Scribd Logo
Upload

Welcome to Scribd!

  • 39 views

    Forklift Safety Global EHS023

    Uploaded by

    Global EHS
    Forklift Safety Introduction ❑ Forklift is a powered industrial truck used to lift and move material over short distances. ❑ It is also called Lift Truck, Fork Truck, fork hoist and Forklift Truck, Etc. ❑ It is used to allow person to lift and place heavy load with little effort where human can `t lift. ❑ It is widely used to move heavy loads in various industries like Construction, Manufacturing, Warehouses, Storage Godowns, etc.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Forklift Safety Global EHS023

    Uploaded by

    Global EHS
    39 views18 pages
    Forklift Safety Introduction ❑ Forklift is a powered industrial truck used to lift and move material over short distances. ❑ It is also called Lift Truck, Fork Truck, fork hoist and Forklift Truck, Etc. ❑ It is used to allow person to lift and place heavy load with little effort where human can `t lift. ❑ It is widely used to move heavy loads in various industries like Construction, Manufacturing, Warehouses, Storage Godowns, etc.

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Forklift Safety Introduction ❑ Forklift is a powered industrial truck used to lift and move material over short distances. ❑ It is also called Lift Truck, Fork Truck, fork hoist and Forklift Truck, Etc. ❑ It is used to allow person to lift and place heavy load with little effort where human can `t lift. ❑ It is widely used to move heavy loads in various industries like Construction, Manufacturing, Warehouses, Storage Godowns, etc.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    39 views18 pages

    Forklift Safety Global EHS023

    Uploaded by

    Global EHS
    Forklift Safety Introduction ❑ Forklift is a powered industrial truck used to lift and move material over short distances. ❑ It is also called Lift Truck, Fork Truck, fork hoist and Forklift Truck, Etc. ❑ It is used to allow person to lift and place heavy load with little effort where human can `t lift. ❑ It is widely used to move heavy loads in various industries like Construction, Manufacturing, Warehouses, Storage Godowns, etc.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 18

    Global EHS

    Environment, Health, Fire And Safety


    Doc. ID: GlobalEHS/023 Rev.:00

    Forklift Safety

    Introduction
    ❑ Forklift is a powered industrial truck used to lift and move material over short
    distances.
    ❑ It is also called Lift Truck, Fork Truck, fork hoist and Forklift Truck, Etc.
    ❑ It is used to allow person to lift and place heavy load with little effort where
    human can`t lift.
    ❑ It is widely used to move heavy loads in various industries like Construction,
    Manufacturing, Warehouses, Storage Godowns, etc.
    Types of Forklifts based on structure
    Most popular types of Forklifts in market are:
    ❑ Warehouse forklifts.
    ❑ Site Loader.
    ❑ Counterbalance Forklift.
    ❑ Telehandler.
    ❑ Heavy-Duty Forklift.
    ❑ Rough Terrain Forklift.
    ❑ Pallet Jack.
    ❑ Walkie Stacker.
    ❑ Order Picker.
    ❑ Reach Fork Truck.
    Types of Forklifts based on fuel
    ❑ Diesel Powered.
    ❑ Electric Powered.
    ❑ Gasoline Powered.
    ❑ LP-Gas Powered.
    Forklift Safety while Refuelling and Recharging
    ❑ Park in designated refuelling and recharging area.
    ❑ Do not block emergency equipments.
    ❑ Make sure area is well ventilated.
    ❑ Make sure availability of fire-fighting equipments nearby.
    ❑ Turn off Engine and Lights.
    ❑ Do not smoke.
    ❑ Do not spill fuel.
    ❑ Use only approved cans.
    ❑ For LP, Shut off valves.
    ❑ Make sure availability of Spill kit.

    For Information Purpose only https://globalehs.co.in | Page 1 of 18


    Global EHS
    Environment, Health, Fire And Safety
    Doc. ID: GlobalEHS/023 Rev.:00

    Forklift Operations Safety or Control Measures.


    ❑ Always operate the vehicle according to the manufacturer’s instructions.
    ❑ Only trained and certified operators allowed to operate Forklift.
    ❑ Ensure operators are trained on types of trucks in use.
    ❑ Keep forklift neat and clean condition, free of excess oil and grease.
    ❑ Always wear a seatbelt while operating Forklift.
    ❑ Never exceed the rated load and ensure it is stable and balanced.
    ❑ Do not raise or lower the load while traveling.
    ❑ Keep a safe distance from platform and ramp edges.
    ❑ Be aware of other vehicles in the work area.
    ❑ Have clear visibility of the work area and ensure you have enough clearance
    when raising, loading, and operating a forklift.
    ❑ Use proper footing and the handhold, if available, when entering the lift.
    ❑ Use horns at cross aisles and obstructed areas.
    ❑ Watch for pedestrians and observe the speed limit.
    ❑ Do not give rides or use the forks to lift people.
    ❑ Drive with forks 15 cm away from the ground and mast tilted backwards.
    ❑ Never Drive with lifted loads.
    ❑ When loaded, always drive up or down slope with forks pointing towards the
    highest part of the slope.
    ❑ When unloaded, always drive up or down slopes with forks pointing towards the
    lowest part of the slope.
    ❑ Always drive slowly, especially driving down a slope.
    ❑ Always park forklift in designated parking area with fork in lowered position,
    parking brake applied and engine off.
    ❑ Never park forklift on slope.
    ❑ Measure available height before lifting load,
    ❑ While lifting load ensure nobody around it.
    ❑ Always look towards the direction of movement.
    ❑ Avoid carrying load that impair visibility, if required ask for person to guide the
    road.
    ❑ Blow horn in dangerous places.
    ❑ Never allow anyone under suspended load.
    ❑ Avoid Pedestrians.
    ❑ Avoid hard braking.
    ❑ Never make curve on slope.
    ❑ Never tilt a lifted load forward unless in it`s proper lifting site and even then, only
    a little.
    ❑ Ensure three points of contact while climbing in Forklift operator cabin.
    ❑ Never lift a load on slope.
    ❑ Don`t drive hoses or power leads.
    ❑ Don`t operate forklift under influence of alcohol, drugs or medication.
    Don`t put your and your colleague’s life in danger.

    For Information Purpose only https://globalehs.co.in | Page 2 of 18


    Global EHS
    Environment, Health, Fire And Safety
    Doc. ID: GlobalEHS/023 Rev.:00

    Hazards associated with Forklift.


    ❑ Excessive speed.
    ❑ Travelling forklift with elevated load.
    ❑ Vision blockage of operator while travelling Forklift due to load.
    ❑ Stability of Forklift. (Imbalance and improper load balance).
    ❑ Attachments of Forklift.
    ❑ Horse play while operating Forklift.
    ❑ Engine on while not in use.
    ❑ Damaged tires.
    ❑ Road surface conditions.
    ❑ Pedestrians.
    ❑ Untrained Operator.
    ❑ Unauthorised operator.
    ❑ Blind spots.
    ❑ Improper use.
    ❑ Unsecured Loads.
    ❑ Docks and Ramps.
    ❑ Improper maintenance.
    ❑ Refuelling and Recharging Forklift.
    ❑ Overhead Obstructions.
    ❑ Seatbelts and tethers.
    ❑ Improper traffic management.
    Daily safety inspection of Forklift
    Inspect below things on daily before operating Forklift to ensure safety.
    ❑ Seat Belt.
    ❑ Warning Light.
    ❑ Backup Alarm.
    ❑ Horn.
    ❑ Steering.
    ❑ Brakes.
    ❑ Carriage, Chains, Forks.
    ❑ Hydraulic Hoses.
    ❑ Hydraulic Lift/Tilt Controls.
    ❑ Tires.
    ❑ Hour Meters.
    ❑ Leaks.
    ❑ Fuel Level.
    ❑ Oil Level.
    ❑ Water Level.
    ❑ Fan Belt.
    ❑ Nut Bolts of structure.

    For Information Purpose only https://globalehs.co.in | Page 3 of 18


    Global EHS
    Environment, Health, Fire And Safety
    Doc. ID: GlobalEHS/023 Rev.:00

    Classifications of Forklifts as per OSHA.


    As per Occupational Safety and Health Administration Forklift is classified as below;
    ❑ Class-I: Electric Motor Riding Trucks.

    ❑ Class-II: Electric Motor Narrow Aisle Truck.

    ❑ Class-III: Electric Motor Hand Trucks Or Hand/Rider Trucks.

    For Information Purpose only https://globalehs.co.in | Page 4 of 18


    Global EHS
    Environment, Health, Fire And Safety
    Doc. ID: GlobalEHS/023 Rev.:00

    ❑ Class-IV: Internal Combustion Engine Trucks (Solid Or Cushion Tires).


    ❑ Class-V: Internal Combustion Engine Trucks (Pneumatic Tires).

    ❑ Class-VI: Electric and Internal Combustion Engine Tractors.

    ❑ Class-VII: Rough Terrain Forklift Trucks.

    For Information Purpose only https://globalehs.co.in | Page 5 of 18


    Global EHS
    Environment, Health, Fire And Safety
    Doc. ID: GlobalEHS/023 Rev.:00

    Anatomy of Forklift

    Fork Lift Truck Controls

    For Information Purpose only https://globalehs.co.in | Page 6 of 18


    Global EHS
    Environment, Health, Fire And Safety
    Doc. ID: GlobalEHS/023 Rev.:00

    Fork Lift Switch Controls

    Fork Lift Gauges

    For Information Purpose only https://globalehs.co.in | Page 7 of 18


    Global EHS
    Environment, Health, Fire And Safety
    Doc. ID: GlobalEHS/023 Rev.:00

    DRIVE WITH FORKS 15 cm AWAY FROM THE GROUND AND WITH THE MAST TILTED BACKWARDS.

    NEVER DRIVE WITH LIFTED LOAD.

    For Information Purpose only https://globalehs.co.in | Page 8 of 18


    Global EHS
    Environment, Health, Fire And Safety
    Doc. ID: GlobalEHS/023 Rev.:00

    WHEN LOADED, ALWAYS DRIVE UP OR DOWN SLOPES WITH FORKS POINTING


    TOWARDS THE HIGHEST PART OF THE SLOPE.

    WHEN UNLOADED, ALWAYS DRIVE UP OR DOWN SLOPES WITH FORKS


    POINTING TOWARDS THE LOWEST PART OF THE SLOPE.

    ALWAYS DRIVE SLOWLY, SPECIALLY IF DRIVING DOWN A SLOPE

    For Information Purpose only https://globalehs.co.in | Page 9 of 18


    Global EHS
    Environment, Health, Fire And Safety
    Doc. ID: GlobalEHS/023 Rev.:00

    PARK THE FORKLIFT WITH FORKS IN LOWEST POSITION,


    PARKING BRAKE APPLIED AND ENGINE OFF.

    NEVER PARK A FORKLIFT ON A SLOPE.

    For Information Purpose only https://globalehs.co.in | Page 10 of 18


    Global EHS
    Environment, Health, Fire And Safety
    Doc. ID: GlobalEHS/023 Rev.:00

    MEASURE AVAILABLE HEIGHT BEFORE LIFTING LOAD.

    NEVER LIFT LOAD WITH PEOPLE AROUND.

    For Information Purpose only https://globalehs.co.in | Page 11 of 18


    Global EHS
    Environment, Health, Fire And Safety
    Doc. ID: GlobalEHS/023 Rev.:00

    YOU SHOULD ALWAYS LOOK IN THE


    DIRECTION OF YOUR MOVEMENT.

    AVOID CARRYING LOADS THAT IMPAIR YOUR VISIBILITY.


    IF NEEDED, ASK SOMEONE TO DIRECT YOU.

    For Information Purpose only https://globalehs.co.in | Page 12 of 18


    Global EHS
    Environment, Health, Fire And Safety
    Doc. ID: GlobalEHS/023 Rev.:00

    BLOW YOUR HORN IN DANGEROUS PLACES.

    NEVER ALLOW ANYONE TO PASS UNDER A LIFTED LOAD.

    AVOID PEDESTRIANS

    For Information Purpose only https://globalehs.co.in | Page 13 of 18


    Global EHS
    Environment, Health, Fire And Safety
    Doc. ID: GlobalEHS/023 Rev.:00

    STOP BEFORE CROSSING AN ENTRANCE,


    GO SLOWLY AND ONLY IF THE PASSAGE IS FREE.

    NEVER TRANSPORT LOADS THAT APPEAR TO BE INADEQUATE.

    For Information Purpose only https://globalehs.co.in | Page 14 of 18


    Global EHS
    Environment, Health, Fire And Safety
    Doc. ID: GlobalEHS/023 Rev.:00

    AVOID HARD BREAKING AND SUDDEN CHANGES OF COURSE.

    NEVER MAKE A CURVE ON A SLOPE

    For Information Purpose only https://globalehs.co.in | Page 15 of 18


    Global EHS
    Environment, Health, Fire And Safety
    Doc. ID: GlobalEHS/023 Rev.:00

    NEVER TILT A LIFTED LOAD FORWARD UNLESS IN IT’S


    PROPER LIFTING SITE AND EVEN THEN, ONLY A LITTLE.

    NEVER LIFT A LOAD ON A SLOPE.

    Fork Lift safety while refuelling and recharging

    For Information Purpose only https://globalehs.co.in | Page 16 of 18


    Global EHS
    Environment, Health, Fire And Safety
    Doc. ID: GlobalEHS/023 Rev.:00

    NEVER TRANSPORT ANY PASSENGERS

    DON’T DRIVE OVER HOSES OR POWER LEADS.

    For Information Purpose only https://globalehs.co.in | Page 17 of 18


    Global EHS
    Environment, Health, Fire And Safety
    Doc. ID: GlobalEHS/023 Rev.:00

    Follow us by clicking on link below to get more information on


    Environment, Health, Fire and Safety.

    For Information Purpose only https://globalehs.co.in | Page 18 of 18

    You might also like