface with a trowel.
h) After completion of the grouting, cover the exposed portions with

such material as hemp cloth and keep maintain the moist condition
for curing. The minimum curing time is 7 days per Manufacturer
Instruction.
i) Grouting of major structure column beams above 9m will be

performed using Non-Shrink grout and minor structure below 9m
will be done with ordinary cement as per technical specification.
4.5 BOILER & BUNKER STEEL STRUCTURE
The overall construction sequence is divided into 5 areas namely;
BKL/BKR, BNL/BNR, L/R, AFL/AFR, AHL/AHR. (Refer to Fig-7)
A. 1st-Tier (FL.0 to SEL.23.700m).
a) Erection of column on BA B54-57, BB B54-57.
b) Erection of column on BA B51-53, BB B51-53.

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
c) Erection of floor beams and Bracings up to EL +11.000mtr on
BNL, BNR, L, R areas.
d) Erection of column on BNL, L BC56-57 to BG56-57.
e) Erection of column on BNR, R BC51-52 to BG51-52.
f) Temporary install of Primary air & Tempering air duct at

EL+11.000 between area BNL,BNR, L,R.
g) Erection of floor beams up to EL +22.200mtr BKL, BKR, BNL, L,

BNR, R areas.
h) Temporary Install of Secondary Air Duct in Both L & R at

EL+22.200mtr.
B. 2nd-Tier (SEL 23.700m to 41.700m)
a) Erection of Column & Floor Beams on BKL, BNR areas at EL

+32.200mtr.
b) Erection of Column & Floor Beams BNL, BNR, L and R areas at

EL+32.200mtr.
c) Temporary install of FWP, MSP, CRP, HRP, Storage tank Over

Flow Pipe, BCP Outlet Piping, BCP Inlet Piping at EL 22.000mtr
and 32.200mtr.
d) Erection of Floor Beams on BKL, BNL, L, BKR, BNR, R at EL +

40.200mtr.
e) Temporary install of FWP, MSP, CRP, HRP, Storage tank Over

Flow Pipe, BCP Outlet Piping, BCP Inlet Piping at EL +
40.200mtr.
f) Erection of Coal Silo Block 3 on BKL & BKR areas at EL +

40.200mtr.
C. 3rd-Tier (SEL 41.700m to 67.100m)
a) Erection of Column on BKL, BKR areas.
b) Erection of Floor beams up to EL +51.600mtr at BKL & BKR

areas.
c) Erection of Column & Floor Beams on BNL, L, BNR, R areas at

EL +65.600mtr.

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
d) Erection of Coal Silo Block 2 & 1 at BKL, BKR areas.
e) Temporary install of MSP, HRP, Storage tank at EL 65. 600mtr
D. 4th-Tier (SEL 67.100m ~ 84.000m)
a) Erection of Column & Floor Beams on BNL, L, BNR, R areas at

EL +59.100mtr & EL +74.600mtr.
b) Temporary install of MSP, HRP, Separator Vessels at EL +

74.600mtr
c) Erection of Floor Beams on EL +84.000mtr.
d) Erection of temporary steel structure frames and Jacks on the

floor EL +84.000mtr for Lifting of Girders.
e) Erection of Girder BD and Continue Installation of Beams

between the Girder and BNL & BNR areas.
f) Erection of Girder BE and Continue Installation of Beams

between the Girder BE & BD areas.
g) Erection of Girder BF and Continue Installation of Beams

between the Girder BE & BF areas.
h) Erection of BG Row Beam and Continue Installation of

Interconnecting Beams between the Girder BF & BG areas
E. Roof Structure and Roofing Works
a) Erection roof structure in co-ordination with jack beam removal

after installing Furnace / Rear pass panel in position.
b) After completion of roof structure with siding installation of

roofing and cladding sheet works.
4.6 AH STEEL STRUCTURE. (FL 0m ~ SEL 32.000m).
a) Erect column along grid line BG, BH in AHL/AHR(B) area.
b) Erection of column, Floor Beams up to EL +11.000mtr.
c) Continue erection of AH bottom, centre, top sections & blocks.

Once complete the main parts of AH then continue the erection
of steel structure above in that areas.

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
d) AH steel structure within a range that does not interfere with
the installation activity of AH will be constructed continuously
during the installation of AH.
5. RISK ASSESSMENT
5.1 Risk Assessment for steel structure erection
Refer to the attachment-1 of risk assessment sheet
5.2 Method Statement “ Work at Height “ of steel structure erection
1) General Requirements
When working at high, if there is any risk of fall off from the girder
or beam, near the opening, from outside of the handrails or
scaffolding a full body safety harness must be worn, and where a
fall exposure of 1.8 m or more exists, maximum use will be made of
primary fall prevention systems such as scaffolding, barricading,
personnel hoists and man lifts.
Ancillary fall protection equipment such as static lines, perimeter

guards or other suitable means of anchoring safety harnesses, will
be utilized by personnel traveling from one location to another in
elevated locations where there is a potential to fall.
Where personnel lifting devices (man lifts) are being used the
occupants will wear full body harnesses and be hooked up to a
secure point within the equipment. When a crane suspended
personnel basket is used to access an elevated position a self
retractable lifeline will be connected to the crane rope above the
headache ball using a shackle. The occupants of the personnel
basket will connect their fall arrest shock absorbing lanyard to this
lifeline.
Movement of these personnel lifting devices whilst occupied will be

limited to operations essential for carrying out the work.
Access to structural steel will be by use of scaffolding, ladders, man

lifts or other approved personnel hoisting devices.
Attachment-8 shows examples of safety facilities such as step, lug

equipped to the main column and large-size braces etc. and these
shall be maximum utilized.

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
2) Fall Prevention
Normally, there are many conditions that cannot be installed on the

floor and the walkway in the process of construction stage, and
should be work at the height location. Therefore, taking into
consideration the work and access after lifting the beams, you will
install the lifeline or temporary scaffolding before lifting and
assemble the steel structure. Refer to below for reference.
for Column for Girder/Beam
Crawler Crane
Splice PL
Temporary Scaffolding or other Suppor
t
Step Mobile Crane
wire
Stand
Vertical lifeline Guide Rope

Horizontal Lifeline
"Lifeline" means a component consisting of a flexible line for

connection to an anchorage at one end to hang vertically (vertical
lifeline), or for connection to anchorages at both ends to stretch
horizontally (horizontal lifeline), and which serves as a means for
connecting other components of a personal fall arrest system to the
anchorage.
Lifelines will not be used for any purpose other than fall
protection
Lifelines will be a minimum of 10mm wire rope or 16mm nylon

expect hot work area, or equivalent.
Lifeline will be conducted a visual inspection prior to their use.

＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿
Even during bolt tightening work after lifting, you will also work with
these lifelines. However, the underside of the beam that cannot be
worked from the top will do the work using a temporary scaffolding
or step etc.
Retractable Lifeline
Prior to and during lifeline or scaffolding placement, personnel will

crawl (coon) steel members with shock absorbing lanyards secured
around said steel members. Retractable lifeline systems secured at
elevations above the operation will be used as required.
Retractable lifelines are devices that will serve to stop the free fall
of a person prior to that person striking a lower surface.
The retractable device will be attached in such a manner that it

does not interfere with the person who is using the ladder for
access and egress
• Retractable lifelines will also be used to provide a fall protection

system for structural steel erectors during erection prior to the
installation of other fall prevention and protection systems
• Retractable lifeline systems will be inspected quarterly by a

competent person.
• Retractable lifeline devices will only be installed by competent

persons
• Retractable lifelines will be attached directly to the full body

harness
Sample of Retractable lifeline

Attachment-1(1/5)
Attachment-1(2/5)
Attachment-1(3/5)
Attachment-1(4/5)
Attachment-1(5/5)
CONFIDENTIAL
THIS DOCUMENT IS THE PROPERTY OF MITSUBISHI HITACHI POWER SYSTEMS, LTD. (MHPS)
AND CONFIDENTIAL. IT MUST NEITHER BE COPIED NOR USED FOR ANY PURPOSE OR MANNER
OTHER THAN EXPRESSLY PERMITTED BY MHPS OR WITH A PRIOR WRITTEN CONSENT OF
MHPS NEITHER IS IT TO BE HANDED OVER NOR COMMUNICATED TO A THIRD PARTY IN ANY
WAY. BREACH OR INFRINGEMENT OF ANY KIND WILL LEAD TO LEGAL ACTION.
Tier 1 BKL, BKR
UNIT-5
General Sequence of
Area L BKL BNL R BKR BNR
Structural Steel
Tier 1
PLANT CONSTRUCTION
PLANNING & CONTROL SECTION MITSUBISHI HITACHI POWER SYSTEMS
KURE PLANT CONSTRUCTION
DEPARTMENT
PLANT CONSTRUCTION DIVISION / ENGINEERING HEADQUARTERS
Attachment-2(1/10)
CONFIDENTIAL
Tier 1 BNL, BNR, L, R
UNIT-5
General Sequence of
Structural Steel
Tier 1
PLANT CONSTRUCTION
DEPARTMENT
Attachment-2(2/10)
CONFIDENTIAL
Tier 1 L, R
UNIT-5
General Sequence of
Structural Steel
Tier 1
PLANT CONSTRUCTION
Sec. Air Duct PLANNING & CONTROL SECTION MITSUBISHI HITACHI POWER SYSTEMS
Sec. Air Duct DEPARTMENT
Attachment-2(3/10)
CONFIDENTIAL
UNIT-5
General Sequence of
Structural Steel
Tier 2 PLANT CONSTRUCTION

DEPARTMENT
Attachment-2(4/10)
CONFIDENTIAL
Tier 2 BNL, BNR L, R
UNIT-5
General Sequence of
Structural Steel
FWP HRP HRP
FWP CRP MSP
Tier 2 Sec. Air Duct MSP Sec. Air Duct CRP
PLANT CONSTRUCTION
DEPARTMENT
Attachment-2(5/10)
CONFIDENTIAL
Tier 3 BKL, BKR
UNIT-5
General Sequence of
Structural Steel

DEPARTMENT
Attachment-2(6/10)
CONFIDENTIAL
Tier 3 BKL, BKR, R
UNIT-5
General Sequence of
Structural Steel
Coal Silo Coal Silo

DEPARTMENT
Attachment-2(7/10)
CONFIDENTIAL
UNIT-5
General Sequence of
Structural Steel
Tier 4
PLANT CONSTRUCTION
DEPARTMENT
Attachment-2(8/10)
CONFIDENTIAL
Tier 4 (BD) Top Girder
UNIT-5
General Sequence of
Structural Steel
PLANT CONSTRUCTION
DEPARTMENT
Attachment-2(9/10)
CONFIDENTIAL
Tier 4 (BF) Top Girder
UNIT-5
General Sequence of
Structural Steel
PLANT CONSTRUCTION
DEPARTMENT
Attachment-2(10/10)
Attachment-3(1/4)
Attachment-3(2/4)
Attachment-3(3/4)
E
N
S
W
Attachment-3(4/4)
TJB Unit 5&6 - Lifting Plan form_Rev A
CRANE LIFTING DATA

Type of Load to be Lifted: 1st Tier Column
Review on site (If changes
ITEMS 1st Calculation (PTW Application)
in lifting data)
A Crane Model QUY 260Ton

B Crane capacity (Tons) 260T
C Outrigger/ Crawler Base (in Mtrs) 7.6
D Crane Counter Weight (in Tons) _
E Main Boom Length (in Mtrs) 47
F Lifting / Fly JIB (in Mtrs) _
G Operating Radius (in Mtrs) 20
H Rated Chart Capacity (in Tons) 43
I Lifting Chart Angle (in deg) 85
J Lifting Height (in Mtrs) 24
K Load Dimension (length, width, height) (in Mtrs) 24 x 2 x 2.9
L Equipment (Load) Weight (in Tons) 19
M Weight of lifting Tackles and Gear (in Tons) 2
N Weight of Hook Block (in Tons) 10
O Weight of stowed JIB, Hoist Lines etc, (in Tons) 0
P Total Lift Weight (L+M+N+O) (in Tons) 31
Q % Of Chart Capacity (P/H) 72.09%
% Safety Margin (100-Q) (Recommended 10-20% subject to
R type of rated chart used, crane condition and load size. To
be advised by Alstom EHS) 37.82%
S Recommended wind Speed By Crane Manufacturer
Prepared By: (Supervisor/ Engineer) Sign /Date Sign /Date
Name: Jayabal
Reviewed By:(EHS Officer/ Manager) Sign /Date Sign /Date
Name:
Attachment-4 (1/4)
G
C
H
A
L
J
I
CLIENT:
Attachment-4 (2/4)
1
1
MITSUBISHI HITACHI POWER SYSTEMS
LIEBHERR PLANT CONSTRUCTION DIVISION ENGINEERING HEADQUARTERS
JEL PT.JURONG ENGINEERING LESTARI
LR1600-2 10th Floor, Maspion Plaza, TITLE:
IMPORTANT NOTE
2
2
Jalan, Gunung Sahari Raya THIS DRAWING & THE INFORMATION IT
Kav. 18. ROLL OVER AND INATALLATION CONTAINS MUST NOT BE COPIED. LENT.
78 + 30m
Jakarta 14420 Indonesia. TRANSFERRED OR DISCLOSED TO ANY
Tel +62-21-6470 1178
Fax +62-21-6470 0978
ELEVATION VIEW FOR THIRD PARTY WITHOUT THE WRITTEN
CONSENT OF PJEL
Web Site:www.pjel.com
BD GIRDER
PROJECT:
TEREX Tanjung jati B Re-Expansion Project (TJB5&6)

3
3
DRAWING BY DATE SCALE CHKD APPD CONTRACT No.
CC2400-1 JACKSON
PRODUCT LIABLILTY
31-01-18 NTS
REV. PAGE
DWG. No. TJB 5&6-PJEL-G-003
78 + 24m
ADVICE & ASSISTANCE IS PROVIDED WITHOUT CHARGE AND
GIVEN IN GOOD FAITH AND WITHOUT RESPONSIBILITY 1 1/1
120t e
4
4
5
5
6
6
7
7
8
8
9
9
78000
10
10
81000
11
11
CCH2500 24m
12
12
BOOM
13
13
14
14
120t e
120t e
120t e
120t e
15
5500 8700 17000

24547
BB BC BD BE BF BG
16
G
C
H
A
L
J
I
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
L L
R23324
K K
13000 LR1600-2 78 MAIN BOOM +30m

LUFFING JIB 13m RADIUS OF 100%
R16000 SUPERLIFT CWT TRAY NO 95% 5%
90% 10%
COUNTERWEIGHT REQUIRED
85% 15%
J J
80% 20%
75% LR1600-2 25%

AT COMMENCEMENT OF ROLL
OVER OPERATION THE 70%
65.3% 30%
CAPACITY IS 88.0te 65% 35%

I 60% 40% I
ANTICIPATED LOADING WILL BE
55% 45%
SAY 46te.
50%
ON COMPLETION OF ROLL
CCH 2500 250te CAPACITY OVER OPERATION THE
H H
CRANE MAIN BOOM 24m CAPACITY IS 127.5te
CAPACITY AT 7m RADIUS = SAY 83te.
158te ANTICIPATED LOADING 100%
95% 5%
G 87.5te. 90% 10% G
15500 85% 15%
R7000 80% 20%

TEREX CC2400-1 CONFIGURED 75% CCH2500 25%
WITH 55.3%
70% 30%
F
78 MAIN BOOM + 24m LUFFING F
65% 35%
JIB 15m RADIUS OF SUPERLIFT
60% 40%
CWT TRAY LOADED WITH 40te. 55% 45%
50%
AT COMMENCEMENT OF ROLL
E
OVER OPERATION THE E
CAPACITY IS 87.5te
R17000 100%
SAY 46te.
95% 5%
90% 10%
85% 15% ON COMPLETION OF ROLL
D R24322 D
80% 20% OVER OPERATION THE

Attachment-4 (3/4)
75% CC2400-1 25% CAPACITY IS 95.5te

CLIENT:
ACCESS FOR 70%
86.9% 30%
65% 35%
SAY 83te.
C
BE GIRDER 60% 40% C
55% 45%
50% JEL PT.JURONG ENGINEERING LESTARI IMPORTANT NOTE

THROUGH 10th Floor, Maspion Plaza, TITLE:
Kav. 18. CONTAINS MUST NOT BE COPIED. LENT.
Jakarta 14420 Indonesia. ACCESS & PLAN VIEW FOR TRANSFERRED OR DISCLOSED TO ANY
BD-BE. Tel +62-21-6470 1178 THIRD PARTY WITHOUT THE WRITTEN
Fax +62-21-6470 0978
B Web Site:www.pjel.com
BE GIRDER CONSENT OF PJEL B
PROJECT:
Tanjung jati B Re-Expansion Project (TJB5&6)

WHEN ROLLOVER IS COMPLETED THE LR1600-2 AND THE CC2400-1 WILL DRAWING BY DATE SCALE CHKD APPD CONTRACT No.
JACKSON 31-01-18 NTS
A
WALK WEST UNTIL GIRDER IS DIRECTLY UNDER THE FINAL POSITION FOR PRODUCT LIABLILTY
A
REV. PAGE
ADVICE & ASSISTANCE IS PROVIDED WITHOUT CHARGE AND DWG. No. TJB 5&6-PJEL-G-003
BE BEFORE RAISING TO FINAL INSTALLATION POSITION. GIVEN IN GOOD FAITH AND WITHOUT RESPONSIBILITY 1 1/1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
G
C
H
A
L
J
I
CLIENT:
Attachment-4(4/4)
1
1
MITSUBISHI HITACHI POWER SYSTEMS
LIEBHERR PLANT CONSTRUCTION DIVISION ENGINEERING HEADQUARTERS
JEL PT.JURONG ENGINEERING LESTARI
LR1600-2 10th Floor, Maspion Plaza, TITLE:
IMPORTANT NOTE
2
2
Kav. 18. ROLL OVER AND INATALLATION CONTAINS MUST NOT BE COPIED. LENT.
78 + 30m
Jakarta 14420 Indonesia. TRANSFERRED OR DISCLOSED TO ANY
Tel +62-21-6470 1178
Fax +62-21-6470 0978
ELEVATION VIEW FOR THIRD PARTY WITHOUT THE WRITTEN
CONSENT OF PJEL
Web Site:www.pjel.com
BE GIRDER
PROJECT:
TEREX Tanjung jati B Re-Expansion Project (TJB5&6)

3
3
DRAWING BY DATE SCALE CHKD APPD CONTRACT No.
CC2400-1 JACKSON
PRODUCT LIABLILTY
31-01-18 NTS
REV. PAGE
DWG. No. TJB 5&6-PJEL-G-003
78 + 24m
ADVICE & ASSISTANCE IS PROVIDED WITHOUT CHARGE AND
GIVEN IN GOOD FAITH AND WITHOUT RESPONSIBILITY 1 1/1
4
4
5
5
6
6
7
7
8
8
9
9
78000
10
10
81000
11
11
CCH2500 24m
12
12
BOOM
13
13
14
14
120t e
120t e
120t e
15
5500 8700 17000

24547
BB BC BD BE BF BG
16
G
C
H
A
L
J
I
Attachment-5 (1/18)
Attachment-5 (2/18)
Attachment-5 (3/18)
Attachment-5 (4/18)
Attachment-5 (5/18)
Attachment-5 (6/18)
Attachment-5 (7/18)
Attachment-5 (8/18)
Attachment-5 (9/18)
Attachment-5 (10/18)
Attachment-6
Attachment-7(1/4)
TANJUNG JATI B EXPANSION (JAWA-4)

CONSTRUCTION TOOLS & EQUIPMENT INSPECTION PROCEDURE (Lot2)
1. INTRODUCTION
The construction tools and equipment inspection procedure shall focus on personal
safety in regard to the safe use, operation and inspection of equipment, tools,
vehicles and any other requirement utilized on the project site. Inclusive of ;
- Scaffolding
- Fall protection and prevention
- Heavy equipment
- Vehicles
- Lifting tools
- Electrical equipment
Initial and quarterly inspections shall be conducted by designated competent

persons and inspection records documented and maintained.
2. PURPOSE
The procedure is intended to protect the health and safety of personnel on site, to
manage, eliminate or reduce the potential for loss of life, injury, damage to the
environment or to assets throughout the duration of the TJB project.
3. SCOPE
This procedure shall form an integral part of the HSE management plan and
reference applicable to specific local regulation. (if applicable)
The procedure shall identify requirements regarding safety inspection and shall
require Lot2 contractors and sub-contractors align their own activities to ensure
compliance with the procedure.
The procedure shall detail inspection criteria for;
- Initial and quarterly inspection report
- Operators daily inspection check
The procedure shall apply to Lot2 project area, facilities and laydown areas.
Attachment-7(2/4)
4. INSPECTION
4.1 General Requirements
Tools and equipment utilized on the TJB project shall be subject to the initial and
quarterly inspection and color cording process.
The timing and color cording of tools and equipment inspections shall be uniform
across all contractors throughout the project site, as follows:
Inspection color cording
JAN.01 to MAR.31 RED
APR.01 to JUN.30 GREEN
JUL.01 to SEP.30 BLUE
OCT.01 to DEC.31 YELLOW
Once inspected and approved for service, equipment will be assigned a unique
inspection number. The details of the equipment will be entered in an equipment
inspection register and a corresponding tag or sticker, of a durable plastic or similar
material, depicting the current color code will be affixed to the equipment.
Whenever the internal inspection schedule date is interfering with the local law’s
inspection date, then priority will be given to the inspection of local law regulations.
In such case that particular inspection date of contractors schedule may be skipped
and local law may be followed.
Equipment found to be defective (for inspection criteria) may be re-presented for
inspection after the identified defects are repaired.
Contractor may commence re-inspection of tools and equipment seven days prior to
the end of current inspection quarter and extend through to seven days after
commencement of the succeeding quarter. During this period either color code shall
be acceptable for use. Tools and equipment not inspected shall not be accepted for
use on the project after the seven days “grace” period.
4.2 Tools and Equipment Inspector

HSE manager will be assigned as equipment and tools inspector. The inspector shall
be responsible for inspecting and certifying as fit for purpose of the equipment and
tools. For electrical equipment, electrical engineer and electrician shall be in charge
of electrical equipment inspection.
Attachment-7(3/4)
5. INSPECTION AND DAILY CHECKLIST

Inspection forms and checklists required by this procedure are available from HSE
department. Contractors may issue inspection forms and checklists through other
sources but such forms and checklist shall ultimately be approved by HES manager.
6. Major equipment and tool list

No Description Length Capacity Size
Wire & Sling
1 Webbing Sling 1~12m 1~12ton
2 Webbing Sling endless round sling type 4~12m 5~30ton
3 Wire Sling 6x37 IWRC Soft Eye Machine Swaged 2~12m 2.8~45ton 14~56mm
4 42m 74ton 78mm
5 12m 75~116ton 80~88mm
6 20m 116ton 88mm
7 Endless Gromment Wire Sling Nobleflex Type 4~8m 15~36ton
8 Wire Sling Machine Swaged endless round sling type 4m, 5m 105, 244ton 75, 96mm
Chain Block
1 Chain Block 3m 0.5~20ton
2 6m 2~50ton
3 10m 10ton
Lever Block
1 Lever Block Standard 0.5~6.3ton
Shackle
1 OMEGA Type & U Type 0.5~150ton
Hydraulic, Electrical Winch
1 Electrical Winch 1ton 10mm
2 3ton 16mm
3 5ton 20mm
4 Hydraulic Winch 10ton 20-26mm
5 Hydraulic, Electrical Winch 15ton 26mm
Strand Jack
1 Strand Jack-L100 100ton
2 Strand Jack-J180 180ton
3 Strand Jack-J80 80ton

Attachment-7(4/4)
Crane
1 Crawler Crane LR1600-2 600ton
2 Crawler Crane CC2400-1 400ton
3 Crawler Crane 275/300 300ton
4 Crawler Crane 200/250 250ton
5 Crawler Crane Zoomlion 260 260ton
6 Crawler Crane Zoomlion 80 80ton
7 Mobile Crane 160ton
11 Tower Crane 50ton
12 Telehander 6ton 6ton
13 Hiap Crane 12ton
Vehicle
1 Trailer 40ton
2 Pick up Grandmax -
Attachment-8
For reference
TANJUNG JATI B EXPANSION (JAWA-4)
Attachment-9
Construction Boiler Island Lot2 Organization Chart
No.BKC-TJB-KKP-000 Rev.0
Erection Contractor/ Sumitomo Corporation Boiler Division (SCBD) J ; Expatriate (Japanese)
SITE MANAGER
E ; Expatriate (other)
T.Masaki J L ; Local (Indonesian)
Logistic Deputy Electrical, I&C Commissioning Quantity Survey Administration

QA/QC Manager Project Enginner Construction Manager HSE Manager
Manager Manager Manager Manager Manager
Ali Mohamed E Y.Suga J S.Masuto J Phil Williams E R.Eto J TBA J TBA L Sam Heska E K.Yamamoto J
QA/QC Supervisor HSE Supervisor

Administration Staff
Maximo Hayag E TBA E
TBA E Ms.Suti L
Accounting Staff
Electrical, I&C Aux.& Combustion Commissioning Chief
Material Controller Welding Engineer Piping Engineer Boiler Engineer ESP Engineer
Deputy Manager Engineer Engineer TBA L
T.Takahashi J TBA E TBA J TBA J Y.Ishii J TBA J TBA J TBA J
TBA L TBA J TBA J TBA J TBA J
TBA L Commissioning
Electrical/I&C Engineer Welding Supervisor
Aux.& Combustion Engineer
Piping Supervisor Boiler Supervisor
TBA J Dominic Agustin E Supervisor TBA J
TBA E Abhishek E TBA E TBA J
Electrical/I&C TBA E Abad Duno E TBA E
Supervisor
TBA E Commissioning
Equipment Maker TA Equipment Maker TA
TBA E Supervisor
TBA E FAN J TBA E FAN
TBA E AH E TBA E AH
DCC E TBA L DCC
TBA L
TBA L
Erection Sub-Contractor/ PT Jurong Engineering (Mechanical)

SITE MANAGER
Ng Sze Meng E
HSE Manager Construction Manager
Wai Keen Weng E Keatiporn E
Piping Chief Material Control

Scheduler QA/QC Manager HSE Deputy Manager Boiler Chief Engineer
Lead-Engineer Chief
Samel Jon Jaya E Pavan E TBA L Daniel Ng E jirarong H E Devid Saw E
Doc. Controller Lu Tiong Slew E Robert E

Boiler Superintendent
Pitchaorn E Joseph E Le Van Thang E
Daniel Ng E Roderic E Huynh Van Ty E
Non-Pressure Parts Pressure Parts Mechanical Piping Scaffolding &Rigging

QA/QC Engineer HSE Supervisor
Lead-Engineer Lead-Engineer Lead-Engineer Lead-Engineer Superintendent
Naga Dharma E Indra L Jayabal E Karthi E Andrew Wong Hon Sum E Pongpipat E TBA E
HR&Admin. Manager
Baskar E TBA L
Janus Tan E Ramesh E TBA L Non-Pressure Parts Pressure Parts ESP Scaffolding &Rigging Welding Paint / Insulation
TBA L Engineer Engineer Lead-Engineer Supervisor Engineer Engineer
Admin. Officer TBA L Suwarto L Arun E Dinesh E Edwin Jugas E TBA Del Munto E
QA/QC Supervisor
Febri L TBA L Kailash E Agus Salim L
TBA
IT Engineer TBA Non-Pressure Parts Pressure Parts Mechanical Piping Welding Paint / Insulation
Aristarkus Oka Hartiko L TBA Supervisor Supervisor Supervisor Supervisor Supervisor Supervisor
Janhom E Utis E Ng Chin Meng E Kaisawat E Pitta E TBA
Sampao E TBA E Wong Ah Chan E TBA TBA TBA
Suphan E
Attachment-10 (1/2)
THIS DOCUMENT IS PROPERTY OF MITSUBISHI HITACHI POWER SYSTEMS, LTD.(MHPS) AND

CONFIDENTIAL. IT MUST NEITHER BE COPIED NOR USED FOR ANY PURPOSE OR MANNER MITSUBISHI HITACHI POWER SYSTEMS
OTHER THAN EXPRESSY PERMITTED BY MHPS OR WITH A PRIOR WRITTEN CONSENT OF MHPS
NEITHER IS IT TO BE HANDED OVER NOR COMMUNICATED TO A THIRD PARTY IN ANY WAY.
BREACH OR INDRINGEMENT OF ANY KIND WILL LEAD TO LEGAL ACTION.
Route-A
Blocked by CW pipe installation
Route-B
L2 will use this route-A & B for the material transport

from jetty to each laydown & boiler, laydown to boiler area.
Attachment-10(2/2)

Boiler Structure Erection Method

Uploaded by

Copyright:

Available Formats

Boiler Structure Erection Method

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Boiler Structure Erection Method

Uploaded by

Copyright:

Available Formats

Comment Response Sheet (CRS)

Document No TJB56-L2-OFF-C-UHA-F-PRO-0001-B Returned Status IC Prepared by Pöyry

CRS No TJB56-L2-OFF-C-UHA-F-PRO-0001-B_CRS_PE CRS Issued Date 11 April 2018 Engineer ALL

No. Section/ Comment Response Review Status O/C * Remarks

6 Page 8 personnel Corrected it. 11/04/18 O

Additional Notes (if any)

MITSUBISHI HITACHI POWER SYSTEMS, LTD. Page 1 of 20

2.0 TRANSPORTATION, UNLOADING & STORAGE 4

3.0 ERECTION PROCEDURE 6

3.1 BEFORE ERECTION

3.2 PACKER PLATE INSTALLATION

3.3 ERECTION OF STEEL STRUCTURE

3.4 FLOW DIAGRAM

3.5 INSPECTION ACTIVITY

4.0 SEQUENCE OF ERECTION 12

4.2 BOLTING WORKS

4.3 TOUCH-UP PAINTING WORKS

4.4 GROUTING WORKS

4.5 BOILER & BUNKER STEEL STRUCTURE

4.6 AIR HEATER STEEL STRUCTURE

5.0 RISK ASSESMENT 18

Attachment-1 Risk Assessment Sheet

Attachment-2 General Sequence of Steel Structure

Attachment-3 Lifting Plan of Column

Attachment-4 Lifting Plan of Girder

Attachment-5 Inspection Format

Attachment-6 Crane Arrangement

Attachment-7 Lifting tool & Equipment list

Attachment-8 Steps attached on steel structure

Attachment-9 Organization Chart of Boiler Erection

Attachment-10 General layout for Laydown and Access Road

MITSUBISHI HITACHI POWER SYSTEMS, LTD. Page 2 of 20

This document covers method of the boiler steel structure erection

Fig-1 Floor Unit

MITSUBISHI HITACHI POWER SYSTEMS, LTD. Page 3 of 20

2.0 TRANSPORTATION, UNLOADING AND STORAGE

In principle, suitable transport such as trailers, low bed trailers, or

2.2 MATERIAL RECEIVING

Inspection shall be carried out for all materials received at site in

MITSUBISHI HITACHI POWER SYSTEMS, LTD. Page 4 of 20

Care shall be taken to prevent the surfaces of steel structure materials

2.4 MATERIAL STORAGE

All steel structure material shall be stored in a suitable manner to

45,46 Bolt, Nut, Washer Indoor or 2 months Keep outdoor

MITSUBISHI HITACHI POWER SYSTEMS, LTD. Page 5 of 20

3.1 BEFORE ERECTION

The following checks are to be carried out,

b) Checking bench mark (coordination)

c) Checking boiler center line

The reference centerlines of the boiler steel structure shall be

After the marking is placed, perpendicularity of the intersecting

(BA) (BB) (BC) (BD) (BE) (BF) (BG)

Fig-2 Boiler Center Line

The reference centerlines of the boiler shall be determined and then

The centers of the columns shall be determined and then marked by

tolerance ; AISC standard, target ;±3mm

MITSUBISHI HITACHI POWER SYSTEMS, LTD. Page 6 of 20

e) Checking foundation level and size of column

On carrying the above checks with respect to the approved drawing

3.2 PACKER PLATE (SOLE PLATE) INSTALLATION