Chem 5X - Service Manual

TRANSASIA
Transasia Bio-Medicals Ltd.

Transasia House,8 Chandivali studio road, Mumbai-400072
Tel. +91 22 40309000 Fax +91 22 40309677 Email: [email protected]
Service Manual (Rev 1.0– 01 Oct 06) -1-

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REVISION RECORD
REV DATE AUTHOR REVIEWER REVISION MADE (Page No. refers to Operator
NO. Manual Page)
Version 1st October Ajay Niranjan First Release
1.0 2006 Yadav Ambikar

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TABLE OF CONTENTS
CHAPTER PAGE No.
1. INTRODUCTION……………………………………………………….…………………5
2. SAFETY PRECAUTIONS.………………………………………………………………..7
3. SPECIFICATIONS…………………………………………………………………………9
4. INSTALLATION……………………………………………………………………………13
5. BLOCK DIAGRAM………………………………………………………………………...17
6. FUNCTIONAL DESCRIPTION OF PCB………………………………………………..19
7. TESTING AND CALIBRATION………………………………………………………….35
8. MAINTENANCE…………………………………………………………………………...44
9. TROUBLESHOOTING GUIDE…………………………………………………………..54
10. WIRING DIAGRAM……………………………………………………………………….60
11.SPARE PARTS.…………………………………………………………………………...62

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This Page is Intentionally Left Blank

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CHAPTER 1
INTRODUCTION
The Chem-5 v 3 hereafter referred, as an analyzer is a compact, high performance; 16-bit

micro controller based biochemistry analyzer for Routine Chemistries.
There are 9 modes of operation. Programming, reading and reporting operations are user
friendly.
The analyzer is provided with memory for storage of Quality Control Data, Reagent Blank
Absorbance, Factor, Non-linear Calibration Data and up to last 1000 results with Patient ID.
Operation is through a soft-touch keyboard with quick shift from one function to another
without going through complex sequential operations.
The analyzer is provided with a 240X64 dots backlit liquid crystal display with alphanumeric
and graphic capabilities.
A Patient ID wise or Date wise or Patient ID with Date wise collated report can be generated
upon request. Exhaustive Quality Control Data at 2 levels, for any of the tests can be stored
and printed.
The software is complete with the device diagnostic self test function capable of providing
timely flag / error messages related to Test results or analyzer malfunctioning.
The State-of-the-Art features, advanced optics, versatile analytical capabilities and economy
of 33 µl flowcell makes it the analyzer of choice for all laboratories.
This analyzer is intended to be used -for In-vitro quantitative and qualitative determination of
wide range of analytes in body fluids as mentioned above. -by the trained personnel in
controlled environment and continuously monitored operation.

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CHAPTER 2
SAFETY PRECAUTIONS
Operator’s / service personnel safety is a primary concern. This section provides safety
information about analyzer. Use this product properly and safely to prevent injuries and or
damage to property. User must read this safety precaution before installation and follow the
directions.
GENERAL SAFETY:
¾ While operating, maintaining, servicing or repairing the analyzer, follow all the
procedures described in this manual.
¾ Only qualified personnel should use the analyzer.
¾ Use only with the Transasia supplied power adapter.
¾ Always ensure that mains switch is off while connecting, removing or servicing the
analyser.
¾ Observe all WARNINGS and CAUTIONS posted on the system or described in this
manual.
¾ Avoid contact with all electrical circuits of analyzer. Observe CAUTIONS posted on the
analyser.
¾ Never use substitute parts on the analyzer or modify it in any way.
¾ During the operation photometric lamp becomes extremely hot. DO NOT look directly
into the light path of the lamp when it is ON. DO NOT touch the lamp when it is ON.
If the lamp needs to be changed, always switch off the lamp by switching of the
instrument and then wait until lamp has cooled down.
¾ Avoid using dangerous flammable material around the instrument. Fire or explosion may
be caused by ignition.
¾ Operator is responsible for taking all necessary precautions against hazards associated
with the use of clinical laboratory chemicals. Specific recommendations for each reagent
used with the analyzer are normally found on the manufacturer’s package inserts or on
product information sheets for each chemical. Wipe up any reagent spillage on the
instrument immediately.
CAUTION: NEVER OPERATE ON A WET OR DAMP SURFACE

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CHAPTER 3
SPECIFICATIONS
A. HARDWARE SPECIFICATIONS
1. SYSTEM TYPE : Open, Flowcell.
2. MEASUREMENT PRINCIPLE : Colorimetry (Rate/End Point)
3. APPLICABLE ANALYTES : Photometric assays – Substrates,

Enzymes, Lipid, Protein, Sugar, Inorganic
Substances.
4. SETUP : Benchtop.
5. LIGHTSOURCE : Quartz Halogen Lamp, 12V, 20 Watts.
6. PHOTOMETRIC RANGE : 0 ~ 2.5 O.D. (Range 340~670nm)

Resolution 0.0001.
7. OPTICS : 6 wavelength static photometric group with

following interference filters: 340, 405, 505,
546, 578, 630 nm.
8. DETECTORS : 6 UV / VIS Silicon photodiodes.
9. CUVETTE : Unique triple cuvette system:

- 33 µl Flowcell
- 10 mm Square cuvette
10. THERMOSTAT : Peltier temperatures control for 25, 30 and

37°C ±0.5°C and Control OFF
11. FLOW CELL VOLUME : 33 µl
12. SAMPLE ASPIRATION : By means of a peristaltic pump, Aspiration

volume programmable from 500µl to 999µl.
13. PRECISION : Better than 1% CV.
14. KEYBOARD : Rugged waterproof, tactile legend

membrane panel 25 keys.
15. MAINS SUPPLY : 18VDC using External Universal SMPS

adapter Maxi. power 100W, 115/230V AC,
50/60 Hz.
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16. PRINTER : High resolution, 320 dots per line, thermal

type with full graphics facility.
17. DISPLAY : High resolution Graphics LCD 240x64 dots,

with backlit. View area 134mmx40 mm
18. INTERFACES : Serial RS 232C port for interface with host

computer.
Centronics parallel port for interface with

External Printer
19. PROCESSOR : 16-bit with 256KB Flash Memory
20. MEMORY : Non volatile 192 KB expandable to 384KB

For storage of Patient data, QC and
Parameters
21. REAL TIME CLOCK : Built In.
22. WASTE COLLECTION : Waste collected in closed container.
23. INCUBATOR : Optional external incubator.
24. OPERATING TEMPERATURE : 20-40 Degree Celsius.
25. STORAGE TEMPERATURE : -10 to +50 Degree Celsius.
26. RELATIVE HUMIDITY : Max.80% RH, non-condensing.
27. SIZE : 175 (H) X 446 (W) X 312 (D) mm.
28. WEIGHT : Approx. 5 Kgs.
Service Manual (Rev 1.0– 01 Oct 06) - 10 -

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B. SOFTWARE SPECIFICATIONS
• 9 analytical modes of operation:

- 1-point Linear.
- 2-point Linear.
- Rate A Linear.
- 1-point Non-Linear (Cubic Spline & Point-to-Point).
- 2-point Non-Linear (Cubic Spline & Point-to-Point).
- Rate A Non-Linear (Cubic Spline & Point-to-Point).
- 1-point Sample Blank Linear.
- 1-point Sample Blank Non-linear (Cubic Spline & Point-to-Point).
- Absorbance.
• 150 totally “OPEN” test programs selectable through keyboard.
• Parameters can be viewed, edited, and printed.
• Facility to memorize Reagent Blank ABS., Sample Blank ABS., Standard ABS.,
Factor, Non-linear curve.
• Report: Report generation for last 1000 samples are stored and obtained by
- Date.
- I.D.
- Both by date and I.D.
• Graphic presentation of Non Linear calibration curves.
• QC (Levy Jennings Chart available for two controls per test)

- Daily QC
- Monthly QC
• Rate calculation by least square regression method.
• Automatic zeroing.
• Total reaction time: Selectable delay time between 5 seconds

and 999 seconds. Selectable total read time(Read Interval x Read number)
between 5 seconds and 999 seconds.
• Non-linear calibration ( 6 standards).First standard is zero standard.
• On-line reagent stability check.
• Substrate depletion / Non-linearity check.
• In built reaction non-linearity check.

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• Monochromatic as well as bichromatic measurements possible.
• Calibration of peristaltic pump.
• On-line display of cuvette temperature.
• On-line help.
• Self-diagnostics.
• Help messages on erroneous entry.

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CHAPTER 4
INSTALLATION
INSPECTION:
The analyzer is tested before shipment and is packed carefully to prevent any shipping
damage. It is user responsibility to inspect all cartons upon arrival and notify the carrier of
any apparent damage. Follow the steps described in the paragraphs below to install the
analyzer.
UNPACKING:
The main unit and accessories are packed in single cartons. Reagents and other additional
accessories such as power adapter, power cord may be packed in another carton. The
representative is responsible for unpacking, installing and initial setting up of the analyzer.
SR. CODE NO. DESCRIPTION QTY.

1 ROPML000009NLAN OPERATING MANUAL OF CHEM 5x 1 No.
2 RELEA000094NIBN POWER CORD 3 PIN 15A 1.5M 1 No.
3 LMAWB000001NIBN WASTE BOTTLE ASSEMBLY 1 No.
4 REMOTD00363NLB1 WASTE BOTTLE STAND 1 No.
5 RMEGI000008NLCN ALLEN KEY 3 MM 1 No.
6 RLCOT000004NIBN POLYSTYRENE RECTANGULAR MICROCUVETTE 10 Nos.
7 RMEHOD00057NLBN TEST TUBE HOLDER 1 No.
8 RCNDC000003NLBN DUST COVER 1 No.
9 RCNGN000003NLCN TEST TUBE STAND 1 No.
10 RELPS000007NIBN AC POWER ADAPTER PPS100A-13 1 No.
11 FCNAPNAM0003 AUTO PIPETTE 5-50 ul 1 No.
12 FCNAPNAM006 AUTO PIPETTE 200-1000 ul 1 No.
13 RMEOTD00365NLB1 AUTO PIPETTE STAND 1 No.
14 RLCOT000001NLCN DISPOSABLE TIPS (YELLOW) 100 Nos.
15 RCNDT000002NLCN DISPOSABLE TIPS (BLUE) 100 Nos.
16 FREBCERM0061 DEMO KIT 1 No.
17 LEAPM000002NIAN P.M.KIT CONSISTING OF 1 No.
18 RECLA000088NIBN LAMP HALOGEN 12V/20W 1 No.
RMESY000013NLAN SYRINGE 5 ml. 1 No.
RTBSI000031NIBN TUBE FLOROSILICON (2 x 4.3 )mm - PERISTALTIC 4Nos.
RELTB000003NIBN TUBE TEFLON (ID: 0.58mm;OD: 1.6mm)-ASPIRATION 4Nos
RTBPV000001NLCN TUBE PVC (ID: 2.8mm; OD: 4.3mm)-WASTE 4Nos
RELTB000002NIBN TUBE TEFLON (ID:1mm;OD: 2mm) FLOWCELL ASP. 4Nos.
LMATU 000012NEBN Peristaltic tube assembly 4Nos.
*** Please refer to dispatch note for detailed checklist.

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INSTALLATION REQUIREMENTS:
The proper location is an important consideration, a poor location can lead to malfunction of
the analyzer. Please follow our environmental and electrical suggestions to ensure the
accuracy and precision of the analyzer and to maintain a high level of safety for your
personnel.
Since the analyzer is comparatively smaller, it can be comfortably accommodated on any

standard sized table.
Remember that a minimum 30cm. space is maintained between the rear panel and the wall
to allow for heat dissipation. The waste bottle should be placed on the same or below the
level as the analyzer.
NOTE:
PROBLEM resulting from the relocation of the analyzer done by unauthorised service
representative are not covered under warranty.
ELECTRICAL REQUIREMENTS:
Voltage & Frequency : Single phase continuous stabilized AC 230/115 V
± 10%, 50 / 60 Hz.
Grounding : Perfect earthing must be provided at power source
with all applicable local requirement (A grounded,
3 pin power plug only should be used The Voltage
between earth and neutral should not exceed
more than 5 V )
Plug Points : 1 No. of 15 amps outlet and 2 No. of 5 amps. sockets
should be available near the mounting desks.
(Normally only one socket is required per analyzer and 2
extra sockets are recommended for using any measuring
equipment and engineering tool if required while servicing.
Failure to properly ground the analyzer bypasses
important safety features and may result in an electrical
hazard. Heavy duty electrical devices like Air conditioners,
refrigerators, oven’s etc., should not be operated on the
same electrical lines as the analyzer). The analyser must
not be used on generators).
Please ensure while taking any electrical measurement the multimeter used must have valid
calibration identification. The AC power adapter supplied with the analyser will withstand
sudden/momentary variation in voltage between 90 – 260 V AC, 50/60 Hz, it is advised to
use analyser at 230V/115 V stabilized supply voltage. The analyser should not be used on
generators.
Also ensure that the power supply should be placed at a distance easily accessible to the
user. This will help the user to switch OFF the instrument immediately during any
emergency.

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INSTALLATION PROCEDURE:
1. Unpack the analyzer and other accessories from the box.

2. Check if anything is physically damaged, if damaged report your local branch
immediately. If everything is OK then
3. Remove the waste bottle and place it on the table.
4. Direct the tubing from the analyzer into the waste bottle.
5. The Analyzer comes equipped with an external AC power adapter and one
three pin power cord, 3-pin power cord for the External AC adapter.
6. Proper use of the appropriate power cord assures adequate grounding for the
system. Failure to properly ground the analyzer bypasses important Safety
features and may result in an electrical hazard.
7. Connect the 3 Pin Cord of the External SMPS to the mains socket & check
the output of the SMPS it should be 17.5 V to 18.5 V.
8. If the output of the SMPS adapter is within the range then connect the DC
power jack to the INPUT port provided at the rear of the analyser.
9. Then check the printer for presence of paper (refer below procedure for the
printer installation.
PRINTER HOUSING AND PRINTER PAPER INSTALLATION:
It is thermal printer housed inside chassis. It is extremely low noise printer. The non-
presence /improper installation (printer lever is not pressed downward) of paper is detected
and it is alarmed by two beeps and probable cause of beeps, message is displayed on the
screen.
To replace the paper roll, release lever and remove the old roll spindle, which is anchored
inside the paper-holder housing. Cut out the end of the new paper roll in a ‘V’ shape, and
slip the point of the “V” under the black rubber roller so that the paper comes out of the
upper part and close the lock lever. Refer below Figure 1 for proper routing and installation.
The thermal paper used must match the specification of the original one,

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since the calibration of the working temperature is optimized for that kind of
NOTE: paper. Failure to use proper quality of paper may permanently damage the
printer.
! CAUTION: RISK OF DANGER: DO NOT TOUCH THE PRINTER PAPER CUTTER

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CHAPTER 5
BLOCK DIAGRAM
LCD
THERMAL JUNCTION
PRINTER BOARD MAIN BOARD
KEYPAD
PHOTOMETER
Fig.2 Block Diagram of CHEM-5 V3
The major blocks of the analyzer consist of Main board, thermal printer,Photometer, Keypad
and liquid crystal display (LCD). Keypad and thermal printer is interfaced to main board
using a junction PCB.
The LCD is a 240x64 dots backlit display with alphanumeric and graphic capabilities with
backlit feature which enables the user to read in case of less ambient light. This is most
sensitive device to get damaged, which require careful handling, is interfaced with keypad
using a interface card.
Photometer is a device to measure the intensity or power of a beam of radiation. When the
absorption of the radiation by colored substance is made by means of photometer. It can
serve 6 different wavelengths. The filter defines the wavelengths.
Main board as the name suggest is the heart of the analyser, which controls all the
hardware/software functions of the analyser. Refer the details of main board in chapter six.

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CHAPTER 6
FUNCTIONAL DESCRIPTION OF PCB
MAIN BOARD
As shown in block diagram analyzer mainboard is the heart of this analyzer. This mainboard
gives necessary commands and controls the operation of other peripheral such as
Keyboard, LCD, Printer and Photometer. Major blocks are explained below.
RTC
12c887
A/D CONVER TEMP
5460A SENSR
EEPROM1
24c512
MUX 4051
EEPROM2 89c51 LAMP

24c512
RD2
ST 10F
EEPROM3
168-Q6 PHOTO
24C512 METER
RS232
PELTIER
DRIVER
EEPROM
WATCHDOG
ADM1232
Power supply
5 v /12 v /18v
18 VDC ADAPTER (EXTERNAL)
Fig. 3 Block diagram of mainboard ELP72001/R3.2

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COMPONENT LAYOUT

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POWER SUPPLY SECTION:
Instrument can be operated at 110-230 V AC +/- 10% universal power supply with the use
of AC to DC adaptor which gives 18 V DC required as input for the internal devices.
This instrument uses three power supply sections designed to provide power to electronic
circuit, lamp & photometer and the thermal printer.
Power Supply Æ External Adaptor provides it and the adaptor output 18 v is given as input
to the analyzer 18 V DC supply is further converted to +5 V DC, +12 V DC and +5 V DC
isolated supply by mainboard power section, and its outputs are
+ 5 V DC for microprocessor and logic.

+ 12 V DC for the photometer lamp and cooling fan.
+ 5 V DC isolated supply for photometer and ADC.
+18 V DC to motor directly derived from the mains supply of 18 V dc from adaptor

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SCHEMATIC - POWER SUPPLY SECTION

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¾ Any defect in the section will lead to any of the following problem(s)
1. Lamp voltage fluctuation

2. Lamp not ON.
3. Printer Not working
4. Backlit of LCD is OFF
5. Analyzer is not getting switched ON
¾ Action to be taken
1. Replace mainboard.
CONTROL LOGIC SECTION:
The operations for controlling the instrument are performed by the mainboard. This section
is provided with ST10F168Q6 microcontroller and 89c51RD2 microcontroller, 64K of
EEPROMs. also a timer, a serial interface RS 232C, and a 24 bit parallel interface are
present on the card itself. The logic is all in CMOS technology to guarantee low
consumption and high reliability. The RTC is provided with inbuilt battery.
SCHEMATIC – CONTROL LOGIC
Refer on next page.
1. Communication is not taking place between processor and peripheral devices.

2. External printer is not working.
3. Calibration data is not getting stored.
1. Replace main board.

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SCHEMATIC – CONTROL LOGIC SECTION

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CONVERSION OF ANALOG TO DIGITAL SIGNALS:
This section of the mainboard selects one among different analog signals at a time, such as
input voltage, lamp voltage, Vcc and photometer reading etc. converts these signals into
digital equivalent number. This number is further processed by controller.
The IC5460 performs the control of the measurement operations. It contains a 24-bit A/D
converter, the reference voltage, and the necessary I/O ports for talking with the
microcontroller, as well as the serial interface to the outside, and the circuit for the cuvette
temperature control.
SCHEMATIC – ANALOG TO DIGITAL CONVERSION SECTION
Refer on next page
1. In hardware check of analyzer not displaying numeric values.

2. Temp. is not sensed or displayed.
1. Replace main board.

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SCHEMATIC – ANALOG TO DIGITAL CONVERSION SECTION

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MOTOR CONTROL AND MEMORY
This section controls the motion of motor using IC L6208. It is a DMOS Fully Integrated
Stepper Motor driver features a non-dissipative overcurrent protection on the high side
Power MOSFETs and thermal realized in Multipower-BCD technology. It includes a constant
off time PWM current controller. When the voltage drop across the sense resistor becomes
greater than the voltage at the reference input (VREFA or VREFB) the sense comparator
triggers the monostable switching the motor off. When the monostable times out the motor
will again turn on.
To store different types of data IC three 64 K bytes IC 24c512 are used to store. IC U4 is
used for chemistry parameters, U5 is for patient reports and values of standards and blank
for non-linear chemistry and U6 is used for quality control data.
IC 12c887 is a Real Time Clock plus RAM. The function includes a nonvolatile time of day,
calendar. The time of day and memory are maintained even in the absence of power.
SCHEMATIC – MOTOR CONTROL AND MEMORY SECTION
Refer on the next page
1. Water, standard, solution is not getting aspirated after pressing ASP switch.
2. Motor is not running or not stopping.
3. Chemistry parameters are not stored.
4. Patient report or quality control data is not stored.
5. Date and time is not correct.
1. For defect no. 1 & 2 replace main board.

2. For defect no.3 replace U4.

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SCHEMATIC – MOTOR CONTROL AND MEMORY SECTION

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PHOTOMETRIC UNIT:
It is one of the major blocks of the instrument & it contains 6 different narrowband optical
interference filters of wavelengths 340, 405, 505, 546, 578 & 630 nm for specific chemistry
tests. When ray of light is passed through the reaction cell it gets splited into different
wavelength, which passes through the filter. This filtered light is detected by photodiodes
which is amplified and send to the multiplexer CD 4051 which select the one signal and
communicated to processor for further processing.
COMPNENT LAYOUT
1. Absorbance value not displayed or not displayed correctly.
1. Check the light path to flowcell is free from obstacles.

2. Replace Photometer pcb.

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SCHEMATIC – PHOTOMETRIC UNIT

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JUNCTION PCB:
It is the basic interface between the keyboard and CPU PCB assembly for passing the key
press signals. It also passes the data to the display assembly. Aspiration switch and thermal
printer signals are also conveyed through this PCB.
COMPONENT LAYOUT
SCHEMATIC - JUNCTION PCB
Refer next page.
1. Keypad is not working.

2. Printer is not working
3. Aspiration switch is not working
4. LCD display is blank.
1. For defect 1, check the connector J1 is firmly connected.

2. For defect 2, check the connector J5 and J8 are firmly connected.

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SCHEMATIC – JUNCTION PCB

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INVERTER PCB
The basic function of this assembly is providing the backlight to the display. Input voltage to
the inverter is +5V dc (+/-0.25V). The output of the inverter is 110 V AC (+/- 0.5 V AC) which
is given to back light display. This PCB is fixed beside the LCD PCB on the inner face of
chassis top.
LC filter located near inverter is used to avoid noise generated by inverter.
1. No back light / black display.
1. Replace the inverter PCB.
PRINTER:
The printer is 40 column graphic printer, able to give a very high printing quality, high speed
and a considerable noiselessness on thermal paper without having to move the printing
head.
KEYPAD AND DISPLAY SECTION:
The liquid crystal graphic with 240x64 dots, with alphanumeric and graphic capability.
A 25 key membrane tactile keyboard is provided.

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CHAPTER 7
TESTING AND CALIBRATION
The instrument assemblies are factory adjusted and does not require any field-testing,
adjustment or settings. It is advisable not to change setting unless necessary.
If it is necessary, the testing, adjustment or setting must be carried out by trained and
authorized personnel only.
TESTING OF SMPS ADAPTER
1. Check the mains power supply .It should be within 90-260 V.

2. Connect one end of 3-pin power cord to the adapter and another to the 3 pin
power socket.
3. Check the output of the adapter using a calibrated Multimeter, it should not be
less than 17 V DC without load and with load it should be 18.0 – 18.30 V
TESTING OF MAINBOARD
1. Give 18 VDC supply at J11 connector and measure voltages at various test
points with respect to common ground point using a calibrated Multimeter.
Test Point Normal Condition TP details

TP1 +5V Vcc
TP2 +5V Vcc to U10
TP3 -5V Analog O/p U10
TP6 +5 V Vcc analog
TP7 +5 V Vcc printer
TP8 +18 V Vcc Main
TP9 0V Input GND
TP10 +12 + Lamp Voltage
TP12 0V Analog GND
POWER ON HARDWARE TEST
1. Switch ON the analyser by pressing the ON/OFF switch provided on the

SMPS adapter.
2. After switching ‘ON’ the analyzer, ERBA MANNHEIM logo is displayed and
analyser will do self-diagnostic it will automatically check all the important
devices and will show the status on display.
3. If all the hardware tests are OK then the following display appears during the
self-diagnostic test.
4. This is routine test will be performed every time the analyzer is switched ON.

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** HARDWARE CHECK **
LAMP VOLTAGE :O.K.
LOGIC VOLTAGE :O.K.
SMPS VOLTAGE :O.K.
CALIBRATION DATA :O.K.
MEMORY :O.K.
PHOTOMETER :O.K.
HARDWARE TEST
1. Press numeric key < 4 > and go to maintenance in the Home screen and the
following screen is displayed.
2. Check the temperature of the flowcell press any of the numeric keys < 0-3 >
and corresponding temperature is attained in the flowcell.
3. Temp. of the flowcell will be displayed.
*** MAINTENANCE *** Ver:2006.01

LOGIC +5V = 5.0
LAMP VOLTAGE (11.5V TO 12.0V) = 12.0
SMPS VOLTAGE (17.0V TO 19.0V) = 18.0
FLOWCELL TEMPERATURE = 37.0
0> OFF 1> 25°C 2> 30°C 3> 37°C
SETTING PARAMETERS
SYSTEM SETUP
The system setup option allows the user to view, edit and print the system date, time and
the data output mode.
The “System Setup” screen is as follows:
*** SYSTEM SETUP ***

DATE: 15/01/04 TIME:09:57:46
1. SET DATE.
2. SET TIME.
3. SET OUTPUT MODE.
4. SET LAB INFORMATION.
5. BLANK DEDUCTION

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The numeric keys 1, 2, 3, 4 and 5 are used to set the date, time, data output mode,
laboratory information and Blank Deduction respectively.
1. SETTING THE DATE:
1. The analyzer incorporates a built-in calendar function, which is maintained by a

inbuilt battery (RTC), and once set, the Date and Time will be printed every time the
analyzer prints result data on the printer.
2. Press numeric key ‘< 1 >’ and the following screen appears:
*** SYSTEM SETUP: DATE ***

DATE: 15/01/04 TIME: 09:57:46
ENTER DATE IN A FORMAT DD/MM/YY

<FN>-SAVE DATE AND RETURN.
<PREV.>-QUIT WITHOUT SAVING.
3. The cursor is positioned on the DATE field on the SYSTEM SETUP-DATE screen.
4. Enter an appropriate data in the following format:
DAY: Enter a day from 01 to 31
MONTH: Enter a month from 01 to 12
YEAR: The last 2 digits of any year from 00 to 99
5. After appropriate entry is made, press the <FN> key to save date and return to the
System Setup screen or press < PREV. > to quit without saving and return to the
System Setup screen.
2. SETTING THE TIME:
1. Choose the option ‘2’ from the System Setup menu and SET TIME. The display
appears
*** SYSTEM SETUP: TIME ***

DATE: 15/01/04 TIME: 09:57:46
ENTER TIME AS PER 24 HOURS CLOCK.

<FN>-SAVE TIME AND RETURN.
<PREV.>-QUIT WITHOUT SAVING.

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2. The cursor is positioned on the TIME field on the SYSTEM SETUP-TIME screen.
Enter an appropriate time in the format as stated below
HOUR: Enter an hour from 00 to 23
MINUTE: Enter minutes from 00 to 59
SECONDS: Enter seconds from 00 to 59
3. Each entry is separated by a ‘ : ’ sign, which appears automatically after the entry of
the 2nd digit.
4. After appropriate entry is made, press the < FN > key to save and return to the
System Setup screen or press <PREV.> to quit without saving and go back to the
System Setup screen. User will be prompted if the date and or time is entered wrong.
3. SETTING THE DATA OUTPUT MODE:
1. Choose numeric key <3 >on the system Setup menu to select the data output mode
*** SYSTEM SETUP:DATA OUTPUT MODE ***

PRESS <YES/NO> TO SELECT OR DESELECT
<FN>-SELECT PRINTER OR TRANSMISSION
√ THERMAL PRINTER -> (√) PRINT KEY
TRANSMISSION
√ EXTERNAL PRINTER -> ( ) PRINT KEY
2. Press <FN> to toggle between Thermal Printer ,Transmission and External

printer(Refer the below mentioned procedure )
3. Press <YES> or <NO> to select or deselect the printing of results on the Analyzer’s
Thermal and External printer automatically. Similarly press <YES> or <NO> to select
or deselect Transmission.
4. Press <PRINT> to select printing of results on the Analyzer’s Thermal and External
Printer when Print key is pressed in the respective screens.
RESULT TRANSMISSION
1. Connect RS232 cable to the RS232 connector on EC5V2.

(check that its cable inside is connected to J4 connector.)
2. Open the Terminal.exe on PC.
3. Click on 'settings' option and from that select 'communication' option.
4. Select baud rate as 19200.
5. Select data bits = 8.
6. Select stop bits = 1.
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7. Select parity = none.

8. Select flow control as none.
9. Do not select parity check and carrier detect.
10. Select a COM port where your RS232 cable is connected. (COM1/COM2)
Now the terminal is ready to receive the data from EC5V2.
11. Power on the machine. Go to 'System Setup' menu. From that select 'data output
mode' and then select 'TRANSMISSION'.
12. When the sample is run, its result is transmitted to the terminal.
result transmitted is displayed on the terminal as follows.
*12G6 ALB 2.63 g/dl L (*12G7 ALB 4.20 g/dl L'*12G8 GLU 133.3 mg/dlHÂ
* - indicates start of transmission.

12G6 - is a sample ID. (six characters)
ALB - chemistry name (four characters)
2.63 - sample concentration
g/dl - unit
L - Flag
( - Checksum (it may vary depending upon the result)

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4. LAB INFORMATION:
1. The user can enter laboratory information, (25 characters each on 5 lines) with
keyboard. This is stored in the memory.
LABORATORY INFORMATION
DR. ALLEN SMITH

HHHHHHHHHHH ERBA DIAGNOSTIC LABORATORY,
FREIDRICHSRINGS-4,
68161, MANHEIM,
GERMANY
PH.NO. +49621 1780960
The result print out will have the header of Laboratory Information as fed in this menu. Thus
number of lines printed as the header will be matching with the number of lines fed in the
lab information screen.
ADJUSTMENT AND CALIBRATION
ADJUSTING THE OFFSET BY BLOCKING THE LIGHT
1. Go to the ‘Maintenance’ menu.

2. Go to the screen where prechannel and log channel readings of every filter is
displayed.
3. Block the light by keeping the flowcell reverse way.
4. Press < FN > key three times.
5. Press<YES> to do offset adjustment or <PREV.> to come out of the screen.
6. If <YES > key pressed the offset will be stored and printed if Thermal Printer is
selected in Data Output Mode.
7. Switch off the instrument & restart again to store the new offset values.
ENTERING OFFSET ADJUSTMENT DATA MANUALLY
1. Go to the ‘Maintenance’ menu.

2. Go to the screen where prechannel and log channel readings of every filter is
displayed.
3. Press ‘< CALIB >’ key three times.
4. Offset adjustment screen will appear. Use UP/DOWN arrow keys to go to different
offsets. Enter the offset always in 6 digits. Eg. if offset to be entered is 300,
enter it as 000300.
5. Press ‘< FN >’ key to save the offsets.
6. Press ‘< PRINT > ’ key to print these newly entered offsets.
7. Press <RESET> key to exit this menu.
ADJUSTING LCD DISPLAY BRIGHTNESS
1. Open the front cover and rotate preset P1 provided on the Junction PCB

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as per required brightness. Brightness will increase if rotated clockwise and

brightness will be reduced if rotated anticlockwise.
TEMP CALIBRATION (IN NORMAL CONDITION – WITH PRINTER AND RD2 JUMPERS)
There are two parts of Temperature Calibration procedure.
a. Milivolt Calibration
b. Actual Temperature Calibration
a. Procedure for mV calibration in the field is as follows:
1. Switch ON the Machine.

2. Enter in Maintenance mode by pressing Key ‘4’.
3. Select range 3 i.e. 37°C Temperature.
4. Press Key ‘CALIB’ 3 times.
5. Now wait for 5 minutes to get mv settled.
6. Measure the mv of AD590 with Calibrated 3&½ Digit Multimeter at T.P.11
(e.g. 0.210 V)
7. Enter the measured mV using keyboard according to reading of multimeter.
Since it is 3&½ digit multimeter, after decimal, enter 555. (e.g. if multimeter
Is showing 0.210, enter 210.555) Then press key ‘ENTER’ and wait for 2
minutes.
8. If mV is not in range, it will display ‘mv not in range’ and will return to previous
screen. Repeat steps from 2 to 7.
9. If mv is within range, then ensure that displayed mv is same as measured mv
of multimeter.
10. Now mV calibration is over so press ‘PREV’ key.
11. Then select the temperature range and do the calibration as per the following
process
Note: DIFFERENCE BETWEEN MEASURED_mV & DISPLAYED_mV SHOULD

BE +/- 2.5% ONLY .
Note: The Resistance R61 (680 ohm) should be of 0.1% Tolerance SMD type.
Service engineer has to carry Thermister Jig to ensure the set temperature.
b. Actual Temperature Calibration
1. Go to the first screen of the ‘Maintenance’ menu.

2. Select a temperature which is to be calibrated.
3. Press the <READ> key three times.
4. The last line of the screen where temperatures are displayed becomes blank. Enter the
required temperature that should be attained when that particular calibrated temperature
is selected. (Enter the temperature always in 3 digits. Decimal point is not required. e.g. if
you want to enter 37.5 , enter <3> <7> <5>)

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5. Press <ENTER> to confirm. This temperature will be stored in memory and when
temperature 37°C is selected, actual temperature will be 37.5°C. (This may take 5-7 min.)
6. Press <PREV.> to come out of calibration procedure.
PUMP CALIBRATION
1. Go to Maintenance mode.
2. Press < → > right arrow key display will show pump calibration key & default
parameter screen.
3. Take 1000 micro liters of distilled water in test tube.
4. Press ASP switch & aspirate distilled water. Aspirate till the last drop of water is
aspirated and again press ASP switch to stop aspiration.
5. The count will be displayed on the screen. Now the peristaltic pump is
calibrated to aspirate any volume from 300 µl upto 999 µl.
LAMP VOLTAGE CALIBRATION
1. Go to maintenance menu.
2. Press key sequence <4> <7> <5>
3. A screen will display current lamp voltage.
4. Increase lamp voltage by pressing <UP> key and decrease using <DOWN> key. If
the voltage is 12v or above, further increase in voltage is not possible. Similarly if
voltage is 11.5v, further decrease in voltage is not possible.
5. Press <PREV.> for self test menu again.
Note:
1. The lamp voltage can only be calibrated within 11.5 DC to 12 V DC

2. The voltage changes in steps and one step to change voltage take min.15 sec. or
it may take longer time.
Setting of Default Parameters for Dry Powder/Liquid stable Reagents and Product
Name for Local or Export order.
1. Go to System Setup menu.

2. Press key sequence <7> <8> <9> <0>
3. The screen will display <Dry powder params/Liquid Stable params> and
<Local/Export>
4. Select the desired parameter option by using <FN> ,Message appears
<Please Wait> while the parameters are being downloaded.
5. The selected Default parameters are set for 30 pre defined chemistries on page 1.
6. To select the desired heading, press <READ>. A tick mark will be displayed in front
of the selected option. The selected heading will be displayed in home screen.
For Domestic, heading will be ‘Erba CHEM 5 X’ and for Export it will be
‘Erba CHEM 5 V 3’
7. The option of <Dry powder params/Liquid Stable Params> is activated by the
service engineer based on the requirement i.e either domestic or export consignment.

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CHAPTER 8
MAINTENANCE
The analyzer is designed for trouble free operation and requires minimum maintenance. For
good functioning of the analyzer it is advisable to follow the instructions given below
1. Handle the analyzer with care and keep it clean.
2. When not in use, cover the analyzer with the dust cover to avoid accumulation of
dust.
3. Though air conditioning is not a must, it is advisable to keep the analyzer in a dust
free, cool atmosphere, away from direct sunlight.
A. DAILY MAINTENANCE
1. Wipe off any reagent spills on the analyzer immediately.
2. After every chemistry run, wash the flowcell thoroughly with good quality distilled
water using the “ASP” switch.
3. Always leave the flowcell filled with distilled water. Never leave any reaction mixture
in it.
4. At the end of each day, aspirate about 5 ml of ERBA wash solution into the flowcell
and allow it to remain in the flowcell for 5-10 minutes then wash the flowcell
thoroughly with distilled water. Leave the flowcell filled with distilled water.
5. Empty the waste solution bottle every evening.
CAUTION:
1. SWITCH OFF POWER BEFORE DOING ANY MAINTENANCE.
2. DO NOT USE STRONG ACIDIC OR ALKALINE SOLUTIONS, WHICH CAN CAUSE

IRREPAIRABLE DAMAGE TO THE ANALYZER.
3. DO NOT LEAVE THE FLOWCELL DRY. ALWAYS LEAVE IT FILLED WITH

DISTILLED WATER DURING THE DAY AND WITH ERBA CLEANING SOLUTION
AT NIGHT.
NOTE: It is advisable to carryout the peristaltic pump calibration every week in

order to compensate for the change in elasticity of the tubing.

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C. QUARTERLY MAINTENANCE
Replace the aspiration tubing and peristaltic pump tubing once every THREE months (as
explained below) or earlier if it shows signs of wear and tear.
NOTE: Failure to change the peristaltic pump tubing in time can cause serious
errors of aspiration volumes and can also damage the analyzer due to
the leakage of corrosive reagents through torn tubings.
Besides the above, certain other simple maintenance operations have to be performed as
and when required.
These are :
- Replacement of the paper roll
- Replacement of tubings
D. REPLACEMENT OF TUBING
The replacement has to be carried out once in THREE months, or whenever an alteration in
the aspiration volume occurs. Disconnect the tubing from the peristaltic pump if the
analyzer is not going to be operated for a few days or longer.
a. ASPIRATION TUBE REPLACEMENT
1. Open the Photometer Cover.

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2. Gently remove the flow cell from its slot.
3. Unscrew the aspiration tubing from the flow cell.
4. Slide out the washer and ‘O’ ring of the old aspiration tubing.

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5. Discard the old aspiration tubing onto an appropriate location as it is

biohazardous.
6. Slide in the washer and ‘O’ ring into the new aspiration tubing.
7. Lock it to the flow cell with the plastic screw available.
8. Place the flow cell back into it’s slot.
9. Pass the end of the aspiration tube through the holder and pull it out so that
the length is adequate.
10. Aspirate the distilled water.
11. Close the flap of the cuvette housing.
Note: Take care to see the side of the flowcell with the arrow mark is in light path & to
your left. & Always leave it filled with distilled water whenever not in use.
b. REPLACEMENT OF PERISTALTIC PUMP TUBINGS
1. Remove the cover of peristaltic pump housing.
2. Before the old tube is removed, note the exact manner in which it is positioned
around the pump.
3. Release the peristaltic pump tubing.

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4. Detach both the ends of the tubing from Aspiration tubing and Waste tubing
respectively.
5. Insert the one end of new peristaltic tubing assembly into the tubing coming from
flowcell.
6. Position the new tubing around the rotor.
7. Insert the other end of peristaltic tubing into the waste tube and direct the waste
tube towards waste bottle.
8. Perform pump calibration with 1 ml distilled water.
9. Put the cover of the peristaltic pump housing.
E. REPLACEMENT OF LAMP ASSEMBLY

1. Open the Photometer Cover.
2. Unscrew the thumbscrew and remove lamp cover.

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3. Before the old lamp is removed, note the exact manner in which it is positioned.
4. Unscrew the two lamp terminals using (--) screw driver.
5. Unscrew the thumbscrew provided on the lamp holder.
6. Pull out the lamp.
7. Place a new lamp and connect the lamp terminals and fix thumbscrews.
8. Refit the lamp cover.
NOTE: Due to the aging effect the lamp intensity may get reduced and results
may be improper, it is advisable to replace the lamp after every six month.

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F. REPLACEMENT OF PRINTER PAPER
Before starting the instrument make sure that enough printer paper is on the roll. The
paper roll is located under the printer cover. To check and/or replacing the paper roll
lift off the printer cover. For inserting a new paper roll do as follows.
1. Lift off the printer cover and take the roll out of the paper roll housing.
2. Then take a new paper roll and lay down into the paper roll housing.
3. Release the printer lever by pulling it upward.
4. Cut the paper in ‘V’ shape and feed this paper tongue into the slot of the paper
feeder. Smoother side should face up.
5. Press PAPER key provided on the keypad to advance the paper.

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6. Close the printer lever by pressing it down and close the printer cover.
WARNING: BEFORE REMOVING COVER SWITCH OFF POWER SUPPLY

!

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CHAPTER 9
TROUBLE SHOOTING GUIDE
The following list is an extension of the troubleshooting section outlined in the operator’s
manual. The reader should familiarize with the setup, operation and troubleshooting section
of the operators manual before attempting to service the unit.
In all cases of problem that are not described in this chapter and that cannot be solved by
yourself according to the given remedies, it is strongly recommended to contact your
technical product specialist.
Note: It is very important while diagnosing problem to look at the non-instrumental aspects
of troubleshooting. This will save time and efforts for reaching to the correct solution.
Please ensure the following before opening the instrument.
¾ The Quality of reagents and samples used is good.
¾ There are no voltage fluctuations or stabilization problems in mains voltage.
¾ There are no pipetting errors.
¾ While re-programming new/old tests for instrument, ensure the parameters entered are
as per the reagents brands used.
¾ There are no environmental problems

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1. Analyzer is not turning ON
POSSIBLE CAUSE CORRECTIVE ACTION
a. No supply voltage Check supply voltage

b. Defective adapter Replace adapter
c. Test point voltages are not OK. Replace main board.
d. Loose connection Firmly connect the loose connector.
2. Blank or Black Display
a. Loose Connection Remove all connectors on main board and

junction PCB. Refix all the connections and
tighten them.
b. Defective junction PCB Replace junction PCB
c. Defective Display assembly Replace display assembly.
d. Intensity control for display not Adjust display intensity Pot “VR” on display
set PCB.
3. No Back Light Effect
a. +5 VDC at inverter PCB assembly not Possible loose connection of the connector
present on main board assembly and inverter
assembly.
b. Defective inverter PCB Assembly Replace inverter PCB assembly.
c. Defective main board Replace main board.
4. Liquid is not aspirated when the “ASP” switch is pressed.
a. Peristaltic tube elongated. Replace peristaltic tube with new one.

b. Loosely fitted tubing. Tighten the tube joints and flowcell
connector.
c. Loosely fitted flowcell connector. Tighten the flowcell connectors.
d. Blockage in tubing’s flow cell. Check & remove blockage.
Replace tubing if blockage is not removed.
d. “ASP” switch defective Replace “ASP” switch.
e. Defective motor assembly Replace defective motor assembly.
f. Defective keyboard assembly Replace keyboard PCB assembly.
g. Defective main board Replace main board assembly.

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5. Liquid is not aspirated when the Dynamic key “WASH” switch is pressed
a. Check all the above mentioned points Check the all above mentioned points.
6. Liquid is aspirated continuously.
a. Peristaltic pump not calibrated. Carry out pump calibration

b. Adapter output is not OK Replace adapter.
7. Air bubbles in flowcell.
a. Peristaltic pump wrongly calibrated. Carry out pump calibration.

b. Leakage/cut/pinched flowcell Replace aspiration tube.
connectors.
c. Loosely fitted flowcell connectors. Tighten the flowcell connectors.
d. Flowcell damaged. Replace flowcell.
8. Dripping or Leakage from Aspiration tube.
a. Peristaltic tube reversed. Fix the peristaltic tube in the correct position
b. Hole in tubing before peristaltic pump. Replace tubing.
c. Flowcell damaged Replace flowcell.
9. Erratic results/poorly reproducible results/peaks in graphs
a. Inconsistence aspiration of solution. Replace peristaltic tube assembly and

recalibrate peristaltic pump.
b. Dripping or leakage from aspiration Refer point 8 as mentioned above.
tube.
c. Dirty flow cell. Aspirate ERBA wash and clean flowcell.
d. Air bubbles in flow cell. Refer point no.7 as mentioned above.
e. Brownish/Defective lamp assembly. Replace with new lamp assembly.
f. Peristaltic tube elongated. Replace peristaltic tube assembly.
g. Lamp voltage fluctuation Check and replace power supply PCB
assembly.
h. Loosely fitted Photometer Box Fix the photometer box properly.
i. Defective photometer assembly If the gain is abnormal replace photometer.

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10. NO Paper Feed
a. Printer lever is open (release position) Push the printer lever down to lock paper.
b. Loose or poor contact Check for any loose connections to printer
cables & connectors
c. Defective keypad assembly Replace keypad
d. Defective printer assembly Replace printer PCB assembly.
11. NO Printout
a. Paper roll is installed reverse way Install paper in right way.

b. Printer lever is open (released) position Press lever down and lock paper.
c. Defective Printer PCB assembly. Replace printer PCB assembly.
d. Printer is not selected. Select printer option in system setup.
e. Print switch is defective Replace print switch.
12. Faint printout/some characters missing
a. Dirty printer head. Clean the printer head with alcohol.

b. Defective printer PCB assembly Replace with new printer PCB assembly.
13. Continuous Buzzer
a. Aspiration switch stuck. Release the aspiration switch

b. Printer lever is open. Close printer lever by pressing it down.
14. Beep Sound
a. Paper is not present. Insert paper in properly.

b. Printer lever open (released) Close printer lever by pressing it down.
15. The result printout is accompanied by the warning “RX ABS LIM OVER” in all
Chemistries.
a. The initial absorbance of reaction Check the “RX. ABSLIM.” value has been
mixture is more than the ABS MIN. correctly entered.
value in test parameters. Prepare fresh reagent and check the value.
TRANSASIA
16. The result printout is accompanied by the warning “RX ABS LIM UNDER” in all
Chemistries.
a. The initial absorbance of reaction Check the “RX. ABSLIM.” value has been
mixture is less than the ABS MIN. correctly entered.
value in test parameters. Prepare fresh reagent and check the value.
17. The result printout is accompanied by a warning message “HYPERACTIVE

SAMPLE!!”
a. The change in the absorbance per Verify the limit set.

minute (∆A/min) pf the sample is
greater than the value fed as “LIN,LIM”
b. Kinetic reaction is still in lag phase. Amount of enzyme in the measurement
solution is very low, dilute the sample
. and perform the test again.
c. Check if the initial absorbance is OK Lamp intensity is low /flow cell is not
blocked.
18. All the readings are zero
a. The lamp is not ON If lamp is fused replace lamp assembly.

b. Flowcell is not inserted properly Place the flowcell properly in light path.
19. Keypad is locked
a. Absorption Switch is pressed Release ASP switch.

Reset the analyser using ON/OFF switch.
20. Date and time is not OK
a. Analyzer is not switched ON for more Set date and time by going through the
than 3 to 4 weeks. system setup option.
Replace IC U3 i.e. 12c887.

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21. Memory/Data storage error
a. Chemistry parameters not stored Replace U4.

b. Patient report and values for non Replace U5.
linear chemistry not stored
c. Quality Control Data not stored Replace U6.
22. Hardware Check shows SMPS Voltage NOK
a. Power supply is not within Do not operate the analyser.

90 -260 V AC range.
b. Power Adapter defective Replace power adapter.
23. Hardware Check shows Photometer NOK
a. Light path is blocked. Remove obstacle if any in light path.

b. Flowcell is empty. Aspirate distilled water.
c. Bubbles in flow cell Remove bubbles by aspirating water.
d. Lamp is bad Replace another lamp.
e. Photometer board output is high Replace photometer board.
i.e. more than 250 mV
24. Hardware Check shows Logic voltage not OK
a. One or multiple signals on the main Check voltage at test point TP1 to Tp12.
board is not OK.
Replace main board.
25. The temperature attained in the flow cell is not within ± 0.1º C of the selected
temperature
a. Flowcell is not completely inserted. Insert flowcell completely in proper way.
b. Refrigerated reagent is used. Bring the temp. of reagent to room temp.
and then use it.
Replace thermister still persists, replace
peltier.

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CHAPTER 10
WIRING DIAGRAM
Refer Wiring diagram as shown on next page

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TRANSASIA
CHAPTER 11
SPARE PARTS
SPARES DETAILS AND ORDERING INFORMATION
It is recommended that all the spares and accessories used in or along with the equipment
are critical and original, supplied by the manufacturer. In case of requirement of these parts
for trouble free working of analyser. Kindly mention below details while ordering spares.
SR.NO. SPARE DESCRIPTION ORDER CODE

1 BASE PLATE ASSY EP LMPOT000214NIAN
2 PERISTALTIC TUBE ASSY LMATU000014NEBN
3 CABINET ASSEMBLY EP LMAMC000015NIAN
4 DISPLAY ASSEMBLY (EC5V2) LEADL000007NIAN
5 PHOTOMETER BLOCK ASSY LEMPP000014NIAN
6 LAMP ASSY (CHEM-6) LMACH000004NIAN
LAMP HOLDER RMEOT000790NMAN
7 LENS HOLDER ASSY LMACH000005NIAN
8 CUVETTE HOUSING ASSY LMACH000006NIAN
9 FLOW CELL ASSY LMACH000011NIAN
10 DETECTOR BOX ASSEMBLY (PLASTIC) EP LEMDB000005NIAN
11 MIRROR & FILTER HOLDER ASSEMBLY (PLASTIC) EP LMPOT000210NIAN
12 PHOTOMETER TOP ASSY EP LEMPP000015NIAN
13 ELP72001/R0 MAIN PCB ASSY. LEAMP000119NEAN
14 ELEP2001/R0 JUNCTION PCB ASSY. FOR CHEM5 v3 LEAPA000175NICN
15 ELP72003/R0 PHOTOMETER PCB ASSY. LEAPA000121NEBN
16 ELP62004/R1 DC JACK PCB ASSEMBLY LEAPA000122NICN
17 INVERTER PDP IN05300 RECIN000002NIAN
18 SET OF WIRING & CABLE ASSY. FOR CHEM5 v3 LEACW000008NEAN
19 SET OF CONSUMABLES LEACO000007NIAF
20 STANDARD ACCESSORIES LMPOT000217NIAN
21 HARDWARE KIT (EP) LMPOT000215NLCN
22 HARDWARE KIT FOR UNIT ASSEMBLY (EP) LMPOT000216NLCN
23 AC POWER ADAPTER (O/P: 24VDC, 100W) (PPS100A-19) RELPS000008NIBN
24 ASP SWITCH (YEL) RELSW000001NIAN
25 KEYBOARD LEGEND, MEMBRANE & CIRCUIT TACTILE RECKB000097NLBN
(SINGLE PIECE ASSEMBLY) TACTILE TYPE FOR EP
26 DETECTOR LENS HOLDER RMEOT000788NMAN
27 LENS HOLDER RMEOT000803NMAN
28 PHOTOMETER BLOCK (PLASTIC) RMEOT001290NMAN
29 PELTIER, CP1-471-10L RECPT000001NIAN
30 6.5 mm CONDENSING LENS ROPLE000003NIAN
31 9.5 MM CONDENSING LENS ROPLE000004NIAN
32 MOTOR (HY200 2220 0062 AC04) 84V 0.62A/PH. RELMO000002NIA0
33 ROTOR BASE (V2) WITH CYLINDRICAL PIN(V2) DIA 5.0X16.5L RMEOT000949NLAN
34 ASPIRATION TUBE MOUNT EP RMEMO000032BMCN
35 PAPER CUTTER EP RMEOT001301SMCN
36 PRINTER FTP-628MCL054 RELPR000018NIAN
37 PRINTER INTERFACE (FTP-628DSL308) ( V270190 003AB) PCB LEAPA000095NEAN
ASSY.
38 FLOWCELL 33UL A8.711.OS. ROPFL000001NIA0
39 ELP72001/R0 MAIN PCB ASSY. LEAMP000119NEAN
40 ELEP2001/R0 JUNCTION PCB ASSY. FOR CHEM5 v3 LEAPA000175NICN
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SR.NO. SPARE DESCRIPTION ORDER CODE

41 ELP72003/R0 PHOTOMETER PCB ASSY. LEAPA000121NEBN
42 ELP62004/R1 DC JACK PCB ASSEMBLY LEAPA000122NICN
43 JUNCTION PCB ASSY. TO LCD MODULE CABLE ASSY. RELFC000375NLCN
44 9PIN 'D' (RS232 COM) TO J4 (MAIN BD.) CABLE ASSY. RELCW000099NLCN
45 MAIN BOARD TO DC JACK PCB CABLE ASSY. RELCW000472NLCN
46 FOR 6PIN XH CONN. (PRINTER INTER. PCB) TO JUNCTION RECCN000155NLCN
PCB J5 CABLE ASSY.
47 FOR 8PIN ZH CONN. (PRINTER INTER. PCB) TO JUNCTION RECCN000197NLCN
PCB J7 CABLE ASSY.
48 MAIN BOARD TO PELTIER PCB CABLE ASSY. RELCW000098NLCN
49 J3 MAIN BOARD TO J1 JUNCTION PCB CABLE ASSY. RELFC000371NLCN
50 DETECTOR BOX TO J8 MAIN BOARD 14 PIN FRC FLAT CABLE RELFC000372NLCN
ASSY.
51 J2 JUNCTION PCB TO ASP. SW.CABLE ASSY. RELCW000096NLCN
52 INCUBATOR CONN. TO DC JACK PCB CABLE ASSY RELCW000359NLCN
53 LCD DISPLAY PG24064FRM-AYA-I RELLC000006NIAN
54 DC JACK CENTRE PIN DIA 2.5MM OD:6.3MM RECCN000198NLCN

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TRANSASIA

Transasia Bio-Medicals Ltd.

Service Manual (Rev 1.0– 01 Oct 06) -1-

Service Manual (Rev 1.0– 01 Oct 06) -2-

6. FUNCTIONAL DESCRIPTION OF PCB………………………………………………..19

7. TESTING AND CALIBRATION………………………………………………………….35

10. WIRING DIAGRAM……………………………………………………………………….60

Service Manual (Rev 1.0– 01 Oct 06) -3-

This Page is Intentionally Left Blank

Service Manual (Rev 1.0– 01 Oct 06) -4-

The Chem-5 v 3 hereafter referred, as an analyzer is a compact, high performance; 16-bit

Service Manual (Rev 1.0– 01 Oct 06) -5-

This Page is Intentionally Left Blank

Service Manual (Rev 1.0– 01 Oct 06) -6-

¾ Only qualified personnel should use the analyzer.

¾ Use only with the Transasia supplied power adapter.

¾ Never use substitute parts on the analyzer or modify it in any way.

CAUTION: NEVER OPERATE ON A WET OR DAMP SURFACE

Service Manual (Rev 1.0– 01 Oct 06) -7-

This Page is Intentionally Left Blank

Service Manual (Rev 1.0– 01 Oct 06) -8-

1. SYSTEM TYPE : Open, Flowcell.

2. MEASUREMENT PRINCIPLE : Colorimetry (Rate/End Point)

3. APPLICABLE ANALYTES : Photometric assays – Substrates,

5. LIGHTSOURCE : Quartz Halogen Lamp, 12V, 20 Watts.

6. PHOTOMETRIC RANGE : 0 ~ 2.5 O.D. (Range 340~670nm)

7. OPTICS : 6 wavelength static photometric group with

8. DETECTORS : 6 UV / VIS Silicon photodiodes.

9. CUVETTE : Unique triple cuvette system:

10. THERMOSTAT : Peltier temperatures control for 25, 30 and

11. FLOW CELL VOLUME : 33 µl

12. SAMPLE ASPIRATION : By means of a peristaltic pump, Aspiration

13. PRECISION : Better than 1% CV.

14. KEYBOARD : Rugged waterproof, tactile legend

15. MAINS SUPPLY : 18VDC using External Universal SMPS

16. PRINTER : High resolution, 320 dots per line, thermal

17. DISPLAY : High resolution Graphics LCD 240x64 dots,

18. INTERFACES : Serial RS 232C port for interface with host

Centronics parallel port for interface with

20. MEMORY : Non volatile 192 KB expandable to 384KB

21. REAL TIME CLOCK : Built In.

22. WASTE COLLECTION : Waste collected in closed container.

23. INCUBATOR : Optional external incubator.

24. OPERATING TEMPERATURE : 20-40 Degree Celsius.

25. STORAGE TEMPERATURE : -10 to +50 Degree Celsius.

26. RELATIVE HUMIDITY : Max.80% RH, non-condensing.

27. SIZE : 175 (H) X 446 (W) X 312 (D) mm.

28. WEIGHT : Approx. 5 Kgs.

Service Manual (Rev 1.0– 01 Oct 06) - 10 -

• 9 analytical modes of operation:

• 150 totally “OPEN” test programs selectable through keyboard.

• Parameters can be viewed, edited, and printed.

• Graphic presentation of Non Linear calibration curves.

• QC (Levy Jennings Chart available for two controls per test)

• Rate calculation by least square regression method.

• Total reaction time: Selectable delay time between 5 seconds

• Non-linear calibration ( 6 standards).First standard is zero standard.

• On-line reagent stability check.

• Substrate depletion / Non-linearity check.