D O C .

N O SS-EI-201210
INSTRUCTION MANUAL D A T E 2012.10.25
R E V . N O 1
J.W PRE-HEATING UNIT P A G E 1/5

Instruction Manual
for
J.W. Pre-heating Unit

INDEX

1. Important information
2. Brief description
3. Installation
4. Initial operation
5. Heater maintenance
6. Pump service and maintenance
7. Pump troubleshooting
8. Pump service parts (3 Page)
9. Pump Manual (15 Page)

Form QPR-4021-4 Sin Sueng Electric Co.,Ltd. A4(210 X 297)

TEL:+82-55-231-6707 FAX)6709
 D O C . N O SS-EI-201210
INSTRUCTION MANUAL D A T E 2012.10.25
R E V . N O 1
J.W PRE-HEATING UNIT P A G E 2/5

1. IMPORTANT INFORMATION
Read and observe the following point.

To ensure a correct and reliable operation, it must be installed and started up by qualified personnel with suitable
equipment and carefully maintained.
The safety instruction of this operation manual should be attached to the unit and especially the safety regulations for
the installation and operation of electric plants must be kept.
All operators have to observe the regulation of this operating manual in order to keep the best condition and safe
operation.

The operating manual should be read carefully and thoroughly before beginning the installation work and before the
initial start-up. Non-observation may result in death and injury of persons or damage of the unit.

If this operation manual proves inadequate in any case, please contact the manufacturer the below address.

Sinsueng Electric Co.,Ltd.

#400-7 Junglee Industrial Complex, Wongye-Ri Naeseo-Eup,
Masanhoewon-gu, Changwon-si , Kyung-nam, Korea
Tel : +82-55-231-6707
Fax :+82-55-231-6709

2. BRIEF DESCPRIPTION
The preheating set is completely wired and piped for connection and components are ready to easy repair and replace.

A fresh water flows continuously through circulation pump and it was heated by Electric Heater after operation of the
main switch and the pre-selection of the heating element.

3. INSTALLATION
The cooling water preheating unit must be installed by qualified personnel according to our operating manual and
pertinent regulations.
The operating voltage and the main frequency must be same as the data on the manufacturer’s name plate.
The incoming power supply cable must be sized in accordance with the total connected load.
Before connecting power supply to the unit, the equipment must be earthed at the marked earth terminal with
appropriate regulations.

Pump(Direction of rotation)

The direction of rotation of the pump shaft must be same as the arrows on the fan cover.
The direction of rotation of the pump can be changed by Exchanging 2 phases.

Piping system

Take care of the clean, con-traction and expansion of the piping system.
Ensure sufficient space for repair and maintenance work (e.g. heater removal)

Form QPR-4021-4 Sin Sueng Electric Co.,Ltd. A4(210 X 297)

TEL:+82-55-231-6707 FAX)6709
 D O C . N O SS-EI-201210
INSTRUCTION MANUAL D A T E 2012.10.25
R E V . N O 1
J.W PRE-HEATING UNIT P A G E 3/5

4. INITIAL OPERATION
1) Open the air vent valve to remove the air in the pre-heater , and then fill the unit with water.
2) Check the direction of rotation of the pump.

5. HEATER MAINTENANCE
Sludge deposits in the bottom of the pre-heater vessel can be washed out with suitable liquids via drain socket and
feed pipes.

Solid deposits in the pressure vessel and between heating pockets or heating elements can only be removed by
disassembling the electric heater. (a 6 mohths)

In order to avoid damage to the tube surfaces, they should not be cleaned mechanically but with suitable solvents.

CAUTION!

Don’t spill liquid cleaners or solvents into the electric heater head box.
It could cause short circuit.

Removing electric heater:

1) Turn off the power and then shut off inlet and outlet valves of the pre-heater vessel.
2) Open the cover of terminal box
3) Disconnect wiring from terminal strip.
4) Withdraw cables through the cable glands,
5) Remove heating coil.

Pressure vessel and electric heater can be cleaned easily.

Check the heating elements, the temperature switch.
Reassemble the heater in reverse with a using new O-ring.

Form QPR-4021-4 Sin Sueng Electric Co.,Ltd. A4(210 X 297)

TEL:+82-55-231-6707 FAX)6709
 D O C . N O SS-EI-201210
INSTRUCTION MANUAL D A T E 2012.10.25
R E V . N O 1
J.W PRE-HEATING UNIT P A G E 4/5

6. PUMP SERVICE AND MAINTENANCE

Maintenance

Pump and motor do not require maintenance.

If the pump is drained for a longer period of inactivity, apply a few drops of silicone oil to the shaft between the motor
stool and coupling to prevent the seals from sticking together.

Shaft adjustment

If the motor has been removed during installation or repair of the pump, the pump shaft must be adjusted after the
pump reassembling. Ensure that the shaft pin is correctly fitted in the pump shaft.

1. Remove the coupling covers using a screwdriver.

2. Fit the motor hexagon head bolts in the coupling. It shouldn’t be tighten
3. Lift the coupling and pump shaft as far as possible until the Pump shaft touches the motor shaft.
4. Tighten the bolts.
5. Check the coupling parts on both sides for equal valance.
6. Tighten the bolts.
7. Fit the coupling covers

Form QPR-4021-4 Sin Sueng Electric Co.,Ltd. A4(210 X 297)

TEL:+82-55-231-6707 FAX)6709
 D O C . N O SS-EI-201210
INSTRUCTION MANUAL D A T E 2012.10.25
R E V . N O 1
J.W PRE-HEATING UNIT P A G E 5/5

7. PUMP TROBLESHOOTING
CAUTION!!
Before opening the terminal box, switch off the power supply.

Motor doesn’t run when the unit is started.

1) Check the power supply failure.
2) Check fuses and automatic circuit breakers.
3) Check the motor protection trip.
4) Check the contactor fault.
5) Check the motor fault.

Motor protection cuts out when pump is started or doesn’t work.

1) Check fuses and automatic circuit breaker.
2) Check the motor protection fault
3) Check cable connection loose or faulty
4) Check the wiring of the motor.
5) Check the mechanically block of the pump.
6) Check the too low value of the overload setting.
7) Check the too high or low voltage periodically supplied.
8) Check the power supply failure.

When the motor protection works but the pump doesn’t work.
1) Check voltage supply
2) Check fuse and automatic circuit breaker.
3) Check the contactor fault.

When the pump capacity isn’t constant.

1) Check too low pump inlet pressure.
2) Check the suction pipe / pump partly blocked
3) Check the existence of air in suction line.

When the pump is running but doesn’t deliver.

1) Check the suction pipe /pump partly blocked
2) Check the non – return flap.
3) Check a leakage and existence of air in suction line
4) Check the motor rotation direction

Pump turns reverse when switch off.

1) Check the leakage in suction line
2) Check the non –return flap blocked/faulty

Leakage on shaft seal.

1) Check the correct pump shaft position
2) Check the shaft seal defective

Noise
1) Check cavitation in the Pump
2) Check the correct pump shaft position
3) Check the blocking parts in the pump

Form QPR-4021-4 Sin Sueng Electric Co.,Ltd. A4(210 X 297)

TEL:+82-55-231-6707 FAX)6709
8. Pump Service Parts

Service parts CR 5-5, Product No. 96518028

Model A valid from 1.10.2000 (0039)

Pos Description Annotation Classification Data Partno Qty. Unit

+ Kit, O-rings Rubber type: EPDM 96455090 1 PC
+ Kit, service Bearing type: SILICON CARBIDE 96455096 1 PC
+ Kit, service Bearing type: BRONZE 96455103 1 PC
+ Kit, shaft seal HQBE 96455088 1 PC
+ Kit, shaft seal HQBK 96491375 1 PC
+ Kit, shaft seal HQQE 96455086 1 PC
Motor 85805906 1 PC
2 Pump head 96436499 1 PC
+ 4 Chamber complete 96437517 1 PC
+ 4.a Chamber with bearing ring Material type: SILICON CARBIDE 96437636 1 PC
+ 5.a Chamber, bottom 96437737 1 PC
6 Base 96442012 1 PC
7 Coupling guard 96438137 1 PC
+ 8 Coupling complete Dimension: 24/12 00415062 1 PC
9 Hexagon socket head screw Designation: DIN 912 00ID7900 1 PC
Length 01: 25
Thread: M8
18 Air vent screw Thread: RG 1/2 00405150 1 PC
23 Pipe plug Thread: G 1/2 00370025 1 PC
+ 25 Drain plug with bypass valve 96440608 1 PC
26 Staybolt Length 01: 157 96442751 4 PC
Thread: M12
49 Impeller Diam_in: 35 96437414 1 PC
Diam_out: 73
Height: 13,2
50.a Top guide vanes 96439170 1 PC
51 Pump shaft Diameter: 12,0 96440389 1 PC
Length 01: 236,1
55 Outer sleeve Diam_out: 138 96441512 1 PC
Length 01: 125,6
60 Corrugated spring Diam_out: 128 96439662 1 PC
Thickness: 3,5
64 Spacing pipe Diam_in: 13 00410143 1 PC
Diam_out: 15
Length 01: 26,03
65 Neck ring retainer 96436721 1 PC
69 Spacing pipe Diam_in: 12,7 96440295 1 PC
Diam_out: 15
Length 01: 2
+ 80 Chamber stack Bearing type: SILICON CARBIDE 96453578 1 PC

Printed from Grundfos CAPS 1/3

 Parts list CR 5-5, Product No. 96518028
Model A valid from 1.10.2000 (0039)

Pos Description Annotation Classification Data Partno Qty. Unit

Motor 85805906 1 PC
+ Base complete 1 PC
+ Pump head complete 1 PC
26 Staybolt Length 01: 157 4 PC
Thread: M12
55 Outer sleeve Diam_out: 138 1 PC
Length 01: 125,6
+ 80 Chamber stack Bearing type: SILICON CARBIDE 1 PC
105 Shaft seal Material type: HQQE 1 PC

Printed from Grundfos CAPS 2/3

 Exploded view, CR 5 (tm020216 4100)

50a

36a
10a 51
8 9
10
69

49
113

105 64
109 7a
65
2 7
2
100 28 18 45 4
23 100
36
28 66a
7

76a
7a
49
76

64

65 80
60 26
45 4

37

49

64a

65

45 4a

47a

49

64d
64c
66
67

65

45 5a

55

37 37

6
6

25
38

38

35 12 39 25
TM020216

Printed from Grundfos CAPS 3/3

9. Pump Manual Service instructions

CR 1, CR 3 and CR 5
Model A

50/60 Hz
1/3~

Table of contents
1. Type identification ........................................................................................................................... 2
1.1 Nameplate CR-, CRI, CRN, 1, 3 and 5 .............................................................................................. 2
1.2 Type key ............................................................................................................................................ 3
2. Torques and lubricants ................................................................................................................... 4
3. Service tools .................................................................................................................................... 5
3.1 Special tools ...................................................................................................................................... 5
3.2 Standard tools.................................................................................................................................... 6
3.3 Torque tools....................................................................................................................................... 6
4. Dismantling and assembly ............................................................................................................. 7
4.1 General .............................................................................................................................................. 7
4.2 Replacement of motor ....................................................................................................................... 8
4.3 Replacement of shaft seal ................................................................................................................. 9
4.4 Dismantling and assembly of pump main parts ............................................................................... 10
4.5 Dismantling and assembly of chamber stack .................................................................................. 11
4.6 Dismantling and assembly of base and pump head ........................................................................ 12
4.7 Checking and replacement of parts ................................................................................................. 13
5. Order of assembly for chambers and impellers ......................................................................... 14
5.1 CR 1 and CR 3 ................................................................................................................................ 14
5.2 CR 5................................................................................................................................................. 15

05.04.2002 GB 1 / 15
1. Type identification
This section shows the type key, the nameplate and the codes that can appear in the variant code.
Note: As codes can be combined, a code position may contain more than one code (letter).

1.1 Nameplate CR-, CRI, CRN, 1, 3 and 5

1 2 3 4 5

CR1-3 A-A-A-E-HUBE
Type Model A96450484P30047
6 50Hz P2 0.37 kW 60HzP2 0.37 kW 11
7 n 2900 min-1 n 3500 min-1 12
8 Hmax18.4 m Hmax26.8 m 13
9 Q 2.0 m/ h
3
Q 2.1 m /h
3
14
96439820

10 H 12.7 m H 20.4 m 15

TM02 0496 4800

o
max max 16/120 bar / C CCW

MADE IN DENMARK

17 16 18

Pos. Description Pos. Description

Type designation see section
1 10 Head at rated flow rate, 50 Hz
1.2 Type key
2 Model 11 P2, 60 Hz

3 Product number 12 Speed, 60 Hz

4 Place of production 13 Head against closed valve, 60 Hz
5 Production year and week 14 Rated flow rate, 60 Hz
6 P2, 50 Hz 15 Head at rated flow rate, 60 Hz
7 Speed, 50 Hz 16 Maximum pressure and temperature
8 Head against closed valve, 50 Hz 17 Country of production
Direction of rotation
9 Rated flow rate, 50 Hz 18
(CCW = counterclockwise)

05.04.2002 GB 2 / 15
1.2 Type key
Example CR 3- 10 X- X- X- X- XXXX

Type range
Rated flow rate in m³/h
Number of impellers
Code for pump version
A = Basic version
U = NEMA version
Code for pipe connection
A = Oval flange
FGJ = DIN-, ANSI- and JIS flange
Code for pump materials
A = Pump head and base: cast iron
Other wetted parts: stainless steel
DIN W.-Nr. 1.4301
Code for rubber parts
E = EPDM
V = FKM
Code for shaft seal
HUBE/V = Balanced cartridge seal; rotating face: tungsten carbide;
stationary seat: synthetic resin-impregnated carbon;
O-rings, see code for rubber parts.

HUUE/V = Balanced cartridge seal; rotating face: tungsten carbide;

stationary seat: tungsten carbide;
O-rings, see code for rubber parts.

05.04.2002 GB 3 / 15
2. Torques and lubricants
This section shows the screws and nuts that must be tightened to a certain torque and the lubricants to be
used.

Pos. Description Number Dim. Torque [Nm] Lubricant

7.a Screw 4 M4 2
M6 13
9 Hexagon socket head screw 4 M8 31 Thread-Eze
M10 62
18 Air vent screw (spindle) 1 ½" (M8) 35 (3)
23 Plug 1 ½" 35 Soapy water
25 Priming valve (spindle) 1 ½" (M10) 35 (5)
26 Staybolt 4 M12 Thread-Eze
M6 10
28 Hexagon head screw 4 M8 12 Thread-Eze
M12 40
35 Hexagon head screw 4 M10 23 Thread-Eze
36 Nut 4 M12 50 Thread-Eze
37 O-ring 2 ø137.5 x 3.3 Rocol 22
See section 5. Order of assembly for
47.a Bearing ring Rocol 22
chambers and impellers
67 Lock nut 1 M8 18 Gardolube L 6034
105 Shaft seal 1 M28 35
113 Hexagon socket set screw 3 M5 2.5

Thread-Eze, part no. SV9997 (0.5 l).

Gardolube L 6034, part no. SV9995 (1 l).
Rocol 22, part no. RM2924 (1 kg).

05.04.2002 GB 4 / 15
3. Service tools
The following drawings and tables show special, standard and torque tools for pump service.

TM02 0846 0401

3.1 Special tools
Pos. Description For pos. Suppl. informationP Part no.
A Shaft holder for assembly SV0040
Tubular box spanner for shaft
B 105 SV2007
seal
C Puller 65 SV0239
D Circlip pliers (not used for CR) SV2014
E Tool for outer sleeve 55 V7170478
F Tool for corrugated spring 60 V7170227
G Tool for O-ring 37 V7170230

05.04.2002 GB 5 / 15
3.2 Standard tools
Pos. Description Bit no. For pos. Suppl. information Part no.
H Bit holder I-J 1/4" SV2011
PZ2 7.a 1/4"
5 M6 - 5 mm 1/4"
I Bits kit SV2010
6 9-H M8 - 6 mm 1/4"
8 M10 - 8 mm 1/4"
J Hexagon bit 113-H-M M5 - 2,5 mm 1/4" SV2012
28 M6 - 10 mm SV0083
28-67 M8 - 13 mm SV0055
K Ring/open-end spanner 35 M10 - 17 mm SV0056
28-36 M12 - 19 mm SV0054
18-23-25 M16 - 24 mm SV0122

3.3 Torque tools

Pos. Description For pos. Suppl. information Part no.
4-20 Nm 9 x 12 SV0292
L Torque wrench N-O 20-100 Nm 9 x 12 SV0269
40-200 Nm 14 x 18 SV0400
M Torque screwdriver J 1-6 Nm 1/4" SV0438
N Ratchet insert tool L-O-P 9 x 12 -> 1/2" SV0295
28-L M6 - 10 mm 9 x 12 SV0310
28-L M8 - 13 mm 9 x 12 SV0294
O Ring spanner 28-L M10 - 17 mm 9 x 12 SV0270
36-L M12 - 19 mm 9 x 12 SV0271
18-23-25-L M16 - 24 mm 9 x 12 SV0524
M6 - 5 mm ½" x ½" SV0296
Socket spanner for hexagon
P 9-N M8 - 6 mm ½" x ½" SV0297
socket head screws
M10 - 8 mm ½" x ½" SV0298
Q Socket spanner, purpose-ground 67-L M8 - 13 mm 9 x 12 SV2013

05.04.2002 GB 6 / 15
4. Dismantling and assembly
4.1 General
If it is necessary to dismantle the pump, either because it is choked or damaged, please follow the instruc-
tions in the following sections.
Position numbers of parts (digits) refer to drawings and parts lists; position numbers of tools (letters) refer
to section 3. Service tools.
4.1.1 Before dismantling the pump:
• Disconnect the electricity supply to the motor.
• Close the isolating valves, if fitted, to avoid draining the system.
• Remove the electric cable in accordance with local regulations.
• Note the centre of gravity of the pump to prevent it from overturning. This is especially important in the
case of long pumps.
4.1.2 Before assembly:
• Clean and check all parts.
• Order the necessary service kits.
• Replace defective parts by new parts.
• Gaskets and O-rings should always be replaced when the pump is overhauled.
4.1.3 During assembly:
• Lubricate and tighten screws and nuts to correct torque as stated in section 2. Torques and lubricants.
4.1.4 After assembly:
• The pump should be tested according to the test specifications 96446769.

05.04.2002 GB 7 / 15
4.2 Replacement of motor
4.2.1 Dismantling
1. Remove the screws pos. 7.a together with the coupling guards pos. 7.
2. Remove the screws pos. 9 together with the coupling halves pos. 10.a and the shaft pin pos. 10.
3. Remove the screws pos. 28.
4. Lift the motor off the pump head pos. 2.
4.2.2 Assembly
1. Fit the motor to the pump head.
2. Fit the screws pos. 28 and tighten diagonally to the correct torque.
3. Insert the shaft pin pos. 10 into the shaft hole.
4. Fit the coupling halves pos. 10.a on the shaft and fit the screws pos. 9. Tighten the screws and leave
loose.
Check that the gaps either side of the coupling halves are equal.
5. Tighten screws pos. 9 diagonally to the correct torque.
Check that the gaps either side of the coupling halves are equal, see fig. 1.

Fig. 1

6. Fit the coupling guards pos. 7 and the screws pos. 7.a.

05.04.2002 GB 8 / 15
4.3 Replacement of shaft seal
4.3.1 Dismantling
1. Remove the motor and the coupling according to the instructions in section 4.2.1 Dismantling.
2. Slacken the three screws pos. 113 by approx. a ¼ of a turn so that the shaft seal is just free of the shaft.
3. Slacken the shaft seal pos. 105 using the box spanner pos. B until the thread is completely free of the
pump head.
4. Pull the shaft seal off the shaft.
4.3.2 Assembly
1. If necessary, clean and smooth the shaft end using the holder with emery cloth supplied with the shaft
seal kit.
2. Moisten the shaft end with soapy water.
3. Place the shaft seal in the box spanner pos. B and press it down on the shaft.
4. Screw the shaft seal into the pump head and tighten it to the correct torque.
5. Insert the shaft pin pos. 10 into the shaft hole and fit the coupling halves pos. 10.a on the shaft. Fit the
screws pos. 9, tighten and leave loose.
Check that the gaps either side of the coupling halves are equal. See fig. 1.
6. Fit the motor to the pump head.
7. Fit the screws pos. 28 and tighten diagonally to the correct torque.
8. Insert a suitable screwdriver between the bottom of the coupling and the shaft seal, and raise the shaft/
the coupling against stop, see fig. 2.
x
0.5x

TM02 0462 4600

Fig. 2

9. Lower the shaft/the coupling to half that height, see fig. 2.

10. Hold the shaft/the coupling in the position of step 9. and tighten the four screws in the coupling pos. 9 to
the correct torque.
Check that the gaps either side of the coupling halves are equal, see fig. 1.
11. Tighten the three screws pos. 113 to the correct torque.
12. Fit the coupling guards pos. 7 and the screws pos. 7.a.

05.04.2002 GB 9 / 15
4.4 Dismantling and assembly of pump main parts
4.4.1 Dismantling
1. Remove the shaft seal according to the instructions in section 4.3.1 Dismantling.
2. Remove the screws pos. 36 together with the washers pos. 66.a.
3. Loosen the pump head pos. 2 with a light blow on the edge and lift it free of the staybolts pos. 26. The
top guide vanes/discharge part pos. 50.a may stick to the pump head.
4. Loosen the top guide vanes/discharge part pos. 50.a with a light blow of a rubber mallet if it was not
removed with the pump head.
5. Remove the outer sleeve pos. 55.
6. Lift the chamber stack off the base. If the bottom chamber pos. 5.a is removed with the chamber stack,
loosen it from the chamber stack; otherwise loosen it from the base pos. 6.
4.4.2 Assembly
1. Fit the chamber stack in the base. The smooth shaft end must be upwards.
2. Fit the outer sleeve pos. 55 in the base and press it home in the base using the tool pos. E.
The O-ring pos. 37 must be lubricated, see section 2. Torques and lubricants.
3. Press the top guide vanes/discharge part into the recess of the top chamber.
4. Fit the pump head on the pump with the air vent screw pos. 18 in the direction required.
The O-ring pos. 37 must be lubricated, see section 2. Torques and lubricants.
5. Lubricate the threads of the staybolts, see section 2. Torques and lubricants.
6. Fit the washers pos. 66.a and the nuts pos. 36.
7. Tighten the nuts pos. 36 diagonally to the correct torque.

05.04.2002 GB 10 / 15
4.5 Dismantling and assembly of chamber stack
4.5.1 Dismantling
1. Remove the chamber stack according to the instructions in section 4.4.1 Dismantling.
2. Place the shaft holder pos. A in a vice, but do not tighten the vice.
3. Fit the shaft pin pos. 10 into the shaft and place the chamber stack in the shaft holder pos. A, see
fig. 3. Tighten the vice.

TM02 1056 0501

Fig. 3

4. Remove the nut pos. 67, the washer pos. 66 and the clamp pos. 64.c.
5. Remove the chamber stack components: impeller, chamber, bearing ring and spacing pipe, see sec-
tion 5. Order of assembly for chambers and impellers.
4.5.2 Assembly
1. Place the shaft holder pos. A in a vice, but do not tighten the vice.
2. Fit the shaft pin pos. 10 into the shaft and place the shaft in the shaft holder pos. A. Tighten the vice.
3. Fit the components on the shaft: impeller, chamber, spacing pipe and bearing ring, see section
5. Order of assembly for chambers and impellers.
4. Fit the clamp pos. 64.c, the washer pos. 66 and the nut pos. 67. Tighten to the correct torque.
The washer pos. 66 consists of two washers glued together. If they have been separated, make sure
that they are fitted correctly, see fig. 4.
TM02 1057 0501

Fig. 4

5. Slacken the vice and remove the chamber stack and the shaft pin pos. 10.
6. Place the bottom chamber pos. 5.a on the chamber stack.

05.04.2002 GB 11 / 15
4.6 Dismantling and assembly of base and pump head
4.6.1 Dismantling of base
1. Remove the staybolts pos. 26 from the base pos. 6.
2. Remove flange connections, if any:
Oval flange: Remove the screws, pos. 35, the flange pos. 12 and the gasket pos. 39.
3. Remove the priming valve pos. 25 and the O-ring pos. 38.
4. Remove the O-ring pos. 37.
4.6.2 Dismantling of pump head
1. Remove the air vent screw pos. 18, the plug pos. 23 and the O-ring pos. 100.
2. Remove the O-ring pos. 37.
3. Remove the corrugated spring pos. 60.
4.6.3 Assembly of base
1. Fit the O-ring pos. 37 using the tool pos. G, see fig. 5.

TM02 1055 0501

Fig. 5

2. Fit the flange connection, if any:

Oval flange: Fit the gasket pos. 39, the flange pos. 12 and the screws, pos. 35.
3. Lubricate the threads of the staybolts, see section 2. Torques and lubricants, and fit the staybolts in the
base pos. 6. Tighten the staybolts using your fingers.
4. Fit the O-ring pos. 38 on the priming valve pos. 25 and fit the valve into the base.
4.6.4 Assembly of pump head
1. Fit the O-rings pos. 100 on the air vent screw pos. 18 and the plug pos. 23. Fit the screw and the plug
into the pump head.
2. Fit the corrugated spring pos. 60 in the pump head using the tool pos. F, see fig. 6.
TM02 0462 4600

Fig. 6

3. Fit the O-ring pos. 37 using the tool pos. G, see fig. 5.

05.04.2002 GB 12 / 15
4.7 Checking and replacement of parts
Checking Replacement
Impeller and neck ring Neck ring/retainer for neck ring
• Check whether it is necessary to replace 1. Prise the retainer for neck ring pos. 65 up and
impeller due to friction between the neck ring free of the chamber using the puller pos. C.
and the impeller skirt. 2. Remove the neck ring pos. 45.
If wear has caused a noticeable (use a finger 3. Place a new neck ring on the chamber.
nail) groove in the impeller skirt, the impeller See fig. 7.
should be replaced. 4. Press a new retainer for neck ring down on the
neck ring and into the chamber.
Neck rings and retainers for neck rings should It must be possible to move the neck ring freely
always be replaced when the chamber stack (sideways) between the retainer and the chamber.
is dismantled.
Bearing rings
• If there is a visible and noticeable (use a finger • Replace the chamber with bearing ring pos.
nail) edge on the rotating bearing ring, both 4.a and the rotating bearing ring pos. 47.a.
bearing rings should be replaced.

TM02 1182 0601

Fig. 7

05.04.2002 GB 13 / 15
5. Order of assembly for chambers and impellers
1. Determine pumptype (CR 1, CR 3 or CR 5) and stage variant. Find the pump in the relevant stage sur-
vey table.
2. Find the components of each stage in the symbol survey.

5.1 CR 1 and CR 3

Stage survey CR / CRI / CRN 1 & 3 -

2 3 4 5 6 7 8 9 10 11 12 13 15 17 19 21 23 25 27 29 30 31 33 36
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Symbol survey

64 64 47a 67

66
4 4 4a
64c
64a

49 49 49
TM02 0445 1701

05.04.2002 GB 14 / 15
5.2 CR 5
Stage survey
CR / CRI / CRN 5 -

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 20 22 24 26 29 32 36
1
2
3
4
5
6
7
8
9
10
11
12
13
14
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21
22
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36

Symbol survey

47a 47a 67 67

66 66
4 4 4a 4a
64c 64c

64 64 64a 64a 64d

49 49 49 49 49 49
TM02 0444 4600

69 69

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