M Series and G Series: Type Te Motor Control Center
M Series and G Series: Type Te Motor Control Center
M Series and G Series: Type Te Motor Control Center
C
TYPE TE MC
Advancing Motor Control Technology
Control
function
Reliability Easy
maintenance
Safety
Space-saving
Operability design
1
C
TYPE TE MC
CONTENTS
Specifications of CCR22 9
Functions of CCR22 10
Data transmission equipment 11
Open field network 12
Features of the TE Motor Control Center 13
Construction of vertical busbar 15
Construction of horizontal busbar 16
Construction of unit 17
Ratings/Types 18
Unit circuit diagrams 19
High-storage capacity inverter cabinet 20
External connection method 21
Power distribution method 22
and installation
2
Long-life, bright, and large 7-segment
LED indicator
This LED indicator has longer service life compared
to LCD, and indicated values can be read clearly
both in bright and dark places.
The 6-digit-display helps you recognize at a glance
which item is being set.
Current
6-digit digital indication Power
Transmission
status indication
3
Easily understandable trip indicator In addition to power and power consumption,
When a trip occurs, the orange lamp will light. The 7- power factor is also measured.
segment LED will indicate the cause of the failure and blink. It is possible to measure power, power consumption
and power factor. These measurements serve for
energy-saving.
*Pulse output (insulated) for power consumption can be output
as standard.
A X1000 HOUR
MON.
ERROR
% X1000 COUNT Improvement of electrical contact reliability
COMM. kW X1000 kW/h
DIR. REM. Switch contacts and connector contacts on the
REV. OFF ON/FOR. RESET COS
circuit board are gold-plated and thus improve
electrical contact reliability.
Operating time
Switching count
Power consumption
Switches for settings and selection
Monitor switch
4
Functions of the Type TE Motor Control Center (M series)
Protective functions
According to the properties of the load,
various protective functions can be chosen
to protect the valuable equipment.
Setting range of
overload protective funcion
(0.11A--630A)
Grounding fault
Undercurrent protection
protection
Instantaneous overcurrent
protection
Monitoring functions
Thanks to the enhanced monitoring
functions, energy-saving and updating time
management for the equipment can be
realized. Furthermore, as cause of failure of
Indication of failure causes
the load can be identified, functions of the OL: Overload
EF: Earth fault
equipment can recover quickly.
SP: Single phasing
OC: Instantaneous Overcurrent
Power Monitoring
UC: Undercurrent
Power
OP: Over power
Power consumption
UP: Under power
Power factor
Time Monitoring
Accumulated operation time
Accumulated switching frequency
(contactor switching frequency)
Starting time
Time elapsed since the occurrence
of a failure
Current Monitoring
Operating current
Contactor Monitoring Leak Current
Contactor malfunction Fault Current
Chattering (The past 8 fault currents)
5
Control functions
According to the usage, various control
systems can be selected.
TOSLINE-F10M
6
Functions of the Type TE Motor Control Center (M series)
Other features:
Fault and Leakage current values
-Past 8 times (in % of the load current).
-Past 20 seconds before failure to 5 seconds after failure.
Data can be saved either in TXT or CSV format.
Output Function
0--1mA (not-insulated) or 4--20mA (not insulated) output for the control A WH
panel on site is provided as standard. 4--20mA (insulated) output can be
provided by an optional circuit board.
*It is not possible to use the 4-20mA output and the transmission function simultaneously.
It is possible to output pulse of power cosumption (insulated) as standard.
(1 pulse is output for 10Wh, 100Wh and 1kWh.)
*Support for windows 7.
Maintenance
Since the electrolytic capacitor has a relatively short life among the other electronic components, the motor multi-relay
CCR22 has a circuit board structure in which the electrolytic capacitors can be changed easily. When changing a capacitor,
it can be detached easily by removing 3 screws combining the main circuit board of CCR22 and the capacitor circuit board.
7
Restarting after voltage dip function
In the event of an instantaneous voltage dip, if the contactor was operating before the instantaneous voltage dip, the contactor
will be switched on as soon as the voltage recovers, or after a certain time period has elapsed, and the motor will be restarted.
In the CCR22, 3 setting modes are provided to match the action during the instantaneous voltage dip and after recovery
of voltage.
Setting instantaneous compensation time 0.5, 1, 2, 3, 4, 5, 10, 15--60 sec (unit: 5 sec)
When an instantaneous voltage dip occurs and the voltage does not recover within a preset time period, the motor is stopped.
When an instantaneous voltage dip occurs and the voltage recovers within a preset time period, the motor continues to operate.
Setting instantaneous compensation time for immediate restart 0.1 sec (optionally 0.2 sec)
In case the instantaneous compensation time as well as the restarting delay time are set
In the event of an instantaneous voltage dip, in case the voltage recovers within the preset time period (0.1sec), motors
will continue to operate because the in-rush current is small.
In the event of an instantaneous voltage dip, in case the voltage does not recover within the preset time period (0.1sec),
but it recovers within the instantaneous compensation time, motors will restart. However, if a number of motors would
start simultaneously, the in-rush current would become very large. For this reason, the motors will restart in the order that
was set when setting the restarting delay time.
80ms 500ms
Motor1 Motor1
Operation Operation
Stop Stop
Motor2 Motor2
Operation Operation
Stop Stop
Motor3 Motor3
Operation Operation
Stop Stop
Immediate restart Restart with a time delay
Motors are restarted immediately because If the motors would restart immediately,
the in-rush current would become very large.
the in-rush current is small.
For this reason, motors restart successively.
8
Specifications of CCR22
CCR22 consists of circuit boards (incorporated into the operation panel) and a case. Dependent on the used load and the
purpose of control, main circuit board, expansion circuit board and transmission circuit board are combined.
L4 S5
Front panel
S3 S2 S1 S4 L3 L6 S6 C1 S10 S8
9
Functions of CCR22
Items Description
Overload Protection Characteristics and
Setting current 35 to 105% (unit: 1%) Single Phase Protection Characteristics
Minimum operating value 115% of the set-up current Time (sec)
Converter’s (CV) 0.11 to 630 A
Protection rated current
against Pre-alarm operating current None, 50 to 100% (unit: 1%) of the set-up current 1000
overload
Operating time characteristics 2 to 90 sec (unit: 1 sec)
Thermal storage characteristics With hot characteristics
100 Overload
protection
Reset Auto and Manual
Single phase Single phase operation 10
None, 30%, 60%
Protective functions
Undercurrent Operating current None, 15 to 100% of the set-up current (unit: 1%)
protection Grounding Protection Characteristics
Operating time 0.2 to 9 sec (unit: 0.1 sec)
Power
Time (sec)
Set-up power 1 to 200 kW
overload 1.0
protection Operating time 0.1 to 10 sec
10
Data transmission equipment
For redundancy of transmission route, the main station can Transmission cable must be selected from those featured
in the manual.
be duplexed and transmission route can also be duplexed.
Scan time 100ms Reverse operation command General purpose relay output status
Alarm reset Input status of general input
Number of units connected 128/main station
Scan
ON/OFF count
Message
Trip count
Cause of problem in the past
Load current in problem
Power, power consumption
Note: The general purpose relay can, with no restriction, set up the causes of
problem such as overload plus single phasing, grounding, pre-alarm, etc.
11
Open field network
CC-Link PROFIBUS
General specifications General specifications
Specification Description Specification Description
Transmission cable Twisted pair cable (special cable) Transmission cable Twisted pair cable (special cable)
Communication distance 900m at maximum Communication distance 4km at maximum (include 9 repeaters)
Transmission speed 625kbps Transmission speed 500kbps
Scan time 85ms (one station occupied, 42units) Number of units connected 122/master station
Number of units connected 42/master station Communication method Polling
Communication method Polling Insulation method Photo coupler(insulation inside of the unit)
Check method CRC check External power source Network power source
Insulation method Photo coupler
Stop command Reverse operation status Stop command Reverse operation status
Reverse operation command General purpose relay output status Reverse operation command General purpose relay output status
Alarm reset Input status of general input Alarm reset Input status of general input
Bit
12
Features of the Type TE Motor Control Center
TYPE TE MCC
13
Special of Toshiba MCC which uses current- (1)Estimated short-circuit current which is cut off by
limiting wires the MCCB combined with a current-limiting wire
Fault current is limited by means of current-limiting wires so
that the MCCB with a cut-off capacity of 7500A(440V) can be
used as if it were an MCCB with a cut-off capacity of 70kA.
(Breaking duty: Once)
*Space requirement will not increase by incorporating a current-limiting wire. PEAK:70×2.2
Example of Application =154kA
In the diagram on the right, (1) is short-circuit current. When
the circuit breaker of 50AF (switch-off capacity 7500A) is
combined with current-limiting wires, the current can be cut
off like (2) because the current-limiting wires limit current to
the cut-off range of the circuit breaker of 50AF. (2)Current which is actually limited
Thus, the electromagnetic force acting on the equipment and
the heat shock can be reduced, and at the same time, occur-
rence of arc at cutting off can be minimized so that overvoltage
can be prohibited.
14
Construction of vertical busbar
100
technology with at least 1.6t steel plate in compliance with
UL845. It must be chosen from protective structure by JIS TYPE TE MCC
C 0920.
Protective structure
General IP20, IP40
Water protection IPX1
Outdoor type IP33W(walk-in, non-walk-in)
2300
2100
Other cabinet styles
70mm wide cabinet with 260mm wire ways
Wide type
Can be used for drawing armored cables.
Thin type 350mm deep cabinet (one side only)
Low type 1900mm high cabinet
Can be used when there is a limit in height.
W-M grip
Vertical busbar
Horizontal busbar
Vertical busbar
W-M grip
Vertical box
Unit Unit
Wire ways
Unit door Wire ways door Unit door Wire ways door
*In the case of the back to back type, vertical busbars are for R phase, S phase, and T phase from the left on the front side and back side,
and the units can be mounted on the front side and back side.
15
Construction of horizontal busbar
Horizontal busbar
Vertical busbar
support
16
Construction of unit
Padlock (option)
17
Ratings/Types
Unit type
NR 2 - 20 M
Unit styles
Without ground With ground
Applied unit
fault protection fault protection
Unit heights NR (S) ML (S) Non reversible
2 : 200mm HR (S) HL (S) Non reversible (SSC)
3 : 300mm RG (S) RL (S) Reversible (general)
RM (S) KL (S) Reversible (with mechanical)
VR (S) VL (S) Reversible (SSC)
PD (S) DL (S) Pole change (2xMC)
Unit rated current PT (S) PL (S) Pole change(3xMC)
· Indicates the rated current of YD (S) YL (S) Star delta
electromagnetic contactor for the XS (S) XL (S) Reactor start
starter unit. IN (S) IL (S) Inverter
· Indicates the frame current of circuit NF NL MCCB, FU-SW feeder
breaker for the feeder unit. ND BL 2 circuits incorporated by MCCB feeder
· Indicates the capacity (kVA) of inverter CF CL MCCB having MC, FU-SW feeder
for the inverter unit. GR GL Group starter
ST SL 1 TR (MCCB with FU-SW)
Protection method
TT TL 3 TR (MCCB with FU-SW)
M : motor multi-relay incorporated
ES Empty unit
(M series)
T : motor multi-relay(with transmission DS Space not usable for unit
equipment) incorporated AU Others
(M series) Note: “S” in parentheses is for the case in which a compact circuit
: thermal relay incorporated breaker is used. It is described as “NRS” for example.
(G series)
18
Unit circuit diagrams
19
High-storage capacity inverter cabinet
Features
Inverter-incorporated motor control center
The inverter units are piled up. Maximum number of
units piled-up: 8 (two-side type, 3.7kW or less).
The unit is drawable type (~75kW/440V, ~45kW/220V)
provided with interlocks for circuit breaker operation
and protection against erroneous contact with the
busbars.
Note) In case of larger units (11~75kW/440V, 7.5~45kW/220V) only
the circuit breaker unit is drawable type.
MCCB
Fuseless circuit breaker
Input reactor
Inverter
20
External connection method
The types of motor control center and external connection methods are specified by the standards (JEM1195) as shown in the
figure. It must be specified when ordering.
The following external connection methods are provided as maker’s standard. The most suitable one can be chosen according
to unit piling-up and operability.
A screw-up terminal board is adopted for the control circuit terminal board to reduce auxiliary cable connection work. (Up to
2mm2 is good for the auxiliary cable. 5.5mm2 is optional.)
Main circuit
terminal board
Figures
21
Power distribution method and installation
MCCB
ACB MCC
MCC
M M
300 M M
MCC MCC
Figures
M M M M
600
3150
A power distribution panel for which A power distribution panel for which a A method in which a drop wiring A method in which the back side of
Descriptions
air circuit breaker is used. Available wiring circuit breaker is used. panel is provided. motor control center is used.
for one line and two lines. Current capacity is 2000A or less. Current capacity is 3150A or less. Horizontal busbars or vertical busbars
Current capacity is 4000A or less. are used for power distribution.
Installation
The dimensions in parentheses ( ) are for wide type. The dimensions in boxes are for thin type.
When the number of cabinets is more than 4, a combination of 1 - 4 will be adopted.
440 [Basic type and wide type] [Thin type]
A-A
A cross 60 60 60
68
2300
sectional 38 38 38
view
50
50
B B
Base Base
A
50
600
Base 30 490 30 30 250 30
(700)
600
(700) 1800
100 400 100 (2100)
(500) Base 100 500 600 500 100
30
cabinet cabinets
Cable drawing
215
range
B-B 1200 2400
30
cross (2800)
sectional (1400) 100 100
100 500 500 100 500 600 600 500
view
30
cabinets cabinets
215
30
22
Dimensions and mass
D1
D2
H1
H2
W1 W2 W2 W2 D3
Basic type
H1 =2300 W3
W
Low type Basic type H2 =2675
Power
distribution Starter/feeder panel H1 =1900 Low type H2 =2275
panel
23
Unit selection table
Note: A different unit size is used when an option other than a reactor for coordination with the power supply is accommodated.
Note: A different unit size is used when an option other than a reactor for coordination with the power supply is accommodated.
Single phase transformer unit (circuit breaker for wiring, accommodating a transformer)
Primary voltage 400V class Primary voltage 200V class
Transformer Maximum applicable cable size Maximum applicable cable size
capacity With ground Secondary Secondary With ground Secondary Secondary
General General
(VA) fault protection voltage voltage fault protection voltage voltage
100V class 200V class 100V class 200V class
0.5 ST 2 - 5 SL 4 - 5 ST 2 - 5 SL 4 - 5
1 ST 6 - 10 SL 6 - 10 ST 6 - 10 SL 6 - 10
1.5 ST 6 - 15 SL 6 - 15 14mm2 ST 6 - 15 SL 6 - 15 14mm2 14mm2
14mm2
2 ST 6 - 20 SL 6 - 20 ST 6 - 20 SL 6 - 20
3 ST 7 - 30 SL 7 - 30 ST 7 - 30 SL 7 - 30
5 STS 9 - 50 SLS 9 - 50 STS 9 - 50 SLS 9 - 50
7.5 STS 9 - 75 SLS 9 - 75 38mm2 STS 9 - 75 SLS 9 - 75 38mm2
38mm2
10 STS 9 - 100 SLS 9 - 100 STS 9 - 100 SLS 9 - 100
38mm2
15 STS12 - 150 SLS 12 - 150 ST 12 - 150 SL 12 - 150
100mm2 100mm2
20 STS13 - 200 SLS 13 - 200 ST 13 - 200 SL 13 - 200
100mm2
30 ST 13 - 300 SL 15 - 300 200mm2 100mm2 ST 13 - 300 SL 15 - 300 200mm2
Note: A unit with 7.5 kVA or more is only for one-side type.
25
Guidance of the plan
26
Guidance of the plan
27
ITEM Standard spesification Optional specification
Acrylic resin plate.
Acrylic resin Color specified by the customer
Material
Black letters on white Aluminum
Nameplate
Laminated
Mounting Panel name Bolted
Construction method Load name Card holder Bolted
Panel name Top of the center in the group Position specified by the customer
Position
Load name Unit door Mounted also on the back door
Steel
Bottom plate None Polyvinyl chloride
Fireproof plate
With MCCB
Incoming panel
Method Direct
Incoming With ACB
V--bus
Apparatus None As specified by the customer
Group transformer
Control power supply system Unit transformer
External power supply
Direct
Schematic Operating method Remote Remote and direct switching selection
diagram Auto and manual switching
External contact for operation None As specified by the customer
External contact warning 49x, 52 (a contact) As specified by the customer
Alarm 49 As specified by the customer
ON/OFF monitoring
Accessories With alarm contact
Circuit breaker
Draw--out to outside
Impossible to open the door with ON.
Interlock with door Possible to open the door with OFF.
Impossible to ON with door--open.
Interlock with unit draw--out mechanism None Impossible to draw--out or push--in with ON.
Regular no--excitation system
Excitation system Regular excitation system
Mechanical latch
Electromagnetic contactor
Motor
multi relay Restarting delay
time 1 180sec (unit: 1sec)
28
Guidance of the plan
Rated column
Main voltage Without the specification shown in the left
60Hz 440/110V, 220/110V
components column
specifications
Rated load 15VA, 1st class 40VA, 1st class
transformer
Current
Secondary current 5A 1A
Before using the Type TE Motor control center, read the operating manual with a great care to
Caution ensure completely familiar with it.
For safety of operation, never modify the Type TE Motor control center or add extra functions which
are not described in the manual. When modification or addition is to be done, contact Toshiba.
Observe the following operating conditions to fully utilize the performance capability of the Type TE
Motor control center. In the case that different operating conditions are inevitable, specify them at
the time of placing your order.
29
Motor Control Center unit layout (for planning by the customer)
0 Front side
55
2300
2100
600
100
Back side
*Besides the space for the units, space for power supply lines is needed.
*In case of wiring BC, CB, CC and RC, space of approxmately 600mm is needed for installing terminal blocks.
30
Notes on safety
Before installation, connection, operation, or maintenance, the catalog, manual, and documents attached to the products must
be read with great care.
The customer must be acquainted with the performance and principle of equipment and laws relevant to electrical equipment
and work.
The contents of this manual are subject to change without prior notice. CKTE-1303
2019-09 Printed in Japan