Delta Machine Vision System DMV2000 Series: Automation For A Changing World
Delta Machine Vision System DMV2000 Series: Automation For A Changing World
Delta Machine Vision System DMV2000 Series: Automation For A Changing World
w w w. d e l t a w w. c o m
Speed, Precision
Smart Visual Inspection
The latest Delta Machine Vision System DMV2000 Series provides a smart and user friendly
operation interface of high-speed, high-precision, and multi-processing ability. It supports multi
I/O input and output, standard industrial network interfaces (Ethernet, RS-232, RS-485) and
various machine vision inspection functions.
With the help of vision inspection tools in the DMV Series, the product quality and efficiency
of the automated production line are substantially enhanced. The DMV Series can be
effectively used in areas such as: general industrial machinery, automotive, rubber and
plastics, pharmaceuticals, food, printing, packaging, metal processing, robotic arm integrated
applications, TFT, semiconductors, solar energy and other related electronics industries, to
achieve customer satisfaction with high quality products.
◢ Multiple cameras work synchronously for multi-tasking to enhance efficiency and save
development costs
◢ Image auto calibration and lens distortion correction function
◢ New user-friendly operation interface
◢ Smart operation flow and interface for faster programming
◢ Built-in multi-functional developing tools
◢ Provides digital I/O and flash control module for various applications
◢ Superior hardware specification to same grade products. Achieves high-speed processing
◢ High-speed cameras with CameraLink interface
◢ Ethernet, RS-232, RS-485 interfaces for data output
◢ Passes high industrial standards superior to PC-based systems
◢ Built-in PLC communication reduces program compilations
◢ Self-defined display and operation interfaces in RUN mode
for Humanization
03 Appearance
04 Features
09 Applications
11 Specifications
17 Dimensions
Appearance
High-speed Camera
RS-232 with CameraLink
interface
VGA
RS-485
Advanced Functions
Functions
PC Program upload/
Blob √ √
applications download
3
Features
01 Multi-camera system
Allows simultaneous use of several different cameras (Max. 8) for multi-tasking in visual
inspection operation
Mono √ √ √ √ √
Level
Color √ √ √ √ √
Frame Rate 480 fps 295 fps 159 fps 16 fps 50 fps
Pixel Dimensions
642 × 484 2048 × 1088 2048 × 2048 2448 x 2058 4096 × 3072
(Horizontal x Vertical)
Pixel Size
7.4 × 7.4 μm 5.5 × 5.5 μm 5.5 × 5.5 μm 3.45 x 3.45 μm 5.5 × 5.5 μm
(Horizontal x Vertical)
4
Features
5
04 Faster processing
• Higher resolution. Ehanced precision in inspection and
calculation precision
• Multiple cameras can inspect parallel processes asynchronously
• Greatly enhanced system performance
Inspection, storage, communication and UI operation can
work synchronously. Real-time inspection and operation time
is minimally affected ( It costs a total of 15ms for single trigger
input, lighting, image capture, inspection and data output for a
0.3 M pixels full area inspection).
DMV1000 Trigger
input
Image
capture
Inspection
Image
display
Data
output
Data
output
Trigger
input
Image
capture
Inspection
Image
display
Data
output
Data
output
Single trigger
Supports two cameras synchronous trigger input and double core algorithm processing
Trigger Image Trigger Image Data Image Data Data Data Data
Inspection
DMV1000 input capture input capture transmission display output output output output
6
Features
Before After
7
Customized RUN mode UI
Provide screen parameter setting tool for self-defined run mode UI
Windows F
Windows A Windows C
Windows G
Windows B
Windows H
Windows D
• Digital input/output
Input/Output pins for flexible self-defined functions
• Expandable modules
Flash control
Expanded I/O
8
Applications
01 Motion Control
Product Pick and Place
With Object
W/O Object
9
02 Quality Control Inspection
Color Inspection Dimension Gauge
03 Identification
OCV Barcodes Identification
DELTA
Barcode QR code
10
Specifications
► Product Types
Three types for different applications
• Advanced model: Maximum 4 or 8 cameras connectable; advanced performance; large storage;
supports USB 3.0 and Micro SDXC
• Standard model: Maximum 2 or 4 cameras connectable; standard performance; standard storage
• Basic model: Maximum 2 cameras connectable; basic performance; basic storage; supports GigE
camera
► Controller (DMV2000-CL4-HS/DMV2000-CL2-HS)
Power Supply 24 VDC
Operation Voltage Range Rated Voltage 90% ~110%
Current Consumption 4 Cameras: below 4 A / 2 Camera: below 3.4 A
No error: XYZ 10 to 55 Hz 10 m/s2【1.0 G】for 10 minutes
Vibration Resistance
No damage: XYZ 10 to 55 Hz 20 m/s2【2.0 G】for 2 hours
No error: 200 m/ s2 【20 G】drop 3 times for each 6-surface,
3-edge and 1-corner
Shock Resistance
No damage: 300 m/ s2 【30 G】drop 3 times for each 6-surface, 3-edge
and 1-corner
Operating Ambient Temperature 0 ºC~+45 ºC
Storage Temperature -20 ºC~+65 ºC
Operating Relative Humidity 35%~85% RH (with no icing or condensation)
Altitude Under 2000 m
Battery Life 5 years
► Camera
Type Digital Color/ Gray Scale Camera with CameraLink Interface
12 M: 4096 (H) X 3072 (V), Base: 13 fps, Full: 50 fps
Resolution (Mega Pixels, 4 M: 2048 (H) X 2048 (V), Base: 40 fps, Full: 159 fps
Horizontal / Vertical) 2 M: 2048 (H) X 1088 (V), Base: 74 fps, Full: 295 fps
0.3 M: 642 (H) X 484 (V), Base: 480 fps
Shutter Speed 25.8 μs ~ 45 s
Camera Lens Mount C mount
Operation Environment
0 ºC~+45 ºC
Temperature
Storage Environment
-20 ºC~+65 ºC
Temperature
Operation Environment
35%~85% RH (with no icing or condensation)
Humidity
Weight Approx. 140 g
11
► Functions and Peripherals
Number of Cameras DMV2000-CL4-HS: Max. 4
Connectable DMV2000-CL2-HS: Max. 2
Internal memory: Approx. 6000 projects
Number of Projects SD card: based on memory card capacity
Supports changeover by I/O and communication (RS-232, RS-485, Ethernet)
Q'ty Max. 1000 screens/ project
2D platform positioning, pattern matching, shape matching, edge angle,
edge counting, edge pitch, edge position, edge width, area, blob, image intensity,
Function
Inspection edge position tracing, edge width tracing, stain inspection, OCV, subtle inspection,
Window color inspection, barcode identification, QR code identification
ROI Type Rectangle, Circle, Polygon, Ellipse, Ring, Sector, Rotated Rectangle
EQ, NOT_EQ, LT, LE, GT, GE, AND, BIT_AND, OR, BIT_OR, XOR, BIT_XOR, NOT,
Numerical BIT_NOT, INRANGE, CHOOSE, IF, MAX_INDEX, MIN_INDEX, MAXth_INDEX, MINth_
Calculation INDEX, ABS, POW, MOD, LOG10, LN, EXP, SQR, SQRT, SUM, TRUNC, ROUND,
CEIL, FLOOR, SIN, COS, TAN, ASIN, ACOS, ATAN, ATAN2, RAD, DEG, PI, MAX, AVG,
Functions AVG_RANGE, MIN, SDEV, MEDIAN, MODE, LINE_FIT, CIRCLE_FIT, POINT_TO_
(71 types) POINT, POINT_TO_LINE, POINT_TO_CIRCLE, POINT_TO_POINT_DIST, POINT_
TO_POINT_ANGLE, LINE_ANGLE, LINE_MIN_ANGLE, LINE_TO_LINE, LINE_TO_
CIRCLE, CIRCLE_TO_CIRCLE, BLOB_TO_POINT, BLOB_TO_LINE, BLOB_TO_
BLOB, BLOB_TO_POINT_ANGLE, STAIN_TO_POINT, STAIN_TO_LINE, STAIN_TO_
STAIN, STAIN_TO_STAIN_ANGLE
12
Specifications
► Controller Parts
4
10
1 5
11
6
14
2 7
12
8
15
13
3 9
13
Ordering Information
All cameras and cables are for the CameraLink interface
▪ Cameras ▪ Lenses
DMV-CM30GCL CMOS CAMERA 0.3 M MONO CameraLink DMV-LN06W40 0.4 M 2/3" 6 mm
DMV2000-CL2-HS Standard model controller for maximum 2 cameras connectable DMV-LN25M 2 M 2/3" 25 mm
DMV-LN35M 2 M 2/3" 35 mm
▪ Cameras with 3 m Flexible High-speed cable DMV-LN50M 2 M 2/3" 50 mm
DMV-CMA3003GCL CAMERA CABLE 3 M + CMOS 0.3 M MONO CameraLink DMV-LN12M05 5 M 1" 12.5 mm
14
3-Pin Power Terminal
No. Name Description
1 - +24V
1 +24V Positive power supply
2 - 0V
2 0V Negative power supply
3-E
3 E Grounding
Input
6.2K
+3.3V
2.2K
Input
6.2K
+3.3V
2.2K
15
12-Pin Input Terminal
No. Name Description Default Setting
1 OUT1 (RDY) Enable function switch sign
1 - OUT1 (RDY)
Total inspection output 1 2 - OUT2 (TOUT1)
2 OUT2 (TOUT1)
(synchronous display with operation screen OK/NG)
3 - OUT3 (TOUT2)
Total inspection output 2
3 OUT3 (TOUT2) 4 - OUT4 (ERROR)
(synchronous display with operation screen OK/NG)
5 - OUT5 (STR)
4 OUT4 (ERROR) Error sign
6 - OUT6 (REN1)
5 OUT5 (STR) Parallel output handshaking sign
7 - OUT7 (REN2)
6 OUT6 (REN1) Camera 1 capture image 8 - OUT8 (REN3)
+5V
+3.3V
3.3K
Output
3.3K
16
Controller Dimensions Unit:mm
152.20 96.00
167.50
CCD 5 M
17
Camera Dimensions Unit:mm
CMOS 0.3 M
CMOS 2 M / 4 M
CMOS 12 M
18
Industrial Automation Headquarters
Delta Electronics, Inc.
Taoyuan Technology Center
18 Xinglong Road, Taoyuan District,
Taoyuan City 33068, Taiwan (R.O.C.)
TEL: 886-3-362-6301 / FAX: 886-3-371-6301
Asia
Delta Electronics (Jiangsu) Ltd.
Wujiang Plant 3
1688 Jiangxing East Road,
Wujiang Economic Development Zone
Wujiang City, Jiang Su Province, P.R.C. 215200
TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290
Americas
Delta Products Corporation (USA)
Raleigh Office
P.O. Box 12173,5101 Davis Drive,
Research Triangle Park, NC 27709, U.S.A.
TEL: 1-919-767-3800 / FAX: 1-919-767-8080
Europe
Delta Electronics (Netherlands) B.V.
Eindhoven Office
De Witbogt 20, 5652 AG Eindhoven, The Netherlands
TEL: +31 (0)40-8003800 / FAX: +31 (0)40-8003898
*We reserve the right to change the information in this catalogue without prior notice.
DELTA_IA-DMV_DMV2000_C_EN_20161104