TM-ZE500G/500: Truck Loader Crane
TM-ZE500G/500: Truck Loader Crane
TM-ZE500G/500: Truck Loader Crane
TM-ZE500G/500
For Large Size Vehicles
STRONGER WINCH
HOOK IN SYSTEM The advantages of the enlarged winch drum and plunger
The TM-ZE500GMH and TM-ZE500MH features motor are evident during start-up when maximum power
the "Hook-In" system to is required. Re-hoisting with a load on the hook can also
further enhance work be handled with ease.
efficiency. The winch reduction gear comes
A pull of a lever and the CATIONIC ELECTRO-DEPOSITION COATING equipped with a failsafe
crane hook is stowed The crane is undercoated by Cationic Electro-deposition automatic brake.
automatically. method. From the pitch of the drum
No more manual fixing. The parts are dipped in cationic solution, and even the grooves to the fitting of the guide
narrow inner booms and frames are thoroughly undercoated. sheave, cable winding has been
RESPONDING TO OPERATOR’ S COMMAND improved in every detail so as to
Equipped with optimally matched, high-performance prevent the cable from winding
control valves, the operating levers provide improved off position.
responsiveness and
fine-tuned control.
FULL CIRCLE, CONTINUOUS SLEWING
Operation is fast or slow
* Except 5L section boom The newly designed compact slewing post improves
in accordance with
performance providing FULL CIRCLE, continuous rotation
operator’s command.
for more efficient operations.
The stainless rods
AUTOMATIC SLEWING LOCK:
between the left and
The boom is mechanically
right operation levers
locked at the slewing post base
are provided as
which prevents boom rotation
CONTROL LEVER standard.
during traveling.
Photo: TM-ZE504MH
TM-ZE500G series
WORKING RANGE TECHNICAL SPECIFICATIONS
18 MODEL TM-ZE503GMH* TM-ZE504GMH* TM-ZE505GMH*
17 CRANE CAPACITY 4,040 kg at 2.95 m 4,040 kg at 2.9 m 4,040 kg at 2.8 m
78˚
16 70˚ (5-parts of line) (5-parts of line) (5-parts of line)
BOOM Fully powered telescoping boom of heptagonal box construction.
15 60˚ Number of sections 3 4 5
TM-
ZE5 Length 3.47 m - 8.31 m 3.55 m - 10.8 m 3.77 m - 13.34 m
14 05G
MH 50˚ Extending speed 4.84 m / 18 s 7.25 m / 21 s 9.57 m / 25 s
13
13 .34 Elevating range/speed 1˚ to 78˚ / 12 s
-m
TM- BO
40˚ Max. lifting height** Approx. 10.3 m** Approx. 12.7 m** Approx. 15.2 m**
12 ZE5
04G O
M Max. load radius** 8.09 m** 10.58 m** 13.12 m**
MH
11 10 WINCH Hydraulic motor driven.
.8
-m
30˚ Spur gear speed reduction, provided with mechanical brake.
10 TM-
O
9 3G Max. single line speed 76 m/min. (at 4th layer)
O
M
M
H
8. Wire rope (Diameter x length) 8 mm x 67 m 8 mm x 82 m 8 mm x 97 m
8 3 20˚
SLEWING Hydraulic motor driven. Worm gear speed reduction.
1-
7
m
Continuous 360˚ full circle slewing on ball bearing slew ring. Automatic slewing lock.
BO
Slewing speed 2.5 min-1 {rpm}
6
OM
10˚ OUTRIGGERS Manually extended sliders and hydraulically extended jacks
Integral with crane frame
Extension width Max. : 3.8 m, Mid. : 3.0 m, Min. : 2.2 m
1˚ HYDRAULIC SYSTEM
Control valves Multiple control valves with integral safety valves
STANDARD SAFETY DEVICES •Load meter •Load indicator •Anti-two-block alarm •Hoisting limiter •P.T.O. indicator lamp
•Hook safety latch •Hydraulic safety valves, check valves and holding valves •Level gauge
SUITABLE TRUCKS Gross vehicle mass 12,000 to 25,000 kg
* WITH HOOK STOWING DEVICE. Mechanically stows hook beneath boom head.
Maximum 3,800 mm ** Boom deflection, and subsequent radius and boom angle change must be accounted for when applying load to hook.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Load radius (m) RATED LIFTING CAPACITIES (With empty chassis)
NOTES FOR WORKING RANGE: Table A Table C
QUICKER WORK WITH ADVANCED OUTRIGGER MECHANISM Boom deflection, and subsequent radius and boom angle change must be
TM-ZE503GMH TM-ZE503GMH
accounted for when applying load to hook.
• 3.47-m/5.91-m boom • 3.47-m/5.91-m boom
The outrigger beams can be easily operated, using a grip Load radius (m) 2.8 and
below 3.3 3.6 4.1 4.5 5.0 5.5 5.69 Load radius (m) 2.95 and
below 3.8 4.1 4.5 5.0 5.5 5.69
Rated lifting capacity (kg) 4,040 3,280 2,930 2,430 2,030 1,730 1,430 1,380 Rated lifting capacity (kg) 4,040 3,130 2,930 2,630 2,380 2,130 2,030
to lock/release and extend/retract them. • 8.31-m boom • 8.31-m boom
Load radius (m) 3.4 and
below 3.8 4.1 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.09 Load radius (m) 3.8 and
below 4.1 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.09
The new lock system prevents the Rated lifting capacity (kg) 3,130 2,680 2,430 2,030 1,730 1,430 1,330 1,180 1,030 930 830 Rated lifting capacity (kg) 3,130 2,930 2,630 2,380 2,130 1,880 1,730 1,530 1,380 1,230
TM-ZE504GMH TM-ZE504GMH
outrigger beams from extending during • 3.55-m/5.99-m boom • 3.55-m/5.99-m boom
Load radius (m) 2.8 and 3.6 4.0 4.5 5.0 5.77 Load radius (m) 2.9 and 3.7 4.0 4.5 5.0 5.77
traveling. Rated lifting capacity (kg) 4,040
below
2,930 2,430 1,980 1,680 1,330 Rated lifting capacity (kg) 4,040
below
3,130 2,930 2,580 2,330 2,030
• 8.39-m boom • 8.39-m boom
A level gauge is provided Load radius (m) 3.0 and
below 3.6 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.17 Load radius (m) 3.7 and
below 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.17
Rated lifting capacity (kg) 3,130 2,930 2,430 1,980 1,680 1,430 1,180 1,130 1,000 900 780 Rated lifting capacity (kg) 3,130 2,930 2,580 2,330 2,030 1,830 1,650 1,480 1,350 1,180
as standard equipment. • 10.8-m boom • 10.8-m boom
Load radius (m) 4.0 and
below 4.5 5.0 6.0 7.0 8.0 9.0 10.0 10.58 Load radius (m) 4.5 and
below 5.0 6.0 7.0 8.0 9.0 10.0 10.58
Rated lifting capacity (kg) 2,130 1,980 1,630 1,180 1,000 800 680 580 550 Rated lifting capacity (kg) 2,130 2,030 1,780 1,480 1,200 1,030 900 830
TM-ZE505GMH TM-ZE505GMH
• 3.77-m/6.21-m boom • 3.77-m/6.21-m boom
Load radius (m) 2.8 andbelow 3.6 3.9 4.5 5.0 5.5 5.99 Load radius (m) 2.8 and
below 3.6 3.9 4.5 5.0 5.5 5.99
Rated lifting capacity (kg) 4,040 2,930 2,530 1,930 1,630 1,380 1,130 Rated lifting capacity (kg) 4,040 3,130 2,930 2,530 2,230 1,980 1,730
• 8.59-m boom • 8.59-m boom
Load radius (m) 3.4 and
below 3.6 3.9 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.37 Load radius (m) 3.6 and
below 3.9 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.37
Rated lifting capacity (kg) 3,130 2,930 2,530 1,930 1,630 1,380 1,130 1,050 930 830 650 Rated lifting capacity (kg) 3,130 2,930 2,530 2,230 1,980 1,730 1,580 1,430 1,250 1,050
• 10.97-m boom • 10.97-m boom
Load radius (m) 4.0 and
below 4.5 5.0 6.0 7.0 8.0 9.0 10.0 10.75 Load radius (m) 4.0 and
below 4.5 5.0 6.0 7.0 8.0 9.0 10.0 10.75
Rated lifting capacity (kg) 2,230 1,930 1,580 1,130 900 700 550 500 450 Rated lifting capacity (kg) 2,230 2,180 2,030 1,730 1,400 1,100 950 800 730
• 13.34-m boom • 13.34-m boom
Load radius (m) 5.0 and
below 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.12 Load radius (m) 5.0 and
below 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.12
Rated lifting capacity (kg) 1,430 1,130 900 700 550 500 430 400 350 Rated lifting capacity (kg) 1,430 1,330 1,230 1,080 950 800 700 630 530
Table B Table D
TM-ZE503GMH TM-ZE503GMH
5m 10 m 15 m • 3.47-m/5.91-m boom • 3.47-m/5.91-m boom
Load radius (m) 2.95 and 3.5 4.1 4.5 5.0 5.5 5.69 Load radius (m) 2.95 and 3.8 4.1 4.5 5.0 5.5 5.69
TM-ZE503GMH
below below
8.31 m Rated lifting capacity (kg) 4,040 3,380 2,930 2,480 2,080 1,780 1,680 Rated lifting capacity (kg) 4,040 3,130 2,930 2,630 2,380 2,180 2,080
• 8.31-m boom • 8.31-m boom
Load radius (m) 3.8 and
below 4.1 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.09 Load radius (m) 3.8 and
below 4.1 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.09
Rated lifting capacity (kg) 3,130 2,930 2,480 2,080 1,780 1,580 1,430 1,280 1,130 1,030 Rated lifting capacity (kg) 3,130 2,930 2,630 2,380 2,180 1,980 1,830 1,680 1,530 1,430
TM-ZE504GMH TM-ZE504GMH
• 3.55-m/5.99-m boom • 3.55-m/5.99-m boom
Load radius (m) 2.9 andbelow 3.7 4.0 4.5 5.0 5.77 Load radius (m) 2.9 and below 3.7 4.0 4.5 5.0 5.77
Rated lifting capacity (kg) 4,040 3,130 2,930 2,430 2,030 1,630 Rated lifting capacity (kg) 4,040 3,130 2,930 2,580 2,330 2,030
• 8.39-m boom • 8.39-m boom
Load radius (m) 3.7 and
below 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.17 Load radius (m) 3.7 and
below 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.17
TM-ZE504GMH 10.8 m Rated lifting capacity (kg)
• 10.8-m boom
3,130 2,930 2,430 2,030 1,730 1,480 1,380 1,230 1,080 980 Rated lifting capacity (kg)
• 10.8-m boom
3,130 2,930 2,580 2,330 2,080 1,930 1,780 1,630 1,480 1,380
TM-ZE505GMH
Load radius (m) 3.6 and
below 3.9 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.37 Load radius (m) 3.6 and
below 3.9 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.37
13.34 m Rated lifting capacity (kg) 3,130 2,930 2,430 1,980 1,680 1,430 1,280 1,130 1,030 830 Rated lifting capacity (kg) 3,130 2,930 2,530 2,230 1,980 1,780 1,630 1,480 1,380 1,180
• 10.97-m boom • 10.97-m boom
Load radius (m) 4.0 and
below 4.5 5.0 6.0 7.0 8.0 9.0 10.0 10.75 Load radius (m) 4.0 and
below 4.5 5.0 6.0 7.0 8.0 9.0 10.0 10.75
Rated lifting capacity (kg) 2,230 2,180 1,930 1,430 1,130 880 730 650 580 Rated lifting capacity (kg) 2,230 2,180 2,030 1,730 1,430 1,230 1,080 980 900
• 13.34-m boom • 13.34-m boom
Load radius (m) 5.0 and 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.12 and
below Load radius (m) 5.0 below 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.12
Rated lifting capacity (kg) 1,430 1,330 1,130 880 730 650 550 500 430 Rated lifting capacity (kg) 1,430 1,330 1,230 1,080 980 880 800 730 650
NOTES FOR TECHNICAL SPECIFICATIONS:
Operating speeds of the crane are guaranteed under the conditions that the pump delivery is 60 L/min.
Max. Boom Extended length NOTES FOR RATED LIFTING CAPACITIES:
The mass of hook (30 kg), slings and all other lifting devices must be added to the mass of the
The cables and sheaves are all internal - for a clean, clutter - free appearance. load.
TM-ZE500 series
WORKING RANGE TECHNICAL SPECIFICATIONS
20
MODEL TM-ZE503M TM-ZE503MH* TM-ZE504M TM-ZE504MH* TM-ZE505M TM-ZE505MH* TM-ZE505LM TM-ZE505LMH*
19 78˚ CRANE CAPACITY 3,130 kg at 3.8 m 3,130 kg at 3.7 m 3,130 kg at 3.6 m 3,130 kg at 3.6 m
70˚
18 (4-parts of line) (4-parts of line) (4-parts of line) (4-parts of line)
TM- 60˚ BOOM Fully powered telescoping boom of heptagonal box construction.
17 ZE5
05L Number of sections 3 4 5 5
16 M
/Z Length 3.47 m - 8.31 m 3.55 m - 10.8 m 3.77 m - 13.34 m 4.32 m - 15.69 m
E5 50˚
15 TM-
05 Extending speed 4.84 m / 18 s 7.25 m / 21 s 9.57 m / 25 s 11.37 m / 29.5 s
LM
ZE H Elevating range/speed 1˚ to 78˚ / 12 s
14 50 15
5M
/Z .6
9m
40˚ Max. lifting height** Approx. 10.3 m** Approx. 12.7 m** Approx. 15.2 m** Approx. 17.5 m**
13 E5
05 Max. load radius** 8.09 m** 10.58 m** 13.12 m** 15.47 m**
TM- M
BO
12 ZE5 H WINCH Hydraulic motor driven.
13
OM
04M
.3 30˚ Spur gear speed reduction, provided with mechanical brake.
11 /Z 4-
m
10 M Max. single line speed 76 m/min. (at 4th layer)
BO
TM-
ZE
OM
9 50 Wire rope (Diameter x length) 8 mm x 56 m 8 mm x 69 m 8 mm x 81 m 8 mm x 93 m
H
3M 20˚
10
/Z SLEWING Hydraulic motor driven. Worm gear speed reduction.
.8-
8 E
mB
Continuous 360˚ full circle slewing on ball bearing slew ring. Automatic slewing lock.
50
7
OO
Slewing speed 2.5 min-1 {rpm}
3M
M
H
6 10˚ OUTRIGGERS Manually extended sliders and hydraulically extended jacks
8.3
Integral with crane frame
1-m
Extension width Max. : 3.8 m, Mid. : 3.0 m, Min. : 2.2 m
BOO
HYDRAULIC SYSTEM
1˚ Control valves Multiple control valves with integral safety valves
M
STANDARD SAFETY DEVICES •Load meter •Load indicator •Anti-two-block alarm •Hoisting limiter •P.T.O. indicator lamp
•Hook safety latch •Hydraulic safety valves, check valves and holding valves •Level gauge
SUITABLE TRUCKS Gross vehicle mass 12,000 to 25,000 kg
* WITH HOOK STOWING DEVICE. Mechanically stows hook beneath boom head.
Maximum 3,800 mm **Boom deflection, and subsequent radius and boom angle change must be accounted for when applying load to hook.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Load radius (m)
RATED LIFTING CAPACITIES (With empty chassis)
NOTES FOR WORKING RANGE:
Table A Table C
QUICKER WORK WITH ADVANCED OUTRIGGER MECHANISM Boom deflection, and subsequent radius and boom angle change must be
accounted for when applying load to hook.
TM-ZE503M / ZE503MH
• 3.47-m/5.91-m/8.31-m boom
TM-ZE503M / ZE503MH
• 3.47-m/5.91-m/8.31-m boom
The outrigger beams can be easily operated, using a grip Load radius (m) 3.4 and
below 3.8 4.1 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.09
Rated lifting capacity (kg) 3,130 2,680 2,430 2,030 1,730 1,430 1,330 1,180 1,030 930 830
Load radius (m) 3.8 and
below 4.1 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.09
Rated lifting capacity (kg) 3,130 2,930 2,630 2,380 2,130 1,880 1,730 1,530 1,380 1,230
to lock/release and extend/retract them. TM-ZE504M / ZE504MH TM-ZE504M / ZE504MH
• 3.55-m/5.99-m/8.39-m boom • 3.55-m/5.99-m/8.39-m boom
Further more safety, new lock system Load radius (m) 3.4 and
below 3.6 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.17 Load radius (m) 3.7 and
below 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.17
Rated lifting capacity (kg) 3,130 2,930 2,430 1,980 1,680 1,430 1,180 1,130 1,000 900 780 Rated lifting capacity (kg) 3,130 2,930 2,580 2,330 2,030 1,830 1,650 1,480 1,350 1,180
prevents the outrigger beams from • 10.8-m boom • 10.8-m boom
Load radius (m) 4.0 and 4.5 5.0 6.0 7.0 8.0 9.0 10.0 10.58 Load radius (m) 4.5 and 5.0 6.0 7.0 8.0 9.0 10.0 10.58
extending during traveling.
below below
Rated lifting capacity (kg) 2,130 1,980 1,630 1,180 1,000 800 680 580 550 Rated lifting capacity (kg) 2,130 2,030 1,780 1,480 1,200 1,030 900 830
TM-ZE505M / ZE505MH TM-ZE505M / ZE505MH
A level gauge is provided • 3.77-m/6.21-m/8.59-m boom • 3.77-m/6.21-m/8.59-m boom
3.4 and Load radius (m) 3.6 and
below 3.9 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.37
as standard equipment. Load radius (m) below 3.6 3.9 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.37
Rated lifting capacity (kg) 3,130 2,930 2,530 1,930 1,630 1,380 1,130 1,050 930 830 650 Rated lifting capacity (kg) 3,130 2,930 2,530 2,230 1,980 1,730 1,580 1,430 1,250 1,050
• 10.97-m boom • 10.97-m boom
Load radius (m) 4.0 and
below 4.5 5.0 6.0 7.0 8.0 9.0 10.0 10.75 Load radius (m) 4.0 and
below 4.5 5.0 6.0 7.0 8.0 9.0 10.0 10.75
Rated lifting capacity (kg) 2,230 1,930 1,580 1,130 900 700 550 500 450 Rated lifting capacity (kg) 2,230 2,180 2,030 1,730 1,400 1,100 950 800 730
• 13.34-m boom • 13.34-m boom
Load radius (m) 5.0 and
below 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.12 Load radius (m) 5.0 and
below 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.12
Rated lifting capacity (kg) 1,430 1,130 900 700 550 500 430 400 350 Rated lifting capacity (kg) 1,430 1,330 1,230 1,080 950 800 700 630 530
TM-ZE505LM / ZE505LMH
Table B
5m 10 m 15 m • 4.32-m/7.21-m/10.04-m boom
Load radius (m) 3.6 and
below 3.9 4.5 5.0 5.5 6.0 6.5 7.0 8.0 9.0 9.82
TM-ZE503M / ZE503MH
TM-ZE503M / ZE503MH
Rated lifting capacity (kg) 3,130 2,930 2,480 2,180 1,930 1,730 1,530 1,330 1,080 880 750
8.31 m • 3.47-m/5.91-m/8.31-m boom
• 12.87-m boom
Load radius (m) 3.8 and
below 4.1 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.09
Rated lifting capacity (kg) 3,130 2,930 2,480 2,080 1,780 1,580 1,430 1,280 1,130 1,030 Load radius (m) 4.0 and
below 4.5 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 12.65
TM-ZE504M / ZE504MH Rated lifting capacity (kg) 1,980 1,930 1,830 1,580 1,330 1,080 830 730 650 580 530
• 3.55-m/5.99-m/8.39-m boom • 15.69-m boom
Load radius (m) 3.7 and Load radius (m) 12.0 and
below 13.0 14.0 15.47
below 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.17
Rated lifting capacity (kg) 3,130 2,930 2,430 2,030 1,730 1,480 1,380 1,230 1,080 980 Rated lifting capacity (kg) 530 500 450 380
• 10.8-m boom
Load radius (m) 4.5 and 5.0 6.0 7.0 8.0 9.0 10.0 10.58
Table D
below