DVR

2000E
InstaIIation, Operation,
and Maintenance ManuaI
1
NTRODUCTON
This manual provides information concerning the operation and installation of the DVR

2000E, Digital Voltage

Regulator. To accomplish this, the following is provided:
General nformation and Specifcations
Human-Machine nterface
Functional Description
nstallation
Software for Windows Operating System
Software for the Palm Operating System Platform
Maintenance and Troubleshooting
DVR

2000E presents an electric shock risk. Terminals and heat sinks are live at potentially
lethal voltages. This high voltage may cause electrical shock that could result in injury or death.
To avoid personal injury or equipment damage, only qualifed personnel should perform the
procedures presented in this manual.
Meggers and high potential test equipment should be used with extreme care. ncorrect use of
such equipment could damage components contained in the device.
t is not the intention of this manual to cover all details and variations in equipment, nor does
this manual provide data for every possible contingency regarding installation or operation. The
availability and design of all features and options are subject to modifcation without notice.
2
CONTENTS
A table of contents in the front of each section provides detailed information for that section. The sections in this
manual are as follows.
Section 1 General nformation ............................................................................................................... 3
Section 2 Human-Machine nterface ...................................................................................................... 7
Section 3 Functional Description ......................................................................................................... 17
Section 4 nstallation ............................................................................................................................ 25
Section 5 Marathon-DVR

2000E-COMS Software for Windows

OS .................................................. 38
Section 6 Marathon-DVR

2000E Software for the Palm OS

Platform ................................................ 68
Section 7 Maintenance and Troubleshooting ....................................................................................... 85
Section 8 Set-Up Procedures .............................................................................................................. 91
3
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1
SECTON 1 GENERAL NFORMATON
TABLE OF CONTENTS
SECTON 1 GENERAL NFORMATON ....................................................................................................4
GENERAL ..............................................................................................................................................4
FEATURES ............................................................................................................................................4
SPECFCATONS .................................................................................................................................4
Operating Power ..............................................................................................................................5
Generator Voltage Sensing ..............................................................................................................5
Generator Current Sensing .............................................................................................................5
Contact nput Circuits ......................................................................................................................5
Common Alarm Output ....................................................................................................................5
Field Output .....................................................................................................................................5
AVR Operating Mode .......................................................................................................................5
FCR (Manual) Operating Mode .......................................................................................................5
VAR Operating Mode (Optional) ......................................................................................................5
PF Operating Mode (Optional) ........................................................................................................5
Parallel Compensation .....................................................................................................................5
Communication Port ........................................................................................................................5
Field Overvoltage Protection ...........................................................................................................5
Field Overcurrent Protection ............................................................................................................5
Generator Overvoltage Protection ...................................................................................................5
Soft-Start Function ..........................................................................................................................6
Analog (Auxiliary) nput ...................................................................................................................6
Metering ...........................................................................................................................................6
Environment ....................................................................................................................................6
Type Tests ........................................................................................................................................6
Physical ...........................................................................................................................................6
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ection
1
4
SECTON 1 GENERAL NFORMATON
GENERAL
The DVR

2000E is an electronic, solid-state, microprocessor-based control device. The DVR

2000E regulates the

output voltage of a brushless, ac generator by controlling the current into the generator exciter feld. nput power
to the DVR

2000E is from a multi-pole, high-frequency, permanent magnet generator (PMG).

The DVR

2000E is supplied in an encapsulated package designed for behind-the-panel mounting. The DVR

2000E
is held in place by thread-forming screws that thread into its plastic shell. Front panel indicators (LEDs) annunciate
regulator status and system conditions. DVR

2000E connections are made through quarter-inch, quick-connect

terminals on the rear panel. A 9-pin DB-9 type connector on the rear panel provides communication between the
DVR

2000E and an BM compatible PC.

When the DVR

2000E Voltage regulator is mounted on the generator at the factory a molded cover is provided.
This cover allows the system to be in compliance with UL 508 as live terminals and heatsinks could be exposed
to unintentional contact. As stated this cover must be installed whenever the voltage regulator is energized.
FEATURES
DVR

2000E units have the following features and capabilities.

Four control modes: automatic voltage regulation (AVR), manual or feld current regulation (FCR), power
factor (PF) regulation, and reactive power (VAR) regulation.
Programmable stability settings.
Soft start control with an adjustable time setting in AVR control mode.
Overexcitation (OEL) limiting in AVR, VAR, and PF control modes.
Underfrequency (volts/hertz) regulation.
Crowbar circuitry protects the feld.
Overtemperature protection.
Three-phase or single-phase generator voltage (RMS) sensing/regulation in AVR mode.
Single-phase generator current sensing for metering and regulation purposes.
Field current and feld voltage sensing.
Four contact sensing inputs for system interface.
One common output relay for alarm indication and trip functions.
Six protection functions (overexcitation shutdown, generator overvoltage shutdown, DVR

overtemperature
shutdown, loss of generator sensing shutdown, overexcitation limiting and crowbar shutdown).
Generator paralleling with reactive droop compensation and reactive differential compensation.
Front-panel human-machine interface (HM) indicates system and DVR

2000E status and gives the ability

to make setting changes at the front panel.
Rear RS-232 communication port for personal computer communication using MARATHON-DVR

2000E-
COMS Windows based software for fast, user-friendly, setup and control.
SPECIFICATIONS
DVR

2000E electrical and physical specifcations are listed in the following paragraphs. The adjustment
increments shown apply to the PC software. Adjustment increments for the Front Panel Controls are listed in
Section 2.
5
S
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1
Operating Power
Single-Phase: 120 to 300 Vac
Frequency Range: 225 to 325 Hz
Burden: 350 VA
Terminals: 3, 4
Generator VoItage Sensing
Type: 1-phase/3-phase, 4 ranges,
50/60 Hz
Terminals: E1, E2, E3
Burden: <1 VA per phase
Range 1: 120 Vac (100 to 140 Vac)
Range 2: 240 Vac (200 to 280 Vac)
Range 3: 480 Vac (400 to 560 Vac)
Range 4: 600 Vac
Generator Current Sensing
Type: 1-phase (B), 50/60 Hz
Rating: 5 Aac maximum continuous
Burden: <0.1 VA
Terminals: CT1, CT2
Contact Input Circuits
Type: Dry Contact
nterrogation Voltage: 13 Vdc
Terminals
Unit/Parallel Control: 52L, 52M
Raise: 6U, 7
Lower: 6D, 7
VAR/PF Enable 52J, 52K
Common AIarm Output
Type: Form A
Rated Load: 7 Aac/7 Adc continuous
Make: 30 Aac/30 Adc, carry for 0.2
sec
Break: 7 Aac/0.1 Adc
Operating Voltage: 240 Vac/250 Vdc maximum
Terminals: AL1, AL2
Field Output
Continuous Rating: 75 Vdc, 3.0 Adc
10 Second Forcing Rating
200 Vac Power nput: 150 Vdc, 7.5 Adc
Field Resistance: 18 E minimum
Terminals: F+, F-
AVR Operating Mode
Adjustment Range: See generator voltage sensing
Voltage Regulation: 0.25% over load range at rated
power factor and constant generator
frequency.
Temperature Drift: 0.5% for a 40C change
Response Time: 1 cycle
Underfrequency (V/Hz)
Characteristic: Slope from 1 to 3PU is adjustable in
0.01 increments.
Range: 40 to 65 Hz
ncrement: 0.01 Hz
FCR (ManuaI) Operating Mode
Adjustment Range: 0 to 3 Adc
ncrement: 0.01 A
VAR Operating Mode (OptionaI)
Adjustment Range: 100% to -100%
ncrement: 0.1%
PF Operating Mode (OptionaI)
Adjustment Range: 0.6 lead to 0.6 lag
ncrement: 0.001
ParaIIeI Compensation
Modes: Reactive Droop and
Reactive Differential (cross-current)
Droop
Adjustment Range: 0 to 10%
ncrement: 0.01%
*Burden can exceed 1 VA if external resistors are added to
the CT circuit.
Communication Port
nterface: Full Duplex RS-232
Connection: DB-9 connector on rear panel
Baud: 4800
Data Bits: 8
Parity: None
Stop Bit: 1
FieId OvervoItage Protection
Pickup
Adjustment Range: 0 -250 Vdc
ncrement: 1 Volt
Time Delay:
Fixed Setting: 15 seconds
FieId Overcurrent Protection
Pickup
Adjustment Range: 0 to 6.5 Adc
ncrement: 0.001 Adc
Time Delay
Adjustment Range: 0 to 10 seconds
ncrement: 1 second
Generator OvervoItage Protection
Pickup
Adjustment Range: 105 to 120% of setpoint
ncrement: 1.0%
Time Delay
Fixed Setting: 0.75 seconds
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ection
1
6
Soft-Start Function
Time Adjust Range: 2 to 120 seconds
ncrement: 1 second
AnaIog (AuxiIiary) Input
Voltage Range: -3 Vdc to +3 Vdc
Setpoint Range: -30% to +30% shift
Burden: 1 kE
Terminals: A, B
Metering
Accuracy of all metering values assumes 25C, 50/60 Hz
and less than 20% THD.
Generator Voltage
Range: 10 V to 79 kV
Accuracy: 0.5%
Generator Current
Range: 0.1 to 5,000 A (5 A CTs)
Accuracy: 0.5%
Frequency
Range: 40 to 65 Hz
Accuracy: 0.2 Hz
Field Voltage
Range: 0 to 200 Vdc
Accuracy: 5.0%
Field Current
Range: 0 to 8.0 Adc
Accuracy: 0.5%
Power (Apparent, Real and Reactive)
Range: 0 to 99 MVA, MW and MVAR
Accuracy: 3.0%
Power Factor
Range: -1.0 to -0.6, +0.6 to +1.0
Accuracy: 0.02
Phase Angle
Range: 0 to 360
Accuracy: 2.0
Environment
Operating Temp.: -40C to +70C (-40F to
+158F)
Storage Temp.: -40C to +85C (-40F to
+185F)
Type Tests
Shock: 20 Gs in 3 perpendicular planes
Vibration: 1 G at 5 to 26 Hz
0.036 double amplitude (27 to 52 Hz)
5 Gs at 53 to 500 Hz
Salt Fog: Tested per ML-STD-810E
PhysicaI
Weight: 1.52 lb. (690 g)
7
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ection
2
SECTON 2 HUMAN-MACHNE NTERFACE
TABLE OF CONTENTS
SECTON 2 HUMAN-MACHNE NTERFACE .................................................................................... 8
GENERAL ....................................................................................................................................... 8
FRONT PANEL CONTROLS AND NDCATORS ........................................................................... 8
NTAL ADJUSTMENTS ................................................................................................................ 9
MAKNG SETTNGS CHANGES .................................................................................................. 10
Front Panel Operation ............................................................................................................. 10
Setting Level ndication ........................................................................................................... 11
COMMUNCATON PORT ............................................................................................................ 16
Figures
Figure 2-1. DVR

2000E Front Panel ndicators ..................................................................................... 8

Figure 2-2. DVR

2000E Communication Port Location ....................................................................... 16

Tables
Table 2-1. DVR

2000E Front Panel Control Descriptions ...................................................................... 8

Table 2-2. DVR

2000E Front Panel Mode Status ndicator Descriptions ............................................... 9

Table 2-3. DVR

2000E Front Panel Adjustment ndicator Descriptions ............................................... 10

Table 2-4. Coarse Voltage Adjust Setting Ranges ............................................................................... 11
Table 2-5. Sensing Mode (Single-phase/Three-phase) Select ............................................................ 11
Table 2-6. Manual Mode (On/Off) Select ............................................................................................. 12
Table 2-7. Manual Mode (f - Limit) Adjustment Ranges ..................................................................... 12
Table 2-8. On-Line Operating Mode (AVR (OFF) / VAR / PF) Select ................................................... 12
Table 2-9. VAR Control Adjustment Ranges ........................................................................................ 13
Table 2-10. Power Factor Control Adjustment Ranges ........................................................................ 13
Table 2-11. Underfrequency Adjustment Ranges ................................................................................ 14
Table 2-12. Droop Adjustment Ranges ................................................................................................ 14
Table 2-13. Stability Range Selection Settings .................................................................................... 15
Table 2-14. Gain Adjustment Ranges .................................................................................................. 15
Table 2-15. Fine Voltage Adjust Setting Ranges .................................................................................. 15
8
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ection
2
SECTON 2 HUMAN-MACHNE NTERFACE
GENERAL
The DVR

2000E human-machine interface (HM) consists of front panel controls and indicators and a rear panel
communication port.
FRONT PANEL CONTROLS AND INDICATORS
DVR

2000E front panel controls and indicators consist of 12 red LEDs and three pushbuttons. Figure 2-1 illustrates
the front panel controls and indicators of the DVR

2000E. The LEDs indicate control mode and status conditions

and are also used when adjusting settings at the front panel.
Figure 2-1. DVR

2000E Front Panel ndicators

Table 2-1. DVR

2000E Front Panel Control Descriptions

Control Description
SELECT
This pushbutton selects a function for adjustment. Successive presses of the SELECT
pushbutton scrolls through the list of DVR

2000E functions to be adjusted.

UP This pushbutton increases the setting level of the function being adjusted.
DOWN This pushbutton decreases the setting level of the function being adjusted.
Coarse voltage
l - 3 Phase Sensing
Manual Mode On/Off
Manual Mode Ad.
vAP/PP Select
vAP/PP Ad.
Under Prequency
Droop
Stability Pange
Gain
Pine voltage
Over Lxcitation
GLN/LAG
MAX
A8SOP8/LLAD
M|N
UP SLLLCT DOwN
wAUSAU, w|SCONS|N 5440l USA
P
DvP 2000L D|G|TAL PLGULATOP
P
AD1USTMLNTS MODL STATUS
Over Temperature
Under Prequency
vAP/PP Active
|f - Limit
Manual Mode
Loss of Sensing
Over voltage
l2
ll
l0
9
8
7
6
5
4
3
2
l
9
S
ection
2
Table 2-2. DVR

2000E Front Panel Mode Status ndicator Descriptions

ndicator Description
Overexcitation LED #12
This LED blinks rapidly when the Overexcitation Protection feature is enabled
and the feld voltage exceeds the setpoint (80 V default) for 15 seconds. The
DVR

2000E will shutdown when an overexcitation condition is detected. The

Overexcitation LED blinks for 5 seconds when the DVR

2000E is powered up
following an overexcitation condition.
Overtemperature LED #11
This LED blinks rapidly when the internal temperature of the DVR

2000E has
exceeded its limit and causes the unit to shutdown. The overtemperature LED blinks
for 5 seconds when the DVR

2000E is powered up following an overtemperature

condition.
Underfrequency LED #7 This LED blinks rapidly during an underfrequency condition.
VAR/PF Active LED #5 This LED blinks rapidly when operating in VAR or Power Factor mode.
f - Limit LED #4
This LED blinks rapidly when the feld current exceeds the programmed
overexcitation limit. t will continue to fash until the overexcitation condition
ceases or the overexcitation time delay expires and the DVR

2000E shuts down.

The Overexcitation Limiting LED blinks for 5 seconds when the DVR

2000E is
powered up following an overexcitation limiting condition.
Manual Mode LED #3 This LED blinks rapidly when operating in Manual mode.
Loss of Sensing LED #2
This LED blinks rapidly when a loss of generator sensing voltage is detected.
The DVR

2000E will shutdown. The Loss of (Generator) Sensing LED blinks for
5 seconds when the DVR

2000E is powered up following shutdown for loss of

generator sensing condition.
Overvoltage LED #1
This LED blinks rapidly when the generator output voltage exceeds the setpoint
for 0.75 seconds. The DVR

2000E will shutdown when a generator overvoltage

condition is detected. The (Generator) Overvoltage LED blinks for 5 seconds when
the DVR

2000E is powered up following a generator overvoltage condition.

Overexcitation LED #12
and f-Limit LED #4
Both LED's blink rapidly when F+ and F- are shorted. The DVR

2000E will
shutdown and the LED's will continue to blink. The LED's will blink for 5 seconds
when the DVR

2000E is powered up following a feld shorting condition.

INITIAL ADJUSTMENTS
Read and understand the operation of the individual adjustments before attempting any initial adjustments.
Before starting the generator, the procedures in the following paragraphs should be performed.
Remove the 5 ampere fuse before starting the generator for the frst time. Perform all preliminary engine governor
adjustments without the regulator energized.
After initial governor adjustments are complete, reinstall the 5 ampere fuse and connect only the power input
leads or PMG leads to the regulator. Remove all other regulator connections that may be present and temporarily
insulate them.
Start and run the generator at rated speed. The regulator will perform the self-test and enter a shutdown mode. At
this time, initial adjustments can be made. To do this, step through each adjustment using the "SELECT button.
For each adjustment, press the "UP or "DOWN button to obtain the desired level on the LED bar graph.
10
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2
After the initial adjustments are made, shutdown the generator and connect the remaining regulator leads. The
generator may be started and fnal adjustments may be performed on the regulator.
MAKING SETTINGS CHANGES
The following paragraphs describe how the HM is used to make setting changes.
Front PaneI Operation
The LEDs indicate control mode and status conditions and are also used when adjusting settings at the front
panel. Repeatedly pressing the "SELECT button steps through the various adjustments, starting with the "Course
Voltage adjustment and progressing through to the "Fine Voltage adjustment. The next press of the "SELECT
button exits the adjustment mode.
When in the adjustment mode, only the adjustment LEDs will be lit. All mode status LEDs will be turned off.
Adjustment LEDs are of two types. The frst type is the LED that indicates the function being adjusted. This LED
blinks slowly (approximately once per second). The second type is the LED that indicates the level of adjustment.
This LED is on steady. The level of adjustment is changed by pressing the "UP or "DOWN button. When an
adjustment level LED (on steady) overlaps the function LED (slow blinking), the LED will remain in the slow
blinking mode. The setting is saved when the "SELECT button is pressed. f no button is pressed for a period
of one minute, the regulator saves the settings and exits the adjustment mode. f regulator power is interrupted
before the save feature is commanded, that level of adjustment will be lost.
When the regulator is not in the adjustment mode and either the "UP or "DOWN button is pressed, the regulator
enters the "Fine Voltage adjustment mode and changes the generator fne voltage set point by 0.1V. Successive
presses of the "UP or "DOWN button shall continue to adjust the fne voltage setting. Pressing the "SELECT
button causes the regulator to exit the adjustment mode. Mode status LEDs blink approximately twice per
second.
Table 2-3. DVR

2000E Front Panel Adjustment ndicator Descriptions

ndicator Description
Fine Voltage
LED #11
This LED blinks slowly when the "Fine Voltage level is selected for adjustment via the
front panel push buttons.
Gain
LED #10
This LED blinks slowly when the "Gain adjustment is selected for fne tuning of loop gain
via the front panel push buttons.
Stability Range
LED #9
This LED blinks slowly when selecting the desired "Stability Range via the front panel
push buttons.
Droop
LED #8
This LED blinks slowly when the "Droop percentage level is selected for adjustment via
the front panel push buttons.
Underfrequency
LED #7
This LED blinks slowly when the "Underfrequency knee point is selected for adjustment
via the front panel push buttons.
VAR/PF Adjust
LED #6
This LED blinks slowly when the level of the programmed mode (VAR or Power Factor) is
selected for adjustment via the front panel push buttons (DVR

2000EC only).
VAR/PF Select
LED #5
This LED blinks slowly when selecting the programmed mode (VAR, Power Factor, or
none (AVR)) via the front panel push buttons. When in this adjustment mode, LED #1
is on solid for none (AVR), LED #2 is on solid for Power Factor mode, and LED #3 is on
solid for VAR mode (DVR

2000EC only).
Manual Mode Adj.
LED #4
This LED blinks slowly when the "Manual Mode (feld current) regulation set point is
selected for adjustment via the front panel push buttons.
Manual Mode On/
Off LED #3
This LED blinks slowly when selecting or deselecting "Manual Mode (feld current
regulation) as the active operating mode via the front panel pushbuttons. When in this
adjustment mode, LED #1 is on if Manual Mode is off, LED #2 is on if Manual Mode is
on.
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2
1 - 3 Phase
Sensing
LED #2
This LED blinks slowly when selecting single or three phase sensing via the front panel
push buttons. When in this adjustment mode, LED #1 is on if single phase sensing is
selected, LED #3 is on if three phase sensing is selected.
Coarse Voltage
LED #1
This LED blinks slowly when the "Coarse Voltage level is selected for adjustment via the
front panel push buttons.
Setting LeveI Indication
ndication of a setting level is provided by the 12 front panel LED indicators. The upper limit of a setting range is
represented by the top LED which is labeled GEN/LAG and MAX. The lower limit of a setting range is represented
by the bottom LED which is labeled MN and ABSORB/LEAD. The setting range for each LED is summarized in
Tables 2-4 through 2-15. LEDs in the tables are numbered from 1 to 12 with 1 being the lowermost LED (labeled
MN/ABSORB/LEAD) and 12 being the uppermost LED (labeled GEN /LAG/MAX.
Table 2-4. Coarse Voltage Adjust Setting Ranges
Coarse Voltage - LED 1 Blinking Slowly
Maximum Adjustment Range
ncrement: 6 Vac
LED
ncrease Decrease
Minimum
Value
Maximum
Value
Minimum
Value
Maximum
Value
12 563 600 558 600
11 521 557 516 552
10 479 515 474 510
9 437 473 432 468
8 395 431 390 426
7 353 389 348 384
6 311 347 306 342
5 269 305 264 300
4 227 263 222 258
3 185 221 180 216
2 143 179 138 174
1 95 137 95 132
Table 2-5. Sensing Mode (Single-phase/Three-phase) Select
Single-phase/Three-phase select - LED #2 Blinking Slowly
LED MODE
12 N/A
11 N/A
10 N/A
9 N/A
8 N/A
7 N/A
6 N/A
5 N/A
4 N/A
3 Three-phase
2 N/A
1 Single-phase
12
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2
Table 2-6. Manual Mode (On/Off) Select
Manual Mode On/Off - LED 3 Blinking Slowly
LED MODE
12 N/A
11 N/A
10 N/A
9 N/A
8 N/A
7 N/A
6 N/A
5 N/A
4 N/A
3 N/A
2 ON
1 OFF
Table 2-7. Manual Mode (f - Limit) Adjustment Ranges
Manual Mode Adjust - LED 4 Blinking Slowly
Adjustment Range: 0 to 3 Adc
ncrement: 0.01 Adc
LED Minimum Value Maximum Value
12 2.75 3
11 2.50 2.74
10 2.25 2.49
9 2.00 2.24
8 1.75 1.99
7 1.50 1.74
6 1.25 1.49
5 1.00 1.24
4 0.75 0.99
3 0.50 0.74
2 0.25 0.49
1 0 0.24
Table 2-8. On-Line Operating Mode (AVR (OFF)/VAR/PF) Select *
AVR (OFF) / VAR / PF Select - LED #5 Blinking Slowly
LED MODE
12 N/A
11 N/A
10 N/A
9 N/A
8 N/A
7 N/A
6 N/A
5 N/A
4 N/A
3 VAR
2 PF
1 AVR
* VAR/PF control is available only on DVR

2000EC.
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Table 2-9. VAR Control Adjustment Ranges *
VAR Control Adjust - LED 6 Blinking Slowly
Maximum Adjustment Range: <100% (absorb) to +100%
(generate)
ncrement: 1.0%
LED Minimum Value j Maximum Value j
12 84 100
11 67 83
10 51 66
9 34 50
8 17 33
7 1 16
6 -16 0
5 -33 -17
4 -49 -34
3 -66 -50
2 -83 -67
1 -100 -84
* VAR/PF control is available only on DVR

2000EC.
j Minimum and maximum values may differ from the Table 2-9 values if the
value has been changed in MARATHON-DVR

2000E-COMS software.
MARATHON-DVR

2000E-COMS software has 0.5 percent resolution

compared to the 1.0 percent resolution of the HM.
Table 2-10. Power Factor Control Adjustment Ranges *
Power Factor Control Adjust - LED 6 Blinking Slowly
Maximum Adjustment Range: +0.6 (lag) to -0.6 (lead)
ncrement: 0.01
LED Minimum Value j Maximum Value j
12 0.66 0.60
11 0.73 0.67
10 0.80 0.74
9 0.86 0.81
8 0.93 0.87
7 1.0 0.94
6 -0.94 -0.99
5 -0.87 -0.93
4 -0.80 -0.86
3 -0.74 -0.79
2 -0.67 -0.73
1 -0.60 -0.66
* VAR/PF control is available only on DVR

2000EC.
j Minimum and maximum values may differ from the Table 2-10 values if
the value has been changed in MARATHON-DVR

2000E-COMS software.
MARATHON-DVR

2000E-COMS software has 0.001 resolution compared

to the 0.01 resolution of the HM.
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2
Table 2-11. Underfrequency Adjustment Ranges
Underfrequency Adjust - LED 7 Blinking Slowly
Maximum Adjustment Range: 40 to 65 Hz
ncrement: 0.1 Hz
LED Minimum Value Maximum Value
12 63.0 65.0
11 60.9 62.9
10 58.8 60.8
9 56.7 58.7
8 54.6 56.6
7 52.5 54.5
6 50.5 52.4
5 48.4 50.4
4 46.3 48.3
3 44.2 46.2
2 42.1 44.1
1 40.0 42.0
Table 2-12. Droop Adjustment Ranges
Droop Adjust - LED 8 Blinking Slowly
Adjustment Range: 0 to 10%
ncrement: 0.25%
LED Minimum Value * Maximum Value *
12 9.25 10.00
11 8.5 9.00
10 7.75 8.25
9 6.75 7.50
8 6.00 6.50
7 5.25 5.75
6 4.25 5.00
5 3.5 4.00
4 2.75 3.25
3 1.75 2.5
2 1 1.5
1 0 0.75
* Minimum and maximum values may differ from the Table 2-12 values if
the value has been changed in MARATHON-DVR

2000E-COMS software.
MARATHON-DVR

2000E-COMS software has 0.01% resolution compared

to the 0.25 percent resolution of the HM.
15
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2
Table 2-13. Stability Range Selection Settings
Stability Range Select - LED 9 Blinking Slowly
Adjustment Range per LED: 1
Frame/Poles LED Range Selected
12 N/A
11 N/A
10 N/A
9 N/A
Programmable 8 21
1,000/6 7 7
740/6 6 6
1,000/4 5 5
740/4 4 4
570/4 3 3
430/4 2 2
360/4 1 1
* Note: For 280 Frame generators see Section 8, Set-Up From the Computer.
Table 2-14. Gain Adjustment Ranges
Gain Adjust - LED 10 Blinking Slowly
Maximum Adjustment Range:
0.5 to 4.5 Kg for AVR and 0 to 100 Kg for FCR
When the unit is operating in AVR, PF, and VAR modes, gain adjustments
are made to AVR Kg. When in FCR mode, gain adjustments are made to
FCR Kg. Front Panel increments: AVR Kg = 0.01 FCR Kg = 0.1
LED
Minimum Value * Maximum Value *
AVR FCR AVR FCR j
12 4.17 11.1 4.50 12
11 3.84 10.1 4.16 11
10 3.50 9.1 3.83 10
9 3.17 8.1 3.49 9
8 2.84 7.1 3.16 8
7 2.50 6.1 2.83 7
6 2.17 5.1 2.49 6
5 1.84 4.1 2.16 5
4 1.50 3.1 1.83 4
3 1.17 2.1 1.49 3
2 0.85 1.1 1.16 2
1 0.5 0 0.84 1
* Minimum and maximum values may differ from the Table 2-14 values if the gain value has been changed in
MARATHON-DVR

2000E-COMS software.
j MARATHON-DVR

2000E-COMS software allows a maximum FCR Kg setting of 1,000 Kg. A Kg setting of 12

or more entered in MARATHON-DVR

2000E-COMS software will be reduced to 12 with the frst push of the

HM "DOWN pushbutton when adjusting FCR Kg via the front panel.
See Section 8 for proper adjustment.
Table 2-15. Fine Voltage Adjust Setting Ranges
Fine Voltage Adjust - LED #11 Blinking Slowly
Maximum Adjustment Range: -15% to +15%
ncrement: 0.1V
The adjustment range for Fine Voltage Adjust is based on the fne
voltage adjustment band setting. The default adjustment range is
-10% to +10%. See Section 5, MARATHON-DVR

2000E-COMS
Software for Windows OS, Setting Defnitions, Setting Adjustments
for information about the Fine Voltage Adjustment Band Setting.
16
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ection
2
COMMUNICATION PORT
A communication port is located on the rear panel
and consists of a female RS-232 (DB-9) connector.
The communication port serves as an interface for
programming (setup) of the DVR

2000E. Figure 2-2

illustrates the location of the communication port.
Programming requires a standard 9-pin serial
communication cable connected between the
DVR

2000E and an BM-compatible PC or handheld

computer operating with MARATHON-DVR

2000E-
COMS software. MARATHON-DVR

2000E-COMS is
a Windows 98/NT based communication software
package that is supplied with the DVR

2000E. A
detailed description of MARATHON-DVR

2000E-
COMS software is provided in Section 5, MARATHON-
DVR

2000E-COMS Software.
Figure 2-2. DVR

2000E Communication Port Location

17
S
ection
3
SECTON 3 FUNCTONAL DESCRPTON
TABLE OF CONTENTS
SECTON 3 FUNCTONAL DESCRPTON ............................................................................................ 18
NTRODUCTON .................................................................................................................................. 18
DVR

2000E FUNCTON BLOCKS ....................................................................................................... 18

Analog nputs ................................................................................................................................. 18
Generator Voltage ............................................................................................................................... 19
Phase B Line Current .......................................................................................................................... 19
Field Voltage (VFELD) ........................................................................................................................... 19
Field Current (FELD) ............................................................................................................................ 19
Analog (Auxiliary) nput ....................................................................................................................... 19
Contact nput Circuits .................................................................................................................... 19
Raise ................................................................................................................................................... 20
Lower ................................................................................................................................................... 20
VAR/Power Factor Control (52J/K) Option .......................................................................................... 20
Parallel Generator Compensation (52L/M) .......................................................................................... 20
Communication Port ...................................................................................................................... 20
Microprocessor .............................................................................................................................. 20
Power nput Stage ......................................................................................................................... 20
Power Supply ................................................................................................................................. 20
Power Amplifer Stage ................................................................................................................... 20
Front Panel ndicators .................................................................................................................... 20
Front Panel Switches ..................................................................................................................... 21
Relay Output .................................................................................................................................. 21
DVR

2000E OPERATNG FEATURES ................................................................................................ 21

Operating Modes ........................................................................................................................... 21
Automatic Voltage Regulation Mode ................................................................................................... 21
Manual Mode ....................................................................................................................................... 21
VAR Control Mode (Optional) .............................................................................................................. 21
Power Factor Control Mode (Optional) ................................................................................................ 21
Reactive Droop Compensation ...................................................................................................... 22
Underfrequency ............................................................................................................................. 22
Generator Underfrequency .................................................................................................................. 22
Engine Unloading ................................................................................................................................ 22
Protection ...................................................................................................................................... 22
Overexcitation Shutdown (Field Voltage) ............................................................................................. 23
Generator Overvoltage Shutdown ....................................................................................................... 23
DVR

2000E Overtemperature Shutdown ............................................................................................ 23

Loss of Generator Sensing Shutdown ................................................................................................. 23
Overexcitation Limiting (Field Current) ................................................................................................ 23
Crowbar Shutdown .............................................................................................................................. 24
Generator Soft Start ...................................................................................................................... 24
Figures
Figure 3-1. Simplifed Block Diagram .........................................................................................................18
18
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ection
3
SECTON 3 FUNCTONAL DESCRPTON
INTRODUCTION
This section describes how the DVR

2000E functions and explains its operating features. To ease understanding,

DVR

2000E functions are illustrated in the block diagram of Figure 3-1. A detailed description of each function
block is provided in the paragraphs under the heading of DVR

2000E Function Blocks.

DVR

2000E operating features include four operating modes, four protective functions, startup provisions, reactive
droop compensation, underfrequency compensation, and an auxiliary analog input. A detailed description of each
operating feature is provided in the paragraphs under the heading of DVR

2000E Operating Features.

Figure 3-1. Simplifed Block Diagram
DVR

2000E FUNCTION BLOCKS

The following paragraphs describe each of the function blocks illustrated in Figure 3-1. The function of each block
is explained along with the operation of all function block inputs and outputs.
AnaIog Inputs
Six analog voltage and current inputs may be sensed and brought to the DVR

2000E input.
19
S
ection
3
Generator Voltage
Generator voltage is monitored at terminals E1 (A-phase), E2 (B-phase), and E3 (C-phase). Nominal voltages of
up to 600Vac may be sensed at these terminals. Voltage applied to these inputs is scaled and conditioned before
being applied to the input of the ADC. The voltage signal from phase C and A (V
C-A
) of the generator is used by
the ADC to calculate the rms value of generator voltage across phases C and A. Likewise, the voltage signal from
phase C and B (V
C-B
) of the generator is used by the ADC to calculate the rms value of generator voltage across
phases C and B. The rms value of generator phase B to phase A voltage (V
B-A
) is calculated by the microprocessor
from the phase C to phase A signal (V
C-A
) and the phase C to phase B (V
C-B
) signal.
Additionally, the generator phase C to phase A (V
C-A
) signal is applied to a fltered zero cross detector circuit. This
signal is applied to the microprocessor and is used to calculate generator frequency.
Phase B Line Current
The phase B line current (
B
) signal is developed through a customer supplied current transformer (CT) and
monitored through terminals CT1 and CT2. Current up to 5 amperes rms may be monitored at these terminals.
The current monitored at these terminals is scaled and conditioned by an internal current transformer and active
circuitry for use by the ADC. The signal applied to the ADC is used to calculate the rms value of phase B line
current.
Additionally, the phase angle between phase B line current and phase C to phase A generator voltage is calculated
for use during Droop and VAR/Power Factor operation.
The DVR

2000E CT connections are reversed from the DVR

2000.
Field Voltage (VFELD)
Voltage across the regulator feld output terminals, F+ and F-, is monitored, scaled, and conditioned before being
applied to the ADC. This signal is used to calculate the dc value of feld voltage for use in system protection.
Field Current (FELD)
Current through the main power output switch is converted to a proportional voltage level. This voltage signal is
scaled and conditioned before being applied to the input of the ADC. The result is used to calculate the dc value
of feld current for use in the Manual mode of operation as well as protection of the system.
Analog (Auxiliary) nput
f the DC voltage is removed from the Analog (Auxiliary) nput, the operating setpoint will
return to the original value.
This input allows adjustment of the DVR

2000E regulation setpoint by the application of a positive or negative

dc voltage across terminals A and B. Voltage up to +3 Vdc may be applied at this input. The circuit induces a
1,000-ohm burden on the dc source. The application of a +3 Vdc signal corresponds to a +30 percent change in
setpoint.
Contact Input Circuits
Four contact input circuits powered from an internal 13 Vdc supply provide input control from user-supplied
contacts.
20
S
ection
3
Raise
Closing a contact across terminals 6U and 7 causes the active operating setpoint to increase. This function is
active as long as the contact is closed.
Lower
Closing a contact across terminals 6D and 7 causes the active operating setpoint to decrease. This function is
active as long as the contact is closed.
Note: f power is removed from the DVR

2000E long enough for it to reset, the settings from the remote raise/lower
contacts will be lost.
VAR/Power Factor Control (52J/K) Option
Closing a contact across terminals 52J and 52K disables VAR/Power Factor Control. An open contact enables the
DVR

2000E(C) to control the generator reactive power in either the VAR or the Power Factor mode. The contact
has no effect when this option is not present. For more information, refer to the Parallel Generator Compensation
(52L/M) contact input.
Parallel Generator Compensation (52L/M)
Closing a contact across terminals 52L and 52M disables parallel operation. An open contact enables parallel
operation and the DVR

2000E operates in reactive droop compensation mode.

f the VAR/Power Factor Control option is present, the 52J/K input has priority. Therefore, if the 52J/K and the
52L/M inputs are both open, the system operates in VAR/Power Factor mode.
Communication Port
The communication port provides the interface for user programming (setup) of the DVR

2000E. Connection is
made to the female RS-232 (DB-9) connector with a user-supplied, standard 9-pin cable. The communication port
is optically isolated and is powered from a transformer-isolated supply.
Microprocessor
The microprocessor is the heart of the DVR

2000E and performs measurement, computation, control, and

communication functions by the use of its embedded programming and the nonvolatile settings stored in its
memory.
Power Input Stage
nput power is applied to terminals 3 and 4 from the PMG. t is rectifed and fltered before being applied to the
power amplifer and the power supply. nput power is single-phase in the range of 120 to 300 Vac at a frequency
of 225 to 325 hertz.
Power SuppIy
The internal switch-mode power supply receives power from the power input stage and supplies power at the
required dc voltage levels to the internal circuitry of the DVR

2000E.
Power AmpIier Stage
The power amplifer receives power from the power input stage and supplies a controlled amount of power to the
exciter feld via terminals F+ and F-. The amount of power supplied to the exciter feld is based on gating pulses
received from the microprocessor. The power amplifer uses a solid state power switch to provide the required
power to the exciter feld. Power amplifer output to the feld is rated up to 75 Vdc at 3 Adc continuous and 150
Vdc at 7.5 Adc for 10 seconds.
Front PaneI Indicators
Twelve front panel LED indicators light to indicate various operating modes, protective functions, and adjustments.
Section 2, Human-Machine nterface provides more information about the front panel indicators.
21
S
ection
3
Front PaneI Switches
Changes to settings can be made at the front panel using the three pushbutton switches. These push-buttons are
labeled Select, Up, and Down. Section 2, Human-Machine nterface provides more information about the front
panel switches. The setting is saved when the "SELECT button is pressed. f no button is pressed for a period of
one minute, the regulator saves the new settings and exits the adjustment mode. f regulator power is interrupted
before the save feature is commanded, the last adjustment will be lost.
ReIay Output
A common alarm output contact is provided through terminals AL1 and AL2. This normally open, form A contact
annunciates alarm or generator trip conditions and closes in the event of a protective shutdown or transfer. The
relay output is non-latching.
DVR

2000E OPERATING FEATURES

The following paragraphs describe the characteristics of each DVR

2000E operating feature.

Operating Modes
The DVR

2000E provides up to four modes of operation selectable through Windows or Palm OS communication
software. Automatic voltage regulation mode and Manual mode are standard features. VAR and Power Factor
modes are an option.
Automatic Voltage Regulation Mode
n Automatic Voltage Regulation (AVR) mode, the DVR

2000E regulates RMS generator output voltage. This is

accomplished by sensing generator output voltage and adjusting dc output excitation current to maintain voltage
at the regulation setpoint. The regulation setpoint is adjusted by the Raise and Lower contact inputs, front panel
switches, or through Windows or Palm OS communication software. The regulation point may also be modifed
by other functions under certain conditions.
Manual Mode
n Manual mode, also known as Field Current Regulation (FCR) mode, the DVR

2000E maintains dc excitation

current at a set level. The current-level setpoint is adjustable from 0 to 3 Adc by the Raise and Lower contact
inputs, front panel switches, or through Windows or Palm OS communication software.
The Manual mode excitation level must be evaluated prior to enabling this feature. f the level of
excitation current is inappropriate for the generator, severe damage to the generator may occur.
For initial startup, if the regulator is in Manual mode and set at 0.25 amperes, the generator should come up to
approximately half-voltage. This allows wiring and sensing leads to be checked before the regulator is switched to
AVR mode. ncreasing the feld current to 0.5 amperes will bring the generator up to approximately rated, no-load
voltage.
VAR Control Mode (Optional)
n VAR Control mode, the DVR

2000E(C) maintains generator VARs (volt-amperes, reactive) at a set level when

paralleling with an infnite bus. The DVR

2000E(C) calculates generator VARs using the sensed generator output

voltage and current quantities and then adjusts the dc excitation current to maintain VARs at the setpoint. VAR
control is enabled and disabled through the front panel switches, Windows or Palm OS communication software.
When the software is turned on, VAR control is enabled or disabled through the VAR/Power Factor Control (52J/K)
contact input circuit. The VAR setpoint is adjustable from 100 percent absorb to 100 percent generate through the
Raise and Lower contact inputs, front panel switches, or through Windows or Palm OS software.
22
S
ection
3
Power Factor Control Mode (Optional)
n Power Factor Control mode, the DVR

2000E(C) maintains generator power factor at a set level when paralleling

with an infnite bus. The DVR

2000E(C) calculates generator power factor using the sensed generator output
voltage and current quantities and then adjusts the dc excitation current to maintain power factor at the setpoint.
Power factor control is enabled or disabled through the front panel switches, Windows or Palm OS software.
When the software is turned on, it is enabled or disabled through the VAR/Power Factor Control (52J/K) contact
input circuit. The power factor setpoint is adjustable between 0.6 lag and 0.6 lead through the Raise and Lower
contact inputs, front panel switches, or through Windows or Palm OS communication software.
Reactive Droop Compensation
The DVR

2000E provides a reactive droop compensation feature to assist in the sharing of reactive load during
parallel generator operation. When this feature is enabled, the DVR

2000E calculates the reactive portion of the

generator load using the sensed generator output voltage and current quantities and then modifes the voltage
regulation setpoint accordingly. A unity power factor generator load results in almost no change in generator
output voltage. A lagging power factor generator load (inductive) results in a reduction of generator output voltage.
A leading power factor generator load (capacitive) results in an increase of generator output voltage. Droop
is adjustable up to 10 percent with rated, nominal B-phase line current (5 amperes applied through terminals
CT1 and CT2) and 0.8 power factor. The droop feature is enabled and disabled through the Parallel Generator
Compensation contact input circuit (terminals 52L and 52M). f the VAR/Power Factor option is present, the 52J/K
input must also be closed to disable droop.
Underfrequency
Generator Underfrequency
When generator frequency drops below the selected knee frequency setpoint, the voltage setpoint is automatically
adjusted by the DVR

2000E so that generator voltage follows the selected PU (per unit) V/Hz curve. When
operating on the selected PU V/Hz curve, the Underfrequency Active indicator fashes on the front panel and in
MARATHON-DVR

2000E-COMS. The knee frequency is adjustable from 40 to 65 hertz and the PU V/Hz curve
may be set to a slope from 1 to 3 in increments of 0.01 through the Windows or Palm OS communication
software. The factory default is 59 Hz and a slope of 2.
Engine Unloading
The Engine Unloading feature modifes the underfrequency curve. This feature becomes active when the generator
frequency decreases a programmable amount (Unloading Activation - Frequency) below the knee frequency
setpoint, and when the speed change rate is greater than the Unloading Activation - Rate. The amount of droop
while Engine Unloading is active is adjusted by the Unloading Droop - Percentage (%) setting. The amount of time
Engine Unloading is active is set by Unloading Droop - Time (sec.).
Engine unloading adjustments are made through the Windows and Palm OS communication software.
Unloading Activation - Frequency (Hz) is entered as a value below the underfrequency corner where the engine
unloading feature may be activated. A frequency value of 0.9 to 9.0 hertz can be entered in 0.1 hertz increments.
The factory default value is 0.9 hertz.
Unloading Activation - Rate (Hz/25 msec) of 0 to 25.5 hertz per 25 milliseconds can be entered in 0.1 hertz per
25 millisecond increments. The engine unloading feature is activated when the frequency rate of change exceeds
the setting of this feld. The factory default value is 0.1.
Unloading Droop - Percentage (%) feld defnes the percent drop in generator output voltage for each 1.5 percent
decrease in generator frequency when operating in the Engine Unloading mode. The Unloading Droop Percentage
is adjustable from 1 to 20 percent in 1 percent steps. The factory default value is 2 percent.
Unloading Droop - Time (sec) value defnes the length of time that the Engine Unloading mode may be active
before control is passed to the normal Underfrequency mode of operation. Droop time is adjustable from 1 to 5
seconds in 1 second increments. The factory default value is 1 second.
S
ection
3
23
Protection
The DVR

2000E has the six protective functions listed below:

Overexcitation shutdown
Generator overvoltage shutdown
DVR

overtemperature shutdown
Loss of generator sensing shutdown
Overexcitation limiting
Crowbar shutdown
Each function, except Crowbar Shutdown, has a corresponding front panel indicator that lights when the function
is active. An active function (except Crowbar Shutdown) is also annunciated through the Windows or Palm OS
communication software.
Overexcitation Shutdown (Field Voltage)
This function is enabled or disabled through MARATHON-DVR

2000E-COMS software. When enabled, if feld

voltage exceeds the setpoint (80 Vdc default), the Overexcitation Shutdown indicator fashes on the front panel
and in the Windows or Palm OS communication software, the relay output closes after 15 seconds and
the DVR

2000E shuts down. When the DVR

2000E is powered up following an over-excitation shutdown, the

Overexcitation Shutdown indicator will fash for 5 seconds.
Generator Overvoltage Shutdown
The DVR

2000E monitors the sensed generator output voltage. f it exceeds the overvoltage setpoint (a percent
of nominal) for 0.75 seconds, the Generator Overvoltage indicator fashes on the front panel LED and in the
Windows and Palm OS communication software, the relay output closes and the DVR

2000E shuts down.

When the DVR

2000E is powered up following a generator overvoltage shutdown, the Generator Overvoltage

indicator will fash for 5 seconds. The factory default setpoint is 120 percent of nominal.
DVR

Overtemperature Shutdown
A temperature sensor within the DVR

2000E continually monitors the temperature of the device. f the temperature

exceeds 70C (158F), the DVR

2000E Overtemperature indicator fashes on the front panel and in the Windows
and Palm OS communication software, the relay output closes and the DVR

2000E shuts down.

Loss of Generator Sensing Shutdown
The DVR

2000E monitors the sensed generator output voltage and takes protective action if a loss of sensing
voltage is detected. For single-phase sensing, a sensed voltage of less than 50 percent of nominal is interpreted
as a loss of sensing. For three-phase sensing, the total loss of a sensed phase or an imbalance between phases
of more than 20 percent nominal is interpreted as a loss of sensing. When sensing input continuity is not lost, an
adjustable time delay of 0 to 25 seconds is present when a loss of sensing condition is detected. f sensing input
continuity is lost, the time delay is disabled.
f a loss of sensing occurs, the Loss of Generator Sensing indicator fashes on the front panel and in the Windows
and Palm OS communication software, the relay output closes, and the DVR

2000E shuts down. When the

DVR

2000E is powered up following a loss of generator sensing shutdown, the Loss of Sensing indication will
fash for 5 seconds.
This function is disabled when a generator short circuit condition is detected or when sensed frequency drops
below 12Hz. A generator short-circuit is determined when the phase B CT current exceeds 3PU (>15 Aac sensing
current). Loss of sensing is not active during soft start time.
Overexcitation Limiting (Field Current)
The DVR

2000E has a feld current limit that is factory preset at 6.15 amperes. The limit is adjustable from 0 to 6.5
amperes with an adjustable time delay that has a range of 0 to 10 seconds. Both settings are made through the
Windows and Palm OS communication software. When the overexcitation limit is exceeded, the Overexcitation
Limiting indicator fashes on the front panel and in the Windows and Palm OS communication software. When
the adjustable time delay expires, the relay output closes and the DVR

2000E shuts down. When the DVR

2000E
is powered up following overexcitation limiting, the Overexcitation Limiting indicator will fash for 5 seconds.
24
S
ection
3
Crowbar Shutdown
The Crowbar Shutdown Circuit protects the generator rotor from overcurrent damage resulting from a shorted
DVR

2000E power switch. During operation, if the feld voltage exceeds the setpoint and the power stage receives
no gating pulses for 1.5 seconds, the Crowbar Circuit activates and places a short-circuit across the DVR

2000E
input power terminals. This protects the generator by blowing the input power fuse and removing operating power
from the device.
Generator Soft Start
The DVR

2000E incorporates an adjustable soft start feature that controls the time for generator voltage to ramp
to the regulation setpoint. The ramp rate is adjustable from 2 to 120 seconds in 1 second increments through the
Windows and Palm OS communication software. The underfrequency feature is also active during soft start
and takes priority in control of the generator voltage. The factory default setting is 3 seconds.
25
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ection
4
SECTON 4 NSTALLATON
TABLE OF CONTENTS
SECTON 4 NSTALLATON ..................................................................................................................... 26
GENERAL ............................................................................................................................................ 26
MOUNTNG ......................................................................................................................................... 26
CONNECTONS .................................................................................................................................. 29
DVR

2000E Terminations .............................................................................................................. 29

Generator Voltage Sensing nputs ................................................................................................. 30
Phase B Line Current Sensing nput ............................................................................................. 30
Raise and Lower Contact nputs ................................................................................................... 30
VAR/Power Factor Control Contact nput ....................................................................................... 30
Parallel Generator Compensation ................................................................................................. 30
Analog (Auxiliary) Adjust ............................................................................................................... 30
Power Supply nputs ...................................................................................................................... 30
Chassis Ground ............................................................................................................................. 31
Power (Field) Output ...................................................................................................................... 31
Relay Output .................................................................................................................................. 31
Communication Port ...................................................................................................................... 31
DVR

2000E Connections for Typical Applications ......................................................................... 32

PRELMNARY SETUP ........................................................................................................................ 37
ADJUSTMENTS .................................................................................................................................. 37
Figures
Figure 4-1. DVR

2000E Dimensions .......................................................................................................... 27

Figure 4-2. Cutout and Drilling Dimensions ................................................................................................ 28
Figure 4-3. DVR

2000E Rear Panel Terminals ........................................................................................... 29

Figure 4-4. Communication Port Pin Assignments ..................................................................................... 31
Figure 4-5. Personal Computer to DVR

2000E Connections ..................................................................... 32

Figure 4-6. Typical Connections with ABC Rotation and Three-Phase Sensing ......................................... 33
Figure 4-7. Typical Connections with ABC Rotation and Single-Phase Sensing ........................................ 34
Figure 4-8. Typical Connections to a Single-Phase Generator ................................................................... 35
Figure 4-9. Cross-Current (Reactive Differential) Connections for Two Generators ................................... 36
Figure 4-10. Cross-Current (Reactive Differential) Connections for Three or More Generators ................. 36
Tables
Table 4-1. Generator Voltage Sensing Terminals ........................................................................................30
Table 4-2. Communication Port Pin Functions ............................................................................................31
26
S
ection
4
SECTON 4 NSTALLATON
GENERAL
The DVR

2000E is delivered in a sturdy carton to prevent shipping damage. Upon receipt, check the part number
against the requisition and packaging list for agreement. nspect for damage, and if there is evidence of such,
immediately fle a claim with the carrier and notify your sales representative or a sales representative at Marathon
Electric.
f the unit is not installed immediately, store it in the original shipping package in a moisture and dust free
environment.
MOUNTING
The DVR

2000E is normally located in the generator conduit box. t is designed for behind the panel mounting
and requires a cutout for front panel viewing and access. Mounting hardware consists of six customer supplied,
#12 thread-forming screws that pass through mounting holes in the conduit box and thread into the plastic shell
of the DVR

2000E. The unit must be mounted where the ambient temperature does not exceed the allowable
environmental conditions called out in Section 1, General nformation, Specifcations. DVR

2000E package
dimensions are shown in Figure 4-1. Cutout and drilling dimensions are shown in Figure 4-2.
When the DVR

2000E Voltage regulator is mounted on the generator at the factory a molded cover is provided.
This cover allows the system to be in compliance with UL 508 as live terminals and heatsinks could be exposed
to unintentional contact. As stated this cover must be installed whenever the voltage regulator is energized.
27
S
ection
4
Figure 4-1. DVR

2000E Dimensions with and without cover

28
S
ection
4
Figure 4-2. Cutout and Drilling Dimensions
29
S
ection
4
CONNECTIONS
DVR

2000E connections are dependent on the application. ncorrect wiring may damage the unit.
NOTE
Be sure that the DVR

2000E is hard-wired to earth ground with no smaller than 12 AWG copper

wire attached to the ground terminal on the rear of the unit case. When the unit is confgured in
a system with other devices, it is recommended to use a separate lead to the ground bus from
each device.
DVR

2000E Terminations
DVR

2000E units have two types of interface terminals (Figure 4-3). One type is quarter-inch, quick-connect
terminals and the other is a 9-pin DB9 connector. All terminals are located on the rear of the unit. The quarter-inch,
quick-connect terminal labels are located on the rear of the case. Wires performing common functions, such as
voltage sensing leads, should be grouped together. The 9-pin DB-9 type connector is used for temporary interface
with both BM compatible PCs and hand-held computers.
Figure 4-3 shows the terminal connections located on the rear panel of the DVR

2000E. Except as noted above,

connections should be made with minimum wire size of 14 AWG.
Figure 4-3. DVR

2000E Rear Panel Terminals

30
S
ection
4
Generator VoItage Sensing Inputs
The generator voltage sensing terminals are labeled E1, E2, and E3. A single-phase sensing connection is
obtained by connecting the C-phase sensing input to terminals E2 and E3. Table 4-2 lists the terminal assignments
for three-phase and single-phase generator voltage sensing.
Table 4-1. Generator Voltage Sensing Terminals
Sensing Generator Phase Terminal
3-Phase
A E1
B E2
C E3
1-Phase
A E1
C E2, E3
Phase B Line Current Sensing Input
Generator line current is stepped down through a user-supplied current transformer (CT). Secondary current from
that transformer is applied to terminals labeled CT1 and CT2.
Raise and Lower Contact Inputs
Remote setpoint adjustment may be accomplished by connecting a single-pole, double-throw (SPDT), spring
return, center-off switch to the terminals labeled 6U, 7, and 6D. To connect this switch, the center pole, or
common terminal, must be connected to terminal 7. The other two terminals are connected to terminals 6U and
6D. This remote adjust switch may be mounted up to 150 feet away from the DVR

2000E when using twisted,

shielded cable.
VAR/Power Factor ControI Contact Input
A customer supplied enable/disable contact for this function connects to the terminals labeled 52J and 52K.
This function is disabled by a closed contact.
ParaIIeI Generator Compensation
A customer supplied enable/disable contact for this function connects to the terminals labeled 52L and 52M.
This function is disabled by a closed contact.
AnaIog (AuxiIiary) Adjust
f the DC voltage is removed from the Analog (Auxiliary) nput,
the operating setpoint will return to the original value.
This input allows adjustment of the DVR

2000E regulation setpoint by the application of a positive or negative

DC voltage across terminals A and B. Voltage up to +3 Vdc may be applied at this input. The circuit induces a
1,000-ohm burden on the dc source. The application of a +3 Vdc signal corresponds to a +30 percent change in
setpoint.
Power SuppIy Inputs
Power input terminals are labeled 3, and 4.
31
S
ection
4
Chassis Ground
The chassis ground terminal is labeled GND.
Power (FieId) Output
The feld output terminals for connection to the generator exciter feld are labeled F+ and F-.
ReIay Output
The common alarm relay output contact may be accessed at the terminals labeled AL1 and AL2. The relay output
is normally open.
Communication Port
The RS-232 port on the rear panel uses a DB-9 female connector. Figure 4-4 llustrates the pin assignments of
the communication port and Table 4-3 identifes the RS-232 connector pin functions. A standard communication
cable terminated with a DB-9 male connector is used for PC or hand-held computer interface with the DVR

2000E
as shown in Figure 4-5.
Figure 4-4. Communication Port Pin Assignments
Table 4-2. Communication Port Pin Functions
Pin Function Name Direction
1 N/C ---- N/A
2 Transmit Data TXD From DVR

2000E
3 Receive Data RXD To DVR

2000E
4 N/C ---- N/A
5 Signal Ground GND N/A
6 N/C ---- N/A
7 N/C ---- N/A
8 N/C ---- N/A
9 N/C ---- N/A
TXD SGND RXD
32
S
ection
4
Figure 4-5. Personal Computer to DVR

2000E Connections
DVR

2000E Connections for TypicaI AppIications

Figures 4-6 through 4-9 illustrate typical applications using the DVR

2000E. Figure 4-6 shows an application

where the DVR

2000E is connected for three-phase voltage sensing. Figure 4-7 shows an application with single-
phase voltage sensing while Figure 4-8 illustrates an application with a single-phase generator.
Figure 4-9 illustrates the connection of two DVR

2000E devices used in a Cross-Current (Reactive Differential)

application. Note that the .1 ohm resistor shown may have to vary. When operating in parallel reactive differential
mode (cross current), attention must be paid to the use of the burden resistor shown in Figure 4-9. The burden
resistor should have a value approximately 10 times the cross current loop resistance for proper differential
operation. The value of 0.1 ohm is a suggested value. The volt-ampere (VA) capacity of the paralleling current
transformers should be considered after sizing the burden resistor.
33
S
ection
4
Figure 4-6. Typical Connections with ABC Rotation and Three-Phase Sensing
T
h
e

D
V
R

2
0
0
0
E

C
T

c
o
n
n
e
c
t
i
o
n
s
a
r
e

r
e
v
e
r
s
e
d

f
r
o
m

t
h
e

D
V
R

2
0
0
0
34
S
ection
4
Figure 4-7. Typical Connections with ABC Rotation and Single-Phase Sensing
T
h
e

D
V
R

2
0
0
0
E

C
T

c
o
n
n
e
c
t
i
o
n
s
a
r
e

r
e
v
e
r
s
e
d

f
r
o
m

t
h
e

D
V
R

2
0
0
0
35
S
ection
4
Figure 4-8. Typical Connections to a Single-Phase Generator
6
6
36
S
ection
4
Figure 4-9. Cross-Current (Reactive Differential) Connections for Two Generators
Figure 4-10. Cross-Current (Reactive Differential) Connections for Three or More Generators
G
G
G
E
E
E
N
N
N



1
N
C
C
C
T
T
T
B
B
B
1
1
1
C
C
C
T
T
T
B
B
B
2
2
2
D
D
D
V
V
V
R
R
R
2
2
2
0
0
0
0
0
0
0
0
0
E
E
E
0
0
0
.
.
.
1
1
1
C
C
C
T
T
T
LOAD
CCC
ENABLE
CONTACT
2
37
S
ection
4
PRELIMINARY SETUP
Use caution when working around the rear of the DVR

2000E.
Dangerous voltage levels are present at the exposed heatsinks when the unit is energized.
Before starting the generator and DVR

2000E for the frst time, proceed as follows.

a. Tag and disconnect all wiring to the DVR

2000E. Be sure to insulate the wire terminals to prevent a short.

b. Start the prime mover and perform all engine governor adjustments.
c. After all initial governor adjustments have been made, shutdown the prime mover.
d. Connect only the power input terminals of the DVR

2000E to an auxiliary power source in the specifed power

input range.
e. Perform all initial DVR

2000E settings by using the front panel HM, connecting a handheld operating with
DVR

2000E software, or connecting a PC operating with DVR

2000E software to the rear communications port

of the DVR

2000E.
f. Connect the rest of the DVR

2000E leads using the tagged identifcation.

g. Start the prime mover/generator and perform the fnal adjustments at rated speed and load.
h. After the initial startup, the DVR

2000E should not require any further adjustments unless there is a change in
the system.
ADJUSTMENTS
All adjustments are made using external switching, the front panel HM or with DVR

2000E software via the

rear panel communication port. See Section 5, MARATHON-DVR

2000E-COMS Software for Windows OS or

Section 8 Set-Up Procedures for more information about making adjustments with DVR

2000E software.
38
S
ection
5
SECTON 5 MARATHON-DVR

2000E-COMS
SOFTWARE FOR WNDOWS

OS
TABLE OF CONTENTS
SECTON 5 MARATHON-DVR

2000E-COMS SOFTWARE FOR WNDOWS OS ....................................40

NTRODUCTON .......................................................................................................................................40
NSTALLATON .........................................................................................................................................40
nstalling MARATHON-DVR

2000E-COMS ........................................................................................40
Connecting the DVR

2000E and PC ..................................................................................................40

STARTNG THE MARATHON-DVR

2000E-COMS APPLCATON ..........................................................40

nitial Adjustments ..............................................................................................................................41
Establishing Communication ..............................................................................................................42
CHANGNG SETTNGS ............................................................................................................................43
SENDNG AND RECEVNG SETTNGS .................................................................................................44
Sending Settings ................................................................................................................................44
Receiving Settings ..............................................................................................................................44
Saving Settings to DVR

2000E Memory ............................................................................................44

SETTNG DEFNTONS ...........................................................................................................................44
System Confguration .........................................................................................................................44
Setting Adjustments ............................................................................................................................45
Control Gain .......................................................................................................................................48
Analysis ..............................................................................................................................................50
Protection and Relay Settings ............................................................................................................55
Metering, Operation and Alarms ........................................................................................................56
PD DATA ..................................................................................................................................................60
PD Calculation Based on nput Values ..............................................................................................60
Adding to the PD List .........................................................................................................................61
Removing a PD List Record ..............................................................................................................61
Retrieving Existing Data from the PD List .........................................................................................61
SETTNGS FLES .....................................................................................................................................61
Printing Settings Files .........................................................................................................................61
Saving Settings Files ..........................................................................................................................61
Uploading Settings Files .....................................................................................................................62
PASSWORD PROTECTON .....................................................................................................................63
Changing the Password ......................................................................................................................63
UPDATNG EMBEDDED FRMWARE ......................................................................................................63
TERMNATNG COMMUNCATON ..........................................................................................................67
Figures
Figure 5 1. Marathon Electric Folder ...............................................................................................................40
Figure 5 2. Marathon-DVR

2000E - Title and Version .....................................................................................41

39
S
ection
5
Figure 5 3. System Confguration Screen ........................................................................................................41
Figure 5 4. Communication Port Menu Selection ............................................................................................42
Figure 5 5. Password Dialog Box .....................................................................................................................42
Figure 5 6. Communication nitialization Screen .............................................................................................43
Figure 5 7. Wait Dialog Box .............................................................................................................................43
Figure 5-8. System Confguration Screen ........................................................................................................45
Figure 5-9. Setting Adjustments Screen, Setpoint Tab ....................................................................................46
Figure 5-10. Setting Adjustments Screen, Startup Tab ....................................................................................47
Figure 5-11. Setting Adjustments Screen, Engine Unloading Tab ...................................................................48
Figure 5-12. Control Gain Screen ....................................................................................................................49
Figure 5-13. Analysis Screen, AVR Tab ...........................................................................................................51
Figure 5-14. Message Box - Return to AVR Nominal Setpoint ........................................................................51
Figure 5-15. Analysis Screen, FCR Tab ...........................................................................................................52
Figure 5-16. Message Box to Return to FCR Nominal Setpoint ......................................................................53
Figure 5-17. Analysis Screen, PF Tab .............................................................................................................53
Figure 5-18. Message Box to Return to PF Nominal Setpoint .........................................................................54
Figure 5-19. Analysis Screen, VAR Tab ...........................................................................................................55
Figure 5-20. Message box to return to VAR Nominal Setpoint ........................................................................55
Figure 5-21. Protection Settings Screen Remove ...........................................................................................56
Figure 5-22. Metering, Operation, and Alarms, Operation Tab ........................................................................57
Figure 5-23. Metering, Operation, and Alarms, Alarm/Status Tab ...................................................................59
Figure 5-24. PD Window .................................................................................................................................60
Figure 5-25. User nformation Dialog Box for Settings List ..............................................................................62
Figure 5-26. Settings Upload Dialog Box .........................................................................................................62
Figure 5-27. Password Dialog Box ...................................................................................................................63
Figure 5-28. Embedded Software Uploading ...................................................................................................64
Figure 5-29. DVR

2000E Embedded Program Loader ....................................................................................64

Figure 5-30. Settings File Saved Dialog Box ...................................................................................................64
Figure 5-31. Open Dialog Box .........................................................................................................................65
Figure 5-32. Transferring Hex File Dialog Box .................................................................................................65
Figure 5 33. Open Dialog Box .........................................................................................................................66
Figure 5 34. Transferring Hex File Dialog Box .................................................................................................66
Figure 5 35. Sending Saved Settings ..............................................................................................................67
Figure 5-36. Reading & Checking Settings ......................................................................................................67
Tables
Table 5-1. DVR

2000E Stability Range Settings ..............................................................................................48

Table 5-2. Analysis Screen Tab Combinations .................................................................................................50

40
S
ection
5
SECTION 5 MARATHON-DVR

2000E-COMS
SOFTWARE FOR WINDOWS

OS
INTRODUCTION
MARATHON-DVR

2000E-COMS software provides a communication link between the DVR

2000E and the user.

This software enables the user to enter all DVR

2000E settings and read all system metering values through an

easy to use graphical interface. PD (Proportional + ntegral + Derivative) software within the application enables
the user to establish proper PD parameters based on a specifed generator and/or exciter time constants. Within
MARATHON-DVR

2000E-COMS, unit settings can be saved in a computer fle and used later to confgure other
units with the same settings.
INSTALLATION
MARATHON-DVR

2000E-COMS software operates with BM compatible personal computers (PCs) using

Microsoft

Windows

95, 98 or NT operating systems. The minimum recommended operating require-ments are listed
below.
BM compatible PC, 486DX2 or faster (100 MHz or higher microprocessor is recommended)
CD-ROM drive
One available serial port
nstalling MARATHON-DVR

2000E-COMS
MARATHON-DVR

2000E-COMS software contains a setup utility that installs the program on your PC. An unin-
stall utility is loaded with the program that can be used to remove the software from your PC if desired. Use the
following procedure to install MARATHON-DVR

2000E-COMS.
1. nsert the CD-ROM into the PC CD-ROM drive.
2. Select Start, then Run in Windows. n the "Open: box, type d:\setup.exe, where d is the letter designator for
your CD-ROM drive. Press the Enter key. The setup utility automatically installs MARATHON-DVR

2000E-
COMS on your PC.
When the software is installed, a Marathon Electric folder is added to the Windows program menu. This folder is
accessed by clicking the Start button and pointing to Programs. As illustrated in Figure 5-1, the Marathon Electric
folder contains icons for the MARATHON-DVR

2000E-COMS program and a MARATHON-DVR

2000E-COMS
uninstall utility.
Figure 5 1. Marathon Electric Folder
Connecting the DVR

2000E and PC
Connect a communication cable between the rear RS-232 connector of the DVR

2000E and the appropriate com-

munication port of the PC. Refer to Figure 2-2 for the location of the DVR

2000E RS-232 connector and Figure

4-5 for the required connections between the DVR

2000E and a PC.

STARTING THE MARATHON-DVR

2000E-COMS APPLICATION
The MARATHON-DVR

2000E-COMS application is started by clicking the Windows Start button, pointing to

Programs, the Marathon Electric folder, and then clicking the MARATHON-DVR

2000E-COMS icon. At startup,

a dialog box with the program title and version number is displayed briefy (Figure 5-2). After this dialog box is
displayed, the System Confguration screen is displayed (Figure 5-3).

41
S
ection
5
Figure 5-2. Marathon-DVR

2000E - Title and Version

Figure 5-3. System Confguration Screen
InitiaI Adjustments
Read and understand the operation of the individual adjustments before attempting any initial adjustments.
Before starting the generator, the procedures in the following paragraphs should be performed.
Remove the 5 ampere fuse before starting the generator for the frst time. Perform all preliminary engine governor
adjustments without the regulator energized.
After initial governor adjustments are complete, reinstall the 5 ampere fuse and connect only the power input
leads or PMG leads to the regulator. Remove all other regulator connections that may be present and temporarily
insulate them.
42
S
ection
5
Start and run the generator at rated speed. The regulator will perform the self-test and enter a shutdown mode. At
this time, initial adjustments can be made.
After the initial adjustments are made, shut down the generator and connect the remaining regulator leads. The
generator may be started and fnal adjustments may be performed on the regulator.
EstabIishing Communication
Communication between MARATHON-DVR

2000E-COMS and the DVR

2000E must be established before view-

ing metering values or reading or changing settings. MARATHON-DVR

2000E-COMS screen settings are up-

dated only after communication is opened or the communication settings have been changed.
Open the DVR

2000E communication port by clicking on Communications on the menu bar, hovering the mouse
pointer over Open Comm Port, and clicking RS-232 Port. Figure 5-4 illustrates the menu selections for opening
the DVR

2000E communication port.

Figure 5 4. Communications Port Menu Selection
When RS-232 Port is selected, the Password dialog box of Figure 5-5 appears and prompts you to enter a pass-
word. Each DVR

2000E is delivered with "dvr as the default password. See the Password Protection sub-section
for information about changing the password.
After the correct password is entered, the Communication nitialization screen of Figure 5-6 is displayed. Select
Comm1, Comm2, Comm3 or Comm4 as the active communication port on your PC and click the nitialize but-
ton. MARATHON-DVR

2000E-COMS initializes communication by obtaining the confguration settings from the

DVR

2000E.
Figure 5-5. Password Dialog Box
43
S
ection
5
NOTE
MARATHON-DVR

2000E-COMS may display the dialog box of Figure 5-7 when initializing DVR

2000E com-
munication, obtaining DVR

2000E confguration settings or performing other tasks. t's important to wait until the
box disappears before trying to execute communication commands. ssuing commands while the Wait dialog
box is present may disrupt communication between MARATHON-DVR

2000E-COMS and the DVR

2000E.
Figure 5-7. Wait Dialog Box
CHANGING SETTINGS
Do not disconnect the communications cable while the DVR

2000E and PC are communicating.

Settings are arranged into six groups.
System Confguration
Setting Adjustments
Control Gain
Analysis
Protection Settings
Metering, Operation, and Alarms
Each setting group has a corresponding button that can be selected to access that group of settings. The six
setting groups can also be accessed by clicking Screens on the menu bar and then selecting the desired setting
group from the list. Once a setting group is accessed, the individual settings of the group can be viewed and
changed.
Figure 5-6. Communication nitialization Screen
44
S
ection
5
A setting is changed by clicking within the setting feld and typing the new setting. The range limit of a setting can
be viewed by double-clicking the setting. Any setting changes made on a setting group screen must be sent to the
DVR

2000E before viewing other screens. Otherwise, the setting changes will be lost. A single setting change can
be sent to the DVR

2000E by pressing the Enter key on your PC keyboard. Multiple setting changes can be sent
to the DVR

2000E by clicking the SendToDVR button. Settings can also be sent to the DVR

2000E by clicking
Communications on the menu bar and clicking Send To DVR.
SENDING AND RECEIVING SETTINGS
When communication is enabled, DVR

2000E settings can be sent or received through

MARATHON-DVR

2000E-COMS.
Sending Settings
Settings changes are sent to the DVR

2000E by clicking the SendToDVR button. This causes the settings displayed
on the current settings screen to become the DVR

2000E settings. Settings can also be sent to the DVR

2000E
by clicking Communications on the menu bar and clicking Send To DVR. ndividual setting changes can be sent to
the DVR

2000E by pressing the Enter key on your PC keyboard after changing the setting.
Receiving Settings
DVR

2000E settings are retrieved by clicking the GetFromDVR button. This causes the DVR

2000E settings to be
displayed on the settings screen. Settings can also be received from the DVR

2000E by clicking Communications

on the menu bar and clicking Get From DVR.
Saving Settings to DVR

2000E Memory
Settings are saved in nonvolatile memory (EEPROM). n the event of a power loss, these are the settings that are
active at power up. f settings are changed and sent to the DVR

2000E but not sent to EEPROM, the changed

settings are lost if DVR

2000E operating power is lost. When exiting MARATHON-DVR

2000E-COMS or closing
communication, you are asked if you want to save the settings to EEPROM. This question is asked even if no
settings changes were made.
When communication is enabled, setting changes are saved to EEPROM by clicking the EEPROM button. The
opportunity to save settings to EEPROM is also given through a dialog box when exiting MARATHON-DVR

2000E-
COMS or closing communication.
SETTING DEFINITIONS
Each of the six setting groups has a corresponding MARATHON-DVR

2000E-COMS screen. The settings of

each screen are categorized by one or more tabs. n the following paragraphs, settings are arranged and defned
according to the organization of the MARATHON-DVR

2000E-COMS screens and tabs.

System Conguration
The System Confguration screen consists of one tab labeled System Settings. Click the Confgure button to
access the System Confguration screen or click Screens on the menu bar and click System Confguration.
System Settings
System settings are shown in Figure 5-8 and are described in the following paragraphs.
Sensing Voltage. This setting is used to confgure the DVR

2000E for either single-phase or three-phase sensing

voltage.
45
S
ection
5
Figure 5-8. System Confguration Screen
Regulator Sensing Voltage (V). The nominal generator line-to-line ac voltage obtained from the generator sensing
transformer is entered in this setting feld. Voltages within the ranges of 100 to 140 Vac, 200 to 280 Vac, or 340 to
560 Vac may be entered in 0.1 Vac increments. A setting of 600 Vac is also possible.
Regulator Sensing Current (A). This read-only feld indicates the rated output of the current transformer (CT) that
supplies the DVR

2000E with B-phase generator line current.

Version Numbers. These two version numbers are read-only. They indicate the MARATHON-DVR

2000E-COMS
software version and the DVR

2000E embedded software version. f a DVR

2000E version number is not shown,

then the PC and software have not communicated with the DVR

2000E. The DVR

2000E version number is

indicated only when communication between the DVR

2000E and MARATHON-DVR2000E-COMS occurs.

Generator PT Ratio. The ratio of the generator sensing transformer is entered in this setting feld. This ratio allows
the voltage displayed through MARATHON-DVR

2000E-COMS to match the actual generator output voltage. A

ratio of 1 to 150 may be entered in increments of 0.01.
Generator CT Ratio. The ratio of the generator B-phase current transformer is entered in this setting feld. This
ratio allows the current displayed by the DVR

2000E to match the actual B-phase generator output current. A ratio

of 1 to 1,000 may be entered in increments of 0.1. Note: A 500:5 CT has a ratio of 100.
Rated KVAR Value. This read-only feld displays the rated KVAR value.
Setting Adjustments
The Setting Adjustments screen consists of three tabs: Setpoint, Startup, and Engine Unloading.
Setpoint Tab
The Setpoint tab settings of the Setting Adjustments screen are shown in Figure 5-9. Each setting of the Setpoint
tab is described in the following paragraphs.
46
S
ection
5
Figure 5-9. Setting Adjustments Screen, Setpoint Tab
Automatic Voltage Regulator (AVR) - AVR Setpoint (V). This setting feld is used to enter the desired generator
output terminal voltage. The AVR setpoint value range depends on the regulator sensing voltage and band
setting.
Fine Voltage Adjustment - Band Setting (%). The Band Setting determines the minimum and maximum adjustment
allowed to the AVR Setpoint. This value is expressed as a percentage of the Regulator Sensing Voltage (see
Figure 5-8). Band Setting values are entered as a percentage over a range of 0 to 15 percent in 0.1 percent
increments.
Droop - Setpoint (%). This setting controls the reactive droop compensation feature of the DVR

2000E. The
setpoint value is based on a 0.8 power factor load and determines the amount of change permitted in the generator
voltage setpoint when the DVR

2000E responds to a reactive load. The setpoint value is adjustable from 0 to 10

percent in increments of 0.01 percent.
Field Current Regulator (FCR) - FCR Setpoint (A). This setting defnes the feld current setpoint when operating
in Manual mode. The FCR Setpoint feld accepts a value of 0 to 3 Adc in increments of 0.01 Adc
Reactive Power Control (VAR) - VAR Setpoint (% of nom.). The VAR Setpoint determines the level of generator
vars maintained by the DVR

2000E when operating in Var Control mode. Values from -100 to +100 percent in 1.0
percent increments may be entered in the VAR Setpoint feld.
Power Factor Control (PF) - PF Setpoint. The PF Setpoint determines the level of generator power factor maintained
by the DVR

2000E when operating in Power Factor Control mode. PF Setpoint values are adjustable from -0.6 to
-1 (1) or 0.6 to +1 in 0.001 increments.
Startup Tab
The Startup-tab settings of the Setting Adjustment screen are shown in Figure 5-10. Each setting of the Startup
tab is described in the following paragraphs.
47
S
ection
5
Figure 5-10. Setting Adjustments Screen, Startup Tab
Startup Control - Gen Soft Start Time (sec). This setting defnes the time limit for the generator soft-start voltage
offset. The soft-start time can be set from 2 to 120 seconds in 1 second increments.
Underfrequency Setting - Corner Frequency (Hz). The Corner Frequency setting defnes the value of frequency
that causes the DVR

2000E to adjust the voltage setpoint so that the generator voltage follows the selected volts
per hertz slope. A value of 40 to 65 hertz can be entered in this setting feld in 0.01 increments.
Underfrequency Setting - Slope (Volts/Hz). The slope for generator underfrequency protection is selected with this
setting. A slope setting of 1 to 3.00 can be entered in increments of 0.01. The slope is a per-unit setting.
Engine Unloading Tab
The Engine Unloading tab settings of the Setting Adjustments screen are shown in Figure 5-11. Each setting of
the Engine Unloading tab is described in the following paragraphs.
Unloading Activation - Frequency (Hz). This frequency is entered as a value below the underfrequency corner
where the engine unloading feature may be activated. A frequency value of 0.9 to 9.0 hertz can be entered in 0.1
hertz increments.
Unloading Activation - Rate (Hz/25 msec). The engine unloading feature is activated when the frequency rate of
change exceeds the setting of this feld. An unloading activation rate of 0 to 25.5 hertz per 25 milliseconds can be
entered in 0.1 hertz per 25 millisecond increments.
Unloading Droop - Percentage (%). The value in this feld defnes the percent drop in generator output voltage for
each 1.5 percent decrease in generator frequency when operating in the Engine Unloading mode. The Unloading
Droop Percentage is adjustable from 1 to 20 percent in 1 percent steps.
Unloading Droop - Time (sec). This value defnes the length of time that the Engine Unloading mode may be
active before control is passed to the normal Underfrequency mode of operation. Droop time is adjustable from 1
to 5 seconds in 1 second increments.
48
S
ection
5
Figure 5-11. Setting Adjustments Screen, Engine Unloading Tab
ControI Gain
The Control Gain screen consists of one tab labeled Control Gain. Click the Gain button to access the Control
Gain screen or click Screens on the menu bar and click Control Gain.
Control Gain Tab
Control gain settings are shown in Figure 5-12 and are described in the following paragraphs.
Stability Range. This setting selects one of 7 preset stability ranges within the DVR

2000E. A guide for selecting

the stability range is provided in Table 5-1. A setting of 21 enables the entry of custom stability settings through
the MARATHON-DVR

2000E-COMS PD window. nformation about the PD window is provided later under the
heading of PD Window. When the Stability Range is set at 21, the PD button may be selected to access the
PD window. A Stability Range setting of 1 through 7 disables the PD button and prevents access to the PD
window.
Table 5-1. DVR

2000E Stability Range Settings

Frame/Poles
Time Constants
Stability Range
Generator (T'do) Exciter (Texc)
280/4 0.4 0.08 * See Below
360/4 1.0 0.17 1
430/4 1.5 0.25 2
570/4 2.0 0.33 3
740/4 2.5 0.42 4
1,000/4 3.0 0.50 5
740/6 3.5 0.58 6
1,000/6 4.0 0.67 7
*Note: For 280 frame generators see Section 8, Setup from the Computer.
AVR/FCR - Proportional Gain KP. This setting selects the proportional constant (KP) stability parameter. The
DVR

2000E supplies a value that is equivalent to KP multiplied by the error between the voltage setpoint and the
actual generator output voltage. KP values of 0 to 1,000 may be entered in increments of 0.01.
Observe the following guidelines when tuning the KP value. f the transient response has too much overshoot,
then KP should be decreased. f the transient response is too slow, then KP should be increased.
49
S
ection
5
Figure 5-12. Control Gain Screen
AVR/FCR - ntegral Gain K. This setting selects the integral constant (K) stability parameter. The DVR

2000E
supplies a value that is equivalent to K multiplied by the integral of the error between the voltage setpoint and the
actual generator output voltage. K values of 0 to 2,000 may be entered in increments of 0.01.
ncreasing the value of K decreases the time required to reach steady state.
AVR/FCR - Derivative Gain KD. This setting selects the derivative constant (KD) stability parameter. The
DVR

2000E provides an output value that is equivalent to KD multiplied by the derivative of the error between the
voltage setpoint and the actual generator output voltage. KD values of 0 to 1,000 may be entered in increments
of 0.01.
ncreasing the value of KD reduces transient response ringing.
AVR/FCR - Loop Gain Kg=>AVR. This setting adjusts the loop-gain level of the PD algorithm for AVR . Loop Gain
values of 0.5 to 4.5 may be entered for AVR operation in increments of 0.01.
AVR/FCR - Loop Gain Kg=>FCR. This setting adjusts the loop-gain level of the PD algorithm for FCR . Loop Gain
values of 0 to 1,000 may be entered FCR operation in increments of 0.01.
VAR/PF - PF ntegral Gain K. This setting adjusts the integral gain and determines the characteristic of the
DVR

2000E(C) dynamic response to a changed PF setting. PF K values of 0 to 1,000 may be entered in

increments of 0.01.
VAR/PF - Var ntegral Gain K. This setting adjusts the integral gain and determines the characteristic of the
DVR

2000E(C) dynamic response to a changed var setting. Var K values of 0 to 1,000 may be entered in
increments of 0.01.
VAR/PF - VAR<=Loop Gain Kg=>PF. This setting adjusts the loop-gain level of the P algorithm for var or power
factor control. Loop Gain values of 0 to 1,000 may be entered for var and power factor operation in increments of
0.01.
OEL - ntegral Gain K. This setting controls the rate at which the DVR

2000E responds during an overexcitation

event. K values of 0 to 1,000 may be entered in increments of 0.01.
50
S
ection
5
OEL - Loop Gain Kg. This setting adjusts the loop-gain level of the PD algorithm for the over-excitation limiting
function. Loop Gain values of 0 to 1,000 may be entered in increments of 0.01.
AnaIysis
Click the Analysis button or click Screens on the Menu bar and click Analysis to view the Analysis screen. The
Analysis screen consists of four tabs: VAR, PF, AVR, and FCR. Each of the tabs displays four metered sensing
values and has six alarm signal indicators. Metered sensing values include Vrms (rms voltage), fd (dc feld current),
reactive power (vars), and power factor (PF). Alarm signal indicators include Overexcitation Shutdown, Generator
Overvoltage, DVR Overtemperature, Loss of Generator Sensing, Overexcitation Limiting, and Underfrequency
Active.
The operating status and control mode of the DVR

2000E determine which tabs of the Analysis screen are

enabled and can be accessed by the user. Table 5-2 lists the DVR

2000E operating status and control modes that

enable the four tabs of the Analysis screen.
Table 5-2. Analysis Screen Tab Combinations
Control Mode Operating Status Tab Enabled
AVR OFF AVR
AVR PF AVR, PF
AVR VAR AVR, VAR
FCR N/A FCR

Control mode and operating status selections are made at the Operation tab of the MARATHON-DVR

2000E-
COMS Metering screen and are discussed later in this section.
AVR Tab
Figure 5-13 illustrates the settings, sensing values, and alarm signal indicators of the AVR tab. The settings of the
AVR tab make it possible to increment and decrement the AVR setpoint of the DVR

2000E. The sensing values

and alarm signal indicators of the AVR tab are also displayed by the other tabs of the Analysis screen.
Voltage Step Response - AVR Setpoint (V) (Nominal). This read-only feld indicates the AVR setpoint. (The AVR
setpoint is set by using the Setpoint tab of the Setting Adjustments screen). The voltage displayed in the AVR
Setpoint feld is selected by clicking the adjacent button. Clicking this button sends the AVR Setpoint value to the
DVR

2000E and changes the color of the button from gray to red.
Voltage Step Response - ncrement of AVR Setpoint (V). These two felds indicate the increase that occurs
to the AVR setpoint when the corresponding ncrement button is clicked. The "% increase feld is used to set
and indicate the percentage that the AVR setpoint is increased when the ncrement button is clicked. The "AVR
Setpoint = feld indicates the value of voltage that corresponds to the "% increase feld. Any setpoint value within
range and higher than setpoint value be can also be typed into the "AVR Setpoint = feld which updates the "%
increase feld also. The AVR setpoint changes to this value when the adjacent button is clicked. When clicked,
the ncrement button changes from gray to red to indicate that the AVR setpoint has increased to the value in the
"AVR Setpoint = feld.
Voltage Step Response - Decrement of AVR Setpoint (V). These two felds indicate the change that will occur
to the AVR setpoint when the corresponding Decrement button is clicked. The "% decrease feld is used to set
and indicate the percentage that the AVR setpoint is decreased when the Decrement button is clicked. The "AVR
Setpoint = feld indicates the value of voltage that corresponds to the "% decrease feld. Any setpoint value
within range and lower than setpoint value can also be typed into the "AVR Setpoint = feld which updates the "%
decrease feld also. The AVR setpoint changes to this value when the adjacent button is clicked. When clicked,
the Decrement button changes from gray to red to indicate that the AVR setpoint has decreased to the value in
the "AVR Setpoint = feld.
51
S
ection
5
Voltage Step Response - Meter. The meter in the AVR tab shows the value selected. f an AVR setpoint value is
sent by increase, decrease or setpoint button the meter shows the corresponding value and meter value text box
also displays it. Any value within the range can either be input to meter value text box or selected by dragging the
pointer in the meter using mouse. This value can then be sent to the unit by pressing Send button.
The setpoint value currently set in the unit by any of the above methods is displayed in the current setpoint textbox.
To return to the nominal setting the button adjacent to AVR Setpoint (V) (Nominal) should be pressed. f the AVR
analysis screen is left without returning to nominal setpoint, a message box (Figure 5-14) is shown which allows
the user to return to nominal setpoint by pressing YES or remain at the current setpoint by pressing NO.
Figure 5-13. Analysis Screen, AVR Tab

Figure 5-14. Message Box - Return to AVR Nominal Setpoint
FCR Tab
Figure 5-15 illustrates the settings, sensing values, and alarm signal indicators of the FCR tab. The settings of the
FCR tab make it possible to increment and decrement the FCR setpoint of the DVR

2000E. The sensing values

and alarm signal indicators of the FCR tab are also displayed by the other tabs of the Analysis screen.
Field Current Step Response - FCR Setpoint (A). This read-only feld indicates the FCR setpoint. (The FCR
setpoint is set by using the Setpoint tab of the Setting Adjustments screen). The current displayed in the FCR
Setpoint feld is selected by clicking the adjacent pushbutton. Clicking this button sends the FCR Setpoint value
to the DVR

2000E and changes the color of the pushbutton from gray to red.
52
S
ection
5
Figure 5-15. Analysis Screen, FCR Tab
Field Current Step Response - ncrement of FCR Setpoint (A). These two felds indicate the increase that occurs
to the FCR setpoint when the corresponding ncrement button is clicked. The "% increase feld is used to set
and indicate the percentage that the FCR setpoint is increased when the ncrement button is clicked. The "FCR
Setpoint = feld indicates the value of current that corresponds to the "% increase feld. Any setpoint value within
range and higher than setpoint value can also be typed into The "FCR Setpoint = feld which updates the "%
increase feld also. The FCR setpoint changes to this value when the adjacent button is clicked. When clicked,
the ncrement button changes from gray to red to indicate that the FCR setpoint has increased to the value in the
"FCR Setpoint = feld.
Field Current Step Response - Decrement of FCR Setpoint (A). These two felds indicate the change that will
occur to the FCR setpoint when the corresponding Decrement button is clicked. The "% decrease feld is used
to set and indicate the percentage that the FCR setpoint is decreased when the decrement button is clicked. The
"FCR Setpoint = indicates the value of current that corresponds to the "% decrease feld. Any setpoint value
within range and lower than setpoint value can also be typed into The "FCR Setpoint = feld which updates the "%
decrease feld also. The FCR setpoint changes to this value when the adjacent button is clicked. When clicked,
the Decrement button changes from gray to red to indicate that the FCR setpoint has decreased to the value in
the "FCR Setpoint = feld.
Field Current Step Response - Meter. The meter in the FCR tab shows the value selected. f an FCR setpoint
value is sent by increase, decrease or setpoint button the meter shows the corresponding value and meter value
text box also displays it. Any value within the range can either be input to meter value text box or selected by
dragging the pointer in the meter, using mouse. This value can then be sent to the unit by pressing Send button.
The setpoint value currently set in the unit by any of the above methods is displayed in the current setpoint textbox.
To return to the nominal setting the button adjacent to FCR Setpoint () (Nominal) should be pressed. f the FCR
analysis screen is left without returning to nominal setpoint a message box is shown (Figure 5-16) which allows
the user to return to nominal setpoint by pressing YES or remain at the current setpoint by pressing NO.
53
S
ection
5
Figure 5-16. Message Box to Return to FCR Nominal Setpoint
PF Tab (Available on DVR

2000EC only)
Figure 5-17 illustrates the settings, sensing values, and alarm signal indicators of the PF tab. Each setting of the
PF tab is described in the following paragraphs.
Figure 5-17. Analysis Screen, PF Tab
Power Factor Step Response - Power Factor Setpoint (Nominal). This read-only feld indicates the PF setpoint.
(The PF setpoint is set by using the Setpoint tab of the Setting Adjustments screen). The value displayed in the
PF Setpoint feld is selected by clicking the adjacent button. Clicking this button sends the PF Setpoint value to
the DVR

2000E and changes the color of the button from gray to red.
Power Factor Step Response - ncrement of PF setpoint. This feld indicate the increase that occurs to the PF
setpoint when the corresponding increment button is clicked. Any setpoint value within the range and higher than
setpoint value can be input to this fled. The PF setpoint changes to this value when the adjacent button is clicked.
When clicked, the ncrement button changes from gray to red to indicate that the PF setpoint has increased to the
value in the feld.
Power Factor Step Response - Decrement of PF setpoint. This feld indicate the decrease that occurs to the PF
setpoint when the corresponding decrement button is clicked. Any setpoint value within the range and lower than
setpoint value can be input to this fled. The PF setpoint changes to this value when the adjacent button is clicked.
When clicked, the ncrement button changes from gray to red to indicate that the PF setpoint has decreased to
the value in the feld.
54
S
ection
5
The meter in the PF tab shows the value selected. f an PF setpoint value is sent by increase, decrease or setpoint
button the meter shows the corresponding value and meter value text box also displays it. Any value within the
range can either be input to meter value text box or selected by dragging the pointer in the meter using mouse.
This value can then be sent to the unit by pressing Send button.
The setpoint value currently set in the unit by any of the above methods is displayed in the current setpoint textbox.
To return to the nominal setting the button adjacent to PF Setpoint (Nominal) should be pressed. f the PF analysis
screen is left without returning to nominal setpoint a message box is shown (Figure 5-18) which allows the user to
return to nominal setpoint by pressing YES or remain at the current setpoint by pressing NO.

Figure 5-18. Message Box to Return to PF Nominal Setpoint
VAR Tab (Available on DVR

2000EC only)
Figure 5-19 illustrates the settings, sensing values, and alarm signal indicators of the VAR tab. Each setting of the
VAR tab is described in the following paragraphs.
VAR Step Response - VAR Setpoint (Nominal). This read-only feld indicates the VAR setpoint. (The VAR setpoint
is set by using the Setpoint tab of the Setting Adjustments screen). The value displayed in the VAR Setpoint feld
is selected by clicking the adjacent button. Clicking this button sends the VAR Setpoint value to the DVR

2000E
and changes the color of the button from gray to red.
VAR Step Response - ncrement of VAR setpoint. This feld indicate the increase that occurs to the VAR setpoint
when the corresponding increment button is clicked. Any setpoint value within the range and higher than setpoint
value can be input to this fled. The VAR setpoint changes to this value when the adjacent button is clicked. When
clicked, the ncrement button changes from gray to red to indicate that the VAR setpoint has increased to the value
in the feld.
VAR Step Response - Decrement of VAR setpoint. This feld indicate the decrease that occurs to the VAR setpoint
when the corresponding decrement button is clicked. Any setpoint value within the range and lower than setpoint
value can be input to this fled. The VAR setpoint changes to this value when the adjacent button is clicked. When
clicked, the ncrement button changes from gray to red to indicate that the VAR setpoint has decreased to the
value in the feld.
55
S
ection
5
Figure 5-19. Analysis Screen, VAR Tab
VAR Step Response - Meter. The meter in the VAR tab shows the value selected. f an VAR setpoint value is
sent by increase, decrease or setpoint button the meter shows the corresponding value and meter value text box
also displays it. Any value within the range can either be input to meter value text box or selected by dragging the
pointer in the meter using mouse. This value can then be sent to the unit by pressing Send button.
The setpoint value currently set in the unit by any of the above methods is displayed in the current setpoint textbox.
To return to the nominal setting the button adjacent to VAR Setpoint (Nominal) should be pressed. f the VAR
analysis screen is left without returning to nominal setpoint a message box is shown which allows the user to
return to nominal setpoint by pressing YES or remain at the current setpoint by pressing NO.
Figure 5-20. Message box to return to VAR Nominal Setpoint
Protection and ReIay Settings
The Protection and Relay Settings screen consists of one tab labeled Protection. Click the Protection button to
access the Protection screen or click Screens on the menu bar and click Protection/Relay.
Protection Tab
Protection settings are shown in Figure 5-21 and are described in the following paragraphs.
56
S
ection
5
Figure 5-21. Protection Settings Screen Remove
OEL - Current Level (A). The value of current in this feld determines the excitation level that will cause the
DVR

2000E to issue an overexcitation limit alarm. A current level of 0 to 6.5 A may be entered in 0.001 increments.
When the level of feld current increases above the value of this feld, the OVEREXCTATON SHUTDOWN LED
on the front panel lights and the OEL time delay starts timing down.
OEL - Alarm Time Delay (sec). The value of this feld determines the time delay between when the DVR

2000E
recognizes an overexcitation condition and the DVR

2000E Alarm output (terminals AL1, AL2) closes. A time

delay of 0 to 10 seconds may be entered in 1 second increments.
Field Overvoltage - Voltage Level (Vdc). The voltage value in this feld determines the feld voltage level that will
cause the DVR

2000E to issue an overexcitation limit alarm. When the feld voltage increases above the value of
this feld, the OVEREXCTATON SHUTDOWN LED on the front panel lights. f the alarm condition exists for more
than 15 seconds, the DVR

2000E Alarm output (terminals AL1, AL2) closes.

Loss of Sensing Voltage - Time Delay (sec). The value of this feld determines the time delay between when a loss
of sensing voltage is recognized and the DVR

2000E responds according to the Hardware Shutdown and LOS

Option options selected. A time delay of 0 to 25 seconds may be entered in 1 second increments.
Generator Overvoltage - Voltage Level (%). The value of this feld is expressed as a percentage and determines
the level of generator voltage required to initiate a generator overvoltage condition. An overvoltage percentage
value of 105 to 120 percent may be entered in 1 percent increments. A generator overvoltage condition lights the
GENERATOR OVERVOLTAGE LED on the front panel and closes the Alarm output at DVR

2000E terminals AL1

and AL2 after a delay of .75 seconds.
Metering, Operation and AIarms
The Metering, Operation and Alarms screen is viewed by clicking the Metering button or by clicking Screens on
the Menu bar and clicking Metering/Operation. nformation displayed on the Metering, Operation and Alarms
screen can be frozen by clicking the Metering button while viewing the screen or by clicking Metering on the
Menu bar and clicking Disable Metering. Metering can be resumed by clicking the Metering button or by clicking
Metering on the Menu bar and clicking Enable Metering. The Metering, Operation and Alarms screen consists of
two tabs: Operation and Alarm/Status.
57
S
ection
5
Operation Tab
Operation tab metering values, setpoint values and control functions are illustrated in Figure 5-22.
Figure 5-22. Metering, Operation and Alarms - Operation Tab
Gen Voltage (V). These metering values report the status of the VA-B, VC-B, VC-A, and VAVG generator voltages
and are the products of the voltage sensed at terminals E1, E2, and E3 and the Generator PT ratio. All metering
values are updated once each second. When single-phase sensing is used (System Confguration screen, Sensing
Voltage) and the DVR

2000E sensing voltage terminals (E1, E2, and E3) are connected as shown in Figure 4-7,
all of the generator voltage metering values will be identical.
Gen Current (A). This metering value indicates the level of the B-phase generator current and is the product of
the current input to CT1 and CT2 and the CT ratio. Generator current is monitored through DVR

2000E terminals
CT1 and CT2.
Gen Frequency (Hz). This metering value indicates the frequency of the monitored generator voltage.
Field Voltage (V). This metering value indicates the value of voltage being supplied from the DVR

2000E output
(terminals F+ and F-) to the generator feld.
Field Current (A). This metering value indicates the amount of current fowing from the DVR

2000E output
(terminals F+ and F-) to the generator feld.
Aux DC nput (V). This metering value indicates the level of dc control voltage applied from a remote device to
DVR-2000E terminals A and B. The displayed value correlates to the generator voltage setpoint.
Phase Angle (Degree). This metering value indicates the phase angle difference (in degrees) between the
generator voltage and the generator current.
Apparent Power (VA). This value is the calculated product of the metered generator voltage (VAVG), metered
generator current (b), and the square root of 3. See Equation 5-1.
VA = V
AVG
x
B
x 33
Equation 5-1. Apparent Power Formula
58
S
ection
5
Real Power (W). This value is the calculated product of the metered generator voltage(V
AVG
), metered generator
current (
B
), square root of 3 and the cosine of the metered phase angle. See Equation 5-2.
W = V
AVG
x
B
x 33 x cos\
Equation 5-2. Real Power Equation
Reactive Power (var). This value is the calculated product of the metered generator voltage (V
AVG
), metered
generator current (
B
) square root of 3 and the sine of the metered phase angle. See Equation 5-3.
VAR = V
AVG
x
B
x 33 x sin\
Equation 5-3. Reactive Power Equation
Power Factor. This value is the calculated result of dividing the Real Power (W) value by the Apparent Power (VA)
value. See Equation 5-4.
PF = W VA = COS\
Equation 5-4. Power Factor Equation
Operating Status. The Operating Status controls and indicators include three buttons and three corresponding
indicators. Operating Status buttons are labeled PF, VAR, and OFF. Clicking the PF button changes the color of
the adjacent PF indicator to green and causes the DVR

2000EC to maintain the desired power factor regulation

point. The power factor regulation point can be set within the range of 0.6 lead to 0.6 lag. Clicking the VAR button
changes the color of the adjacent VAR indicator to green and causes the DVR

2000EC to maintain the desired

var regulation point. The var regulation point can be set within the range of 100 percent absorb to 100 percent
generate. Clicking the OFF button changes the color of the adjacent OFF indicator to red and disables power
factor and var regulation.
Operation of the Operating Status controls is determined by the status of the contacts connected across the
DVR

2000EC Var/PF Control terminals (52J, 52K). When these contacts are open, the Operating Status controls
are enabled. Closing the contacts at terminals 52J and 52K disables the Operating Status controls and interrupts
regulation of vars or power factor until the contacts are opened again.
Setpoint - Voltage (V). This setting feld can be used to enter the desired generator output terminal voltage. The
voltage setpoint can also be entered at the Setting Adjustments screen, Setpoint tab, Automatic Voltage Regulator
(AVR) - AVR Setpoint (V). The background color of this feld is green when operating in AVR mode and power
factor and var regulation is disabled.
Setpoint - Current (A). This setting defnes the feld current setpoint when operating in FCR mode. The current
setpoint can also be entered at the Setting Adjustments screen, Setpoint tab, Field Current Regulator (FCR) -
FCR Setpoint. Current values from 0 to 3 Adc may be entered in increments of 0.01 Adc. The background color of
this feld is green when operating in FCR mode.
Setpoint - Var (% of nom.). This setting determines the level of generator vars maintained by the DVR

2000EC
when operating in var mode. The var setpoint can also be entered at the Setting Adjustments screen, Setpoint
tab, Reactive Power Control (VAR) - VAR Setpoint (% of nom.). The background color of this feld is green when
the DVR

2000EC is operating in AVR mode and is regulating the var setpoint.

Setpoint - Power Factor. This setting determines the level of power factor regulation maintained by the DVR

2000EC.
The power factor setpoint can also be entered at the Setting Adjustments screen, Setpoint tab, Power Factor
Control (PF) - PF Setpoint. Power Factor setpoint values are adjustable from -0.6 to -1 (1) or 0.6 to +1 in 0.001
increments. The background color of this feld is green when the DVR

2000EC is operating in AVR mode and is

regulating the power factor setpoint.
Control Mode. Clicking the AVR button changes the color of the adjacent AVR indicator to green and enables the
AVR operating mode. When operating in AVR mode, the DVR

2000E regulates the generator output voltage at

the AVR setpoint. Clicking the FCR button changes the color of the adjacent FCR indicator to green and enables
the FCR operating mode. When operating in FCR mode, the DVR

2000E maintains the feld current at the FCR

setpoint.
59
S
ection
5
Fine Adjustment. Raise and Lower buttons control the fne adjustment of the operating setpoint. (The fne
adjustment through the front panel push buttons only controls the voltage setpoint.) Raise and Lower buttons
perform the same function as closing the appropriate set of contacts connected to the External Adjust terminals
(6D and 7 to decrease, 6U and 7 to increase) of the DVR

2000E. n AVR mode, each click of the Raise button

increases the voltage setpoint 0.01 volts; each click of the Lower button decreases the voltage setpoint 0.01 volts.
The minimum and maximum limits for fne adjustment of the voltage setpoint are controlled by the Regulator
Sensing Voltage setting (System Confguration screen) and the Fine Voltage Adjustment - Band setting (Setting
Adjustments screen). Fine adjustment of the voltage setpoint can be increased/decreased no higher/lower than
the Regulator Sensing Voltage setting plus/minus the Band setting. For example, a Regulator Sensing Voltage
setting of 100 volts and a Band setting of 10 percent allows the Fine Adjustment function to increase the voltage
setpoint to a maximum of 110 volts and decrease the voltage setpoint to a minimum of 90 volts. For VAR, PF or
FCR modes, the Raise and Lower buttons allow fne adjustment over the entire adjustment range.
Alarm/Status Tab
The Alarm/Status tab indicators provide the status of DVR

2000E protection functions, control modes, and contact

inputs. Alarm/Status tab indicators are illustrated in Figure 5-23 and are described in the following paragraphs.
Figure 5-23. Metering, Operation and Alarms - Alarm/Status Tab
Protection Alarms. Six Protection Alarm indicators provide the status of DVR

2000E protection functions. Alarm

indicators include Overexcitation Shutdown, Overexcitation Limiting, Underfrequency, Generator Overvoltage,
Loss of Generator Sensing, and DVR Overtemperature. When a DVR

2000E protection function detects an alarm

condition, the appropriate indicator changes from black to red.
Control Status. Two Control Status indicators indicate when the VAR/PF and Manual modes are active. The
Manual Mode Active indicator changes from black to red when the FCR control mode is active. The VAR/PF Mode
Active indicator changes from black to red when the DVR

2000EC is operating in AVR mode and correction of

power factor or vars is selected.
Switch Status. Three Switch Status indicators indicate when the DVR

2000E control inputs are open or closed.

The 52JK switch open indicator changes from black to red when the user-supplied contacts at terminals 52J and
52K are closed. When this control input is open, selection of PF or VAR mode can be made on the Operation tab
of the Metering, Operation, and Alarms screen. The 52LM switch closed indicator changes from black to red when
the user-supplied contacts at terminals 52L and 52M are closed. When this control input is closed, parallel control
and droop is inactive.
60
S
ection
5
Metering Signal. The Metering Signal indicator of the Alarm/Status tab fashes to indicate when metering is active.
When the Metering button is clicked or Metering on the Menu bar is clicked followed by Disable Metering, the
Metering Signal indicator stops fashing and the metering functions stop being updated.
PID DATA
MARATHON-DVR

2000E-COMS enables generator stability to be set through the automatic calculation of PD

parameters. PD stands for Proportional, ntegral, Derivative. The word proportional means that the response of
the DVR

2000E output is proportional or relative to the amount of change that is observed. ntegral means that
the DVR

2000E output is proportional to the amount of time that a change is observed. ntegral action eliminates
offset. Derivative means that the DVR

2000E output is proportional to the required rate of excitation change.

Derivative action avoids excitation overshoot.
MARATHON-DVR

2000E-COMS automatically calculates PD values after the user selects the generator
frequency, generator time constant (T'do), and exciter time constant (Texc). With MARATHON-DVR

2000E-
COMS, the user may generate new PD numbers, add to a PD list fle, and update the AVR gain settings.
The PD window (Figure 5-24) is accessed by clicking the PD button. The PD button can be clicked only when
the Stability Range setting of the Control Gain screen is set at a value of 21. (A setting of 21 enables the entry of
custom stability settings through the PD window.) Then, when a feld of the Control Gain screen is changed or
selected, the PD button changes from gray to yellow and the button can be clicked to view the PD window. After
the PD numbers are modifed, calculated, and updated, the PD window is closed by clicking the Update Setting
Screen button. The modifed PD values are then shown on the Control Gain screen.
Figure 5-24. PD Window
PID CaIcuIation Based on Input VaIues
The available range for the exciter time constant depends on the value entered for the generator time constant.
(The default value for the exciter time constant is the generator time constant divided by 6.) The generator time
constant value selected must be in the range of 1.00 to 15.00 seconds and in 0.05 increments. When the generator
time constant value is 1.00, the available exciter time constant range is 0.03 to 0.50 in 0.01 second increments.
When the generator time constant value is 15.00, the available exciter time constant range is 0.30 to 3.00 in 0.01
second increments.
For example, when T'do is set at 2.0 seconds, Texc is 0.33. After specifying the input values, a set of PD parameters
(output data) is generated automatically. f T'do is set at 5.00 seconds, then Texc is 0.83 seconds. The calculated
KP is 155.47, K is 138.72, KD is 48, and Kg is 1.
PD parameters can be directly removed from, added to, or modifed in the PD List Data. PD parameters may
also be saved into a fle (pidlist.dat).
61
S
ection
5
Adding to the PID List
mproper PD numbers will result in poor system performance or system damage.
PD parameters can be added to a list and recalled for operation and comparison. To add to the list, type a
name for the generator (or other appropriate information) in the generator information box. Select the generator
time constant. Observe the PD gain parameters in the Field Output Data felds. f these gain parameters are
appropriate, click the Add to PD List button. Check for the new parameters by pulling down the PD List (click the
Down arrow). The new gain and time constant parameters should be displayed.
Removing a PID List Record
PD parameters can also be removed from the list. To remove a list (record), pull down the PD List and select the
record or list so that the gain and time constant parameters are displayed. Click the Remove Record button and
the listed record is deleted.
Retrieving Existing Data from the PID List
To retrieve existing data, pull down the PD List and select the record or list so that the gain and time constant
parameters are displayed and highlighted. Click the Get from a List button and the listed record input and output
data displays in the boxes.
SETTINGS FILES
MARATHON-DVR

2000E-COMS software enables you to print a list of DVR

2000E settings, save DVR

2000E
settings to a fle, and open a settings fle and upload those settings to a DVR

2000E. a settings fle may also be

opened and edited within any text editing software.
Printing Settings FiIes
A printout of DVR

2000E settings can be useful for record keeping or comparison purposes. DVR

2000E settings
are printed by clicking the print icon or clicking File on the Menu bar and then clicking Print. When the print
command is given, a print dialog box prompts you to select a printer. Once the printer is selected, a second dialog
box (Figure 5-25) provides the opportunity to add a title, unit information, and comments to the settings list. Each
entry is limited to a maximum of 60 characters. After this information is entered, OK is clicked and the report is
printed.
Saving Settings FiIes
Saving DVR

2000E settings to a fle for uploading to other DVR

2000E units saves setup time when confguring

multiple units to the same confguration. A settings fle can also be created in MARATHON-DVR

2000E-COMS
without being connected to a DVR

2000E. The settings of the desired screens can be changed and these settings
can then be saved to a fle. Once a settings fle is created, it can be edited using any text editing software, and
then saved for uploading.

62
S
ection
5
Figure 5-25. User nformation Dialog Box for Settings List
A settings fle is created by clicking the save icon or by clicking File on the Menu bar and then clicking Save.
When the fle command is given, a dialog box asks if you want to save the current settings into a DVR

2000E data
fle. Clicking Yes displays a Save As dialog box where the settings are assigned a fle name and then saved. All
DVR

2000E settings fles are automatically given a .de1 extension by MARATHON-DVR

2000E-COMS.
UpIoading Settings FiIes
A DVR

2000E settings fle downloaded from a DVR

2000E or created within MARATHON-DVR

2000E-COMS
can be uploaded to multiple DVR

2000E units. Only a DVR

2000E settings fle with a .de1 extension can be

uploaded to a DVR

2000E unit. Before uploading a fle, communication must be initiated with the DVR

2000E that
is to receive the settings. Refer to the paragraphs under the headings Starting MARATHON-DVR

2000E-COMS,
Establishing Communication.
Before uploading a settings fle, remove operating power from the DVR

2000E,
disconnect the feld wiring from terminals F+ and F- and re-apply
operating power to the DVR

2000E.
The upload process is started by clicking the open icon or clicking File on the menu bar and then clicking Open. A
dialog box is then displayed (Figure 5-26) reminding you that the DVR

2000E should be off-line before uploading

settings. Clicking Yes loads the settings into DVR

2000E memory.
Figure 5-26. Settings Upload Dialog Box
63
S
ection
5
PASSWORD PROTECTION
Password protection guards against unauthorized changing or viewing of DVR

2000E settings. A single password

protects all DVR

2000E settings. The DVR

2000E is delivered with a default password of dvr. Changing the

password provides security against unauthorized changes to settings. Once changed, the password should be
stored in a secure location. f the user-defned password is lost or forgotten, MARATHON-DVR

2000E-COMS
must be reloaded to restore the default password.
Changing the Password
NOTE
A password change can be made only after communication between MARATHON-DVR

2000E-COMS
and the DVR

2000E is established.
A new password can be programmed by performing the following steps.
1. Click Communications on the menu bar and click Password Change on the drop-down menu. The Change
Password dialog box of Figure 5-27 appears.
2. Type the current password in the "Enter your access password feld of the Change Password dialog box and
press the Enter key on your keyboard.
3. Another dialog box will appear with instructions for making the password change. Click the OK button and type
a new password (8 alphanumeric characters, maximum) in the "Enter your new password feld.
4. Press the Enter or Tab key on your keyboard to advance the cursor into the feld labeled "Re-enter your new
password. Type the new password again to confrm the changed password and press the Enter key. When
the Enter key is pressed, the new password is enabled and a dialog box appears to remind you to keep your
password in a secure location.
Figure 5-27. Password Dialog Box
UPDATING EMBEDDED FIRMWARE
The DVR 2000E uses non-volatile fash memory for storing its embedded frmware (operating program) and
can be reprogrammed by connecting the RS-232 port, located on the on the back of the device, to a Windows
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compatible PC running the Embedded Program Loader software. t is not necessary to physically replace EPROM
chips to update the program.
The process of updating the embedded frmware can be started by clicking DVR

2000ELoad on the menu bar

and clicking Uploading Embedded Software. A warning window, Figure 5-28, will be displayed. The DVR

2000E
should be disconnected from the generator and bus before continuing with this procedure and the current settings
fle should be backed up since uploading may replace some settings with defaults. Clicking No will cancel this
procedure.
Figure 5-28. Embedded Software Uploading
Click Yes to proceed with software uploading. When Yes is clicked, the following screen is shown to select the
communication port. When nitialize is selected, PC Software reads , checks within ranges and saves all settings.
The following progress bar is shown while in process.
Figure 5-29. Communication Settings
Figure 5-30. Comm Port
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The DVR

2000E Embedded Program Loader (Figure 5-31) will be displayed by clicking Yes.
Figure 5-31. DVR

2000E Embedded Program Loader

Clicking the Get Device nformation button displays the current device's model number, style number, application
program version and serial number in the lower left hand corner of Figure 5-31.
f power is lost or communication is interrupted during transfer, the unit will not recover
and will no longer be operational.
Clicking the Start Transfer Data button displays the Settings File Saved? window (Figure 5-32). Clicking No in the
Settings File Saved window will return the user to the DVR

2000E Embedded Program Loader screen (Figure

5-29). Clicking Yes will display the Open Dialog box (Figure 5-33).
Figure 5-32. Settings File Saved Dialog Box

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Figure 5-33. Open Dialog Box
Select the location of the embedded frmware update fle, select the fle, and click Open. The embedded frmware
will begin transferring from the PC to the DVR 2000E. A progress bar, as displayed in Figure 5-34 marks the
progress of the transfer.

Figure 5-34. Transferring Hex File Dialog Box
The DVR 2000E unit will reboot automatically upon completion of the transfer. The new information from the
device will be displayed in the lower right hand corner of the Embedded Program Loader dialog box. See Figure
5-31. Close the DVR

2000E Embedded Program Loader. PC software then loads the default settings. The saved
settings will be loaded back into the unit (Figure 5-35) and checked again (Figure 5-36).
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TERMINATING COMMUNICATION
DVR

2000E communication is terminated by clicking on Communications on the menu bar, and clicking Close
Comm Port. You are asked if you want to save the settings to EEPROM. This question is asked even if no changes
were made to the DVR

2000E settings. When you execute the Close command (with a Yes or No to save settings
to EEPROM), communication with the DVR

2000E is terminated. f you choose to exit MARATHON-DVR

2000E-
COMS (by clicking File on the menu bar and then Exit) without frst closing communication, you are still given the
opportunity to save the settings to EEPROM.
Figure 5-35. Sending Saved Savings
Figure 5-36. Reading & Checking Settings
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SECTON 6 MARATHON - DVR

2000E
SOFTWARE FOR THE PALM OS

PLATFORM
TABLE OF CONTENTS
SECTON 6 MARATHON - DVR

2000E SOFTWARE FOR THE PALM OS PLATFORM .............. 70

NTRODUCTON ................................................................................................................................. 70
NSTALLATON .................................................................................................................................... 70
nstalling The Software .................................................................................................................. 70
Connecting the DVR

2000E and Handheld .................................................................................. 72

STARTNG THE SOFTWARE .............................................................................................................. 72
NTAL ADJUSTMENTS ..................................................................................................................... 74
SOFTWARE OPERATNG MODES .................................................................................................... 75
On-Line Mode ............................................................................................................................... 75
Off-Line Mode ............................................................................................................................... 75
MAN SCREEN .................................................................................................................................... 76
Change Password ......................................................................................................................... 77
Navigating Through the Setting Groups ........................................................................................ 78
Changing Settings ......................................................................................................................... 79
Alarm and Contact nput Status .................................................................................................... 79
System Status ............................................................................................................................... 80
Software Version nformation ........................................................................................................ 82
Marathon Electric Contact nformation .......................................................................................... 82
U.S. Regional Numeric Settings nformation ................................................................................. 82
SOFTWARE FLE OPERATONS SCREEN ........................................................................................ 83
Creating a Settings File ................................................................................................................. 83
Sending a Settings File to the DVR

2000E ................................................................................... 83
Reading Settings from the DVR

2000E ........................................................................................ 84
Deleting User-Created Settings Files ............................................................................................ 84
Figures
Figure 6 1. Welcome Screen ............................................................................................................... 71
Figure 6 2. Selection Destination Directory Screen ............................................................................. 71
Figure 6 3. Modules Selection Screen ................................................................................................. 71
Figure 6 4. Select A User Screen ........................................................................................................ 72
Figure 6 5. nstallation Complete Screen ............................................................................................. 72
Figure 6 6. Main Menu cons Screen ................................................................................................... 73
Figure 6 7 Please Enter Password Screen .......................................................................................... 73
Figure 6 8. Password s ncorrect Screen ............................................................................................ 73
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Figure 6 9. Software Startup Screen ................................................................................................... 74
Figure 6 10. Which Mode Screen ........................................................................................................ 74
Figure 6 11. Settings Selection Screen ............................................................................................... 75
Figure 6 12. Downloading Progress .................................................................................................... 75
Figure 6 13. File Operations Screen .................................................................................................... 76
Figure 6 14. Main Screen .................................................................................................................... 77
Figure 6 15.Change Password Dialog Box Screen .............................................................................. 77
Figure 6 16.Enter New Password Screen ............................................................................................ 77
Figure 6 17.New Password s Screen ................................................................................................. 78
Figure 6 18. Settings Change - Part 1 Screen ..................................................................................... 79
Figure 6 19.Setting Change - Part 2 Screen ....................................................................................... 79
Figure 6 20.Alarm/contact Status Screen ............................................................................................ 80
Figure 6 21.Reading Data Screen ....................................................................................................... 80
Figure 6 22. System Status Without Operating Mode Screen ............................................................. 80
Figure 6 23. System Status With Operating Mode Screen .................................................................. 81
Figure 6 24. Command Not Available Screen ...................................................................................... 81
Figure 6 25. About Screen ................................................................................................................... 82
Figure 6 26. Contact Marathon Screen ................................................................................................ 82
Figure 6 27. Numeric Settings Screen ................................................................................................. 83
Tables
Table 6-1. Settings Group Summary .................................................................................................... 78

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SECTON 6 MARATHON - DVR

2000E SOFTWARE
FOR THE PALM OS

PLATFORM
INTRODUCTION
Marathon's software for the Palm OS

platform provides a portable communication link between the DVR

2000E
and the user. The software enables the use of a Palm OS

handheld or personal digital assistant (PDA) to view

and change DVR

2000E settings and create a settings fle that can be uploaded to DVR

2000E units.
INSTALLATION
Marathon's software for the Palm OS

platform has the following minimum recommended installation and operating

requirements.
BM-compatible personal computer (PC)
- 486DX2 or faster microprocessor
- Microsoft Windows

95, 98, ME or NT 4.0 operating system

- CD-ROM drive
- One available serial port
- Palm Desktop software, version 3.0.1 or later
Palm OS

handheld
- Palm OS

version 3.3 or later

HotSync

cable or cradle
InstaIIing The Software
Marathon's software for the Palm OS

platform is comprised of a series of fles that run as a single application on

the handheld. A setup utility automatically loads the fles into the Palm Desktop application nstall Tool on the PC.
The software is installed on the handheld during the next HotSync

operation.
Use the following procedure to install the software on the handheld.
NOTE
The Palm Desktop software supplied with the handheld must be installed on the PC
before the software's setup utility is run.
The handheld must have a unique user identifcation in order for the installation
of the software to be successful. This is accomplished by performing a HotSync

operation
before installing the software.
1. nsert the software installation CD into the CD-ROM drive of the PC.
2. When the DVR

2000E Setup and Documentation CD menu appears, click the nstall button for the Palm OS

Program. The setup utility starts and displays the Welcome Screen of Figure 6-1. Click the Next> button to
view the Select Destination Directory Screen (Figure 6-2).

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Figure 6-1. Welcome Screen
Figure 6-2. Selection Destination Directory Screen
3. Accept the default installation location by clicking Next> or change the location to the desired folder and click
Next>. The Modules Selection Screen (Figure 6-3) appears.

Figure 6-3. Modules Selection Screen
4. Select all of the software fles for installation by clicking the Select all button. Click the Next> button to proceed
to the Select A User Screen (Figure 6-4).
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Figure 6-4. Select A User Screen
5. Click the check box next to the desired user or click the Select all button to make the software available to
all users. Click the Next> button to complete the installation. The nstallation Complete Screen (Figure 6-5)
appears and confrms that the software was installed successfully. Click the Quit button to exit the setup
utility.

Figure 6-5. nstallation Complete Screen
6. Connect the handheld and PC using a HotSync cable or cradle and perform a HotSync operation to load
the software on the handheld.
Connecting the DVR

2000E and HandheId

Communication between the DVR

2000E and the handheld requires the proper connections. A 9-pin, male-to-
male, null-modem adapter can be used to connect the handheld to the DVR

2000E in series with a HotSync

cable.
STARTING THE SOFTWARE
The software is started by tapping the DVR

2000E icon on the Main Menu cons Screen (Figure 6-6) of the
handheld. The Please Enter Password Screen appears (Figure 6-7). The default password is "DVR. Tap "OK
after entering the password. f the password entered is incorrect, the Password s ncorrect Screen (Figure 6-8)
appears. Tapping "OK will close the application. The password can be entered by using your stylus and Graffti
script in the writing area of your handheld. An alternative method is to bring up the keyboard display and tap out
the alphabetic code using the stylus followed by a tap to "DONE. The keyboard can be displayed by tapping the
"abc symbol in the lower left side of the handheld screen.
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Figure 6-6. Main Menu cons Screen
Figure 6-7 Please Enter Password Screen
Figure 6-8. Password s ncorrect Screen
f the password entered is correct, the Software Startup Screen (Figure 6-9) appears briefy followed by the Which
Mode Screen (Figure 6-10) asking if you want to work on-line or off-line.
NOTE
Ensure that the handheld is connected to the DVR

2000E with the correct cable before

attempting to work in the On-Line mode. f the communication cable is not connected,
the handheld will lock up and require a soft reset.
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Figure 6-9. Software Startup Screen

Figure 6-10. Which Mode Screen
INITIAL ADJUSTMENTS
Read and understand the operation of the individual adjustments
before attempting any initial adjustments.
Before starting the generator, the procedures in the following paragraphs should be performed.
Remove the 5 ampere fuse before starting the generator for the frst time. Perform all preliminary engine governor
adjustments without the regulator energized.
After initial governor adjustments are complete, reinstall the 5 ampere fuse and connect only the power input
leads or PMG leads to the regulator. Remove all other regulator connections that may be present and temporarily
insulate them.
Start and run the generator at rated speed. The regulator will perform the self-test and enter a shutdown mode. At
this time, initial adjustments can be made.
After the initial adjustments are made, shut down the generator and connect the remaining regulator leads. The
generator may be started and fnal adjustments may be performed on the regulator.
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SOFTWARE OPERATING MODES
The software has two modes of operation: On-Line and Off-Line. On-Line mode enables direct com-munication
with the DVR

2000E. n On-Line mode, DVR

2000E settings can be viewed and changed, and system alarms and
status indicators can be verifed. The Off-Line mode can be used to view and edit settings fles when the handheld
is not connected to the DVR

2000E. The handheld can then be connected to the DVR

2000E and the settings fle

uploaded.
The following paragraphs describe how each software operating mode is accessed.
On-Line Mode
Tapping the On-Line button in the Which Mode Screen (Figure 6-10) establishes communication between the
software and the DVR

2000E. When communication is established, the software downloads the settings from the
DVR

2000E so that they can be viewed and edited on the handheld. The screen shown in Figure 6-12 is displayed
when the software is downloading settings from the DVR

2000E.
Off-Line Mode
Tapping the Off-Line button in the Which Mode Screen (Figure 6-10) displays the Settings Selection Screen (Figure
6-11) that asks the user Which Settings? The user is prompted to select either the factory-default DVR

2000E
settings (Default button) or a user-created settings fle (Open... button) from a list of settings fles stored on the
handheld.
Figure 6-11. Settings Selection Screen
Tapping the Default button causes the software to retrieve the factory-default settings from the handheld so that
they can be viewed and edited. A screen similar to the one shown in Figure 6-12 is displayed while the software
retrieves the factory-default settings.

Figure 6-12. Downloading Progress
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Tapping the Open button displays the File Operations Screen of Figure 6-13. One of 10 user-created settings
fles or the factory-default settings fle can be selected from the list displayed on this screen. When the settings
fle name is tapped, the settings are retrieved. A screen similar to the one shown in Figure 6-12 is displayed while
the software retrieves the factory-default settings or user-created settings fle. When the settings fle has been
retrieved, a dialog box appears and confrms that the settings were loaded. Tapping the OK button displays the
Main Screen shown in Figure 6-14.
Figure 6-13. File Operations Screen
More information about the File Operations Screen is provided in the software File Operations Screen
subsection.
Do not disconnect the communications cable while the DVR

2000E and handheld are communicating.

NOTE
The Save to DVR

button of the main screen, system status screen, and all of the settings group
screens, is not always present. See Figure 6-14. t is displayed only in On-Line mode when
settings have been changed but not saved to the DVR

2000E. f the software is exited

(either by turning off the handheld or switching to another application) without tapping the
Save to DVR

button, setting changes are not saved in the DVR

2000E and may be erased

if the DVR

2000E loses operating power.The Save to DVR

button does not appear when

using the software in Off-Line mode.
MAIN SCREEN
The software Main Screen of Figure 6-14 is the gateway to other software screens where settings changes can
be made. The status of DVR

2000E alarms, outputs and system parameters can be viewed, the software version
level is stated, and contact information for Marathon Electric is provided.

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Figure 6-14. Main Screen
Change Password
The password can be changed without having to re-enter the existing password. From the Main Screen, tap the
Menu silk screen button or the title bar, "MARATHON DVR

2000E. The Change Password Dialog Box Screen

(Figure 6-15) appears. Tapping "Change Password displays the Enter NEW Password Screen (Figure 6-16).
"Cancel returns you to the Main Screen. Enter the new password and tap "OK. The New Password s Screen
(Figure 6-17) appears indicating the clear-text password that was accepted. Remember the new password. f
forgotten, the software will have to be reinstalled. Tapping "OK returns you to the Main Screen.
Figure 6-15.Change Password Dialog Box Screen

Figure 6-16.Enter New Password Screen
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Figure 6-17.New Password s Screen
Navigating Through the Setting Groups
DVR

2000E settings are divided into the seven groups/screens listed below. Each setting group/screen is accessed
from the main screen.
Confguration
Settings
Control
Limiter
AVR/FCR Gain
Protection
Var/PF Gain
A group of settings is accessed by tapping the group name listed on the main screen. A summary of the individual
settings available at each screen is provided in Table 6-1.
Table 6-1. Settings Group Summary
Confguration Screen
Sensing Mode
Rated Sensing Voltage
Generator PT Ratio
Generator CT Ratio
Fine Voltage Adj. Band
AVR/FCR Gain Screen
Stability Range
AVR Kp
AVR Ki
AVR Kd
AVR Kg
FCR Kg
Settings Screen
Voltage Setpoint (AVR)
Field Current Setpoint (FCR)
Var Setpoint
PF Setpoint
Protection Screen
OEL Shutdown Time Delay
Generator Overvoltage Level
Field Overvoltage Level
LOS Time Delay
Control Screen
Soft Start Time
Underfrequency Kneepoint
Volts/Hertz Slope
Droop Setpoint
Eng. Unload Activation Freq.
Eng. Unload Droop Pct.
Eng. Unload Droop Time
Eng. Unload Activation Rate
Var/PF Gain Screen
Var Ki
Var Kg
PF Ki
PF Kg
Limiter Screen
Overexcitation Limiter
OEL Ki
OEL Kg

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Changing Settings
When a setting screen is selected and displayed, the description for each setting is listed in the tem column. The
value for each setting is listed in the Value column. And the range for the highlighted setting is listed in the Settings
Range box.
To change a setting, highlight the desired setting by tapping it. Ensure that the cursor is on the Change to: line and
enter the new value in the Graffti writing area of the handheld. n the example of Figure 6-18 (Setting Change
- Part 1 Screen), the Control screen Soft Start Time setting of 20 seconds is being replaced with a new setting of
50 seconds. Once the new value is entered in the Change to: line, the Update button is tapped to send the setting
to the DVR

2000E. When the handheld confrms the DVR

2000E setting change, the handheld emits a two-tone

beep, the new setting is displayed in the Value column, and the Save to DVR

button appears in the lower, right-

hand corner of the screen. See Figure 6-19, Setting Change - Part 2 Screen.
Figure 6-18. Settings Change - Part 1 Screen
Figure 6-19.Setting Change - Part 2 Screen
Multiple changes can be made before saving the DVR

2000E settings. Settings are saved by tapping the Save to

DVR

button on any of the screens that display the button.

AIarm and Contact Input Status
The Alarm/Contact Status Screen (Figure 6-20) is accessed from the software Main Screen (Figure 6-14). Tap the
down arrow (W) on the Other Pages: line and then select Alarm/Contact Status from the drop-down menu. Figure
6-21 (Reading Data Screen) shows how the screen will look while the Palm is polling the DVR

2000E for data.

Figure 6-20 (Alarm/Contact Status Screen) shows how the screen appears after all polling is complete. The screen
displays the status of the DVR

2000E front panel LEDs. An alarm condition is indicated by a checked box

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( ). The screen also indicates the position of the DVR

2000E 52 LM, and 52 JK contact inputs. To refresh the

status of the Alarm/Contact Status indicators, tap the Update button. To return to the Main Screen, tap the Back
icon @).
Figure 6-20.Alarm/contact Status Screen

Figure 6-21.Reading Data Screen
System Status
The System Status Without Operating Mode Screen shown in Figure 6-22 is accessed from the Main Screen
(Figure 6-14) by tapping the arrow on the Other Pages: line and then tapping System Status. The System Status
Screen displays the current mode setting.
Figure 6-22. System Status Without Operating Mode Screen
Regulation Mode Button
Tapping the Reg. Mode button toggles between Field Current Regulation (FCR) mode and Automatic Voltage
Regulation (AVR) mode.
X
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Operating Mode Buttons
f the Var/PF option is installed, the Systems Status Screen may be different than that of Figure 6-22. This is
illustrated in Figure 6-23, System Status With Operating Mode Screen. The Operating Mode segment of the System
Status Screen (Figure 6-23) has three buttons labeled OFF, PF and VAR. A box around the Operating Mode's
OFF, PF and VAR buttons indicates which mode is selected. A checked box below the buttons indicate which of
the three modes the DVR

2000E is currently operating in. The fgure also shows that the selected operating mode
is VAR while the DVR

2000E is operating in OFF (AVR mode). Tapping the PF button places the DVR

2000E in
the power factor operating mode and causes a checked box () to appear below the PF button. Tapping the VAR
button places the DVR

2000E(C) in the VAR operating mode and causes a checked box to appear below the VAR
button. Tapping the OFF button disables both power factor and var regulation and places a checked box below the
OFF button. The example of Figure 6-23 shows that power factor and var regulation are disabled.
Figure 6-23. System Status With Operating Mode Screen
Operation of the Operating Mode controls is determined by the status of the contacts connected across the
DVR

2000E(C) Var/PF Control terminals (52J, 52K). When these contacts are open, the Operating Status controls
are enabled. Closing the contacts at terminals 52J and 52K disables the Operating Status controls and interrupts
regulation of vars or power factor until the contacts are opened again.
f a setting change is attempted and the requested feature or capability is not installed, then This command is not
available message will be displayed after tapping the Update button. Figure 6-24, Command Not Available Screen
illustrates this event. Tap OK to return to the previous screen.
Figure 6-24. Command Not Available Screen
Fine Adjust Buttons
Fine adjustments to the operating setpoint are made by tapping the Raise and Lower buttons of the System Status
Without Operating Mode Screen (Figure 6-22). (The fne adjustment through the front panel push buttons only
controls the voltage setpoint.) An arrow serves as a reminder of which button was last tapped. n AVR mode, a
single tap of the Raise or Lower buttons increments or decrements the generator voltage by 0.1 volts and the
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range of which is constrained by the Generator Rated Voltage and the Generator Voltage Adjust Band settings. For
VAR, PF or FCR modes, the Raise and Lower buttons allow fne adjustment over the entire adjustment band.
To return to the main screen, tap the Back icon.
Software Version Information
The "i button, located in the upper right-hand corner of the Main Screen (Figure 6-14), can be tapped to view
the About Screen of Figure 6-25. This screen displays the version number of the handheld and the DVR

2000E's
application version information. To gain the application version (DVR

Ver) information, com-munications must be

established. A dialog box warns the user to connect a communications cable before proceeding. Tapping the Hide
Splash Screen check box will prevent the software startup screen from appearing when the software is started.
Tapping the Back icon in the upper right-hand corner of the screen returns to the main screen.
Figure 6-25. About Screen
Marathon EIectric Contact Information
Tapping the Contact Marathon button on the About Screen (Figure 6-25) displays the Contact Marathon Screen
(Figure 6-26). This screen lists the contact information for Marathon Electric. Tapping the Back icon returns you to
the Main Screen shown in Figure 6-14.
Figure 6-26. Contact Marathon Screen
U.S. RegionaI Numeric Settings Information
The "i button, located in the upper right-hand corner of the About Screen (Figure 6-25) can be tapped to view the
additional information about the software for the Palm OS platform. Figure 6-27, Numeric Settings Screen, informs
the user that regardless of the regional settings of the handheld. This application uses U.S.-style numeric settings
such as 1000.00. Any attempt to use commas will be ignored. Tapping "OK returns you to the previous screen.
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Figure 6-27. Numeric Settings Screen
SOFTWARE FILE OPERATIONS SCREEN
The File Operations Screen (Figure 6-13) displays a list of 10 user-created settings fles and one factory-default
settings fle. When less than 10 user-created settings fles exist, placeholders labeled "- empty - occupy unused
locations in the list. Tapping the name of a user-created fle or the default settings fle loads the fle settings into
software.
A drop-down menu is accessed by tapping the down arrow (W) on the File Actions line. Selections from the drop-
down menu enable you to create a settings fle, send a settings fle to the DVR

2000E, retrieve settings from the

DVR

2000E and delete user-created settings fles from the fle list on the File Operations Screen.
Creating a Settings FiIe
A settings fle can be created with software in either On-Line or Off-Line mode. n On-Line mode, the existing
DVR

2000E settings can be downloaded from the DVR

2000E and then modifed to create a settings fle. The

factory-default settings or a user-created settings fle can be retrieved and modifed in either On-Line mode or
Off-Line mode to create a new settings fle. When editing of the settings is complete, the following steps are used
to save the settings fle with a unique name.
1. On the software main screen, tap the down arrow (W) on the Other Pages: line.
2. Select File Operations from the drop-down menu and then tap the Open... button in the "Which Settings?
dialog box to access the File Operations Screen.
3. Tap the down arrow (W) on the File Actions: line of the File Operations Screen.
4. Select SAVE to (handheld) fle from the drop-down menu.
5. Use the handheld Graffti

writing area to enter a name for the fle. Up to 50 alphanumeric characters can be
used. Note that no more than approximately 13 characters are shown in the Save As: feld when entering a
fle name. Upon saving, a date/time stamp will be added to the end of the flename.
Sending a Settings FiIe to the DVR

2000E
An existing settings fle can be sent to the DVR

2000E by using the following procedure.

1. On the software main screen, tap the down arrow (W) on the Other Pages: line.
2. Select File Operations from the drop-down menu and then tap the Open... button in the Which Settings?
dialog box to access the File Operations Screen.
3. Select the desired settings fle from the list on the File Operations Screen to load the settings into software.
4. Tap the OK button to acknowledge that the settings were loaded.
5. Repeat Steps 1 and 2 to access the File Operations Screen.
6. Tap the down arrow (W) on the File Actions: line and select SEND to DVR

2000E from the drop-down menu.

7. Ensure that the proper data cable is connected between the DVR

2000E and the handheld.

8. Tap the OK button in the Connect Cable dialog box to send the fle.
9. Tap the OK button to acknowledge that the settings were sent to the DVR

2000E.
10. To save the settings in DVR

2000E memory, tap the Save to DVR

2000E button which is accessible from

any of the software screens.
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11. Tap OK to acknowledge that the settings were saved to DVR

2000E memory.
Reading Settings from the DVR

2000E
DVR

2000E settings are read into the software on your handheld by performing the following steps.
1. On the software Main Screen, tap the down arrow (W) on the Other Pages: line.
2. Select File Operations from the drop-down menu and then tap the Open button in the Which Settings?
dialog box to access the File Operations Screen.
3. Tap the down arrow (W) on the File Actions: line and then select READ from DVR

2000E from the drop-

down menu.
4. Ensure that the proper data cable is connected between the DVR

2000E and the handheld.

5. Tap the OK button in the Connect Cable dialog box to read the DVR

2000E settings into the software.

6. Once the settings are read, tap the OK button to acknowledge that the DVR

2000E settings were read into

the software.
DeIeting User-Created Settings FiIes
Perform the following steps to delete a user-created settings fle.
1. On the software Main Screen, tap the down arrow (W) on the Other Pages: line.
2. Select File Operations from the drop-down menu and then tap the Open button in the Which Settings?
dialog box to access the File Operations Screen.
3. Tap the down arrow (W) on the File Actions: line and then select Delete saved fle.
4. Tap the name of the settings fle that to be deleted.
5. Tap the Delete button to remove the selected settings fle from the handheld.











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SECTON 7 MANTENANCE AND TROUBLE-
SHOOTNG
TABLE OF CONTENTS
SECTON 7 MANTENANCE AND TROUBLE-SHOOTNG ....................................................................86
PREVENTATVE MANTENANCE .......................................................................................................86
TROUBLESHOOTNG .........................................................................................................................86
Generator Voltage Does Not Build .................................................................................................86
Low Generator Output Voltage ......................................................................................................87
High Generator Output Voltage .....................................................................................................87
Poor Voltage Regulation ................................................................................................................88
Generator Output Unstable (Hunting) ............................................................................................88
OVEREXCTATON SHUTDOWN ndicator s Annunciating .........................................................89
LOSS OF GENERATOR SENSNG ndicator s Annunciating ......................................................89
OVEREXCTATON LMTNG ndicator s Annunciating ...............................................................89
UNDERFREQUENCY ACTVE ndicator s Annunciating .............................................................90
No Droop .......................................................................................................................................90
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SECTON 7 MANTENANCE AND TROUBLE-
SHOOTNG
PREVENTATIVE MAINTENANCE
The only preventive maintenance required on the DVR

2000E is to periodically check that the connections between

the DVR

2000E and the system are clean and tight. DVR

2000E units are manufactured using state-of-the-art,

surface-mount technology. As such, Marathon Electric recommends that no repair procedures be attempted by
anyone other than Marathon Electric personnel.
TROUBLESHOOTING
f you do not get the results that you expect from the DVR

2000E, frst check the programmable settings for

the appropriate function. Use the following troubleshooting procedures when diffculties are encountered in the
operation of your excitation system.
Generator VoItage Does Not BuiId
Step 1. Verify that all wiring is properly connected. Refer to Figures 4-6 through 4-10.
f wiring is improperly connected or loose, reconnect wiring properly.
f wiring connections are correct, proceed to Step 2.
Step 2. Verify that the generator is spinning at rated speed.
f the generator is not up to rated speed, increase generator speed to the rated value.
f the generator is spinning at rated speed, proceed to Step 3.
Step 3. Check for correct input power to the DVR

2000E. Refer to Section 1, General nformation, Specifcations

for input power requirements.
f voltage is not present, refer to the generator manual for repair procedures.
f voltage is present, proceed to Step 4.
Step 4. Verify that the fuse is not open.
Replace any open fuse.
f no fuses are open, proceed to Step 5.
Step 5. Verify that the front panel OVEREXCTATON SHUTDOWN indicator is not lit.
f the front panel OVEREXCTATON SHUTDOWN indicator (feld voltage) is lit, check the generator
and/or load conditions. nterrupt input power or shutdown the generator for a minimum of one minute.
f the front panel OVEREXCTATON SHUTDOWN indicator is not lit, proceed to Step 6.
Step 6. Verify that the front panel OVEREXCTATON LMTNG indicator is not lit.
f the front panel OVEREXCTATON LMTNG indicator is lit, check the generator and load conditions.
Also check the feld current limit setpoint for the correct level. nterrupt input power or shutdown the
generator for a minimum of 1 minute.
f the front panel OVEREXCTATON LMTNG indicator is not lit, proceed to Step 7.
Step 7. Verify that the DVR

2000E soft start settings are correct. Too long of a soft start setting may give the
appearance of no buildup.
87
S
ection
7
f the soft start settings are incorrect, adjust the settings.
f the soft start settings have no effect, proceed to Step 8.
Step 8. Replace the DVR

2000E unit.
f replacing the DVR

2000E unit does not correct the malfunction, then the generator is defective.
Low Generator Output VoItage
Step 1. Verify that the voltage adjustment is not set too low.
f the voltage adjustment is too low, adjust it to the correct setpoint.
f the voltage adjustment is correct, proceed to Step 2.
Step 2. Verify that the underfrequency knee setpoint is not greater than the generator frequency.
f the underfrequency setpoint is too high, adjust the setpoint below the rated generator frequency.
f the underfrequency setpoint is correct, proceed to Step 3.
Step 3. Verify that the generator is spinning at rated speed.
f the generator is not up to rated speed, increase the generator speed to the rated level.
f the generator is spinning at rated speed, proceed to Step 4.
Step 4. Check for correct input power to the DVR

2000E. Refer to Section 1 (General nformation, Specifcations)

for input power requirements.
f the DVR

2000E input voltage is low, refer to the PMG manual.

f the voltage is at the required level, proceed to Step 5.
Step 5. Verify that the sensing potential transformer (if used) has the correct turns ratio and is operating
correctly.
f the turns ratio of the sensing potential transformer is incorrect, replace the sensing potential
transformer.
f the sensing potential transformer is operating correctly, proceed to Step 6.
Step 6. Verify that the front panel OVEREXCTATON LMTNG indicator is not lit.
f the front panel OVEREXCTATON LMTNG indicator is lit, check the generator and/or load conditions.
Also check the feld-current limit setpoint for the correct level. nterrupt input power or shutdown the
generator for a minimum of one minute.
f the front panel OVEREXCTATON LMTNG indicator is not lit, proceed to Step 7.
Step 7. Low generator output voltage may occur when operating in droop mode with an inductive load.
f the low voltage condition is not caused by the droop function, proceed to Step 8.
Step 8. Replace the DVR

2000E unit.
High Generator Output VoItage
Step 1. Verify that the voltage adjustment is not set too high.
f the voltage adjustment is too high, adjust it to the correct setpoint.
f the voltage adjustment is correct, proceed to Step 2.
Step 2. Verify that the sensing potential transformer (if used) has the correct turns ratio.
f the turns ratio of the sensing potential transformer is incorrect, replace the sensing potential
transformer with the correct one.
88
S
ection
7
f the sensing potential transformer is correct, proceed to Step 3.
Step 3. High generator output voltage may occur when operating in droop mode with a capacitive load.
f the high voltage condition is not caused by the droop function, proceed to Step 4.
Step 4. Replace the DVR

2000E unit.
Poor VoItage ReguIation
Step 1. Verify that the ground terminal of the DVR

2000E is properly grounded.

f the DVR

2000E is not properly grounded, connect a dedicated ground wire to the quarter-inch fast-on
connector labeled GND on the rear of the DVR

2000E case.
f the DVR

2000E is properly grounded, proceed to Step 2.

Step 2. Check for grounded feld leads.
f the feld leads are grounded, isolate them from ground.
f the feld leads are not grounded, proceed to Step 3.
Step 3. Check for grounded PMG leads.
f the PMG leads are grounded, isolate them from ground.
f the PMG leads are not grounded, proceed to Step 4.
Step 4. Verify that the generator frequency is not dropping below the DVR

2000E underfrequency setpoint

when load is applied to the generator.
f the generator frequency is dropping below the underfrequency setpoint, reduce the setpoint if
possible. Also check the prime mover and generator for proper sizing in relation to the applied load.
f poor regulation is not related to DVR

2000E underfrequency operation, proceed to Step 5.

Step 5. Verify that regulation is not being affected by normal droop operation.
f droop operation is not affecting regulation, proceed to Step 6.
Step 6. Replace the DVR

unit.
Generator Output UnstabIe (Hunting)
Step 1. Verify that the governor for the prime mover is operating properly.
f the governor is not operating properly, troubleshoot using the manufacturer's suggested procedures.
f the governor is operating properly, proceed to Step 2.
Step 2. Verify that the sensing and input power leads are connected securely.
f the sensing or input power leads are not connected securely, tighten the connections.
f the sensing or input power lead connections are secure, proceed to Step 3.
Step 3. Verify that the DVR

2000E Stability Range is set to the proper range.

f the Stability Range setting is incorrect, reset the Stability Range.
f the Stability Range setting is correct, proceed to Step 4.
Step 4. Verify that the Stability Level is properly set.
f the Stability Level is not properly set, reset the Stability Level.
89
S
ection
7
OVEREXCITATION SHUTDOWN Indicator Is Annunciating
Step 1. Verify that the feld overvoltage setpoint is adjusted properly.
f not properly adjusted, readjust the feld overvoltage setpoint.
f properly adjusted, proceed to Step 2.
Step 2. Check for generator overloading.
f the generator is operating with a larger than rated load, shed load.
f the generator is operating with a rated or less than rated load, proceed to Step 3.
Step 3. Replace the DVR

2000E.
f replacing the DVR

2000E does not correct the malfunction, proceed to Step 4.

Step 4. Refer to the generator manual. Generator is defective.
LOSS OF GENERATOR SENSING Indicator Is Annunciating
Step 1. Verify that the voltage sensing leads are properly connected.
f the sensing leads are not properly connected, correct the connections.
f the sensing lead connections are correct, proceed to Step 2.
Step 2. For single-phase sensing, verify that E2 and E3 are connected.
f E2 and E3 are not connected, connect them both to phase C sensing voltage.
f E2 and E3 are properly connected, proceed to Step 3.
Step 3. Verify that the sensing potential transformer (if used) has the correct turns ratio and is functioning
properly.
f the sensing potential transformer has the wrong turns ratio or is malfunctioning, replace it.
f the sensing potential transformer is correct and functioning properly, proceed to Step 4.
Step 4. Verify that the generator output voltage is present on all phases.
f the generator is missing a phase, refer to the generator manual. Generator is defective.
f generator output voltage is balanced on all phases, proceed to Step 5.
Step 5 Replace the DVR

2000E.
OVEREXCITATION LIMITING Indicator Is Annunciating
Step 1. Check for generator overloading.
f the generator is operating with a larger than rated load, shed load.
f the generator is operating with a rated or less than rated load, proceed to Step 2.
Step 2. Verify that the DVR

2000E output (feld) current limit is not set too low.

f the output current limit setpoint is too low, adjust for the proper setting.
f the output current limit is set properly, proceed to Step 3.
Step 3. Verify that the generator exciter feld is not shorted.
f the generator exciter feld is shorted, replace the generator exciter.
f the generator exciter feld is not shorted, proceed to Step 4.
90
S
ection
7
Step 4. Replace the DVR

2000E.
f replacing the DVR

2000E does not correct the malfunction, proceed to Step 5.

Step 5. Refer to the generator manual. Generator is defective.
UNDERFREQUENCY ACTIVE Indicator Is Annunciating
Step 1. Verify that the generator is operating at rated speed.
f the generator is not operating at rated speed, adjust the generator speed.
f the generator is operating at the rated speed, proceed to Step 2.
Step 2. Verify that the underfrequency setpoint is correct.
f the underfrequency setpoint is incorrect, adjust it to the correct value.
No Droop
Step 1. Verify that the DVR

2000E 52L/M contact input is open.

f the 52L/M contact input is not open, it must be opened to enable the droop function.
f the 52L/M contact input is open, proceed to Step 2.
Step 2. Verify that the DVR

2000E 52J/K contact input (if present) is closed or the VAR/PF function is disabled
via the Windows software. VAR/PF operation must be disabled for droop operation. f VAR/PF operation
is disabled, proceed to Step 3.
Step 3. Verify that the DVR

2000E droop setting is not adjusted to 0% droop.

f the droop setting is adjusted to 0% droop, increase the setpoint above 0%.
f the droop setting is adjusted to above 0%, proceed to Step 4.
Step 4. Check for an open in the circuit connected to DVR

2000E CT1 and CT2.

f there is an open circuit, repair as necessary.
f there is no open circuit, proceed to Step 5.
Step 5. Verify that all connections are correct according to Figures 4-6 and 4-7.
f connections are incorrect, correct the problem.
f connections are correct, proceed to Step 6.
Step 6. Verify that the load being applied to the generator for droop testing is not purely resistive.
f only a resistive load is being applied to the generator, apply an inductive load and retest.
f the load being applied to the generator is inductive, proceed to Step 7.
Step 7. Verify that your DVR

2000E is compatible with the current sensing transformer (5 A secondary) being

used. For example, a current sensing transformer with a 1 ampere output rating would produce very
little droop since your DVR

2000E has a 5 ampere current transformer input.

f the current transformer input is incorrect, replace the current sensing transformer for compatibility.
f the current transformer input is correct, proceed to Step 8.
Step 8. f the above steps fail to correct the malfunction, replace the DVR

2000E unit.
S
ection
8
91
SECTON 8 SET-UP PROCEDURES
TABLE OF CONTENTS
SECTON 8 SET-UP PROCEDURES ......................................................................................................92
SET-UP From the Front Panel ..............................................................................................................92
SET-UP From the Computer ................................................................................................................95
SET-UP For Paralleling ........................................................................................................................98
S
ection
8
92
SECTON 8 DVR

2000E VOLTAGE REGULATOR

SET-UP FROM THE FRONT PANEL
PROCEDURE
The regulator must be powered from an external source into terminals 3 and 4. This power can be from the
generator PMG with the engine running or a 120 Vac wall outlet. Ground the regulator with the ground terminal.
No other wires should be connected to the regulator at this time.
Before terminals 3 and 4 on the voltage regulator are connected to the PMG, the engine must be set for
1800 RPM for 60 Hz operation or 1500 RPM for 50 Hz operation. f the engine speed goes high the PMG
voltage will also go high, which can damage the voltage regulator.
When power is applied to the regulator, LED 2, 'Loss of Sensing' should be blinking.
When the regulator is started up, it is in the operating mode and blinking LEDs relate to the operating 'MODE
STATUS'. When the 'SELECT' button is pressed, the regulator is in the adjustment mode and the blinking LED
relates to the 'ADJUSTMENTS' mode legends. The steady on LED indicates the setting for the mode being
adjusted.
1.) Press the 'SELECT' button one time.
LED 1, 'Coarse VoItage' should now be blinking and no other LED should be blinking. (A second LED
may be on continuously).
Use the 'UP' and 'DOWN' buttons to move the steady on LED to the approximate desired voltage. This
is the voltage that will be seen at the regulator sensing terminals and is not necessarily the generator
line voltage.
Note: Table 2-4 gives a complete listing. Common settings are identifed below:
Common VoItage
Settings
Steady
LED
120 None
240 4
380 7
416 8
480 10
Note: Each push of the 'UP' or 'DOWN' button will change the generator voltage by 6 volts. Each LED
has a range of 41 volts over which the regulator can be operating.
2.) Press the 'SELECT' button one time.
LED 2, '1 - 3 Phase Sensing' should now be blinking.
Use the 'UP' and 'DOWN' buttons to move the steady LED to '1' for single phase sensing or '3' for three
phase sensing.
S
ection
8
93
3.) Press the 'SELECT' button one time.
LED 3, 'ManuaI Mode On/Off' should now be blinking.
Use the 'UP' button to move the steady LED to '2' for 'ManuaI Mode' On.
Note: For the frst time start up of the generator, the 'ManuaI Mode' should be turned on. This is
important for higher voltage generators to insure connections are correct before damage is done. For
normal operation, the 'ManuaI Mode' must be turned off (LED 1 on steady).
4.) Press the 'SELECT' button twice.
LED 7, 'Underfrequency' should now be blinking.
Note: Regulators without the 'C' option will skip LED 5 and LED 6. f LED 5 is blinking, then the
regulator is a DVR

2000EC. f this regulator was obtained to allow paralleling with the Utility, then STOP.
This document will not provide the necessary instructions for paralleling with the Utility. f it is intended
that this regulator will be used on a stand-alone generator, then with LED 5 blinking, use the 'DOWN'
button to insure that LED 1 is on. Press the 'SELECT' button until LED 7 is blinking.
Use the 'UP' and 'DOWN' buttons to select the desired underfrequency setting. Table 2-11 in the
DVR

2000E manual will provide the complete range of settings. The selected setting is the frequency
at which the regulator will begin to reduce the operating voltage, as speed is reduced, to protect the
generator.
The default factory setting is 59 Hz. This is LED 10 and is correct for 60 Hz operation. LED 10 indicates
a range of 58.8 to 60.8 Hz. When the setting is increased from LED 9 to LED 10, the setting will be 58.8.
Two additional pushes of the 'UP' button will increase the setting to '59'.
For 50 Hz operation, decrease the setting to 49 Hz. Push the 'DOWN' button until LED 5 is lit. This is
'50.4 Hz.' Push the down button 14 times. LED 5 will remain lit, but the setting will be reduced to '49
Hz.'
5.) Press the 'SELECT' button twice.
LED 9, 'StabiIity Range' should now be blinking.
Use the 'UP' and 'DOWN' buttons to adjust the setting according to the desired frame size identifed
below:
Frame LED
360 1
430 2
570 3
740 4
1000 5
Note: 280 Frame stability must be set-up using a PC and DRV

2000E-COMS software.
(See Section 8, Set-Up From the Computer.)
6.) Press the 'SELECT' button one time.
LED 10, 'Gain' should now be blinking. This will save the chosen 'StabiIity Range' setting.
7.) The power source can now be removed from the regulator. The regulator can be connected to the
generator. The generator set can be started and brought up to rated speed. With the regulator in manual
and 0 output, the generator output should be residual voltage. All line to line and line to neutral voltages
should now be checked for balance and equal voltages to insure that everything is connected properly.
S
ection
8
94
8.) Press the 'SELECT' button to select LED 4, 'ManuaI Mode Adj.'
Press the 'UP' button to increase the feld current until LED 2 lights. This should increase the generator
voltage a small amount. f everything is still okay, continue increasing the feld current until the desired
generator voltage is reached. Check that all of the voltages are still balanced line to line and line to
neutral.
9.) Press the 'SELECT' button to select LED 3, 'ManuaI Mode On/Off'.
Press the 'DOWN' button to turn off the manual mode and put the regulator in 'AVR' mode. Check that
voltages are still correct. f necessary, press the 'SELECT' button to select LED 11, 'Fine VoItage'
adjust. Use the 'UP' and 'DOWN' buttons to obtain the correct reading on the voltmeter.
Note: f the generator is to operate at several different voltages, set the gain for the lowest voltage.
10.) Press the 'SELECT' button to select LED 10, 'Gain' adjust.
Use the 'UP' button to increase the gain until the voltage starts to become unstable. Reduce the gain
until the voltage becomes stable by pushing the 'DOWN' button. Push the 'DOWN' button 5 more times.
Press the 'SELECT' button again so that this setting is saved in permanent memory.
Note: When the regulator is in normal 'AVR' operating mode (no LEDs are on). Pressing the 'UP' or
'DOWN' button will cause the regulator to default to the LED 11, 'Fine VoItage' adjust mode.
S
ection
8
95
SECTON 8 DVR

2000E VOLTAGE REGULATOR

SET-UP FROM THE COMPUTER FOR
SNGLE UNT OPERATON
PROCEDURE
The regulator must be powered from an external source into terminals 3 and 4. This power can be from the
generator PMG with the engine running or a 120 Vac wall outlet.
Before terminals 3 and 4 on the voltage regulator are connected to the PMG, the engine must be set for
1800 RPM for 60 Hz operation or 1500 RPM for 50 Hz operation. f the engine speed goes high the PMG
voltage will also go high, which can damage the voltage regulator.
1. Connect the computer to the voltage regulator with a straight serial cable (no null modem).
2. Ground the regulator with the ground terminal. No other wires should be connected to the regulator at
this time. When power is applied to the regulator, LED 2, Loss of Sensing, should be blinking.
3. Start the DVR

2000E computer program on the computer. Click on 'Communications' in the top tool bar.
Select 'Open Comm Port' from the drop down menu, then move over and click on 'RS-232 Port'. n the
Password window, type 'dvr' and press 'Enter'. The default settings on the 'Comm Port' window are
normally acceptable. Press 'Enter' to proceed with the default settings. f everything is working
properly, a series of small windows will open to show that information is being uploaded from the voltage
regulator. Every time a screen is changed on the computer, new data will be read from the voltage
regulator to insure that the screen is up to date.
4. Click on 'FiIe' in the top tool bar and then click on 'Save' in the drop down menu. Click 'Yes' to save
the data. n the window that opens, type the name of the fle that is appropriate for the installation. Click
on 'Save'. By saving the data before any changes are made allows the user to refer back to the default
settings if necessary. To print the settings for future reference, click on 'FiIe' in the top tool bar and then
click 'Print'. Click on the 'Print' button and fll in the requested data to add to the print out to identify the
specifc unit. Then click 'OK'.
Note: For the following steps below for any window on the computer screen that requires data entry (felds with
white or green colored background), double clicking on the window will provide a list of the acceptable values.
After a number is changed in a window, press 'Enter' to send data to the regulator.
5. The frst screen to appear is the 'System Settings' screen. n the upper left area of the screen
under the 'Sensing VoItage' section, identify whether the generator will be three phase or single phase
by clicking on the circle next to 'Three Phase' or 'SingIe Phase'. n the top center under 'ReguIator
Sensing VoItage (V)' enter the nominal value that the regulator will see on its sensing terminals. f
it is connected to the output leads of the generator it will sense the rated generator voltage. f it is
connected to the midpoint of the generator leads it will sense one-half of the rated generator voltage. f it is
connected to the secondary of a sensing transformer it will sense the secondary voltage of the
transformer. f a sensing transformer is used, enter the ratio of the sensing transformer (480:120 has
a ratio of 4) in the 'Generator PT Ratio' window. f a CT is used it must have a secondary rating of 5
amps. Enter the CT ratio (500:5 has a ratio of 100) in the 'Generator CT Ratio' window.
S
ection
8
96
Note: f an ammeter is installed, it is recommended that the B phase CT be connected in series through the
regulator CT1 and CT2 terminals. This will provide additional information on the 'Metering' screen that can be
very useful for any troubleshooting.
6. Click the 'Settings' button in the upper tool bar. On the 'Setpoint' tab, under 'Automatic VoItage
ReguIator (AVR)' enter the voltage in 'AVR Setpoint (V)' that the regulator will see when the generator
is operating properly. This is the fne voltage adjustment and will either be the generator terminal voltage
or the voltage from the secondary of a transformer. f the unit is to operate at 50 Hz, change the 'Corner
Frequency (Hz)' to '49' in the 'Underfrequency Setting' section.
7. Click the 'Gain' button in the upper tool bar. On the 'ControI Gain' screen identifed in the upper
left, enter the required value in the 'StabiIity Range' area based on the identifed frame size from the
following table:
FRAME
SIZE
STABILITY
RANGE
280 21 (see below)
360 1
430 2
570 3
740 4
1000 5
(For 280 frame generators only) n the 'AVR/FCR' section in the 'ProportionaI Gain KP' window enter
'53'. n the 'IntegraI Gain KI' window enter '400'. n the 'Derivative Gain KD' window enter '2'.
8. Click the 'Metering' button in the upper tool bar. n the 'ControI Mode' section located in the lower
right of the screen, set the regulator to the 'FCR' mode for startup by clicking on the rectangular button
to the right of 'FCR'. On the top right, under 'Setpoint', the 'Current (A)' window should be green.
Enter '0.1' in this window.
9. Click the 'EEPROM' button in the upper tool bar to save the new settings to permanent memory in the
regulator.
10. Click 'FiIe' in the top tool bar and pick 'Save'. Click 'Yes' to save the new settings to a fle for future
reference.
11. Click 'Communications' in the top tool bar and choose 'CIose Comm Port'.
12. Remove power from the voltage regulator. Connect the regulator to the generator.
13. Start the engine and bring up to speed. nitiate computer communications with the voltage regulator by
following step 3 above.
14. Click the 'Metering' button in the upper tool bar. On the 'Operation' screen, ensure that the voltages
are balanced on phases 'Vab', 'Vcb' and 'Vca'. ncrease the feld current in the 'Setpoint' section in
the top right by entering '.2' amps in the 'Current (A)' feld. ncrease the current value in incremental
steps of '.2' amps until reaching rated voltage (approximated) identifed in the 'VoItage (V)' feld to the
left of the 'Current (A)' feld. (Note: Do not exceed 1 amp.) nsure that all voltages are reading properly
and that the voltage window at the top right of the 'Metering' screen has the desired operating voltage
entered.
S
ection
8
97
15. Click on the 'ControI Mode' button to change to 'AVR' mode (rectangular box to the right of 'FCR'). The
generator should be operating at the desired voltage. Note the feld voltage in 'VoItage (V)' and feld
current in 'Current (A)' values for future reference.
16. The 'FieId Current (A)' and 'FieId VoItage (V)' values will be relatively stable, but
moving up and down in small steps. To adjust the gain, click the 'Gain' button in the top tool bar.
On the lower left of the screen under 'AVR < = Loop Gain KG...' increase this value from '1' to
'1.5' (value on the left). Return to the 'Metering' screen and observe the 'FieId Current (A)'
value. f it is changing signifcantly more than previously, then stop at this point. f the value is not
changing signifcantly more than previously, then continue increasing the 'AVR < =
Loop Gain KG...' (value on left) in steps of '.5' until the 'FieId Current (A)' value in the
'Metering' screen is oscillating by a signifcant amount. At this point, begin
reducing the 'AVR < = Loop Gain KG...' in '.1' steps until the 'FieId Current (A)' value in the
'Metering' screen returns to the same state of stability. Click the 'EEPROM' button in the upper tool bar
to save the new settings to permanent memory in the regulator.
17. Click 'FiIe' in the top tool bar and identify a new fle name for the new settings obtained. Click 'Save'
and then 'Yes' to save the new settings for future reference.
18. Click 'Communications' in the top tool bar and choose 'CIose Comm Port'.
19. Disconnect the computer from the regulator.
The generator is now ready for operation.
Equipment Needed:
BM compatible PC (Windows '95, '98, 2000 or XP), a 120 volt, two prong power cord with fag terminals crimped
on the ends and a RS-232 serial port cable with 9-pin DB-9 type female and male connectors.
S
ection
8
98
SECTON 8 DVR

2000E VOLTAGE REGULATOR

SET-UP FOR PARALLELNG WTH THE
COMPUTER
PROCEDURE
For generators to parallel properly certain conditions must be met. The governors must be set for the engine
speed, response and load sharing to match all units. The regulators must be set to provide matching voltage,
droop and response on all units.
To parallel generators, set-up one generator set for single unit operation.
nsure that a CT is installed on phase B of the generator and connected per Figure 4-6.
Open communications between the computer and the voltage regulator.
On the 'System Settings' screen, enter the CT ratio (500:5 has a ratio of 100) in the lower right area of the screen
under 'Generator CT Ratio'. Note: The CT must have a secondary rated at 5 amps.
Click on the 'Settings' button in the upper tool bar. On the 'Setpoint' tab, in the lower left under the 'Droop'
section, enter the value '4' in the 'Setpoint (%)' area.
Next, refer to the 'Automatic VoItage ReguIator (AVR)' section located above on the top left hand side of the
screen. f the generator is to operate in droop, increase the 'AVR Setpoint (V)' value by '3%'. For a 480-volt
operation, the calculated value to enter would be '494' volts. This will cause the generator to operate at
approximately 480 volts under load.
Press the 'EEPROM' button in the upper tool bar to save the settings to permanent memory.
Save the settings to a fle.
For identical generators, load these same settings into all other regulators to be paralleled.
One at a time, place a resistive load on each individual generator.
Click on the 'Metering' button in the upper tool bar. f the paralleling CT is connected correctly, the 'ReaI Power
(W)' value will read positive and the 'Phase AngIe (Degree)' value will read around '0' or '360' degrees. f the
paralleling CT is connected backwards, the 'ReaI Power (W)' value will read negative and the 'Phase AngIe'
value will read around '180' degrees. f the CT is connected backwards, shut the generator set down and swap
the connections between CT1 and CT2 on the voltage regulator.
Before paralleling generators, insure that the phase rotation of the generators is the same.
When the generators are operating in parallel, the governor controls the KW sharing between the generators. This
can be the cause of any current unbalance when the units are paralleled. Attempting to further adjust the voltage
regulators will probably make things worse, not better.
f cross current compensation is desired, the loop can now be connected after the generator sets are working
properly in droop.
For single unit operation, a switch that is closed across terminals 52L and 52M will disable the droop function.
Marathon Electric Mfg. Corp.
P.O. Box 8003
Wausau, W 54402-8003 USA
Phone: 715.675.3359
Fax: 715.675.8026
www.marathonelectric.com
Printed in USA
GPN019 03/06
5369J/10K/03-06/SL/BH