M Series and G Series: Type Te Motor Control Center

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TYPE TE MOTOR CONTROL CENTER

M series and G series

C
TYPE TE MC
Advancing Motor Control Technology

TOSHIBA Type TE Motor Control Center


Toshiba began the production of Motor control centers
in 1954, and has been improving the technology for
more than 60 years.
The Type TE motor control center is used in many
industrial plants.
For example: Steelworks and Oil refinery plants,
Paper mills plants, Cement plants, Food industry
plants, Water treatment infrastructures, Power plants,
Garbage disposal facilities, Road and traffic systems
etc.
The type TE motor control center is enjoying a high
reputation all over the world.
The motor multi-relay CCR22, a further advanced
model of the multi-function protecting relay, has been
developed.
Monitoring
Protective function
function

Control
function

Reliability Easy
maintenance

Safety

Space-saving
Operability design

1
C
TYPE TE MC

CONTENTS

Type TE Motor Control Center 1


Motor Multi-relay Model CCR22 3
Functions of TE Motor Control 5
Center (M series)

Specifications of CCR22 9
Functions of CCR22 10
Data transmission equipment 11
Open field network 12
Features of the TE Motor Control Center 13
Construction of vertical busbar 15
Construction of horizontal busbar 16
Construction of unit 17
Ratings/Types 18
Unit circuit diagrams 19
High-storage capacity inverter cabinet 20
External connection method 21
Power distribution method 22
and installation

Dimensions and mass 23


Unit selection table 24
Guidance of the plan 26
Motor Control Center unit layout 30
(for planning by the customer)

2
Long-life, bright, and large 7-segment
LED indicator
This LED indicator has longer service life compared
to LCD, and indicated values can be read clearly
both in bright and dark places.
The 6-digit-display helps you recognize at a glance
which item is being set.

MOTOR MULTI-RELAY MODEL CCR22

Current
6-digit digital indication Power

Transmission
status indication

Operating switches with emitting in all-direction LED

Lenses which enable clear and Compatible with old-type models


easy view from any direction As this model is compatible with old-type
were adopted.
motor multi-relays, it is possible to renew
Operation indicator lamps can be them and enhance their monitoring functions.
seen from above, below, left and
right. Protection, control and monitoring of motors
are managed by a PC. Also energy-saving
and failure analysis
are supported.

3
Easily understandable trip indicator In addition to power and power consumption,
When a trip occurs, the orange lamp will light. The 7- power factor is also measured.
segment LED will indicate the cause of the failure and blink. It is possible to measure power, power consumption
and power factor. These measurements serve for
energy-saving.
*Pulse output (insulated) for power consumption can be output
as standard.
A X1000 HOUR
MON.
ERROR
% X1000 COUNT Improvement of electrical contact reliability
COMM. kW X1000 kW/h
DIR. REM. Switch contacts and connector contacts on the
REV. OFF ON/FOR. RESET COS
circuit board are gold-plated and thus improve
electrical contact reliability.

Operating time
Switching count
Power consumption
Switches for settings and selection
Monitor switch

mini USB-connector for connecting to PC


Remote / direct switch

The unit can be connected to a PC using Security function


a commercially available USB-cable.
Switch operation can be locked by
setting the lock-function.
The lock will be released by inserting
the unlock key.
*Unlock key (optional)
Type CCR-RKEY

4
Functions of the Type TE Motor Control Center (M series)

Protective functions
According to the properties of the load,
various protective functions can be chosen
to protect the valuable equipment.

Setting range of
overload protective funcion
(0.11A--630A)

Overload protection Power overload


protection

Single phase protection Under power protection

Grounding fault
Undercurrent protection
protection

Instantaneous overcurrent
protection

Monitoring functions
Thanks to the enhanced monitoring
functions, energy-saving and updating time
management for the equipment can be
realized. Furthermore, as cause of failure of
Indication of failure causes
the load can be identified, functions of the OL: Overload
EF: Earth fault
equipment can recover quickly.
SP: Single phasing
OC: Instantaneous Overcurrent
Power Monitoring
UC: Undercurrent
Power
OP: Over power
Power consumption
UP: Under power
Power factor

Time Monitoring
Accumulated operation time
Accumulated switching frequency
(contactor switching frequency)
Starting time
Time elapsed since the occurrence
of a failure

Current Monitoring
Operating current
Contactor Monitoring Leak Current
Contactor malfunction Fault Current
Chattering (The past 8 fault currents)

5
Control functions
According to the usage, various control
systems can be selected.

Input operation condition


selection 
Output condition
selection
Starting method

Operation Load applied selection


Stop
Reset after failure
Remote and direct
switching selection
C
TYPE TE MC

Instantaneous stop and restart selection


Instantaneous compensation time:
None, 0.5, 1, 2, 3, 4, 5, 10, 15--60sec (unit: 5sec)
Instantaneous compensation time for immediate restart:
0.1sec (standard)
0.2sec (optional)
Restarting delay time:
1--180sec (unit: 1sec)

Transmitting functions (optional)


By using transmission equipment, wiring can be reduced.

High speed multi-station


transmission equipment

TOSLINE-F10M

Open field network

6
Functions of the Type TE Motor Control Center (M series)

Motor multi-relay setting tool for function and failure


analysis (optional)
The motor multi-relay CCR22 can be connected to a PC using the
commercially available USB-cable (Type A -- mini B).
Setting data values, current/voltage waveform, protection coordination
,
can be displayed on the PC s screen.

Other features:
Fault and Leakage current values
-Past 8 times (in % of the load current).
-Past 20 seconds before failure to 5 seconds after failure.
Data can be saved either in TXT or CSV format.

Motor multi-relay-setting Protection coordination screen Fault current

Output Function
0--1mA (not-insulated) or 4--20mA (not insulated) output for the control A WH
panel on site is provided as standard. 4--20mA (insulated) output can be
provided by an optional circuit board.
*It is not possible to use the 4-20mA output and the transmission function simultaneously.
It is possible to output pulse of power cosumption (insulated) as standard.
(1 pulse is output for 10Wh, 100Wh and 1kWh.)
*Support for windows 7.

Maintenance

Since the electrolytic capacitor has a relatively short life among the other electronic components, the motor multi-relay
CCR22 has a circuit board structure in which the electrolytic capacitors can be changed easily. When changing a capacitor,
it can be detached easily by removing 3 screws combining the main circuit board of CCR22 and the capacitor circuit board.

7
Restarting after voltage dip function
In the event of an instantaneous voltage dip, if the contactor was operating before the instantaneous voltage dip, the contactor
will be switched on as soon as the voltage recovers, or after a certain time period has elapsed, and the motor will be restarted.

In the CCR22, 3 setting modes are provided to match the action during the instantaneous voltage dip and after recovery
of voltage.

Setting instantaneous compensation time 0.5, 1, 2, 3, 4, 5, 10, 15--60 sec (unit: 5 sec)
When an instantaneous voltage dip occurs and the voltage does not recover within a preset time period, the motor is stopped.
When an instantaneous voltage dip occurs and the voltage recovers within a preset time period, the motor continues to operate.

Setting restarting delay time 1--180 sec (unit: 1 sec)


When an instantaneous voltage dip occurs and the voltage recovers within a preset time period, motors restart
according to the preset order (When an instantaneous voltage dip is detected the motor will stop).

Setting instantaneous compensation time for immediate restart 0.1 sec (optionally 0.2 sec)
In case the instantaneous compensation time as well as the restarting delay time are set
In the event of an instantaneous voltage dip, in case the voltage recovers within the preset time period (0.1sec), motors
will continue to operate because the in-rush current is small.
In the event of an instantaneous voltage dip, in case the voltage does not recover within the preset time period (0.1sec),
but it recovers within the instantaneous compensation time, motors will restart. However, if a number of motors would
start simultaneously, the in-rush current would become very large. For this reason, the motors will restart in the order that
was set when setting the restarting delay time.

Instantaneous compensation time for immediate restart

Duration of power failure<100ms Duration of power failure 100ms


<

80ms 500ms
Motor1 Motor1
Operation Operation
Stop Stop
Motor2 Motor2
Operation Operation
Stop Stop
Motor3 Motor3
Operation Operation
Stop Stop
Immediate restart Restart with a time delay

Motors are restarted immediately because If the motors would restart immediately,
the in-rush current would become very large.
the in-rush current is small.
For this reason, motors restart successively.

8
Specifications of CCR22

CCR22 consists of circuit boards (incorporated into the operation panel) and a case. Dependent on the used load and the
purpose of control, main circuit board, expansion circuit board and transmission circuit board are combined.

L4 S5

L10 L9 L11 L2 L1 L5 L7 L8 S11 S9 S7

Front panel

S3 S2 S1 S4 L3 L6 S6 C1 S10 S8

Kind No. Name Function


S1 ON/FOR. To start the motor (in the forward direction). Lit in red while the motor is running.
Switches
S2 OFF To stop the motor. Lit in green when motor is idle.
and
S3 REV. To start the motor (in the reverse direction). Lit in red while the motor is running.
indicators
S4 RESET To reset the protective function. Lit in orange during failure (while the protective function is operating).
S5 MON. To select the display on the monitor.
S6 COS To select the operating location (remote or local).
S7 SEL. Selects a fault display and a function setting display and to change setting.
Switches S8 ENTER To enter setting values.
S9 To select functions and to change values (increasing the values)
S10 To select functions and to change values (reducing the values)
S11 TEST TRIP To cause a test trip during test
L1 A For digital display of current
L2 % For % display of current
L3 kW For indication of electric power *1, *2
L4 x1000 HOUR For displaying hours (In the case of 1 hour, the display is 0.001.)
L5 x1000 COUNT For displaying the count (In the case of 1 time, the display is 0.001.)
LED L6 x1000 kWh For indication of wattage per hour *1, *2
L7 DIR. This indicates the location of the operation and is lit when the local operation can be made.
L8 REM. This indicates the location of the operation and is lit when the remote operation can be made.
L9 ERROR This is lit when the CPU fails.
L10 COMM. This is lit when transmission is normal.
L11 Digital indicator This digitally indicates a current value and a setting value.
Connector C1 Communication connector Connectors for function setting and for reading of maintenance data (For PC connection)
*1 Power indication is only possible when the type of the connected current sensor is CV3- .
*2 Electric power and wattage per hour at the secondary side of the inverter cannot be measured.
Type (CCR22)
0:100Vac/110Vac without expansion board General Specifications
1st digit Control
1:100Vac/110Vac with expansion board
2:200Vac/220Vac without expansion board Power supply voltage: 20 Vac: 50/60 Hz
voltage
3:200Vac/220Vac with expansion board Allowable voltage variation: 85 to 110%
0: None Operating voltage: 100/110Vac 50/60Hz
1: TL-F10M(T-US005)
2nd digit Optional 2: CC-Link(C-US002) 200/220Vac 50/60Hz
board 3: Transducer (CCR22-AN) Noise resistance: 2000 V for 1µs
6: PROFIBUS-DP (P-US000) (by noise simulator)
0: Standard Service temperature: --10 to +60
3rd digit Case 1: Old type, MMR compatible
Storage temperature: --20 to +60
0:CV3 (standard)ZCT Hikari Trading (standard)
1:CV3 (standard)ZCT Seiko Electric
Service humidity: 10 to 85% RH
4th digit CV.ZCT 2 CV2 ZCT Hikari Trading (standard) (no dew condensation
3 CV2 ZCT Seiko Electric can result)
0: None Atmosphere: There should be no
5th digit Optional function 1: Voltage dip compensation time dust nor corrosive gas.
0.2sec. compensation (optional)
Insulation resistance: 100M (500V megger)
0: Standard
6th digit User sequence 1: Variable sequence used (between terminals tied
7th digit For future use 0: Standard together and ground)

9
Functions of CCR22

Items Description
Overload Protection Characteristics and
Setting current 35 to 105% (unit: 1%) Single Phase Protection Characteristics
Minimum operating value 115% of the set-up current Time (sec)
Converter’s (CV) 0.11 to 630 A
Protection rated current
against Pre-alarm operating current None, 50 to 100% (unit: 1%) of the set-up current 1000
overload
Operating time characteristics 2 to 90 sec (unit: 1 sec)
Thermal storage characteristics With hot characteristics
100 Overload
protection
Reset Auto and Manual
Single phase Single phase operation 10
None, 30%, 60%
Protective functions

protection imbalance percentage 4 sec 2 to 90 sec


Sensitivity current None, 30, 100 to 500 mA 85%
Grounding
1
Operating time 0.1 to 1 sec (unit: 0.1 sec) Single
protection phase
Pre-alarm operating current None, 30 to 95% of the sensitivity current (unit: 1%) protection
0.1
Operating current None, 40 to 600% of the set-up current (unit: 5%) 10 100 600 1000 Current (%)
Instantaneous
overcurrent Operating time 0.1 to 9 sec (unit: 0.1 sec)
protection
Starting operation lock time 1 to 180 sec (unit: 1 sec)

Undercurrent Operating current None, 15 to 100% of the set-up current (unit: 1%)
protection Grounding Protection Characteristics
Operating time 0.2 to 9 sec (unit: 0.1 sec)
Power
Time (sec)
Set-up power 1 to 200 kW
overload 1.0
protection Operating time 0.1 to 10 sec

Under power Set-up power 1 to 200 kW 0.8


protection Operating time 0.2 to 10 sec
Operating current monitoring Digital (A) or percentage (%) switchable 0.6
Leakage current monitoring Digital (A)
0.4
Power monitoring Indicated in kW
Power consumption monitoring Indicated in kWh 0.2
Power factor monitoring Percentage (%) Current
0
Control voltage monitoring(insufficient voltage) 80% or less of the relay rated voltage 0 30 100 200 300 400 500 (mA)
Monitoring functions

Contactor monitoring Non-operation monitoring 1 sec after switching operation


Chattering monitoring Switching (twice or more) within 0.15 sec monitoring
Accumulated operation time monitoring Operation time accumulation monitoring Instantaneous Overcurrent Protection
Accumulated switching count monitoring Accumulated switching count of the contactor
Characteristics
Time (sec)
Overload, overload pre-alarm, grounding, pre-alarm for
grounding, single phasing, instantaneous overcurrent, 100
Failure factor indication
undercurrent, power overload, under power, starting 40 to 600%
jam, contactor trouble, and contactor chattering
10
Starting time Time from the start of the operation until the
current becomes 110% or less
Elapsed time indication Indication of time elapsed following the trip 1
Faulty current indication
Past 8 faulty current values (in % of the load 0.1 to 9 sec
current), leakage current values, and current
values of the R, S, and T phases (in A) 0.1
Conditions can be selected from 15 types of
Input operation condition selection functions via the universal input terminals.
Output conditions can be selected from 35 types 0.01
Output condition selection 10 100 1000 Current (%)
via 2 standard relays and 3 optional relays.
Non-reversible, reversible, - , closed - ,
Starting method pole change, reactor, Korndorfer, inverter
Control functions

non-reversible, inverter reversible


Undercurrent Protection Characteristics
Load applied Single-phase load, three-phase load
Time (sec)
Operation stop Operation, Stop, and Trouble Reset by
illuminated (LED) push-button switch
With Remote (REM) or Direct (DIR) switching.
100
Remote and direct switching selection
5 types of circuit conditions can be selected.
Instantaneous compensation time None, 0.5, 1, 2, 3, 4, 5 sec, 10 to 60 sec (unit: 5 sec.)
10
Restarting Instantaneous compensation time
after for immediate restart 0.1, 0.2 sec (optional)
voltage dip
Restarting delay time 1 to 180 sec (unit: 1 sec)
0.2 to 9 sec
Stop or continue operation is selected in the 1
Operation in stop case of CPU problem. 15 to 100%
Transducer output 0 to 1 mA (not insulated) or 4 to 20 mA (not insulated)
0.1
Other

Test trip For problem simulation at a sequence test


10 100 1000 Current (%)
Interface USB

10
Data transmission equipment

High speed, multi-station transmission equipment


TOSLINE-F10M
High speed, multi-station transmission equipment
(TOSLINE-F10M) is used for the motor control center for
more efficient operation of plant and reduction of
total equipment costs.
It can be supplied to M series as an option.
PLC
The TOSLINE-F10M is high speed (750 kbps), multi-station Unified controller
nv series™
transmission equipment with multi-drop configuration using
twisted pair. Relay control is performed by cyclic scan
transmission and maintenance support system is realized
by message transmission.

Up to 128 stations (2 words per station) can be connected


to a main station, with execution speed 100m/sec or less.
The main station can be expanded to 4 main stations and
thus up to 512 stations can be connected.

Transmission distance is 500m between stations and a Twisted pair cable


repeater (RP) is installed every 32 stations. Total extension
can be 2 km.

When distance between stations exceeds 500 m, electro-


opto converter (EO) is used for opto-transmission for up to
1 km.

A unit station can be put in the moter multi-relay, therefore


installation space is not necessary.

For redundancy of transmission route, the main station can Transmission cable must be selected from those featured
in the manual.
be duplexed and transmission route can also be duplexed.

General specifications Example of transmit data set up


Specification Description Sending data of PLC Receiving data of PLC
(PLC to motor control center) (Motor control center to PLC)
Transmission cable Twisted paircable (special cable)
Communication distance 2 km at maximum Forward operation command Forward operation status
Transmission speed 750kbps Stop command Reverse operation status
transmission

Scan time 100ms Reverse operation command General purpose relay output status
Alarm reset Input status of general input
Number of units connected 128/main station
Scan

Forward interlock input status


Cyclic scan transmission, Reverse interlock input status
Transmission functions
Message transmission Operating current
Check method CRC check
Insulation method Photo coupler Operation time
transmission

ON/OFF count
Message

Trip count
Cause of problem in the past
Load current in problem
Power, power consumption

Note: The general purpose relay can, with no restriction, set up the causes of
problem such as overload plus single phasing, grounding, pre-alarm, etc.

11
Open field network

An open field network --- CC-Link and PROFIBUS ---


is used to meet different needs.
*Supplied for M series (optional).
Can be connected to many items of field equipment
compatible with CC-Link and PROFIBUS thanks to open
transmission equipment.

Full fledged and highly reliable functions


-A standby master is set up. Therefore, data link is active if Programmable controller
an error has occurred in the master station. compatible with CC-Link,
-When an error has occurred in a slave station while data PROFIBUS
link is being activated and it is made inactive, the slave
station is disconnected and data link is activated between
normal stations only.

Thanks to PROFIBUS whose specification has been made


public throughout the world, our motor control centers can
be connected to any PLC(programmable controllers) of
Twisted pair cable
other manufacturers even if the superordinate system is of
another manufacturer.

Data transmission is performed by high speed transmis-


sion (CC-Link:625 kbps, PROFIBUS:500 kbps).

Transmission cable is a special cable and transmission


distance is up to 900m for CC-Link, and up to 4km (include
9 repeaters) for PROFIBUS.

The number of unit stations connected can be, in the case


of CC-Link, up to 42 for a master station when one station Transmission cable must be selected from those featured
is occupied, and, in the case of PROFIBUS, up to 122 for in the manual.
a master station.

CC-Link PROFIBUS
General specifications General specifications
Specification Description Specification Description
Transmission cable Twisted pair cable (special cable) Transmission cable Twisted pair cable (special cable)
Communication distance 900m at maximum Communication distance 4km at maximum (include 9 repeaters)
Transmission speed 625kbps Transmission speed 500kbps
Scan time 85ms (one station occupied, 42units) Number of units connected 122/master station
Number of units connected 42/master station Communication method Polling
Communication method Polling Insulation method Photo coupler(insulation inside of the unit)
Check method CRC check External power source Network power source
Insulation method Photo coupler

Example of transmit data set up Example of transmit data set up


Sending data of PLC Receiving data of PLC Sending data of PLC Receiving data of PLC
(PLC to motor control center) (Motor control center to PLC) (PLC to motor control center) (Motor control center to PLC)
Forward operation command Forward operation status Forward operation command Forward operation status
information

Stop command Reverse operation status Stop command Reverse operation status
Reverse operation command General purpose relay output status Reverse operation command General purpose relay output status
Alarm reset Input status of general input Alarm reset Input status of general input
Bit

Forward interlock input status Forward interlock input status


Reverse interlock input status Reverse interlock input status
Operating current
information

Operating current Leak current


Leak current Power
Power
Word

12
Features of the Type TE Motor Control Center

TYPE TE MCC

Wide variation allowing choice of


functions, installation conditions
2100mm
Series Breaking capacity Installation condition
at 480V
Height Width Depth
M series Basic type (2300X600X550)
with motor multi relay 30kA
50kA
Wide type (2300X700X550)
Thin type (2300X600X350)
G series 70kA
with thermal relay Low type (1900X600X550)

In addition, the following panels can be supplied.


D series DC motor control center for emergency use.
B series power distribution panel for lighting and miscellaneous power circuits.

Space saving by piling-up


Space-saving can be realized thanks to the possibility of piling up
maximum 10 units.
Smallest unit: 2 size unit (to 37kW/400V)

Reduction of the number of cabinets thanks to expansion of unit


accommodation space
Accommodation space: 2100mm

Design pursuing reliability, Vertical busbar construction viewed from above

safety and easy operability


Construction that can avoid insulation deterioration,
Construction that prevents spread of accidents Entirely insulated vertical busbar equipment
Since the vertical busbar supports are placed
outside of the vertical busbar covers, accumu-
lation of dust particles in the spaces between
Vertical busbar
phases and on the grounded side can be
avoided. Insulation of the busbars will not be
Vertical busbar cover
deteriorated for a longer period of time and
maintenance of the construction is easy. Vertical busbar
Three phases of the vertical busbar are
Horizontal
separated by barriers and a separating plate busbar
so that short-circuit between the phases can
Vertical busbar
be avoided. Even if a short-circuit occurs cover
elsewhere, no short-circuit will occur between Vertical busbar
support
the phases of the vertical busbars.

Vertical busbar separating plate

13
Special of Toshiba MCC which uses current- (1)Estimated short-circuit current which is cut off by
limiting wires the MCCB combined with a current-limiting wire
Fault current is limited by means of current-limiting wires so
that the MCCB with a cut-off capacity of 7500A(440V) can be
used as if it were an MCCB with a cut-off capacity of 70kA.
(Breaking duty: Once)
*Space requirement will not increase by incorporating a current-limiting wire. PEAK:70×2.2
Example of Application =154kA
In the diagram on the right, (1) is short-circuit current. When
the circuit breaker of 50AF (switch-off capacity 7500A) is
combined with current-limiting wires, the current can be cut
off like (2) because the current-limiting wires limit current to
the cut-off range of the circuit breaker of 50AF. (2)Current which is actually limited
Thus, the electromagnetic force acting on the equipment and
the heat shock can be reduced, and at the same time, occur-
rence of arc at cutting off can be minimized so that overvoltage
can be prohibited.

Disconnector equipped with W-M grips

Rear View of Unit

Principle concerning large current


The disconnector for the main circuit of the type TE motor
control center consists of a spring contactor and a repulsive Repulsive
Electric wire
plate :Current flow
conducting plate. Fault current flows through the route ①,②
and ③ indicated by arrows. :Electro-
magnetic
Mechanism: force
  
The spring force of the contactor itself will keep the contactor
  Pin
tight together.
    F F  
The electromagnetic force “F” arising at ① - ①’ increases
    
the contact pressure of the contactor. Vertical busbar
Contactor
The electromagnetic repulsion arising at ① - ② will be
counteracted by means of a pin, thus maintaining contact
pressure of the contactor.
This way, the contact of the vertical busbar and the
disconnector will not easily be separated.

14
Construction of vertical busbar

The vertical busbar is front side, back side independent


type compatible with the unit. Vertical box (basic type)
The vertical box is manufactured by high strength molding

100
technology with at least 1.6t steel plate in compliance with
UL845. It must be chosen from protective structure by JIS TYPE TE MCC

C 0920.

Protective structure
General IP20, IP40
Water protection IPX1
Outdoor type IP33W(walk-in, non-walk-in)

In addition to the basic cabinet style, the following


cabinets can be supplied at customer request.

2300
2100
Other cabinet styles
70mm wide cabinet with 260mm wire ways
Wide type
Can be used for drawing armored cables.
Thin type 350mm deep cabinet (one side only)
Low type 1900mm high cabinet
Can be used when there is a limit in height.

Divided into 3 portions as standard for shipment.


See the outline drawing for the division points.
100

440 160 550


600

Vertical cross-sectional view of basic type


(back to back)

Vertical cross sectional view of thin type


Unit Wire ways

W-M grip
Vertical busbar
Horizontal busbar
Vertical busbar
W-M grip

Vertical box
Unit Unit

Wire ways

Unit door Wire ways door Unit door Wire ways door

*In the case of the back to back type, vertical busbars are for R phase, S phase, and T phase from the left on the front side and back side,
and the units can be mounted on the front side and back side.

15
Construction of horizontal busbar

The horizontal busbar is longitudinally arranged on the top of


cabinet on which cable can be drawn on up side and down Vertical busbar
side safely (I-line busbar).

The vertical busbar is entirely-insulated having a barrier


between phases to prevent erroneous contact and
propagation of arc discharge. Two-sides type is of a busbar Horizontal busbar
position
structure with independent front side and back side.
3 phase, 4 wire type can also be selected.

The size of neutral phase of 3 phase, 4-wire type horizontal


busbar is one-half that of positive phase as standard.

The horizontal and vertical busbars are made of copper.


The horizontal busbar is tin-plated for resistance against
Vertical busbar
corrosion and the vertical busbar, having a sliding portion, is
silver-plated against abrasion.

The unit opening of vertical busbar has an insulation plate for


shielding. Unit mounting and dismantling can be done
without exerting influence on the operations of up side unit Vertical busbar
and down side unit. cover

A shutter can also be supplied as an option according to


customers’ specifications.

The live part section of main circuits in the wire room is


,
isolated to secure the safety of adjacent unit s modification
and wiring works.

The horizontal busbars are positioned in the same manner as


for the existing panels of TM type. Note, however, units are
not compatible.

Drawing of horizontal and vertical


busbar connections Insulation plate for vertical busbar
Vertical busbar

Vertical busbar cover

Horizontal busbar

Vertical busbar
support

Vertical busbar separating plate

16
Construction of unit

M series accommodating the motor multi-relay and G Unit (M series)


series having a thermal relay can be supplied. These types
can be combined when necessary and can be mounted on
the same vertical box.
*See Unit Selection Table (on pages 24 and 25) for unit size.

The unit can be placed at the following positions by the use


of racking screw. For a large unit which can't be drawn out,
only the circuit breaker unit can be drawn out.

Unit position Main circuit Auxiliary circuit

Connection position Connection Connection


Unit (G series)
Test position Overall test: connection
Disconnection
(Disconnection position) Unit test: disconnection
*At the test position (disconnection position) the unit door is closed.

The circuit breaker operation handle (multiple handle) has


the following functions.

Regarding unit connection, main circuit is automatic


connection, and auxiliary circuit is mannual connection.

Functions of circuit breaker operation handle


(multiple handle) Unit draw out
Function name Function Remarks
The door cannot be opened
Door interlock when MCCB is ON. Standard
When the door is open,
MCCB cannot be ON.
Handle lock Handle operation cannot be Standard
(ON/OFF position) performed when MCCB is (Padlock is
ON or OFF. optional.)
Even when MCCB is ON,
Forced release the door can be opened Standard
(in emergencies).
When MCCB trips, the
Trip indication operation handle interlocks Standard
with it and trip is shown.

Forced release of door interlock Handle lock


Release key

Padlock (option)

17
Ratings/Types

Ratings and applicable standards Types


Applicable standards JEM1195 Bank type

Maximum rated insulation voltage AC600V TE - 50 G


Type
Main circuits AC200, 220, 400, 440V
Rated operating voltages
Auxiliary circuits AC100, 110, 200, 220V Rated breaking capacity
30:30kA
Rated frequency 50, 60Hz
50:50kA
Horizontal busbar 800, 1200, 1600, 2000, 3150A 70:70kA
Rated busbar current
Vertical busbar 400, 600A
Series symbol
30, 50, 70kA-0.5sec
Rated short time withstand current 30, 50kA-1sec
G : thermal relay
incorporated
Rated breaking capacity 30, 50, 70kA (at 440V) M: motor multi-relay
incorporated
Dielectric voltage at Main circuits 2200V / 1min
commercial frequency Auxiliary circuits 1500V / 1min

Unit type

NR 2 - 20 M
Unit styles
Without ground With ground
Applied unit
fault protection fault protection
Unit heights NR (S) ML (S) Non reversible
2 : 200mm HR (S) HL (S) Non reversible (SSC)
3 : 300mm RG (S) RL (S) Reversible (general)
RM (S) KL (S) Reversible (with mechanical)
VR (S) VL (S) Reversible (SSC)
PD (S) DL (S) Pole change (2xMC)
Unit rated current PT (S) PL (S) Pole change(3xMC)
· Indicates the rated current of YD (S) YL (S) Star delta
electromagnetic contactor for the XS (S) XL (S) Reactor start
starter unit. IN (S) IL (S) Inverter
· Indicates the frame current of circuit NF NL MCCB, FU-SW feeder
breaker for the feeder unit. ND BL 2 circuits incorporated by MCCB feeder
· Indicates the capacity (kVA) of inverter CF CL MCCB having MC, FU-SW feeder
for the inverter unit. GR GL Group starter
ST SL 1 TR (MCCB with FU-SW)
Protection method
TT TL 3 TR (MCCB with FU-SW)
M : motor multi-relay incorporated
ES Empty unit
(M series)
T : motor multi-relay(with transmission DS Space not usable for unit
equipment) incorporated AU Others
(M series) Note: “S” in parentheses is for the case in which a compact circuit
: thermal relay incorporated breaker is used. It is described as “NRS” for example.
(G series)

Note: “E” is attached to a unit for the future


(wired in the cabinet).

18
Unit circuit diagrams

Non reversible unit of M series (with ground fault protection)

A circuit enclosed in a box


is an external circuit.

Non reversible unit of G series (with ground fault protection)

A circuit enclosed in a box


is an external circuit.

19
High-storage capacity inverter cabinet

Type TE Motor Control Center is equipped with high-performance inverter VF-AS1.

Features
Inverter-incorporated motor control center
The inverter units are piled up. Maximum number of
units piled-up: 8 (two-side type, 3.7kW or less).
The unit is drawable type (~75kW/440V, ~45kW/220V)
provided with interlocks for circuit breaker operation
and protection against erroneous contact with the
busbars.
Note) In case of larger units (11~75kW/440V, 7.5~45kW/220V) only
the circuit breaker unit is drawable type.

Features of inverter VF-AS1


Incorporated noise filter
200V: 0.4-7.5kW
400V: 0.75-75kW
Excellent motor control performance
Stable control for both drive and regeneration is realized.
Setting can be easily done by auto-tuning.
Incorporated d.c.reactor
200V: 11-45kW
400V: 18.5-75kW
The inverter unit has the same size as the Type TE
motor control center M- and G-series so that the
cabinets can be lined up easily and a good ventilation
effectiveness can be achieved.
Networks with monitoring and controlling devices can
be built up by means of the transmission devices
(CC-Link, PROFIBUS).

Single-line wiring diagram

MCCB
Fuseless circuit breaker

Input reactor

Inverter

In the inverter units 18.5-75kW/440V, 11-45kW/220V,


a d.c.-reactor is incorporated as standard.

20
External connection method

The types of motor control center and external connection methods are specified by the standards (JEM1195) as shown in the
figure. It must be specified when ordering.
The following external connection methods are provided as maker’s standard. The most suitable one can be chosen according
to unit piling-up and operability.
A screw-up terminal board is adopted for the control circuit terminal board to reduce auxiliary cable connection work. (Up to
2mm2 is good for the auxiliary cable. 5.5mm2 is optional.)

External connection method Terminal room of CC method


External (Different in case of IEC standard panel.)
connection A B C
method
No terminal board for Connected to the Overall terminal Control
load is provided. It is terminal board board is provided. terminal board
Features directly connected to near each unit.
the terminals of
equipment in the unit.

Main circuit
terminal board

Figures

Methods of external connection (maker’s standard)


Manufacturer code BB BC CB CC RC
JEM1195 Main circuit Method B Method B Method C Method C Method C (back side)
nomenclature Auxiliary circuit Method B Method C Method B Method C Method C
Maximum number
Unit height: 200mm 10 7 7 7 7
of units piled-up
Units can be piled-up Second only to BB Second only to BB Applicable when One-side type only
and most economical. method in method in method C is adopted Applicable when there
Features Good for one-side type economicalness. economicalness. both for main and are many auxiliary
and two-side type. Applicable when there are Applicable when main auxiliary circuits. cables.
many auxiliary cables. circuit cables are thick.

Terminal layout figures

21
Power distribution method and installation

Power distribution method


There are the following power distribution methods. The most suitable one must be selected according to the network,
capacity, and installation space. Consult us for details.
Power distribution with air circuit Power distribution with wiring circuit Power distribution with drop Direct power distribution on
breaker (ACB power distribution) breaker (MCCB power distribution) wiring panel back side

MCCB
ACB MCC
MCC
M M
300 M M
MCC MCC
Figures

M M M M

600

3150
A power distribution panel for which A power distribution panel for which a A method in which a drop wiring A method in which the back side of
Descriptions

air circuit breaker is used. Available wiring circuit breaker is used. panel is provided. motor control center is used.
for one line and two lines. Current capacity is 2000A or less. Current capacity is 3150A or less. Horizontal busbars or vertical busbars
Current capacity is 4000A or less. are used for power distribution.

Installation
The dimensions in parentheses ( ) are for wide type. The dimensions in boxes are for thin type.
When the number of cabinets is more than 4, a combination of 1 - 4 will be adopted.
440 [Basic type and wide type] [Thin type]
A-A
A cross 60 60 60
68
2300

sectional 38 38 38
view
50

50

B B
Base Base
A
50

600
Base 30 490 30 30 250 30
(700)

600
(700) 1800
100 400 100 (2100)
(500) Base 100 500 600 500 100
30

(600) (700) (600)


Base bolt
60 60 position
120

For one For three


550
320
490
260

cabinet cabinets
Cable drawing
215

range
B-B 1200 2400
30

cross (2800)
sectional (1400) 100 100
100 500 500 100 500 600 600 500
view
30

(600) (600) (600) (700) (700) (600)


120

For two For four


260
320
490
550

cabinets cabinets
215
30

22
Dimensions and mass

Indoor type Outdoor type

D1
D2
H1

H2
W1 W2 W2 W2 D3
Basic type
H1 =2300 W3
W
Low type Basic type H2 =2675
Power
distribution Starter/feeder panel H1 =1900 Low type H2 =2275
panel

Dimensions and mass


External dimension / Mass
Type Specification Breaker Indoor type Outdoor type
current
(A) Dimension Mass(kg) W3 D3
800 550
1250 700 600
1400
3 3W 2000 650
2500 800 700
Power 3150 1000 1500 1000
distribution 800 650
for 1 line 1250 800 700
1400
3 4W 2000 800
2500 900 850
ACB 3150 1200 1500 1150
W1+400 D1+500
Power accommodated 800 1400
distribution 1250 W1 D1 1500
1600 1400
panel 3 3W 2000 1600
2500 1750
Power 3150 2000 1500 2400
distribution 800 1500
for 2 lines 1250 1600 1600
1400
3 4W 2000 1700
2500 1800 1900
3150 2400 1500 2800
MCCB Power distribution capacity: 1200A or less 600 550 250
accommodated Power distribution capacity: 2000A or less 800 800 350
Side panel Power distribution capacity: 4000A or less 600 550 300
W2+300 D2+500
Basic type 600 550 350
Starter/feeder
Wide type W2 700 D2 550 400
panel
Thin type 600 350 300
Note: The dimensions and mass of ACB power distribution panel are for SSTD method. The mass for the starter/feeder panel is for one-cabinet type.
The dimensions of outdoor type are for non-walk type.

23
Unit selection table

M series starter unit type


Applied motor (kW) Non reversible unit Reversible unit Star delta Maximum applicable cable size
400V class 200V class General With ground General With ground General With ground B method C method
fault protection fault protection fault protection
3.7 1.5 NR 2 - 20M ML 2 - 20M RM 2 - 20M KL 2 - 20M YD 3 - 20M YL 3 - 20M
7.5 3.7 NR 2 - 20M ML 2 - 20M RM 2 - 20M KL 2 - 20M YD 3 - 20M YL 3 - 20M
14mm2
11 5.5 NR 2 - 35M ML 2 - 35M RM 3 - 35M KL 3 - 35M YD 3 - 35M YL 3 - 35M 14mm2
15 7.5 NR 2 - 35M ML 2 - 35M RM 3 - 35M KL 3 - 35M YD 3 - 35M YL 3 - 35M
22 11 NRS 2 - 50M MLS 2 - 50M RMS 4 - 50M KLS 4 - 50M YDS 4 - 35M YLS 4 - 35M 22mm2
37 18.5 NRS 2 - 80M MLS 2 - 80M RMS 5 - 80M KLS 5 - 80M YDS 5 - 50M YLS 5 - 50M
38mm2 38mm2
45 22 NR 4 - 95M ML 4 - 95M RM 5 - 95M KL 5 - 95M YD 6 - 80M YL 6 - 80M
55 30 NR 6 - 180M ML 6 - 180M RM 9 - 180M KL 9 - 180M YD 6 - 80M YL 6 - 80M
75 37 NR 6 - 180M ML 6 - 180M RM 9 - 180M KL 9 - 180M YD 10 - 95M YL 10 - 95M 100mm2
90 45 NR 6 - 180M ML 6 - 180M RM 9 - 180M KL 9 - 180M YD 11 - 180M YL 11 - 180M
80mm2
110 55 NR 9 - 220M ML 9 - 220M RM 10 - 220M KL 10 - 220M YD 12 - 180M YL 12 - 180M
150 75 NR 9 - 400M ML 9 - 400M RM 12 - 400M KL 12 - 400M YD 15 - 220M YL 15 - 220M 200mm2
200 100 NR 11 - 400M ML 11 - 400M RM 13 - 400M KL 13 - 400M YD 21 - 400M YL 21 - 400M
Note: The size is different when the external ammeter has a CT.

G series starter unit type


Applied motor (kW) Non reversible unit Reversible unit Star delta Maximum applicable cable size
400V class 200V class General With ground General With ground General With ground B method C method
fault protection fault protection fault protection
3.7 1.5 NR 2 - 20 ML 2 - 20 * RM 2- 20 * KL 2 - 20 YD 4 - 20 YL 4 - 20
7.5 3.7 NR 2 - 20 ML 2 - 20 * RM 2- 20 * KL 2 - 20 YD 4 - 20 YL 4 - 20
14mm2
11 5.5 NR 2 - 35 ML 2 - 35 RM 3- 35 KL 3 - 35 YD 4 - 35 YL 4 - 35 14mm2
15 7.5 NR 2 - 35 ML 2 - 35 RM 3- 35 KL 3 - 35 YD 4 - 35 YL 4 - 35
22 11 NRS 3 - 50 MLS 3 - 50 RMS 4 - 50 KLS 4 - 50 YDS 5 - 35 YLS 5 - 35 22mm2
37 18.5 NRS 3 - 80 MLS 3 - 80 RMS 5 - 80 KLS 5 - 80 YDS 6 - 50 YLS 6 - 50
38mm2 38mm2
45 22 NR 5 - 95 ML 5 - 95 RM 6- 95 KL 6 - 95 YD 9 - 80 YL 9 - 80
55 30 NR 6 - 180 ML 6 - 180 RM 10 - 180 KL 10 - 180 YD 9 - 80 YL 9 - 80
75 37 NR 6 - 180 ML 6 - 180 RM 10 - 180 KL 10 - 180 YD 11 - 95 YL 11 - 95 100mm2
90 45 NR 6 - 180 ML 6 - 180 RM 10 - 180 KL 10 - 180 YD 12 - 180 YL 12 - 180
80mm2
110 55 NR 9 - 220 ML 9 - 220 RM 12 - 220 KL 12 - 220 YD 13 - 180 YL 13 - 180
150 75 NR 9 - 400 ML 9 - 400 RM 13 - 400 KL 13 - 400 YD 15 - 220 YL 15 - 220 200mm2
200 100 NR 11 - 400 ML 11 - 400 RM 14 - 400 KL 14 - 400 YD 21 - 400 YL 21 - 400
Note: The size is different at some portions when it has an instantaneous restart timer. The size is different when the external ammeter has a CT.
(*) indicates an auxiliary relay is accommodated.

Feeder unit and feeder unit with contactor types


Load current Feeder unit Feeder unit with contactor Maximum applicable cable size
(A) General With ground General With ground B method C method
fault protection fault protection
15 CF 2 - 20 CL 2 - 20
NF 2 - 50 NL 2- 50 14mm2 14mm2
25 CF 2 - 35 CL 2 - 35
40 CFS 2 - 50 CLS 3 - 50
50 NFS 2 - 100 NLS 2 - 100 38mm2
CFS 2 - 80 CLS 3 - 80 38mm2
75
100 CF 5 - 95 CL 5 - 95
125
NF 3 - 225 NL 4 - 225
150 CF 6 - 180 CL 6 - 180 100mm2
175
80mm2
200 CF 9 - 180 CL 9 - 180
250 NF 4 - 400 NL 7 - 400
CF 9 - 400 CL 9 - 400 200mm2
300
400 * NF 5 - 600 * NL 9 - 600 * CF21 - 600 * CL21 - 600
Note: The size of unit depends on the circuits and devices accommodated. Please consult with us.
The size is different when the external ammeter has a CT or unit is equipped with auxiliary relay.
*Entirely fixed type
24
Unit selection table

M series inverter unit type (with incorporated motor multi-relay)


400V class 200V class Maximum applicable
Applied motor With ground Applied motor With ground cable size
General Unit size General Unit size
capacity (kW) fault protection capacity (kW) fault protection B method C method
0.75 IN 4- 18M IL 4- 18M 0.4 IN 4- 11M IL 4- 11M
1.1/1.5 IN 4- 31M IL 4- 31M 0.75 IN 4- 18M IL 4- 18M
2.2 IN 4- 44M IL 4- 44M 1.1/1.5 IN 4- 30M IL 4- 30M
3.7 IN 4- 80M IL 4- 80M 2.2 IN 4- 42M IL 4- 42M
14mm2
5.5 IN 6- 110M IL 6- 110M — — —
600W×550D 14mm2
7.5 IN 6- 130M IL 6- 130M 3.7 IN 4- 67M IL 4- 67M
11 IN 11- 210M IL 11- 210M 5.5 IN 6- 100M IL 6- 100M 600W×550D
15 IN 11- 250M IL 11- 250M 7.5 IN 8- 130M IL 8- 130M
18.5 INS 11- 310M ILS 11- 310M — — —
22mm2
22 INS 11- 370M ILS 11- 370M 11 INS 11- 210M ILS 11- 210M
30 INS 16- 500M ILS 16- 500M 15 INS 12- 250M ILS 12- 250M
37 INS 19- 600M ILS 19- 600M 18.5 INS 12- 290M ILS 12- 290M 38mm2 38mm2
45 IN 19- 720M IL 19- 720M 600W×550D 22 IN 13- 340M IL 13- 340M
55 IN 19- 880M IL 19- 880M 30 IN 19- 460M IL 19- 460M
75 IN 19- 1220M IL 19- 1220M 37 IN 19- 550M IL 19- 550M 600W×550D 100mm2
90 IN 21- 1360M IL 21- 1360M 800W×800D 45 IN 21- 670M IL 21- 670M
110 IN 21- 1640M IL 21- 1640M 55 IN 21- 840M IL 21- 840M
800W×800D 80mm2
132 IN 21- 1970M IL 21- 1970M 1400W×800D 75 IN 21- 1090M IL 21- 1090M
160 IN 21- 2390M IL 21- 2390M — — — 200mm2
1800W×800D 1600W×800D
200 IN 21- 2950M IL 21- 2950M 90 IN 21- 1330M IL 21- 1330M

Note: A different unit size is used when an option other than a reactor for coordination with the power supply is accommodated.

G series inverter unit type (with incorporated thermal-relay)


400V class 200V class Maximum applicable
Applied motor With ground Applied motor With ground cable size
General Unit size General Unit size
capacity (kW) fault protection capacity (kW) fault protection B method C method
0.75 IN 4- 18 IL 6- 18 0.4 IN 4- 11 IL 6- 11
1.1/1.5 IN 4- 31 IL 6- 31 — — —
2.2 IN 4- 44 IL 6- 44 0.75 IN 4 - 18 IL 6- 18
3.7 IN 4- 80 IL 6- 80 1.1/1.5 IN 4 - 30 IL 6- 30
14mm2
5.5 IN 6- 110 IL 6- 110 2.2 IN 4 - 42 IL 6- 42
600W×550D 14mm2
7.5 IN 6- 130 IL 6- 130 3.7 IN 4 - 67 IL 6- 67
11 IN 10 - 210 IL 10 - 210 5.5 IN 6 - 100 IL 6 - 100 600W×550D
15 IN 10 - 250 IL 10 - 250 7.5 IN 8 - 130 IL 8 - 130
18.5 INS 11 - 310 ILS 11 - 310 — — —
22mm2
22 INS 11 - 370 ILS 11 - 370 11 INS 11 - 210 ILS 11 - 210
30 INS 15 - 500 ILS 15 - 500 15 INS 12 - 250 ILS 12 - 250
37 INS 19 - 600 ILS 19 - 600 18.5 INS 12 - 290 ILS 12 - 290 38mm2 38mm2
45 IN 19 - 720 IL 19 - 720 600W×550D 22 IN 13 - 340 IL 13 - 340
55 IN 19 - 880 IL 19 - 880 30 IN 19 - 460 IL 19 - 460
75 IN 19 - 1220 IL 19 - 1220 37 IN 19 - 550 IL 19 - 550 600W×550D 100mm2
90 IN 21 - 1360 IL 21 - 1360 800W×800D 45 IN 21 - 670 IL 21 - 670
110 IN 21 - 1640 IL 21 - 1640 55 IN 21 - 840 IL 21 - 840
800W×800D 80mm2
132 IN 21 - 1970 IL 21 - 1970 1400W×800D 75 IN 21-1090 IL 21 - 1090
160 IN 21 - 2390 IL 21 - 2390 — — — 200mm2
1800W×800D 1600W×800D
200 IN 21 - 2950 IL 21 - 2950 90 IN 21 - 1330 IL 21 - 1330

Note: A different unit size is used when an option other than a reactor for coordination with the power supply is accommodated.

Single phase transformer unit (circuit breaker for wiring, accommodating a transformer)
Primary voltage 400V class Primary voltage 200V class
Transformer Maximum applicable cable size Maximum applicable cable size
capacity With ground Secondary Secondary With ground Secondary Secondary
General General
(VA) fault protection voltage voltage fault protection voltage voltage
100V class 200V class 100V class 200V class
0.5 ST 2 - 5 SL 4 - 5 ST 2 - 5 SL 4 - 5
1 ST 6 - 10 SL 6 - 10 ST 6 - 10 SL 6 - 10
1.5 ST 6 - 15 SL 6 - 15 14mm2 ST 6 - 15 SL 6 - 15 14mm2 14mm2
14mm2
2 ST 6 - 20 SL 6 - 20 ST 6 - 20 SL 6 - 20
3 ST 7 - 30 SL 7 - 30 ST 7 - 30 SL 7 - 30
5 STS 9 - 50 SLS 9 - 50 STS 9 - 50 SLS 9 - 50
7.5 STS 9 - 75 SLS 9 - 75 38mm2 STS 9 - 75 SLS 9 - 75 38mm2
38mm2
10 STS 9 - 100 SLS 9 - 100 STS 9 - 100 SLS 9 - 100
38mm2
15 STS12 - 150 SLS 12 - 150 ST 12 - 150 SL 12 - 150
100mm2 100mm2
20 STS13 - 200 SLS 13 - 200 ST 13 - 200 SL 13 - 200
100mm2
30 ST 13 - 300 SL 15 - 300 200mm2 100mm2 ST 13 - 300 SL 15 - 300 200mm2
Note: A unit with 7.5 kVA or more is only for one-side type.

25
Guidance of the plan

ITEM Standard specification Optional specification


Unit SI unit
Screw bolt ISO standard
Drawings Japanese, English As specified by the customer
Language Nameplate &
label Japanese, English As specified by the customer

General Electrical symbol JIS, IEC FormerJIS, NEMA


Location Indoor Outdoor
Ambient --5 and under
Site condition -5 up to +40
Temp. +40 or more
Altitude Not to exceed 2000m above sea level
Limit of transportation No (3 Panels at the maximum) As specified by the customer
External and internal surface 5Y7/1 As specified by the customer
Components on the door N1.5
Melamine enamel
Finish and Material Powder coating Polyurethane enamel
color
High-gloss (70)
Gloss Semi-gloss (40)
Low-gloss (10)
Thickness External (40 m), Internal (30 m) 100 m at the maximum
1st, 2nd, 3rd, and neutral phase from
AC As specified by the customer
Arrangement of front, top, or left--hand side
main circuit P. --pole, and N. --pole from front, top, or
DC As specified by the customer
right--hand side
1st phase Red(R)
Three phase 2nd phase White (S)
circuit 3rd phase Blue (T)
Color: Red, White, Blue, Black, Yellow, Green
Neutral phase Black (N)
Identification of
main circuit 1st phase Red(R)
Single phase
circuit Neutral phase Black (N)
Wire mark: as specified by the customer
Main circuit 2nd phase Blue (T)
Positive pole Red(P)
DC circuit
Negative pole Blue (N)
Wires 600V polyethylene insulated wires
Crimp type terminal (Ring tongue, Non--insulated)
(Crimp type terminals (Fork tongue, Non--insulated) Crimp type terminals (Ring tongue, Non--insulated)
Inside terminal lug are used for some points) are used for all points.

Provided None Provided


Outside
Type of Crimp type for 325mm2 or less Clamp type
terminal lug
terminal lug Compression type for over 325mm2 Compression type
Vinyl tube
Identification of phase code None
Plastic ring
Vinyl tube Vinyl tube
Wire mark
(Not for the inside of the unit) (Include with the inside of the unit)
Yellow: AC and DC, Ct 2ry, Vt 2ry
Color of wire As specified by the customer
Black: Shielding
Inside the unit 1.25mm2 2.0mm2
Size AC/DC 2.0mm2
of Outside 1.25mm2 3.5mm2
wires the unit Vt/Ct 2ry 5.5mm2
Auxiliary Shielding 0.5mm2 1.25mm2
circuit 600V Polyvinyl chloride insulated wires
Type of wires 600V polyethylene insulated Wires 600V Non---corrosive wires
600V wires (UL44 type SIS)
for the inside Crimp type terminal (Ring tongue, Non--insulated)
of the unit Crimp type terminal (Fork tongue, Non--Insulated)
Inside
Crimp type terminal (Ring tongue, Insulated)
terminal lug for the outside Crimp type terminal (Fork tongue, Non--Insulated)
of the unit Crimp type terminal (Fork tongue, Insulated)
Provided None Provided
Outside Type of cable
Crimp type terminal As specified by the customer
terminal lug terminal
Size 2.0mm2 at the maximum As specified by the customer

26
Guidance of the plan

ITEM Standard specification Optional specification


Color of wires Green Yellow/Green
Size of wires 2.0mm2 3.5 up to 5.5mm2
Type of wires Same as auxiliary circuit Same as auxiliary circuit
Provided
Provided Connecting point is shown in the outline
Grounding Connecting point as specified by the customer
Outside cable drawing.
terminal lug Crimp type terminal (Ring tongue, Non--
Type As specified by the customer
Insulated)
Size 38mm2 As specified by the customer
Phase 3 3W 3 4W
Rated insulation Main circuit 600V
voltage Auxiliary circuit 250V 300V
Rated voltage AC 440V and below
Rated frequency 50, 60Hz DC
Rated bus Horizontal bus 800A 1200 up to 3150A
current Vertical bus 400A 600A
Rated short--time withstand
current: 30, 50, 70kA-0.5sec 30kA-1sec, 50kA-1sec
Ratings
30, 50, 70kA
Rated breaking capacity
Sym. Rms (at 440V)
Dielectric test Main circuit 2200V/1min 2500V/1min
voltage Auxiliary circuit 1500V/1min 2000V/1min
Operation
Rated voltage AC100V/50Hz Without the specification shown in the left column
circuit
(Auxiliary circuit) AC110V/60Hz Not exceeding 250V
Alarm circuit
Applicable MCC JEM 1195 NEMA
standards Components Japanese standard
Type S=one side only D=double front None
700W x 2300H x 550D
Panel size 600W x 2300H x 550D 600W x 2300H x 350D
600W x 1900H x 550D
Class (NEMA standard) 2 (electrical interlock with external) 1(without electrical interlock)
External Main circuit B (directly connected to the unit) C
Type connection method Auxiliary circuit B (directly connected to the unit) C
specifications Protection unit of main circuit B (MCCB)
Unit mounting arrangement W (draw--out) X (fixed)

d (Interlock between door and MCCB,


Operation configuration
panel indication, and panel operation systems)

Separated with a split plate 3


Monitoring control components C (TR and Indication for each unit)
Termination Incoming Bottom (cable pit) Top
for ent. Cable Load cable Bottom (cable pit) Top
(position) Auxiliary cable Bottom (cable pit) Top
Drip proof (IPX1)
Protective structure General (IP20) Dust proof
Outdoor type (IP33W)
1.6mm
Thickness of door (Door for panel: 2.3mm) 2.3mm

Construction Rear door 2--split hinge type 2--split hook type


50W x 100H
Type 60W x 50H
100W x 50H
Foundation
Flush
base
Installation Floor mount with anchor Semi--flush
As specified by the customer
Horizontal busbar Copper (Tin coating)
Material of
Vertical busbar Copper (Silver coating)
busbar
Grounding busbar Copper (Tin coating)

27
ITEM Standard spesification Optional specification
Acrylic resin plate.
Acrylic resin Color specified by the customer
Material
Black letters on white Aluminum
Nameplate

Laminated
Mounting Panel name Bolted
Construction method Load name Card holder Bolted
Panel name Top of the center in the group Position specified by the customer
Position
Load name Unit door Mounted also on the back door
Steel
Bottom plate None Polyvinyl chloride
Fireproof plate
With MCCB
Incoming panel
Method Direct
Incoming With ACB
V--bus
Apparatus None As specified by the customer
Group transformer
Control power supply system Unit transformer
External power supply
Direct
Schematic Operating method Remote Remote and direct switching selection
diagram Auto and manual switching
External contact for operation None As specified by the customer
External contact warning 49x, 52 (a contact) As specified by the customer
Alarm 49 As specified by the customer
ON/OFF monitoring
Accessories With alarm contact
Circuit breaker

Draw--out to outside
Impossible to open the door with ON.
Interlock with door Possible to open the door with OFF.
Impossible to ON with door--open.
Interlock with unit draw--out mechanism None Impossible to draw--out or push--in with ON.
Regular no--excitation system
Excitation system Regular excitation system
Mechanical latch
Electromagnetic contactor

Delayed return system


Return system Instantaneous return system
Mechanical latch
AC100V/50Hz
Auxiliary relay

Coil voltage Without the specification shown in the left column.


AC110V/60Hz
Rated contact (Open/ Class--AC4
Class--AC3
Closed) capacity As specified by the customer
Auxiliary contact 2a2b Depending on circuit condition
Protection Protection 2--element thermal Missing phase type
against
overload Reset system Electrical reset Mechanical reset
Rated sensitivity
Main 0.2A 0.03 0.5A
Grounding current
components
G Series

protection Operating time 0.2sec As specified by the customer


specifications
Reset Manual Auto
Instantaneous Coil voltage AC100V AC200V
stop and restart Setting time 0.5sec 0.05∼6sec
Ammeter 3 times extended scale With red pointer
Signal lamp LED AC100V AC200V
Grounding
protection 30 500mA

Restarting after 0.5, 1, 2, 3, 4, 5sec


voltage dip 10 60sec (unit: 5sec)
Instantaneous
compensation time 0.1sec 0.2sec
for immediate restart
M Series

Motor
multi relay Restarting delay
time 1 180sec (unit: 1sec)

0--1mA (not insulated)


Output current 4--20mA (insulated)
4--20mA (not insulated)
Power consumption
Pulse output: 1 point (insulated)
Pulse output
Transmission None Yes

28
Guidance of the plan

ITEM Standard spesification Optional spesification


Capacity 50, 150, 500VA
Without the specification shown in the left
transformer

50Hz 400/100V, 200/100V


Operating

Rated column
Main voltage Without the specification shown in the left
60Hz 440/110V, 220/110V
components column
specifications
Rated load 15VA, 1st class 40VA, 1st class
transformer
Current

Secondary current 5A 1A

Construction, Electrical operation,


Acceptance test Withstand voltage As specified by the customer

Accessories Yes As specified by the customer


Spare parts None As specified by the customer

Before using the Type TE Motor control center, read the operating manual with a great care to
Caution ensure completely familiar with it.

For safety of operation, never modify the Type TE Motor control center or add extra functions which
are not described in the manual. When modification or addition is to be done, contact Toshiba.

Observe the following operating conditions to fully utilize the performance capability of the Type TE
Motor control center. In the case that different operating conditions are inevitable, specify them at
the time of placing your order.

1) Ambient temperature: -5 to 40˚C (daily average of 35˚C or below)


2) Relative humidity: 45 to 85% with no condensation
3) Free of excessive water vapor, oil mist, smoke, dust, salt, and corrosive and inflammable
hazardous gases.
4) Free from abnormal vibration and shock.

29
Motor Control Center unit layout (for planning by the customer)

0 Front side
55
2300

2100

600
100

Back side

*Besides the space for the units, space for power supply lines is needed.
*In case of wiring BC, CB, CC and RC, space of approxmately 600mm is needed for installing terminal blocks.

30
Notes on safety
Before installation, connection, operation, or maintenance, the catalog, manual, and documents attached to the products must
be read with great care.
The customer must be acquainted with the performance and principle of equipment and laws relevant to electrical equipment
and work.

Toshiba Industrial Products and Systems Corporation


Electrical Distribution Products Division
2121, NAO, ASAHI-CHO, MIE-GUN, MIE-PREFECTURE, 510-8521, JAPAN FAX +81-59-376-6106 http://www.toshiba-tips.co.jp

The contents of this manual are subject to change without prior notice. CKTE-1303
2019-09 Printed in Japan

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