8 Axis CNC Pipe Cutting Machine

KR-XF8

Technical proposal
Ⅰ Brief introduction

Machine Feature :
1.Adopt welding platform, heavy rail and improve the overall bearing weight, human

design human-computer exchange more convenient and reasonable, stable operation

and increased life expectancy.

2.Independent research development to optimize CNC pipe systems, auto CAD version of

the engineering design can generate standard G code directly, three-dimensional

simulation of the operation, node expansion, long split pipe, fittings optimization, over

sized EGES DXF SAT and STL software compatibility and lifetime free upgrade process

can be modified according to user needs

3.Taiwan’s Advantch industrial computer can be programmed directly on the machine.

Using menu-select input cutting parameters such as diameter, wall thickness, bevel angle

deviation compensation data. By KASRY professional pipe cutting applications for a

seamless connection.

Work process of machine

(1), programming

Programming can be directly on the machine or offline editor. Using input cutting

parameter selection menu type, such as outside diameter, wall thickness, bevel Angle,

deviation, compensation data, and so on. At the same time a seamless connection can be

made by other professional software such as STCAD.

2), loading and unloading of workpiece

Operator initiator on the machine, the pipe placed in the tray by hoisting tools.

(3), measurement level

Operators according to pipe diameter deviation with a header hand lever level adjustment.

(4), pipe locking

With adjustable third claw automatic centering chuck locking pipe diameter.

(5), the open cut

Move the cutting head to the tube cutting, automatic positioning device automatically

according to the procedure under a cut, to complete the cutting process and according to

the programming.

Application :
Material :Carbon steel , stainless steel ,aluminum

Type :round pipe , square tube , rectangular tube

Industry :Especially for steel structure construction, shipbuilding, marine engineering, the

elevator industry, building walls, bridges, towers and mechanical engineering industries.

Details 8 axis introduction :

Moving axis Choose cutting axis Range of activities

Y1 axis ： Pipe rotary driving shaft

360 ° free rotation

Y2 axis ： Pipe driven rotation shaft 360 ° free rotation

The spindle box moves back and forth

X1 axis The maximum stroke 7500mm
along the length of the tube
The trolley moves along the length of
X2 axis The maximum stroke 12000 mm
the tube
The torch swings along the length
A axis direction of the pipe ±45°

The torch swings along the radial

direction of the tube
B axis ±45°

Z axis ： Torch move up and down Travel 450mm

The trolley moves along the radial
U axis Move back and forth 200mm
direction of the tube
Ⅱ Machine configuration

Basic configuration :

Model 8 axis all pipes CNC cutting machine

Square tube Diameter 50-400mm
Effective cutting 12m
Round pipe Diameter 50-630mm
Effective cutting 12m
Rectangular pipe Diameter 50-400mm
Effective cutting 12m
Cutting method High definition Plasma/flame
Plasma power Hypertherm XPR 300A ,Can cut max.35mm
Flame cutting thickness and speed 6-60mm , 20- 700mm/min
Plasma cutting speed 500-6000mm/min
A axis Bevel angle +-45 degree
B axis Bevel angle +-60 degree
Plasma bevel thickness Plasma bevel 23 mm thickness
Flame bevel thickness 6-40mm
Control system Kasry control system
Computer Taiwan Advantech Industrial Computer
Driving motor Japanese Panasonic Servo motor with reducer
Software KASRY Pipe Nest software
Load 8t
Weight and size
Size (Length *width*height) 16500*2200*2100mm
Weight 7t
Shipping 40ft container
Working condition
Working pressure of compressed gas Above0. 7mpa
Require gas flow of plasma 4500L/H
Working environment Ventilation ,no concussion
The acceptable temperature around -20℃ -50℃
Voltage Machine :220/380V ,50/60HZ
Power wattage 5KW
Types of gas Plasma :Air ,
 Flame :Oxygen+Acetylene /propane

Ⅲ Machine function and advantage

Function :
T -joint cutting T-joint hole Cut (Inner-fit)
T-joint hole Cut (Out-fit)
T-joint hole Cut (off-center)
Branch pipe cutting T-joint End Cut(center)
T-joint End Cut(off-center)
Slant joint End Cut (center)
Slant joint End Cut(off-center)
Main pipe cut square /slot Rectangle hole Cut
Slit Cut (center)
Slit Cut (off-center)
Oblique crossing cutting Slant joint Hole Cut (center)
Slant joint Hole Cut (off-center)
Pipe end cutting Straight End Cut
Miter End Cut
Multi-branch cutting Multi –branch profile Cut
Multi –branch and Branch End Cut
Annular pipe crossing Cut
Elbow (shrimp joint) Cut
Multi –branch profile Cut
Main Function Max bevel angel: Both are ±60°in vertical
and horizontal
Min cutting intersection angle: ±30°
Cutting speed: Auto stepless peed
regulation
Continuous cut setting
Fixed angle and Fixed point beveling
Setting
Automatic tube compensation error ellipse

Machine software advantage :

1.We are the first one develop the square tube cutting and beveling machine supplier in china .
2.Our kasry control system together with Taiwan Advantech Industrial Computer
3.Easy to operate,modeling making is easy , only need from software through the centerline,
easily create pipe, arc tube, square tube, rectangular tube, angle, channel, H-beam and other
components . Training time is short , only need input wall thickness , bevel angle , threading
length on the software , it can cut directly with the graphics in the gallery .
4.Software with better compatibility , support TEKLA,3D ,3S, STCAD and Autocad .
With the famous Steel structure software TEKLA® perfect butt, simple operation, to avoid the
design and secondary modeling operations workers.

5.twist angle support

6.Support API ,small angle cutting

7.No need secondary making the model , can one time input the the model into the
software ,directly form the whole project budget chart of the materials .

8.Optimization nesting .

1)Support twist angle nesting

2)support remaining materials secondary nesting

The remain materials can achieve secondary nesting , it can save the raw materials from 1%-2% .

9.After nesting can be batched into G code .Each pipe only need 3 seconds transfer into G
code .
10.With Rich graphics database ,free offer to the customer

11.3D Modeling cutting track can spread out to see in a real time ,easy to know the process .

12.Support continuous cutting

With high cutting efficiency .

13.Kasry software can enjoy lifetime updates for free

If you in the future have more cutting process , tell me directly , we can help you upgrade the
cutting process for free . This is our good after sale service to our customers .Other supplier ,
upgrade the software need cost .
Ⅳ Machine structure spare parts :

NO. Main parts of machine Brand & model Manufacturer brand belong

1 Equipment body KASRY China

2 Industrial control computer Advantech Taiwan, China

3 Control system and software KASRY China

4 Servo drive motor Panasonic servo Japan

5 Reducer New start China

6 Plasma Hypertherm XPR 300A USA

7 Electric components Schneider France

8 Cable Shuangying Germany

9 Flame torch Longteng China

ⅤMachine cutting sample show
Ⅵ Customer visit
Ⅶ Customer case
Ⅷ Exhibition show
Ⅷ Color of Paint
The supplier will be done or Subject to the User’s opinion, if buyer no
requirement shall be supplier’s standard color

IX Data(Documents) Provided
 Installation/User Manual (In English) 2 sets
 Note: documents list including operation instruction manual,
programming, maintenance, electrical schematics, installation drawing,
wearing parts details etc.
 Manual / Catalogue; Manufacturer’s Test Report / Certificate

X Commissioning, Delivery, Installation

Upon completion of equipment manufacturing and commissioning in the plant,
the Supplier shall notify the User to dispatch certain personnel to perform
inspection and acceptance in the plant without delay.
 Responsible for the demand-side at the scene of the equipment
installation, commissioning work. Should be required to meet the
supply-side work, the provision of equipment needed to install the
cable car, and other necessary support and advance the electricity,
gas, pipeline and the installation in place.
 The special tools and meters used in equipment installation,
commissioning and acceptance should be prepared by the Supplier
itself. Where the Supplier encounters certain difficulties, the User
should provide possible assistance.
 Upon installation and commissioning of the equipment, the supplier will
provide technical support free of charge, guiding the user to get
familiar with and master the features of the equipment, and provide
free training to the operators and repairmen so that they can operate
the equipment independently.
 For Installation, commissioning & training (maintenance & operation of machine)
 to customer’s personal in user’s job site shall be provided free of cost by

supplier , The cost of air tickets (round trip), food, accommodation, local

transportation, translation, internet, communication and visa charges for

our engineers at buyer’s site shall be borne by customer at actual against

documentary evidence.

XI Inspection and Acceptance

 Items of Inspection and Acceptance：

 Appearance quality

 Inspection of accessories and tools

 Non load running test

 Load test

 Precision check

 Working test

 Trial cutting of the User’s typical parts

 Inspection Standard: The Supplier shall provide Inspection Standard and

acceptance shall be done as per the Inspection Standard.

 Acceptance: Upon qualified self check by the Supplier, the Supplier should

inform the User and the User then should dispatch relevant personnel to carry

out inspection and acceptance at the Supplier’s plant. Before acceptance, the

Supplier should advance the self check report and data records. The items of

acceptance should be all items in 15.1, excluding 15.1.7 Trial cutting of the

User’s typical parts. Upon qualified acceptance, both parties should sign a

preacceptance report. All tools, meters and materials used in the acceptance

should be provided by the Supplier.

XII After-sales service Guaranty

 The warranty provides shall be 24 months from the date of satisfactory

installation of equipment for defective components/workmanship. During one

 year warranty period, the supplier shall be provide free repair service in case of

failure due to defective part/ component and replace defective part/component

free of cost.

 During the 1year warranty period, the Supplier shall be provide free repair

service for failure not caused by personal factors (the local transport, Visa, air

ticket, food, accommodation, translation, internet, communication and travel

allowance etc for foreign users should be borne by the User. Such expenses are

not included in the quotation) and free replacement for various parts damaged

not due to personal factors (sent to foreign users by mail or express, express and

the expense borne by buyers). For the repair for failure occurred not within the

warranty period, certain charges will be collected.

 The NC system possesses the standard functions that meet the basic functions

of the control system and optional functions needed for future expanded welding.

The mechanical part adopts combined, replaceable and standardized structure.

Through upgrading of software and hardware, and repair and replacement of

mechanical unit, the equipment can maintain long term precision and normal

work.

 Software upgrades and process improvements shall be provided free of cost by

supplier to buyer periodically

XIII Packing And Marking

 The supplier shall have the goods suitably packed and shall take measures to

protect the goods from moisture, rain, rust, corrosion, shock, & any other

hazard’s in export sea standard worthy palletized packing.

 The supplier shall mark the following on the four adjacent sides of each package

of the goods with indelible paint in conspicuous printed words in the English

language.

 Contract Number/Destination/Name Of Equipment And Item Number/Case

No./Bale No./ G.W / N.W(KG)

  The following documents shall be enclosed in each package of the goods:

 Detailed packing list in 2 copies; Quality certificate in 2 copies;

 Technical documents for relevant equipments in one copy.

 Should the goods be damaged or lost due to supplier’s improper packing and / or

inadequate protective measures before shipping, the supplier shall be

responsible for the repair, replacement of compensation.

 XIV Quotation and business terms :

Price USD 140000 FOB Qingdao port .（with hypertherm XPR

300A plasma power source with marking function auto

gas)

Payment term 40%TT in advance,60%Balance paid before shipping

Warranty 2 years ,within 2 year all parts for free ,after 2 year, services

life time for free , Software updates life long for free

Delivery time 30days after advance payment

Offer validity April 26th. 2019

Installation & Training Per day 100 $ , will take 10 days .