WATO EX-35&35Vet Service Manual - V8.0 - EN

WATO EX-35/35Vet
Anesthesia Machine
Service Manual
Intellectual Property Statement
SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called Mindray) owns
the intellectual property rights to this product and this manual. This manual may refer to information
protected by copyrights or patents and does not convey any license under the patent rights of Mindray, nor
the rights of others. Mindray does not assume any liability arising out of any infringements of patents or
other rights of third parties.
Mindray intends to maintain the contents of this manual as confidential information. Disclosure of the
information in this manual in any manner whatsoever without the written permission of Mindray is strictly
forbidden. Release, amendment, reproduction, distribution, rent, adaption and translation of this manual in
any manner whatsoever without the written permission of Mindray is strictly forbidden.
, , and WATO are the registered trademarks or trademarks owned by
Mindray in China and other countries. All other trademarks that appear in this manual are used only for
editorial purposes without the intention of improperly using them. They are the property of their respective
owners.
Contents of this manual are subject to changes without prior notice.
Revision History
This manual has a revision number. This revision number changes whenever the manual is updated due to
software or technical specification change. Contents of this manual are subject to change without prior notice.
Revision 1.0 is the initial release of the document.
 Revision number: 8.0

 Release time: 2021-09
© Copyright 2015-2021 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All rights reserved.
I
Preface
Manual Purpose
This manual provides detailed information about the assembling, dissembling, testing and troubleshooting of
the equipment to support effective troubleshooting and repair. It is not intended to be a comprehensive,
in-depth explanation of the product architecture or technical implementation. Observance of the manual is a
prerequisite for proper equipment maintenance and prevents equipment damage and personal injury.
This manual is based on the maximum configuration. Therefore, some contents may not apply to your
monitor. If you have any question, please contact our Customer Service Department.
Intended Audience
This manual is geared for biomedical engineers, authorized technicians or service representatives responsible
for troubleshooting, repairing and maintaining the anesthesia machines.
Password
A password is required to access different modes within the anesthesia machine.
 Manage Configuration: 789789

 Factory maintenance: 558188
II
Contents
1 Safety .........................................................................................................................................................1-1
1.1 Safety Information ...................................................................................................................................1-1
1.2 Warnings ..................................................................................................................................................1-1
1.3 Cautions ...................................................................................................................................................1-2
1.4 Notes ........................................................................................................................................................1-2
2 Theory of Operation .................................................................................................................................2-1
2.1 Electrical Part ..........................................................................................................................................2-1
2.1.1 Outside Ports ................................................................................................................................2-2
2.1.2 Electrical Theory ..........................................................................................................................2-3
2.1.3 Power System ...............................................................................................................................2-6
2.1.4 Display System...........................................................................................................................2-13
2.1.5 Control System ...........................................................................................................................2-19
2.2 Pneumatic Part .......................................................................................................................................2-50
2.2.1 Pneumatic Circuit Diagram ........................................................................................................2-50
2.2.2 Pneumatic Components and Symbols ........................................................................................ 2-51
2.2.3 Gas Supplies ...............................................................................................................................2-53
2.2.4 Anesthetic Gas Delivery System ................................................................................................2-56
2.2.5 Breathing System .......................................................................................................................2-62
2.2.6 Pneumatically-Controlled Module of Anesthetic Ventilator .......................................................2-68
2.2.7 Anesthetic Gas Scavenging System............................................................................................2-69
2.2.8 Breathing System Heater ............................................................................................................2-70
2.2.9 Ventilator Pneumatic - O2 Drive Gas .........................................................................................2-70
2.2.10 Drive Pressure - High Pressure Regulator (200 kPa, 29 psi) ....................................................2-71
2.2.11 Drive Gas Assembly .................................................................................................................2-71
2.2.12 Negative Pressure Suction System ...........................................................................................2-71
3 Installation Guide .....................................................................................................................................3-1
3.1 Preparation of additional materials ..........................................................................................................3-1
3.2 Installation Procedures .............................................................................................................................3-1
3.2.1 Unpacking and Setup ...................................................................................................................3-1
3.2.2 Breathing System, Breathing System Fittings and Check Procedure .........................................3-16
3.2.3 AGSS Connections .....................................................................................................................3-16
3.2.4 Vaporizers...................................................................................................................................3-17
1
3.2.5 Gas Cylinder(s) ..........................................................................................................................3-19
3.2.6 Breathing Circuit and CO2 Absorber .........................................................................................3-19
3.2.7 Monitoring Products Mounting and Electrical Connection (if available) ...................................3-19
3.2.8 Module Installation and Waste Gas Recycling ...........................................................................3-20
3.2.9 Negative Pressure Suction ..........................................................................................................3-20
4 Testing ........................................................................................................................................................4-1
4.1 System Inspection ....................................................................................................................................4-1
4.2 System Self- Test .....................................................................................................................................4-2
4.3 Leak and Compliance Tests .....................................................................................................................4-2
4.3.1 Automatic Circuit Leak and Compliance Test ..............................................................................4-2
4.3.2 Manual Circuit Leak Test .............................................................................................................4-5
4.3.3 Troubleshooting—Leak Test ........................................................................................................4-7
4.4 Gas Supply Tests ......................................................................................................................................4-7
4.4.1 O2 Pipeline Supply Test ...............................................................................................................4-7
4.4.2 N2O Pipeline Supply Test ............................................................................................................4-8
4.4.3 Air Pipeline Supply Test ...............................................................................................................4-8
4.5 Cylinder Supply Tests ..............................................................................................................................4-9
4.5.1 O2 Cylinder Supply Test ..............................................................................................................4-9
4.5.2 N2O Cylinder Supply Test ...........................................................................................................4-9
4.5.3 Air Cylinder Supply Test ..............................................................................................................4-9
4.6 Flow Control System Tests ......................................................................................................................4-9
4.6.1 Without O2 Sensor .......................................................................................................................4-9
4.6.2 With O2 Sensor .......................................................................................................................... 4-11
4.7 Vaporizer Test ........................................................................................................................................4-12
4.7.1 Vaporizer Interlock Test..............................................................................................................4-12
4.7.2 Vaporizer Back Pressure Test .....................................................................................................4-12
4.7.3 Vaporizer Accuracy Test .............................................................................................................4-13
4.7.4 Vaporizer Leak Test ....................................................................................................................4-13
4.8 Other Functional Tests ...........................................................................................................................4-15
4.8.1 Drive Gas Switching Function Test ............................................................................................4-15
4.8.2 O2 Flush Test .............................................................................................................................4-16
4.8.3 ACGO Function Tests ................................................................................................................4-16
4.8.4 AGSS Inspection ........................................................................................................................4-17
4.8.5 Negative Pressure Suction Inspection ........................................................................................4-18
4.9 Breathing Circuit Tests ..........................................................................................................................4-20
4.9.1 Check Valve Test ........................................................................................................................4-20
2
4.9.2 Bellows Test ...............................................................................................................................4-20
4.9.3 Breathing System Leak Test in Manual Ventilation Mode .........................................................4-20
4.9.4 Breathing System Leak Test in Mechanical Ventilation Mode ...................................................4-23
4.9.5 APL Valve Test ...........................................................................................................................4-26
4.9.6 O2 Sensor Related Tests .............................................................................................................4-26
4.9.7 Bypass Function Test..................................................................................................................4-27
4.10 Alarm Tests ..........................................................................................................................................4-28
4.10.1 Prepare for Alarm Tests ............................................................................................................4-28
4.10.2 Test the O2 Concentration Monitoring and Alarms ...................................................................4-28
4.10.3 Test the Low Minute Volume (MV) Alarm...............................................................................4-29
4.10.4 Test the Apnea Alarm ...............................................................................................................4-29
4.10.5 Test the Sustained Airway Pressure Alarm ............................................................................... 4-29
4.10.6 Test the High Paw Alarm ..........................................................................................................4-29
4.10.7 Test the Low Paw Alarm ..........................................................................................................4-30
4.10.8 Breathing Circuit Not Mounted Alarm Test..............................................................................4-30
4.10.9 CO2 Absorbent Canister Alarm Test ........................................................................................4-30
4.10.10 O2 Supply Failure Alarm Test ................................................................................................4-30
4.10.11 Drive Gas Pressure Low Alarm Test .......................................................................................4-31
4.10.12 Power Failure Test ..................................................................................................................4-31
4.11 System Ventilation Performance Tests .................................................................................................4-31
4.11.1 Standby Mode Ventilation Test .................................................................................................4-31
4.11.2 Manual Mode Ventilation Test ..................................................................................................4-31
4.11.3 VCV Adult Ventilation Mode Test ............................................................................................4-32
4.11.4 VCV Child Ventilation Mode Test ............................................................................................4-33
4.11.5 Air Way Disconnection Alarm Test ..........................................................................................4-33
4.11.6 PCV Adult Ventilation Mode Test ............................................................................................4-34
4.11.7 PS Ventilation Mode Test .........................................................................................................4-34
4.12 State Test of Sensors ............................................................................................................................4-35
4.12.1 Checking the Sensor Zero Point ...............................................................................................4-35
4.12.2 Constant Flow Test (Checking the Flow Sensor Accuracy)......................................................4-36
4.12.3 Constant Pressure Test (Checking the Pressure Sensor Accuracy) ...........................................4-40
4.13 Electrical Safety Inspection .................................................................................................................4-45
4.13.1 Auxiliary Electrical Outlet Test ................................................................................................4-45
4.13.2 Working table Light, flow meter backlight Test .......................................................................4-45
4.13.3 Electrical Safety Inspection Test ..............................................................................................4-45
4.13.4 Electrical Safety Inspection Form ............................................................................................4-46
3
5 Factory Maintenance Menu .....................................................................................................................5-1
5.1 Calibration ...............................................................................................................................................5-1
5.2 Data Monitors ..........................................................................................................................................5-2
5.3 Valves Diagnostic Test Tools .................................................................................................................5-14
5.3.1 Valves Test..................................................................................................................................5-14
5.3.2 Insp. Valve Test ..........................................................................................................................5-15
5.3.3 PEEP Valve Test .........................................................................................................................5-17
5.3.4 Safety Valve Test ........................................................................................................................5-17
5.4 Review Logs ..........................................................................................................................................5-17
5.5 System Info ............................................................................................................................................5-18
5.6 Demo Mode ...........................................................................................................................................5-19
5.7 Restore All Default ................................................................................................................................5-19
5.8 Factory Setup .........................................................................................................................................5-20
5.9 Function Activation ...............................................................................................................................5-21
5.10 Drive Gas .............................................................................................................................................5-21
5.11 Drive Gas Auto Switch ........................................................................................................................5-21
5.12 Air Pressure Switch..............................................................................................................................5-21
5.13 ACGO ..................................................................................................................................................5-21
5.14 Module Rack........................................................................................................................................5-22
5.15 AG Module ..........................................................................................................................................5-22
5.16 CO2 Module ........................................................................................................................................5-22
6 Device Maintenance ..................................................................................................................................6-1
6.1 Maintenance Overview ............................................................................................................................6-1
6.2 Maintenance Period .................................................................................................................................6-1
6.3 System Check ..........................................................................................................................................6-2
6.4 Maintenance Package Parts......................................................................................................................6-2
6.4.1 One-year Replaceable Parts..........................................................................................................6-2
6.4.2 Three-year Replaceable Parts .....................................................................................................6-12
6.5 Other Materials Need to be Checked and Replaced ...............................................................................6-13
6.5.1 Maintenance and Replacing of Battery.......................................................................................6-13
6.6 Tests after Maintenance .........................................................................................................................6-13
6.6.1 Check the Mechanical Ventilation Mode ....................................................................................6-15
6.6.2 Breathing System Leak Test in Mechanical Ventilation Mode ...................................................6-18
6.6.3 Breathing System Leak Test in Manual Ventilation Mode .........................................................6-18
6.6.4 Check the Sensor Zero Point ......................................................................................................6-18
6.6.5 Check the Flow Sensor Accuracy ...............................................................................................6-18
4
6.6.6 Check the Pressure Sensor Accuracy..........................................................................................6-19
7 System Calibration ...................................................................................................................................7-1
7.1 Overview .................................................................................................................................................7-1
7.2 Precautions...............................................................................................................................................7-1
7.2.1 Warnings ......................................................................................................................................7-1
7.2.2 Cautions .......................................................................................................................................7-2
7.2.3 Notes ............................................................................................................................................7-2
7.3 System Calibration...................................................................................................................................7-3
7.3.1 Flow Calibration (User)................................................................................................................7-4
7.3.2 Flow calibration (Service) ............................................................................................................7-8
7.3.3 Pressure Calibration (Service) ....................................................................................................7-24
7.3.4 Pressure and Flow Zeroing (Service) .........................................................................................7-34
7.3.5 O2 Sensor Calibration ................................................................................................................7-37
7.3.6 CO2 Calibration (factory) ..........................................................................................................7-44
7.3.7 AG Calibration (factory) ............................................................................................................7-46
7.3.8 O2 Module Calibration (factory) ................................................................................................7-47
8 Troubleshooting.........................................................................................................................................8-1
8.1 Troubleshooting Guide ............................................................................................................................8-1
8.1.1 Fault Determination......................................................................................................................8-1
8.1.2 Avoiding Short Circuit of Component Leads ...............................................................................8-1
8.1.3 Using Appropriate Tools...............................................................................................................8-1
8.1.4 Cleanup of the Maintenance Area ................................................................................................8-2
8.2 Technical Alarms .....................................................................................................................................8-2
8.2.1 Startup Alarm Messages ...............................................................................................................8-2
8.2.2 CPU Board Runtime Alarms ........................................................................................................8-7
8.2.3 Power Board Runtime Alarms ......................................................................................................8-7
8.2.4 VCM Board Runtime Alarms .......................................................................................................8-9
8.2.5 Keyboard Runtime Alarms .........................................................................................................8-14
8.2.6 External AG Module Runtime Alarms ....................................................................................... 8-15
8.2.7 Internal AG Module Runtime Alarms ........................................................................................8-17
8.2.8 CO2 Module Runtime Alarms ....................................................................................................8-18
8.3 Circuit Leak Test ....................................................................................................................................8-20
8.3.1 Circuit Leak Test in Mechanical Ventilation Mode ....................................................................8-20
8.3.2 Circuit Leak Test in Manual Ventilation Mode ........................................................................... 8-21
8.3.3 Troubleshooting the Circuit Leak ...............................................................................................8-22
5
8.4 Constant Flow Ventilation......................................................................................................................8-22
8.4.1 Constant Flow Test (Flow Sensor Accuracy Test) ......................................................................8-22
8.4.2 Constant Pressure Test (Pressure Sensor Accuracy Test)............................................................8-23
8.5 Airway System Failure...........................................................................................................................8-23
8.5.1 Onsite Maintenance Tools ..........................................................................................................8-23
8.5.2 Gas Source and Drive Gas..........................................................................................................8-32
8.5.3 AG Transmission System ...........................................................................................................8-40
8.5.4 Breathing System .......................................................................................................................8-55
8.5.5 Tidal Volume ..............................................................................................................................8-69
8.6 Sensor and Valve Faults .........................................................................................................................8-72
8.6.1 Mapping Between Menu Items on the Valve Diagnosis Tool Interface and Airways .................8-72
8.6.2 Mapping Between Menu Items on the Valve Diagnosis Tool Interface and Hardware Components
............................................................................................................................................................8-73
8.6.3 Preparations Before Using the Valve Diagnosis Tool .................................................................8-74
8.6.4 Diagnosing Zero Point Exceptions of Sensors ...........................................................................8-74
8.6.5 Diagnosing Flow Data Exceptions of Sensors ............................................................................8-75
8.6.6 Diagnosing Pressure Data Exceptions of Sensors ......................................................................8-76
8.6.7 Diagnosing Inspiratory valve Exceptions ...................................................................................8-77
8.6.8 Diagnosing PEEP Safety Valve Exceptions ................................................................................ 8-78
8.6.9 Diagnosing PEEP Proportional Valve Exceptions ......................................................................8-79
8.7 Hardware and Electrical Faults ..............................................................................................................8-79
8.8 Software Upgrade and Software Configuration Activation .................................................................... 8-81
8.8.1 Common Software Upgrade Problems and Solutions ................................................................8-85
8.8.2 Software Function Activation .....................................................................................................8-86
9 Repair and Disassembly ...........................................................................................................................9-1
9.1 Preparations for Dismounting ..................................................................................................................9-2
9.1.1 Tools .............................................................................................................................................9-2
9.1.2 Preparations ..................................................................................................................................9-2
9.1.3 Releasing Air Pressure .................................................................................................................9-3
9.2 Dismounting Parts ...................................................................................................................................9-3
9.2.1 Dismounting Top Covers and Plates.............................................................................................9-3
9.2.2 Dismounting the Maintenance Gate and the Back Cover Plate ....................................................9-4
9.2.3 Dismounting the Back Cover Plate Assembly of the Rollstand ....................................................9-5
9.2.4 Dismounting the SMR ..................................................................................................................9-6
9.2.5 Dismounting the SMR Fan ...........................................................................................................9-6
9.2.6 Dismounting the Display Assembly .............................................................................................9-7
6
9.2.7 Dismounting the Button Control Panel PCBA (0619) ..................................................................9-8
9.2.8 Dismounting the Display and Alarm Indicator Board (0619) .......................................................9-9
9.2.9 Dismounting Alarm Indicator Board .......................................................................................... 9-11
9.2.10 Dismounting the Encoder ......................................................................................................... 9-11
9.2.11 Dismounting the Hardware Box Component ............................................................................9-12
9.2.12 Removing the Fuse ...................................................................................................................9-16
9.2.13 Replacing the Embedded Battery .............................................................................................9-16
9.2.14 Removing the Top Lighting Panel ............................................................................................9-17
9.2.15 Removing the Speaker..............................................................................................................9-17
9.2.16 Removing the Vaporizer Bracket ..............................................................................................9-18
9.2.17 Removing Two 2-Way Valves ..................................................................................................9-19
9.2.18 Dismounting Gas Supply Inlet Assembly .................................................................................9-19
9.2.19 Dismounting Standby Gas Supply Inlet Assembly ...................................................................9-20
9.2.20 Dismounting Standby Air Cylinder Bracket .............................................................................9-21
9.2.21 Removing the Workbench Cover..............................................................................................9-22
9.2.22 Dismounting the Inhalation Valve Assembly............................................................................9-22
9.2.23 Dismounting the ACGO Assembly...........................................................................................9-23
9.2.24 Dismounting the Gas Volume Assembly ..................................................................................9-23
9.2.25 Dismounting the O2 Flush Assembly .......................................................................................9-24
9.2.26 Dismounting the High Pressure Gauge Assembly ....................................................................9-25
9.2.27 Dismounting the Gas Supply Pressure Gauge Assembly..........................................................9-26
9.2.28 Dismounting the Flowmeter Assembly .................................................................................... 9-26
9.2.29 Dismounting the Auxiliary Lighting Panel PCBA (0619) ........................................................9-29
9.2.30 Dismounting the System Switch Assembly ..............................................................................9-29
9.2.31 Dismounting the Indicator Light Board....................................................................................9-30
9.2.32 Dismounting the Drive Gas Switch Valve ................................................................................ 9-30
9.2.33 Disconnecting the Power Cable................................................................................................9-31
9.2.34 Dismounting the Drawer ..........................................................................................................9-32
9.2.35 Dismounting the Air Compressor .............................................................................................9-32
9.2.36 Dismounting the Sliding Rails..................................................................................................9-34
9.2.37 Dismounting the Drawer Lock .................................................................................................9-35
9.3 Dismounting the Patient Circuit (not compatible with Pre-Pak) ............................................................ 9-36
9.3.1 Dismounting the O2 Sensor .......................................................................................................9-36
9.3.2 Disconnecting the Respiration Hose...........................................................................................9-37
9.3.3 Dismounting the Flow Sensor ....................................................................................................9-38
9.3.4 Dismounting the Airbag .............................................................................................................9-39
7
9.3.5 Dismounting the Bellows Housing Assembly ............................................................................9-40
9.3.6 Dismounting the Pop-Off Valve Assembly ................................................................................. 9-41
9.3.7 Dismounting the Expiratory Check Valve Assembly..................................................................9-42
9.3.8 Dismounting the Inspiratory Check Valve Assembly .................................................................9-43
9.3.9 Dismounting the CO2 Absorber .................................................................................................9-43
9.3.10 Dismounting the Water Collection Cup ....................................................................................9-45
9.3.11 Dismounting the Airway Pressure Gauge ................................................................................. 9-45
9.3.12 Dismounting the Bag Arm ........................................................................................................9-46
9.3.13 Dismounting the Patient Circuit ...............................................................................................9-47
9.3.14 Dismounting the CO2 Absorber Connector Assembly .............................................................9-48
9.3.15 Dismounting the Upper Cover 2 and Lower Cover 2 Assemblies ............................................9-50
9.3.16 Dismounting the Upper Cover Assembly .................................................................................9-52
9.3.17 Dismounting the Middle Plate Assembly ................................................................................. 9-53
9.3.18 Dismounting the Lower Cover Assembly.................................................................................9-53
9.3.19 Dismounting the Bag/Mechanical Ventilation Assembly .........................................................9-54
9.3.20 Dismounting the APL Valve Assembly..................................................................................... 9-56
9.4 Disassemble the Breathing System (Compatible with Pre-Pak).............................................................9-57
9.4.1 Remove O2 Sensor .....................................................................................................................9-57
9.4.2 Remove Breathing Tubes ...........................................................................................................9-58
9.4.3 Remove Flow Sensor .................................................................................................................9-59
9.4.4 Remove Manual Bag ..................................................................................................................9-60
9.4.5 Remove the Absorbent Canister .................................................................................................9-60
9.4.6 Remove CO2 Bypass Assembly .................................................................................................9-61
9.4.7 Remove Drain Valve ..................................................................................................................9-61
9.4.8 Remove Bypass Valve and the Trigger Board ............................................................................9-62
9.4.9 Remove Patient Circle Assembly ...............................................................................................9-64
9.4.10 Remove Bellows Assembly ......................................................................................................9-64
9.4.11 Remove Pop-off Valve Assembly .............................................................................................9-65
9.4.12 Remove Expiratory/Inspiratory Check Valve Assemblies ........................................................9-66
9.4.13 Remove Water Collection Cup .................................................................................................9-66
9.4.14 Remove Airway Pressure Gauge ..............................................................................................9-67
9.4.15 Remove Bag Arm .....................................................................................................................9-67
9.4.16 Remove the Back Upper Cover and Back Lower Cover Assemblies .......................................9-68
9.4.17 Remove the Front Upper Cover, Median Plate and Front Lower Cover Assemblies................9-69
9.4.18 Remove Automatic/Manual Ventilation Switch Assembly .......................................................9-71
9.4.19 Remove APL Valve Assembly ..................................................................................................9-73
8
9.5 Electrical and Pneumatic Connections ...................................................................................................9-73
9.5.1 Electrical Connections................................................................................................................9-74
9.5.2 Pneumatic Connections ..............................................................................................................9-78
10 Replacement Parts ................................................................................................................................10-1
10.1 Introduction .........................................................................................................................................10-1
10.2 Ordering Replaceable Parts..................................................................................................................10-1
10.3 Diagrams and Tables ............................................................................................................................10-2
10.3.1 Hardware Box (With pressure monitoring/0619) .....................................................................10-6
10.3.2 Back cover assembly of hardware box (EU/0619/100~240V) .................................................10-8
10.3.3 Flow meter and pressure gauge panel assembly .......................................................................10-9
10.3.4 Cart Assembly ........................................................................................................................ 10-12
10.3.5 Battery box assembly (0619) .................................................................................................. 10-13
10.3.6 Work table assembly(0619) .................................................................................................... 10-14
10.3.7 Front panel of work table (with ACGO/0619) ........................................................................ 10-16
10.3.8 Display assembly.................................................................................................................... 10-17
10.3.9 Breathing Circuit Adapter Block Assembly............................................................................ 10-18
10.3.10 Main Body of the Breathing Circuit ..................................................................................... 10-20
10.3.11 Lifting device ....................................................................................................................... 10-22
10.3.12 Sodalime canister assembly .................................................................................................. 10-24
10.3.13 Expiratory& Inspiratory Check Valve .................................................................................. 10-25
10.3.14 O2 sensor assembly .............................................................................................................. 10-25
10.3.15 Vaporizer Mounting Manifold Assembly ............................................................................. 10-26
10.3.16 Auxiliary O2 assembly ......................................................................................................... 10-27
10.3.17 O-ring ................................................................................................................................... 10-27
A Test Items ................................................................................................................................................. A-1
A.1 Post-Installation Test Items .................................................................................................................... A-1
A.2 Post-Maintenance Test Item ................................................................................................................... A-2
A.3 Post-Repair Test Item ............................................................................................................................. A-3
9
FOR YOUR NOTES
10
1 Safety
1.1 Safety Information
Please read and adhere to all warnings, cautions and notes listed here and in the appropriate areas throughout
this manual.
WARNING
 Indicates a potential hazard or unsafe practice that, if not avoided, could result in
death or serious injury.
CAUTION
 Indicates a potential hazard or unsafe practice that, if not avoided, could result in
minor personal injury or product/property damage.
NOTE
 Provides application tips or other useful information to ensure that you get the
most from your product.
1.2 Warnings
WARNING
 Whenever using anesthetic gases, nitrous oxide, oxygen, or any hospital gas always
follow the appropriate agent evacuation/collection procedures. Use the hospital gas
evacuation system.
 Use only an approved lubricant on any O-ring in contact with oxygen. Krytox® is
the recommended oxygen service lubricant.
 For continued protection against fire hazard, replace all fuses with the specified
type and rating.
 In order to prevent an electric shock, the machine (protection class I) may only be
connected to a correctly grounded mains connection (socket outlet with grounding
contact).
 Remove all accessory equipment from the shelf before moving the anesthesia
machine over bumps or on any inclined surface. Heavy top loading can cause the
machine to tip over causing injury.
 Possible explosion hazard. Do not operate machine near flammable anesthetic
agents or other flammable substances. Do not use flammable anesthetic agents (i.e.
ether or cyclopropane.)
 The use of anti-static or electrically conductive respiration tubes, when utilizing
high frequency electric surgery equipment, may cause burns and is therefore not
recommended in any application of this machine.
 Possible electric shock hazard. The machine may only be opened by authorized
service personnel.
 Avoid exposure to respiratory gases by always directing the fresh gas flow from the
fresh gas outlet to the waste gas scavenger.
1-1
1.3 Cautions
CAUTION
 This device uses high pressure compressed gas. When attaching or disconnecting
backup gas cylinders, always turn the cylinder valves slowly. Use the flow meters to
bleed down the pressure, watching the cylinder gauge indicate the depleting
cylinder pressure, before disconnecting the cylinder from the yoke. Always open
and close cylinder valves fully.
 This device operates using compressed gas at high pressures from the hospital
central supply. When connecting gas supply lines attach the hose connection to the
machine before connecting the quick disconnect fitting to the hospital source.
Disconnect the supply hose from the hospital source connection prior to
disconnecting it from the gas connection fittings.
 Refer to the 6.2 Maintenance Period for assistance when performing scheduled
periodic maintenance.
 Do not leave gas cylinder valves open if the pipeline supply is in use and the system
master switch is turned to 'ON'. If used simultaneously, cylinder supplies could be
depleted, leaving an insufficient reserve supply in the event of pipeline failure.
 Use cleaning agent sparingly. Excess fluid could enter the machine, causing
damage.
 This machine must only be operated by trained, skilled medical staff.
 Perform the electrical safety inspection as the last step after completing a repair or
after routine maintenance. Perform this inspection with all covers, panels, and
screws installed.
 After changing the CO2 absorbent, carry out a system leak test.
 Only Selectatec™ compatible vaporizers with Interlock-System may be used with
the A5 unit.
 After each exchange of a vaporizer, carry out a system Leak test.
 Do not clean the machine while it is on and/or plugged in.
 Pressing “cancel” at any time during the procedure will cancel the session's
settings and reload the previously-stored calibration coefficients.
 Depleted soda lime changes color. Replace the soda lime if approximately 2/3 of the
absorber content is discolored. CO2 absorbent can be safely changed without
stopping mechanical ventilation.
 This equipment contains parts which are easily damaged due to electrostatic
discharge (ESD). Follow ESD prevention program when touching, taking out, or
inserting parts or components.
1.4 Notes
NOTE
 Unauthorized servicing may void the remainder of the warranty. Check with the
factory or with a local authorized distributor to determine the warranty status of a
particular instrument.
1-2
2 Theory of Operation
2.1 Electrical Part
The hardware system of WATO EX-35(0619) includes: mother board, power sub-system, main unit
sub-system, display sub-system, gas parameters module sub-system, pneumatic accessories, and others. The
introductions of the modules are as follows:
1) Mother board: connects to the related parts of cards and hardware, and transfers related signals to
corresponding cards and components.
2) Power sub-system: includes power board, battery adapter board, lithium battery, AC input, auxiliary
electrical outlet, etc. It supplies power to anesthesia machine and its external equipment.
3) Main unit sub-system: includes main control board and monitoring module. Main control board
realizes the human-machine interaction function of the anesthesia machine and the data exchange with
monitoring module and gas parameters module sub-system, and it extends with USB, network port,
RS-232 series port, calibration port, etc. Monitoring module controls the parameters of the anesthesia
machine and realizes monitoring function, and it includes ventilation control board and ventilation
protection board.
4) Display sub-system: includes key control board, encoder board, alarm light board, screen, touchscreen,
etc. Key control board realizes the functions of encoder recognition, touchscreen recognition, touch key
recognition, backlight control, etc, and it also transfers the signal of alarm light controlled by main
control board and send data to main control board through series port.
5) Gas parameters module sub-system: includes module rack backplane, parameter module and fan of
module rack.
Except the modules and cards above, the hardware system of WATO EX-35 (0619) also includes
several components related to hardware, for example, valve, position switch, heater, speaker,
heat-sink fan, etc.
2-1
2.1.1 Outside Ports
Network USB port

RS232 port
port
Calibration
port
Name Located card Property Function

online upgrade;
Network port Main control board RJ-45
data outport
Dual A type data outport;
USB port Main control board
receptacle connects to mouse
Calibration port Mother board DB-9, female connects to calibration device
RS232 port Main control board DB-9, male connects to patient monitor
2-2
2.1.2 Electrical Theory
2.1.2.1 Theory Diagram
Auxiliary output fuse
Power standard AC output (socket) C1 (wiring) Auxiliary output fuse
socket
Chinese standard M39-000207--- 009-005461-XX 509B-10-06194 M07-00131F---
European standard M39-000208--- 009-005324-XX 509B-10-06194 M07-00131F---
American standard 009-000067-XX (wire with socket) 509B-10-06194 M07-00131F--- Board-

Board-to-
Board to-board
British standard 008-000027-00 009-000068-XX 509B-10-06194 M07-00131F---
line socket
socket
Indian standard 008-000060-00 009-000068-XX 509B-10-06194 M07-00131F--- Line-to- Purchased
B specification
009-000127-XX (wire with socket) 509B-10-06194 M07-00131F---
line Wire materials of
220V connection hardware
Brazilian standard 008-000229-00 009-005325-XX 509B-10-06194 M07-00131F---
Australian
M39-000207--- 009-005461-XX 509B-10-06194 M07-00131F---
standard
(Large) South
008-000487-00 009-003179-XX 509B-10-06194 M07-00131F---
Africa's standard
Auxiliary Auxiliary Auxiliary Auxiliary

output socket output socket output socket output socket
Airway block
pressure switch
C1 C1 C1 C1
Inspiratory valve
C15
PEEP valve
Fuse Fuse Fuse Fuse
Safety valve
C21 Drive gas selection
valve
C2/C3
Circuit in-position
General Hardware switch
fuse box fan J7
E1 C18 Manual/Mechanic
AC input switch
Power board
J1 J3 2±25 J10
C4/C5 B1
C19
E6
O2 O2 cell
Battery J2
E2 Battery adapter board C6 Manual ACGO range switch
J3 J9
B2
Battery J1 C13
E2 J2 Heater thermistor
E7
Heating wire of heater
C24 Absorber canister Without L

Button Main control board range switch
B1 J3 3±32 J11 arm
cell
E3 B3 C24 C17 Absorber canister
range switch
With L arm
Different configurations
J15
C20 Pressure switch at O2
J10 supply inlet
Ventilation protection
board J2 C20 Pressure switch at air
B4 supply inlet
J4
Mother board
J8 C25 Flowmeter backlight board
J22 B10 J1
2±22
C8 B11
J1
J20
3-way J7 C25 Auxiliary lighting board
valve J1
J1 B9
C7 Ventilation control board
J6
B5 J5
C14
J1
Indicator board
J12 B12
C16
System switch
C10 J4
10.4" LCD screen J3 Plugin box backplane
E4 J2 B13
C9
J3 Plugin box fan
10.4" touch E8
screen J5
E5
Speaker
J4 E9
J8
Key control board
B6 J1
Key alarm indicator board J2
J1
B7 C11 C22 Three-tier
J6 J1 Top lighting board J2 C23
B14 mechanic switch
Copper axis encoder board C12
J1 J4
B8
2-3
2.1.2.2 Hardware Components List
List of hardware boards:
NO P/N Spare parts description

B1 051-000685-00 0631 Power board
B2 051-000768-00 0623 Battery adapter board PCBA
B3 051-002376-00 0619 Main control board PCBA
B4 051-002364-00 0619 Ventilater & Protect PCBA (Parker)
B5 051-003776-00 0625 Ventilation control board (Honeywell) PCBA
B6 051-002365-00 0619 Keypad Control Board PCBA
B7 051-002163-00 0619 Key and Alarm Light Board PCBA
B8 0010-30-43089 Copper spool encoder board
B9 051-002386-00 0619 auxiliary lighting board PCBA
B10 051-002165-00 0619 Mother Board PCBA
B11 051-000040-00 0616 Flow meter back light PCBA
B12 051-001934-00 0625 Indicator light board PCBA
B13 051-004038-00 0621 module rack backplane PCBA
B14 051-001866-00 0625 Top light board PCBA
List of hardware wires:

C1 009-005461-00 0625 Domestic standard connection line
C1 009-005324-00 0625 European standard connection line
C1 009-000067-00 American standard receptacle and connection line
C1 009-000068-00 British standard connection line
C1 009-000127-00 B specification 220V receptacle and connection line
C1 009-005325-00 0625 Brazilian standard connection line
C1 009-003179-00 0623 Big South African connection line
C2 009-006243-00 0619 auxiliary output cable
C3 009-006300-00 DC Output Power Wire
C4 009-006245-00 0619 AC power filter cable (auxiliary)
C5 009-006331-00 0619 AC power filter cable (no auxiliary)
C6 009-006241-00 0619 battery cable
C7 009-002592-00 0631 Three-way valve connection line (ACGO)
C8 009-006214-00 0619 ventilate & controlling module cable
C9 009-006244-00 0619 LCD backlight cable (10.4")
C10 009-006212-00 0619 display module data cable (10.4")
C11 009-006213-00 0619 keyboard & alarm board cable
C12 009-006242-00 0619 encoder cable
C13 009-006211-00 0619 breathing system cable
2-4
C14 009-000977-00 0631 Indicator light connection line
C15 009-000066-00 NORGER pneumatic block connection line
C16 0621-20-69494 system switch cable B
C17 009-000987-00 0631 soda absorber switch cable
C18 0621-20-78593 Switch (inside circuit) connection line
C19 0601-21-78956 2Pin female socket integrative object
C20 0621-20-69588 O2 pressure switch line at gas source inlet
C21 009-004713-00 0625 Drive gas selector valve connection line
C22 009-004711-00 0625 Top light board connection line
C23 009-000981-00 0631 top lighting switch cable
C24 009-001491-00 0623 CO2absorbent canister connection line
C25 009-002931-00 0632 Total flowmeter backlight board connection line
List of other hardware parts:
No. P/N Description Note

FAN 12V 60*60*25mm 22.9CFM
E1 024-000125-00 Module rack fan
36.5dB 380mm
Lithium battery, Li-ion11.1V4500mAh
E2 022-000382-00 /
LI23S002A
Button battery, Lithium 3V35mAh used on main
E3 M05-010R03---
D12.5*2.0 control board
LCD screen, TFT 10.4", 1024*768 10.4″ LCD
E4 021-000171-00
3.3v LED backlight screen
LCD screen, TFT 12.1",1024*768 3.3v 10.4″ touch
E5 021-000221-00
LED backlight screen
E6 040-000898-00 O2 sensor /
Breathing circuit
E7 024-000185-00 BC heater for 0616
heat module
FAN, 12V, 40*40*20mm, 6.3CFM
E8 024-000407-00 Module rack fan
18dB, feedback, special terminal
E9 9200-21-10633 2.25 speaker and connection line Speaker
2-5
2.1.3 Power System
After the total AC mains inlet enters the anesthesia machine, it will be divided into two. One is supplied to
power board to transfer into the AC supply of the anesthesia machine; the other is supplied to auxiliary
output to supply the external devices of anesthesia machine.
2.1.3.1 Power Board
AC area
The power board can be divided into two parts: AC-DC, DC-DC. AC-DC part transforms the network source
into 15.2V direct voltage. DC-DC part transforms the 15.2V direct voltage outputted by AC-DC part or
lithium battery supply into several direct voltages needed by the system: 12V, 5.0V and 3.3V. In addition,
power board also realizes functions including power-on/off control, AC indicator light, heating module drive,
backlight switch control, and lithium battery charging management, etc.
When powering on the system, power board CPU detects the power-on signal, and control the powering up
of 3.3V, 5V, and 12V orderly. When powering off the system, power down 12V, 5V, and 3.3V orderly.
2-6
Signal flow when powering on:
Abutting
joint
Power 009-001776-00 009-006211-00
J2-32 33
switch
Mother
J3-11 J10- Board
CPU 12 39 40
Power Board
Definition of power board J3
Pin No. Signal name Description
received through the communication of power board

1) RXD
series port
send through the communication of power board series
2) TXD
port
3) GND ground
4) LCD-EN LCD backlight enable signal
5) LCD-BR LCD backlight brightness control voltage
6) 3.3VBF only used for the 3.3V when powering on/off
7) GND ground
8) NTC2 Lithium battery 2, connecting to thermistor signal inside
9) GND ground
10) NTC1 Lithium battery 1, connecting to thermistor signal inside
11) GND ground
Heating wire drive voltage output (Range:12.42V to

12) P15V
15.18V)
13) HRT22 Pin 1 of heating wire thermistor
15) GND ground
16) 3.3V 3.3V supply voltage output (Range: 3.135V to 3.465V)
17) GND ground
2-7
18) GND ground
19) GND ground
20) 12V2 Second 12V supply voltage output (Range: 0V to 0.4V)
21) GND ground
22) GND ground
23) 12V1 First 12V supply voltage output (Range: 10.8V to 13.2V)
24) 15.2VB 15.2V supply voltage output (Range:14.44V to 15.96V)
25) 15.2VB 15.2V supply voltage output (Range:14.44V to 15.96V)
Audio buzzer drive signal which drives audio buzzer

26) PLAM
directly
27) SWITCH Circuit switch indicating whether the circuit is in place
28) P-FAN+ Drive of heat-sink fan of power board
29) LED-BAT Drive output of battery status indicator light
30) LED-AC Drive output of AC status indicator light
Power on/off signal, LVTTL signal. When this signal is

31) PCON high level, the system is on; when this signal is low level,
the system is off.
Lithium battery 2 input, connecting to the anode of the
32) BAT2+
battery
With/without Lithium battery 2 signal. High level
33) BC2 indicates it is with battery; low level indicates it is without
battery.
Lithium battery 1 input, connecting to the anode of the
34) BAT1+
battery
With/without Lithium battery 1 signal. High level
35) BC1 indicates it is with battery; low level indicates it is without
battery.
36) GND ground
Heating wire drive voltage output (Range:12.42V to

37) P15V
15.18V)
40) GND ground
2-8
41) 3.3V 3.3V supply voltage output (Range: 3.135V~3.465V)
42) 5.0V 5.0V supply voltage output (Range: 4.75V~5.25V)
43) GND ground
46) GND ground
47) 12V1 First 12V supply voltage output (Range: 10.8V to 13.2V)
48) 12V1 First 12V supply voltage output (Range:10.8V to 13.2V)
49) NC No connection inside
2.1.3.2 Battery Adapter Board

Battery adapter board realizes transferring function: to transfer the signal of lithium battery to mother board,
and to transfer most of the signals to power board.
2-9
Battery port, J1 and J2
Pin Name Function
1) BAT+ Battery voltage +

2) BAT+ Battery voltage +
3) BC Battery in-place signal
4) BAT- Battery voltage -
5) NTC Thermistor inside battery
Battery connection line port, J3
Pin Name Function
1) VBAT1 Battery voltage

2) NTC1 Thermistor inside battery
3) BC1 Battery in-place signal
4) GND Ground
5) VBAT2 Battery voltage
8) GND Ground
2.1.3.3 Auxiliary Electrical Outlet

Auxiliary electrical outlet comes from total AC mains inlet, and it is to supply the external devices of
anesthesia machine. The specification of auxiliary electrical outlet is decided by the lows and regulations of
the sales area.
Declaration of
Auxiliary Declaration Declaration of
total current of
No. Sales area electrical of AC mains signal auxiliary
auxiliary
outlet inlet electrical outlet
electrical outlet
220-240V~ 220-240V~ 0.6A
1) Domestic standard 3 5A MAX
1.8A 50/60Hz 50/60Hz
100-120V~ 100-120V~ 3A
2) American standard 4 5A MAX
7A 50/60Hz 50/60Hz
2-10
European standard \
British standard \
Indian standard \ 100-240V~ 100-240V~ 3A
3) 4 5A MAX
Australian standard \ 7A 50/60Hz 50/60Hz
B specification \
Brazilian standard
South African 100-240V~ 100-240V~ 3A
4) 3 5A MAX
standard 7A 50/60Hz 50/60Hz
without auxiliary
100-240V~
5) electrical outlet None None None
7A 50/60Hz
configuration
3.3V
T4AH 5V
Power board
12V
15.2V
Total AC Auxiliary
mains inlet T3.15AH
100-120V~ 3A electrical outlet
100-120V~7A 1
T3.15AH Auxiliary
100-120V~ 3A
American standard electrical outlet
T5AH 2
5A MAX
T3.15AH100-120V~ 3A Auxiliary
electrical outlet
3
T3.15AH100-120V~ 3A Auxiliary
electrical outlet
4
2-11
3.3V
T4AH 5V
Power board
12V
15.2V
Total AC T3.15AH Auxiliary
mains inlet 100-240V~ 3A
electrical outlet
100-240V~7A 1
T3.15AH Auxiliary
European standard \ 100-240V~ 3A
electrical outlet
British standard \ T5AH 2
5A MAX
Indian standard \ Auxiliary
Australian standard \ T3.15AH 100-240V~ 3A
electrical outlet
B specification \ 3
Brazilian standard T3.15AH 100-240V~ 3A Auxiliary
electrical outlet
4
3.3V
T4AH 5V
Power board
12V
15.2V
Total AC
mains inlet
100-240V~7A
T3.15AH Auxiliary
100-240V~ 3A
electrical outlet
South African 1
standard T3.15AH
T5AH 5A MAX Auxiliary
100-240V~ 3A
electrical outlet
2
T3.15AH 100-240V~ 3A Auxiliary
electrical outlet
3
3.3V
Total AC T4AH 5V
mains inlet Power board
12V
100-240V~7A
15.2V
without auxiliary
electrical outlet
2-12
2.1.3.4 Others (heating module, fan, lithium battery)
Heating module, fan and lithium battery are also inside the anesthesia machine.
Heating module, driven by power board, offers temperature protection for software and hardware. The
mechanism of heating is: power board heats thermistor up to 90°C with full power, and then heats thermistor
back to 70°C with 5W, and then heats thermistor up to 90°C with full power again; go round and begin again.
The heater is supplied by AC power. If the heater is not connected to AC power, the heater does not work,
and no alarm of heating module failure displays on the screen of anesthesia machine.
Fans include fan of hardware box and fan of module rack, cooling hardware box and module rack
respectively. Lithium battery supplies the anesthesia machine without the network source, to ensure that the
anesthesia machine can work normally when the network source is disabled or abnormal.
2.1.4 Display System

Display system includes key control board, screen, touchscreen, , key& alarm light board, encoder board, etc,
which realize human-machine interaction.
2.1.4.1 Key Control Adapter Board

Key control realizes two functions, transferring signals and identification: one is to transfer the signals of
screen backlight drive, alarm light drive, and communication of touchscreen series ports, etc; the other is to
realize encoder identification, key identification, touchscreen identification, and screen backlight adjustment,
etc.
J1, connected to
J2, connected to key display backlight J1, connected to
alarm indicator board interface mother board
J1, connected to encoder
J1, connected
to mother
board
J1, connected to key

alarm indicator board
2-13
Definition of key control board J1 (port connected with mother board)
Pin No. Signal Name Description
1) 12VA_AUX_Light Light board, 12 V supply
2) SCL_CPU Main control board IIC clock signal
3) GND Ground
4) SDA_CPU Main control board IIC data signal
5) TXD_ENCODER Flowmeter knob series port sends signal
6) TXD_KEY Key board series port sends signal
7) RXD_ENCODER Flowmeter knob series port receives signal
8) RXD_KEY Key board series port receives signal
9) GND Ground
10) 5V_Touch_screen +5V supply
11) GND Ground
12) 3V3_Keyboard +3.3V supply
13) BCON Backlight enable signal
14) DIMMING Backlight brightness adjustment signal
15) 12VA 12V supply
16) GND Ground
17) 12VA 12V supply
18) GND Ground
19) 12VA 12V supply
20) GND Ground
Definition of key control board J2 (port connected with key& alarm light board)
1) 12VA 12V supply
2) GND Ground
3) SDA_CPU Main control board IIC data signal
4) SCL_CPU Main control board IIC clock signal
2-14
5) 3V3_Keyboard 3.3V supply
Definition of key control board J3 (port connected with screen backlight)
1) 12VA 12V supply
2) GND Ground
3) EN Backlight enable signal
Backlight brightness adjustment

4) PWM
signal
Definition of key control board J4 (port connected with encoder board)
1) 5V_Touch_screen 5V supply
2) A Encoder output A
3) B Encoder output B
4) S Encoder is pressed down
5) GND Ground
Definition of key control board J5 (port connected with touchscreen)
1) UR_H Touchscreen coordinate signal
2) LR_XL Touchscreen coordinate signal
3) AD3 Touchscreen coordinate signal
4) UL_YT Touchscreen coordinate signal
5) LL_YB Touchscreen coordinate signal
Definition of key control board J6 (port connected with auxiliary lighting board)
1) 12VA_AUX_Light Light board, 12V supply
2) GND Ground
2-15
Definition of key control board J8 (port connected with key& alarm light board)
1) 3V3_Keyboard 3.3V supply
2) GND Ground
3) RST_N_KEY Touch key CPU reset signal
4) IIC1_SCL Key board 12C1 clock signal
5) IIC1_SDA Key board 12C1 data signal
6) WAKEUP_KEY Dormancy signal of touch key CPU
2.1.4.2 Screen and Touchscreen

WATO EX-35(0619) anesthesia machine configures with a screen of 10.4’’, 24 bits, 1024×768 resolution,
LVDS port. In addition, WATO EX-35(0619) anesthesia machine configure with touchscreen of
corresponding size, as the important input component of human-machine interaction.
Signal flow of screen:
2.1.4.3 Key & alarm light board

Key & alarm light board realizes 2 functions: one function is the key function, another function is to realize
the alarm light with red, yellow or blue.
2-16
J1, connect with
key control board
Definition of key & alarm light board
1) VDD 3.3V supply
2) VDD 3.3V supply
3) GND Ground
4) GND Ground
5) SCL Main control board IIC data signal
6) SDA Main control board IIC data signal
7) VPP 12V supply
8) VPP 12V supply
9) GND Ground
10) GND Ground
11) KEY1 Key signal
12) KEY2 Key signal
13) KEY3 Key signal
14) KEY4 Key signal
2-17
2.1.4.4 Encoder Board
User can rotate it to left or right, or press it down.
Definition of encoder board J1
Pin No. Signal Name Description Note
1) VCC 5V supply 0.06A
High electrical level: [2.4, 5.25]V

2) A Encoder output A
Low electrical level: [0, 0.4]V
3) B Encoder output B
4) S2 Encoder is pressed down
5) GND Ground /
2-18
2.1.5 Control System
2.1.5.1 Main Control Board
Main control board is the main control component of human-machine interaction in anesthesia machine. It
drives the displays and speaker, and exchanges data with monitoring module, key control board, and module
rack backplane through series ports.
J4,RS-232
series port
J9,network
port
J8,USB
port
J3, connect to
mother board
2-19
Definition of main control board J3
1) GND Ground
2) GND Ground
3) VCC Main control board 5V supply
4) VCC Main control board 5V supply
5) GND Ground
6) GND Ground
7) VDD Main control board 3.3V supply
8) VDD Main control board 3.3V supply
9) GND Ground
10) FAN_STATE1_IN Fan status signal 1
11) FAN_STATE2_IN Fan status signal 2
12) AC_DET Detection signal of AC in-place
13) RSVD_IN3_IN Backup detection signal
14) DIMMING_OUT Backlight brightness adjustment signal
15) PCON Power on/off control signal
16) GND Ground
17) SDA IIC data
18) SCL IIC clock
19) GND Ground
20) DM3 USB3 data signal -
21) DP3 USB3 data signal +
22) UIVCC_USB USB 5Vsupply
23) GND Ground
Series port sent signal (with AG

24) RXD_TC
module)
Series port received signal (with AG
25) TXD_TC
module)
2-20
26) GND Ground
Series port sent signal (with module

27) RXD_KB
rack)
Series port received signal (with
28) TXD_KB
module rack)
29) BL_BCON Backlight enable signal
30) COLOR_SEL_LCD LCD color (18/24bits) choosing
31) GND Ground
32) LCDVDD Power supply of LCD
33) VCC_USB2 Power supply of USB2
36) DM1 USB1 data signal +
37) DP1 USB1 data signal -
38) GND Ground
41) VCC_USB1 Power supply of USB1
42) GND Ground
44) OUT2 Backup output
Series port received signal (with key

45) RXD2_IF
board)
Series port sent signal (with key
46) TXD2_IF
board)
47) GND Ground

48) RXD1_IF
flowmeter)
Series port sent signal (with
49) TXD1_IF
flowmeter)
50) GND Ground
2-21

51) RXD0_IF
power board)
Series port sent signal (with power
52) TXD0_IF
board)
53) GND Ground
54) VGA_VSN VGA audio signal
55) VGA_HSN VGA line frequency signal
56) VGA_B VGA cyan signal
57) VGA_G VGA green signal
58) VGA_R VGA red signal
59) GND Ground
60) SPKOUT+ Speaker drive signal -
61) SPKOUT- Speaker drive signal +
Detection signal of SD card writing

65) SD_WP
protection
66) SD_CD Detection signal of SD card in-place
68) FAN_PWM2_OUT Fan control signal 2
69) FAN_PWM1_OUT Fan control signal 1
70) RSVD_OUT1_OUT Safety valve control signal
71) TPPWR_CTRLOUT TouchPad supply control signal
72) GND Ground
73) RXD3_IF Series port received signal (reserved)
74) TXD3_IF Series port sent signal (reserved)
75) GND Ground
76) RXD_VPM Series port sent signal (with VPM)
77) TXD_VPM Series port received signal (with
2-22
VPM)
78) GND Ground

79) RXD_VCM
VCM)
80) TXD_VCM Series port sent signal (with VCM)
81) GND Ground
82) LCD_LVDS_Y3P LVDS data signal
83) LCD_LVDS_Y3M LVDS data signal
84) GND Ground
85) LCD_LVDS_CKLP LVDS clock signal
86) LCD_LVDS_CKLM LVDS clock signal
87) GND Ground
90) GND Ground
93) GND Ground
96) GND Ground
2) RXD RS-232 received
3) TXD RS-232 sent
5) GND Ground
2-23
1) VCC0 USB power supply
2) DM1 Positive signal of USB data
3) DP1 Negative signal of USB data
4) GND0 Ground
5) VCC1 USB power supply
6) DM2 Negative signal of USB data
7) DP2 Positive signal of USB data
8) GND1 Ground
1) TX+ Positive end of sent signal
2) TX- Negative end of sent signal
3) RX+ Positive end of received signal
4) CT1 No Definition
6) RX- Negative end of received signal
2.1.5.2 Monitoring Module

Monitoring module monitors pressure and flow of anesthesia machine and breathing system, controls valves,
monitors and collects statuses, reads O2 concentration, monitors pressure and flow in circuit, and control
accuracy accurately. Monitoring module contains VCM and VPM.
2-24
VCM monitors the parameters including inspiratory flow, expiratory flow, interior flow of the machine,
airway pressure, PEEP, O2 concentration, etc, and controls the actions of three-way valve and exhalation
valve (including safety valve, PEEP valve, and inspiration valve).
VPM monitors the signal of the pressure switch of drive gas, ACGO limit switch, pressure switch at O2 inlet
assembly, pressure switch at AIR inlet assembly, auto/manual switch, CO2 absorbent canister in-place switch,
etc. VPM also controls the selector valve of drive gas, and controls safety valve with VCM, and send
monitoring information to the main board through series port.
J6, three- J1, power supply

way valve port and VCM J5,VPM
drive communication port communication port
J7,
J4, communication
exhalation
port of
valve drive
calibration
J8, on/off
signal
J15, control
selector valve
of drive gas J10,CO2
Absorber
J2, canister
Exhalation switch signal
valve Power
supply
J12, O2
sensor port
2-25
VCM
Definition of VCM J1
1) TXD Sent signal by series port
2) RXD Received signal by series port
3) VPP +12V power supply
2-26
4) GND Ground
5) GND Ground
7) PRST Safety valve control signal
8) VCC +5V power supply
1) TXD sent signal by series port
3) GND Ground
1) VSAN Three-way valve power supply
Three-way valve control 1

2) SANTONG1-
(inspiration)
4) SANTONG2- Three-way valve control 2 (pressure)
Three-way valve control 3

6) SANTONG3-
(expiration)
8) SANTONG4- Three-way valve control 4 (ACGO)
1) TXD sent signal by series port
3) GND Ground
4) VPP +12V
2-27
1) O+ Anode of O2 sensor
2) O- Cathode of O2 sensor
3) GND Ground
VPM
2-28
Definition of VPM J2
1) GND Ground
2) GND Ground
3) VB 12V power supply of exhalation valve
1) VSAFE 7V power supply of safety valve
2) SAFE Safety valve control signal
3) VXIQI_PEEP 7V power supply of inspiration valve
4) FLOW Inspiration valve control signal
5) VXIQI_PEEP 7V power supply of PEEP valve
6) PEEP PEEP valve control signal
1) GND Ground
2) QUDONGQITI Pressure switch signal of circuit block
3) GND Ground
4) POWER_VERSION Reserved switch signal
5) GND Ground
6) KUAI_O2 Pressure switch at AIR inlet assembly
7) GND Ground
8) ACGO_Switch ACGO switch signal
9) GND Ground
Switch signal of O2 pressure at gas

10) QIYUANO2_Switch
source inlet
11) GND Ground
2-29
MANU_AUTO_Swit
12) Auto/manual switch signal
ch
1) GND Ground
2) CO2_SWITCH CO2 absorbent canister switch signal
3) GND Ground
4) GND Ground
5) HUILU_SWITCH Circuit switch signal
6) GND Ground
1) GND Ground
2) GND Ground
Reserved switch monitor signal 1

3) IN1
(AD)
4) GND Ground
5) GND Ground
6) GND Ground

7) IN2
(AD)
8) EXTEND_OUT2 Reserved I/O control signal 2
9) DA_C Reserved DA control signal
Sent signal of reserved VPM series

10) TXD
port
11) VCC Reserved 5V power supply signal
Sent signal of reserved VPM series

12) RXD
port
13) GND Ground
2-30
14) GND Ground

15) IN3
(AD)
Drive gas selector valve control
16) EXTEND_OUT3
signal
17) GND Ground
18) GND Ground
Status monitoring signal of drive gas

19) IN4
selector valve
20) EXTEND_OUT4 Reserved I/O control signal 4
2.1.5.3 Mother Board

Mother board transfers the signal of each card and electrical component.
J7,connect to fan of
hardware box J10,connect to
power board
J6,connect to top
light board
J9,connect to battery
adapter board
J5，connect to J1,connect to
calibration port monitor board
J11,connect to main
control board
2-31
J2,connect to
mechanical&Pneumat J3,connect to
ic switch, ventilation display screen and
valve,and oxygen key board
cell,etc.
Definition of mother board J1 (with monitoring module port)
1) TXD_VPM2 Sent signal of VPM series port (reserved)
Received signal of VPM series port

2) RXD_VPM2
(reserved)
3) 12VA +12V power supply
4) GND Ground
5) GND Ground
6) VPM_monitor_IO4 Drive gas selector valve status
7) Driving_O2_control Drive gas selector valve control signal
9) GND Ground
10) VF_Sensirion SENSIRION sensor output signal
Sent signal of VPM series port (with main

11) TXD_VPM1
control board)
Received signal of VPM series port (with
12) RXD_VPM1
main control board)
Sent signal of VCM series port (with
13) TXD_VCM2
calibration device)
Received signal of VCM series port (with
14) RXD_VCM2
calibration device)
15) GND Ground
2-32
16) 5V +5V power supply
18) GND Ground
Sent signal of VCM series port (with main

19) TXD_VCM1
control board)
Received signal of VCM series port (with
20) RXD_VCM1
main control board)
21) O2+ O2 sensor +
22) O2- O2 sensor -
23) CO2_switch CO2 absorbent canister in-place switch
24) Huilu_switch Circuit switch
25) MANU_AUTO_switch Auto/manual switch
First reserved I/O monitoring signal of

26) VPM_monitor_IO1
VPM
27) O2QIYUAN_switch Pressure switch at O2 supply inlet
28) VPM_control_IO2 Drive gas selector valve status 2
29) ACGO_switch ACGO switch
30) GND Ground
31) POWER_VERSION Reserved I/O monitoring signal of VPM
33) GND Ground
34) Qudongqiti_switch Drive gas pressure switch
35) VPEEP PEEP valve power supply
37) VXIQI Inspiration valve power supply
38) XIQI Inspiration valve control signal
39) VSAFE Safety valve power supply
Definition of mother board J2 (pneumatic assembly port)
2-33
Pin NO. Signal name Description
2) VSAFE Safety valve power supply
3) XIQI Inspiration valve control
4) VXIQI Inspiration valve power supply
6) VPEEP PEEP valve power supply
7) GND Ground
8) ACGO_switch Mechanical ACGO status switch
9) CO2_switch CO2 absorber switch
10) GND Ground
11) MANU_AUTO_switch Manual/Vent switch
12) Qudongqiti_switch Pressure switch of drive gas
13) GND Ground
14) O2QIYUAN_switch Pressure switch at O2 inlet assembly
15) Huilu_switch Breathing circuit switch
16) GND Ground
18) 3V3_Gasbench Infrared backplane board power supply
19) GND Ground
20) 12VA_GasbenchFAN Power supply for the fan at module r
21) GND Ground

12V Power supply for Infrared
22) 12VA_Gasbench
backplane board
23) GND Ground
Received signal of three-slot infrared
24) RXD_HW_OR_JH
module rack series port
Sent signal of three-slot infrared module
25) TXD_HW_OR_JH
rack series port
26) Fan_State2 Yellow line, status signal
27) Fan_PWM2 Fan PWM control signal
2-34
Pin NO. Signal name Description
28) GND Ground
29) LED_BAT1 Battery indicator
30) LED_AC1 AC indicator
31) GND Ground
32) PCON+(3.3V) 3.3 system on/off signal
33) PCON- system on/off signal
34) P15V Heater drive voltage
35) P15V Heater drive voltage
36) GND Ground
37) GND Ground
38) Temperature-R11 Thermistor 1 signal
42) GND Ground
43) O2- O2 concentration signal
44) O2+ O2 concentration signal
45) GND Ground
46) 12VA_AUX_Flowlight Flow meter back light signal

12 power supply for drive gas select
47) 12VA
valve
48) O2_DRIVING Drive gas select valve control signal
49) GND Ground
50) POWER_VERSION Reserved port for VPM IO monitoring
Definition of mother board J3 (display assembly port)
1) LCDVGA4+ Display differential signal
2) LCDVGA4- Display differential signal
2-35
3) LCD3V3 Display dedicated 3.3V power supply
4) GND Ground
5) LCDCLK+ Display differential clock signal
6) LCDCLK- Display differential clock signal
7) GND Ground
10) GND Ground
13) GND Ground
16) GND Ground
17) GND Ground
20) 12VA_AUX_Light +12V power sully of auxiliary light board
21) GND Ground
22) TXD_Touch Sent signal of key board series port
23) RXD_Touch Received signal of key board series port
Sent signal of key board series port

24) TXD_KEY
(all-electronic flowmeter knob)
Received signal of key board series port
25) RXD_KEY
(all-electronic flowmeter knob)
26) SDA_CPU Main board IIC data signal
27) SCL_CPU Main board IIC clock signal
28) GND Ground
29) 5V_Touch_screen +5V power supply
2-36
30) GND Ground
31) 3V3_Keyboard +3.3V power supply
32) LCD_EN Backlight enable signal
33) LCD_BR Backlight brightness adjustment signal
34) GND Ground
35) GND Ground
36) 12VA_UI 12V power supply signal of backlight
37) 12VA_UI 12V power supply signal of backlight
Definition of mother board J5 (calibration port)
5) GND Ground
6) 12VA 12V power supply output
7) RXD_VCM2 Received signal of calibration series port
8) TXD_VCM2 Sent signal of calibration series port
9) GND Ground
Definition of mother board J6 (top light board port)
1) 12VA 12V power supply signal
2) GND Ground
3) Lighting Brightness level control signal
4) Speaker+ Anode of speaker
5) Speaker- Cathode of speaker
2-37
Definition of mother board J7 (fan port of hardware box)
1) 12VA Power supply
2) Fan_PWM1 Fan PWM control signal
3) Fan_STATE1 Status signal
4) GND Ground
Definition of mother board J9 (battery adapter board port)
1) BAT1+ Battery voltage
4) GND Ground
5) BAT2+ Electric
8) GND Ground
Definition of mother board J10 (power board port)
1) PLAM Audio buzzer drive control signal
Received signal of power board series

2) RXD_POWER
port
Circuit switch, indicating whether circuit
3) Huilu_switch
is in-place
Sent signal of power board series port
4) TXD_POWER
(received by main control board)
6) GND Ground
7) LED_BAT Battery indicator control signal
8) LCD_EN LCD backlight enable signal
2-38
9) LED_AC AC status indicator drive output
LCD backlight brightness adjustment

10) LCD_BR
control voltage
Power on/off signal, LVTTL pulse
signal. When it is high level, the system
11) PCON-
powers on; when it is low level, the
system powers off.
12) PCON+ 3.3 V only for powering on/off
Lithium battery 2 input, connected to the

13) BAT2+
anode of battery
14) GND Ground
Lithium battery 2 in-place signal. Low

15) BC2 level indicates there is battery; high level
indicates there is no battery
Lithium battery 2, connected with
16) NTC2
thermistor signal inside
Lithium battery 1 input, connected to the
17) BAT1+
anode of battery
18) GND Ground
Lithium battery 1 in-place signal. Low

19) BC1 level indicates there is battery; high level
indicates there is no battery
Lithium battery 1 connected with
20) NTC1
thermistor signal inside
21) GND Ground
22) GND Ground
23) P15V Heating wire drive voltage output
24) P15V Heating wire drive voltage output
25) Temperature-R12 Thermistor pin 1 of heating wire
29) GND Ground
2-39
30) GND Ground
31) 3V3 3.3V power supply voltage output
32) 3V3 3.3V power supply voltage output
33) 5V 5.0 V power supply voltage output
34) GND Ground
35) GND Ground
36) GND Ground
Second 12V power supply voltage

37) 12VB
output
38) GND Ground

39) 12VB
output
40) 12VB
output
41) GND Ground
42) GND Ground
43) 12VA First 12V power supply voltage output
44) GND Ground
48) 15.2V 15.2V power supply voltage output
50) 15.2V 15.2V power supply voltage output
2-40
Definition of mother board J11 (main control board port)
1) LCD3V3 LCD power supply
2) GND Ground
Received signal of infrared back panel or

5) RXD_HW_OR_JH
patient monitor
Sent signal of infrared back panel or
6) TXD_HW_OR_JH
patient monitor
7) GND Ground
8) RXD_AG_232 Received signal of interior AG module
9) TXD_AG_232 Sent signal of interior AG module
10) GND Ground
11) Touchpad_5V 5V power supply of touchpad
12) Touchpad_usb+ Touchpad USB data signal+
13) Touchpad_usb- Touchpad USB data signal-
14) GND Ground
15) SCL_CPU Alarm light board IIC clock signal
16) SDA_CPU Alarm light board IIC data signal
17) GND Ground
18) MAIN_ACGO_CTRL2 ACGO control signal 2
20) ACGO_State1 ACGO status signal 1
22) FAN_State2 Fan status signal 2
23) FAN_State1 Fan status signal 1
24) GND Ground
25) 3V3 3.3V power supply of main control board
2-41
26) 3V3 3.3V power supply of main control board
27) GND Ground
28) GND Ground
29) 5V 5V power supply of main control board
30) 5V 5V power supply of main control board
31) GND Ground
32) GND Ground
36) SPEAK- Speaker drive signal +
37) SPEAK+ Speaker drive signal -
38) GND Ground
39) VGA_Red VGA red signal
40) VGA_Green VGA green signal
41) VGA_Blue VGA cyan signal
42) VGA_HSYNC VGA line frequency signal
43) VGA_VSYNC VGA audio signal
44) GND Ground
Received signal of power board series

45) RXD_POWER
port
46) TXD_POWER Sent signal of power board series port
47) GND Ground
Received signal of all-electronic

48) RXD_FLOW
flowmeter series port
Sent signal of all-electronic flowmeter
49) TXD_FLOW
series port
50) GND Ground
Received signal of key board series port

51) RXD_Touch
(for communication with key board CPU
2-42
actually)
Sent signal of key board series port (for
52) TXD_Touch communication with key board CPU
actually)
53) OUT2 Backup output
54) ACGO_State2 ACGO status signal 2
55) GND Ground
USB data signal – of display adapter

57) DISPLAY_USB-
board
USB data signal + of display adapter
58) DISPLAY_USB+
board
59) GND Ground
65) GND Ground
66) LCDVGA1- LVDS data signal
67) LCDVGA1+ LVDS data signal
68) GND Ground
71) GND Ground
74) GND Ground
75) LCDCLK- LVDS data signal
76) LCDCLK+ LVDS data signal
2-43
77) GND Ground
78) LCDVGA4- LVDS clock signal
79) LCDVGA4+ LVDS clock signal
80) GND Ground
Received signal of monitoring signal

81) RXD_VCM1
detection board series port
Sent signal of monitoring signal
82) TXD_VCM1
detection board series port
83) GND Ground
Received signal of auxiliary control

84) RXD_VPM1
module series port
Sent signal of auxiliary control module
85) TXD_VPM1
series port
86) GND Ground
87) RXD_KEY Reserved series port signal
88) TXD_KEY Reserved series port signal
89) GND Ground
90) Touchpad_CON TouchPad power supply control signal
91) MAIN_ACGO_CTRL1 ACGO valve control signal 1
92) FAN_PWM1 Fan control signal
93) FAN_PWM2 Fan control signal
94) IN1 Backup input signal
2-44
2.1.5.4 Top Light Board
Top light board supports two levels of top lighting: high light and low light. And it also transfers the signal of
speaker.
Definition of top light board J1 (port connect with the mother board)
1) VPP 12V power supply signal
2) GND Ground
3) Lighting Brightness level control signal
4) Speaker+ Anode of speaker
5) Speaker- Cathode of speaker
Definition of top light board J2 (three-level switch port)
1) LOW Low-light level
2) LOW Low-light level
3) COM Off
4) COM Off
5) High High-light level
6) High High-light level
2-45
Definition of top light board J3 (speaker port)
1) Speak+ Positive pole of speaker
2) Speak- Negative pole of speaker
2.1.5.5 Auxiliary Light board

Auxiliary light board, controlled by the top light board switch, is to light the worktable. When the switch of
top light board is set to ligh-light level or low-light level, the auxiliary light lights; otherwise, the auxiliary
light is out.
J1，port for power supply

and lighting control
Definition of auxiliary light board J1
1) 12VA_AUX_Light 12V power supply of light board
2) Lighting Control signal
3) GND Ground
2-46
2.1.5.6 Module rack Backplane
Infrared communication board offers power supply to module rack module, and receives parameters
monitored by AG module, CO2 module and BIS module, and then send these parameters to main control
board through series port.
J2, power
supply for
plugin box
module and IR
communication
board
J4, IR
communica
tion board
Definition of module rack backplane J2
1) VPP 12V power supply [10.8, 13.2]V
2) VPP 12V power supply [10.8, 13.2]V
3) GND Ground /
4) GND Ground /
5) VDD 3.3V power supply [3.14, 3.46]V
2-47
5V power supply(IO pull power This signal adopts 3.3V
6) VCC
supply) power supply
7) GND Ground /
8) GND Ground /
Definition of module rack backplane J4

Sent signal of module rack TTL or LVTTL
1) INTERFACE_TX0
backplane
Received signal of module rack TTL or LVTTL
2) INTERFACE_RX0
backplane
3) GND Ground /
2.1.5.7 Flowmeter Backlight Board

Flowmeter backlight board, controlled by the top light board switch, is to light the mechanical. When the
switch of top light board is set to ligh-light level or low-light level, the auxiliary light lights; otherwise, the
auxiliary light is out.
J1,power
supply port
2-48
Definition of flowmeter backlight board J1
1) VPP 12V power supply /
2) Lighting Control signal /
3) GND Ground /
2.1.5.8 Indicator Board

Indicator board supports the functions of AC power indicator and battery indicator.
J1,power
supply port
Indicator board (Top) Indicator board (Bottom)

Definition of indicator J1
High level: [2.5, 3.5]V

1) LED_BAT Battery indicator drive signal
Low level: [0~0.4]V
AC power indicator drive High level: [2.5, 3.5]V
2) LED_AC
signal Low level: [0~0.4]V
3) GND Ground /
2-49
Patient
Backup O2 supply port
(Without backup cylinder)
2-50
2.2.1 Pneumatic Circuit Diagram
Air
Patient
Patient
2.2 Pneumatic Part Vaporizer
Vaporizer
2.2.2 Pneumatic Components and Symbols
2.2.2.1 Pneumatic Components
The series numbers of components correspond with the number in the above pneumatic circuit diagram.
SN Name SN Name
1 O2 P-Line 33 Inspiratory valve
2 O2 cylinder 34 CO2 absorber
3 Air P-Line 35 BYPASS cut-off valve
4 Air cylinder 36 Expiratory valve
5 N2O P-Line 37 Inspiratory flow sensor
6 N2O cylinder 38 Expiratory flow sensor
7 Regulator (0.4MPa) 39 O2 sensor
8 Pressure relief valve (0.758MPa) 40 Scavenging reservoir and muffler
9 Filter 41 Manual/Auto switch
10 Regulator (0.2MPa) 42 Manual bag
11 Inlet gas flow regulator 43 APL valve
12 Flow sensor (Venturi) 44 Gas module
13 Mechanical overpressure valve 45 Bellows assembly
14 Pop-Off valve 46 Auxiliary O2 supply
15 PEEP safety valve 47 Airway pressure gauge
16 Pressure switch (140KPa) 48 Pressure sensor
17 Proportional PEEP valve 49 Water collection cup
18 Expiratory valve 50 Single-vaporizer manifold
19 Pneumatic resistor 51 Pressure relief valve (10 cmH2O)
20 O2 flush valve 52 Negative pressure valve (1 cmH2O)
21 Flow restrictor 53 Pressure sensor
System switch AGSS (AGSS transfer and receiving
22 54
system)
23 Pressure switch (0.2 MPa) 55 Pressure relief valve (11 kPa)
24 Regulator (0.2 MPa) 56 Venturi negative pressure generator
25 O2-N2O cut-off valve (0.1 MPa) 57 Muffler
26 Flow control needle valve assembly 58 Adjustable negative pressure gauge
Electronic flowmeter & throttling Floating overfill protection valve
27 59
device
28 Rotameter 60 Negative pressure suction filter
29 Double-vaporizer manifold 61 Liquid bottle
30 Check valve 62 Backup oxygen supply connector
31 Pressure relief valve (38 kPa) 63 Free expiratory valve
32 ACGO selector switch 64 Drive Gas Switch
2-51
2.2.2.2 Key to Symbols
Filter Regulator
Pressure Gauge Check Valve
Gas Supply
Pressure Relief Valve
Connector
Flow Meter Flow Control Valve
Pressure Switch Flow Restrictor
2-52
2.2.3 Gas Supplies
2.2.3.1 Pipeline Supply System
8 Pressure
relief valve
24 Regulator
Pressure
N2O pipeline supply sampling pipe
inlet of O2 supply
23 Pressure
switch
8 Pressure
relief valve 24 Regulator
Pressure
O2 pipeline supply
sampling pipe
inlet
of Air supply
24 Regulator
Pressure
Air pipeline supply sampling pipe
inlet of N2O supply
2-53
Backup O2 supply
(without backup cylinder)
O2 pipeline
supply inlet
assembly
Needle valve
Air pipeline
supply inlet
assembly
Drive gas
Needle valve
N2O pipeline
supply inlet
assembly
The above are three pipeline gas supplies, O2, N2O and Air, which functions to introduce the external
pipeline gases into the machine. Since the pressure of external gas is very high and the external gas contains
foreign substance, pressure reducing valves, filters and pressure relief valves are available in the supply gas
circuit. Also, check valves are equipped in the supply gas circuit to prevent gas from flowing back into the
pipeline or cylinder. The pipeline pressure ranges between 280 and 600 kPa. Pressure relief valve 8 functions
to prevent the supply gas pressure from being too high. It releases excess gas when gas pressure exceeds 758
kPa. Each connector is clearly marked and designed to prevent misconnection. All connectors have filters
and check valves. Color coded gauges show the pipeline and cylinder pressures. Each supply gas is outputted
after gas pressure is decreased below 200 kPa through regulator 24. Pressure switch 23 monitors the O2
supply pressure. When O2 supply pressure is less than approximately 200 kPa, the ventilator gives the alarm
of O2 supply failure.
2-54
2.2.3.2 Backup Supply System
7 Regulator
Pressure
sampling pipe
Check valve
of cylinder
The above are three inlet assemblies of backup cylinder supplies, O2, N2O and Air, which functions to
introduce the external cylinder gases into the machine. Cylinder gas supplies, which are O2, Air and N2O, go
into the system through cylinder connectors 2, 4 and 6 respectively. The O2, Air and N2O cylinder pressures
are 6.9–15 MPa, 6.9–15 MPa and 4.2–6 MPa respectively, which are decreased to approximately 400 kPa
through regulator 7. Each connector is clearly marked and designed to prevent misconnection. All connectors
have filters and check valves. Color coded gauges show the pipeline and cylinder pressures. Pressure relief
valve 8 functions to prevent the supply gas pressure from being too high. It releases excess gas when gas
pressure exceeds 758 kPa. Each supply gas is outputted after gas pressure is decreased below 200 kPa
through regulator 24. Pressure switch 23 monitors the O2 supply pressure. When O2 supply pressure is less
than approximately 200 kPa, the ventilator gives the alarm of O2 supply failure.
2-55
2.2.4 Anesthetic Gas Delivery System
2.2.4.1 System Switch Assembly
inching
switch
Air inlet
O2 inlet
O2 outlet
inching
switch
Air outlet
There are two kinds of system switch, single O2 system switch, and O2 and Air system switch. The above
figure shows the O2 and Air system switch. Supply gases of Air and O2 go into system switch 22, and then
needle valve. For single O2 system switch, only O2 goes into system and then needle valve. System switch
has an electrical outlet which controls the power-on status of the system. When the system switch is turned
on, O2 and Air enter the needle valve and the system is powered on simultaneously. The anesthetic ventilator
starts to monitor the status of the system. When the system switch is turned off, O2 and Air cannot enter the
needle valve and the system is powered off.
2-56
2.2.4.2 Flow Control Valve
N2O needle valve O2 needle valve
Air needle valve
The above figure shows the flow control valves of O2, N2O and Air, which control the gas flows and the
proportion between O2 and N2O as well to ensure that the gas flows outputted adjustable within the range of
0–15 L/min. O2 needle valve and N2O needle valve are link needle valves, which realize the control of the
proportion between O2 and N2O and ensure that O2 concentration is controlled not to be less than 21%.
Turning flow controls counter-clockwise increases the flow and clockwise decreases the flow. For the
anesthesia machine configured with O2 and Air supply, there are air needle valve on the limb of air to control
the flow, and O2 needle valve on the limb of O2 to control the flow too.
2.2.4.3 O2-N2O Cut-off Valve Assembly
N2O inlet
N2O outlet
O2 inlet
2-57
O2-N2O cut-off valve is to avoid the injury of patient caused by low O2 concentration. O2-N2O cut-off
valve 25 is a pneumatically controlled three-way valve. O2 is uploaded to the control port to conduct on-off
control of N2O. When the O2 supply pressure is less than 0.1 MPa, N2O supply is cut off. When the O2
supply pressure is greater than 0.1 MPa, N2O supply is switched on. O2-N2O cut-off valve 25 does not
affect Air supply.
2.2.4.4 Electronic Flowmeter
Mixed gas
outlet
N2O
Air inlet O2
inlet inlet
Electronic flowmeter monitors the pressure differences on the two ends of differential manometer through
the card sensor, and to realize the flow monitoring of each limb through AD transforming. Zeroing valves are
installed on each limb to zero the electronic flowmeter. Check valves are installed on each limb of throttling
device, to avoid the flow measurement of each limb to be affected by the backward flowing of the mixed gas.
2.2.4.5 Total Flowmeter
Gas outlet
Gas inlet
2-58
The mixed gas of O2, N2O, and Air goes through the total flowmeter (28), and then into the vaporizer
manifold.
2.2.4.6 Vaporizer Manifold
Double vaporizer manifold Single vaporizer manifold
There are two kinds of vaporizer manifold, double vaporizer manifold and single vaporizer manifold. The
anesthetic gas delivery device (vaporizer) is connected to the anesthetic gas delivery system. The mixed gas
of N2O, O2 and Air go into the device and the fresh gas containing these three gases and anesthetic agent is
finally outputted to the ACGO assembly.
The following diagram shows the pneumatic circuit of anesthetic gas delivery device (vaporizer).
Vaporizer Vaporizer
Double-vaporizer manifold 29 is integrated with check valve 30 which prevents flushing O2 and fresh gas
from flowing back to the vaporizer. When a double-vaporizer manifold is used, Select atec mounting with
interlocking function can prevent the user from turning on two vaporizers simultaneously.
2-59
2.2.4.7 ACGO Assembly
Enter breathing
system
ACGO outlet
The above picture shows the ACGO assembly. The ACGO assembly includes flow restrictor 21, pressure
relief valve 31, and pressure relief valve 55. Inputted O2 and fresh gas are mixed and enter the ACGO.
Pressure relief valve 31 at the front restricts the pressure of input O2 and also that of the fresh gas not to
exceed 37.9 kPa. Pressure relief valve 55 at the back ensures that the pressure of the gas outputted to the
ACGO does not exceed 12.5 kPa. Flushing O2 and fresh gas are mixed through the three-way valve and
enter the ACGO. The outputs include fresh gas provided for the breathing system (when ACGO is turned off)
and that provided for the patient (when ACGO is turned on). Pressure relief valve 31 at the front restricts the
pressure of flushing O2 and also that of the fresh gas not to exceed 38 kPa (approximate value). Pressure
relief valve 55 at the back ensures that the pressure of the gas outputted to the ACGO does not exceed 12.5
kPa.
2-60
2.2.4.8 O2 Flush Button Assembly
O2 inlet
The above picture shows the O2 flush button assembly. When O2 flush valve 20 is depressed, O2 rushes into
the pneumatic circuit which is cut off when this valve is released. The O2 supply gas at 0.2 MPa after
regulated goes through the O2 flush valve, the ACGO assembly, and into the breathing system. The O2 flush
button assembly is not affected by the system switch. Flushing O2 can be performed as long as O2 supply is
normal. The O2 flush valve has a slide valve structure inside which ensures automatic reset each time the
valve is depressed and released via the spring.
2.2.4.9 Auxiliary Supply Assembly
Adjusting
O2 supply inlet
knob
assembly
2-61
For auxiliary supply assembly, O2 of 200KPa goes into the patient, with flow controlled by regulator 24 and
displayed by a glasstube float flowmeter. The flow range adjusted is from 0 to 15 L/min. Turning the flow
control counter-clockwise increases the flow and clockwise decreases the flow.
2.2.4.10 Drive Gas Switch Assembly
Gas
outlet
Gas
inlet Enter bellow
Main
drive gas Bckup drive gas
The core component of drive gas switch assembly (64) is a pneumatically controlled two-way solenoid valve,
which is installed on Air limb or O2 limb to realize a main drive gas and a backup drive gas. When the
pressure of main drive gas limb is lower than 140 kPa, the alarm of pressure switch on the exhalation valve is
triggered, and a dialog of drive gas switch appears on the screen to note the operator to turn on the drive gas
switch and enable backup drive gas.
2.2.5 Breathing System

2.2.5.1 Overview
The breathing system provides a closed loop for the anesthetic gas. The CO2 in the patient’s expired gas can
be inspired in the inspiration phase to maintain the temperature and humidity conditions of the patient’s
exhaled gas. During inspiration, the drive gas depresses the bag inside the bellows or the doctor presses
manual bag to force the inside gas to enter the patient’s lung. During expiration, the patient’s expired gas
goes into the bag inside the bellows or manual bag. Sodalime canister 34 absorbs CO2 the patient expires.
The following diagram shows the pneumatic circuit of breathing system.
2-62
Drive gas AGSS
Patient
Fresh gas
Manual and mechanical ventilation modes are selected through the manual/auto switch 41. When manual
ventilation is selected, the doctor presses manual bag 42 to supply gas for the breathing system. APL valve
43 is used to adjust the pressure inside the pneumatic circuit in case of manual ventilation. When mechanical
ventilation is selected, the ventilator starts to work. It controls the drive gas to depress the folding bag inside
bellows 45 and supply gas for the breathing system as per the selected ventilation mode.
Breathing system is connected to the anesthesia machine main unit through the circuit adapter. Its tubes are
all built in except the tube connected to the patient and the O2 cell cable, as shown below.
2-63
43. APL
41. Manual/auto
valve
switch
45. Bellows Bag arm

assembly 33. Inspiratory
valve
36. Expiratory
47. Airway valve Patient connection (built-in
pressure gauge inspiratory and expiratory
flow sensors 37 and 38)
35. Built-in
BYPASS valve
Handle
34. CO2
absorbent canister
In case of mechanical ventilation, during inspiration, gas flows through manual/auto switch 41, BYPASS
valve 35 or sodalime canister 34, inspiratory valve 33, O2 sensor 39, airway pressure gauge 47, and
inspiratory flow sensor 37 to the patient. During expiration, gas flows through expiratory flow sensor 38,
expiratory valve 36 and manual/auto switch 41 to the folding bag or manual bag. Airway pressure is
monitored by pressure sensor 53.
The water generated by condensation is collected in the water collection cup on the bottom of breathing
system.
The breathing system is easily disassembled and is autoclavable at 134°C.
2-64
2.2.5.2 Mechanical Ventilation
The breathing system is in mechanical ventilation by switching manual/auto switch to auto position, as
shown in the following figures. During inspiration, gas in the bellow flows through manual/auto switch 41,
BYPASS valve 35 or sodalime canister 34, and then is mixed with the fresh gas and continue to flow through
inspiratory valve 33, O2 sensor 39, airway pressure gauge 47, and inspiratory flow sensor 37 to the patient.
During expiration, gas breathed out by the patient flows through expiratory flow sensor 38, expiratory valve
36 and manual/auto switch 41 to the below, and then enter the anesthetic gas scavenging system (AGSS).
Drive gas To AGSS
Gas breathed out

by the patient
Fresh Gas
A. Mechanical inspiration mode B. Mechanical expiration mode
2-65
2.2.5.3 Manual Ventilation
The breathing system is in manual ventilation by switching manual/auto switch to manual position, as shown
in the following figures. During inspiration, gas flows through manual/auto switch 41, BYPASS valve 35 or
sodalime canister 34, and then is mixed with the fresh gas and continue to flow through inspiratory valve 33,
O2 sensor 39, airway pressure gauge 47, and inspiratory flow sensor 37 to the patient, by pressing manual
bag. During expiration, gas breathed out by the patient flows through expiratory flow sensor 38, expiratory
valve 36 and manual/auto switch 41 to the APL valve 43, and then enter the anesthetic gas scavenging
system (AGSS).
To AGSS
Drive gas
Gas breathed out

by the patient
A. Manual inspiration mode B. Manual expiration mode
2.2.5.4 Gas Bench
CPC
connector
The sample gas, collected by AG module from the patient end, reenters to the breathing circuit through the
CPC connector with self closing function, shown as the above figure.
2-66
2.2.5.5 O2 Sensor
O2
sensor
O2 sensor, installed on the inspiration limb of the breathing circuit, monitors the O2 concentration of the
inspiration limb, shown as the above figure. If the O2 concentration of inspiration limb is too low, an alarm
will be triggered.
2.2.5.6 Anesthesia Calculation Module (If Available)
AG module
installation
position
Anesthesia calculation module (44, AG module), collecting the sample gas from patient, monitors and
calculates anesthesia concentration and CO2 concentration. When the anesthesia concentration or CO2
concentration of the patient end is too high, an alarm will be triggered.
2-67
2.2.6 Pneumatically-Controlled Module of Anesthetic
Ventilator
The pneumatically-controlled module of the anesthetic ventilator provides drive gas for the patient to breathe.
O2 (or AIR) from the gas supply inlet assembly enters the anesthetic ventilator and is output in three
pathways: drive gas entering the breathing system, drive gas discharged through the AGSS outlet, and drive
gas discharged through the PEEP outlet. The ventilator controls drive gas flow to implement various
ventilation modes and prevent excessively high pressure inside the pneumatic circuit from injuring the
patient. The following figure shows the gas flow and components.
51. Pressure
PEEP
relief valve (10 Drive gas
outlet port
cmH2O) inlet port
Exhaust port
19. Pneumatic
Drive gas resistor
outlet
10. Regulator
13.11kPa Pressure 17. PEEP valve

relief valve
16.Pressure
switch
18. Expiratory
valve 15.PEEP 11. Solenoid
safety valve proportional
12. Differential manometer
The following figure shows the pneumatic circuit diagram of the pneumatically-controlled module of
anesthetic ventilator.
Enter the bellow

Drive gas assembly
Enter gas reservoir
2-68
As shown in the above figure, in the drive gas limb, the filter 9 filters drive gas again. The regulator 10
regulates pressure (about 0.2 MPa) inside the pneumatic circuit. The proportional solenoid valve 11 controls
the drive gas flow. The drive gas goes through the flow sensor 12 of differential pressure type that monitors
drive gas flow. The mechanical overpressure valve 13 ensures that the pressure in the drive gas circuit does
not exceed the safety pressure. It releases excess gas when gas pressure exceeds 11 kPa (110 cm H2O). The
drive gas enters the bellow through the exhalation valve 18. During expiration, the drive gas in the bellow
goes out through the valve.
In PPEP limb, the PEEP function is performed through the expiratory valve. When PPEP valve 17 opens, gas
is bled from the pneumatic resistor 19, forming relatively stable pressure in the pneumatic circuit from PEEP
valve 17 to the pneumatic resistor 19. Such pressure is exerted on the membrane of the expiratory valve 18 to
form PEEP.
To prevent excessively high pressure inside the pneumatic circuit from injuring the patient and damaging the
equipment, the pressure relief valve 15, which is a solenoid on-off valve, is placed before the gas pathway of
the expiratory valve. When the drive gas pressure is less than 140 kPa, an alarm is triggered by the pressure
switch 16. The pressure sensor 48 monitors the pressure at the expiratory valve which is closed. The
mechanical pressure relief valve 51 ensures that the tube pressure after the expiratory valve is less than 10
cm H2O in expiration phase.
2.2.7 Anesthetic Gas Scavenging System

The AGSS is composed of the AGSS transfer system, the AGSS receiving system, and the AGSS disposal
system. Waste gas goes from the exhaust port of the anesthesia machine through the AGSS transfer system
and the AGSS receiving system to the hospital's waste gas disposal system (AGSS disposal system), as
shown in the following figure.
The following diagram shows the operational theory of the AGSS. The throttling holes in the upper cover of
the AGSS reduce the effect of negative pressure at the AGSS outlet onto the flow at the entrance. The float
helps the user to learn if the AGSS works normally. When the upper edge of the float is between the MAX
and MIN marks of the sight glass, it indicates that the AGSS is in normal working status. The filter in the
upper cover of the AGSS filters foreign substance to prevent the disposal system from being occluded. The
gas reservoir is connected to the air through pressure compensation openings. When positive or negative
pressure occurs inside the gas reservoir, gas is inputted or outputted to ensure pressure balance inside the
system.
2-69
The AGSS transfer system is a clear tube with 30 mm purple conical connectors at both ends, a female 30
mm conical connector as the inlet and a male 30 mm conical connector as the outlet. The transfer system is
connected to the receiving system through the male 30 mm conical connector. The following figure shows
the AGSS structure and the connections between the AGSS transfer system, receiving system, and disposal
system.
AGSS upper
Hose of receiving system
Fl
Main part of transfer
and receiving system
To the disposal system
Pressure
compensa
tion hole
HoseHose
of transfer
of transfer
system
system
To the waste gas exhaust port of

anesthesia machine
2.2.8 Breathing System Heater

The breathing system heater of this anesthesia machine (0619) provides dual overheat protection for software
and hardware. The heater can change its operating mode automatically according to the ambient temperature.
2.2.9 Ventilator Pneumatic - O2 Drive Gas

Oxygen or air, switching by the drive gas switch, is the drive gas for the ventilator. In addition to the flow
meter block, a high pressure regulator reduces the supply pressure of the drive gas for the ventilator to 200
kPa (29 psi).
The drive pressure regulator is placed in front of the proportional valve that generates the drive gas flow
during the inspiratory phase. This flow is injected into the space between the bellows and the bellows
housing.
2-70
2.2.10 Drive Pressure - High Pressure Regulator (200 kPa, 29
psi)
The drive pressure regulator mainly reduces the high-pressure gas and stabilizes the supply of the gas to the
proportional valve.
The flow generated by the proportional valve is therefore independent of pressure variations at the supply.
Setting the drive pressure regulator at 200 kPa (29 psi) allows for a maximum of inspiratory flow of 120
L/min at the ventilator.
2.2.11 Drive Gas Assembly

The drive gas assembly comprises the inspiratory circuit and PEEP circuit. The gas flow of the inspiratory
circuit goes through the inspiratory valve, which generates a gas flow of 0 to 120 L/min. The gas flow of the
PEEP circuit goes through the PEEP valve, which also generates gas pressure of 3 to 30 cm H2O. Both the
PEEP and inspiratory valves are proportional solenoid valves controlled by the valve drive board.
2.2.12 Negative Pressure Suction System

This negative pressure suction system is a Venturi negative pressure suction system. Negative pressure is
produced by the Venturi pipe in the negative pressure generator drive d by Air. The negative pressure value is
displayed and adjusted as needed by the negative pressure control panel assembly. Drive gas goes through
the negative pressure generator, and then is discharged from the muffler assembly to the air. Negative
pressure control panel realizes the on-off controlling and adjusting of the negative pressure source.
The negative pressused of negative pressure regulator, liquid collection bottle, suction tube, are suction
device is mainly compond filter.
2-71
T-connector
Negative pressure
regulator Drive gas
hose
Venturi negative
pressure generator
Filter
Overflow
protection cup
Liquid collection
cup (with overflow
Liquid
protection)
collection cup
2-72
3 Installation Guide
3.1 Preparation of additional materials
Before installation, contact the customer and ask the customer to supply the following additional materials.
Missing items may result in delays, incomplete installations, and/or additional service visits.
 Hose connector for gas supply
 Compatible emergency O2, N2O, and AIR cylinders
 Agent vaporizers and key fillers (if not purchased with the anesthesia system)
 Liquid agent medication
 Active O2, N2O, and AIR lines (280 to 600 kPa (40 to 87 psi))
 Dropdown hoses for ceiling-mounted medical gas utilities that are compatible with
quick-disconnect hoses (if not purchased with the anesthesia system)
 Negative pressure source, negative pressure source connection related hoses(if not
purchased with the anesthesia system)
3.2 Installation Procedures

NOTE
 The Anesthesia Machine is matched with its Breathing System Block via
calibration of its Flow Sensors. If the Breathing System Block is removed, ensure
that it is reinstalled on its matching Anesthesia Machine. If a different Breathing
System Block is reinstalled, then the Flow Sensors must be recalibrated.
3.2.1 Unpacking and Setup

1. When the WATO EX-35(0619) is delivered, IMMEDIATELY inspect the box for any
damage.
a. If the box is intact and ALL tip indicators on the box exterior have not turned into red,
then sign and date the bill of lading or airway bill to indicate safe receipt of the
anesthesia machine.
b. If there is DAMAGE or ANY of the tip indicators on the box exterior have
activated (turned into red), then conditionally accept the delivery and clearly describe the
damages on the bill of lading or airway bill. BOTH the carrier and recipient must sign
and date the bill of lading or airway bill. Save all damaged factory packaging until
further instructed by Mindray. The receiver should immediately contact Mindray
Customer Service.
NOTE
 When unpacking the unit, keep as much of the plastic covering on the unit as
possible. When all parts are unpacked, return the packing material to its original
box. Place the smaller box inside the larger box.
3-1
2. Cut, remove, and discard the white shipping straps from the box.
3. Pull the box top straight up off the box and place on the floor near the unit. The box top
will be used later as a ramp when rolling down the WATO EX-35(0619) onto the floor.
4. Pull the box straight up and over the unit.
3-2
5. Remove the top foam piece on the WATO EX-35(0619).
6. Cut the plastic tie wrap as shown below. Roll down the plastic bag from the unit.
7. Use scissors to cut off the plastic tie near the back. Make sure not to scratch or damage
the device. Remove the plastic tie, and take the empty box off the device bench.
3-3
8. Remove the foam covering up the display and the bench.
9. Remove the plastic tie and foam, and check whether there is a box beside the machine, as
10. Remove the two sets of orange ties on the bottom base of the box platform. Keep the
orange ties for use in future.
3-4
11. Remove the front wood sheet, and remove the foam on the front of the machine.
12. Remove the foam on the back of the machine.
13. Place the top cover near the container base to use it as a ramp as shown in the figure. The
flat side of the wooden board must face up. The other side of the wood has support to
hold up the ramp. Secure the ramp to the container using the hook-and-loop straps.
14. Rotate the casters 90° and carefully roll the unit down the ramp. Remove the bag from
the unit. Save the bag in case repacking is needed.
15. Open the bottom drawer to take out the breathing system assembly and the bag arm
assembly.
3-5
16. Install the breathing system assembly to one side of the machine. Align the assembly to
the circuit connector, and then push it towards the machine until the assembly clicks into
place.
17. Carefully open the small box that contains the Folding Bag Assembly (Bellows) and
Bellows Dome. Remove the plastic bags from the Assembly. Place the foam pieces and
plastic bags in the box.
18. Install the folding bag onto the breathing system. After the installation, ensure that the
folding bag is completely stretched and around the lip-type convex of the breathing
system.
3-6
19. To install the bellows dome, place the bellows dome onto the breathing system
downward, and rotate it clockwise to fix it to the proper position (the scale on the
bellows dome should face forward so that it is visible to operators).
20. Install the Bag Arm Assembly, aligning the keyed features as shown below.
21. Then, push the Bag Arm Assembly into the patient circuit and tighten the knurled collar
as shown below.
3-7
22. Push the bag arm assembly into the breathing system, and tighten the knurled collar, as
shown below.
23. Open the drawers in the middle and at the bottom, and take out the detachable absorbent
canister assembly, purification system hose, and purification assembly.
24. Install the white absorbent canister hose onto the absorbent canister. Before the absorbent
canister is placed firmly, install the absorbent canister assembly. Install the lower part
first by aligning the pins to the small holes. Then, align the upper part. Push the upper
part upward until the front and rear latches are clicked intot the proper positions.
3-8
25. Add pre-pak package or draught CO2 absorber into the absorbent canister. Install the
absorbent canister into the absorber assembly. Rotate the lock rod anticlockwise by 90°
so that the absorbent canister is fixed in the proper position.
26. Install the purification assembly in the track at the lower left side of the machine (namely,
on the same side as the breathing assembly), and then tighten the wing screw on the
purification assembly to fix it to the proper position. Install the purification hose to the
purification assembly on one end, and install it to the machine on the other end, as shown
in the following figure:
27. Open the top drawer and check for the following articles:
 Check sheet before operation
 Inspiratory flow sensor and expiratory flow sensor
 Key to drawers
3-9
28. Loosen the two quick lock screws, open the service door, and loosen the two manual
screws to open the battery box. Install one or two cells and ensure they are placed
correctly. Close the battery box and tighten the manual screws.
29. Before installing the cylinder to the back of the mahcine, check whether washer is
installed. Remove the tape fixing the washer, and then install the cylinder. Ensure that
cylinder is fixed into the correcponding cylinder air supply connectors (marked with O2,
air, and N2O).
30. Connect the hose connectors of the machine to the air supply connectors. Rotate the
connectors clockwise, and tighten and fix them to the air supply connectors. Ensure that
the air supply pressure is in the stipulated range of the machine.
31. Connect the bellows (prepared by users) to the manual bag of the breathing system.
32. Connect the patient breathing tube (prepared by users) to the inspiratory and expiratory
connectors.
Warning
 Use breathing tube and manual bag according to ASTMF1208. According to ASTM
specifications F1054, the breathing tube and manual bag can use 22mm male conical
fitting.
33. On the AGSS tank, rotate the knob on the top of the purifier until the floater is located
between the maximum scale and minimum scale. Connect the gas purifier to the EVAC
connector in operating room with a hose.
34. Install the O2 sensor into the stainless steel housing, and rotate it properly.
35. Use an external cable to connect O2 sensor to the machine, and align the cable to the
yellow mark on the connector.
3-10
36. Insert the power cable intot the ground socket. Turn on the power switch (located in the
front of the machine) of the main unit to start the machine. After the LCD screen shows
leakage test information, observe whether the startup self-test is successful. Do not
connect, disconnect, or move the breathing crcuit or bag during the self-test.
37. Install the monitor and arm according to the instructions of the monitoring toolkit.
Warning
 The machine must use monitor and arm approved by Mindray.
38. Put the instructions into the bottom drawer.
39. Hang the operation guide onto the machine handle.
For an anesthesia machine with an air compressor, you need to perform the following installation steps in
addition to the above procedure:
1． Unfasten the six screws fixing the back cover plate of the rollstand, remove the connected hoses, and
remove the back cover plate.
2． Remove the next drawer from the front, loosen the two screws fixing the front cover plate of the air
compressor, and remove the front cover plate.
Pull out the hose
Remove Front cover

the drower plate of the air
compressor
3-11
3． Loosen the five screws fixing the top cover of the air compressor on the rear side. Pull out the up cover
assembly from the front side. Disconnect the cables and tubes connecting the up cover, and remove the
up cover assembly.
4． Use a hexagon screwdriver to loosen the two transport protection screws that fix the air pump.
Transport
Hexagon protection screw
screwdriver
5． Fasten the two transport protection screws on the air compressor in the position shown in the following
figure:
hexagon
screwdriver
Transport
protection screw
3-12
6． Install the two leakage prevention sponges in the accessory bag to the position where the transport
protection screws were installed.
Leakage prevention
sponge
7． Plug the air pump power cord into the power socket
Air pump power

socket
3-13
8． Close the top cover of the air compressor to the 2/3 position along the guide barrel. Connect the hose
and indicator plug for the pressure gauge. Then, push the top cover in position. Fasten the five screws
on the rear side and stick the three security labels to the position as shown in the black circle in the
following figure:
The black circle shows the

Connect the cables and position of security labels. The red
hoses on the front cover ones show the positions of screws.
9． Fix the front cover of the air compressor to the rollstand with two screws on the front.
10． Install the drawer on the rollstand.
Front cover of the

air compressor Drawer
11． Place the back cover of the rollstand on the rear side of the rollstand, connect the hoses, and fix it with
six screws. Stick two security labels on the position as shown in the following figure:
3-14
Connect the
hoses.
12． Take the power cord, power cord fixing plate, and M3 screws from the accessory bag and fix the power
cable as shown below.
13． Insert one end of the compressed air hose to the air outlet of the filter and the other end to the air supply
inlet of the anesthesia machine.
Connect the
compressed
air hoseshose.
Power cord
fixing plate
3-15
3.2.2 Breathing System, Breathing System Fittings and Check
Procedure
2 5
4
3
1. Breathing system 2. AGSS Transfer hose

3. AGSS body 4. CO2 absorber 5. O2 sensor and cable
3.2.3 AGSS Connections

1. Remove the Anesthetic Gas Scavenging System (AGSS) from the foam and bag.
2. Mount the AGSS to the WATO EX-35(0619) via the GCX compatible rail system.
3. Attach the AGSS Transfer Hose between the inlet port of the AGSS and the exhaust port
of the WATO EX-35(0619).
3-16
3.2.3.1 Tank Wrench and Pre-operation Check Sheet
1 Mount the tank wrench on the rear of the WATO EX-35(0619) so that it can be used to
open or close each cylinder without disconnecting it from the machine.
2. Put pre-operation check sheet in a position so that the check sheet is accessible to
operators.
3.2.4 Vaporizers
WARNING
 If the vaporizer is incompatible with the anesthesia machine, the vaporizer will not
work at all. Use ISO 8835-4 compliance vaporizers with Selectatec mounting
system. For details about filling and draining and other information of the
vaporizer, refer to the vaporizer manufacturer’s Instructions For Use.
 Selectatec mounting system prevents simultaneous use or turn-on of more than one
vaporizer. Never ignore this safety feature.
 The vaporizer is much heavier than expected. Therefore, observe care in lifting and
manipulating vaporizers during the mounting process.
NOTE
 The barometric pressure may differ from the calibration pressure of the anesthetic
vaporizer. This may cause an inaccurate output of the anesthetic agent. The
operator should continuously monitor the concentration of anesthetic agent during
system use.
1. Align the vaporizer over the valve cartridges of the mounting bar. Hang the vaporizer on
the mounting bar as shown below. Note that the locking mechanism handle is in the
unlocked position.
Locking Mechanism
Handle in the Unlocked
Position
2. Rotate the locking mechanism handle clockwise into the locked position as shown below.
3-17
Locking Mechanism
Handle in the locked
Position
3.2.4.1 Assemble the Vaporizer

1. Mount the vaporizer on the bracket.
2. Push and turn the locking lever clockwise to lock the vaporizer in position.
3. Ensure that the top of the vaporizer is horizontal. If not, remove the vaporizer and
reinstall it.
4. When reinstalling the vaporizer, lift each vaporizer straight up off the manifold rather
than pulling forward. Do not rotate the vaporizer on the manifold.
5. If a vaporizer unintentionally lifts off the manifold, install it again and complete steps 1
through 3. If the vaporizer lifts off a second time, do not use the system.
NOTE
 A Desflurane vaporizer may be mounted similarly as other vaporizers, but may
require an additional power cord. For more detailed instructions on installation
and proper use, refer to the specific manufacturer’s Instructions for Use of the
Desflurane vaporizer.
3.2.4.2 Fill the Vaporizer
NOTE
 The WATO EX-35(0619) should use ISO 8835-4 compliance vaporizers with
Selectatec adapters. For details about drug filling and draining the vaporizer and
other information, refer to the vaporizer manufacturer’s Instructions For Use.
WARNING
 Ensure that the correct anesthetic agent is used. The vaporizer is designed with the
specific anesthetic agent name on it and further indicated by color coded label. The
concentration of the anesthetic agent actually outputted will vary if the vaporizer is
filled with the wrong agent.
3-18
3.2.4.3 Drain the Vaporizer
WARNING
 Do not reuse the agent drained from the vaporizer. Treat as a hazardous chemical
and follow local regulations for proper disposal.
NOTE
 The WATO EX-35(0619) should use vaporizers with Selectatec mounting system
that are compliant to ISO 8835-4. Refer to the vaporizer manufacturer’s
Instructions For Use for filling or draining the vaporizer.
3.2.5 Gas Cylinder(s)

1. Remove the cover from a new O2, N2O, and AIR cylinder.
2. Mount one cylinder at a time onto the rear of the anesthesia machine.
3. Discard the cylinder's tank washer. Always use the approved tank washer provided with
the WATO EX-35(0619).
4. Open the bail of each yoke and mount the cylinder and fix it.
5. Ensure the O2 cylinder mates to the O2 Pin Index Safety System (PISS) connection on
the O2 yoke. Close the yoke bail and use the hand-screw to tighten the cylinder to the
yoke port.
6. Ensure that the N2O cylinder mates to the N2O PISS connection on the N2O yoke. Close
the yoke bail and use the hand-screw to tighten the cylinder to the yoke port.
7. Ensure that the AIR cylinder mates to the AIR PISS connection on the AIR yoke. Close
the yoke bail and use the hand-screw to tighten the cylinder to the yoke port.
3.2.6 Breathing Circuit and CO2 Absorber

1. Attach the breathing circuit to the inspiratory and expiratory ports as detailed in the
Instructions for Use. Attach the breathing bag and any other respiratory accessories as
described.
2. Insert the pre-pack into the absorbent canister.
3. Install the absorbent canister with a quarter turn of the lever at the bottom of the absorber
assembly to ensure tight seal.
3.2.7 Monitoring Products Mounting and Electrical Connection

(if available)
1. Mount the monitor (if available) according to the manufacturer’s monitor assembly
instructions.
NOTE
 Use of other monitor and mounting hardware is performed by the installer.
2. After mounting a monitor to the WATO EX-35(0619), connect it to one of the AC

outlets located on the rear of the WATO EX-35(0619).
3-19
3. Turn on each monitor one at a time. Verify that the monitor is normally powered on and
running.
4. Dress each line cord neatly along the side of the anesthesia machine or tucked inside the
monitor arm. An optional cable routing kit is available. The cable routing kit contains
three (3) clips, screws, and two (2) Ethernet cables. The clips attach to three (3) sets of
holes on the rear door of the WATO EX-35(0619). Ethernet and power cables can be
routed through the clips.
3.2.8 Module Installation and Waste Gas Recycling

1. An exhaust hole is available on the module installed in the module rack or the breathing
gas monitoring product to discharge waste gas. The exhaust hole on the gas monitor must
connect to the sample gas return port on the back of WATO EX-35(0619). The exhausted
gas will return to patient circuit through lines in the system to be reused, to reduce the
waste and pollution of anesthesia gas.
2. Make sure that a tight connecting fitting is attached to the exhaust port of gas monitor.
Make sure that the other end of the same tube is connected to the back of WATO
EX-35(0619).
3.2.9 Negative Pressure Suction
Place the negative pressure liquid collection vial onto the bracket, and connect tubes.
3-20
4 Testing
WARNING
 After servicing the equipment or replacing its components, complete all the tests in
this section.
 Before doing the tests in this section, completely reassemble the equipment and
refer to 7 System Calibration to do necessary calibrations.
4.1 System Inspection
NOTE
 Make sure that the breathing circuit is correctly connected and not damaged.
 The top shelf weight limit is 30 kg.
WARNING
 Do not leave gas cylinder valves open if the pipeline supply is in use. Cylinder
supplies could be depleted, leaving an insufficient reserve supply in case of pipeline
failure.
Make sure that:

1. The equipment is not damaged.
2. All components are correctly attached.
3. The breathing circuit is correctly connected and the breathing tubes are not damaged.
4. The vaporizers are locked in position.
5. The fixing nuts of the externally mounted negative pressure suction system are fastened
(if not, this check item is ignored).
6. The gas supplies are connected and the pressures are correct.
7. Cylinder valves are closed on models with cylinder supplies.
8. The casters are not loose and the brake (s) is set and prevents movement.
9. Make sure the circuit is locked safely.
10. The power cord is correctly connected. The AC mains indicator and the battery indicator
work normally.
11. The anesthesia machine is switched on or off normally.
4-1
4.2 System Self- Test
When the system is powered on, it performs a self-test to ensure its alarm system (alarm LED, speaker, and
buzzer) and hardware (flowmeter board, ventilator board, assistant ventilator board, power board, and CPU
board) are properly functioning.
System Self-test Sequence Comments
1. A high-pitched beep is sounded. A click is sound if Alarm self-test
O2-N2O drive switch is configured.
2. The startup screen is displayed. /
3. The LED above the touchscreen illuminates in sequence: Alarm self-test
red, yellow, and blue.
4. A test low priority alarm is sounded. Alarm self-test; no
abnormal sound
5. The System Self-Test progress bar is displayed. /
6. The System Self-Test is automatically started. Hardware self-test
7. The results of the System Self-Test are displayed. /
Ensure the system self-test is passed, and no abnormal alarm messages.
NOTE
 Make sure that the patient circuit is correctly connected and not damaged.No
abnormal sounds of buzzer, such as breaking sound, hoarse sound, changed sound,
sound too large, or sound too small, during the system self-test.
 All needle valves are closed totally during the system self-test.
4.3 Leak and Compliance Tests
NOTE
 Perform leak test after maintaining the anesthesia machine, replacing parts, or
reconnecting tubes.
4.3.1 Automatic Circuit Leak and Compliance Test

This test checks if the pneumatic circuit has leakage in mechanical ventilation mode. The test items include
bellows, drive gas circuit, CO2 absorber canister, patient tube, flow sensor, and flow sensor connector.
4-2
The following figure shows the Automatic Circuit Leak & Compliance Test screen.
To perform an automatic circuit leak test,
NOTE
 The system records the result of the last automatic circuit leak test in the [General]
tab, including if the test result is passed or failed, or the test is skipped. To view the
last test result, select > [General] on the main screen.
1. From system power-up:

If the system is being powered on, the system automatically initiates a self-test and enters
the Automatic Circuit Leak Test screen and then the Manual Circuit Leak Test screen. If
the Skip button is selected, the system bypasses the Automatic Circuit Leak Test and
Manual Circuit Leak Test screens and enters the Standby screen.
Or
From the main screen:
Select Setup > General > Test Leak/Compliance.
2. Follow the directions on the screen.
NOTE
 The Continue button can be selected only when the Auto/Manual switch is set to
the Auto position and no fresh gas is detected.
4-3
3. Compare the test results with the results of the automatic circuit leak and compliance test,
and proceed accordingly.
Result Comments/Options
Automatic Circuit Leakage: Pass Leakage rate ≤ 200 mL/min
Compliance Test: XX.X mL/cmH2O Compliance test results are displayed in green.
Select Continue to enter the Manual Circuit Leak Test
screen.
Automatic Circuit Leakage: XXX 200 mL/min< Leakage rate ≤ 1000 mL/min
mL/min The compliance test has performed successfully.
Compliance Test: Success Select Continue to enter the Manual Circuit Leak Test
screen and use the previous compliance values .
Or
Select Retry to repeat the automatic circuit leak and
compliance tests.
Treatment measures:
1. Check if all the pipes are connected well.
2.Check if the Y-piece connector is blocked.
3.Check is the water collection cup is installed well and the
drain valve is closed.
4.Check is the sampling pipe is connected well.
Automatic Circuit Leakage: XXX 200 mL/min< Leakage rate ≤ 1000 mL/min
mL/min Select Continue to enter the Manual Circuit Leak Test
Compliance Test: Fail screen and use the previous compliance values (using fresh
gas to compensate the leakage)
Select Retry to repeat the automatic circuit leak and
compliance tests.
Treatment measures:
Automatic Circuit Leakage: Fail Leakage rate > 1000 mL/min
Compliance Test: Fail Fresh gas is not detected.
Follow directions on the screen for troubleshooting.
Or
Select Manual Only to enable only manual ventilation for
the equipment. The low-priority alarm "Automatic
Ventilation Disabled–Leak Test Failed" will be displayed
on the main screen.
WARNING
 Selecting Manual Only will disable
mechanical ventilation.
Treatment measures:
4-4
MACHINE NON-FUNCTIONAL The safety valve control test or pressure verification test
Automatic Circuit Leakage: Fail failed.
Compliance Test: XX.X mL/cmH2O Select Retry to repeat the automatic circuit leak and
Safety Valve Control: Fail compliance tests.
Or
Contact the customer service center if this error condition
persists.
NOTE
 Service Access button: This button is
available only to Mindray-authorized
service personnel and a service password
is required.
Treatment measures:
Check if the safety valve connection cable is connected
well.
NOTE
 The result of automatic circuit leak and compliance test is recorded in Service Log.
To view the test result, select > [Service] > [Review Logs] > [Service] on the
main screen.
4.3.2 Manual Circuit Leak Test

This test checks if the pneumatic circuit has leakage in manual ventilation mode. The test items include APL
valve, check valve, CO2 absorber canister, patient tube, flow sensor, and flow sensor connector.
The following figure shows the Manual Circuit Leak Test screen.
To perform a manual circuit leak test,
4-5
NOTE
 If fresh gas is detected by the system before undergoing the manual circuit leak
test, a message is displayed on the screen for zeroing all flowmeters.

If the system is being powered on, the system automatically initiates a self test followed
by automatic circuit leak and compliance tests and a manual circuit leak test. If the [Skip]
button is selected, the system bypasses these tests and enters the Standby screen.
Or
Select > [General] > [Test Leak/Compliance].
NOTE
 The Continue button can be selected only when the Auto/Manual switch is set to
the Manual position and no fresh gas is detected.
Pass Pressure drop does not exceed 10cmH2O during leakage
test.
Manual circuit leakage test succeeded.
Adjust the APL valve to the SP position.
Select Continue to enter the main screen.
Fail Manual circuit leakage test failed Follow directions on the
screen for troubleshooting.
Or
Adjust the APL valve to the SP position and select Accept
to enter the main screen.
Treatment measures:
Fail: Please cut off the fresh gas flow Open the fresh air.
Treatment measure:
Cut off the fresh air.
Choose Retry to repeat the test.

Time Out The test failed.
Choose Retry and repeat the automatic circuit leak and
compliance test.
OR
Choose Neglect to skip the test.
Treatment measures:
4-6
Backup Flow Control is enabled The BFCS is enabled.
Follow directions on the screen for troubleshooting.
Or
Select Accept to enter the normal operation mode. The
system uses the previous compliance values.
Treatment measures:
Shut down the backup flow control system.
NOTE
 The result of manual circuit leak test is recorded in Service Log. To view the test
result, select > [Service] > [Review Logs] > [Service] on the main screen.
4.3.3 Troubleshooting—Leak Test
The following table lists the commonly-encountered problems and recommends actions for breathing system
leak test in mechanical ventilation mode.
Fault Description Possible Cause Recommended Action

Leak test failure is The Auto/Manual switch is set to the Set the Auto/Manual switch
prompted immediately Manual position and the message [Manual to the Auto position.
after [Start] is selected Vent.] is prompted.
(typically, the leak test The reading on the drive gas (O2) pressure Replace or connect gas
requires at least 3 gauge indicates drive gas pressure low supplies and make sure that
minutes). (lower than 200 kPa) and the alarm of the drive gas pressure is at
[Drive Gas Pressure Low] is produced. 280 to 600 kPa.
During leak test, the 1. Before the leak test, the bellows is not 1. Allow the bellows to be
pressure indicated by fully inflated. fully inflated before leak
the airway pressure 2. The Y piece on the breathing tube is not test.
gauge fails to reach 30 connected to the test plug. 2. Connect the Y piece on the
cmH2O. 3. The bellows housing is not properly breathing tube to the test
installed. plug.
4. The sample gas return quick connector is 3. Re-install the bellows
not blocked. housing.
4. Block the sample gas
return quick connector
4.4 Gas Supply Tests

All the three needle valves must be closed before the following tests.
4.4.1 O2 Pipeline Supply Test
NOTE
 Remove the O2 cylinder from the yoke before performing this test.
1. Connect the machine to the O2 supply connector on the wall via O2 supply hose.
2. Check that the O2 supply pressure gauge reads 280 to 600 kPa.
3. Turn on the system switch.
4-7
4. Adjust the O2 needle valve, make the flow of O2 at the values 5L/min, 10L/min,
15L/min, 10L/min, 5L/min, and 1L/min (error of the value within ±10% is
acceptable),keep each flow valve for 3s. During adjusting the O2 flow, make sure that
the needle valve could be adjusted smoothly, without any noise or flow shake. And the
flow of AIR and N2O should be zero.
5. Disconnect the O2 pipeline supply, and open the O2 needle valve fully
6. Make sure that the alarms of "O2 Supply Failure" and "Drive Gas Pressure Low" occur
with the decrease of O2 pressure.
7. Check that the O2 supply pressure gauge decreases to zero.
8. Close the O2 needle valve, and finish the test.
4.4.2 N2O Pipeline Supply Test
NOTE
 Remove the N2O cylinder from the yoke before performing this test.
1. Connect the machine to the O2 and N2O supply connectors on the wall via O2 and N2O
supply hoses.
2. Check that the O2 and N2O supply pressure gauges read 280 to 600 kPa.
4. Adjust the N2O needle valve, make the flow of N2O at the values 1L/min, 5L/min,
10L/min, 5L/min, and 1L/min (error of the value within ±10% is acceptable), keep each
flow valve for 3s. During adjusting the O2 flow, make sure that the needle valve could be
adjusted smoothly, without any noise or flow shake. And the flow of AIR should be zero.
5. Disconnect the N2O pipeline supply, and open the O2 and N2O needle valve fully.
6. Make sure that the N2O supply pressure gauge decreases to zero.
7. Close the N2O needle valve, and finish the test.
4.4.3 Air Pipeline Supply Test
NOTE
 Remove the air cylinder from the yoke before performing this test.
1. Connect the machine to the Air supply connector on the wall via Air supply hose.
2. Check that the Air supply pressure gauge reads 280 to 600 kPa.
4. Adjust the AIR needle valve, make the flow of AIR at the values 1L/min, 5L/min,
10L/min, 15L/min, 10L/min, 5L/min, and 1L/min (error of the value within ±10% is
acceptable), keep each flow valve for 3s. During adjusting the O2 flow, make sure that
the needle valve could be adjusted smoothly, without any noise or flow shake. And the
flow of O2 and N2O should be zero.
5. Disconnect the Air pipeline supply, and open the AIR needle valve fully.
6. Make that the Air supply pressure gauge decreases to zero.
7. Close the AIR needle valve, and finish the test.
4-8
4.5 Cylinder Supply Tests
All the three needle valves must be closed before the following tests.
4.5.1 O2 Cylinder Supply Test

1. Remove the O2 supply hose from the gas source inlet assembly.
2. Mount the backup cylinder full of O2 on the backup cylinder yoke. If necessary, place a
new clean washer between the cylinder and cylinder yoke to minimize leakage caused by
yoke connections.
3. Keep the O2 cylinder open, before the cylinder pressure gauge displays the pressure of
the cylinder.
4. Turn off O2 cylinder.
5. Ensure that the pressure value displayed on the front panel O2 pressure gauge does not
decrease by less than 10% within one minute.
4.5.2 N2O Cylinder Supply Test

1. Remove the N2O supply hose from the gas inlet assembly.
2. Mount the backup cylinder full of N2O on the backup cylinder yoke. If necessary, place
a new clean washer between the cylinder and cylinder yoke to minimize leakage caused
by yoke connections.
3. Keep the N2O cylinder open, before the cylinder pressure gauge displays the pressure of
the cylinder.
4. Turn off N2O cylinder.
5. Ensure that the pressure value displayed on the front panel N2O pressure gauge does not
4.5.3 Air Cylinder Supply Test

1. Remove the Air supply hose from the gas inlet assembly.
2. Mount the backup cylinder full of Air on the backup cylinder yoke. If necessary, place a
new clean washer between the cylinder and cylinder yoke to minimize leakage caused by
yoke connections.
3. Keep the Air cylinder open, before the cylinder pressure gauge displays the pressure of
the cylinder.
4. Turn off Air cylinder.
5. Ensure that the pressure value displayed on the front panel Air pressure gauge does not
4.6 Flow Control System Tests

4.6.1 Without O2 Sensor
NOTE
 Turn the flow controls slowly. Do not turn further when the flowmeter indicates
the maximum or minimum flow to avoid damaging the control valve.
4-9
WARNING
 If N2O is available and flows through the system during this test, use a safe and
approved procedure to collect and remove it.
 Incorrect gas mixtures can cause patient injury. If the O2-N2O Link system does
not supply O2 and N2O in the correct proportions, do not use the system.
To do the flow control system tests:
1. Connect the pipeline supplies or slowly open the cylinder valves.
2. Turn all flow controls fully clockwise (minimum flow).
3. Set the system switch to the position.
4. Connect the AC power source if battery capacity shortage occurs. Do not use the system
if other ventilator failure alarm occurs.
5. Set the flow controls to mid range. Check that the flow tube float moves smoothly.
6. Test the Link system with N2O flow increasing:
a. Turn the O2 and N2O flow controls fully clockwise (minimum flow).
b. Turn the N2O flow control only.
c. Increase the N2O flow gradually as shown in the table. Make sure that the O2 flow
must be greater than the minimum limits.
d. If the N2O flow is set crossing the limit, before continuing the test, turn the O2 flow
control clockwise till the N2O flow decreases to the preset value.
Step N2O flow (L/min) O2 flow (L/min)
1 0.9 ≥ 0.25
2 1.5 ≥ 0.4
3 3.0 ≥ 0.8
4 6 ≥ 1.6
7. Test the Link system with O2 flow decreasing:
a. Set the N2O flow to 9.0 L/min.
b. Set the O2 flow to more than 3 L/min.
c. Slowly turn the O2 flow control clockwise to set the N2O flow to the rates shown in
the table. Make sure that the O2 flow must be greater than the minimum limits.
d. If the O2 flow is set crossing the limit, before continuing the test, turn the N2O flow
control counterclockwise till the N2O flow increases to the preset value.
Step N2O flow (L/min) O2 flow (L/min)
1 6 ≥ 1.6
2 3.0 ≥ 0.8
3 1.5 ≥ 0.4
4 0.9 ≥ 0.25
8. Cut off the N2O pipeline supply or close the N2O cylinder valve. Turn the O2 and N2O
flow controls counterclockwise respectively and turn on the O2 and N2O flowmeters.
Make sure that there is no residual gas in the N2O pathway and the pressure gauge in the
N2O pathway goes to zero. Then turn the O2 and N2O flow controls clockwise
respectively and make sure that the O2 and N2O flows are at the minimum.
9. Disconnect the O2 pipeline supply or close the O2 cylinder valve.
4-10
NOTE
 During O2 supply disconection, with the decrease in O2 pressure, alarms of O2
Supply Failure and Drive Gas Pressure Low are triggered.
4.6.2 With O2 Sensor

Do as described in 4.10.2Test the O2 Concentration Monitoring and Alarms before testing. To do
the flow control system tests:
1. Connect the pipeline supplies or slowly open the cylinder valves.
2. Turn all flow controls fully clockwise (minimum flow).
4. Connect the AC power source if battery capacity shortage occurs. Do not use the system
if other ventilator failure alarm occurs.
5. Set the flow controls to middle range. Check that the flow tube float moves smoothly and
the electronic flowmeter displays normally.
WARNING
 During steps 6 through 7, the O2 sensor used must be correctly calibrated and the
Link system must be kept in working status.
6. Test the Link system with N2O flow increasing:

a. Turn the O2 and N2O flow controls fully clockwise (minimum flow).
b. Turn the N2O flow control only.
c. Increase the N2O flow gradually and the O2 flow should increase accordingly. The
measured O2 concentration must be ≥21% through the full range.
7. Test the Link system with O2 flow decreasing:
a. Set the N2O flow to 9.0 L/min.
b. Set the O2 flow to more than 3 L/min.
c. Slowly turn the O2 flow control clockwise and the N2O flow should decrease
accordingly. The measured O2 concentration must be ≥21% through the full range.
8. Cut off the N2O pipeline supply or close the N2O cylinder valve. Turn the O2 and N2O
flow controls counterclockwise respectively and turn on the O2 and N2O flowmeters.
Make sure that there is no residual gas in the N2O pathway and the pressure gauge in the
N2O pathway goes to zero. Then turn the O2 and N2O flow controls clockwise
respectively and make sure that the O2 and N2O flows are at the minimum.
9. Disconnect the O2 pipeline supply or close the O2 cylinder valve.
4-11
NOTE
 During O2 supply disconection, with the decrease in O2 pressure, alarms of O2
Supply Failure and Drive Gas Pressure Low are triggered.
4.7 Vaporizer Test

4.7.1 Vaporizer Interlock Test
1. Attach two vaporizers to the vaporizer manifold and lock them in place.
2. Rotate one vaporizer dial to 3%.
3. Verify that the other vaporizer dial is disabled.
4. Set both vaporizer dials to 0.
5. Rotate the other vaporizer dial to 3%.
6. Verify that the first vaporizer dial cannot be rotated.
7. Rotate both vaporizer dials to T and remove both vaporizers.
8. Verify that the locking spring is in good condition.
9. Reconnect both vaporizers to the vaporizer manifold.
4.7.2 Vaporizer Back Pressure Test
WARNING
 Use only the Selectatec series vaporizers. Make sure that the vaporizers are locked
when doing the test.
 During the test, the anesthetic agent comes out of the fresh gas outlet. Use a safe
and approved procedure to remove and collect the agent.
 To prevent damage, turn the flow controls fully clockwise (minimum flow or OFF)
before using the system.
Before the test, make sure that the vaporizers are correctly installed.
1. Connect the O2 pipeline supply or open the O2 cylinder valve.
2. Turn the O2 flow control and set the O2 flow to 6 L/min.
3. Make sure that the O2 flow stays constant.
4. Adjust the vaporizer concentration from 0 to 1%. Make sure that the O2 flow must not
decrease more than 1 L/min through the full range. Otherwise, install a different
vaporizer and try this step again. If the problem persists, the malfunction is in the
anesthesia system. Do not use this system.
5. Test each vaporizer as per the steps above.
NOTE
 Do not perform test on the vaporizer when the concentration control is between
“OFF” and the first graduation above “0” (zero) as the amount of anesthetic drug
outputted is very small within this range.
4-12
4.7.3 Vaporizer Accuracy Test
1. Set the APL valve to 70cmH2O.
2. Put the Auto/Manual switch to the Manual position.
3. Connect one end of the breathing hose to the expiration port and the other end to the bag
arm.
4. Connect the sampling tee of the gas analyzer to the inspiration port.
5. Use a breathing hose to connect the output end of the sampling tee to the scavenging
system.
6. Verify that the scavenging system is connected to the wall and the float is between MIN
and MAX scales.
7. Mount the vaporizers and fill with anesthetic agent (if necessary).
Note: Control the anesthetic agent level below the indicator line on the vaporizer.
8. Turn on the equipment.
9. Test the vaporizer accuracy per the manufacturer’s instructions.
10. Test each vaporizer in turn.
11. Test all the vaporizers on the vaporizer storage mount.
12. Remove the measuring equipment.
13. Disconnect the waste gas scavenging hose.
Note: The vaporizer has deviations due to change of barometric pressure (high altitude). And the Riken
F-211 gas analyzer also has deviations. When testing the vaporizers using the Riken F-211 gas analyzer, you
can ignore the altitude problem as the deviations cancel each other out. If using gas analyzer of another
manufacturer, check the effect of change of barometric pressure before using it in high altitude area.
4.7.4 Vaporizer Leak Test

1. Set the Auto/Manual switch to the Manual position.
2. Set the ACGO switch off (if ACGO function is configured.
3. Set the APL valve to the SP position.
4. Connect the manual bag to the manual arm port.
4-13
5. Connect the Y-piece of the breathing circuit into the leak test port to close the breathing
system and clog the Y-piece sampling port.
6. Mount and lock the vaporizer onto the vaporizer mount. (Certain vaporizers need to be
set to at least 1% for correct testing. See the vaporizer manufacturer's manual for details.)
7. Set the fresh gas flow to 0.2 L/min.
8. Set the APL valve to 75 cmH2O.
9. Hold down the O2 Flush button and verify that the pressure on the PAW gauge increases
above 30 cmH2O.
10. Release the O2 Flush button and observe the PAW gauge. Verify that the value read on
the PAW gauge does not decrease.
11. Turn off the vaporizer.
12. Repeat steps 6, 7, 8, 9, 10, and 11 for the other vaporizer.
4-14
4.8 Other Functional Tests
4.8.1 Drive Gas Switching Function Test
NOTE
 1 This test is for the device configured with drive gas switching function.
 2 Connect O2 supply and Air supply both before operating this test. Set the
ventilation mode as VCV, patient size as Audlt, keep the other vent parameters as
default value, switch the vetilation mode to auto mode.
 3 For the main drive gas, see the button of the upper left corner of the screen.
The main drive gas is Air
For the device of which the main drive gas is O2:

1. Disconnect O2 supply in automatic ventilation mode. Ensure there are two alarms “O2
supply failure” and “Drive gas pressure low” ,and a dialog appears to suggest switch the
drive gas, and select [Yes].
2. A sound of switch is heard, and the drive gas is switched to Air, and a message of drive
gas being switching to Air appears. Make sure that the anesthesia machine could work
properly.
3. Reconnect O2 supply, a dialog of O2 supply resumed appears.
4. Select [Yes], and confirm the device can switch the drive gas to O2 normally.
For the device of which the main drive gas is Air:

1. Disconnect Air supply in automatic ventilation mode. Ensure there are two alarms “AIR
supply failure” and “Drive gas pressure low” ,and a dialog appears to suggest switch the
drive gas, and select [Yes].
2. A sound of switch is heard, and the drive gas is switched to O2, and a message of drive
gas being switching to Air appears. Make sure that the anesthesia machine could work
properly.
3. Reconnect AIR supply, a dialog of AIR supply resumed appears.
4. Select [Yes], and confirm the device can switch the drive gas to AIR normally.
4-15
4.8.2 O2 Flush Test
4.8.2.1 In Mechanical Ventilation Mode
1. Connect the O2 pipeline supply or cylinder.
2. Set the bag/vent switch to the mechanical ventilation position.
3. Set the system to standby status.
4. Plug the patient connection using a test plug.
5. Turn off ACGO (if ACGO is configured).
6. Let the folding bag completely collapse.
7. Press and hold the O2 flush button . Measure the time required for fully inflating
the folding bag.
8. Repeat the operation (opening patient connection to collapse the folding bag) at least
twice.
9. Check that the folding bag is fully inflated within 1 to 3 seconds.
4.8.2.2 In Manual Ventilation Mode

1. Set the bag/vent switch to the bag position.
2. Set the system to standby status.
3. Plug the patient connection using a test plug.
4. Connect a 3 L or 1 L bag to the bag arm or manual bag port.
5. Turn off ACGO (if ACGO is configured).
6. Let the bag completely collapse.
7. Turn the APL valve to 75 cmH2O.
8. Press and hold the O2 flush button . Measure the time required for the reading on
the pressure gauge to reach 10 cmH2O.
9. Repeat the operation (open patient connection and press the bag to completely collapse
the bag) at least twice.
10. Check that
 The 3 L bag is fully inflated within 3 to 6 seconds.
 The 1 L bag is fully inflated within 1 to 3 seconds.

4.8.3 ACGO Function Tests

4.8.3.1 ACGO Switch Alarm Test
NOTE
 It is no need to do this test for the device which do nou configure with ACGO.
1. Exit Standby mode.

2. Turn the ACGO switch to the position of ACGO. The icon of ACGO appears on the
ventilation mode area on the screen. And ACGO prompt message appears on message
area.
3. Turn the ACGO switch to the position of patient circuit. Prompt message disappears.
4-16
4.8.3.2 ACGO Pressure Detection Function Test
Note: All devices configured with ACGO have pressure detection function.
1. Enter maintenance interface in Standby mode, and set the ACGO selection to
independent ACGO with three way valve.
2. Exit Standby mode, and enter VCV mode. After three (3) to five (5) normal ventilation
cycles, turn the ACGO switch to ACGO mode, and confirm VCV is replaced by ACGO
on the ventilation mode area on the screen.
3. Connect O2 supply and adjust the O2 flow knob to set the flow to 4.5~5.5L/min.
4. Block the independent ACGO outlet, and there should be pressure fluctuating on PAW
area of the screen.
4.8.4 AGSS Inspection

4.8.4.1 Check the Float
Install the AGSS and connect the gas supplies. Check if the float floats off and is between the MAX and MIN
levels. If the float fails to be between the MAX and MIN levels by turning the flow adjustment knob at the
top of AGSS, or if the float is tacky or damaged, re-install the AGSS or replace the float.
NOTE
 Do not block the AGSS pressure compensation openings during the inspection.
If the float fails to float off, the possible reasons are:

1. The float is tacky or stuck to the guide bar. Invert the AGSS and check if the float moves
up and down freely. If not, clean where the float and guide bar meet to remove possible
foreign substance. Replace the float or guide bar when necessary.
2. The filter screen inside the top cove may be occluded. Remove the filter screen as
described below and check if the filter screen is occluded.
a. Turn the top cover counterclockwise to separate it from the sight glass. Remove the
filter screen.
b. Shake dust and foreign substance from the removed filter screen until satisfactory
clean effect is achieved.
3. The waste gas disposal system is not working or the pump rate is less than the AGSS
normal working flow. Check if the waste gas disposal system reaches the pump rate
4-17
range which the AGSS declares, which is 25 to 50 L/min for low flow AGSS and 75 to
105 L/min for high flow AGSS.
4.8.4.2 Check the Transfer Tube and Active Scavenging Tube

1. Disconnect the tubes from other components.
Check the transfer tube and its connectors for damage.
Check if the transparent silicone hose for damage.
Transfer system tube
2. Check the receiving hose regarding the following three aspects:

a. The receiving hose and its connectors for damage.
b. If the connections between the receiving hose and its connectors are loose.
c. The sealing ring for damage.
Hose and connector

Sealing ring
If any damage or loose connection is detected, replace the corresponding part.
4.8.5 Negative Pressure Suction Inspection

4.8.5.1 Check the Tube Connections of Liquid Collection Bottle
1. Check if the tubes are correctly connected following the connection diagram printed on
the liquid collection bottle. If not, the overfill protection device cannot work normally.
2. Check if the tubes are inserted in place. If not, leakage may occur, resulting in failure to
reach negative pressure of 50 kPa.
4-18
4.8.5.2 Check the Negative Pressure
1. Read the reading on the Air pipeline pressure gauge on the front side of the anesthesia
machine and make sure that the pipeline supply gas pressure is within the normal
pressure range. (Only for the anesthesia machines without Venturi negative pressure
suction configuration.)
2. Set the swapping switch on the negative pressure regulator to REG position.
3. Occlude the patient connection outlet of suction tube with hand.
4. Check if the reading on the negative pressure regulator is greater than 50 kPa. If it is less
than 50 kPa, check the following:
a. Increase the pressure at the rear end of negative pressure regulator clockwise.
b. Rotate counterclockwise to remove the muffler. Shake dust and foreign substance
from the muffler.
c. Occlusion can occur after the filter is used for a long time. Replace the filter and do the
test again.
5. If the negative pressure suction device is without Venturi, ignore step b .
4-19
4.9 Breathing Circuit Tests
4.9.1 Check Valve Test
WARNING
 Objects in the breathing circuit can stop gas flow to the patient. This can cause
injury or death. Make sure that there are no test plugs or other objects in the
breathing circuit.
 Do not use a test plug that is small enough to fall into the patient circuit.
1. Make sure that the breathing circuit is correctly connected and not damaged.
2. Make sure that the check valves in the breathing circuit work correctly:
 The inspiratory check valve opens during inspiration and closes at the end of
inspiration, and remains closed during expiration.
 The expiratory check valve opens during expiration and closes at the end of
expiration, and remains closed during inspiration.
4.9.2 Bellows Test

1. Set the system to Standby.
2. Set the Bag/vent switch to the mechanical ventilation position.
3. Set all flow controls to minimum.
4. Connect the Y piece on the breathing tube to the leak test plug to occlude the outlet of
the Y piece..
5. Push the O2 flush button to fill the bellows, which rises to the top.
6. Make sure that the pressure reading on the airway pressure gauge must not increase to
more than 15 cmH2O
7. Release the O2 flush button and the bellows should not fall. If it falls, it indicates that the
bellows assembly has a leak. You need to reinstall the bellows.
4.9.3 Breathing System Leak Test in Manual Ventilation Mode

NOTE
 Perform leak test again each time after servicing the anesthesia machine, replacing
the components, or re-connecting the tubes.
 Before performing breathing system leak test, make sure that there is no alarm of
pressure monitoring channel failure on the screen.
The test aims to check if the pneumatic circuit has leaks in manual ventilation mode. Test items include APL
valve, check valve, sodalime canister, patient tubes, flow sensors and their connectors.
There are two methods available for breathing system leak test in manual ventilation mode. One is by
software auto test and the other by manual test.
4-20
4.9.3.1 Software Auto Test
There are two ways available to enter the software auto test screen.
Way 1: Push the [Maintenance] key to enter the maintenance menu. Select [Factory Maintenance>>] and
enter the required password to enter the factory maintenance menu. Select [System Setup] and switch on
leak test in the system setup menu. Then restart the machine. Select [Continue] on the startup selftest result
screen to enter the manual leak test screen.
Way 2: Make sure that the system is Standby. If not, press the key and select [Ok] from the pop-up
menu to enter Standby. Push the [Maintenance] key to enter the maintenance menu. Select [System
Leak&Compliance Test] to enter manual leak test screen.
To do the manual leak test:
1. Make sure that the system is Standby. If not, press the key and select [Ok] from the
pop-up menu to enter Standby.
2. Set ACGO to patient circuit (if ACGO is configured).
3. Insert the Y piece into the test plug.
4. Install the manual bag.
5. Turn the APL valve to 75 cmH2O.
6. Turn all flow controls to zero.
8. Push the O2 flush button to let the pressure fall between 25 and 35 cmH2O on the airway
pressure gauge.
9. Select [Continue] to start manual leak test.
10. When the manual leak test is completed, the screen for manual leak test result is switched
to automatically, prompting the manual leak test result.
 “Pass” is displayed if the manual leak test is passed.
 “Fail” is displayed in red if the manual leak test is failed.
4.9.3.2 Manual Test

To do the breathing system leak test in manual ventilation mode:
4. Connect the manual bag to the manual bag port.
5. Turn the APL valve control to fully close the APL valve (75 cmH2O).
6. Turn the O2 flow control to set the O2 flow to 0.15 to 0.2 L/min.
7. Close the breathing system at the patient connection.
8. Push the O2 flush button to let the pressure increase to approximately 30 cmH2O on the
airway pressure gauge.
9. Release the O2 flush button. A pressure decrease on the airway pressure gauge indicates
a leak. Look for and repair the breathing system leak.
4-21
4.9.3.3 Commonly-encountered Problems and Recommended Actions
leak test in manual ventilation mode.
Failure description Possible cause Recommended action

Software auto leak test is 1. The reading on the drive gas Replace or connect gas supplies
failed. pressure gauge indicates drive and make sure that the drive gas
gas pressure low (lower than 200 pressure is at 280 to 600 kPa.
kPa) and the alarm of [Drive
Gas Pressure Low] is produced.
2. The bag/vent switch is not set Set the bag/vent switch to the
to the bag position. mechanical ventilation position.
Manual circuit is leaky. 1. The Y piece on the breathing Check the pneumatic connections
tube is not connected to the test and do the test again strictly
plug. following the operation
2. The APL valve is not turned instructions.
to the maximum pressure.
3. The manual bag port is not
occluded with test lung.
4. The CO2 absorbent canister is
not installed in place.
4.9.3.4 Definitions of Error Information during Breathing System Leak

Test in Manual Ventilation Mode
During the leak test, many abnormal factors or operations may result in breathing system manual circuit leak
test failure. The following table lists the definitions of various abnormal factors. If the breathing system leak
test fails, the relevant error code will be recorded in the service logbook.
S/N Cause Description Error code

The user cancels the
1 / 0000 0001
command.
The bag/vent switch is in
2 / 0000 0002
vent position.
3 ACGO is ON. / 0000 0004
4 O2 supply pressure is low. / 0000 0008
The airway pressure sensor The zero point of airway pressure sensor is
5 0000 0010
has an error. not within the range of 0~1200(AD).
The airway pressure is not Before the test, the airway pressure in the
6 0000 0020
sufficient. circuit is less than 18cmH2O
7 Pressure drops drastically. Pressure drops by more than 10cmH2O. 0000 0040
NOTE
 If there is indeed a leak, check the pneumatic circuit system for leakage and
troubleshoot the problems as described in 8 Troubleshooting.
 After leak failure is troubleshot, do the leak test again and make sure the test is
passed.
4-22
4.9.4 Breathing System Leak Test in Mechanical Ventilation
Mode
NOTE
 Perform leak test again each time after servicing the anesthesia machine, replacing
the components, or re-connecting the tubes.
The test aims to check if the pneumatic circuit has leaks in mechanical ventilation mode. Test items include
bellows, drive gas circuit, CO2 absorbent canister, patient tubes, flow sensors and their connectors.
4.9.4.1 Test Procedures

NOTE
 Patient circuit leak test must be performed when the system is Standby.
 Before doing the patient circuit leak test, make sure that the patient circuit is
correctly connected and the breathing tubes not damaged.
 Before doing the breathing system leak test, make sure that the drive gas pressure
is sufficient and the screen does not have alarms of flow sensor failure or pressure
monitoring channel failure. During the leak test, make sure that the test
procedures are strictly followed.
 During the leak test, selecting [Cancel] will stop the ongoing leak test. To continue
the test, you must select [Continue] to start the leak test again.
To do the breathing system leak test in mechanical ventilation mode:
To do the breathing system leak test in mechanical ventilation mode:
3. Connect the Y piece on the breathing tube to the leak test plug to occlude the outlet of Y
piece.
4. Turn all flow controls to zero.
5. Make sure that the bag/vent switch is set to the position.
6. Push the O2 flush button to fill the bellows, bellows rising to the top.
7. Select the [Maintenance] shortcut key and select [System Leak&Compliance Test] to
enter the manual leak test screen. Select [Skip] to enter the auto leak test screen. Select
[Continue] to start the breathing system leak test and compliance test in mechanical
ventilation mode. Typically, the test requires 3 to 5 minutes.
8. When the leak test is completed, the screen for auto leak&compliance test result is
switched to automatically, prompting the system leakage and system compliance test
result.
1) If the leakage is less than or equal to 200 ml/min, it indicates that the system has good
airtightness. PASS is displayed in green.
2) If the leakage is between 200 and 1000 ml/min (including 1000 ml/min), it indicates
that the system has some leakage. The actual leakage is displayed in white.
3) If the leakage is greater than 1000 ml/min, it indicates that the system has significant
leakage. FAILURE is displayed in red.
4) “Fail” is displayed directly when the leak test cannot be executed or the leakage is too
serious.
4-23
5) If the tube compliance is displayed in green numerics, it indicates that the tube
compliance measured value is within the reasonable range. If tube compliance
measurement is failed because the leakage exceeds 200 ml/min or due to other reason,
the failure message is displayed directly.
9. If the leak test is passed, it indicates that leakage of mechanical ventilation circuit is
within 0.2 L/min and the system has good airtightness. If the leak test is failed, it
indicates that the leakage of mechanical ventilation circuit exceeds 0.2 L/min and the
leak test screen prompts the user to do the following checking:
1) If the Y-shaped tube is sealed;
2) If the bellows rises to the top of the bellows housing;
3) If the O2 sensor is installed;
4) If the sampling port is occluded;
5) Select Retry to do the test again and select Override to enter Standby.
Check following the above steps. Select Retry to do the test again. If the leak test is still failed,
overhaul the machine.
NOTE
 In case of leak test failure, check all of the possible leak sources, including bellows,
breathing system tubes and CO2 absorbent canister. Check that they are correctly
connected and their connectors are not damaged.
troubleshoot the problems as described in 8.5 Airway System Failure.
passed.

leak test in mechanical ventilation mode.

Leak test failure is The bag/vent switch is set to the bag Set the bag/vent switch to the
prompted position and the message [Manual mechanical ventilation position.
immediately after Vent.] is prompted.
[Start] is selected The reading on the drive gas (O2) Replace or connect gas supplies
(typically, the leak pressure gauge indicates drive gas and make sure that the drive gas
test requires at least 3 pressure low (lower than 200 kPa) pressure is at 280 to 600 kPa.
minutes). and the alarm of [Drive Gas
Pressure Low] is produced.
The ACGO switch is turned on and Turn off the ACGO switch.
the screen displays prompt message
of ACGO.
The airway pressure Fresh gas is not turned off. Turn off the fresh gas.
does not drop during
the test but test
failure is prompted.
During leak test, the 1. Before the leak test, the bellows Check the pneumatic connections
pressure indicated by is not fully inflated. and re-install the pneumatic
the airway pressure 2. The Y piece on the breathing tube circuit.
gauge fails to reach is not connected to the test plug.
30 cmH2O. 3. The bellows housing is not
4-24
properly installed.
4. The CO2 absorbent canister is not
installed in place.
During leak test, the 1. The bellows housing may not be Check the pneumatic connections
pressure indicated by installed properly. and re-install the pneumatic
the airway pressure 2. The expiratory valve assembly is circuit.
gauge reaches 30 leaky.
cmH2O but then falls 3. The circuit is not tightly
rapidly. connected to the circuit adapter.
4. The connection between the
sampling line of the sensor and the
board is leaky.
After the leak test, Control of safety valve by the Restart the machine. Verify if the
the alarm of auxiliary control board fails. safety valve is controllable by
[Ventilator Hardware using the safety valve control
Error 11] occurs. command of the monitor board. If
After the leak test, Control of safety valve by the the safety valve is damaged,
the alarm of [PEEP monitor board fails. replace the safety valve. If the
Safety Valve Failure] safety valve is in good condition, it
occurs. indicates that the auxiliary control
board or the main control board is
faulty regarding the control path of
the safety valve. Check the
connecting lines or replace the
faulty board.
4.9.4.3 Definitions of Error Information during Breathing System Leak

Test in Mechanical Ventilation Mode
During the leak test, many abnormal factors or operations may result in breathing system manual circuit leak
test failure. The following table lists the definitions of various abnormal factors. If the breathing system leak
test fails, the relevant error code will be recorded in the service logbook.
S/N Cause Description Error code

The user cancels the
1 / 0000 0001
command.
The bag/vent switch is in vent
2 / 0000 0002
position.
3 ACGO is ON. / 0000 0004
4 The drive gas pressure is low. / 0000 0008
The airway pressure sensor has The zero point of airway pressure sensor is
5 0000 0010
an error. not within the range of 0~1200(AD).
6 The flow sensor has an error. / 0000 0020
The longest time for pressure to rise to the
7 Pressure rise time is too long. specified pressure threshold 30cmH2O 0000 0040
(+5cmH2O) exceeds 30s.
8 Pressure drops drastically. Pressure is less than 18cmH2O. 0000 0080
9 Leakage is too large. Leakage exceeds 1000ml/min. 0000 0100
4-25
NOTE
 In case of leak test failure, check the machine for leakage and roughly assess the
amount of leakage by using the following methods.
 Method 1: In the default VCV mode, stop fresh gas supply. If the bellows rises to
the top each time, it indicates that the machine is not leaky. Otherwise, the machine
is leaky. Gradually increase fresh gas. The amount of fresh gas when the bag rises to
the top at each expiration can be roughly calculated as the amount of leakage.
 Method 2: During leak test, observe the airway pressure gauge. A period of time
(about 30 s) belongs to pressure holding stage after the airway pressure rises. If the
airway pressure gauge shows that airway pressure is gradually falling, it indicates
that the machine is leaky. Slowly increase fresh gas until airway pressure stops
falling. The amount of the then fresh gas can be calculated as amount of leakage.
troubleshoot the problems as described in 8.5 Airway System Failure.
passed.
4.9.5 APL Valve Test

2. Set the Bag/vent switch to the bag position.
3. Connect the manual bag to the manual bag port on the breathing circuit.
4. Connect the Y piece on the breathing tube to the leak test plug on the manual bag port.
5. Turn the APL valve control to let the pressure of APL valve stay at 30 cmH2O.
6. Push the O2 flush button to inflate the manual bag.
7. Make sure that the reading on the airway pressure gauge is with the range of 25 to 35
cmH2O.
8. Turn the APL valve control to the SP position.
9. Set the O2 flow to 3 L/min. Turn any other gases off.
10. Make sure that the reading on the airway pressure gauge is less than 5 cmH2O.
11. Push the O2 flush button. Make sure that the reading on the airway pressure gauge does
not exceed 10 cmH2O.
12. Turn the O2 flow control to set the O2 flow to minimum. Make sure that the reading on
the airway pressure gauge does not decrease below 0 cmH2O.
4.9.6 O2 Sensor Related Tests

4.9.6.1 O2 Sensor Disconnection Alarm Test
1. Select , and then [System], and enter password: 799789.
2. Set [O2 Cell Monitoring] to [On], and select [Confirm].
3. Disconnect the plug of O2 sensor, a prompt message of O2 Sensor Disconnected should
appear. Reinsert the O2 sensor plug, this message should disappear.
4-26
4.9.6.2 O2 Concentration Test
21% O2 concentration test:
1. Put the O2 sensor unit with O2 sensor in the air.
2. Observe the display value of O2 concentration on the screen; confirm it is within the
range of 18% to 24%.
100% O2 concentration test:

1. Ensure that the O2 cell unit is installed, use breathing tube to short-connect the
inspiratory and expiratory ports, and set the bag/vent switch to vent state. Set the O2 flow
to 8L/min, and press O2 Flush button, to make the circuit to fill with 100% O2 as soon as
possible.
2. Observe the display value of O2 concentration on the screen; confirm it is within the
range of 97% to 100%. Turn off O2 flow.
4.9.7 Bypass Function Test

1. Hold and pull up the rotary handle for 90 degrees.
2. Turn the rotary handle for 90 degrees anticlockwise.
3. Pull off the CO2 absorbent canister from the lifting device.
4. Observe the bottom of the lifting device. If it is BYPASS configuration, power on the
anesthesia machine for one minute, and the anesthesia machine can work normally.
NOTE
 For the connections between CO2 absorbent canister and lifting device of two
configurations are different, see the following figure 1.
 For two Circuits, with BYPASS and without BYPASS, see the following figure2
and figure 3.
 The115-009078-00 circuit is configured with BYPASS. It is no need to check.
Rotary handle：loosen the CO2 absorbent

canister and lifting device by turning the
rotary handle anticlockwise
Figure 1
4-27
Figure2 (without BYPASS) Figure 3 (with BYPASS)
4.10 Alarm Tests

4.10.1 Prepare for Alarm Tests
1. Connect a test lung or manual bag to the Y piece patient connection.
2. Set the Bag/vent switch to the position.

4. Set the system to Standby.
5. Set the ventilator controls as follows:
 Ventilation mode: select [Vent Mode] and then [VCV].
 [TV]: 500 ml.
 [Rate]:12 BPM.
 [I:E]: 1:2.
 [Plimit]: 30 cmH2O.
 [PEEP]: OFF.
 [TIP:TI]: OFF.
6. Push the O2 flush button to fill the bellows, which rises to the top.
7. Turn the O2 flow control to set the O2 flow to 0.5 to 1 L/min.
8 Press the key and select [Ok] from the pop-up menu to exit Standby.
9. Make sure that:
 The ventilator displays the correct data.
 The bellows inflates and deflates normally during mechanical ventilation.
4.10.2 Test the O2 Concentration Monitoring and Alarms
NOTE
 This test is not required if O2 sensor is not configured.
4-28
2. Remove the O2 sensor and make sure that the sensor measures approximately 21% O2 in
room air.
3. Select [Alarm Setup] and then [Ventilator >>]. Set the FiO2 low alarm limit to 50%.
4. Make sure that a low FiO2 alarm occurs.
5. Set the FiO2 low alarm limit to a value less than the measured FiO2 value and make sure
that the alarm cancels.
6. Put the O2 sensor back in the circuit.
7. Select [Alarm Setup] and then [Ventilator >>]. Set the FiO2 high alarm limit to 50%.
8. Connect the manual bag to the manual bag port on the breathing circuit. Push the O2
flush button to fill the manual bag. After two to three minutes, make sure that the sensor
measures approximately 100% O2.
9. Make sure that a high FiO2 alarm occurs.
10. Set the FiO2 high alarm limit to 100% and make sure that the alarm cancels.
4.10.3 Test the Low Minute Volume (MV) Alarm

1. Make sure that MV alarm is turned on.
2. Select [Alarm Setup] and then [Ventilator >>]. Set the MV low alarm limit to 8.0
L/min.
3. Make sure that a low MV alarm occurs.
4. Select [Alarm Setup] and then [Ventilator >>]. Set the MV low alarm limit to the
default.
4.10.4 Test the Apnea Alarm


3. Turn the APL valve control to set the APL valve to the minimum position.
4. Inflate the manual bag to make sure that a complete breathing cycle occurs.
5. Stop inflating the manual bag and wait for at least 20 seconds to make sure that the apnea
alarm occurs.
6. Inflate the manual bag to make sure that the alarm cancels.
4.10.5 Test the Sustained Airway Pressure Alarm

2. Turn the O2 flow control to set the O2 flow to minimum.
3. Turn the APL valve control to set the APL valve to 30 cmH2O position.

5. Push the O2 flush button for approximately 15 seconds. Make sure that the sustained
airway pressure alarm occurs.
6. Open the patient connection and make sure that the alarm cancels.
4.10.6 Test the High Paw Alarm

2. Select [Alarm Setup] and then [Ventilator >>].
4-29
3. Set the Paw low alarm limit to 0 cmH2O and Paw high alarm limit to 5 cmH2O.
4. Make sure that a high Paw alarm occurs.
5. Set the Paw high alarm limit to 40 cmH2O.
6. Make sure the high Paw alarm cancels.
4.10.7 Test the Low Paw Alarm

2. Select [Alarm Setup] and then [Ventilator >>].
3. Set the Paw low alarm limit to 2 cmH2O.
4. Disconnect the manual bag from the Y piece patient connection.
5. Wait for 20 seconds. View the alarm area and make sure that a low Paw alarm occurs.
6. Connect the manual bag to the manual bag port. Push the O2 flush button to fill the
bellows, bellows rising to the top.
7. Make sure the low Paw alarm cancels.
4.10.8 Breathing Circuit Not Mounted Alarm Test

Disconnect the patient circuit, and the alarm of Respiration Circuit Not Mounted should occur.
4.10.9 CO2 Absorbent Canister Alarm Test

Remove the CO2 absorbent canister, and the alarm of CO2 absorbent canister not mounted should occur.
NOTE
 Operate this test when there is limit switch of CO2 absorbent canister.
Limit switch
ofabsorber canister
4.10.10 O2 Supply Failure Alarm Test

1. Connect the O2 supply inlet with fixture O2. Adjust the O2 flow to 10L/min in Standby
mode.
2. Adjust the input pressure of O2 supply to 220.6±34.2kPa. Confirm whether there is an
audio alarm of O2 Supply Failure. Stop the O2 supply for one (1) minute, this alarm
should not disappear.
3. Observe the alarm lamp, and it should be red. Restore O2 supply, and adjust the input
pressure to 300±10kPa, and the alarm should disappear.
4. For anesthesia machine with N2O supply, turn on all gas flowmeter, and stop the O2
supply. Observe the flow value of O2, N2O flowmeter, and they should reduce to 0
gradually.
4-30
4.10.11 Drive Gas Pressure Low Alarm Test
1. Connect corresponding gas to the anesthesia machine according to the drive gas.
Disconnect other gas supply.
2. Set the mode to VCV in Standby mode, and set tidal volume to 500ml, and set Rate to
25.
3. Exit Standby mode, and observe to confirm that the anesthesia machine can work
normally (observe for five cycles of the ups and downs of the bellow; one up and down is
one cycle.)
4. Turn off the gas supply, and the system prompt “Drive Gas Pressure Low”.
4.10.12 Power Failure Test

1. Connect the anesthesia machine to the AC power source. Both AC power LED should be
on. If the AC power LED is not lit, check the fuse and power board.
3. Unplug the power cord with the system turned on. The message [Battery in Use] is
displayed. Meanwhile, the AC power LED is extinguished.
4. Reconnect the AC power. The prompt message disappears. The AC power LED is
illuminated.
4.11 System Ventilation Performance Tests

4.11.1 Standby Mode Ventilation Test
1. Ensure the pressure of O2, N2O and Air is within the range of specifications.
2. Power on the system.
3. Operate power on test following the guidance on the screen, and ensure all test are
passed.
4. Set the mechanical Auto/Manual switch to the Manual position.
5. Connect the breathing circuit and test lung to the Y piece three way valve.
NOTE
 For testing purposes always use a reusable breathing circuit.
6. Set the APL valve to 15cmH2O.

7. Set the air flow to 5 L/min using the flow control valve. Adopt O2 flow if there is no air
flow.
8. Squeeze the breathing bag once every 10 seconds to expand and contract the test lung,
and generate a pressure about 20cmH2O.
9. Verify the inflation and deflation of the test lung.
4.11.2 Manual Mode Ventilation Test

1. Set the mechanical Auto/Manual switch to the Manual position. Press the screen to
switch the system to the manual mode.
2. Set the APL valve to 25 cmH2O. Push the O2 Flush button to fill the breathing bag.
3. Set the air flow to 1 L/min using the flow control valve.
4-31
4. Squeeze the breathing bag once every 3 seconds.
5. Verify the inflation and deflation of the test lung.
6. Verify that a PAW waveform and all numeric values appear on the screen during bag
compressions.
7. Stop squeezing the breathing bag and set the APL valve to the open position (SP).
4.11.3 VCV Adult Ventilation Mode Test

1. Attach a breathing circuit and breathing bag.
NOTE
2. Attach an adult test lung to the Y-piece of the breathing circuit.

3. Attach a ventilation tester between the expiratory port and the breathing hose.
4. Set the O2 flow to 2 L/min and disable the N2O and air flow rates.
5. Set the Auto/Manual switch to the Auto position.
6. Set breathing parameters.
Parameter Setting
Patient Size Adult
Ventilation Mode VCV
Vt 600
Rate 8
I:E 1:2
Tpause 10
PEEP Off
Plimit 50
7. Press the [Set Mode] button to begin ventilation.
8. Verify that the pressure waveform, respiratory capacity, mean or plateau pressure,
respiratory rate, and minute ventilation appear on the screen.
9. Verify that the tidal volume displayed on the ventilation tester is within 10% (±60 mL) of
the set value within approximately the first 1 minute after ventilation starts.
10. Verify that the tidal volume displayed on the anesthesia machine is within 10% of the set
value within approximately the first 1 minute after ventilation starts.
11. Verify that the measured O2 concentration is at least 97% after 5 minutes
12. Set the air flow to 3 L/min and disable the O2 flow rates.
13. Verify that the measured O2 concentration is 21% ±3% (volume fraction) after 5
minutes.
4-32
4.11.4 VCV Child Ventilation Mode Test
NOTE

NOTE
 Limit the volume in the test lung to provide sufficient airway pressure to satisfy the
Low Peak Pressure alarm. Or set the peak pressure alarm limit to a smaller value
to prevent the alarm when an adult test lung is used.
4. Set the O2 flow to 2 L/min and set the N2O and air flow rates to the minimum value.
Parameter Setting
Patient Size Child
Ventilation Mode VCV
Vt 120
Rate 15
I:E 1:2
Tpause 10
PEEP Off
Plimit 40
6. Press the [Set Mode] button to begin ventilation.
7. Verify that the pressure waveform, respiratory capacity, mean or plateau pressure,
respiratory rate, and minute ventilation appear on the screen.
8. Verify that the tidal volume, measured by a ventilation tester at the expiratory port, is
within 15 mL of the set value within approximately the first 1 minute after ventilation
starts.
4.11.5 Air Way Disconnection Alarm Test

1. Disconnect the expiratory limb from the expiratory port of breathing system when the
ventilator is working.
2. Ensure the following alarms appear:
 A low Paw alarm appears on the screen
 Alarm sounds
4-33
4.11.6 PCV Adult Ventilation Mode Test
NOTE

Parameter Parameter Setting
Patient Size Adult
Ventilation Mode PCV
Pinsp 15
Rate 8
I:E 1:2
PEEP Off
Tslope 0.2
6. Press the Set Mode button to begin ventilation.
7. Verify that the peak value read on the display is within the set Pinsp ±2 cmH2O.
8. Verify that the pressure waveform, respiratory capacity, respiratory rate, and minute
ventilation appear on the screen.
9. Verify that the peak value measured by the ventilation tester reaches 15 ±2.5 cmH2O
within the beginning five breaths after ventilation starts.
4.11.7 PS Ventilation Mode Test

NOTE

Parameter Parameter Setting
Patient Size Adult
Ventilation Mode PS
Min Rate 4
ΔPsupp 20
F-Trig 3
PEEP Off
Tslope 0.2
4-34
6. Press the Set Mode button to begin ventilation.
7. Trigger breaths by slightly squeezing the test lung and releasing. Maintain a continuous
breath rate.
8. Verify that a pressure waveform and all ventilation parameters appear on the screen.
9. Verify that the peak pressure read on the display is within ΔP + PEEP ±2.
10. Stop triggering breaths.
11. Verify that the ventilator delivers a breath and displays the "Apnea Ventilation" message
15 seconds later.
12. Verify that the system is ventilating at a frequency of 4 bpm.
4.12 State Test of Sensors

4.12.1 Checking the Sensor Zero Point
To check the sensor zero point, perform the following operations:
1. Turn off all fresh gases and position the Y piece in the patient circuit to the air.
2. Make sure that the system is standby.
3. Select > [Service]> [Data Monitors]> [Component]> [Zero Sensor] to access
the following menu.
4-35
4. The second column is the zero point of the current sensor and the third column is the zero
point in case of factory calibration.
The following table lists the normal range of the zero point of WATO
EX-35(0619)pressure and flow sensors.
Sensor Normal Range of Zero Point (AD
Counts)
PAW sensor 7432-16206
PEEP pressure sensor 7432-16206
Inspiratory flow sensor 554-26457
Expiratory flow sensor 1392-19306
Internal flow sensor 1699-16768
If there is a great deviation between the current zero point and the factory calibration zero point, it indicates
that the sensor is aging but it does not mean that normal measurement cannot be performed.
If the current zero point exceeds the specified normal range, normal measurement is affected and you need to
calibrate the zero point again. If the zeroing is successful,but the AD count of sensors is still out of the range,
replace the VCM.
NOTE
 If the zero point of the pressure sensor is inaccurate in case of ventilation, the
baseline of the PAW waveform is not at the zero point and a great deviation exists
between pressure control and measurement.
 If the zero point of the inspiratory/expiratory sensor is inaccurate in case of
ventilation, the baseline of the PAW waveform is not at the zero point and a great
deviation exists between TV control and measurement.
 If the zero point A/D value of any sensor runs out of the normal range, it cannot be
corrected. Instead, the ventilator control board must be replaced.
4.12.2 Constant Flow Test (Checking the Flow Sensor

Accuracy)
NOTE
 If a great deviation occurs on the measured Vt value, test the measurement
accuracy of flow sensors so as to determine whether another flow calibration is
necessary.
 You can use any flowmeter with an accuracy of at least±2% for the accuracy
measurement of the flow sensors.
4-36
To check the measurement accuracy of flow sensors, perform the following operations:
1. Remove the bellows and water collection cup.
2. The pneumatic connections between the anesthesia machine and calibration device are as
shown in the following picture. You can connect the tube to a high-flow connector or
low-flow connector based on the requirements.
3. Set the calibration device as described below.

a. Flow Settings: Press the Flow button on the front calibration control panel. You can set
Range to High Flow or Low Flow as required.
b. Gas Settings: Press the Setup button, select Setting->ENTER->Gas Settings-

>MODIFY->Gas Type->O2.
4-37
c. Select BACK->BACK-> BACK.
4-38
4. When the system is standby, select -> Service-> Diagnostic Tests->Valves to
access the following menu.
5. Set Safety Valve to On.

6. Set PEEP Valve Pressure to 30 cmH2O.
7. Set Insp Valve Flow to the following values: (3±0.5)L/min, (10±1)L/min, (20±1)L/min,
(30±2)L/min, (60±3)L/min
Make sure that the deviation between the measured data of the inspiratory flow sensor, expiratory flow
sensor and ventilator flow sensor and that of the anesthesia machine calibration device must not exceed 1
L/min or 5% of the measured value of the calibration device, whichever is greater. Otherwise, perform flow
calibration again.
Reinstall the bellows and the water collection cup. When testing the flow accuracy of (60±3)L/min, only
compare the accuracy of the inspiratory flow sensor and expiratory flow sensor.
It is no need to compare the ventilator flow sensor.
4-39
4.12.3 Constant Pressure Test (Checking the Pressure Sensor
Accuracy)
NOTE
 Generally, measurement deviations seldom occur to pressure sensors. However, in
case that the ventilator control board, three-way valve assembly, or expiratory
valve assembly needs to be replaced, you must perform pressure calibration and
check the pressure sensor accuracy so as to confirm the effectiveness of calibration.
 You can use any flowmeter with an accuracy of at least ±2% for the accuracy
measurement of the pressure sensors.
To check the measurement accuracy of pressure sensors, perform the following operations:
1. Complete pneumatic connections as follows:
The following picture shows a four-way device.
a. Remove the top cover (3 captive screws).

b. Remove the two tubes marked as #72 and #9 from the pressure sensors (refer to a figure
below).
c. Connect the four-way tube to the pressure sensor P1 of the monitor board, PEEP pressure
sensor P2, the tube marked as #72, and the low pressure port of Fluke VT-Plus. The tube
marked as #9 will remain unconnected for this calibration.
4-40
2. Set the calibration device as described below.
To set the VT-Plus, perform the following operations:
a. Pressure Settings: Press the PRESSURE button on the front calibration control panel.
Select Range and then set it to Low Press.
4-41
4-42
b. Gas Settings: Press the Setup button, select Setting->ENTER->Gas Settings-
>MODIFY->Gas Type->O2.
c. Select BACK->BACK-> BACK.
4-43
3. When the system is standby, select -> Service-> Diagnostic Tests->Valves to
access the following menu.
4. Set Safety Valve to On.

5. Set PEEP Valve Pressure to the following values:
(5±1)cmH2O, (20±1)cmH2O, (50±1)cmH2O, (70±2)cmH2O, (90±2)cmH2O
6. Make sure that the deviation between the measured data of the PAW sensor, PEEP
pressure sensor and that of the anesthesia machine calibration device must not exceed 1
cmH2O or 2% of the measured value of the calibration device, whichever is greater.
Otherwise, perform pressure calibration again.
4-44
4.13 Electrical Safety Inspection
NOTE
 Perform electrical safety inspection after servicing or routine maintenance. Before
the electrical safety inspection, make sure all the covers, panels, and screws are
correctly installed.
 The electrical safety inspection should be performed once a year.
4.13.1 Auxiliary Electrical Outlet Test

Verify the mains voltage is present at each auxiliary outlet when the anesthesia machine is connected with
power.
4.13.2 Working table Light, flow meter backlight Test

1. Turn on the top-mounted lamps on the bottom side of the top plate.
2. Verify that theworking table light and flow mete backlight works at the low brightness
level when the switch is set to I, works at the high brightness level when the switch is set
to II, and working table light andt flow mete backlight is turned off when the switch is
set to O.
3. Verify that the brightness of each LED of top light are the same, and the switch II is in
the front of I.
2. Verify that theworking table light andt flow mete backlight can be lit on when the switch
is set to I and II, and the brightness is stable and even.
4.13.3 Electrical Safety Inspection Test

1. Perform protective earth resistance test:
a. Plug the probes of the analyzer into the protective earth terminal and equipotential
terminal of the AC power cord.
b. Test the earth resistance with a current of 25 A.
c. Verify the resistance is less than 0.1ohms (100 mohms).
d. Plug the probes of the analyzer into the protective earth terminal of the AC power cord
and the protective earth terminal of any auxiliary outlet. Repeat steps b and c.
e. If the resistance is larger than 0.1ohms (100 mohms) but less than 0.2ohms (200
mohms), disconnect the AC power cord and plug the probe that is previously plugged in
the protective earth terminal of the AC power cord into the protective earth contact of the
power outlet. Repeat steps a to d.
2. Connect the compressor, if configured, to the auxiliary electrical outlet.
3. Perform the following earth leakage current tests:
 normal polarity;
 reverse polarity;
 normal polarity with open neutral; and
 reverse polarity with open neutral.
4. Verify the maximum leakage current does not exceed 500 μA (0.5 mA) in the first two
tests. While for the last two tests, verify that the maximum leakage current does not
exceed 1000 μA (1 mA).
4-45
NOTE
 Make sure the safety analyzer is authorized by certificate organizations (UL, CSA,
or AAMI etc.). Follow the instructions of the analyzer manufacturer.
4.13.4 Electrical Safety Inspection Form

Location: Technician:
Equipment: Control Number:
Manufacturer: Model: SN:
Measurement equipment /SN: Date of Calibration:
Pass/F
INSPECTION AND TESTING Limit
ail
1 Auxiliary mains socket outlets
2 Protective Earth Resistance Ω Max 0.1 Ω
Normal
____μA
condition(NC)
Max:
3 Earth Leakage NC: 500μA
SFC: 1000μA
Single Fault
____μA
condition(SFC)
For periodically performance, all the test items included in the ELECTRICAL SAFETY INSPECTION
FORM shall be performed. The following table specifies test items to be performed after the equipment is
repaired with main unit disassembled.
When neither power supply PCBA, Test items: 1, 2
transformer nor patient
electrically-connected PCBA is repaired or
replaced
When power supply PCBA or transformer Test items: 1, 2, 3
is repaired or replaced
4-46
5 Factory Maintenance Menu
5.1 Calibration
The calibration screen includes [Flow Sensors], [Pressure sensors], [Zero Sensors], and [O2 Sensor]
calibration buttons. When the machine is configured with an AG module that has the paramagnetic oxygen
module, the machine uses the paramagnetic oxygen module rather than the O2 sensor to monitor the oxygen
concentration. In this case, the [O2 Sensor] calibration button is invisible; otherwise, the [O2 Sensor]
calibration button is visible.
Please refer to the following screens:
The [Flow Sensors], [Pressure Sensors], and [O2 Sensor] buttons are available only in standby mode. The
[Zero Sensors] button is always available.
During the calibration or zero calibration process, when you close the calibration or zero menu, the relevant
calibration or zero calibration process stops.
During the calibration or zero calibration process, click the [Accept] button in the [Setup] menu. The system
returns to the main screen, and the relevant calibration or zero calibration process stops.
5-1
5.2 Data Monitors
Data Monitors provide A/D channel data monitors of VCM, VPM, Mainboard, Power System, data monitors
of Calibration Sensor, Zero Sensor, Trends, Status Monitor., Internal AG, External AG and CO2 measurement
data.
5-2
The VCM screen can monitor the measured values of flow sensors sand pressure sensors in real time, the
power supply voltage and opening of valves, the power supply voltage of the ventilator, the status of three
way valve etc.
The following figure shows the screen display of VCM A/D channel data:
When the actual value in the table is displayed in red, this value exceeds the reference range provided in the
table. Further testing is required for confirmation.
5-3
The VPM screen can monitor the measured values of pressure sensors and flow sensor, the power supply
voltage and opening of valves, and the power supply voltage of the ventilator in real time.
The following figure shows the screen display of VPM A/D channel data:
5-4
The Mainboard screen can monitor the fan speed of hardware box and module rack.
The following figure shows the screen display of mainboard A/D channel data:
1) [Fan Speed] monitors the fan speed of the hardware box.
2) [Fan Speed 2] monitors the fan speed of the module rack.
NOTE
 [Fan Speed 2] is displayed only when module rack is configured and [Module
Rack] configuration is opened. To check the status of [Module Rack], select
-> [System] -> [Configuration Info] on the main screen. To change the
configuration, refer to 5.8 Factory Setup.
5-5
The Power System screen displays the battery voltage and power supply voltage collected by the power
system in real time, and the voltage and temperature of the heating module.
The following figure shows the screen display of power system A/D channel data:
5-6
The Calibration Sensor screen can be accessed to check the calibration table data of valve, sensor, and O2
concentration. The sensors include pressure sensor and inter flow sensor.
The following figure shows the screen display of the calibration data of each sensor:
5-7
The Zero Sensor screen can be accessed to check the zero point the sensor currently uses and the zero point
the zeroing table saves.
The following figure shows the screen display of the zero data of each sensor:
5-8
The Trends screen can be accessed to check the changing trend of such monitoring parameters as pressure,
tidal volume, resistance, and compliance within a period of time.
The following figure shows the screen display of trends:
5-9
The Status Monitor screen can be accessed to check all status information, including gas supply,
Auto/Manual switch, ACGO switch, type of flow sensor and drive gas switch valve etc.
The following figure shows the screen display of Boolean value:
5-10
The External AG screen can be accessed to check the measurement values and extraction speed of all
monitored gases of the external AG module.
The following figure shows the screen display of external AG:
5-11
The Internal AG screen can be accessed to check the measurement values and extraction speed of all
monitored gases of the external AG module.
The following figure shows the screen display of internal AG:
5-12
The CO2 screen can be accessed to check the measurement values and extraction speed of all monitored
gases of the CO2 module.
The following figure shows the screen display of CO2:
5-13
5.3 Valves Diagnostic Test Tools
The diagnostic function is available only in standby mode.
The diagnostic function includes valves test, inspiratory valve test, PEEP valve test, and safety valve test.
During the test, when you click the [Done] button in the [Diagnostic Tests] menu, the system returns to the
[Service] menu, and the relevant test stops.
5.3.1 Valves Test

The valve test menu includes the safety valve setting, inspiratory valve flow setting, inspiratory valve D/A
setting, PEEP valve pressure setting, and PEEP valve D/A setting. For details, see the following figure:
For the anesthesia machine configured with the function of Drive Gas Auto Switch, there will be a [Drive
Gas Valve] button added under the [PPEP Valve D/A] button in this menu.
5-14
After setting relevant items, check the A/D value and actual value in the valve test table on the right to judge
whether the test item is accurately controlled. The A/D value is significant for zero verification. When no air
flows through the sensor (for example, obstruct the air source, stop the fresh air flow, or enter standby mode),
the displayed A/D value is the present zero value. When there is no offset at zero, the actual value shall be 0.
However, if offset occurs to the sensor zero point, the actual value displayed is not always 0. In this case,
zero calibration is required to adjust the measured value to 0. The ranges of zero point AD value of each
sensor are as follows:
Name of sensors The ranges of zero point AD

value
internal flow sensor 1699-16768
inspiratory flow sensor 554-26457
expiratory flow sensor 1392-19306
airway pressure sensor 7432-16206
PEEP pressure sensor 7432-16206
5.3.2 Insp. Valve Test

An inspiratory valve test is conducted by checking whether the power supply voltage and drive and feedback
voltage of the inspiratory valve are within the normal range. For details about the inspiratory valve test menu,
see the following figure:
5-15
1. Click the [Start] button to start an inspiratory valve test. During the test, you can click
[Cancel] to cancel the test.
2. When you click [Cancel], a screen as shown in the following figure is displayed. You
can click [Retry] to test again.
3. If the inspiratory valve test fails, a screen as shown in the following figure is displayed.
You can click [Retry] to test again.
4. When the inspiratory valve test is successful, a screen as shown in the following figure is
displayed.
5-16
5.3.3 PEEP Valve Test
A PEEP valve test is conducted by checking whether the power supply voltage and drive and feedback
voltage of the PEEP valve are within the normal range. For the PEEP valve test screen, refer to 5.3.2 Insp.
Valve Test.
5.3.4 Safety Valve Test

The safety valve test process is as follows: In the condition where drive gas is available, after opening and
then closing the safety valve, read the status of the gas drive pressure switch to determine the actual status of
the safety valve. If the status of the drive gas pressure switch detects no pressure after you open the safety
valve, or if the status of the drive gas pressure switch detects pressure after you close the safety valve, the
safety valve test fails. For the safety valve test screen, refer to 5.3.2 Insp. Valve Test.
5.4 Review Logs

Review logs include fault logs, maintenance logs, operation logs, and alarm logs. Fault logs record faults of
the machine that do not trigger a technical alarm. A maximum of 500 such records can be stored.
Maintenance logs record maintenance operations on the machine. A maximum of 500 such records can be
stored. Alarm logs record the physiological and technical alarms triggered on the machine. A maximum of
500 such records can be stored. For details, see the following figure:
5-17
The preceding logs can be exported by choosing [Export data] in the [System] menu.
If the number of logs exceeds 500, the new one will cover the older one. And the data will not be lost after
powering off and on or upgrading software.
5.5 System Info

System information includes Software Version information, Running time, and Register.
Software version includes the joint version and the versions and release date of the system program,
bootstrap, FPGA program, VPM software, VCM software, power board software, electronic flowmeter board
software, language and key board software, etc.
If the combination of all current software versions matches a joint version in the version file, the joint
version is displayed as the correct version.
If the combination of all current software versions does not match any joint version in the version file, the
joint version is displayed as Fail.
If the combination of all current software versions does not match any joint version in the version file, the
software version of the system program and the software versions of other modules not matching the system
program are displayed in red.
The running time includes the machine's running time and the ventilator's running time.
Register records data related to running exceptions of the machine.
5-18
5.6 Demo Mode
You can enter demo mode only in standby mode.
Demo mode has two types: demo mode with alarm and demo mode without alarm. You can select either of
the two types by clicking the [Demo mode] button.
In demo mode, only the [Demo mode] button is available in the maintenance menu.
The following figure shows the demo mode screen:
5.7 Restore All Default

The restoring all configuration function can be used to restore the current configurations of patient-related
configuration items, machine-related configuration items, and user maintenance-related configuration items
to factory defaults.
The event logs and loops are cleared once you restore all configurations.
The current patient category is switched to the default patient category once you use the restoring all
configuration function.
When you click the [Restore all default] button, an operation confirmation dialog box is displayed, as
shown in the following figure:
5-19
5.8 Factory Setup
The password set by the factory is 558188.
Choose > [Service] and then enter the password set by the factory to access the factory setting
menu.
The factory setting menu includes function activation, drive gas setting, drive gas auto switch, flowmeter
standard setting, flowmeter pipeline, ACGO setting, module rack setting, AG module setting, and CO2
module setting. The preceding settings can be reconfigured only in standby mode. After you modify some
factory configurations, you have to restart the machine for the modification to take effect. After you enter the
password set by the factory, a screen as shown in the following figure is displayed.
5-20
NOTE
 All setting items in the [Factory Setup] menu are enabled only in standby mode.
After you modify some factory configurations, you have to restart the machine for
the modification to take effect.
5.9 Function Activation

The system supports activation code-based activation and activation code file-based activation.
The activation code file must be placed in the root directory of USB.
If both CPAP/PS and PSV ventilation modes are activated for a machine, the system only reserves
theCPAP/PS ventilation mode.
The newly activated function can take effect only after you restart the machine.
5.10 Drive Gas

Drive gas has three options, that is, O2, air and air compressor. Maintenance personnel shall configure this
function as required. Please note this option must match the configuration of the machine.
When the drive gas is set to air compressor, drive gas auto switch is ON by default.
5.11 Drive Gas Auto Switch

The setting of AG module provides two options: Open and Close. Maintenance personnel shall configure this
function as required.
When Drive Gas Auto Switch is set to Open, a Drive Gas button will appear on the upper left corner of the
screen to display the current drive gas type.
5.12 Air Pressure Switch

Air pressure switch has two options, that is, On and Off. Maintenance personnel shall configure this function
as required.
5.13 ACGO
ACGO has two options, that is, Off, ACGO with three-way valve. Among them, Off applies to the machine
that does not need to be configured with ACGO, machine that needs to be configured with a non-independent
ACGO, and machine that needs to be configured with independent ACGO without three-way valve.
5-21
Independent ACGO with three-way valve applies to the machine that needs to be configured with ACGO
with three way valve.
5.14 Module Rack

The setting of module rack provides two options: Open and Close.
When module rack is set to Open, the machine can support to identify module plugging and monitor the fan
speed of module rack.
When module rack is set to Close, the machine cannot support to identify module plugging or monitor the
fan speed of module rack.
5.15 AG Module
The setting of AG module provides two options: Open and Close.
When AG module is set to Open, the machine can identify the external AG module.
When AG module is set to Close, the machine cannot identify the external AG module.
5.16 CO2 Module

The setting of CO2 module provides two options: Open and Close.
When CO2 module is set to Open, the machine can identify the external CO2 module.
When CO2 module is set to Close, the machine cannot identify the external CO2 module.
5-22
6 Device Maintenance
WARNING
 When it comes to test and maintain the equipment, make sure that the patient is
disconnected from the equipment.
 The equipment may have been used on patients carrying infectious diseases. Before
testing or maintaining the equipment, wear sterile rubber gloves to reduce the risk
of being infected.
 When the equipment to be maintained contains blood or other secretion, clean,
disinfect and sterilize the equipment strictly in accordance with infectious diseases
control and safety procedures.
6.1 Maintenance Overview

Physical check, disposables replacement, and performance check shall be conducted at regular intervals
according to the periods listed in the following table. The factory will bear no liability if some parts are
damaged or lost because the disposables are not replaced within the suggested period.
6.2 Maintenance Period

Maintenance Operation After Each Every 12 Every 36
Maintenance Months Months
Preoperative check: ● ●
1.System ventilation performance tests
2.Breathing system leak test in mechanical ventilation
mode
3.Breathing system leak test in manual ventilation mode
4.Checking the sensor zero point
5.Constant flow test (checking the flow sensor accuracy)
6.Constant pressure test (checking the pressure sensor
accuracy)
System check ● ●
Disposables replacement ● ●
Battery maintenance and ●
replacement
Function test after maintenance ● ●
Test before operation ● ● ●
6-1
6.3 System Check
1. Ensure that the device is intact.
2. Ensure that the breathing system and absorbent canister are well connected.
3. Ensure that the vaporizer is filled with a defined amount of anesthetic agent.
5. Confirm the additional standby cylinder wrench is attached.
6. Ensure that the AGSS transfer hose is not damaged. Drain the water build-up.
7. Ensure that the AC power cable is not damaged.
6.4 Maintenance Package Parts
To ensure the long-term reliability and stability of the anesthesia machine, periodical maintenance of the
equipment and replacement of its parts must be performed by authorized service personnel. For details about
parts replacement, refer to 9 Repair and Disassembly. Periodical parts replacement can be carried out
every year or every three years. Make records of the parts that have been replaced before the periodical
replacement.
NOTE
 These schedules are the minimum frequency based on typical usage of 2000 hours
per year. You should service the equipment more frequently if you use it more than
the typical yearly usage.
 To avoid equipment damage or personal injury, replace the parts which need to be
replaced periodically even if they are not worn or damaged when the due date
arrives.
6.4.1 One-year Replaceable Parts

One-year replaceable parts vary depending on patient circuit configuration. Non-circuit part and circuit part
are described separately. For non-circuit part, the lists of replaceable parts for machines of different
configuration are the same. For circuit part, it differs subject to machine configuration.
The code of one-year service packages:

115-036963-00 one-year maintenance package (0619)
115-036964-00 one-year expansion package (0619)
115-036965-00 one-year complete package (0619)
6-2
NO P/N Description Qty Usage Note
Airway pressure
1 082-000711-00 O-ring 10X1.8, viton, A70 1
gauge
O-ring 27X1.5, silicone,
2 M6M-010031--- 2 Valve cover
A50, red
O-ring 20X1.5, silicone,
3 M6M-010033--- 2 Valve body
A50, red
one-year
4 115-001366-00 Flow sensor assembly 1 Breathing circuit complete
package
one-year
5 040-000898-00 Sensor Oxygen 1 Breathing circuit complete
package
O-ring 23.47X2.95, Water collection
6 M6M-010038--- 1
silicone, A50, red cup
one-year
expansion
package
Bellows dome
7 040-000358-00 Bellows, neoprene, 8 folds 1 or
assembly
one-year
complete
package
O-ring 20.29X2.62, Top cover 2
8 M6M-010071--- 1
silicone, A50, red assembly
PoP-off valve rubber pad PoP-off valve
9 0601-20-69771 1
(Die MR69771) rubber pad
bellows packing washer Bellows dome
10 049-001067-00 1
(0615) assembly
Only for
BYPASS large
BYPASS large sealing Bypass
11 0601-20-78840 1 sealing
cushion (Die MR78840) configurati
cushion
on
Only for
Sodalime canister sealing Bypass lower Bypass
12 0601-20-78842 1
part (Die MR78842) part assembly configurati
on
Only for
Bypass lower Bypass
13 049-000154-00 Sealed tray of exit 1
part assembly configurati
on
O-ring 14.00X2.65, Vaporizer
14 082-000162-00 4
silicone rubber A50 black support rack
O-ring 4.7X1.8, viton, Pressure
15 M6M-010063--- 4
A50, black sampling port
6-3
Drive gas
O-ring 16X2, viton, A50,
16 M6M-010058--- 4 connector (2)
black
bag arm (2)
Sodalime
O-ring 18X2.5, viton, A50,
17 M6M-010051--- 1 canister support
brown
rack
O-ring 8.5X2.0, viton, Fresh gas/
18 M6M-010006--- 2
A75, black ACGO
Note: The sealing rings in the above table are only suitable for 0615 Nylon circuit.
6-4
(16)M6M-010058---
or 082-000673-00
(7)040-000358-00
(1)082-000711-00
(2)M6M-010031---
(8)M6M-010071---
(3)M6M-010033---
(9)0601-20-69771
(4)115-001366-00
(10)0601-20-78848
(5)0611-10-45654
(6)M6M-010038---
(14 ) 082-000162-00
(11)0601-20-78840
(12)0601-20-78842
(13)049-000154-00
(15)M6M-010063---
(16)M6M-010058---
(17)M6M-010051---
(18)M6M-010006---
6-5
6.4.1.1 Parts Replacement
Non-circuit part
1. As required, replace the sealing ring (082-000162-00) between the vaporizer support
rack connector and the vaporizer every 12 months.
Sealing rings to be
replaced (four)
2. Exchange the sealing ring (M6M-010063---) of the pressure sampling port, sealing ring
(M6M-010006---) for fresh gas and ACGO, and sealing ring (M6M-010058---) for drive
gas and APL every 12 months.
Sealing ring Sealing ring Sealing ring

（M6M-010058--- （M6M-010063--- （M6M-010006---
6-6
Circuit part
1. Remove the sealing ring (M6M-010058---) from the bag arm. Remove the airway
pressure gauge directly, to exchange the sealing ring (082-000711-00) of the airway
pressure gauge.
Sealing ring (M6M-010058---
Sealing ring
(082-000711-00)
2 Exchange the sealing ring (M6M-010031---) of the valve cover and sealing ring
(M6M-010033---) of the valve seal.
Sealing ring（M6M-010031---）
Sealing ring（M6M-010033---）
6-7
3. Remove the breathing connector, to exchange the flow sensor assembly.
Flow sensor assembly（115-001366-00）
4. Unplug the cable of oxygen sensor, to exchange oxygen sensor (040-000898-00).
O2 sensor
6-8
5. Exchange the sealing ring (M6M-010038---) of the water collection cup.
Sealing ring (M6M-010038---)
6. Exchange the sealing ring (049-001067-00) of bellows housing and bellows

(040-000358-00).
Bellows（040-000358-00）
Bellows packing washer（049-001067-00）
7. Remove the bellows housing and bellows, and unscrew the four screws. Open the
Pop-off valve cover, to exchange the sealing ring (M6M-010071---).
6-9
8. After opening the Pop-off valve cover, exchange the Pop-off valve rubber pad
(0601-20-69771) of the Pop-off valve slug.
PoP-off valve rubber (0601-20-69771)
Pop-off valve slug
9. Remove the lifting device assembly, and remove the BYPASS lower assembly, and then
exchange the Bypass big sealing cushion (0601-20-78840).(Only for Bypass
configuration)
Lifting device BYPASS lower assembly
ByPASS large seal pad (0601-20-78840)
6-10
10. Remove the Bypass lower assembly, and exchange the sodalime canister sealing part
(0601-20-78842).(Only for Bypass configuration)
Sodalime canister sealing part

(0601-20-78842)
11. Remove the Bypass lower assembly, to exchange the outlet sealing cushion (0616)
(049-000154-00).(Only for Bypass configuration)
Sealed tray of exit(049-000154-00)
12. Exchange the sealing ring (M6M-010051---) of the sodalime canister support rack.
6-11
6.4.2 Three-year Replaceable Parts
No. Part Number Description Qty. Purpose

Standby
1 022-000382-00 Li-ion 11.1V4400mAh LI23S001A 1
battery
Hardware box
2 M05-010R03--- Button cell Lithium 3V35mAh D12.5*2.0 1
assembly
6.4.2.1 Parts Replacement

1. Remove the rear cover, remove the battery box cover, and replace the lithium battery (022-000382-00).
Lithium battery (022-000382-00)
2. Remove the top cover, and replace the button cell on the main control board (M05-010R03---).
Button
cell(M05-010R03---)
6-12
6.5 Other Materials Need to be Checked and Replaced
6.5.1 Maintenance and Replacing of Battery
It is no need to maintain the Li-ion battery. If the battery cannot work normally, replace it as follows:
1. Open the rear cover plate of the anesthesia machine.

2. Open the battery box.
3. Remove the old battery.
4. Install new battery.
5. Closed the battery box.
6. Closed the rear cover plate.
Please only adopt the battery which Mindray anaesthesia machine supports.
6.6 Tests after Maintenance

After the anesthesia machine at the client end is maintained, some routine tests are required to check if the
current status of the anesthesia machine is normal. The following table lists the routine tests.
SN Test item Functional description Test interval

1. Check if mechanical ventilation is provided normally
and if an alarm occurs.
2. Check if the preset values of pressure and TV are
same to the measured values.
Check the 3. Check if the pressure measured by the pressure After each
mechanical sensor is same to that indicated by the airway pressure service or at
1
ventilation gauge and if the TV measured by the flow sensor is the time of
mode same to that indicated by the graduation on the bellows return visit
housing.
4. Roughly judge if the breathing system has a
significant leak by observing how much fresh gas is
compensated and observing if the folding bag collapses.
6-13
1. Check the pneumatic circuit in mechanical ventilation
mode for leaks, including bellows, drive gas circuit,
Breathing
sodalime canister, patient tubes, flow sensors and their
system leak After each
connectors.
test in service or at
2 2. Check the control effectiveness of main control board
mechanical the time of
and auxiliary control board over PEEP safety valve.
ventilation return visit
3. Check the monitoring effectiveness of auxiliary
mode
control module over airway pressure and PEEP path
pressure.
Breathing
system leak Check the pneumatic circuit in manual ventilation mode After each
test in for leaks, including APL valve, check valve, sodalime service or at
3
manual canister, patient tubes, flow sensors and their the time of
ventilation connectors. return visit
mode
Check if the zero points of all the flow sensors and After each
Check the
pressure sensors inside the machine are within the service or at
4 sensors’ zero
normal range so as to determine when to replace the the time of
points
monitor board. return visit
1. Check if the measurements made by the flow sensors
inside the machine are the same. After each
Check the
2. Check if the measurement made by any flow sensor service or at
5 flow sensor
inside the machine is accurate. the time of
accuracy
3. Check the effectiveness of flow calibration (factory) return visit
result.
1. Check if the measurements made by the pressure
Check the sensors inside the machine are the same. After each
pressure 2. Check if the measurement made by any pressure service or at
6
sensor sensor inside the machine is accurate. the time of
accuracy 3. Check the effectiveness of pressure calibration return visit
(factory) result.
6-14
6.6.1 Check the Mechanical Ventilation Mode
NOTE
 The main function of the anesthesia machine is to provide breathing
support—mechanical ventilation which complies with the doctor’s settings to the
patient. The tests in this section are performed aiming to ensure that the machine is
able to provide normal mechanical ventilation.
 The tests can help to judge if the machine operates normally.
Checking the mechanical ventilation mode is to check:
 If the pressure measured by the machine sensor is consistent with that displayed on the
Paw gauge;
 If the measured tidal volume is consistent with the scale on the Bellows.
 If the machine setting value is consistent with the measured value;
 If the machine works normally;
 If an alarm errors;
 If the circuit has great leaks through rough evaluation of fresh gas compensation and
bellows collapse so as to judge if the machine can work normally.
6.6.1.1 Check Volume Control Ventilation (VCV)
NOTE
 VCV is the standard ventilation mode of the anesthesia machine and also the most
basic mechanical ventilation mode.
The check item helps determine whether the VCV functions properly on the machine, covering the control,
feedback, and measurement of TV, the measurement of the pressure sensor and Paw gauge, the working
condition of the bellows, the scale of the bellows, obvious leakage on the machine, and sufficient
compensation of fresh air, and ventilation alarm performance.
To check VCV:
1. Make sure that the supply pressure is normal and that the tubes in the breathing circuit
are correctly connected as required for mechanical ventilation. Connect a 2 L bag, which
is used as the test lung, to the Y piece in the patient circuit.
3. Select VCV as the ventilation mode.
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4. Adjust total amount of fresh gas to 0.5 L/min.
5. Set the following combinations of TV and Rate respectively: 300 ml and 15 BPM, 600
ml and 15 BPM, 900 ml and 15 BPM, 1200 ml and 15 BPM. Set others to the defaults.
Record the displayed TVe and Ppeak values, and the peak pressure reading on the airway
pressure gauge in each setting stabilized status.
6. Judge if the above measured data meet the following conditions:
 TV control and measurement are normal: the displayed TVe value should be within
the range of TV setting X (1±10%) ml.
 Circuit leak is within the acceptable range: the folding bag can reach the top of the
bellows housing each time and the lowest graduation on the bellows housing which
the bag falls to approximately the TV setting each time.
 Pressure measurement is normal: the Ppeak measured value is close to the peak
pressure reading on the airway pressure gauge. The error should not exceed 2
cmH2O.
 No other ventilation failure occurs: the Paw and flow waveforms are displayed
normally and no technical alarms occur.
If the above test requirements are not met, perform subsequent checks and do the test again.
NOTE
 If any errors are detected during VCV test, perform troubleshooting as per 8.5
Airway System Failure and do the test again until the system is normal.
6.6.1.2 Check Pressure Control Ventilation (PCV)
NOTE
 PCV is one of the basic mechanical ventilation modes of the anesthesia machine.
PCV is configured depending on the user’s selection and machine type. If the
anesthesia machine under test is not configured with this mode, this test is not
required.
The check item helps determine whether the PCV functions properly on the machine, covering the control,
feedback, and measurement of TV, the measurement of the pressure sensor and Paw gauge, the working
condition of the bellows, obvious leakage on the machine, and sufficient compensation of fresh air, and
ventilation alarm performance.
6-16
Checking pressure control ventilation is to check:
 If the machine can provide pressure control ventilation normally, including pressure
control, feedback and measurement;
 If the tidal volume and bellows scale measurements are normal;
 The working status of the bellows assembly;
 If the machine has obvious leaks;
 If the fresh gas compensation is normal;
 If the machine has ventilation failure alarm.
To check PCV:
1. Make sure that the supply pressure is normal and that the tubes in the breathing circuit
are correctly connected as required for mechanical ventilation. Connect a 2 L bag, which
is used as the test lung, to the Y piece in the patient circuit.
3. Select PCV as the ventilation mode.
4. Adjust total amount of fresh gas to 0.5 L/min.
5. Set the following combinations of Pinsp, Rate and PEEP respectively: (10 cmH2O, 15
BPM, OFF), (15 cmH2O, 12 BPM, 5 cmH2O), (20 cmH2O, 10 BPM, 8 cmH2O). Set
others to the defaults. Record the displayed Ppeak and PEEP values, and maximum and
minimum readings on the airway pressure gauge in each setting stabilized status
6. Judge if the above measured data meet the following conditions:
 Pressure control and measurement are normal: the displayed Ppeak value should be
within the range of Pinsp setting ±2 cmH2O.
 Circuit leak is within the acceptable range: the folding bag can reach the top of the
bellows housing each time.
 Pressure measurement is normal: in one breathing cycle, the Ppeak measured value
should be close to the maximum reading on the airway pressure gauge (with error
not exceeding 2 cmH2O) and the displayed PEEP value close to the minimum
reading on the airway pressure gauge (with error not exceeding 1 cmH2O).
 No other ventilation failure occurs: the Paw and flow waveforms are displayed
normally and no technical alarms occur.
If the above test requirements are not met, perform subsequent checks and do the test again.
6-17
NOTE
 If any errors are detected during PCV test, perform subsequent checks and do the
test again until the errors are corrected.
6.6.2 Breathing System Leak Test in Mechanical Ventilation
Mode
This test is to check if the mechanical ventilation pneumatic circuit has leaks, including the bellows, drive
gas circuit, sodalime canister, patient tubing, flow sensor and their connections.
For details, refer to 4.3.1 Automatic Circuit Leak and Compliance Test.
6.6.3 Breathing System Leak Test in Manual Ventilation Mode

This test is to check if the manual ventilation pneumatic circuit has leaks, including the APL valve, check
valve, sodalime canister, patient tubing, flow sensor and their connections.
For details, refer to 4.3.2 Manual Circuit Leak Test.
6.6.4 Check the Sensor Zero Point

For details, refer to 4.3.2 Manual Circuit Leak Test.
6.6.5 Check the Flow Sensor Accuracy
NOTE
 If a great deviation of TV measured value occurs, test the measurement accuracy
of flow sensors so as to determine whether to perform flow calibration again.
Please refer to 4.12.2 Constant Flow Test (Checking the Flow Sensor Accuracy).
6-18
6.6.6 Check the Pressure Sensor Accuracy
NOTE
 Generally, measurement deviations do not easily occur to pressure sensors.
However, in case of maintaining or replacing the monitor board, three-way valve
assembly, or expiratory valve assembly, you need to perform pressure calibration
and check the flow sensors accuracy so as to confirm the effectiveness of
calibration.
Please refer to 4.12.3 Constant Pressure Test (Checking the Pressure Sensor Accuracy).
6-19
FOR YOUR NOTES
6-20
7 System Calibration
7.1 Overview
This section elaborates how to test and calibrate the WATO EX-35(0619) anesthesia machine. Calibration
refers to mechanical and electrical adjustments using test devices. The anesthesia machine needs to be tested
and calibrated after repairs or at regular intervals as part of routine maintenance.
NOTE
 Functional tests must be performed after calibration to verify the calibration
result.
Ensure that all test materials including the drive gas, breathing circuits, test fixtures, tools, and documents are
the latest, available, and calibrated prior to calibration.
7.2 Precautions
7.2.1 Warnings
WARNING
 Use fuses of the specified type and rating to prevent fire.
 The machine (protection class I) can be connected only to a correctly grounded
power supply (including the socket with grounding contact) to prevent electric
shocks.
 Remove all auxiliary devices from the shelf before moving the anesthesia machine
on the rough road or any slope. The anesthesia machine with a weight on its top is
likely to tip over, causing personal injuries.
 To avoid the possible explosion hazard, do not operate the machine near
flammable anaesthetic agents or other flammable substances. Do not use
flammable anesthetic agents such as ether or cyclopropane.
 When high-frequency electric surgery equipment is used, anti-static or electrically
conductive breathing tubes may cause burns. Therefore, they are recommended at
no time.
 The electric shock hazard may exist. The machine can be opened only by
authorized service personnel.
 According to IATA and DOT regulations, compressed gases are dangerous.
Therefore, the packages or transport packages of dangerous goods must be
properly identified, packed, marked, classified, labeled, and documented in
accordance with the DOT and IATA regulations. For details, see the International
Air Transport Association – Dangerous Goods Regulations or Part 171-180
"Transportation" in Title 49 of the Code of Federal Regulations.
7-1
7.2.2 Cautions
CAUTION
 Refer to the maintenance period in the Chapter 6 Device Maintenance when
conducting periodic maintenance.
 If the pipeline gas supply is in use and the main switch of the system is set to the
ON position, ensure that the standby gas cylinder valve is not opened. Otherwise,
the cylinder gas supply could be depleted, resulting in an insufficient reserve in the
case of a pipeline gas supply failure.
 Use the cleaning agentsparingly. Excess fluid could enter the machine, causing
damage.
 The machine can be operated only by trained and skilled medical personnel.
7.2.3 Notes
NOTE
 Only bacterial filter with a low-flow resistance can be connected to the patient
module and/or patient pipe.
 Wear surgical gloves when touching or disassembling valves or other internal
components of the breathing system.
 Ensure that the gas supply of the machine always complies with technical
specifications.
 The APL valve and the PAW gauge marker are for reference only. The anesthesia
machine displays the calibrated airway pressure.
 If the machine malfunctions during initial calibration or testing, do not use it until
the fault is rectified by a professional service technician.
 After servicing, functional tests, sensor tests, and system tests must be carried out
prior to clinical application.
 The machine supports up to two vertical mounting brackets to accommodate
additional monitors and other devices. Unauthorized mounting accessories are not
recommended.
 Ensure that all devices on the top plate of the machine are secured.
7-2
7.3 System Calibration
NOTE
 The drive gas of the anesthesia machine and the drive gas set in the calibration
device must be consistent with the actual drive gas configured for the machine.
 If a test item concerning measurement accuracy fails in the system test, perform
relevant calibration.
 Fluke VT Plus or FPM: The zero point (baseline) of pressure measurements may
slightly drift with the temperature and time. Users can perform zeroing manually
to eliminate zero offset. In general, zeroing needs to be performed if the monitor
displays a non-zero reading in the case of no pressure. Perform zeroing on the
calibration device before making any measurements.
 You can use Fluke VT Plus or FPM to perform automatic calibration on pressure
sensors or flow sensors.
The anesthesia machine provides the functions of monitoring the volume, pressure, inspiratory O2
concentration, CO2 concentration, and gas concentration inside the machine. Great measurement deviations
of the monitored values are very likely to be caused by the offset in measured values of relevant
measurement components, and calibration needs to be performed. After the machine is serviced, for example,
the VCM or expiratory valve assembly is replaced, the flow sensors or pressure sensors of the machine need
to be calibrated. The following table lists the possible calibration items and calibration occasions.
No. Calibration Function Calibration Occasion

Item Description
1 Flow Calibrates flow 1. The TV measured value greatly deviates from
calibration sensors of the the settings (with the deviation of more than 9%)
(user) breathing system. after
the flow sensors in the patient circuit have been
used for a long time.
2. The flow sensors in the patient circuit are
replaced.
2 Flow Calibrates the 1. The expiratory valve assembly is replaced.
calibration flow sensors and 2. The VCM is replaced.
(service) inspiration valve 3. The measured value of the built-in flow sensor
of the anesthesia deviates from that of the flow measuring device by
machine. 5% of the reading or 1 L/min, whichever is larger.
3 Pressure Calibrates the 1. The VCM is replaced.
calibration pressure sensors 2. The expiratory valve assembly is replaced.
(service) and PEEP valve of 3. The measured value of the machine's pressure
the anesthesia sensor deviates from that of the standard pressure
machine. gauge by 5% of the reading or 2cmH2O,
whichever is larger.
4 Pressure and Zeros the VCM The pressure or flow waveform deviates from the
flow and the auxiliary baseline.
zeroing VCM.
(service)
7-3
No. Calibration Function Calibration Occasion
Item Description
5 O2 sensor Calibrates the 1. The measured value of the O2 sensor deviates
calibration measurement from that of the actual value. The deviation is
(user) accuracy of the O2 greater than 3% in both air (21% O2 concentration)
sensor in 21% O2 and pure O2 (100% O2 concentration)
concentration and environment.
100% O2 2. The O2 sensor is replaced.
concentration. 3. The VCM is replaced.
6 CO2 sensor Calibrates the The deviation between measured value and the
calibration module to make it actual value exceeds the standard accuracy range.
(service) work more
accurately.
7 AG Calibrates the The deviation between measured value and the
concentration module to make it actual value exceeds the standard accuracy range.
calibration work more
(service) accurately.
8 O2 module Calibrates the The deviation between measured value and the
calibration module to make it actual value exceeds the standard accuracy range.
work more The O2 module is replaced.
accurately.
7.3.1 Flow Calibration (User)
NOTE
 A new flow sensor must be calibrated.
 The measurement accuracy of flow sensors may be affected by the operating
environment, especially when they have been used for a long time, and the tidal
volume control may also experience a great deviation correspondingly. After-sales
engineers can call users to help them resolve the deviation problem through
calibration.
 Before a calibration, perform the auto circuit leak test and ensure that no leak
exists.
 During a calibration, ensure that the drive gas pressure is within the specified
range. Otherwise, the calibration may fail.
7.3.1.1 Flow Calibration Principles

This calibration item is used to calibrate only the flow sensors and inspiration valve in the circuit. The
built-in flow measurement base source of the machine is utilized to calibrate the inspiratory flow sensor and
expiratory flow sensor on the breathing system. The VCM opens the inspiration valve based on inspiration
valve DA values obtained from service calibration, to inflate the circuit of the breathing system, records the
flow of the built-in flow sensor, and uses the measured value of the built-in flow sensor as well as AD values
collected by the inspiratory flow sensor and expiratory flow sensor as the data of one calibration point for
flow sensors, and uses the measured value of the built-in flow sensor as well as the DA value of the
inspiration valve as the data of one calibration point for the inspiration valve. Change the DA value of the
inspiration valve to obtain calibration data under a series of flows, forming a flow calibration data table. The
flow should be in the range from 0 L/min to 120 L/min when the inspiration valve is opened during flow
calibration.
7-4
If the inspiratory flow sensor and expiratory flow sensor have been used for months, for example, three
months after calibration, the measured tidal volume greatly deviates from the settings (with the deviation of
more than 9%) due to sensor aging or environmental factors; or a flow sensor is replaced. In this case, the
flow sensor needs to be calibrated. The flow calibration (user) can be adopted.
FIGURE 1 Schematic Diagram of Flow Calibration (User)
7.3.1.2 Calibration (User) Procedure

Perform the following steps to calibrate flow sensors.
1. Enter the standby mode.
2. Select > [General]> [Calibrate Flow Sensors], to enter the screen shown
below.
7-5
3. Follow the instructions on the screen to set the machine and select [Next] to enter the
screen shown below.
4. Select [Begin] to calibrate the flow sensor. During the calibration, you can select
[Cancel] to abort.
5. The screen shown below is displayed if the ongoing calibration is aborted. Select [Try
Again] to do the calibration again or select [Done] to exit the calibration screen.
7-6
6. The screen shown below is displayed if the flow sensor calibration fails. Select [Try
Again] to do the calibration again or select [Done] to exit the calibration screen.
7. The screen shown below is displayed upon a successful flow sensor calibration. Select
[Done] to exit the calibration screen.
NOTE
 If measurement deviations are not corrected after multiple flow sensor
calibrations, it is recommended that a flow sensor in the circuit be replaced and
then a calibration be performed for the new flow sensor. If the problem persists,
send the machine to the manufacturer for maintenance. After the problem is fixed,
perform the calibration and system tests.
7-7
7.3.2 Flow calibration (Service)
NOTE
 After the VCM or expiratory valve assembly is replaced, flow calibration (service)
shall be implemented.
 If the deviation between the value measured by the embedded flow sensor and the
value measured by a standard flow measurement device is great, flow calibration
(service) shall be implmented.
7.3.2.1 Flow Calibration Principles

In the automatic flow calibration, the anesthesia machine calibration device specified by the manufacturer
needs to be used to calibrate the inspiration valve, ventilator flow sensor, inspiratory flow sensor, and
expiratory flow sensor. The calibration principles are as follows: The anesthesia machine calibration device
can communicate with the VCM. The VCM opens the inspiration valve based on a certain DA value. The
ventilator flow sensor, inspiratory flow sensor, expiratory flow sensor, and anesthesia machine calibration
device collect the flow value of the circuit. The calibration device sends the collected flow value to the VCM.
The VCM uses the flow measured by the calibration device and the AD values collected by the flow sensors
as the data of one calibration point for flow sensors, and VCM also uses the flow measured by the calibration
device and DA value of the inspiration valve as the data of one calibration point for the inspiration valve. The
VCM controls the inspiration valve to change the DA value to obtain calibration data under a series of flows,
forming a flow calibration data table. The flow should be in the range from 0 L/min to 120 L/min when the
inspiration valve is opened during flow calibration.
7-8
7.3.2.2 Precautions
NOTE
 Ensure that tubes do not leak when connected. That is, they have passed the
leakage test.
 Do not move or press tubes during calibration.
 When connecting calibration tubes, ensure that the gas flow direction is correct.
Normally, the gas flows from the inspiration connector of the breathing system, the
high-flow inlet of the anesthesia machine calibration device, the anesthesia machine
calibration device, the high-flow outlet of the anesthesia machine calibration
device, to the expiration connector of the breathing system.
 Ensure that no sensor- or valve-related technical alarm is generated.
 Ensure that the drive gas pressure is sufficient during calibration. Otherwise, the
calibration may fail.
 You can use Fluke VT Plus or FPM for automatic calibration.
 For calibration devices with high and low flow channels, flow channel switchover is
required during automatic or manual calibration.
7.3.2.3 Calibration Procedure

Perform the following steps to calibrate flow sensors.
2. Select > [Service] > [Calibration] > [Flow Sensors] to enter the screen shown
below.
7-9
3. Select [Calibrate Automatically] to enter the screen shown below. Select the required
calibration device.
Connect a calibration device with the anesthesia machine using a communication cable. The calibration
device can be the Fluke VT Plus or FPM.
 The following figure shows the ports on the Fluke VT Plus and the corresponding
settings:
7-10
(1). Power on the anesthesia machine calibration device Fluke VT Plus. The following figure
shows the ports on the Fluke VT Plus:
RS232 connecting
cable, connecting the
calibration device
RS232 connecting
anesthesia machine
Calibration apparatus
board. The board
requires additional
USB power supply in
addition to the
connection shown in
the figure.
7-11
(2). Connect the Fluke VT Plus to the anesthesia machine. The following figure shows the
corresponding port:
RS232 connecting
anesthesia machine
Cable connection on the back of the anesthesia machine

 Connectors and settings related to FPM are shown below.
Connect FPM connector of the FPM dedicated calibration line to the FPM and Anae:Wato/A Vent:E3/E5
connector to the calibration port of the anesthesia machine.
FPM dedicated calibration line
FPM interface and connection mode
7-12
5. Configure the calibration device.
If the VT Plus is used as the calibration device, configure the Fluke VT Plus in the following way:
(1) Gas settings: Select [Setup], and select [Setting] > [ENTER] > [GasSettings] > [MODIFY] > [Gas
Type] > [O2] > [BACK] > [BACK].
(2) Zeroing settings: Select [Setup], and select [Setting] > [ENTER] > [Zero Mode] > [Manual] >
[BACK] > [BACK].
(3) Serial port mode settings: Select [Setup], and select [Setting] > [System] > [Enter] > [Serial Mode] >
[OTIS Ctrl] > [BACK] > [BACK].
(4) The calibration goes into the serial port mode interface after the VT Plus is configured.
 Set FPM as follows if FPM is selected as the calibration device:

(1) Start the machine and wait until the sensor is pre-heated.
7-13
(2) Zero the sensor without connecting any tubes.
(3) User Setup->Gas Type->O2
(4) User Setup->Measure Mode->BTPS
7-14
6. Press [Next]. The menu as shown in the following figure is displayed:
7. Select the low-speed channel first if the VT Plus is used as the calibration device. See the following
figure:
7-15
Airway connection involving the VT Plus
 If FPM is selected, connect to the inspiratory flow sensor port (0–250 L/min) of the
anesthesia machine, as shown below.
8. Select [Start]. The menu as shown in the following figure is displayed:
9. The menu as shown in the following figure is displayed after the low-speed channel calibration is
complete:
7-16
10. Connect to the high-speed flow channel of the calibration device as shown in the following figure if the
VT Plus is used as calibration device:
Airway connection involving the VT Plus

Select [Continue] without changing the flow speed if the VT is used as the calibration device.
11. Select [Continue]. The menu as shown in the following figure is displayed:
12. The interface as shown in the following figure is displayed after the calibration is complete.
 If the flow sensor calibration fails, the interface as shown in the following figure is
displayed. Read the detailed information displayed on the calibration device,
troubleshoot the failure and rectify the fault. Select [Retry] to re-calibrate. Select [OK]
to quit calibration.
7-17
 If the flow sensor calibration succeeds, the interface as shown in the following figure is
displayed. Select [OK] to quit calibration.
13. The interface as shown in the following figure is displayed if the ongoing calibration is
cancelled. Select [Retry] to re-calibrate. Select [OK] to quit calibration.
7-18
7.3.2.4 Common Failures and Recommended Actions
Failure
Possible Cause Recommended Action
Description
After Begin is The prompt message "Manual Set the Auto/Manual switch to the Auto
selected, no Vent." is displayed, indicating position.
ventilation sound that the Auto/Manual switch is
is heard. The set to the Manual position.
prompt message The alarm "Drive Gas Pressure Change or connect the gas supply to
"Calibration Low" is generated. The pressure ensure that the drive gas pressure is
Failure! Please try indicated by the drive gas (O2) within the specified range.
again." is pressure gauge is lower than
displayed very 200 kPa
soon. A zero point error occurs in the Replace the VCM.
inspiratory/expiratory flow
sensor.
After Begin is The sampling line of at least one Re-connect the sensor sampling line.
selected, the of the inspiratory flow sensor,
ventilation sound expiratory flow sensor, and
is heard. The ventilator flow sensor is not
prompt message connected or connected
"Calibration incorrectly.
Failure! Please try The maximum flow is smaller Replace the expiratory valve assembly.
again." is than 90 L/min when the
displayed very inspiration valve is opened.
soon. 1. An error occurs in the 1. Check the pneumatic circuit connection
pneumatic circuit connection between the anesthesia machine
between the anesthesia machine calibration device and the VCM.
calibration device and the Reconnect the pneumatic circuit if
VCM. necessary.
2. An error occurs in the 2. Check the communication connection
communication connection between the anesthesia machine
between the anesthesia machine calibration device and the anesthesia
calibration device and the machine, or reconnect them to ensure
anesthesia machine. normal communication. Replace the
3. The anesthesia machine communication cable if the problem
calibration device is set persists.
incorrectly. 3. Check the settings of the anesthesia
machine calibration device. Set the
anesthesia machine again if necessary.
The prompt Calibration data is incorrect Replace the inspiratory and expiratory
message flow sensors and conduct calibration
"Calibration again. If calibration still fails, replace the
Failure! Please try VCM.
again." is When the flow reaches 90 1. Replace the flow sensor in the circuit.
displayed 15 L/min, the collected AD value 2. Replace the VCM.
minutes after of the inspiratory flow sensor or
calibration is expiratory flow sensor is larger
started. than 3900, which is out of the
normal range.
[00000002] is Drive gas pressure is low. 1. Check the drive gas supply.
displayed 2. Check the drive gas switch if the drive
gas supply is in proper condition.
[00000004] is The Auto/Manual switch is in 1. Check whether the Auto/Manual
displayed Manual position. switch is set to the Auto position.
2. Check whether the Auto/Manual
switch can be set normally.
7-19
Failure
Description
[00000008] is There is a zero point error for 1. Check whether fresh gas is turned on.
displayed the inspiratory flow sensor. 2. Check whether the inspiratory valve is
switched off: After the inspiratory valve
is switched off (DA=0 on the valve
diagnosis tool), the AD value of the
sensor on the anesthesia machine does not
change (or the change is within 1%) when
the gas supply is connected and
disconnected. This indicates the valve is
switched off.
3. Check the correctness of the zero point
for the sensor.
4. Replace the VCM.
[00000010] is There is a zero point error for 1. Check whether fresh gas is turned on.
displayed the expiratory flow sensor. 2. Check whether the inspiratory valve is
switched off.
3. Check the correctness of the zero point
for the sensor.
4. Replace the VCM.
[00000020] is There is a zero point error for 1. Check the zero point of the sensor.
displayed the ventilator flow sensor. 2. Check whether the inspiratory valve is
switched off.
3. Replace the VCM.
[00000040] is The measured range of the 1. Check whether the sampling line is
displayed inspiratory flow sensor is connected correctly.
abnormal. 2. Diagnose the failure using the valve
diagnosis tool: In the calibration airway
connection environment, start the valve
diagnosis tool. Seal the expiratory valve
with 4000 DA. Turn on the inspiratory
valve gradually, and observe the
measured values on the calibration device
when each valve is switched on. If the
measured value on the calibration device
close to (smaller than) 90 L/min
corresponds to a sampling AD greater
than 60000 on the inspiratory flow sensor,
the measured range of the inspiratory
flow sensor is abnormal. In this case,
replace the inspiratory flow sensor.
3. Replace the VCM.
7-20
Failure
Description
displayed expiratory flow sensor is connected correctly.
the measured range of the expiratory flow
sensor is abnormal. In this case, replace
the expiratory flow sensor.
3. Replace the VCM.
displayed ventilator flow sensor is connected correctly.
the measured range of the flow sensor on
the machine end is abnormal. In this case,
replace the flow sensor on the machine
end.
[00000200] is The inspiratory flow sensor 1. Check whether the check valve on the
displayed does not satisfy monotonicity. inspiratory flow sensor end is connected
correctly.
2. Check whether the sampling line is
connected correctly.
3. Replace the inspiratory flow sensor.
4. Replace the VCM.
[00000400] is The expiratory flow sensor does 1. Check whether the check valve is
displayed not satisfy monotonicity. connected correctly.
3. Replace the expiratory flow sensor.
4. Replace the VCM.
[00000800] is The ventilator flow sensor does connected correctly.
displayed not satisfy monotonicity. 2. Replace the ventilator flow sensor.
3. Replace the VCM.
7-21
Failure
Description
1. Check the sampling line connection
and tightness.
2. Check the gas supply pressure.
3. Check the configuration of the
calibration device.
[00001000] is The resolution of the inspiratory
4. Troubleshoot the sensor and valve fault
displayed flow sensor is incorrect.
using the valve diagnosis tool. For details,
see section 8.6.
5. Replace the corresponding flow sensor
on the circuit.
6. Replace the VCM.
1. Check the sampling line connection
and tightness.
2. Check the gas supply pressure.
calibration device.
[00002000] is The resolution of the expiratory
4. Troubleshoot the sensor and valve fault
displayed flow sensor is incorrect.
using the valve diagnosis tool. For details,
see section 8.6.
5. Replace the corresponding flow sensor
on the circuit.
6. Replace the VCM.
[00004000] is The resolution of the ventilator connected correctly.
displayed flow sensor is incorrect. 2. Replace the ventilator flow sensor.
3. Replace the VCM.
1. Check whether the gas supply volume
is sufficient for the whole calibration
process.
[00008000] is The valve output flow speed is
2. Check whether the maximum output
displayed insufficient.
flow on the valve is greater than 90
L/min. If not, replace the inspiratory
valve.
[00010000] is The valve resolution is process.
displayed insufficient. 2. Check whether the calibration device
works properly.
3. Replace the inspiratory valve.
1. Check whether the tubes are connected
correctly based on the instructions.
[00020000] is The flow change is not
displayed unidirectional.
process.
3. Check whether the calibration device
works properly.
7-22
Failure
Description
1. Check the communication connection
between the calibration device and the
anesthesia machine, or reconnect the
calibration device and the anesthesia
machine to ensure that communication
The communication connection
[00040000] is connection works properly. If the
to the calibration device is
displayed communication connection does not work
interrupted.
properly, replace the communication
cable.
calibration device. Re-configure the
device if necessary.
[00080000] is The system fails to write to the 1. Perform the calibration again.
displayed EEPROM. 2. Replace the VCM.
1. Check whether the ACGO switch is in
OFF position.
[00100000] is The ACGO switch is in ON
2. Check the monitoring status of the
displayed position.
ACGO switch on the interface of the
anesthesia machine.
1. Use the valve diagnosis tool to
diagnose: (1) Turn on the inspiratory
valve in 4000 DA and check that the flow
speed measured by the calibration device
reaches 90 L/min.
(2) Turn off the inspiratory valve. Open
up the inspiratory valve gradually in DA.
[00200000] is The maximum value cannot be Check the DA when the flow speed
displayed found. measured by the calibration device is 80
L/min. Increase the DA by 10. If the flow
speed is increased no more than 5 L/min,
it indicates that the maximum point may
exist and the software fails to found it. In
this case, a re-calibration is
recommended.
diagnose: (1) Turn on the inspiratory
valve in 0 to 2000 DA. If the AD value
[00400000] is The minimum value cannot be
measured by the inspiratory flow sensor
displayed found.
increases gradually, a re-calibration is
recommended.
Locating the minimum flow 1. Check that the calibration tube is
[00800000] is speed DA range timed out. connected to the flow inlet on the
displayed calibration device correctly.
[01000000] is The zero point of the calibration 1. Zero the calibration device.
displayed device exceeds the standard.
The small flow speed 1. Check that the calibration tube is
[02000000] is calibration is not monotonic. connected to the flow inlet on the
displayed calibration device correctly.
[04000000] is
The valve is leaking. Replace the inspiratory valve assembly.
displayed
7-23
7.3.3 Pressure Calibration (Service)
NOTE
 After the VCM or expiratory valve assembly is replaced, pressure calibration
(service) shall be implemented.
 If the deviation between the value measured by the embedded pressure sensor and
the value measured by a standard flow measurement device is great, pressure
calibration (service) shall be implemented.
7.3.3.1 Pressure Calibration Principles

In pressure calibration (service), the anesthesia machine calibration device specified by the manufacturer
needs to be used to calibrate the PEEP valve, Paw sensor, and PEEP pressure sensor. The calibration
principles are as follows: The anesthesia machine calibration device can communicate with the VCM, which
controls the tight closing of the inspiration valve. The VCM opens the PEEP valve based on a certain DA
value to make the circuit pressure reach a certain value. The Paw sensor, PEEP pressure sensor, and
anesthesia machine
calibration device collect the circuit pressure. The calibration device sends the collected pressure to the VCM.
The VCM uses the pressure measured by the calibration device and AD values collected by the pressure
sensors as the data of one calibration point for the pressure sensors, and uses the pressure measured by the
calibration device and DA value of the PEEP valve as the data of one calibration point for the PEEP valve.
The VCM controls the PEEP valve to change the DA value to obtain calibration data under a series of
pressures, forming a pressure calibration data table. The gas pressure should be in the range from 0 cmH20 to
100 cmH20 when the VCM opens the PEEP valve.
7.3.3.2 Precautions
NOTE
 Before pressure calibration, ensure tube tightness during connection. Ensure that
no leakage occurs.
 Do not move or press the tube during the calibration process.
 You can use the anesthesia machine calibration device Fluke VT Plus or FPM for
automatic calibration.
7-24
7.3.3.3 Calibration Procedure
Calibrate the pressure sensor and the PEEP valve as follows:
1. Ensure that the anesthesia machine is in standby mode.
2. Select > [Maintenance] > [Calibrate] > [Calibrate Pressure Sensor] to go the
screen as shown in the following figure:
3. Select [Auto Calibrate]. The menu as shown in the following figure is displayed.
4. Perform automatic calibration according to Step 4 in section 7.3.2.3 Connect the

calibration device and the anesthesia machine with a communication cable.
7-25
Connect the sampling lines for pressure calibration with a 4-way assembly. The
following figure shows the 4-way assembly, calibration device connector, and VCM used
for pressure calibration.
4-way assembly
connecting pressure
calibration
samplelines
Remove the #97 and #99 sampling lines from the pressure sensor. (See the following figure.)
Connect the 4-way assembly to the pressure sensor P1, PEEP pressure sensor P2, and #97 sampling line on
the VCM, and the low-pressure port on the Fluke VT Plus (or high-pressure port sampling interface on the
VT). The #99 sampling line is not connected to the assembly during this calibration.
7-26
#97 sampleline
#99
sampleline
Connecting to the
low-pressure port on B
the Fluke VT Plus
(or high-pressure
port on the VT) Pressure sensor P1
Pressure sensor P2
Airway connection involving the calibration device VT Plus
If FPM without a separate pressure sampling port is used as a calibration device, prepare the following plugs
and sampling ports. Connect the plugs, sampling ports and FPM inspiratory flow sensor ports as shown in
the following figure. Note that the tube length must not exceed 0.6m.
7-27
If FPM with a separate pressure sampling port is used as a calibration device, directly connect the pressure
sampling tube to the pressure sampling port on the FPM.
Pressure calibration
sampling port
6. Connect the power supply to the calibration device and zero the calibration device
manually.
7. Configure the calibration device.
For details, see step 5 in section 7.3.2.3.
7-28
9. Select the required calibration device, select [Start]. The calibration interface as shown
in the following figure is displayed. During the calibration process, you can select
[Cancel] to cancel calibration.
10. The interface as shown in the following figure is displayed after the calibration is
complete.
 If the pressure sensor calibration fails, the interface as shown in the following figure is
displayed. Select [Retry] to re-calibrate. Select [OK] to quit calibration.
 If the pressure sensor calibration succeeds, the interface as shown in the following figure
is displayed. Select [OK] to quit calibration.
7-29

Failure Description Possible Cause Recommended Action
After [Start] is The alarm "Drive Gas Pressure Change or connect the gas supply to
selected, no Low" is generated. The ensure that the drive gas pressure is
ventilation sound is pressure indicated by the drive within the specified range.
heard. The prompt gas (O2) pressure gauge is
message "Calibration lower than 200 kPa.
Failure! Please try A zero point error occurs in the Replace the VCM.
again." is displayed inspiratory, expiratory, or
very soon. ventilator pressure sensor or
PEEP pressure sensor. For
details, see section 4.12.1.
After [Start] is The sampling line of the Re-connect the sensor sampling line.
selected, the inspiratory, expiratory,
ventilation sound is ventilator pressure sensor, or
heard. The prompt PEEP pressure sensor is not
message "Calibration connected or is connected
Failure! Please try incorrectly. For details, see
7-30
again." is displayed section 8.6.
very soon. The maximum pressure Replace the expiratory valve assembly.
generated by the PEEP valve is
smaller than 95 cm H2O. For
details, see section 8.6.
1. An error occurs in the 1. Check the pneumatic circuit
pneumatic circuit connection connection between the anesthesia
between the anesthesia machine calibration device and the
machine calibration device and VCM. Reconnect the pneumatic circuit
the VCM. if necessary.
2. An error occurs in the 2. Check the communication
communication connection connection between the anesthesia
between the anesthesia machine calibration device and the
machine calibration device and anesthesia machine, or reconnect them
the anesthesia machine. to ensure normal communication.
3. The anesthesia machine Replace the communication cable if the
calibration device is set problem persists.
incorrectly. 3. Check the settings of the anesthesia
machine calibration device. Set the
anesthesia machine again if necessary.
The prompt message The calibration data is Replace the VCM.
"Calibration Failure! incorrect: The measured range
Please try again." is of the sensor is abnormal, the
displayed 15 minutes calibration data does not satisfy
after calibration is monotonicity, or the sensor
started. resolution is incorrect. For
details, see section 4.12.3.
[00000002] is Drive gas pressure is low. 1. Change or connect the gas supply
displayed. to ensure that the drive gas pressure is
within the range of 350 – 450 kPa.
2. Check the drive gas switch if the
drive gas source is in proper condition.
[00000004] is The Auto/Manual switch is in 1. Check whether the Auto/Manual
displayed. Manual position. switch is set to the Auto position.
2. Check whether the Auto/Manual
switch can be set normally.
[00000008] is There is a zero point error for 1. Check the zero point.
displayed. the flow pressure sensor. 2. Replace the VCM.
[00000010] is There is a zero point error for 1. Check the zero point.
displayed. the PEEP pressure sensor. 2. Replace the VCM.
7-31
[00000020] is The measured range of the 1. Check the sampling line connection
displayed. flow pressure sensor is and tightness.
abnormal. 2. Check the gas supply pressure.
calibration device.
4. Troubleshoot the sensor and valve
fault using the valve diagnosis tool.
For details, see section 8.6.
5. Replace the VCM.
[00000040] is The measured range of the 1. Check the sampling line connection
displayed. PEEP pressure sensor is and tightness.
abnormal. 2. Check the gas supply pressure.
calibration device.
5. Replace the VCM.
[00000080] is The calibration data of the flow 1. Check the sampling line connection
displayed. pressure sensor does not satisfy and tightness.
monotonicity. 2. Check the gas supply pressure.
4. Replace the VCM.
[00000100] is The calibration data of the 1. Check the sampling line connection
displayed. PEEP pressure sensor does not and tightness.
satisfy monotonicity. 2. Check the gas supply pressure.
fault using the valve diag.
4. Replace the VCM. nosis tool. For
details, see section 8.6.
[00000200] is The flow pressure sensor 1. Check the sampling line connection
displayed. resolution is incorrect. (The and tightness.
difference between the 2. Check the gas supply pressure.
maximum AD value and the 3. Check the configuration of the
minimum AD value is smaller calibration device.
than or equals to 500 AD. 4. Troubleshoot the sensor and valve
When the step of the pressure fault using the valve diagnosis tool.
value is greater than or equals For details, see section 8.6.
to 1 cm H2O, the resolution is
7-32
smaller than 1 cm H2O to 2 5. Replace the VCM.
AD.)
[00000400] is The PEEP pressure sensor 1. Check the sampling line connection
displayed. resolution is incorrect. (The and tightness.
difference between the 2. Check the gas supply pressure.
maximum AD value and the 3. Check the configuration of the
minimum AD value is smaller calibration device.
than or equals to 500 AD. 4. Troubleshoot the sensor and valve
When the step of the pressure fault using the valve diagnosis tool.
value is greater than or equals For details, see section 8.6.
to 1 cm H2O, the resolution is 5. Replace the VCM.
smaller than 1 cm H2O to 2
AD.)
[00000800] is The valve output pressure is 1. Check whether the gas supply
displayed. insufficient. volume is sufficient for the whole
calibration process.
check that the maximum output
pressure of the PEEP valve is greater
than 90 cm H2O. If not, replace the
flow module.
[00001000] is The pressure change is not 1. Check whether the sampling line is
displayed. unidirectional. connected correctly.
2. Replace the VCM.
[00002000] is The communication between 1. Check the communication cable
displayed. the calibration device and the connection between the calibration
anesthesia machine is device and the anesthesia machine.
interrupted. 2. Replace the calibration device and
perform the calibration again.
[00004000] is The system fails to write to the 1. Perform the calibration again.
displayed. EEPROM. 2. Replace the VCM.
[00008000] is The ACGO switch is in ON 1. Check whether the ACGO switch is
displayed. position. in OFF position.
2. Check the monitoring status of the
ACGO switch on the interface of the
anesthesia machine.
[00010000] is The valve resolution is 1. Check whether the gas supply
displayed. insufficient. volume is sufficient for the whole
calibration process.
2. Check whether the calibration
device works properly.
7-33
3. Replace the PEEP valve.
diagnose: (1) Turn on the PEEP valve
in 4000 DA and check that the pressure
measured by the VT reaches 90 cm
H2O or higher.
[00020000] is The maximum value cannot be (2) Turn off the PEEP valve. Open up
displayed. found. the PEEP valve gradually in DA. The
AD value measured by the flow
pressure sensor increases gradually.
If the above two conditions are met, a
re-calibration is recommended.
diagnose: (1) Open up the PEEP valve
from 0 to 2000 DA. If the AD value
[00040000] is The minimum value cannot be
measured by the inspiratory pressure
displayed. found.
sensor increases gradually, a
re-calibration is recommended.
[00080000] is The zero point of the 1. Zero the calibration device.
displayed. calibration device exceeds the
standard.
[00100000] is The small pressure calibration 1. Check the connection between the
displayed. is not monotonic. calibration device and the sampling
line.
2. Replace the PEEP valve assembly.
7.3.4 Pressure and Flow Zeroing (Service)
7.3.4.1 Zeroing Mechanisms

The anesthesia machine automatically performs pressure and flow zeroing at regular intervals during
operation. You can also perform pressure and flow zeroing manually in the factory maintenance menu.
Manual zeroing can immediately eliminate measurement deviations caused by zero offset of sensors. The
anesthesia machine supports automatic and periodic pressure and flow zeroing. The first four zeroing
operations are done automatically 1, 5, 15, 30, and 60 minutes after ventilation starts. Then automatic zeroing
takes place every 60 minutes. The three-way valve is opened and closed for valve flushing during mechanical
ventilation and before automatic zeroing.
7-34
7.3.4.2 Zeroing Procedure
Zero the pressure and flow sensors as follows:
1. Select > [Maintenance] > [Calibrate] > [Zero Sensor] to go the screen as
shown in the following figure:
2. Select [Start]. The zeroing interface as shown in the following figure is displayed.
During the zeroing process, you can select [Cancel] to cancel zeroing.
7-35
3. The interface as shown in the following figure is displayed if the ongoing zeroing
process is cancelled. Select [Retry] to re-zero. Select [OK] to quit zeroing.
4. The interface as shown in the following figure is displayed if zeroing fails. Select [Retry]
to re-zero. Select [OK] to quit zeroing.
5. The interface as shown in the following figure is displayed after the zeroing is complete.
Select [OK] to quit zeroing.
7-36
NOTE
 If zeroing fails, other faults may occur on the machine. In this case , you need to
troubleshoot the machine.

If zeroing fails, troubleshoot the failure as follows:
1. Set the anesthesia machine to manual or standby mode. Shut down the fresh gas. Remove
the ventilator pipes to expose the inspiratory and expiratory openings to the atmosphere.
Discharge the remaining gas in the bellow. Ensure that no flow or pressure is input into
the flow or pressure sensor.
2. Check whether the zero point of the sensor is normal. For details, see section 4.12.1.
3. If the zero point of the sensor is incorrect, remove the sensor sampling line. Ensure that
the sampling line or the 3-way valve is not clogged. If the zero point remains incorrect,
the VCM may be faulty. In this case, replace the VCM.
4. If the zero point of the sensor is correct and zeroing failure persists, the 3-way valve
assembly may be faulty. In this case, replace the 3-way valve assembly.
7.3.5 O2 Sensor Calibration
NOTE
 The O2 sensor needs to be calibrated when a great deviation occurs in the O2
monitored value or the O2 sensor or VCM is replaced.
 Observe whether the O2 sensor displays values on the measure screen before
calibration. If not, check whether the O2 measure switch is turned on, check the
connection cables of the O2 sensor, or replace the O2 sensor until values are
displayed.
 The O2 sensor needs to be calibrated at 21% O2 and 100% O2 and corresponding
standard O2 concentration gases are required.
7-37
7.3.5.1 21% O2 Calibration
Perform 21% O2 sensor calibration as follows:
1. Select > [General] > [Calibrate O2 Sensor], or select > [System] >
[Calibrate] > [O2 Sensor] or [Setting] > [Maintenance] > [Calibrate] > [O2 Sensor]
to go to the screen as shown in the following figure. The [General] tab page displays
only the 21% O2 sensor calibration option. The [System] and [Maintenance] tab pages
require the password for 21% and 100% O2 sensor calibration. You can set the machine
based on the instructions displayed on the screen. Select [Start] to start calibration.
2. The calibration interface as shown in the following figure is displayed after you select
[Start]. During the calibration process, you can select [Cancel] to cancel calibration.
7-38
4. The interface as shown in the following figure is displayed if the calibration fails. The
message displayed in red indicates the error code. Select [Retry] to re-calibrate. Select
[OK] to quit calibration.
complete. Select [OK] to quit calibration.
7-39
7.3.5.2 100% O2 Calibration
NOTE
 100% O2 calibration must be performed in standby mode.
 100% O2 calibration can be performed only after 21% O2 calibration is completed
successfully.
Perform 100% O2 sensor calibration as follows:

2. Select > [System] > [Calibrate] > [O2 Sensor] or [Setting] > [Maintenance] >
[Calibrate] > [O2 Sensor]. The [System] and [Maintenance] tab pages require the
password for 21% and 100% O2 sensor calibration. Select [100%]. The calibration
interface as shown in the following figure is displayed. Set the machine according to the
instructions displayed on the screen, and select [Next]. Set the Auto/Manual switch to the
Auto position.
7-40
3. Select [Next].The calibration interface as shown in the following figure is displayed. You
can set the machine based on the instructions displayed on the screen.
4. Select [Next].The calibration interface as shown in the following figure is displayed.

You can set the machine based on the instructions displayed on the screen. Wait for two
minutes to ensure that the O2 battery voltage is stabilized at the maximum value for at
least 30 seconds. Select [Start].
5. The calibration interface as shown in the following figure is displayed after you select
[Start]. During the calibration process, you can select [Cancel] to cancel calibration.
7-41
7. The interface as shown in the following figure is displayed if the calibration fails. The
message displayed in red indicates the error code. Select [Retry] to re-calibrate. Select
[OK] to quit calibration.
complete. Select [OK] to quit calibration.
7-42
After [Start] is selected, An “O2 Sensor Disconnected” Connect the O2 sensor.
the prompt message alarm is displayed, indicating that
indicating calibration the O2 sensor is not connected.
failure is displayed very The O2 supply pressure is Change or connect the gas
soon. insufficient (smaller than 200 kPa). supply to ensure that the O2
supply pressure is sufficient.
21% O2 calibration is not complete Perform 100% O2 calibration
before 100% O2 calibration is after completing the 21% O2
performed. calibration.
The prompt message The O2 sampling value is not Replace the O2 sensor.
indicating calibration within the normal range. That is,
failure is displayed three the 21% O2 sampling value
minutes after calibration is exceeds the range of 3586 to 9140,
started. and the 100% O2 sampling value
exceeds the range of 9602 to
35727. You can select >
[Maintenance] > [Diagnosis
Data] > [VCM] to check the O2
sampling value.
Error Code Description Recommended Action

00000002 The O2 supply pressure is Check whether the cable connection of the
insufficient. During 100% O2 O2 sensor is proper.
calibration, the O2 pressure Check the O2 pressure.
supply is insufficient. Check whether the output voltage of the
O2 sensor in the calibration menu is
stable.
Replace the O2 sensor.
00000004 The O2 sensor is Check whether an “O2 Sensor
disconnected. Disconnected” alarm is displayed on the
interface. If the alarm is displayed, check
whether the cable connection of the O2
sensor is in proper condition.
Check whether the output voltage of the
stable.
7-43
Error Code Description Recommended Action
00000008 The 21% O2 calibration value Check whether the cable connection of the
is not in the normal range of O2 sensor is proper.
3586 to 9140 (AD value). Check whether the O2 sensor is in the
21% O2 environment.
stable.
00000010 The 100% O2 calibration Check whether the cable connection of the
value is not in the normal O2 sensor is proper.
range of 9602 to 35727 (AD Check whether the O2 sensor is in the
value). 100% O2 environment.
stable.
00000020 An EEPROM writing error Perform the calibration again.
occurs. Replace the VCM.
7.3.6 CO2 Calibration (factory)

7.3.6.1 Preparations
Prepare the following before doing the calibration:
 Gas cylinder: one or more cylinders filled with 3% , 4%, 5%, 6% , or 7% CO2
 T-shape connector
 Samping line
7.3.6.2 Calibration Procedures

NOTE
 During the calibration, selecting [Calibrate] again does not take effect or exit the
calibration menu. Other operations than menu options are disabled until the end of
calibration.
Calibrate as follows:
1. Make sure that the CO2 module is already warmed up.
2. Select the [Maintenance] shortcut key -> [Factory Maintenance >>] -> enter the
required password -> [Module Cal. >>] -> [Gas Module Cal. >>] -> [CO2 Module
Cal.].
7-44
3. Check the airway and make sure that there are no occlusions or leaks.
 Vent the sampling line to the air and check that the current rate is approximately
150 mL/min.If the deviation is great, it means that the airway is occluded. Check the
airway for occlusions.
 Block the gas inlet of the sampling line. The current rate should drop rapidly and
the message of airway occlusion should be prompted. Otherwise, it means that the
airway leaks. Check the airway for leakage.
4. Wait for the sensor temperature to reach and stay at 35ºC.
5. Select [Zero] to start zeroing.
6. Connect the gas cylinder to the sampling line using a T-shape connector, as shown
below.
Open to the air
Pressure relief
valve
Anesthesia
Sampling tube machine
Gas cylinder
7. Vent the sampling line to CO2 opening the cylinder pressure relief valve.
8. In the [CO2 Module Cal.] menu, enter the vented CO2 concentration in the [CO2] field.
9. In the [CO2 Module Cal.] menu, the measured CO2 concentration, barometric pressure,
sensor temperature and current pump rate are displayed. After the measured CO2
concentration becomes stable, select [CO2 % Cal.] to calibrate the CO2 module.
10. After a successful calibration, the screen shows [Calibration Completed!]. Otherwise,
the message [Calibration Failure! Please try again.] is displayed. In this case, you need
to do the calibration again.

Calibration is not 1. The module is damaged. 1. Return the module to factory for
completed. 2. The difference between the set repair.
AG calibration concentration and 2. The difference between the standard
the selected standard AG gas concentration and the set
concentration is too great. calibration concentration can not
exceed 40% of the standard gas
concentration.
7-45
7.3.7 AG Calibration (factory)
Prepare the following before doing the calibration:
 Gas cylinder, with a certain standard gas or mixture gas. Gas concentration should meet
the following requirements: AA ≥ 1.5%, CO2 ≥ 1.5%, N2O ≥ 40%, O2 ≥ 40%, of which
AA represents an anesthetic agent. a/c ≤ 0.01 (a is the gas absolute concentration
accuracy; c is the gas concentration).
 Tubing

Follow this procedure to perform a calibration:
1. Make sure that the system is not Standby and the AG module is in [Measure] state.
2. Wait for the AG module to be fully warmed up.
3. Select the [Maintenance] shortcut key -> [Factory Maintenance >>] -> enter the
required password -> [Module Cal. >>] -> [Gas Module Cal. >>] -> [AG Module
Cal.].
 Vent the sampling tubing to the air and check whether the current rate and set rate
are approximately the same. If the deviation is great, it indicates that there is an
occlusion in the tubing. Check the tubing for an occlusion.
 Block the gas inlet of the sampling tubing. The current rate should drop rapidly and
the message of airway occlusion is prompted. Otherwise, it means that the airway
leaks. Check the airway for leakage.
Connect the test system as follows.
Open to the air
Tubing
Relief valve
AG module
Gas cylinder
6. Open the relief valve and vent a certain standard gas or gas mixture and make sure that
there is an excess gas flow through the T-shape connector to air.
7-46
7. In the [AG Module Cal.] menu, the measured gas concentration and flow are displayed.
 If the difference between the measured gas concentration and the actual one is
tolerable, a calibration is not needed.
 If the difference is great, a calibration should be performed.
8. Enter the vented gas concentration. If you use only one gas for calibration, set other
gases’ concentration to 0.
9. Select [Calibrate] to start a calibration.
10. If the calibration is finished successfully, the message [Calibration Completed!] is
displayed. Otherwise, the message [Calibration Failure! Please try again.] is displayed.
In this case, you need to do the calibration again.
NOTE
 If the calibration fails, you can select [Defaults] to restore the factory default
calibration values. If the deviation is great, select [Calibrate] again to do a
calibration.
 If the calibration still fails, replace the AG module.

Calibration menu is The AG module is not fully warmed up Wait for the AG module to be
inaccessible. or not in measure mode. fully warmed up and then access
the calibration menu.
Calibration is not 1. The module is damaged. 1. Return the module to factory
completed. 2. The difference between the set AG for repair.
calibration concentration and the 2. The difference between the
selected standard AG concentration is standard gas concentration and
too great. the set calibration concentration
can not exceed 25% of the
standard gas concentration.
7.3.8 O2 Module Calibration (factory)

Calibrate the O2 module once a year or when the measured value has a great deviation. Prepare the following
before doing the calibration:
 Gas cylinder with 100% O2 and the O2 concentration not less than 99%.
 Tubing
7-47
NOTE
 Do not calibrate the O2 module when there are significant leaks in the airway.
 In case of calibration failure, select [Calibrate] again to do a calibration.
 If the calibration still fails, replace the O2 module.
 Calibrate the O2 module, if it has been transported for long distance or if you
suspect it does not work properly.
Follow this procedure to perform a calibration:

1. Make sure that the system is not Standby and the AG module is in [Measure] state.
2. Wait for the AG module to be fully warmed up.
3. Select the [Maintenance] shortcut key → [Factory Maintenance >>] → enter the
required password → [Factory Cal. >>] → [Gas Module Cal. >>] → [O2 Module
Cal.].
 Vent the sampling tubing to the air and check whether the current rate and set rate
are approximately the same. If the deviation is great, it indicates that there is an
occlusion in the tubing. Check the tubing for an occlusion.
 Block the gas inlet of the sampling line. The current rate should drop rapidly and
the message of airway occlusion is prompted. Otherwise, it means that the airway
leaks. Check the airway for leakage.
5. Connect the test system as follows.
Open to the air
Tubing
Relief valve
AG module
Gas cylinder
6. Open the relief valve and vent a certain standard gas or gas mixture and make sure that
there is an excess gas flow through the T-shape connector to air.
7. In the [O2 Module Cal.] menu, the measured gas concentration and flow are displayed.
 If the difference between the measured gas concentration and the actual one is
tolerable, a calibration is not needed.
 If the difference is great, a calibration should be performed.
8. Select [Calibrate] to start a calibration.
9. Enter the vented gas concentration and set other gases’ concentration to 0.
10. After a successful calibration, the screen shows [Calibration Completed!]. Otherwise,
the message [Calibration Failure! Please try again.] is displayed. In this case, you need
to do the calibration again.
7-48
Calibration menu is The AG module is not fully warmed up Wait for the AG module to be
inaccessible. or not in measure mode. fully warmed up and then
access the calibration menu.
Calibration is not 1. The module is damaged. 1. Return the module to factory
completed. 2. The difference between the set O2 for repair.
calibration concentration and the 2. The difference between the
selected standard O2 concentration is standard gas concentration and
too great. the set calibration concentration
can not exceed 25% of the
standard gas concentration.
7-49
FOR YOUR NOTES
7-50
8 Troubleshooting
8.1 Troubleshooting Guide
8.1.1 Fault Determination
Problems that are hard to detect may exist in some fault symptoms due to existence of multiple potential
faults. If related faults exist, the following troubleshooting can help you identify faults (if any).
8.1.2 Avoiding Short Circuit of Component Leads

During the repairing process, a serial of quick measurement must be conducted. Ensure that you shut down
the power supply before connecting or disconnecting the testing leads or probes. Short circuit of leads may
cause damage to components. In addition to the security risks, short circuit of leads may also cause
secondary faults.
8.1.3 Using Appropriate Tools

The following tools may be required for repairing:
 Metric hex wrench set (2.5, 3, 4, 5, and 8 mm)
 Philips screwdriver (#1 and #2)
 Diagonal pliers
 Screwdriver
 Metric M3 and M4 socket screwdriver
 Adjustable wrench
 Tweezers
 Krytox lubricant (P/N: 0510-00-0020)
Use the specified tools to ensure that all the test procedures and results are correct.
8-1
8.1.4 Cleanup of the Maintenance Area
Clean up the maintenance area after each maintenance.
8.2 Technical Alarms

A technical alarm, as apposed to a parameter alarm, is an alarm condition that exists no matter whether a
patient is connected to the machine. Technical alarms include:
 Startup alarm messages
 CPU board runtime alarms
 Power board runtime alarms
 Electronic flow board runtime alarm
 VCM runtime alarms
 AG module runtime alarms
Before troubleshooting the anesthesia machine, check for technical alarm messages. If an alarm message is
presented, eliminate the alarm first.
The following sections detail how to troubleshoot technical alarms related to the modules mentioned above.
For detailed information on possible causes and actions for other alarm and prompt messages, see the
Operator’s Manual.
8.2.1 Startup Alarm Messages

Alarm
Message Cause Solution
Priority
1. The software versions
are not compatible with
Bundle Version each other.
Error 2. "Time out" is displayed 1. Re-upgrade the compatible software
High
Bundle Version: when the communication version.
Time out between the corresponding
software and the system
software fails.
8-2
Alarm
Priority
1. Restart the anaesthesia machine.
Aux Control 1. CPU, Flash or WTD 2. Reconnect or replace the
Module Self Test error. communication line between the CPU
Error 2. After the machine is board and the Aux Control board.
High
Aux Control restarted, the CPU board 3. If the problem persists, replace the
Module Self Test: cannot communicate with ventilation protection board.
Time out the Aux Control board. 4. If the problem persists, replace the
CPU board.
1. CPU, TIMER, RAM,
2. Reconnect or replace the
WTD, EEPROM or AD
Ventilator Self communication line between the CPU
error
Test Error board and the VCM board.
High 2. After the machine is
Ventilator Self 3. If the problem persists, replace the
restarted, the CPU board
Test: Time out VCM board.
cannot communicate with
4. If the problem persists, replace the
the VCM board.
CPU board.
2. Measure the supply voltage of the
VCM board and check whether the
Ventilator Voltage voltage meets the requirement.
High 5 V or 12 V voltage error
Error 3. If not, replace the power board or
cable.
VCM board.
1. Check whether the accuracy of the
PEEP sensor is within the valid range.
On the [Maintenance] menu, calibrate
the sensor or replace VCM.
2. Test the voltage at the corresponding
testing point.
1. PEEP valve voltage
3. Check the installation of and
PEEP Valve error
Medium connection between the power cable
Failure 2. PEEP valve pressure
and expiratory valve assembly.
error
4. When necessary, replace the VCM
board.
5. When necessary, replace the
expiratory valve assembly..
6. When necessary, replace the power
board.
1. Inspiratory valve voltage 1. Check whether the accuracy of the
Insp Valve Failure Medium error2. Inspiratory valve inspiratory flow sensor is within the
flow error valid range. On the [Maintenance]
8-3
Alarm
Priority
menu, calibrate the flow sensor. Or,
when a flow error occurs, replace the
flow sensor.
testing point.
connection between the power cable
4. When necessary, replace the VCM
board.
expiratory valve assembly..
board.
testing point.
connection between the power cable
Safety Valve PEEP safety valve voltage
Medium 3. When necessary, replace the VCM
Failure error
board.
expiratory valve assembly.
board.
1. Check whether the zero point of the
flow sensor is within the valid range.
2. Check whether the monitored value
of the flow sensor is within the valid
Flow Sensor The ventilator flow is out
Low range.
Failure of range.
3. Replace the flow sensor and perform
calibration.
4. Replace the VCM board and
perform calibration.
1. The calibration table is
Calibrate Flow not found in the EEPROM. Perform maintenance calibration. Refer
Sensor and Insp Low 2. The checksum of to chapters related to the flow sensor
Valve Calibration table does not calibration.
match.
Calibrate Pressure 1. The calibration table is Perform maintenance calibration. Refer
Sensor and PEEP Low not found in the EEPROM. to chapters related to the pressure
Valve 2. The checksum of sensor calibration.
8-4
Alarm
Priority
Calibration table does not
match..
1. The calibration table is
not found in the EEPROM.
2. The checksum of
Calibration table does not
1. Calibrate the O2 sensor.
Calibrate O2 match.
Low 2. If the problem persists, replace the
Sensor 3. The AD difference
O2 sensor.
between the 100% and
21% O2 concentrations in
the O2 sensor table is
smaller than 79AD.
2. Reconnect or replace the
Ventilator After the machine is
communication line between the CPU
Initialization Error powered on, the CPU
board and the VCM board.
Ventilator High board cannot send the
Initialization: Time control parameter settings
VCM board.
out to the VCM board.
CPU board.
1. Check whether the gas supply is
normal.
2. Short circuit the pressure switch.
The alarm should disappear. If the
alarm does not disappear, the pressure
Drive Gas Pressure The drive gas pressure is
High switch fails. Replace the pressure
Low low.
switch. If the pressure switch does not
fail, check the connection between the
pressure switch and the VCM board.
3. If both of the preceding items are
normal, replace the VCM board.
The control status of the
Drive Gas Valve Restart the machine for a self test
Low drive gas valve is different
Self Test Error again.
from the detected status.
Use the same method for solving the
The O2 supply pressure is
O2 Supply Failure High problem of low drive gas pressure to
low.
check the O2 pressure switch.
Power Supply 3.3 V, 5 V, or 12 V voltage testing point.
High
Voltage Error error 2. If the problem persists, replace the
power board.
8-5
Alarm
Priority
No button battery is 1. Replace the button battery on the
RT Clock Needs available in the system, or CPU board with a new one.
High
Battery the button battery is 2. If the problem persists, replace the
exhausted.. CPU board.
RT Clock Failure High The clock chip is faulty. 2. If the problem persists, replace the
button battery of main control board.
1. Check the cable connection between
Keyboard Self the keyboard and CPU board.
Test Error 2. Restart the machine for a self test
High The keyboard is faulty.
Keyboard Self again.
Test: Time out 3. If the problem persists, replace the
keyboard.
1. Reconnect the external AG module,
and restart the machine for a self test
External AG Self again.
Test Error An error occurs during the 2. Check the cable connection between
Low
External AG: Time external AG self test. the module rack and CPU board.
out 3. Check whether the module rack runs
normally.
4. Replace the external AG module.
1. Restart the machine for a self test
Internal AG Error
again.
02 An error occurs during the
Low 2. Reconnect the cable between the
Internal AG: Time internal AG self test.
internal AG module and CPU board.
out
3. Replace the internal AG module.
1. Reconnect the BIS module, and
restart the machine for a self test again.
BIS Self Test Error 2. Check the cable connection between
An error occurs during the
BIS Self Test: Low the module rack and CPU board.
BIS module self test.
Time out 3. Check whether the module rack runs
normally.
4. Replace the BIS module.
1. Reconnect the CO2 module, and
restart the machine for a self test again.
CO2 Self Test
2. Check the cable connection between
Error An error occurs during the
Low the module rack and CPU board.
CO2 Self Test: CO2 module self test.
3. Check whether the module rack runs
Time out
normally.
4. Replace the CO2 module.
8-6
8.2.2 CPU Board Runtime Alarms
Alarm
Priority
The IP address of the 1. Re-configure the IP address.
IP Address machine is the same as the IP 2. If the problem persists, upgrade the
Medium
Conflict address of another device in system software or replace the CPU
the local network. board.
1. Check whether the fan stops
running, or the speed is low (the
normal speed is about 4000 RPM).
2. Reconnect the fan cable.
3. If the problem persists, check
The speed of the fan is lower whether the supply voltage of the 12
Fan Failure Medium
than the rated speed by 20%. V fan is within the valid range. If not,
check the power board.
fan.
CPU board.
1. Check whether the fan stops
running, or the speed is low (the
normal speed is about 4000 RPM).
2. Reconnect the fan cable.
3. If the problem persists, check
The speed of the fan in the
whether the supply voltage of the 12
Fan Failure 02 Medium module rack is lower than
V fan is within the valid range. If not,
3640 RPM.
check the power board.
fan.
CPU board.
8.2.3 Power Board Runtime Alarms

Alarm
Priority
The CPU board 1. Restart the anaesthesia machine.
loses 2. Reconnect the communication cable.
Power System communication 3. Remove the internal battery. Shut down the
High
Comm Stop with the power power supply of the power board for 5 minutes,
board for 10s and then restart the power board.
consecutively. 4. Replace the communication cable.
8-7
Alarm
Priority
5. Check whether the software of the power
board is normal. If necessary, upgrade the
software of the power board.
6. If the problem persists, replace the power
board.
7. If the problem persists, replace the CPU
board.
1. Test the voltage at the corresponding testing
point.
2. Remove the internal battery. Shut down the
power supply of the power board for 5 minutes,
Power Supply 3.3 V, 5 V, or 12 V
High and then restart the power board. Repeat step 1.
Voltage Error voltage error
board.
4. If the problem persists, contact the technical
support.
1. Check the AC power connection, and
The battery voltage reconnect the AC power supply.
Low Battery is lower than 10.6 2. Check whether the battery voltage is within
High
Voltage V for 5s the valid range.
consecutively. 3. Check whether the charging circuit runs
normally. If not, replace the power board.
2. If the problem persists, check the battery
voltage on the [Maintenance] menu. If the
voltage is lower than 10.2V, replace the battery.
System going
The battery voltage 3. If the problem persists, connect the machine
DOWN,
High is lower than to the AC power supply, ensure that the AC
Battery
10.2V. indicator is on, and charge the battery for 20
depleted!
minutes.
4. If the problem persists, replace the battery.
board.
1. Check whether the battery voltage is within
the valid range.
2. Check whether the cable is correctly
Battery The battery is not
Medium connected.
Undetected detected.
3. Replace the battery.
board. .
8-8
Alarm
Priority
1. Check whether the AC power supply is
connected.
2. If the AC power supply is correctly connected
and the AC voltage is within the valid range,
Battery in Use Low AC power failure
check the connection between the AC power
supply and the power board.
board.
1. Check whether the fan on the power board
The temperature of runs normally.
Power Board
High the power board is 2. Stop the machine for a period of time, and
High Temp
higher than 95°C. then restart the machine. If the problem persists,
replace the power board.
1. The temperatures
of both resistances
are higher than 1. Restart the anaesthesia machine.
70°C or lower than 2. If the problem persists, check whether the
Heating 20°C for 20s temperature or voltage of the heating module is
Module Low consecutively. within the valid range. If not, replace the power
Failure 2. The temperature board.
of any of the two 3. If the problem persists, replace the CPU board
resistances is higher and upgrade the system software.
than 75°C for 15s
consecutively.
1. Check whether the breathing circuit is
Breathing The breathing mounted.
Circuit Not High circuit is not 2. Check the connection between the cable and
Mounted mounted. connector.
3. Replace the power board.
8.2.4 VCM Board Runtime Alarms

Alarm
Priority
The CPU board cannot
2. Reconnect the communication cable.
Aux Control communicate normally
Module Comm High with the Aux Control
ventilator control board.
Stop module for 10s
4. If the problem persists, replace the CPU
consecutively.
board.
8-9
Alarm
Priority
2. Measure the supply voltage of the VCM
board to ensure that the supply voltage is
within the valid range. Check whether the
Ventilator 5 V or 12 V voltage
High cable fails.
Voltage Error error
3. If the supply voltage is out of range,
replace the power board or cable.
4. If the problem persists, replace the VCM
board.
1. Check whether the accuracy of the PEEP
sensor is within the valid range. On the
[Maintenance] menu, calibrate the sensor or
update the PEEP sensor.
1. PEEP valve voltage testing point.
PEEP Valve error 3. Check the installation of and connection
Medium
Failure 2. PEEP valve between the power cable and expiratory
pressure error valve assembly.
4. When necessary, replace the VCM board.
5. When necessary, replace the expiratory
valve assembly.
board.
1. Check whether the accuracy of the
inspiratory flow sensor is within the valid
range. On the [Maintenance] menu,
calibrate the flow sensor. Or, when a flow
error occurs, replace the flow sensor.
1. Inspiratory valve
testing point.
Insp Valve voltage error
Medium 3. Check the installation of and connection
Failure 2. Inspiratory valve
between the power cable and expiratory
flow error
valve assembly.
valve assembly.
board.
Safety Valve PEEP safety valve testing point.
Medium
Failure voltage error 2. Check the installation of and connection
between the power cable and expiratory
8-10
Alarm
Priority
valve assembly.
valve assembly.
board.
1. Check whether the zero point of the flow
1. The inspiratory flow sensor is within the valid range.
is out of range. 2. Check whether the monitored value of the
2. The expiratory flow flow sensor is within the valid range.
is out of range. 3. Replace the flow sensor and perform
Flow Sensor
Low 3. The internal flow calibration.
Failure
sensor is not 4. Check the cable connection of the
connected. internal flow sensor. Reconnect the cable.
4. PEEP remain at When necessary, replace the flow sensor.
0cmH2O for 30s. 5. Replace the VCM board and perform
calibration.
1. Check whether the one-way valve is
1. Inspiratory reverse properly mounted.
Check Flow flow 2. Check whether the sampling line of the
High
Sensors 2. Expiratory reverse flow sensor is correctly connected.
flow 3. Use the diagnosis tool to test the status of
the flow sensor.
1. Check whether a leak occurs on the
circuit.
2. Check the accuracy of the pressure
The Pinsp does not
Pinsp Not sensor.
Low reach the Pinsp setting
Achieved 3. If the accuracy does not meet the
in pressure mode.
requirement, perform calibration.
4. Replace the VCM board and perform
calibration.
1. Check whether a leak occurs on the
circuit.
2. Perform simulated ventilation on the
The Vt does not reach
Vt Not machine and check whether the Vte and Vti
Low the Vt setting in VCV
Achieved of the machine are normal.
mode.
3. Check the accuracy of the flow sensor.
4. If the accuracy does not meet the
requirement, perform calibration.
1. The Vte is smaller 1. Check whether the circuit and flow
Patient Circuit
Medium than Vti by 200 ml or sensor are correctly connected.
Leak
by 50% for 30s 2. Check whether the sensor and Vt meet
8-11
Alarm
Priority
consecutively. the accuracy requirement.
2. The Vti is smaller 3. Check whether a leak occurs on the
than Vt delivery in circuit.
volume mode.
3. The patient is not
connected.
1. Mount the CO2 absorber canister.
2. Check the cable connection between the
CO2 absorber canister and VCM board.
CO2 Absorber The CO2 absorber
When necessary, replace the cable.
Canister Not High canister is not
3. If the problem persists, replace the switch
Locked mounted.
on the CO2 absorber canister.
4. If the problem persists, replace the VCM
board.
1. Ensure that the cable of the O2 sensor is
properly connected.
O2 Sensor The O2 sensor is
Low 2. On the [Calibrate] menu, check the output
Disconnected disconnected.
voltage of the O2 sensor.
3. Replace the O2 sensor.
1. On the [Calibrate] menu, check the output
Replace O2 The O2 concentration voltage of the O2 sensor.
Medium
sensor is less than 5%. 2. Re-calibrate the O2 sensor.
3. Replace the O2 sensor.
The O2 concentration 1. Re-calibrate the O2 sensor.
is greater than 110% 2. Replace the O2 sensor.
Calibrate O2
Low or ranges between 5%
Sensor
and 15% for 3s
consecutively.
The CPU board cannot 2. Reconnect the communication cable.
Ventilator communicate normally 3. If the problem persists, replace the VCM
High
Comm Stop with the VCM board board.
for 10s consecutively. 4. If the problem persists, replace the CPU
board.
1. Check whether the gas supply is normal.
2. Short circuit the pressure switch. The
alarm should disappear. If the alarm does
Drive Gas The drive gas pressure not disappear, the pressure switch fails. In
High
Pressure Low is low. this case, replace the pressure switch. If the
pressure switch does not fail, check the
connection between the pressure switch and
the VCM board.
8-12
Alarm
Priority
3. If both of the preceding items are normal,
replace the VCM board.
Use the same method for solving the
O2 Supply The O2 supply
High problem of low drive gas pressure to check
Failure pressure is low.
the O2 pressure switch.
The control status of 1. On the [Diagnosis] menu, switch the
Drive Gas
the drive gas valve is drive gas valve to check whether the normal
Switch Valve High
different from the status is restored.
Failure
detected status. 2. Restart the machine for a self test again.
The set fresh gas flow
is greater than 2
Fresh Gas
Low L/min, and exceeds Reduce the fresh gas flow.
Flow Too High
the gas delivery flow
0.2 L/min.
ACGO 3-way Medium The ACGO 3-way 1. Check the connection of the 3-way valve.
Valve Failure valve status is in error. 2. Replace the 3-way valve assembly.
3. Replace the VCM board.
Automatic Low The power-on self test 1. Restart the anaesthesia machine.
Ventilation fails, and the result is 2. If the problem persists, check the
Disabled "Manual Only". corresponding module based on the result of
the power-on self test.
corresponding module based on the result of
the power-on self test.
Auto Low The automatic circuit 1. Check whether the circuit and pipeline
Ventilation leak test fails. are correctly mounted. (Check whether the
Disabled-Leak sampling port and the drain valve are
Test Failed blocked.)
2. Conduct the leak test again.
Auto High The machine can only 1. Set the Auto/Manual switch to the
Ventilation is be manually Manual position.
Non-Functional ventilated, but the 2. Restart the machine for a self test again.
Auto/Manual switch is
in Auto position.
Pressure For VPM: The 1. Check whether the AD of the zero point
Monitoring monitored value of of each sensor is within the valid range. If
Channel PEEP sensor or Paw the AS is out of range, replace the
Failure sensor is out of range. ventilation control board or VCM board
assembly.
2. If the AD of the zero point of each sensor
is within the valid range, check whether the
8-13
Alarm
Priority
software of the VCM board is compatible
with the system software version. If
incompatible, upgrade the software of the
VCM board to the compatible version. If
compatible, perform the factory pressure
calibration. If the problem persists after the
calibration, replace the ventilator control
board or VCM board assembly.
Aux Control The VPM 1.3 V 1. Replace the ventilator control board or
Module supply voltage is not VCM board assembly.
Voltage within the range of
1.121 V to 1.516 V.
Pressure For VCM: 1. Check whether the pressure sampling line
Monitoring 1. The monitored is connected correctly.
Channel value of PEEP sensor 2. Zero the pressure and flow of each
Failure or Paw sensor is out of sensor.
range. 3. Check whether the AD of the zero point
2. The zero point of of each sensor is within the valid range. If
the PEEP sensor or the AS is out of range, replace the ventilator
Paw sensor is control board or VCM board assembly.
abnormal. 4. If the AD of the zero point of each sensor
3. The PEEP sensor is is within the valid range, check whether the
reversely connected. software of the VCM board is compatible
with the system software version. If
incompatible, upgrade the software of the
VCM board to the compatible version. If
compatible, perform the factory pressure
calibration. If the problem persists after the
calibration, replace the ventilator control
board or VCM board assembly.
8.2.5 Keyboard Runtime Alarms
Alarm
Priority
A hard key is pressed Check whether any hard key is continuously

Key Error Medium
for more than 35s. pressed.
1. The CPU board 1. Restart the anaesthesia machine.
Keyboard
Medium cannot communicate 2. Check the cable connection between the
Comm Stop
normally with the keyboard and CPU board.
8-14
Alarm
Priority
keyboard for 10s 3. When necessary, replace the keyboard.

consecutively. 4. When necessary, replace the CPU board.
8.2.6 External AG Module Runtime Alarms

Alarm
Priority
AG Hardware The AG hardware is Replace the AG module.
Medium
Error faulty.
O2 Sensor The O2 sensor is Replace the AG module.
Medium
Error faulty.
1. Reconnect the AG module.
External AG 2. If the problem persists or the alarm is
Low AG self test error
Self Test Error repeatedly generated, replace the AG
module.
The AG module is not
AG Hardware
High properly installed or is Replace the AG module.
Malfunction
faulty.
1. Reconnect the AG module.
An error occurs
2. If the problem persists or the alarm is
AG Init Error High during AG
repeatedly generated, replace the AG
initialization.
module.
1. Check the watertrap of the AG module.
AG No The watertrap falls off
Low 2. Replace the watertrap of the AG module.
Watertrap from the AG module.
3. Replace the AG module.
The patient type is Replace the watertrap with the
AG Watertrap neonate or infant, but neonate-type watertrap.
Low
Type Wrong the watertrap type is
adult.
1. Check the watertrap of the AG module.
AG Change The AG watertrap
Medium 2. Replace the watertrap of the AG module.
Watertrap needs to be changed.
The AG module is 1. Replace the communication cable of the
AG Comm faulty or encounters a AG module.
High
Stop communication 2. Replace the AG module.
failure.
The actual pump rate 1. Check the sampling of the AG module.
AG Airway of the AG module is 2. Replace the watertrap of the AG module.
High
Occluded lower than 20 ml/min 3. Replace the AG module.
for more than 1s.
8-15
Alarm
Priority
AG Zero Zeroing of the AG 1. Zero the AG module again.
Low
Failed module fails. 2. Replace the AG module.
The AG module Use only one type of halogenated
supports measurement anesthetic agent.
and calculation of two
Mixed Agent Low types of halogenated
anesthetic agent, and
the measured MAC is
smaller than 3.
Mixed Agent Medium types of halogenated
anesthetic agent, and
the measured MAC is
invalid.
Mixed Agent types of halogenated
Medium
and MAC ≥ 3 anesthetic agent, and
the measured MAC is
equal to or greater
than 3.
The monitored value 1. Reduce the concentration of the
CO2 Over exceeds the monitored gas to the normal range.
Low
Range measurable range of 2. Calibrate the AG module again.
the module. 3. Replace the AG module.
O2 Over exceeds the monitored gas to the normal range.
Low
N2O Over exceeds the monitored gas to the normal range.
Low
HAL Over exceeds the monitored gas to the normal range.
Low
ENF Over Low The monitored value 1. Reduce the concentration of the
8-16
Alarm
Priority
Range exceeds the monitored gas to the normal range.
measurable range of 2. Calibrate the AG module again.
ISO Over exceeds the monitored gas to the normal range.
Low
SEV Over exceeds the monitored gas to the normal range.
Low
DES Over exceeds the monitored gas to the normal range.
Low
The monitored value 1. Reduce the respiration rate to the normal
Rate Over exceeds the range.
Low
8.2.7 Internal AG Module Runtime Alarms

Alarm
Priority
Internal AG The AG hardware is Replace the AG module.
Low
Error 01 faulty.
Internal AG Replace the AG module.
Low AG self test error
Error 02
The AG module is not
Internal AG
Low properly installed or is Replace the AG module.
Error 03
faulty.
An error occurs Replace the AG module.
Internal AG
Low during AG
Error 04
initialization.
The AG module is 1. Replace the communication cable of
Internal AG faulty or encounters a the AG module.
Low
Error 05 communication 2. Replace the AG module.
failure.
Internal AG Zeroing of the AG 1. Zero the AG module again.
Low
Error 07 module fails. 2. Replace the AG module.
8-17
Alarm
Priority
1. Check the device that is used as a
The device that is substitution of the watertrap on the
used as a substitution internal AG module.
Internal AG
Low of the watertrap on the 2. Replace the device that is used as a
Error 09
internal AG module substitution of the watertrap on the
gets loose. internal AG module.
1. Check the sampling of the AG
The actual pump rate module.
Internal AG of the AG module is 2. Replace the device that is used as a
Low
Error 10 lower than 20 ml/min substitution of the watertrap on the
for more than 1s. internal AG module.
1. Check the device that is used as a
substitution of the watertrap on the
The device that is
internal AG module.
Internal AG used as a substitution
Low 2. Replace the device that is used as a
Error 11 of the watertrap needs
substitution of the watertrap on the
to be changed.
internal AG module.
8.2.8 CO2 Module Runtime Alarms

Alarm
Priority
The CO2 module is
1. Replace the communication cable of
CO2 Comm faulty or encounters a
High the CO2 module.
Stop communication
2. Replace the CO2 module.
failure.
The temperature of
CO2 Sensor
Low the CO2 sensor is Replace the CO2 module.
High Temp
higher than 63°C.
The temperature of
CO2 Sensor
Low the CO2 sensor is Replace the CO2 module.
Low Temp
lower than 5°C.
The airway pressure is 1. Check the airway pressure.
CO2 Airway
Low higher than 790 2. Reconnect the sampling line.
High Press.
mmHg. 3. Replace the CO2 module.
The airway pressure is 1. Check the airway pressure.
CO2 Airway
Low lower than 428 2. Reconnect the sampling line.
Low Press.
mmHg. 3. Replace the CO2 module.
8-18
Alarm
Priority
The barometric
CO2 High
Low pressure is higher than Replace the CO2 module.
Barometric
790 mmHg.
The barometric
CO2 Low
Low pressure is lower than Replace the CO2 module.
Barometric
790 mmHg.
1. External AD 2.5 V
error
2. 12 V voltage error
CO2 Hardware
High 3. Internal AD 2.5 V Replace the CO2 module.
Error
error
4. Air pump error
5. 3-way valve error
CO2
The sample line is 1. Check the sample line.
Sampleline Low
occluded. 2. Replace the CO2 module.
Occluded
CO2 System
Low Multi-system error Replace the CO2 module.
Error
1. Check the CO2 watertrap.
2. Re-install the CO2 watertrap.
The CO2 watertrap is
CO2 No Low 3. If the problem persists, replace the
detached or is not
Watertrap CO2 watertrap.
connected.
CO2 module.
The monitored value
EtCO2 1. Re-calibrate the CO2 module.
Low is out of the
Overrange 2. Replace the CO2 module.
measurable range.
The monitored value
FiCO2 1. Re-calibrate the CO2 module.
Low is out of the
Overrange 2. Replace the CO2 module.
measurable range.
CO2 Zero The CO2 module is 1. Re-zero the CO2 module.
Low
Failed faulty. 2. Replace the CO2 module.
CO2 initialization
CO2 Init Error High Replace the CO2 module.
error
Incompatible The CO2 module is
Replace the CO2 module (the M02A
CO2 Software High not compatible with
module is not supported).
Version the software version.
8-19
8.3 Circuit Leak Test
8.3.1 Circuit Leak Test in Mechanical Ventilation Mode
NOTE: Perform pneumatic leak tests when maintaining the anesthesia machine, or after replace components
or re-connect lines.
This test checks if the pneumatic circuit has leakage in mechanical ventilation mode. The test items include
bellows, drive gas circuit, CO2 absorber canister, patient tube, flow sensor, and flow sensor connector.
The following figure shows the Automatic Circuit Leak & Compliance Test screen.
To perform an automatic circuit leak test,
NOTE: The system records the result of the last automatic circuit leak test in the General tab, including if
the test result is passed or failed, or the test is skipped. To view the last test result, select > [General]
on the main screen.
NOTE: If fresh gas is detected by the system before undergoing the automatic circuit leak and compliance
test, a message is displayed on the screen for zeroing all flowmeters.
8-20
If the system is being powered on, the system automatically initiates a system self test and then enters
the Automatic Circuit Leak Test screen.
Or
Select > General > Test Leak/Compliance.
NOTE: The Continue button can be selected only when the Auto/Manual switch is set to the Auto position
and no fresh gas is detected.
NOTE: The result of automatic circuit leak and compliance test is recorded in Service Log. To view the test
result, select > [Service] > [Review Logs] > [Service] on the main screen.
8.3.2 Circuit Leak Test in Manual Ventilation Mode

This test checks if the pneumatic circuit has leakage in manual ventilation mode. The test items include APL
valve, check valve, CO2 absorber canister, patient tube, flow sensor, and flow sensor connector.
The following figure shows the Manual Circuit Leak Test screen.
To perform a manual circuit leak test,
8-21
NOTE: The Continue button can be selected only when the Auto/Manual switch is set to the Manual position
If the system is being powered on, the system automatically initiates a system self test followed by
automatic circuit leak and compliance tests.
Or
Select > [General] > [Test Leak/Compliance].
NOTE: The Continue button can be selected only when the Auto/Manual switch is set to the Manual position
NOTE: The result of manual circuit leak test is recorded in Service Log. To view the test result, select
> [Service] > [Review Logs] > [Service] on the main screen.
8.3.3 Troubleshooting the Circuit Leak

Leak test failure is The Auto/Manual switch is set to the Manual Set the Auto/Manual
prompted immediately position and the message [Manual Vent.] is switch to the Auto
after [Begin] is selected prompted. position
(typically, the leak test The reading on the drive gas (O2) pressure Replace or connect gas
requires at least 3 gauge indicates drive gas pressure low (lower supplies and make sure
minutes). than 200kPa) and the alarm of [Drive Gas that the drive gas
Pressure Low] is produced. pressure is at 280 to
600kPa.
During leak test, the 1. Before the leak test, the bellows is not Check the pneumatic
pressure indicated by fully inflated. circuit connections and
the airway pressure 2. The Y piece on the breathing tube is not re-install the pneumatic
gauge fails to reach connected to the test plug. circuit.
30cmH2O. 3. The bellows housing is not properly
installed.
8.4 Constant Flow Ventilation

8.4.1 Constant Flow Test (Flow Sensor Accuracy Test)
Please refer to 4.12.2 Constant Flow Test (Checking the Flow Sensor Accuracy).
8-22
8.4.2 Constant Pressure Test (Pressure Sensor Accuracy Test)
Please refer to 4.12.3 Constant Pressure Test (Checking the Pressure Sensor Accuracy).
8.5 Airway System Failure

The airway system mainly consists of AG transmission system, anesthetics transmission device (vaporizer),
anesthesia system, and ventilation and AG cleaning system. This section describes the faults that may occur
in the airway system and the troubleshooting methods.
8.5.1 Onsite Maintenance Tools

The following table lists the tools required for troubleshooting.
Name Quantity P/N
Negative pressure ball 1 040-000814-00*
Syringe (100 ml) 1 040-000040-00*
Test fixture of the circuit transit adapter 1 115-002452-00*
Test fixture of the pressure sampling tube of the flow sensor 1 115-002456-00*
Test fixture of the vaporizer support 1 115-002453-00*
1 MPa (10 bar) test pressure gauge 1 0611-30-67602*
T-shape hexagon screw wrench (4x100) 1 M90-100111---*
3106-04-06 adapter connector 1 M6Q-030068---*
3106-10-00 adapter connector 2 082-000021-00*
Air tube adapter connector 1 115-002454-00*
3126-04-00 tube plug 2 082-000023-00*
3126-06-00 tube plug 3 M6Q-120001---*
3126-08-00 tube plug 4 M6Q-120002---*
3126-10-00 tube plug 3 082-000022-00*
Y-shape tube 2 M90-100030---*
8-23
Name Quantity P/N
Y-shape air tube 1 M6Q-030028---*
3140-08-00 Y-shape tube 1 M6Q-030025---*
PU tube (4X200) 1 M6G-020046---*
PU tube (6X100) 1
PU tube (6X200) 1 M6G-020026---*
PU tube (6X300) 1
PU tube (8X200) 2 M6G-020014---*
Air tube 4 M6G-020017---*
Φ6 silicone tube 3 A21-000007---*
A5 maintenance manual / 046-001140-00
Adult test lung / 0138-00-0012
Wrench / 0367-00-0080
15 mm Y-shape connection accessory / 0103-00-0508
15 mm silicon air tube (0.6 meters) 2 0004-00-0076
2.3 L silicon breathing bag / 0992-00-0139
Adjuster calibration hose / 0453-00-1216
A5 fault locating kit / 115-009450-00
Vaporizer guide / /
Dempsey430 safety analyzer or similar device / /
31/2 digital voltmeter / /
Anesthetics (N2O) analyzer with the range of ±0.3V/V%+5% / /
BCBiomedicalDPM-2301751NMC digital pressure gauge or / /

similar device
DISS connector with the supply press of O2, N2O, and air being / /
at least 35 psi
Yoke connector of the FullPISS cylinder of the O2, N2O, and air / /
Metric hexagon screw wrench kits (manual operation tools) / /
Air flow analyzer with precision of 2% / /
8-24
Name Quantity P/N
Communication box (required for the FlukeVT Plus gas flow / /

analyzer)
Lucer adapter connector / /
Network jumper cable / 0012-00-1392-06
USB flash drive / 0992-00-0297-01
* indicates that the item is a part of the 115-009450-00A5 fault locating kits
The following figures show the required tools.
(1) (2) (3) (4) (5) (6) (7)
(8) (9) (10) (11) (12) (13) (14) (15) (16) (17)
(1) PU tube (4X200) (2) PU tube (6X100) (3) PU tube (6X200)
8-25
(4) PU tube (6X300) (5) PU tube (8X200) (6) Φ6 silicone tube
(7) Air tube (8) 3106-04-06 adapter connector
(9) 3106-06-00 adapter connector
(10) 3106-06-08 adapter connector (11) 3106-10-00 adapter connector
(12) Air tube adapter connector (13) 3126-04-00 tube plug
(14) 3126-06-00 tube plug (15) 3126-08-00 tube plug
(16) 3126-10-00 tube plug (17) Y-shape tube
(18) 3140-08-00 Y-shape tube (19) Y-shape air tube
Negative pressure ball
Test fixture of the circuit transit adapter
Test fixture of the pressure sampling line of the flow sensor
8-26
Test fixture of the vaporizer support
Anesthesia machine calibration device
1 MPa (10 bar) test pressure gauge
8-27
The test fixture of the circuit transit adapter has four pressure sampling tube connectors and four ∅6 quick
connectors, which are marked with the corresponding numerical symbols, as shown in the following figure.
Pressure
sampling tube
connectors ∅6 quick connectors
∅6 fast-plug
connectors
The pressure sampling tube connector can be connected to the Silicon hose (6x300), and the ∅6 quick
connector can be connected to the PU tube (6X100), PU tube (6X200), and PU tube (6X300), as shown in
the following figure.
The test fixture of the circuit transit adapter can be installed on the circuit transit block of the anaesthesia
machine or the removed patient circuit, as shown in the following figure.
8-28
If the plugging is difficult during installation, apply some lube oil (lubricating grease or Krytox
high-performance Fusso lubricating grease) on the seal ring of the corresponding circuit transit block, as
Seal ring (M6M-010058---) Seal ring (082-000667-00) Seal ring (082-000665-00)
8.5.1.1 Precautions for Use of Test Fixture of Pressure Sampling Tube of

Flow Sensor
The test fixture of the flow sensor tributary has two pressure sampling tube connectors, as shown in the
following figure.
Pressure
sampling tube
connectors
The pressure sampling tube connector can be connected to the Silicon hose (6x300). When using the test
fixture of the flow sensor tributary, take out the expiration or inspiration flow sensor from the patient circuit.
Install the test fixture of the flow sensor tributary in the original position of the expiration or inspiration flow
sensor, and screw the cap of the breathing interface, as shown in the following figure. Perform the tests after
connecting the Silicon hose (6x300) to the pressure sampling tube connector of the corresponding test
tributary.
8-29
8.5.1.2 Precautions for Use of Test Fixture of Vaporizer Support
Before use, take out the seal ring on the connector of the vaporizer support for cooperating with the vaporizer.
Slide the fixture into the connector, as shown in the following figures.
Before the test fixture After the test fixture

slid in slid in
8-30
Rotate the pressure head of the test fixture of the vaporizer support clockwise to the end until the lower
surface of the test fixture of the vaporizer support is in contact with the upper surface of the vaporizer
support connector, as shown in the following figure.
In contact after fixing in the

corresponding position
8.5.1.3 Precautions for Use of Negative Pressure Ball

Besides the seal cover, the front end of the negative pressure ball also has two check valves, as shown in the
following figure. The embedded check valve is connected to the inlet port of the negative pressure ball and is
used only for gas suction. The external check valve is used only for scavenging. If the pre-seal cover is
removed or loose, the sealing performance of the negative pressure ball is degraded. In this case, fasten the
seal cover.
Seal cover Fastening the seal cover Gas inlet
External check valve (gas
If the negative pressure ball is connected to a tested component, the negative pressure ball is used only for
gas inlet. However, if the negative pressure ball is squeezed, the air is exhausted.
8-31
Ensure no leakage occurs before using the negative pressure ball. Check whether the pre-seal cover is
fastened. Then, squeeze the negative pressure ball to exhaust all gas inside. Properly install the exhaust port
plug. Block the pre-inlet port using your fingers and then release the negative pressure ball. Ensure that the
negative pressure ball is obviously expanded within 30s. If not, replace the negative pressure ball.
8.5.2 Gas Source and Drive Gas

The following table lists the faults related to gas source and drive gas.

The supply pipeline is
damaged or the seal ring Replace the supply pipeline or seal ring of the
of the connector is connector.
damaged.
Replace the quick connector or PU tube. (If
the PU tube is not damaged and has enough
The quick connector is
length, cut a certain segment of the PU tube
leaked.
that is in contact with the quick connector and
insert the segment into the PU tube.)
Check whether the check valve of the
Leakage
pipeline gas source assembly has a leakage
issue in the reverse direction. If necessary,
The pipeline inlet replace the check valve. Check whether the
assembly is leaked. seal ring on the pipeline inlet assembly is
damaged. If yes, replace the seal ring. If the
issue persists, replace the pipeline inlet
assembly.
Check and repair the exhalation valve
The drive gas pipeline is
according to section 8.5.4.2 Leakage Test on
leaked.
the Low-pressure Airway System.
The pipeline
pressure gauge
The pipeline pressure
displays inaccurate Replace the pipeline pressure gauge.
gauge is damaged.
reading or no
reading.
The filter of the pipeline If the pipeline pressure is stable, check the
The reading of the supply assembly or PU PU tube of the pipeline pressure gauge or the
pipeline pressure tube of the pipeline filter of the pipeline supply assembly. If the
gauge is sharply pressure gauge is PU tube or filter is blocked, replace it.
fluctuated. blocked, or the pressure 2. If the issue persists, replace the pipeline
gauge is damaged. pressure gauge.
8-32
When the O2 supply
pressure is too low,
the "O2 Supply Adjust the pressure switch of the O2 inlet
Failure" alarm is not assembly to keep the O2 supply pressure
generated; or when The pressure switch of between 0.15 MPa and 0.25 MPa, as close to
the O2 supply the O2 inlet assembly is 0.2 MPa as possible when this alarm is
pressure is within faulty. generated. If the adjustment fails, replace the
the specified range, pressure switch (refer to section 0 Adjusting
the "O2 Supply the Pressure Switch).
Failure" alarm is
generated.
When the drive gas
supply pressure is Adjust the pressure switch of the integrated
The pressure switch of
too low, the "Drive airway of the exhalation valve assembly to
the integrated airway of
Gas Pressure Low" keep the drive gas pressure between 0.05
the exhalation valve or
alarm is not MPa and 0.2 MPa, as close to 0.14 MPa as
PEEP safety valve is
generated; or when possible when this alarm is generated. If the
faulty. Alternatively, the
the drive gas supply adjustment fails, replace the pressure switch.
filter of the integrated
pressure is within If the issue persists after the pressure switch
airway of the exhalation
the specified range, is replaced, replace the integrated airway of
valve assembly is
the "Drive Gas the exhalation valve assembly (refer to
blocked.
Pressure Low" alarm section 0 Adjusting the Pressure Switch).
is generated.
8.5.2.1 Testing the Pipeline Pressure Gauge and Calibrating the

Regulator
Use the following tools to test the pipeline pressure gauge and regulator of the pipeline inlet assembly:
 One 1 MPa (10 bar) test pressure gauge (before test, ensure that the test pressure gauge
is in good conditions)
 One 3106-04-06 adapter connector
 One PU tube (4X200)
Test procedures:
I. O2 inlet assembly:
1. Switch off the gas source switch and switch on the O2 flush switch to release the
remaining pressure.
8-33
2. Disconnect pipeline 57. Pull out this pipeline from the end connecting to the Y-shape
tube instead of the end connecting to the auxiliary O2 source.
3. Connect the 1 MPa test pressure gauge to the Y-shape tube using the 3106-04-06 adapter
connector.
4. Switch on the pipeline O2 source and record the reading on the pressure gauge of the O2
pipeline. Observe the test pressure gauge. If the reading is not within the range from 0.15
MPa to 0.25 MPa (from 1.5 bar to 2.5 bar), adjust the regulator of the O2 inlet assembly
to enable the reading to reach 0.2 MPa (2 bar). For details about the regulator operations,
refer to section 8.5.2.3 Adjusting the Regulator of the Pipeline Gas Inlet Assembly.
remaining pressure.
6. Reconnect pipeline 57.
7. Disconnect pipeline 39 that connects to the O2 inlet assembly and O2 pipeline pressure
gauge. Remove the end of the pipeline that connects to the O2 inlet assembly.
8. Connect the 1 MPa test pressure gauge to the outlet connecting to the O2 inlet assembly
using the 3106-04-06 adapter connector.
9. Switch on the pipeline source and record the reading on the pressure gauge. If the
deviation between this reading and the reading on the O2 pipeline pressure gauge
exceeds 0.1 MPa (1 bar), the O2 pipeline pressure gauge is damaged. Handle this issue
according to the fault locating table.
8-34
II. N2O inlet assembly
1. Stop the gas supply. Switch on the needle valve to release the remaining pressure. Then,
switch off the needle valve. Disconnect pipeline 48. Remove only the end connecting to
the O2/N2O block valve.
2. Connect the N2O inlet assembly to the 1 MPa test pressure gauge, removed end of
pipeline 48, and O2/N2O block valve N2O outlet using the 3106-04-06 adapter
connector.
3. Switch on the N2O and O2 sources. Adjust the regulator of the N2O inlet assembly to the
measurement value/preset value of the O2 inlet assembly (refer to step 4 in O2 inlet
assembly description). Record the reading on the N2O pipeline pressure gauge.
4. Switch off the N2O source and switch on the N2O flow regulator to release the
remaining pressure.
6. Disconnect PU tube 40 that connects to the N2O inlet assembly and N2O pipeline
pressure gauge. Remove the end of the pipeline that connects to the N2O inlet assembly.
7. Connect the 1 MPa test pressure gauge to the outlet connecting to the N2O inlet
assembly using the 3106-04-06 adapter connector.
8-35
8. Switch on the pipeline N2O source and record the reading on the pressure gauge. If the
deviation between this reading and the reading on the N2O pipeline pressure gauge
exceeds 0.1 MPa (1 bar), the N2O pipeline pressure gauge is damaged. Handle this issue
9. Connect the pipeline to the pressure gauge. Reconnect pipeline 40.
III. Air inlet assembly:
1. Stop the gas supply. Disconnect pipeline 67. Pull out this pipeline from the end
connecting to the Y-shape tube instead of the end connecting to the auxiliary gas source.
2. Connect the 1 MPa test pressure gauge to the Y-shape tube using the 3106-04-06 adapter
connector.
3. Switch on the pipeline air source. If the reading is not within the range of 0.2±0.05MPa
(2.0±0.5bar), adjust the regulator of the air inlet assembly to enable the reading to reach
0.2 MPa (2.0 bar). Record the reading on the air pipeline pressure gauge.
4. Switch off the air source and switch on the air flow regulator to release the remaining
pressure.
6. Disconnect PU tube 41 that connects to the air inlet assembly and air pipeline pressure
gauge. Remove the end of the pipeline that connects to the air inlet assembly.
7. Connect the 1 MPa test pressure gauge to the outlet connecting to the air inlet assembly
using the 3106-04-06 adapter connector.
8-36
8. Switch on the pipeline air source and record the reading on the pressure gauge. If the
deviation between this reading and the reading on the air pipeline pressure gauge exceeds
0.1 MPa (1.0 bar), the air pipeline pressure gauge is damaged. Handle this issue
9. Reconnect PU tube 41 to the pressure gauge.
8.5.2.2 Testing the Pressure Switch

Use the following tools to check whether the pressure switches of the O2 inlet assembly and exhalation valve
assembly are qualified:
 One 1 MPa (1.0 bar) test pressure gauge
 One 3140-08-00 Y-shape tube
 Two PU tubes (8X200)
Test procedures:
remaining pressure.
2. Disconnect pipeline 47. Remove only the end of the pipeline connecting to the pressure
regulator assembly.
8-37
3. Connect a PU tube (8X200) to the O2 inlet of the pressure regulator assembly. Connect
another end of the PU tube and the removed end of pipeline 47 to two connectors of the
3140-08-00 Y-shape tube.
4. Connect the test pressure gauge to the third connector of the 3140-08-00 Y-shape tube
using the 3106-06-08 adapter connector and 3106-04-06 adapter connector.
5. Switch on the pipeline O2 source.

6. Enable the system to enter standby mode.
7. Switch off all flow regulators.
8. Switch off the pipeline gas source (if the reading on the test pressure gauge is sharply
decreased and continues to decrease after the gas source is switch off, one or more
components among the O2 inlet assembly, exhalation valve assembly, O2 flush switch
assembly, system switch assembly and O2 flow regulator have encountered leakage). Fix
the leakage issue and continue the subsequent operations. Locate the fault according to
fault locating methods for O2 inlet assembly in section 8.5.3 AG Transmission System
and section 8.5.4 Breathing System.
9. Manually adjust the O2 flow regulator until the O2 flow reaches 1 L/min, to gradually
decrease the reading on the test pressure gauge to 0.25 MPa (2.5 bar).
10. Switch off the O2 supply and keep the reading on the test pressure gauge remain
non-decreased. If the "O2 Supply Failure" alarm is generated in 10s, the pressure switch
of the O2 inlet assembly is damaged. Handle this issue according to the fault locating
table.
11. Adjust the O2 flow regulator until the O2 flow reaches 0.5 L/min, to gradually decrease
the reading on the test pressure gauge to 0.2 MPa (2 bar).
non-decreased. If the "O2 Supply Failure" alarm is generated in 10s, the pressure switch
of the integrated airway of the exhalation valve assembly is damaged. Handle this issue
8-38
the reading on the test pressure gauge to 0.15 MPa (1.5 bar).
non-decreased. If the "O2 Supply Failure" alarm is not generated in 10s, the pressure
switch of the O2 inlet assembly is damaged. Handle this issue according to the fault
locating table.
the reading on the test pressure gauge to 0.05 MPa (0.5 bar).
non-decreased. If the "O2 Supply Failure" alarm is not generated in 10s, the pressure
switch of the integrated airway of the exhalation valve assembly is damaged. Handle this
issue according to the fault locating table.
Adjusting the Pressure Switch
Adjust the O2 pressure switch and drive gas pressure switch.
Adjust the O2 pressure switch using a slot-head screwdriver. Screw a little bit each time, for example, 30
degree. Note that the alarm limit is decreased when you rotate the pressure switch clockwise and the alarm
limit is increased when you rotate the pressure switch anticlockwise. Test the component each time you
adjust the pressure. Repeat the operations until the pressure switch is correctly adjusted and the pressure is
remained within the specified range (nominal value 220 kPa +/- 10 kPa).
8.5.2.3 Adjusting the Regulator of the Pipeline Gas Inlet Assembly

Remove the knob of the regulator. Rotate the knob clockwise to increase the pressure or anticlockwise to
decrease the pressure. Release the pressure in the pipeline gas inlet assembly using the regulator calibration
hose (PN0453-00-1216) each time you adjust the pressure. Then, switch on the pipeline gas source again.
Adjust the pressure to 200 kPa.
8-39
8.5.3 AG Transmission System
The following table lists the faults related to the AG transmission system.

The O2 flush button assembly Replace the seal ring on the O2
is leaked. flush button assembly or replace
the O2 flush button assembly.
The system switch assembly is Replace the seal ring on the
leaked. system switch assembly or
replace the system switch
assembly.
The vaporizer installation is Install the vaporizer again.
incorrect, resulting in leakage.
The sealing part between the Clean or replace the seal ring.
vaporizer support element and Replace the sealing part at least
the vaporizer is damaged. once a year according to the
Leakage requirements.
The sealing part between the Clean the sealing part or replaced
internal of the vaporizer the damaged sealing part and
support and the connector or rubber flat washer.
the rubber flat washer between
the internal of the vaporizer
support and the spring is
damaged or polluted.
The vaporizer support Replace the vaporizer support
assembly is damaged. assembly.
The general flowmeter is Replace the general flowmeter.
leaked.
8-40
The flow regulator is leaked. Replace the flow regulator.
The throttling apparatus is Replace the restrictor and perform
leaked. calibration again (for details
about the calibration, refer to the
FPM-65 Flow and Pressure
Detection Device Guide.
The pressure relief valve at the Check and replace the damaged
breathing connection part is pressure relief valve.
leaked.
The ACGO assembly is Replace the ACGO assembly.
leaked.
The fresh air connector of the Check the seal ring and pipeline
circuit transit block assembly of the fresh air connector.
is leaked. Replace the damaged part.
After the system is shut The internal sealing part of the Replace the system switch.
down, the gas source system switch assembly is
cannot be switched off. damaged.
After the system is started, The contact switch is faulty. Replace the contact switch of the
the system cannot be system switch assembly.
supplied with power.
The value indicated by the The floater of the general Replace the floater of the general
flowmeter floater is flowmeter is damaged. flowmeter.
inaccurate or the floater is
not floated.
The knob of the flow The flow regulator is Replace the flow regulator.
regulator is loose. damaged.
8.5.3.1 Leakage Test on the O2 Flush Button Assembly

Use the following tools to perform the leakage test on the O2 flush button assembly:
 One negative pressure ball
Test procedures:
remaining pressure.
2. Remove the panel of the workbench. Remove the PU tube 52 connecting to the O2 flush
switch assembly and ACGO assembly. Disconnect the ACGO end.
3. Connect the negative pressure ball inlet to the PU tube 52 using the 3106-06-00 adapter
connector. Squeeze the negative pressure ball to exhaust the internal gas.
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4. Release the negative pressure ball. If the negative pressure ball is completed expanded
within 30s, the O2 flush switch assembly is damaged.
8.5.3.2 Leakage Test on Flowmeter-related Assemblies

Use the following tools to perform the leakage test on the flowmeter-related assemblies (between the flow
regulator and the general flowmeter):
 Three 3126-06-00 tube plugs
 One 3126-08-00 tube plug
Test procedures:
1. Switch off the pipeline gas source and enable the system switch. Switch on the flow
regulator to release the remaining pressure.
2. Disable the system switch.Switch on the flow regulator and rotate the regulator more
than half cycle anticlockwise.
3. Remove the PU tube 25 connecting the general flowmeter and the vaporizer support
assembly. Disconnect the vaporizer support end.
4. Remove the PU tubes 45, 49, and 51 connecting to the flow regulator. Disconnect the
flow regulator end.
5. Block the end removed from the flow regulator using three 3126-06-00 tube plugs.
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6. Connect the other end of the negative pressure ball to the removed end of PU tube 25
using the 3106-06-08 adapter connector. Squeeze the negative pressure ball to exhaust
the internal gas.
within 30s, the general flowmeter assembly is damaged. In this case, remove the tube
plug from the needle valve inlet and perform the following steps:
8. Remove the PU tube 26 connecting the back pressure regulator and the general
flowmeter. Disconnect the general flowmeter end.
9. Block the end of the general flowmeter with pipeline removed using the 3126-08-00 tube
plug.
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10. Squeeze the negative pressure ball connecting to pipeline 25 to exhaust the internal air.
within 30s, the general flowmeter assembly is leaked.
12. Reconnect pipeline 25. Disconnect pipeline 58 and remove the end connecting to the
back pressure valve. Disconnect pipeline 26 and remove the end connecting to the
general flowmeter.
13. Block the end of the back pressure regulator with the pipeline removed using the
3126-08-00 tube plug, and connect the negative pressure ball to the removed end of PU
tube 26 using the 3106-06-08 adapter connector.
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14. Squeeze the negative pressure ball to exhaust the internal air.
within 30s, the back pressure regulator is leaked.
16. Remove the pipelines 27, 28, and 29 connecting the flow sensor and the gas mixing
device. Disconnect the gas mixing device end.
17. Block the end of the gas mixing device with the pipeline removed using three
3126-06-00 tube plugs.
18. Disconnect pipeline 58 and remove the end connecting to the back pressure valve.
Connect the negative pressure ball to the removed end of pipeline 58 using the
3106-06-08 adapter connector.
19. Then, squeeze the negative pressure ball to exhaust all gas inside.
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within 30s, the gas mixing device is leaked.
21. Disconnect pipeline 32 connecting to the N2O tributary and remove the end connecting
to the sensor (disconnect pipeline 31 connecting to the air tributary and pipeline 78
connecting to the O2 tributary).
22. Block the end of the flow sensor with pipeline removed using the 3126-06-00 tube plug.
23. Disconnect pipeline 27 connecting to the N2O tributary. Remove the end connecting to
the gas mixing device. Connect the end with the gas mixing device removed to the
negative pressure ball inlet using the 3106-06-00 adapter connector (disconnect pipeline
28 connecting to the air tributary and pipeline 29 connecting to the O2 tributary). Then,
squeeze the negative pressure ball to exhaust all gas inside.
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within 30s, the flow sensor is leaked.
25. Disconnect pipeline 49 connecting to the N2O tributary and remove the end connecting
to the needle valve (disconnect pipeline 51 connecting to the air tributary and pipeline 45
connecting to the O2 tributary).
26. Block the end of the needle valve with pipeline removed using the 3126-06-00 tube plug.
27. Disconnect pipeline 91 connecting to the N2O tributary. Remove the end connecting to
the needle valve. Connect the negative pressure ball inlet to the needle valve outlet using
the 3106-06-00 adapter connector and the PU tube (6X200) (disconnect pipeline 90
connecting to the air tributary and pipeline 73 connecting to the O2 tributary). Then,
squeeze the negative pressure ball to exhaust all gas inside.
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within 30s, the needle valve is leaked.
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8.5.3.3 Leakage Test on the System Switch Assembly
Use the following tools to perform the leakage test on the system switch assembly:
Test procedures:
1. Switch off the pipeline gas source and enable the system switch. Switch on the flow
regulator to release the remaining pressure.
2. Remove pipeline 45 connecting the system switch assembly and the flow regulator.
Disconnect the end connecting to the flow regulator. Connect the end with the pipeline
removed to the negative pressure ball using the 3106-06-00 adapter connector.
3. Remove pipeline 43 connecting the system switch assembly and the Y-shape tube.
Disconnect the end connecting to the Y-shape tube. Block the end with the pipeline
removed using a 3106-06-08 adapter connector and a 3126-08-00 tube plug.
within 30s, the pipeline connecting to the system switch assembly is damaged.
6. Disable the system switch.
7. Remove the 3126-08-00 tube plug used to block pipeline 43.
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9. Release the negative pressure ball. If the negative pressure ball is completely expanded
within 30s in any test, the system switch assembly is damaged.
8.5.3.4 Leakage Test on the ORC

Use the following tools to perform the leakage test on the ORC assembly:
 Two 3126-06-00 tube plugs
Test procedures:
1. Disconnect pipeline 3 and remove the end connecting to the Y-shape tube. Block the end
with the pipeline removed using the 3106-06-00 adapter connector and the 3126-06-00
tube plug.
2. Disconnect pipeline 46 and remove the end connecting to the Y-shape tube. Directly
connect the removed end to the negative pressure ball.
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PU tube 33
PU tube 46
within 30s, the ORC is damaged. Handle this issue according to the fault locating table.
If not, continue the following test:
5. Reconnect the pipeline.
6. Disconnect pipelines 48, 49, and 32. Remove the end connecting to the ORC. Block the
removed end using two 3126-06-00 tube plugs and one 3126-04-00 tube plug.
Disconnect pipeline 30. Remove the end not connecting to the ORC and connect this end
to the negative pressure ball using the 3106-06-00 adapter connector.
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within 30s, the ORC is damaged. Handle this issue according to the fault locating table.
8.5.3.5 Leakage Test on Vaporizer Support Assembly

Use the following tools to perform the leakage test on the vaporizer support assembly:
 One test fixture of the vaporizer support
Test procedures:

2. Remove the vaporizer.
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3. Remove the PU tube 25 connecting the general flowmeter and the vaporizer support
assembly. Disconnecting the end connecting to the vaporizer support and block this end
using the 3126-08-00 tube plug.
4. Remove PU tube 55 connecting the vaporizer support assembly and the ACGO assembly.
Remove the end connecting to the vaporizer support assembly and connect this end to the
negative pressure ball using a 3106-06-08 adapter connector.
within 30s, the rubber flat washer or the upper surface in contact with the mechanical
face is damaged. Handle this issue according to the fault locating table. If not, continue
the following test:
7. Remove the seal ring. Fix the test fixture of the vaporizer support to the connector of the
vaporizer support assembly (when fixing the test fixture, remove the seal ring between
the connector and the vaporizer).
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8. Repeat step 5 and step 6 each time you move the test fixture of the vaporizer support. If
the negative pressure ball is completed expanded within 30s, the rubber flat washer or the
lower surface in contact with the mechanical face is damaged. Handle this issue
according to the fault locating table. If all test items are passed, continue the following
test:
9. Place back the seal ring. Fix the vaporizer and enable it.
10. Repeat step 5 and step 6 each time you move the test fixture of the vaporizer support. If
the negative pressure ball is completed expanded within 30s, the seal ring is damaged. If
these two test items are passed, the vaporizer support assembly and four sealing parts are
in good conditions.
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8.5.4 Breathing System
The following table lists the faults related to the breathing system.
Failure
Description
Re-install the CO2 canister. Clean
the soda lime at the sealing joint.
The CO2 canister in not properly installed.
Ensure that the soda lime canister
is properly installed.
The sealing part of the canister assembly is
damaged, including the sealing gaskets
(049-000142-00 and 049-000145-00) that Replace the sealing part of the
are directly in contact with the canister and CO2 canister assembly. The
two seal rings (082-000629-00) on the sealing part should be replaced at
seal-capping of the bypass that are in least once a year.
contact with the bottom chassis of the
circuit.
Replace the sealing part of the
The sealing part of the breathing bag arm breathing bag arm. The sealing
is damaged. part should be replaced at least
once a year.
Check and fasten the water
The water collection cup is loose.
collection cup.
Leakage
Replace the sealing part of the
The sealing part of the water collection water collection cup. The sealing
cup assembly is damaged. part should be replaced at least
once a year.
The sealing part of the circuit transit block Replace the sealing part once
assembly is damaged. every year.
Re-install the bellow enclosure or
The bellow enclosure or bellow is not
bellow. Ensure that the installation
properly installed.
is correct.
The sealing gasket of the bellow is Replace the sealing gasket of the
dropped off or damaged. bellow once every year.
The valve cap of the breathing valve
Re-install the valve cap properly.
assembly is not properly installed.
The sealing part of the valve cap of the
Replace the sealing part.
breathing valve assembly is damaged.
The O2 sensor is not properly installed. Re-install the O2 sensor properly.
The sealing part of the O2 sensor or the O2
Replace the sealing part.
sensor plug is damaged.
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Failure
Description
The breathing tube connecting to the
Replace the breathing tube.
patient end is damaged.
Replace the bellow once every
The bellow is damaged.
year.
Repair or replace the sealing
The sealing connector of other parts of the connector according to section
breathing system is damaged. 8.5.2.3Adjusting the Regulator of
the Pipeline Gas Inlet Assembly.
The condensation valve of the canister Re-install the condensation valve
assembly is not properly installed or the or replace the damaged internal
internal sealing part is damaged. sealing part.
The O2 The measurement face of the O2 sensor Clean a build up of water and dry
concentration has a build up of water. the O2 sensor in the air.
measurement Calibrate the O2 sensor according
fails or has a The O2 sensor is not calibrated. to section 7.3.5 O2 Sensor
large Calibration.
deviation. The O2 sensor is damaged. Replace the O2 sensor.
The reading
of the airway
pressure
gauge is
inaccurate or Replace the airway pressure
The airway pressure gauge is damaged.
the pointer of gauge.
the airway
pressure
gauge cannot
move.
The flow sensor assembly is not properly Re-install the flow meter
installed. assembly.
The flow sensor assembly has a build up of Remove the flow sensor assembly
water. and clean the build up of water.
Irregular
The film of the flow sensor assembly is
flow In maintenance mode, calibrate
deformed or dirty, or the internal
waveforms the flow sensor according to
resistance is changed. The pressure sensor
are section 7.3.2 Flow calibration
of the fresh air flow sensor board
displayed. (Service).
encounters zero drift.
The flow sensor is damaged. Replace the flow sensor assembly.
The pressure sensor on the fresh air flow Replace the fresh air flow sensor
sensor board is damaged. board.
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Failure
Description
After checking, repair the pressure
sampling line of the flow sensor
The pressure sampling line of the flow according to section 8.5.4.1
sensor is leaked. Leakage Test on the Pressure
Sampling Line of the Flow
Sensor.
8.5.4.1 Leakage Test on the Pressure Sampling Line of the Flow Sensor
If an irregular flow waveform is displayed, the pressure sampling line of the flow sensor may be leaked. Use
the following tools to perform the leakage test:
 One anesthesia machine calibration device
 One test fixture of the pressure sampling line of the flow sensor
 One test fixture of the circuit transit adapter
 One syringe
 Three Φ6 silicon tubes
 One Y-shape tube
Test procedures:
I. Leakage test on the pressure sampling line of the flow sensor (covering four sampling lines of the
expiration flow sensor and inspiration flow sensor)

2. Install the breathing circuit properly.
3. Remove the flow sensor assembly.
4. Install the test fixture of the flow sensor tributary on the installation position of the flow
sensor assembly on the patient circuit. Rotate the breathing interface knob securely.
5. Connect the pressure sensor interface (positive pressure end) of the anaesthesia machine
calibration apparatus, syringe (pull out the pushrod to a certain position before
installation), and the test fixture of the flow sensor tributary to the Silicon hose (6x300)
using the Y-shape tube.
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6. Push the pushrod of the syringe to make the reading of the anaesthesia machine
calibration apparatus rise to 70-90 cmH2O. Stop pushing the pushrod and remain the
relative position between the pushrod and the syringe body unchanged. If the pressure
reading of the anaesthesia machine calibration apparatus decreases no more than 5
cmH2O within 15s, the test item is passed.
II. Leakage test on the pressure sampling line of the flow sensor inside the system (If test item I is not passed,
conduct this test)
1. Fix the test fixture of the circuit transit adapter to the circuit transit block assembly.
2. Connect the pressure sensor interface (positive pressure end) of the anaesthesia machine
calibration apparatus, syringe (pull out the pushrod to a certain position before
installation), and the test fixture of the circuit transit adapter to the corresponding
connectors of the Silicon hose (6x300) (the connector except for connects 1 to 6 on the
test fixture) using the Y-shape tube.
3. Push the pushrod of the syringe to make the pressure reading on the anaesthesia machine
calibration apparatus rise to 70-90 cmH2O. Then, stop pushing. Remain the relative
position between the pushrod and the syringe body unchanged. If the pressure reading of
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the anaesthesia machine calibration apparatus decreases no more than 5 cmH2O within
15s, the test item is passed.
If test item I is not passed but test item II is passed, the pressure sampling line of the flow sensor in the
breathing system is damaged. In this case, replace the breathing system. If both test item I and test item II are
not passed, check the internal sampling line and connector of the system and the sealing part and solenoid
valve of the circuit transit block assembly, until test item II is passed. Then, conduct test item I. If test item I
is still not passed, the pressure sampling line of the flow sensor in the breathing system is damaged. In this
case, replace the breathing circuit.
8.5.4.2 Leakage Test on the Low-pressure Airway System

After you confirm that the pressure sampling line of the flow sensor is not leaked, perform the leakage test
on the low-pressure airway system, as shown in Figure Ato Figure D.
Figure A System leakage test
8-59
Figure B Leakage test on manual ventilation
8-60
Figure C Leakage test on internal pipelines
Figure D Leakage test on breathing circuit
8-61
1. Leakage test on mechanical ventilation
Perform the leakage test in mechanical ventilation mode according to section 4.3 Leak
and Compliance Tests.
2. Leakage test on the breathing system in manual ventilation mode
Required tools:
 Three breathing tubes
 One Y-shape breathing tube
Test procedures:
(1) Enter the standby mode.

(2) Install the breathing circuit properly.
(3) Set Automatic/Manual switch to Manual.
(4) Set the pressure of the APL valve to the maximum.
(5) Block the interfaces on the patient end and the manual airbag arm using three corrugated
pipes and one corrugated pipe T-junction connector, as shown in the following figure.
(6) Enable the O2 flow regulator and set the O2 flow to 0.2 L/min.
(7) Enable the O2 flush and make the reading of the Paw pressure gauge rise to 30 cmH2O.
(8) Stop O2 inflation. If the reading of the Paw pressure gauge decreases below 30 cmH2O,
this test fails.
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(9) If the reading of the Paw pressure gauge rapidly increases, disable the O2 flow regulator
in a timely manner to prevent the pressure from exceeding the measurement range of the
Paw pressure gauge. Otherwise, the damaged APL valve may damage the Paw pressure
gauge (in this test, if the O2 flow regulator is disabled due to this reason, the test is
considered as passed).
3. Check the bellow housing and the ensure the Automatic/Manual switch is set to Manual.
Required tools:
 One anesthesia machine calibration device
 One syringe
 Two Φ6 silicon tubes
Test procedures:
(1) Remove the bellow.
(2) Properly install the bellow housing.
(3) Set Automatic/Manual switch to Manual.
(4) Remove the breathing circuit.
(5) Install the test fixture of the circuit transit adapter on the breathing circuit.
(6) Connect the syringe connector and the pressure sensor interface (positive pressure end)
of the anesthesia machine calibration device to interface 2 corresponding to the drive gas
of the test fixture of the circuit transit adapter through a Y-shape T junction connector
using the Silicon hose (6x300).
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(7) Push the pushrod of the syringe to make the pressure reading on the anaesthesia machine
the anaesthesia machine calibration apparatus decreases more than 10 cmH2O within 30s,
the test fails. The bellow housing or the manual position of the Automatic/Manual switch
is leaked. (The test is not affected if you remove the breathing bag arm because the drive
gas cannot pass through the breathing bag arm.)
4. Leakage test on each tributary of the circuit transit adapter
Required tools:
Test procedures:
(1) Disable the system switch.
(2) Disable the flow regulator.
(3) Remove the breathing system.
(4) Fix the test fixture of the circuit transit adapter to the circuit adapter.
(5) Squeeze the negative pressure ball to exhaust the gas inside. Seal the outlet end of the
negative pressure ball and connect another end to interface 7 (the number is marked on
the test fixture of the circuit transit adapter) corresponding to the fresh air tributary of the
test fixture of the circuit transit adapter.
(6) Release the negative pressure ball. If the negative pressure ball is completed expanded
within 30s, the fresh air pipeline test is not passed. Locate the leakage point inside the
system according to section 8.5.3 AG Transmission System.
(7) Start the system and enter the standby mode.
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(8) Choose > Service > DiagnosticTests > Valves. Set the AD value of the PEEP
valve to be larger than 50 cmH2O. Set the A/D value of the inspiration valve to 0 to
generate the flow at 0 L/min. Set the PEEP safety valve to ON, as shown in the following
figure.
(9) Then, squeeze the negative pressure ball to exhaust all gas inside. Re-install the plug and
seal the negative pressure ball. Connect another end of the negative pressure ball to
connector 1 of the drive gas pipeline of the test fixture of the corresponding circuit transit
adapter, as shown in the following figure.
(10) Release the negative pressure ball. If the negative pressure ball is completed expanded
within 30s, the drive gas pipeline test is not passed. Check the exhalation valve assembly
and the drive gas pipeline inside the system.
8-65
5. Check the canister assembly.
Required tools:
 One VT PLUS
 One Lucer adapter connector
 One syringe
 Two Φ6 silicon tubes
 Three breathing tubes
 One Y-shape breathing tube
 One breathing tube adapter connector
 One T-shape hexagon screw wrench
Test procedures:
(2) Remove the the breathing circuit.
(3) Remove the sealing parts on two connectors of the canister assembly. Connect two
corrugated pipes and one Y-shape connector to two connectors of the lifting device.
Connect the other end of the Y-shape connector to the breathing tube adapter connector
using another corrugated pipe. Connect the syringe connector, pressure sensor connector
(positive pressure end) of the anaesthesia machine calibration device, and the breathing
tube adapter connector to the Y-shape tube, as shown in the following figure.
(4) Push the pushrod of the syringe to make the pressure reading on the anaesthesia machine
the anaesthesia machine calibration apparatus decreases more than 10 cmH2O within 30s,
the canister assembly encounters a leakage issue. The test is not passed. This step is
required when the bypass of the canister assembly is enabled or disabled.
8-66
Connect to the Φ6
silicon tube Connect to the TV plus
Connect to the VT Plus
Rotate the blue part to lock the connecter connecting to
Lucer adapter connector
Lucer adapter
Bypass disabled
Lucer adapter
8-67
Bypass enabled
(5) Check the sealing parts on two connectors of the lifting device. If damaged, replace the
sealing parts. Then, re-install the lifting device on the breathing system.
6. Check the circuit inspiration and expiration parts.

Test procedures:
(2) Check the manual breathing bag. If damaged, replace it.
(3) Check the breathing tube. If damaged, replace it.
(4) Remove the Paw pressure gauge. Check the sealing part. If damaged, replace it.
(5) Remove the water collection cup. Check the sealing part. If damaged, replace it.
(6) Remove the O2 sensor (if no O2 sensor is available, remove the plug where the O2
sensor needs to be installed). Check the sealing part. If damaged, replace it.
(7) Remove the dome cover of the check valve. Check the sealing part. If damaged, replace
it.
(8) Remove the breathing bag support. Check the sealing part. If damaged, replace it.
(9) Remove the pre-pak assembly. Check the sealing part. If damaged, replace it.
7. Check the sealing parts of the APL valve, supporting tube of the intermediate plate, and
the Automatic/Manual switch.
The T-shape hexagon screw wrench is required in this test.
Test procedures:

(2) Remove the APL valve. Check all the sealing parts. If any one is damaged, replace it.
(3) Remove the supporting tube from the intermediate plate. Check all the sealing parts. If
any one is damaged, replace it.
(4) Remove the Automatic/Manual switch. Check all the sealing parts. If any one is damaged,
replace it.
8. Check the ACGO assembly.
Required tools:
 Two 3106-08-10 adapter connectors
8-68
 Two 3126-10-00 tube plugs
Test procedures:
(2) Remove PU tube 21 and PU tube 22 connecting to the ACGO assembly and circuit
adapter. Remove only the end connecting to the ACGO assembly.
(3) Block the end with the pipeline removed using two 3126-10-00 tube plugs.
(4) Perform steps 3 to 7 in 4 Leakage Test on All Pipelines in the Circuit Adapter. If the test
is not passed, the circuit adapter connector or sealing part is damaged. If leakage exists,
insert the removed pipeline to the ACGO assembly. Note that the position of the black
line on PU tubes 21 and 22 should be the same as that before the pipeline is removed.
(5) Remove the hose 52 and hose 53 used to connect the O2 flush assembly and the
vaporizer support assembly to the ACGO assembly. Remove only the end of the hoses
connecting to the ACGO assembly.
(6) Block the end of the ACGO assembly with the hoses removed using the 3126-06-00 tube
plug and 3126-08-00 tube plug.
(7) Repeat step 3 to step 7 in 4 Leakage Test on Each Tributary of the Circuit Transit
Adapter. If the test is not passed, the ACGO assembly is damaged, replace the seal ring
of the ACGO assembly or replace the ACGO assembly.
8.5.5 Tidal Volume

The following table lists the faults that may cause inaccurate tidal volumes.
8-69
Failure
Description
The flow sensor is installed
Reinstall the flow sensor.
incorrectly.
The fresh gas flow is set
Reset the fresh gas flow.
incorrectly.
There is a leak in the breathing Perform check according to the steps
system and the fresh gas flow is described in sections 8.5.3 and 8.5.4 and
too light. repair the leak points.
*There is water build-up in the Remove the flow sensor and eliminate the
flow sensor. water build-up.
*The film of the flow sensor is
deformed or contaminated, or
the internal resistance of the Enter the service mode and calibrate the flow
flow sensor is changed. Zero sensor according to section 7.3.2 Flow
drift occurs on the pressure calibration (Service).
sensor on the control board of
the ventilator.
Perform check according to the steps
Inaccurate tidal
*There is a leak on the pressure described in the leak test for the pressure
volumes
sampling line of the flow sensor. sampling line of the flow sensor and repair
the leak points.
*The flow sensor is damaged. Replace the flow sensor.
*The pressure sensor on the
control board of the ventilator is Replace the control board of the ventilator.
damaged.
The inlet flow sensor on the
Replace the expiratory valve or its integrated
integrated airway of the
airway.
expiratory valve is damaged.
Expiration begins in advance
Set the Plimit to a larger value so that the
because the specified Plimit
Paw value does not exceed the limit.
value is too small.
In the valve test tool, compare the
measurement errors of the three sensors and
The displayed TVe and TVi
determine whether to calibrate the sensors
values are different.
according to section 7.3.2 Flow calibration
(Service).
In the preceding table, the items marked with an asterisk (*) are possible causes of inaccurate measurement
values of the flow sensor. Perform the following steps to check whether the fault of inaccurate breathing
capacity is induced by the causes marked with an asterisk (*):
1. Turn off the flow regulator.
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2. Ensure that the patient is disconnected from the system and the auto/manual ventilation
switch is turned to the mechanical ventilation position.
3. Remove the bellows and then install the bellow housing correctly.
4. Remove the water collection cup.
5. Connect the inspiratory connector and the expiratory connector by using a corrugated
tube. See the figure below.
The water collection

cup has been
6. Turn on the gas source and enter standby mode.
7. Choose > Service > Diagnostic Tests > Valves and set the A/D value of the
PEEP valve properly so that the PEEP exceeds 40 cmH2O. Set the PEEP safety valve to
the ON state. See the figure below.
Set the A/D value of the inspiratory valve properly so that the flow at the inspiratory valve reaches a certain
value. Under these circumstances, the flow volumes measured by the ventilator flow sensor, inspiratory flow
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sensor and expiratory flow sensor should be the same. Set the A/D value of the inspiratory valve to test
multiple points. The flow volumes measured by the three sensors at each point should be the same. If the
measured values are different, the measured values are inaccurate. Check the possible causes marked with an
asterisk (*) in the table above.
8.6 Sensor and Valve Faults

To identify sensor or valve faults by using the valve diagnosis tool, you must be familiar with the mapping
between the menu items on the tool interface and the actual airways and hardware parts.
8.6.1 Mapping Between Menu Items on the Valve Diagnosis
Tool Interface and Airways

The following figure shows the mapping between the sensors or valves on the tool interface and the
components in the airway schematic diagram.
Inspiratory
valve
Flow sensor of the
anaesthesia machine
Expiratory valve Expiratory flow sensor
Resistance
PEEP safety valve PEEP valve
Pressure sensor
Patient
Inspiratory flow sensor
Airway pressure sensor
8-72
8.6.2 Mapping Between Menu Items on the Valve Diagnosis
Tool Interface and Hardware Components

The following figure shows the actual connection of the sensor sampling lines on the VCM.
Airway pressure
PEEP pressure
Flow sensor Inpiratory flow
for the sensor
Flow direction
anaesthesia
Exspiratory
flow sensor
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8.6.3 Preparations Before Using the Valve Diagnosis Tool
Before identifying valve or sensor faults by using the valve diagnosis tool, make preparations as follows:
1 Connect the airway according to the type sensor or valve to be checked.

Before using the diagnosis test menu, connect the tubes of the anaesthesia machine with
constant flow to check the flow sensor and inspiratory valve. For details, see section
7.3.2 Flow calibration (Service).
2. Ensure that the gas supply pressure complies with the regulations.
3. When the system is in standby mode, choose > Service > Diagnostic Tests to
access the diagnostic test menu.
8.6.4 Diagnosing Zero Point Exceptions of Sensors

You can easily determine whether the zero points of all pressure sensors and flow sensors comply with the
regulations.
To diagnose the zero points of the sensors, perform the following operations:
1. Disconnect all gas sources and ensure that the actual values of the sensors are 0.
2. Query the A/D sampling value of each sensor in the menu of the valve diagnosis tool.
This value is the zero point of the sensor.
3. If the zero point of any sensor exceeds the specified range, the VCM is faulty. You need
to replace the VCM.
You can also check the zero points of sensors according to section 4.12.1 Checking the Sensor Zero
Point.
NOTE
 For details about the normal range of zero points of sensors, see section 3.7.3.
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8.6.5 Diagnosing Flow Data Exceptions of Sensors
The flow sensor has two sampling tubes. Connection exceptions include:
 The two sampling lines are connected reversely.
 One sampling line is not connected.
 Neither sampling line is connected.
You can check whether the sampling lines are connected correctly by using the valve diagnosis tool.
 Perform the following operations to check the connection of the sampling lines of the
flow sensor:
1. Connect the tubes of the anaesthesia machine with constant flow. For details, see section
8.6.3 Preparations Before Using the Valve Diagnosis Tool.
2. Ensure that the gas source supplies gas normally.On the Diagnostic Tests interface, set
the PEEP safety valve to the ON state and the D/A value of the PEEP valve to be larger
than 1500 so that the pressure of the PEEP valve is higher than 30 cmH2O.
3. Increase the D/A value of the inspiratory valve gradually. The sampling A/D value
measured by the flow sensor increases accordingly. As the gas supply pressure increases
gradually:
 If the sampling A/D value measured by a flow sensor decreases gradually, the two
sampling lines of the flow sensor may be connected reversely.
 If the sampling A/D value measured by a flow sensor remains unchanged, the two
sampling lines of the flow sensor may be fractured or not connected.
 If the sampling A/D value measured by a flow sensor reaches the saturation value
(over 6000) quickly, the sampling line of the low pressure end (exhaust end) may not
be connected.
4. For any sampling line connection errors, reconnect all sampling lines and ensure that
they are connected correctly.
 Perform the following operations to diagnose the measurement error of the flow sensor:
After confirming that the zero point of the sensor is correct and that the sampling lines
are connected correctly, check the accuracy of the flow sensor:
 As the actual flow volume increases, the measurement value of the flow sensor
increases accordingly.Otherwise, the calibration data is incorrect. In this case, you
need to recalibrate the flow sensor.
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 The measurement value of the flow sensor is accurate compared with that of
standard flow measurement equipment (calibration equipment of the anaesthesia
machine). Otherwise, the calibration data is incorrect. In this case, you need to
recalibrate the flow sensor.
For details about how to check the accuracy of the flow sensor, see section 4.12.2 Constant Flow Test
(Checking the Flow Sensor Accuracy).
8.6.6 Diagnosing Pressure Data Exceptions of Sensors
 The pressure sensor has one sampling line. Connection exceptions include:
 The sampling line is not connected.
 The sampling line is connected incorrectly.
You can check whether the sampling lines are connected correctly by using the valve diagnosis tool.
 Perform the following operations to check the connection of the sampling line of the
pressure sensor:
 During normal ventilation, sampling line connection errors will be easily noticed
through the Paw waveform and technical alarms. If the waveform value decreases as
the actual pressure increases and the alarm Paw Too Low or Patient Circuit Leak is
generated, the sampling line of the airway pressure sensor may be connected
incorrectly.
 Access the Diagnostic Tests menu and set the PEEP safety valve to the ON state.
Increase the D/A value of the PEEP valve gradually and observe whether the
sampling A/D value measured by the PEEP pressure sensor increases accordingly. If
no, it further proves that the PEEP pressure sensor may be connected incorrectly.
 To diagnose whether the sampling line of the pressure sensor is connected normally in
case of pressure calibration failure, perform the following steps:
1. Connect the tubes of the anaesthesia machine according to section 8.6.3 Preparations
Before Using the Valve Diagnosis Tool.
2. Ensure that the water collection cup is reinstalled.
3. Ensure that the gas source complies with the regulations. Access the Diagnostic Tests
menu and set the PEEP safety valve to the ON state. Set the flow volume of the
inspiratory valve to 5 L/min.
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4. Increase the D/A value of the PEEP valve gradually. The sampling A/D value measured
by the pressure sensor increases accordingly.
 If the sampling A/D value measured by a pressure sensor decreases gradually, the
sampling line of the pressure sensor may be connected incorrectly.
 If the sampling A/D value measured by a pressure sensor remains unchanged, the
sampling line of the pressure sensor may not be connected.
 The pressure value on the airway pressure gauge increases. Otherwise, the airway
pressure gauge is damaged.
5. For any sampling line connection errors, reconnect the sampling line and ensure that it is
 Perform the following operations to diagnose the measurement error of the pressure
sensor:
 As the actual pressure increases, the measurement value of the pressure sensor
increases accordingly. Otherwise, the calibration data is incorrect. In this case, you
need to recalibrate the pressure sensor.
 The measurement value of the pressure sensor is accurate compared with that of
standard pressure measurement equipment (calibration equipment of the anaesthesia
machine). Otherwise, the calibration data is incorrect. In this case, you need to
recalibrate the pressure sensor.
For details, see section 4.12.3 Constant Pressure Test (Checking the Pressure Sensor
Accuracy).
8.6.7 Diagnosing Inspiratory valve Exceptions

You can check whether the status of the inspiratory valve is correct by using the valve diagnosis tool.
1. The tubes of the anaesthesia machine are connected according to the settings for
checking whether the sampling line of the pressure sensor is connected normally. For
details, see section 8.6.3 Preparations Before Using the Valve Diagnosis Tool.
2. In the Diagnostic Tests menu, increase the D/A value of the inspiratory valve gradually.
If the measurement values of the embedded flow sensor, inspiratory flow sensor and
expiratory flow sensor change slightly and the air flow at the interface of the water
collection cup in the breathing system is light, the inspiratory valve or VCM has D/A
problems.
3. In normal cases, if the D/A value is set to 2500 for the inspiratory valve, the flow volume
measured by the standard flow measurement equipment can reach 90 L/min.
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4. If the D/A value is set to be over 4000 for the inspiratory valve, the flow volume
measured by the standard flow measurement equipment cannot reach 90 L/min and the
flow calibration fails. In this case, you need to replace the expiratory valve or VCM.
5. To check whether the VCM has DA output problems, measure the DA output
corresponding to the inspiratory valve on the VCM by using a multimeter. If the voltage
increases as the DA increases and approaches 6 V when the DA is over 4000, the DA
corresponding to the inspiratory valve of the VCM may be normal.
6. After replacing the expiratory valve or VCM, check whether the problem is solved by
using similar methods.
8.6.8 Diagnosing PEEP Safety Valve Exceptions

If the PEEP safety valve is in the normally closed state and the gas source complies with the regulations, the
alarm Drive Gas Pressure Low will be triggered.
You can check whether the status of the PEEP safety valve and PEEP valve is correct in the Diagnostic Tests
menu.
 Perform the following operations to diagnose the status of the PEEP safety valve:
1. Ensure that the gas source complies with the regulations.

2. In the Diagnostic Tests menu, if the PEEP safety valve is in the ON state, a gentle
buckling sound will be heard.
3. Change the D/A value of the PEEP valve so that the pressure measured by the PEEP
pressure sensor is larger than 0 cmH2O.
4. Turn off the PEEP safety valve. The pressure measured by the PEEP pressure sensor
should decrease to 0 cmH2O immediately. Turn on the PEEP safety valve. The
measurement value of the PEEP pressure sensor quickly resumes to a value close to that
before the PEEP safety valve is turned off.
During this process, there is flow at the exhaust port at the PEEP end when the PEEP safety
valve is turned on or off, and the flow changes. This can help determine whether the
PEEP safety valve is turned on or off correctly.
5. For any errors, the drive voltage on the PEEP safety valve or VCM is faulty. You can
measure the drive signal (at the corresponding socket) corresponding to the PEEP safety
valve on the VCM by using a multimeter. If the PEEP safety valve is in the ON state, the
drive voltage should be close to 6 V.
If the PEEP safety valve is in the OFF state, the drive voltage should be close to 0 V.
If the preceding conditions are met, the VCM operates properly.
6. If the PEEP safety valve is faulty, replace the inspiratory valve. After replacement, you
can check whether the problem is solved by using similar methods.
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8.6.9 Diagnosing PEEP Proportional Valve Exceptions
If the PEEP valve is faulty, a pressure related alarm will be generated in mechanical ventilation mode.
You can check whether the status of the PEEP valve is correct in the Diagnostic Tests menu.
 Perform the following operations to diagnose the status of the PEEP valve:
1. Ensure that the gas source complies with the regulations. Access the Diagnostic Tests
menu and set the PEEP safety valve to the ON state.
2. As the D/A value of the PEEP valve increases, the value measured by the PEEP pressure
sensor (or calibration equipment of the anaesthesia machine) should also increase. Note
that when the D/A value is small, the PEEP valve has a non-responsive area. If the D/A
value is smaller than the range, the PEEP valve cannot be turned on and the output
volume is always 0. If the D/A value is larger than the range, the output pressure
increases as the D/A value increases. The inspiratory valve has the same situation.
3. For details about subsequent diagnosis rules, see section 8.6.7 Diagnosing Inspiratory
valve Exceptions.
8.7 Hardware and Electrical Faults

Failure Possible Cause Judgment Method Recommended
Description Action
According to the startup signal flow,
remove the interconnection connector
between the system switch cable and
The system the airway cable, and short-circuit the
Replace the
switch is in poor pins of the airway cable. If the
system switch.
condition. anaesthesia machine can be started,
the system switch is in poor condition.
The
If the anaesthesia machine cannot be
anaesthesia
started, proceed with the analysis.
machine
Short-circuit the J12 pins of the
cannot be
mother board by using a metal tool. If
powered on. The cable is in Replace the
the anaesthesia machine can be
poor condition. cable.
started, the airway cable or system
switch cable is in poor condition.
If the anaesthesia machine still cannot
The power board be started after the preceding two tests Replace the
is faulty. are finished, the power board is power board.
faulty.
The alarm The heater is in Measure the resistances of pins 1 and Replace the
Heating poor condition. 2 and pins 3 and 4 of the connector heater.
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Description Action
Module Failure that connects to the thermistor under
is generated at the workbench by using a multimeter.
startup and the If the difference between the
circuit does not measured resistances exceeds 300
heat. ohms, the heater is faulty.
The power board If the difference between the Replace the
is in poor measured resistances is small, the power board.
condition. power board is faulty.
During the The material of Power off the anaesthesia machine, Replace the
switching of the open the cover plate of the bag/mechanical
the bag/mechanical workbench, test pins 1 and 2 of the ventilation
bag/mechanical ventilation switch interconnection terminal of the switch.
ventilation is in poor bag/mechanical ventilation switch by
switch, the condition. using the conduction position of the
ventilation multimeter, and turn the
mode bag/mechanical ventilation switch. If
displayed in the conduction of pins 1 and 2 does
the upper left not change, the material of the
of the screen bag/mechanical ventilation switch is
does not in poor condition. If the conduction
change. changes, proceed with the analysis.
The cable is not Power on the anaesthesia machine, Replace the cable
connected test the voltage of pins J8-12 of the of the VCM.
properly. VCM by using the multimeter. The
voltage should be 0-0.4 V in bag
ventilation mode and be 3.0-3.6 V in
mechanical ventilation mode. If the
measurement value is beyond the
normal range, the cable is not
connected properly. If the
measurement value is within the
normal range, proceed with the
analysis.
The VCM is in If the fault cannot be identified by Replace the
poor condition. using the preceding two methods, the VCM.
VCM is abnormal.
The The cable is not Check whether the two connectors of Connect the cable
anaesthesia connected the display data cable are connected properly.
machine properly. properly. If so, proceed with the
displays a analysis.
black screen The CPU board is Power on the anaesthesia machine. If Replace the CPU
and the alarm abnormal. the sound of the valves can be heard board.
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Description Action
indicator is off. and the top lamp works properly, the
CPU board is abnormal. Otherwise,
proceed with the analysis.
The power board If there is no response when you try to Replace the cable
is abnormal. power on the anaesthesia machine, or power board.
see the fault analysis at the beginning
of this table.
The The cable is not Check whether the LVDS and Connect the cable
anaesthesia connected backlight interface are normal. If so, properly.
machine properly. proceed with the analysis.
displays a The mother board Open the cover plate, power on the Replace the
blank screen or is in poor anaesthesia machine, and test pin 19 mother board.
black screen. condition. of mother board J3. If the voltage of
this pin is beyond the range 3.0-3.6 V,
the mother board is poor condition.
Otherwise, proceed with the analysis.
The CPU board is If the fault cannot be identified by Replace the CPU
in poor condition. using the preceding two methods, the board.
CPU board is faulty.
8.8 Software Upgrade and Software Configuration

Activation
NOTE
 After replacing the CPU board, ventilation protection board, ventilation control
board, power board, key control board, upgrade the software.
 Before upgrading WATO EX-35(0619), read the documents attached with the
upgrade package and perform the upgrade according to the documents.
1. Connect the network ports of the PC and anaesthesia machine by using a network cable.
2. Before running the Mindray software upgrade tool, check that the IP address is set to
192.168.23.1 and the subnet mask is set to 255.255.255.0 for the PC. Check and set the
IP address of the PC. See the figure below.
8-81
3. Ensure that the Mindray software upgrade tool is installed on the PC. If the upgrade tool
is not installed, perform the following steps:
(1) Run SystemUpdateTool.exe.
(2) If a dialog box is displayed prompting you to set the language, select English and
click OK.
(3) In the welcome dialog box that is displayed, click Next.
(4) If the customer information dialog box is displayed, enter the following information:
(5) User name: Mindray
(6) Company name: Mindray
(7) Serial number: 26582640
(8) Select Next.
(9) If the dialog box for selecting a destination location is displayed, retain the default
destination folder and select Next.
(10) If the dialog box for selecting a program folder is displayed, retain the default
program folder and select Next.
(11) If the Install Shield Wizard dialog box is displayed, select Finish.
4. Software upgrade:
(1) On the desktop, run the Mindray network upgrade tool, and select
NonFDA_Service_VXX.tool. If the dialog box for selecting a product series is displayed,
select Wato Pro and click OK. After the system update tool is started, perform the
following operations to upgrade the software:
(2) Click Select Upgrade Package on the toolbar.
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(3) In the Select Upgrade Package (non-FDA) dialog box that is displayed,
select >>>.
(4) In the Open dialog box that is displayed, click ▼. To view details, select Bundle
V04.00.00.mpkg.
Document Name Creation Module Checksum Version Remarks

Time
01_BIOS_V02.01.00.00.pkg BIOS \
02_EX-35 Bundle Version \
V05.XX.XX.XX.mpkg compatibility
information
System EX 65
program
Language \ \
file
Startup \ \ \
screen file
Icon file \ \ \
FPGA \ \
display drive
FPGA sound \ \
drive
Module \ Keyboard
software
Module \ VCM_DSP
software
Module \ VPM_DSP
software
03_Power V1.7.pkg 2011-01-20 Module \ Power
22:04:00 software
NOTE
 This is an example of the software version/checksum table. View the technical
bulletin to obtain the table that maps the software version being installed.
(5) Select Open.

(6) In the displayed dialog box, check that the creation time, upgrade items, checksum,
version and remarks of each file are correct. Then click OK.
(7) Start the anaesthesia machine and wait for 10 seconds before proceeding with the
next step.
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(8) Click Start (standalone) on the Mindray software upgrade tool.
(9) Shut down the anaesthesia machine and then start it again within less than 1 second.
(10) The Windows XP network icon shows a connection success.
NOTE
 If this prompt is not displayed on the PC after the anaesthesia machine is started
normally and performs self-test, check the IP address settings and network cable.
(11) The software update progress is displayed on the screen of the anaesthesia machine.
(12) After the upgrade is completed, Succeed is displayed on the Mindray. A message
indicating system update success is displayed on the Mindray anaesthesia machine
software upgrade tool.
(13). Repeat steps 3-12 to upgrade the 03_Powre V1.7.pkg software.
NOTE
 The software upgrade of the power board will usually fail at the first time and will
succeed at the second time.
(14) After the 03_Power V1.7.pkg software is upgraded, shut down the anaesthesia
machine and then start it again.
NOTE
 If the anaesthesia machine cannot be started normally after the upgrade, find the guide document
attached with the upgrade package and take measures according to the document.
(15) Choose > Service to view the software version of the anaesthesia machine.
Input the service password 789789 and press Enter to access system information and
view the software version. Check that the software version of the anaesthesia machine
complies with the table below.
Module Software Version Date*
Host software 03.28.00.19

BIOS 02.01.00.00
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FPGA display drive 1.4 \
FPGA sound drive 1.6 \
Auxiliary VCM V01.04.00
VCM V01.06.00
Power supply system V1.7
Key board software 03.00/03.00
* The date format may vary according to the equipment settings.
NOTE
 This is an example of the software version table. View the technical bulletin to obtain the table
that maps the software version being installed.
8.8.1 Common Software Upgrade Problems and Solutions

Common Problem Cause Solution
During the upgrade, the A power failure or upgrade Send the CPU board back to the
buzzer on the CPU board exception occurs, which factory for repair.
beeps and the upgrade cannot damages the BIOS program
be finished. of the CPU board.
The upgrade screen is The BIOS version and system 1. Check the software version
displayed but the upgrade software version are compatibility and choose a
cannot be finished incompatible, or the network proper version for upgrade.
successfully. connection is unstable. Refer to the table listing the
compatibility information
between the system software,
BIOS and upgrade tool.
2. Check the network connection
between the PC and the hub and
between the PC and the
anaesthesia machine. Ensure that
the network cables do not
loosen.
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The system cannot switch to The network connection is 1. Check the network connection
the upgrade boot screen. not normal. between the laptop, hub and
anaesthesia machine. Ensure that
the network cables are
connected reliably.
2. Ensure that power is turned on
for the hub.
After the system software or The system software version Check the XX module software
XX module software is and XX module software version and module code. If the
upgraded, the system reports version are incompatible, or information is correct, send the
the XX Comm Stop alarm. the module is damaged. module back to the factory for
repair.
8.8.2 Software Function Activation

For the paid functions, you can activate the functions by activation codes. If users require these functions, the
after-sales service engineer can apply to the manufacturer for the activation codes.
8.8.2.1 Applying for Activation Codes
NOTE
 To apply for activation codes, provide relevant information about the anaesthesia
machine for which functions are to be activated, including the machine ID, existing
configuration, and configuration to be activated.
When a customer needs to add pad configurations, the after-sales service engineer must apply to the
after-sales service department of Mindray for the corresponding activation codes. The procedure is as
follows:
1. Record the serial number (see the label on the back of the machine) of the anaesthesia
machine for which configurations are to be activated.
2. Record the machine ID and existing configurations. Choose > System >
Configuration Information to access the Configuration Information menu.
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3. Record the configurations to be activated.
4. Send the recorded information to the after-sales service department of Mindray to
describe the activation code and apply for activation code.
8.8.2.2 Software Function Activation Procedure
NOTE
 Before activation, check and record the existing paid configurations and those that
need to be added.
 Ensure that the entered activation code is the same as that provided by the
manufacturer.
Software function activation can be realized by activation code and USB. The software function activation
procedure using an activation code is as follows:
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1 Access the Function Activation menu, choose > Service, enter the service
password, and choose Factory Settings > Function Activation. See the figure below.
2. Enter the activation code.
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3. Click Activate. If the entered activation code is correct, the system will display the
message “Activation completed. Please restart the machine for the configuration to take
effect!”
4. Click OK and restart the anaesthesia machine for the newly activated configuration item
to take effect.
The software function activation procedure using USB is as follows:
1. Copy the activation code file to the USB flash drive that is connected to the anaesthesia
machine.
2. Access the Function Activation menu, choose > Service, enter the service
password, and choose Factory Settings > Function Activation > USB. See the figure
below.
3. Click Activate. If the entered activation code is correct, the system will display the
message “Activation completed. Please restart the machine for the configuration to take
effect!”.
4. Click OK and restart the anaesthesia machine for the newly activated configuration item
to take effect.
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NOTE
 Before the anaesthesia machine displays the message indicating activation success,
ensure that the power supplied to the anaesthesia machine is not interrupted.
Otherwise, the BIOS program of the CPU board of the anaesthesia machine will be
damaged.
 After the anaesthesia machine displays the activation success message, restart the
anaesthesia machine to ensure that the existing paid configurations and new paid
configurations are all activated after the upgrade. The newly activated functions
will not take effect without restart.
8.8.2.3 Common Software Function Activation Problems and Solutions

When the customer attempts Before the anaesthesia Send the CPU board back to the
to restart the anaesthesia machine displays the factory for repair.
machine after activation, the activation success message,
CPU board beeps and the the power supplied to the
restart fails. anaesthesia machine is
interrupted or the anaesthesia
machine is shut down, which
causes the BIOS program of
the CPU board to be
damaged.
The system displays a The activation code is entered 1. Check that the activation code
message indicating that the incorrectly or the activation is the same as that provided by the
activation code is invalid, and code is wrong. manufacturer.
the activation fails. 2. If the activation code is entered
correctly but the error message is
still displayed, send the machine
ID, existing configurations, and
new configurations of the
anaesthesia machine to the
manufacturer for confirmation.
3. A wrong activation code
generator version is used. Provide
the system software version of the
anaesthesia machine to the
manufacturer and request the
manufacturer to regenerate an
activation code.
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After activation, the activated The manufacturer generates a Reconfirm the existing
function is inconsistent as the wrong activation code, or the configurations and new
user configuration. existing configurations and configurations of the anaesthesia
new configurations of the machine and provide the
anaesthesia machine provided information to the manufacturer
to the manufacturer are for regenerating an activation
incomplete. code.
8-91
FOR YOUR NOTES
8-92
9 Repair and Disassembly
WARNING
 To prevent fire, use only lubricants approved for anesthesia or O2 equipment..
 Do not use lubricants containing oil or grease. Lubricants containing oil or grease
may cause fire or explosion when O2 concentration reaches a certain degree.
 Observe the disinfecting control and security procedures as the equipment may
contain blood or body fluid.
 Moving parts and detachable parts may pinch fingers or crush hands. Therefore,
be very careful when moving or replacing these system parts.
 Pay attention to the edges and corners of the mechanical parts to avoid skin
scratching.
 Pay attention to the screws during disassembling to prevent the screws from falling
into the machine, causing a short circuit.
 Ensure that the air pressure is released before disassembling the gas devices to
avoid injuries caused by high air pressure.
NOTE
 During re-installation, check that the components are not damaged, and replace
damaged components if there is any. Use screws and parts correctly.
 After the maintenance or replacing is complete, check and test the system
according to 4 Testing.
9-1
9.1 Preparations for Dismounting
9.1.1 Tools
When dismounting or replacing components, you may need to use the following tools:
 Hexagon wrenches (2.5#, 3#, 4#, 5#, and 8#)

 Philips-head screwdriver
 Diagonal plier
 Slot-head screwdriver
 Sleeve screwdriver (M3 and M4)
 Flowmeter calibration device
 Adjustable wrench
 Tweezers
 M16 screw install fixture (0621-J26-1)
9.1.2 Preparations
Before dismounting the anesthesia machine, make the following preparations:
 Ensure that the anesthesia machine is shut down and the AC power supply is
disconnected.
 Release the internal air pressure of the anesthesia machine properly.
 Disconnect the tube pipeline gas source and the standby air cylinder.
 Get the dismounting tools ready.
 Move the anesthesia machine to an environment suitable for dismounting and brake the
casters to fix the anesthesia machine securely.
CAUTION
 The internal parts may be infected and contaminated during application.
Therefore, wear professional inspection gloves during dismounting and checking.
9-2
9.1.3 Releasing Air Pressure
Before dismounting the gas device, release the internal air pressure of the anesthesia machine to avoid body
injuries or device damage during dismounting. Release the air pressure as follows:
1. Shut down the cylinder valve and disconnect the pipeline gas source. Retain the O2
source. If there is no O2 source, connect to the O2 cylinder and turn on the valve.
2. Switch on the system.
3. Turn on all the flow control switches (except for O2).
4. Ensure that the N20 source pressure and AIR source pressure are zero.
5. Disconnect the O2 source (or turn off the O2 cylinder valve). Press the O2 flash button to
release the O2 inside the system.
6. Switch off the system.
9.2 Dismounting Parts

9.2.1 Dismounting Top Covers and Plates
1. Unscrew the three screws and remove the top cover (by pushing forward).
2. Unscrew the six combination screw and six hexagon socket screws and remove the top
plate.
9-3
9.2.2 Dismounting the Maintenance Gate and the Back Cover
Plate
1. Remove the dust screen.
2. Unscrew the six screws, remove the maintenance gate and the back cover plate.
9-4
9.2.3 Dismounting the Back Cover Plate Assembly of the
Rollstand
Unscrew the eight screws and remove the back cover plate assembly of the rollstand.
9-5
9.2.4 Dismounting the SMR
1. Dismount the maintenance gate assembly.
2. Disconnect the cables of the SMR, unscrew the four screws, and remove the SMR.
9.2.5 Dismounting the SMR Fan

1. Remove the maintenance gate.
2. Dismount the SMR assembly.
3. Remove the fan cable plug of the SMR.
4. Unscrew the four screws and remove the SMR frame assembly.
9-6
4. Unscrew the two screws and remove the fan and frame.
5. Unscrew the four screws and remove the SMR fan.
9.2.6 Dismounting the Display Assembly

1. Dismount the top cover and plate.
3. Unscrew the three screws on the top of the display assembly and the two screws on the
back of the machine.
4. Unscrew the connector that fixes the display on the mother board and pull out the display
assembly.
9-7
9-7
9.2.7 Dismounting the Button Control Panel PCBA (0619)
1. Dismount the display assembly.
2. Pull out the connecting cable on the button control panel PCBA (0619).
3. Unscrew the six screws that fixes the PCBA and remove the button control panel PCBA
(0619).
9-8
9.2.8 Dismounting the Display and Alarm Indicator Board
(0619)
2. Unfasten the six screws on the back cover plate of the display and the display fixing
frame
3. Remove all cables that connect the boards and the touchscreen of the display.
4. Remove the display and the display fixing frame. Unscrew the four screws fixing the display and take
out the display.
9-9
5. Unscrew the four screws that fix the alarm indicator board (0619) and remove the alarm
indicator board (0619).
9-10
9.2.9 Dismounting Alarm Indicator Board
2. Pull out the display.
3. Remove the touchscreen.
9.2.10 Dismounting the Encoder

2. Remove the cables connecting the encoder.
9-11
3. Push out the EV20 knobs with a hexagon wrench from the two round holes. Unscrew the screw and flat
washer that fix the encoder and remove the encoder.
9.2.11 Dismounting the Hardware Box Component

1. Dismount the top cover and plate.
2. Remove the cables connecting the power supply board. Unscrew the four combination
screws and one M3 toothed nut that fixes the power supply board and remove the power
supply board.
9-12
3. Remove the cables and pipelines on the monitoring board assembly, unscrew the four
combination screws that fix the monitoring board assembly, and remove the monitoring
board assembly.
4. Unscrew the three combination screws that fix the main control board and remove the
main control board.
5. Remove the pipelines on the 3-way valve assembly and the cables connecting the
monitoring board. Unscrew the three combination screws that fix the 3-way valve
assembly and remove the 3-way valve assembly. There are two versions of the three-way
9-13
valve assembly, as shown in the following pictures. The two versions can be replaced
with each other.
Old 3-way valve assembly
New 3-way valve assembly

6. Remove the power supply board and main control board. Remove the cables connecting
the mother board. Unscrew the 10 screws fixing the mother board and remove the mother
board.
7. Disconnect the cables connecting the fan and the filter to the mother board. Unscrew the
five screws that fix the back cover plate of the hardware box and remove the back cover
plate of the hardware box. Unscrew the four screws that fix the fan and replace the fan.
9-14
WARNING
 Ensure that the system is switched off and the power supply is disconnected
before replacing the boards to prevent electric shock.
 Before the replacement of the main control board, please record the settings of
the service menu. After the replacement of the main control board, please
restore the settings of the service menu.
9-15
9.2.12 Removing the Fuse
1. Use a slot-head screwdriver to unscrew the fuse cover in the direction shown on the fuse
base.
2. Insert a new fuse and fasten the cover with a slot-head screwdriver.
WARNING
 Ensure that the system is switched off and the power supply is disconnected
before replacing a fuse to prevent electric shock.
 Ensure that the new fuse complies with the requirement specified in the
instructions for use.
9.2.13 Replacing the Embedded Battery

2. Unscrew the three screws fixing the cover of the batter box and remove the lithium battery.
9-16
9.2.14 Removing the Top Lighting Panel
2. Disconnect the cables connecting the top lighting panel and remove the top lighting
panel.
9.2.15 Removing the Speaker

1. Dismount the top cover plate, top cover, and screen assembly.
2. Disconnect the speaker cables from the power supply board in the hardware box.
Remove the cables from the bubble holes on the power supply board.
3. Unscrew the two fixing screws and cut off the cable tie that fixes the cable. Remove the
speaker from the front.
9-17
9.2.16 Removing the Vaporizer Bracket
2. Disconnect the pipelines connecting to the vaporizer bracket.
3. Unscrew the four fixing screws and remove the vaporizer bracket from the front.
9-18
9.2.17 Removing Two 2-Way Valves
2. Disconnect the pipelines connecting to the two 2-way valves.
3. Unscrew the two fixing screws and remove the two 2-way valve.
9.2.18 Dismounting Gas Supply Inlet Assembly

1. Remove the maintenance gate and the back cover plate.
2. Disconnect the cables, pipelines, and stoppers from the gas supply inlet assembly.
3. Unscrew a pair of screws that fix each gas supply inlet assembly and remove the gas
supply inlet assembly.
9-19
There are multiple types of gas supply inlet assemblies. These assemblies can be categorized according to
gas supply type (O2 \ N2O \ AIR) and connector (NIST\DISS). Refer to the following table:
P/N Description Application

115-033836-00 O2 gas supply inlet assembly (0615） NIST
O2 gas supply inlet assembly
115-034148-00 (DISS/0615) DISS
115-033838-00 N2O gas supply inlet assembly (0615） NIST
N2O gas supply inlet assembly
115-034149-00 (DISS/0615) DISS
115-033837-00 Air supply inlet assembly (0615） NIST/driving with oxygen
115-034150-00 Air supply inlet assembly (DISS/0615) DISS/driving with oxygen
Air supply inlet assembly (with pressure DISS/driving with air/driving
115-035359-00 switch/DISS/0619) gas switching function
Air supply inlet assembly (with pressure NIST/ driving with air/driving
115-035360-00 switch /NIST/0619) gas switching function
9.2.19 Dismounting Standby Gas Supply Inlet Assembly

2. Disconnect the pipelines from the standby gas supply inlet assembly.
3. Unscrew the four screws that fix the metal plate of the standby gas supply inlet assembly
and remove the standby gas supply inlet assembly.
4. Unscrew a pair of screws that fix each gas supply inlet assembly and remove the standby
gas supply inlet assembly.
9-20
Refer to the following table for backup oxygen, pipe negative pressure inlet assemblies and large cylinder
inlet assemblies:
P/N Description Application

115-034706-01 Backup oxygen inlet assembly (0615/umbrella valve） NIST/backup oxygen
115-004519-01 O2 gas supply inlet assembly (with large cylinder) NIST/with 4YOKE
115-004520-01 N2O gas supply inlet assembly (with large cylinder) NIST/with 4YOKE
O2 gas supply inlet assembly (DISS/with large
115-004558-01 cylinder) DISS/with 4YOKE
N2O gas supply inlet assembly (DISS/with large
115-004559-01 cylinder) DISS/with 4YOKE
9.2.20 Dismounting Standby Air Cylinder Bracket

2. Disconnect the pipelines and copper pipes from the standby air cylinder bracket.
3. Unscrew the four screws fixing each cylinder bracket and remove the standby air
cylinder bracket.
9-21
9.2.21 Removing the Workbench Cover
2. Unscrew the three screws fixing the workbench cover and unfasten, do not remove, the
rightmost screw.
3. Push the workbench cover forward and remove the workbench cover.
9.2.22 Dismounting the Inhalation Valve Assembly

1. Dismount the workbench cover assembly.
2. Disconnect the pipelines and cables from the inhalation valve.
3. Unscrew the two screws fixing the inhalation valve assembly and remove the inhalation
valve assembly.
9-22
9.2.23 Dismounting the ACGO Assembly
2. Disconnect the pipelines and cables from the ACGO assembly.
3. Unscrew the four screws fixing the ACGO assembly and remove the ACGO assembly.
NOTE
 The new version of ACGO assembly does not have the pressure relief valve. The
old and new versions of ACGO assemblies can be replaced with each other.
9.2.24 Dismounting the Gas Volume Assembly

2. Disconnect the pipelines from the gas volume assembly.
3. Unscrew the two screws fixing the gas volume assembly and remove the gas volume
assembly.
9-23
9.2.25 Dismounting the O2 Flush Assembly
2. Unscrew the three M3X8 combination screws and four M3X8 countersunk head screws
that fix the front plate bracket, and remove the front panel bracket.
3. Unscrew the four M3X8 combination screws that fix the O2 flush bracket, unscrew the
four screws that mount the O2 flush assembly onto the bracket, and remove the
assembly.
9-24
9.2.26 Dismounting the High Pressure Gauge Assembly
2. Disconnect the copper pipe from the air cylinder bracket.
3. Unscrew the two screws that fix the high pressure gauge assembly and remove the
assembly.
4. Disconnect the copper pipes from the high pressure gauges.
9-25
9.2.27 Dismounting the Gas Supply Pressure Gauge Assembly
2. Disconnect the pipelines from the gas supply pressure gauge assembly.
3. Unscrew the two screws that fix each gas supply pressure gauge onto the front panel and
remove the gas supply pressure gauges.
9.2.28 Dismounting the Flowmeter Assembly

1. Dismount the top cover plate, top cover, and screen assembly.
2. Disconnect the external cables and pipelines and cables from the hardware box assembly.
9-26
3. Unscrew the four screws from the left and right sliding rails and remove the hardware
box assembly.
4. Disconnect the pipelines and cables from the flowmeter, unscrew the eight screws that
fix the flowmeter, and remove the flowmeter assembly.
9-27
5. Unscrew the four screws from the upper and lower brackets of the flowmeter and remove
the flowmeter assembly.
6. Unscrew the two screws of the flowmeter backlight board (0616), and remove the
backlight board insulating strip (0619) and the PCB of the flowmeter backlight board
(0616).
7. Unscrew the four screws that fix the flowmeter backlight board and remove the
flowmeter backlight board.
9-28
9.2.29 Dismounting the Auxiliary Lighting Panel PCBA (0619)
1. Remove the maintenance gate.
2. Disconnect the cables from the auxiliary lighting panel PCBA (0616)
3. Unscrew the three screws of the light mounting plate bracket (0619), and remove the
light mounting plate bracket (0619) and auxiliary lighting panel PCBA (0619).
9.2.30 Dismounting the System Switch Assembly

2. Disconnect the pipelines and cables from the system switch assembly.
3. Unscrew the two screws that fix the assembly and remove the assembly.
9-29
9.2.31 Dismounting the Indicator Light Board
2. Disconnect the cables from the indicator light board.
3. Unscrew the two screws that fix the board and remove the board.
9.2.32 Dismounting the Drive Gas Switch Valve

1. Remove the back cover and rollstand back cover plate.
2. Disconnect the pipelines and cables from the drive gas switch valve.
3. Unscrew the two screws that fix the drive gas switch valve.
9-30
9.2.33 Disconnecting the Power Cable
Unscrew the three screws that fix the security-mousing-hook of the power plug and disconnect the power
cable.
WARNING
 Before replacing the power cable, disconnect the power cable from the
receptacle to prevent electric shock.
9-31
9.2.34 Dismounting the Drawer
Pull out the drawer, press down the black buttons on the left and right sliding rails, and remove the drawer.
9.2.35 Dismounting the Air Compressor

14． Unscrew the six screws fixing the back cover plate of the rollstand, disconnect the hoses and remove
the back cover plate of the rollstand.
15． Take out the drawer below from the front side, loosen the two screws that fix the front cover plate of
the air compressor, and remove the front cover plate of the air compressor.
9-32
Disconnect hoses
Remove the drawer.
16． Unfasten the six hexagon screws that fix the air compressor on the front and rear sides. Pull the air
compressor out of the rollstand as a whole. For details about the internal dismounting and maintenance
of the air compressor, please see the Air Compressor Maintenance Guide.
9-33
9.2.36 Dismounting the Sliding Rails
1. Dismount the drawer of the rollstand.
2. Unscrew the three screws that fix each sliding rail.
9-34
9.2.37 Dismounting the Drawer Lock
1. Dismount the drawer of the rollstand.
2. Unscrew the six M4X12 combination screws that fix the right decorative plate of the
rollstand, and remove the right decorative plate.
3. Unscrew the four M4X12 combination screws that fix the cover plate of the drawer lock,
and remove the cover plate.
9-35
4. Unscrew the screw that fixes the locking plate, remove the nut that fixes the lock, and
remove the lock.
9.3 Dismounting the Patient Circuit (not compatible

with Pre-Pak)
9.3.1 Dismounting the O2 Sensor
1. Disconnect one end of the O2 sensor power cable from the port of the anesthesia
machine and the other end from the O2 sensor.
9-36
2. Unscrew the O2 sensor from the O2 sensor port on the breathing system..
9.3.2 Disconnecting the Respiration Hose
NOTE
 When disconnecting the respiration hose, grasp the connectors at both ends of the
hose to prevent damaging the hose.
1. Remove the filter from the Y-shaped connector.
9-37
2. Remove the expiration hose from the expiration connector and the inspiration hose from
the inspiration connector of the patient circuit.
9.3.3 Dismounting the Flow Sensor

1. Rotate the respiration connector nuts counter-clockwise.
2. Pull out the respiration connectors and nuts together.
9-38
3. Pull out the flow sensor in the horizontal direction.
Assembly appearances
Inspiratory flow sensor assembly Expiratory flow sensor assembly
9.3.4 Dismounting the Airbag

Remove the airbag from the related connector of the patient circuit.
9-39
9.3.5 Dismounting the Bellows Housing Assembly
1. Rotate the bellows housing counter-clockwise.
2. Lift up the bellows housing.
3. Disconnect the bellows from the base.
9-40
9.3.6 Dismounting the Pop-Off Valve Assembly
1. Unscrew the bolts.
2. Pinch the pop-off valve cover and remove it upward.
3. Remove the pop-off valve rubber washer and metal part.
9-41
9.3.7 Dismounting the Expiratory Check Valve Assembly
1. Pinch the valve cover, rotate it counter-clockwise, and remove it.
2. Pull out the valve from the patient circuit.
Assembly appearance
9-42
9.3.8 Dismounting the Inspiratory Check Valve Assembly
For the procedure, see Section 9.3.7"Dismounting the Expiratory Check Valve Assembly."
9.3.9 Dismounting the CO2 Absorber

1. Grasp the handle and rotate it by 90 degrees upward.
2. Rotate the handle by 90 degrees counter-clockwise.
9-43
3. Pull out the CO2 absorber from the lifting device.
WARNING
 Soda lime is a highly corrosive substance, which is irritating to eyes, skin, and the
patient circuit. In case of contact with soda lime, rinse with water. If you still feel
irritation, consult a physician immediately.
9-44
9.3.10 Dismounting the Water Collection Cup
1. Pinch the water collection cup and rotate it clockwise.
2. Remove it from the patient circuit.

Assembly appearance
9.3.11 Dismounting the Airway Pressure Gauge

Pull the airway pressure gauge upward.
9-45
9.3.12 Dismounting the Bag Arm
1. Rotate the nut counter-clockwise.
2. Remove the bag arm from the patient circuit.
9-46
9.3.13 Dismounting the Patient Circuit
1. After the previous dismounting steps, rotate the circuit bracket counter-clockwise to
reveal the buckle. Hold the patient circuit with one hand and press down the buckle with
the other.
2. Use some force to remove the patient circuit from the circuit switching block.
NOTE
 If it is difficult to move the patient circuit, apply lubricant onto the sealing ring of
the gas connector of the patient circuit circuit switching block to reduce friction.
9-47
9.3.14 Dismounting the CO2 Absorber Connector Assembly
1. Turn the patient circuit upside down.
2. Use a hex socket wrench to loosen the three screws shown in the following figure.
9-48
3. Remove the lifting device from the patient circuit.
4. Turn the lifting device upside down and use a hex socket wrench to loosen the two
screws shown in the following figure.
5. Use some force to lift the CO2 absorber connector assembly upward to dismantle it.
9-49
6. Pull the lifting device upward to remove it.
Lifting device
9.3.15 Dismounting the Upper Cover 2 and Lower Cover 2
Assemblies
1. Use a hex socket wrench to loosen the six screws shown in the following figure.
9-50
2. Loose the screw shown in the following figure.
3. Turn the patient circuit upside down and pull the upper cover 2 assembly upward to
remove it.
4. Pull the lower cover 2 assembly leftward to remove it.
9-51
9.3.16 Dismounting the Upper Cover Assembly
1. Loose the six screws shown in the following figure.
2. Loose the screws of the upper cover assembly.
3. Use some force to remove the upper cover assembly upward.
9-52
9.3.17 Dismounting the Middle Plate Assembly
Pull the middle plate upward to remove it.
9.3.18 Dismounting the Lower Cover Assembly

The following figure shows the lower cover assembly.
A.1
9-53
9.3.19 Dismounting the Bag/Mechanical Ventilation Assembly
1. Follow the procedure specified in Section 9.3.16"Dismounting the Upper Cover
Assembly" to dismount the upper cover assembly.
2. Turn the upper cover assembly upside down and unscrew the three screws of the
bag/mechanical ventilation assembly.
Assembly appearance
9-54
3. Unscrew the three screws.
4 Remove the sealing ring, pull out the shaft pin, and remove the bag/mechanical
ventilation shaft.
Remove the sealing ring and pull out the

shaft pin
Bag/mechanical ventilation shaft
Pressure spring of the

bag/mechanical ventilation assembly
9-55
5. Remove the pressure spring of the bag/mechanical ventilation assembly.
9.3.20 Dismounting the APL Valve Assembly

1. Rotate the APL valve assembly anticlockwise, and pull out the APL valve assembly upward.
9-56
9.4 Disassemble the Breathing System (Compatible
with Pre-Pak)
9.4.1 Remove O2 Sensor
1. Remove one end of the O2 sensor cable from the connector on the anesthesia
machine. Unplug the O2 sensor from the port on the Breathing System by pulling
straight out.
2. Turn the black plug counterclockwise to take it out of the housing. And then turn the O2
sensor counterclockwise to take it out of the threaded cup.
9-57
9.4.2 Remove Breathing Tubes
NOTE
 When disassembling the breathing tube, hold the tube connectors at both ends of
the tube to prevent damage to the tube.
1. Remove the filter from the Y piece.
2. Disconnect the breathing tubes from the inspiration/expiration connectors on the circuit.
9-58
9.4.3 Remove Flow Sensor
1. Turn the locking nuts counterclockwise.
2. Pull out the inspiration and expiration connectors together with their locking nuts. And
then pull out the flow sensors horizontally.
The following pictures show the appearance of inspiratory and expiratory flow sensor
assemblies.
Inspiratory flow sensor assembly Expiratory flow sensor assembly
9-59
9.4.4 Remove Manual Bag
Remove the manual bag from the connector on the breathing system as shown below.
9.4.5 Remove the Absorbent Canister

1. Hold and turn the rotary handle clockwise for 90 degrees.
2. Pull out the absorbent canister horizontally.
9-60
WARNING
 Sodalime is a caustic substance and is a strong irritant to eyes, skin and respiratory
system. Affected areas should be flushed with water. If irritation continues after
flushing with water, seek medical assistance immediately.
9.4.6 Remove CO2 Bypass Assembly

1. Remove the absorbent canister as per section 9.4.5.
2. Press inward the fasteners on both sides and the CO2 bypass assembly will drop down
for removal.
9.4.7 Remove Drain Valve

1. Remove the CO2 bypass assembly as per the section 9.4.6
2. Lift up and remove the CO2 Absorber Base. Unscrew the screws as shown in the picture
to take out the drain valve. Remove the CO2 Absorber Hose by squeezing the retaining
clips inside the absorber base.
9-61
3. Turn the knurled nut counterclockwise to disassemble the drain valve.
Drain Valve Stem Drain Valve Body
9.4.8 Remove Bypass Valve and the Trigger Board

1. Remove the CO2 Bypass assembly as per section 9.4.6
2. Remove the transfer tube.
9-62
3. Unscrew the four screws as shown in the picture and remove the cover plate.
4. Unscrew the four screws as shown in the picture and remove the upper bypass cover.
5. Unscrew the two screws as shown in the picture and remove the trigger board.
CO2 Bypass Valve Trigger board
9-63
6. Remove the cramp ring to take out the valve needle.
Snap ring Valve Seal
9.4.9 Remove Patient Circle Assembly

1. Remove the CO2 Bypass assembly as per section 9.4.6
2. Pull the patient circle assembly away from the rotating block assembly.
9.4.10 Remove Bellows Assembly

1. Turn the bellows dome counterclockwise and lift off to remove.
9-64
2 Remove the bellows from the bellows base.
9.4.11 Remove Pop-off Valve Assembly

1. Remove the bellows assembly as per section 9.4.10.
2. Unscrew the four locking screws as shown in the picture . Hold and pull up the Pop-Off
valve cover to remove it.
3. Take out the rubber and metal Pop-Off valve.
9-65
9.4.12 Remove Expiratory/Inspiratory Check Valve Assemblies
1. Turn the check valve cover counterclockwise to remove it.
2. Pull out the check valve as shown in the following picture.
9.4.13 Remove Water Collection Cup

1. Hold the water collection cup and turn it counterclockwise to remove it.
9-66
2. Remove the water collection cup.
9.4.14 Remove Airway Pressure Gauge

Lift the airway pressure gauge straight up to remove it.
9.4.15 Remove Bag Arm

1. Unscrew the locking nut counterclockwise and lift straight up to remove bag arm.
9-67
2. Remove the bag arm from the bag arm mount.
9.4.16 Remove the Back Upper Cover and Back Lower Cover
Assemblies
1. Unscrew the six (6) screws as shown in the following picture.
2. Unscrew the knurled thumbnut as shown in the following picture.
9-68
3. Turn over the circle. Pull up to separate the back upper cover assembly.
4. Pull leftwards to take out the back lower cover assemblies.
9.4.17 Remove the Front Upper Cover, Median Plate and Front
Lower Cover Assemblies

1. Remove the Back Upper Cover and Back Lower Cover Assemblies as per section 9.4.16.
2. Remove the two screws on the lower cover.
9-69
3. Loosen the six screws on the upper cover.
4. Loosen the captive screws on the upper cover.
5. Hold the upper cover assembly tightly and pull it up to remove it.
9-70
6. Remove the spring washer and plain washer (note: pay special attention to the spring
washer and plain washer when removing them because they easily get loose).
7. Pull up the median plate assembly to remove it.
9.4.18 Remove Automatic/Manual Ventilation Switch Assembly

1. Remove the upper cover as per section 9.4.16.
2. Turn over the upper cover assembly to access the three screws as shown in the following
picture.
9-71
3. Unscrew the three (3) screws as show in the picture.
4. Remove the O-Ring and pull out the axis pin.
Take out the seal and

pull out the axis pin
Axis Compression spring
5. Remove the compression spring and replace the two seals (0030-10-13077).
9-72
9.4.19 Remove APL Valve Assembly
Turn the locking ring anticlockwise and pull the APL valve assembly straight up to remove it.
9.5 Electrical and Pneumatic Connections

After dismounting and replacing parts, refer to the following content to perform installation and connection.
9-73
9.5.1 Electrical Connections
9.5.1.1 Electrical Connections
K27 K27 K27 K27

K25 J5
B15
K26
J1 J4 F1 F1 F1 F1
F1
J1
J6
K1 B5 J11 B13
J3 J10 J9 J3
J10
J12
J11 B6
J8
K2 J1 J13
B7 J3 J9 J15
K2 J2 J17
J16
K3 J7 J10
J2
K4 J5 J6 K24
J4
J1
J8 B4
K5 J12
J2 J7
B12 J1
J5
K6
K23
J3 K22
K7 K8 J5 K21
K20
K9 K10 J2 K19
K18
B9 J1 J2
K17
B8
K16
B10 J3 J3 K15
K14
B11 J4 B1
J1 B2 K13
J2 K12
J12 J1 B3
J3 K11
9-74
9.5.1.2 Boards and Components
SN Description P/N
B1 Mother board PCBA (0623) 051-000765-02
B2 Electronic flowmeter plate PCBA (0621) 0621-30-69351 (three pipes)
0621-30-78639 (two pipes)
0621-30-78638 (one pipe)
B3 Top lighting panel PCBA (0623) 051-000764-00
B4 Monitoring signal detection board PCBA(0616) 051-003166-00
B5 0621 Power board (0621) 0621-30-78595
B6 Main control board (0621) 9210-30-30150
B7 Battery adapter plate PCBA (0623) 051-000768-00
B8 Button control adapter plate PCBA (0623) 051-000766-00
B9 Alarm indicator board PCBA (0623) 051-000767-00
B10 Touchscreen control board 6800-30-50082
B11 Copper-shaft encoder board 0010-30-43089
B12 Infrared backplane board (0621) 051-000259-00
B13 Network interface board 9210-30-30152
B14 Valve drive board (0621) 0621-30-78634
B15 Isolation transformer drive board (0616) 051-000036-00
K1 AC socket /
K2 Lithium battery /
K3 Hardware box radiating fan /
K4 System switch /
K5 Module rack fan /
K6 CIS system /
K7 Inverter with a 10.4-inch screen /
K8 Inverter with a 12.1-inch screen /
K9 10.4-inch screen /
K10 12.1-inch screen /
K11 Loudspeaker /
K12 3-position switch /
K13 3-way valve /
K14 Heater /
K15 O2 flush switch /
K16 Airway block pressure switch /
K17 ACGO position switch /
K18 O2 pressure switch of the gas supply inlet /
K19 O2 cell /
K20 Bag/mechanical ventilation switch /
K21 Circuit in-position switch /
K22 CO2 canister position switch /
9-75
SN Description P/N
K23 Airway block assembly /
K24 3-way valve /
K25 Isolation transformer temperature control switch /
K26 Isolation transformer radiating fan /
K27 Auxiliary socket /
F1 Fuse /
9.5.1.3 Circuit Cables
SN Material Name P/N

1 Battery cable (0623) 009-001455-00
2 2.25-inch loadspeaker and cable 9200-21-10633
3 Hardware box fan 024-000579-00
4 Airway assembly cable (0623) 009-001456-00
5 System switch cable (0621) 0621-20-69494
6 Module rack fan 024-000346-00
7 10.4-inch AU screen cable (0623) 009-001457-00
8 TFT screen backplane board connection cable 8000-21-10239
9 Inverter high-voltage cable B /
10 CIS external cable (0623) 009-001459-00
11 CIS switch cable (0623) 009-001460-00
12 Alarm indicator board connection cable (0623) 009-001461-00
13 10.4-inch touchscreen connection cable (0623) 009-001462-00
14 Encoder board connection cable (0623) 009-001463-00
15 Main control board connection cable (0623) 009-001464-00
16 Monitoring board connection cable (0623) 009-001465-00
17 3-way valve connection cable (0616) 009-000061-00
18 Norgren airway block connection cable (0631) 009-000066-00
19 CO2 canister connection cable (0623) 009-001491-00
Internal circuit switch and O2 cell connection
20 009-001492-00
cable (0623)
21 Internal O2 cell connection cable of the circuit 0601-21-78956
22 External O2 cell connection cable of the circuit 0601-20-78941
23 O2 pressure switch cable of the gas supply inlet 0621-20-69588
24 CO2 new circuit connection cable (0623) 009-001493-00
25 CO2 new circuit connection cable (0623) 009-001493-00
26 Top lighting panel switch cable (0631) 009-000981-00
27 AC power input cable (0623) 009-001467-00
28 Auxiliary socket power input cable (0623) 009-001468-00
29 Socket connection cable (Chinese standard) 0621-20-69608
30 Network cable (0623) 009-001469-00
9-76
SN Material Name P/N
31 12.1-inch AU screen data cable (0623) 009-001470-00
32 12.1-inch LG screen data cable (0623) 009-001471-00
3-way valve assembly connection cable of the
33 0621-20-78648
flowmeter
General fuse connection cable of the auxiliary
34 009-001472-00
socket (0623)
35 Internal heater connection cable of the circuit 0621-21-78641
Isolation transformer AC power input cable
36 009-001476-00
(0623)
Output cable of the isolation transformer
37 009-001477-00
auxiliary socket (0623)
Electronic flowmeter plate connection cable
38 009-001494-00
(0623)
Airway block pressure switch connection cable
39 009-001495-00
(0623)
40 12.1-inch touchscreen cable (0623) 009-001496-00
41 Top lighting panel connection cable (0623) 009-001497-00
Isolation transformer temperature control
42 009-000062-00
connection cable (0623)
43 Transformer radiating fan and cable 0611-20-58667
Isolation transformer temperature control switch
44 0621-20-78594
cable
Calibration power supply interface board and
45 009-000056-00
small VT cable
46 10.4-inch LG screen data cable (0623) 009-001498-00
47 Internal heater connection cable of the circuit 0621-21-78641
9-77
9.5.2 Pneumatic Connections
9.5.2.1 Pneumatic Connection A: Module Airway Connection
9-78
Module Airway Tubes
Length Diameter Ф
SN P/N Remarks
(mm) (mm)
Rubber tube: 5.6
1 1020 A21-000007--- /
x 2.4
Rubber tube: 5.6
2 1180 A21-000007--- /
x 2.4
Rubber tube: 5.6
3 1020 A21-000007--- /
x 2.4
Rubber tube: 5.6
10 110 A21-000007--- /
x 2.4
Rubber tube: 5.6
12 120 A21-000007--- /
x 2.4
Rubber tube: 5.6
14 130 A21-000007--- /
x 2.4
Rubber tube: 5.6
16 85 A21-000007--- /
x 2.4
11 730 PU tube: 4 x 2.5 M6G-020046--- /
13 730 PU tube: 4 x 2.5 M6G-020046--- /
15 730 PU tube: 4 x 2.5 M6G-020046--- /
17 730 PU tube: 4 x 2.5 M6G-020046--- /

Rubber tube: 3.5
23 140 M6G-020005--- /
x2
24 340 PU tube: 6 x 4 M6G-020026--- /
44 610 PU tube: 6 x 4 M6G-020026--- /
52 300 PU tube: 6 x 4 M6G-020026--- /
53 660 PU tube: 8 x 5.5 M6G-020045--- /
ACGO tube connection (choose 1/2)
With the ACGO assembly

Rubber tube: 5.6
4 80 A21-000007--- /
x 2.4
5 750 PU tube: 4 x 2.5 M6G-020046--- /
21 310 PU tube: 10 x 7 082-000519-00 /
22 195 PU tube: 10 x 7 082-000519-00 /
Without the ACGO assembly
8 190 PU tube: 8 x 5.5 M6G-020045--- /
9-79
22 195 PU tube: 10 x 7 082-000519-00 /
25 470 PU tube: 8 x 5.5 M6G-020045--- /
Drive gas tube connection (choose 1/4)
Oxygen-powered, with a switch
54 500 PU tube: 8 x 5.5 M6G-020045--- /
55 480 PU tube: 8 x 5.5 M6G-020045--- /
56 100 PU tube: 8 x 5.5 M6G-020045--- /
57 140 PU tube: 8 x 5.5 M6G-020045--- /
58 70 PU tube: 8 x 5.5 M6G-020045--- /
Air-powered, with a switch
54 500 PU tube: 8 x 5.5 M6G-020045--- /
55 480 PU tube: 8 x 5.5 M6G-020045--- /
56 100 PU tube: 8 x 5.5 M6G-020045--- /
57 140 PU tube: 8 x 5.5 M6G-020045--- /
58 70 PU tube: 8 x 5.5 M6G-020045--- /
Oxygen-powered, without a switch
54 670 PU tube: 8 x 5.5 M6G-020045--- /
Air-powered, without a switch
55 480 PU tube: 8 x 5.5 M6G-020045--- /
Note: 1. The cutting tolerance of a gas tube equal to or longer than 300 mm must be
within the ±10 mm range. The cutting tolerance of a gas tube shorter than 300 mm must
be within the ±5 mm range.
2. Y indicates the following connector: tube to Tube, Elbow, 200 Barb, 3/32" & 1/16"
ID, P/N: M90-100027---
9-80
9.5.2.2 Pneumatic Connection B: Overall Pneumatic Connection (With
the O2, N2O, and Air Supplies and Without Gas Cylinders)
9-81
Overall Airway Tubes (With the O2, N2O, and Air Supplies and Without Gas Cylinders)
Length Diameter Ф
SN P/N Remarks
(mm) (mm)
PU tube: 4 x
39 540 M6G-020046--- /
2.5
PU tube: 4 x
40 550 M6G-020046--- /
2.5
PU tube: 4 x
41 520 M6G-020046--- /
2.5
43 115 PU tube: 6 x 4 M6G-020026--- /
45 280 PU tube: 6 x 4 M6G-020026--- /
46 70 PU tube: 6 x 4 M6G-020026--- /
47 270 PU tube: 6 x 4 M6G-020026--- /

PU tube: 4 x
48 250 M6G-020046--- /
2.5
PU tube: 4 x
49 340 M6G-020046--- /
2.5
50 340 PU tube: 6 x 4 M6G-020026--- /
51 220 PU tube: 6 x 4 M6G-020026--- /
61 250 PU tube: 6 x 4 M6G-020026--- /

PU tube: 8 x
63 300 M6G-020045--- /
5.5
82 210 PU tube: 6 x 4 M6G-020026--- Available only when the
auxiliary O2 supply assembly
83 300 PU tube: 6 x 4 M6G-020026--- is provided
Available only for
oxygen-powered
PU tube: 8 x
x 60 75 M6G-020045--- devices/devices with a drive
5.5
switch (oxygen- or
air-powered)
Note: 1. The cutting tolerance of a gas tube equal to or longer than 300 mm must be within the
±10 mm range. The cutting tolerance of a gas tube shorter than 300 mm must be within the ±5
mm range.
2. A indicates the following connector: tube to tube, Y-shaped 3140-06-00, P/N:
M6Q-030024---. On the drawing, the labels A1, A2, and the like are used.
M6Q-030025---. On the drawing, the labels B1, B2, and the like are used.
9-82
9.5.2.3 Pneumatic Connection C: Overall Pneumatic Connection (With
the O2, N2O, and Air Supplies and With Gas Cylinders)
9-83
Overall Pneumatic Tubes (With the O2, N2O, and Air Supplies and with Gas Cylinders)
Diameter Ф
SN Length (mm) P/N Remarks
(mm)
39 540 PU tube: 4 x 2.5 M6G-020046--- /
40 550 PU tube: 4 x 2.5 M6G-020046--- /
41 520 PU tube: 4 x 2.5 M6G-020046--- /
43 115 PU tube: 6 x 4 M6G-020026--- /
45 280 PU tube: 6 x 4 M6G-020026--- /
46 70 PU tube: 6 x 4 M6G-020026--- /
47 270 PU tube: 6 x 4 M6G-020026--- /
48 250 PU tube: 4 x 2.5 M6G-020046--- /
49 340 PU tube: 4 x 2.5 M6G-020046--- /
50 340 PU tube: 6 x 4 M6G-020026--- /
51 220 PU tube: 6 x 4 M6G-020026--- /
61 250 PU tube: 6 x 4 M6G-020026--- /
auxiliary O2 supply
83 300 PU tube: 6 x 4 M6G-020026---
assembly is provided
Available only for
oxygen-powered
x 60 75 PU tube: 8 x 5.5 M6G-020045--- devices/devices with a
drive switch (oxygen- or
air-powered)
Available only for
oxygen-powered
air-powered)
O2, N2O, and air supplies, with two gas cylinders
59 450 PU tube: 6 x 4 M6G-020026--- /
63 410 PU tube: 8 x 5.5 M6G-020045--- /
72 390 PU tube: 8 x 5.5 M6G-020045--- /
O2 and air cylinders
63 410 PU tube: 8 x 5.5 M6G-020045--- /
72 390 PU tube: 8 x 5.5 M6G-020045--- /
O2 and N2O cylinders
9-84
59 450 PU tube: 6 x 4 M6G-020026--- /
63 410 PU tube: 8 x 5.5 M6G-020045--- /
O2 cylinder
63 410 PU tube: 8 x 5.5 M6G-020045--- /
Two O2 cylinders
62 75 PU tube: 8 x 5.5 M6G-020045--- /
63 320 PU tube: 8 x 5.5 M6G-020045---
64 280 PU tube: 8 x 5.5 M6G-020045---
Note:
The cutting tolerance of a gas tube equal to or longer than 300 mm must be within the ±10
mm range. The cutting tolerance of a gas tube shorter than 300 mm must be within the ±5
mm range.
9-85
9.5.2.4 Pneumatic Connection D: Overall Pneumatic Connection (With
the O2, N2O, and Air Supplies and With Large Cylinders)
9-86
Overall Pneumatic Tubes (With the O2, N2O, and Air Supplies and with Large
Cylinders)
Diameter Ф
SN Length (mm) P/N Remarks
(mm)
39 540 PU tube: 4 x 2.5 M6G-020046--- /
40 550 PU tube: 4 x 2.5 M6G-020046--- /
41 520 PU tube: 4 x 2.5 M6G-020046--- /
43 115 PU tube: 6 x 4 M6G-020026--- /
45 280 PU tube: 6 x 4 M6G-020026--- /
46 70 PU tube: 6 x 4 M6G-020026--- /
47 270 PU tube: 6 x 4 M6G-020026--- /
48 250 PU tube: 4 x 2.5 M6G-020046--- /
49 340 PU tube: 4 x 2.5 M6G-020046--- /
50 340 PU tube: 6 x 4 M6G-020026--- /
51 220 PU tube: 6 x 4 M6G-020026--- /
61 250 PU tube: 6 x 4 M6G-020026--- /
auxiliary O2 supply
83 300 PU tube: 6 x 4 M6G-020026---
assembly is provided
Available only for
oxygen-powered
air-powered)
Large N2O cylinders
57 390 PU tube: 6 x 4 M6G-020026--- /
65 280 PU tube: 8 x 5.5 M6G-020045--- /
73 510 PU tube: 4 x 2.5 M6G-020046--- /
74 510 PU tube: 4 x 2.5 M6G-020046--- /
Two large O2 cylinders
62 75 PU tube: 8 x 5.5 M6G-020045--- /
65 230 PU tube: 8 x 5.5 M6G-020045--- /
66 280 PU tube: 8 x 5.5 M6G-020045--- /
74 510 PU tube: 4 x 2.5 M6G-020046--- /
75 510 PU tube: 4 x 2.5 M6G-020046--- /
9-87
Note:
The cutting tolerance of a gas tube equal to or longer than 300 mm must be within the ±10
mm range. The cutting tolerance of a gas tube shorter than 300 mm must be within the ±5
mm range.
9-88
10 Replacement Parts
10.1 Introduction
This anaesthesia system can be divided into 16parts according to its structure and functions. Each part
contains several replaceable parts. When selecting replaceable parts, consideration should be given to
the characteristics of the parts, cost of replacement, and maintenance efficiency. When the parts whose
sub components are not convenient to replace (such as the electrical component on the board) are faulty,
replacing the board can improve the maintenance efficiency. For example, if a pressure gauge on the
instrument panel is faulty, replacing the pressure gauge can reduce the cost.
10.2 Ordering Replaceable Parts

Provide the following information to order replaceable parts:
 FRU code of the parts
 Number of the parts in the document table
 Description of the characteristics of the parts
For example: P/N: 801-0631-00001-00 Auxiliary gas supply, No.1
10-1
10.3 Diagrams and Tables
NO. Part Number Description Quantity FRU Remark

1 M04-051141--- M4X8 COMBINED SCREW 8 No /
2 047-016131-00 backlight board insulator 1 No /
3 042-016473-00 flowmeter support(0619) 1 No /
4 047-016129-00 back-light of flowmeter 1 No /
5 0611-10-67552 6-tube flowmeter (0.1-10)L/min 1 No /
2.5% LY-10T-6
5A 115-016499-00 O2 & AIR flowmeter 1 Yes /
assembly(GB Standard)
5B 801-0613-00015-00 flowmeter(O2/N2O) 1 Yes /
5C 801-0613-00016-00 flowmeter(O2/N2O/AIR) 1 Yes /
10-2
5E 082-001239-00 4-tube flowmeter.EN Standard 1 Yes /
5F 082-000104-00 4-tube flowmeter EU 1 Yes /
5G 082-000099-00 6-tube flowmeter EU 1 Yes /
5H 082-001238-00 4-tube flowmeter.US Standard 1 Yes /
5I 082-000102-00 4-tube flowmeter US 1 Yes /
5J 082-000103-00 6-tube flowmeter US 1 Yes /
5K 082-000951-00 4-tube flowmeter.EN color,US 1 Yes /
order
5L 082-000950-00 6-tube flowmeter.EN color,US 1 Yes /
order
5M 082-003553-00 4-tube flowmeter(O2/Air, 1 Yes Canada
reverse EU standard)
6 043-006194-00 front cover of main unit(0619) 1 No /
7 M04-000104--- spring washer GB93 3 5 No /
8 043-006805-00 Worktable Cover 1 Yes /
Assembly(0619)
9 115-035249-00 Flowmeter Cover Assm(6-tube) 1 No /
10 115-032993-00 double vaporizer 1 Yes /
assembly(0625)
10A 115-030766-00 Single vaporizer assembly 1 Yes /
10B 115-027692-00 D-vaporizer 1 Yes /
assembly(plug-in)(0635)
11 115-035274-00 Display Unit(0619) 1 Yes /
12 043-005380-00 lampshade of upper light 1 No /
13 051-001866-00 0625 toplight board PCBA 1 Yes /
14 009-005644-00 0625 top lighting switch cable 1 Yes /
15 9200-21-10633 2.25 speaker with wire 1 No /
15A 801-0631-00038-00 Speaker and Connecting Cable 1 Yes In S9 list
16 047-004321-00 speaker cushion 1 No /
17 9200-20-10620 Speaker bracket 1 No /
18 M04-051096--- Hexagon socket button head 7 No /
screws M3X8
19 115-034706-00 Backup O2 assembly(0615) 1 Yes /
20 042-014582-00 main unit support(0619) 1 No /
21 M04-051139--- Cross recessed small pan head 34 No /
combination screw, M4×12mm,
galvanized
22 041-019883-00 main unit GCX rail(right/0619) 1 No /
23 042-016799-00 BACKUP GAS SOURCE FIX 1 No /
PLATE
24 M04-051053--- Cross recessed countersunk head 5 No /
screw, M4×12mm, stainless
steel
25 042-014603-00 flowmeter support 1 No /
26 115-035254-00 H.W.Body Assm(With Pressure 1 No /
Monitor)
27 042-014605-00 top cover support(0619) 1 No /
28 115-035257-00 back cover asm of HD 1 No /
box(0619/EU)
29 115-030689-00 top cover assembly(0619) 1 No /
30 022-000382-00 Li-ion battery 2 No /
10-3
31 045-001620-00 dustproof(0625) 1 No /
32 M04-051116--- Hexagon socket set screw 11 No /
M6X16
33 M04-004504--- Spring washer Φ6 11 No /
34 M04-021003--- Washer Φ6 11 No /
35 0621-20-78748 AC socket protector 1 No /
36 M04-021069--- SUS316 standard spring washer 4 No /
GB/polishing T93-1987-5
37 M04-000405--- Screw, Flat Head Phillips M3X8 13 No /
38 M04-021011--- M5 plain washer 4 No /
M5X16
40 115-033838-00 N2O supply inlet 1 Yes /
assembly(0615)
40A 115-034149-00 N2O supply inlet assembly 1 Yes /
40B 115-071002-00 N2O supply inlet assembly 1 Yes Canada
(0620)
41 115-033836-00 O2 supply inlet assembly(0615) 1 Yes /
41A 115-034148-00 O2 supply inlet assembly 1 Yes /
41B 115-071000-00 O2 supply inlet assembly(0620) 1 Yes Canada
42 115-035360-00 Air supply inlet 1 No /
assembly(NIST/0619)
42A 115-034150-00 AIR supply inlet assembly 1 Yes /
42B 115-033837-00 Air supply inlet assembly(0615) 1 Yes /
42C 115-071001-00 Air supply inlet assembly (0620) 1 Yes Canada
42D 115-072196-00 Air supply inlet assembly(with 1 Yes Canada
pressure switch/0686)
43 M04-021005--- Spring washer 4 11 No /
M4X16
45 043-001860-00 cable management clip for 0631 3 No /
46 M04-006412--- SCREW M4X8 5 No /
47 115-030690-00 backcover assembly(0619) 1 No /
48 082-001231-00 valve.2-way, air-piloted valves 1 Yes O2-N2O
block
valve
49 M04-051083--- Pan head screws with cross 2 No /
recess GB/T 818-2000 M4x30
color zinc plated
50 M04-004702--- WASHER 4 5 No /
51 115-025552-00 Rear Cover Assembly 1 Yes /
52 042-014588-00 main unit left plate(0619) 1 No /
53 051-000040-00 0616 Flow meter back light 1 Yes /
board
54 M04-000802--- Flat washer 3 No /
55 M04-000401--- Hexagon nut M4 3 No /
56 M04-051140--- The M3X8 combination Bolt 11 No /
57 115-002533-00 Auxiliary O2 supply assembly 1 No /
57A 115-035676-00 Auxiliary O2 Package (0619) 1 Yes /
58 041-019884-00 main unit GCX rail(left/0619) 1 No /
59 030-000144-00 Hexagon socket countersunk 14 No /
10-4
head screws
60 115-073564-00 gas bench receptacle assembly 1 Yes /
(hard connection)
61 M04-000605--- Screw, Pan Head Phillips M3X8 4 No /
62 M04-000603--- Washer GB/T862.1-1 987 3 4 No /
63 115-012713-00 Gas Bench Bracket Assembly 1 No /
64 115-030692-00 worktable assembly(0619) 1 No /
65 049-000917-00 loop screw rubber(0625) 2 No /
66 M04-051014--- Cross pan head screw 2 No /
M3X12
67 115-030693-00 trolly assembly(0619) 1 No /
68 043-005731-00 loop gap cover 1 Yes /
69 115-025663-00 drawer assembly(0625) 3 Yes /
10-5
10.3.1 Hardware Box (With pressure monitoring/0619)

1 042-016469-00 hardware box plate(0619/silk) 1 No /
2 047-003914-00 Seal completely to stick 1 No /
3 051-000685-00 0631 Power Board PCBA 1 Yes /
Stud bolt M3X20 8 + 8 - rust nickel
4 M04-000018--- 1 No /
plating
5 M04-011002--- M3 nut with washer 1 No /
115-042876-00 Three-way valve assembly
6 1 Yes /
(ASCO/0625/3)
115-042877-00 Three-way valve assembly
6A 1 Yes /
(ASCO/0625/4)
7 082-000111-00 PMT,1/4-28UNF 4 Yes /
10-6
Machin
e ID and
Configu
ration is
8 051-000409-03 0631 Main control board PCBA 1 Yes
needed
for
different
AM
With
0619 main control board VCV+P
8A 115-036951-00 1 Yes
FRU(VCV+PCV) CV
mode
9 115-050878-00 0619 Monitor board assembly (DSP) 1 Yes /
051-003776-00 0625 Ventilater&Control (Honeywell)
9A 1 Yes /
PCBA
0619 Ventilater&Protect
9B 051-002364-00 1 Yes /
PCBA(Parker)
10 051-002165-00 0619 Mother Board PCBA 1 Yes /
Lock Nut,Panel
11 M90-100012--- 4 No /
Mount,1/4-28UNF,White Nylon
Phillips head screw assembly chunk
12 M04-051140--- 30 No /
GB/T9074.8 M3X8
13 115-035275-00 Battery box Assembly(0619) 1 No /
Proceed as follows when you replace the main control board:

1. Before the replacing of the main control board, record the settings in the Factory
Setup menu (choose > [Service] and then enter the password to access the
factory setting menu.).
2. After the replacing of the main control board, confirm whether the settings in the
Factory Setup menu are same with the record.
3. If not, change the settings in the Factory Setup menu and make sure the settings are
same with the record. Then start the machine and confirm the consistency again.
10-7
10.3.2 Back cover assembly of hardware box
(EU/0619/100~240V)

1 042-016470-00 back plate of hardware 1 No /
box(0619EU)
2 024-000125-00 FAN 12V 60*60*25mm 1 No /
22.9CFM 36.5dB 380mm
2A 801-0631-00028-00 Fan 1 Yes /
3 M04-021048--- Serrated lock washers external 1 No /
teeth 6
4 M04-021003--- Washer Φ6 1 No /
5 M04-004401--- stainless steel nut GB6170 M6 1 No /
6 024-000598-00 electrical-through soft 1 No /
pad2(0625)
7 024-000597-00 electrical-through soft 1 No /
pad1(0625)
9 009-006245-00 0619 AC power filter 1 No /
10-8
cable(auxiliary)
10 030-000201-00 Hexagon nuts M4 9 No /
11 030-000200-00 Washer GB/T862.1-1987 4 5 No /
12 801-0631-00132-00 Header power socket 3C 4 No /
(black)(FRU)
801-0631-00135-00 Power Socket VDE 4 Yes /
(white)(FRU)
801-0631-00134-00 3Pins UK Power Socket 13A 4 Yes /
250V(FRU)
008-000487-00 Power Socket SAS 16A/250V 4 Yes /
Switch white
801-0631-00136-00 Power Socket Brzl 4 Yes /
10A/250Vac(FRU)
801-0631-00131-00 Pins India Power Socket 13A 4 Yes /
250V(FRU)
M39-000208--- Header power power socket 4 Yes /
VDE certification (white)
13 509B-10-06194 Fuse Base 10 Yes In S9 list
14 0509-20-00098 Grounding terminal 1 No /
15 010-000081-00 FUSE Time-lag 250V 5A 2 Yes In S9 list
D5X20
16 M07-00131F--- FUSE Time-lag 250V 8 Yes In S9 list
3.15AD5X20
17 009-005324-00 0625 Europe socket cable 4 No /
18 009-006243-00 0619 auxiliary output cable 1 No /
10.3.3 Flow meter and pressure gauge panel assembly
10-9
1 043-006807-00 flowmeter and pressure gauge 1 No /
cover(0619)
2 043-000785-00 cover of indicate light 2 No /
3 051-001934-00 0625 Indicator Board PCBA 1 No /
4 M6Q-120015--- System Switch Base 1 No /
5 0611-30-58781 O2&Air system switch 1 No /
5A 801-0613-00021-00 System switch(O2) 1 Yes /
5B 801-0611-00044-00 O2&Air system switch 1 Yes /
6 115-035356-00 High pressure gauge 1 Yes /
assembly(O2/0619)
assembly(N2O/0619)
assembly(Air/0619)
9 115-035353-00 Pressure gauge assembly(O2/0619) 1 Yes /
10 115-035355-00 Pressure gauge 1 Yes /
assembly(N2O/0619)
11 115-035354-00 Pressure gauge assembly(Air/0619) 1 Yes /
12 042-014599-00 supporting frame for light 1 No /
13 043-005380-00 lampshade of upper light 1 No /
14 051-002386-00 0619 auxiliary lighting board PCBA 1 Yes /
15 047-000232-00 Flowmeter lens 1 No /
16 0611-20-45569 Flowmeter dustproof article 1 2 No /
17 0611-20-45570 Flowmeter dustproof article 2 2 No /
18 M07-00111S--- System Switch Knob 1 No /
10-10
19 047-005165-00 circular pressure gauge overlay(EU 2 No /
AIR)
19A 047-005168-00 circular pressure gauge overlay(US/ 2 No /
AIR)
N2O)
20A 047-005167-00 circular pressure gauge overlay(US 2 No /
/N2O)
O2)
21A 047-005166-00 circular pressure gauge 2 No /
overlay(US/O2)
10-11
10.3.4 Cart Assembly
1 042-012600-00 trolly left plate(0625) 1 Yes /

2 041-017805-00 trolly left trail(0625) 1 No /
Hexagon socket countersunk head
3 030-000144-00 6 No /
screws
ball guided.3flod 350mm blue
4 031-000041-00 6 Yes /
zinc-plated
5 042-012629-00 trolly strengthening plate(0625) 1 No /
6 115-031121-00 Base Assmbly 1 No /
7 M04-021003--- Washer Φ6 8 No /
9 M04-051116--- Hexagon socket set screw M6X16 8 No /
10 042-014616-00 trolly right plate(0619) 1 Yes /
presser of drawer lock
11 042-012619-00 1 No /
plate(0625)
12 042-012620-00 drawer lock plate(0625) 1 No /
13 042-011155-00 cam of drawer lock(0631) 1 No /
14 034-000353-00 Drawer lock 1 Yes /
10-12
15 M04-000205--- Countersunk flat head screws 18 No /
Cross recessed small pan head
16 M04-051139--- combination screw, M4×12mm, 8 No /
galvanized
18 115-031137-00 Trolly Back Cover 1 No /
19 M04-006412--- SCREW M4X8 6 No /
20 115-006529-00 waste pipe connector assembly 1 No /
10.3.5 Battery box assembly (0619)

1 042-014416-00 battery box plate(0619) 1 No /
2 042-012477-00 battery box front 1 No /
plate(0625)
3 051-000768-00 0623 battery board PCBA 1 Yes /
4 M04-000405--- Screw, Flat Head Phillips 3 No /
M3X8
5 M04-004012--- Screw, Pan Head 3 No /
W/Washer Phillips M3X6
10-13
10.3.6 Work table assembly(0619)
NO Part Number Description Quantity FRU Remark

.
1 042-014612-00 worktable support(0619) 1 No /
2 115-025655-00 handle assembly 1 No /
3 049-000848-00 back handle rubber cap 1 No /
4 115-011265-01 Ventilation valve assembly(0616) 1 Yes /
4A Ventilation kit (0619 O2 Drive, 1 Yes /
115-051201-00
monitor board+expiratory valve)
4B Ventilation kit (0619 AIR Drive, 1 Yes /
115-051201-00
monitor board+expiratory valve)
5 115-032992-00 Gas reservoir assembly(0625) 1 Yes /
6 049-000810-00 exhaust tube 1 No /
7 030-000159-00 Washer 6 (Glass A GB/T97.1-2002) 6 No /
10 115-031022-00 assembly of drive gas valve(0625) 1 Yes /
10-14
12 115-002728-01 Bracket for air cylinder 1 Yes /
13 115-002251-02 Cylinder Bracket for N2O(Φ6) 1 Yes /
14 115-002250-01 Bracket For O2 cylinder 1 Yes /
15 115-061227-00 Mechanic ACGO assembly (0625) 1 Yes /
16 M04-004702--- WASHER 4 2 No /
17 M04-021005--- Spring washer 4 1 No /
18 041-003066-00 screw 1 No /
19 115-001445-00 Circuit adapter assembly 1 No /
19 115-006653-00 assembly of block(No ACGO/No 1 Yes /
A bypass)
19 115-006652-00 assembly of block(No 1 Yes /
B ACGO/bypass)
20 M04-004013--- Cross panhead screw with washer 1 No /
M3X10
21 0601-20-78922 The heating plate spring 2 No /
22 024-000185-00 BC heater for 0616 1 No /
23 042-005565-00 heater fixer 1 No /
24 M04-051014--- Cross pan head screw M3X12 2 No /
25 049-000917-00 loop screw rubber(0625) 2 No /
27 043-005409-00 trolly left decorative part(0625) 1 No /
28 043-006198-00 circuit around cover(0619) 1 No /
29 M04-021069--- SUS316 standard spring washer 2 No /
GB/polishing T93-1987-5
M5X10
31 M04-021007--- M5 spring washer 23 No /
32 M04-021011--- M5 plain washer 9 No /
34 115-035273-00 WS Front Cover Assembly(With 1 No /
ACGO)
35 M04-051139--- Cross recessed small pan head 15 No /
combination screw, M4×12mm,
galvanized
36 042-012597-00 front cover frame 1 No /
37 M04-000405--- Screw, Flat Head Phillips M3X8 5 No /
38 043-006142-00 trolly right part(0625/silk) 1 No /
10-15
10.3.7 Front panel of work table (with ACGO/0619)

1 043-006744-00 working table front cover 1 No /
2 043-006141-01 O2 BUTTON(0625/SILK) 1 Yes /
3 043-005421-00 O2 button frame 1 No /
5 042-012596-00 O2 assembly frame 1 No /
6 0611-30-58711 O2 flush button assembly 1 No /
6A 801-0613-00026-00 O2 flush button assembly 1 Yes /
7 033-000015-00 spring of locker 1 No /
8 0601-21-78956 O2 Sensor Pedestal 1 No /
9 041-002490-00 Socket fixed nut (0631). 1 No /
10 115-034175-00 along ACGO assembly 1 No /
11 M04-000605--- Screw, Pan Head Phillips 4 No /
M3X8
12 047-014226-00 ACGO cover(hole) 1 No /
10-16
10.3.8 Display assembly

1 043-006806-00 Display Cover(0619) 1 No /
2 047-014913-00 Water Proof Rubber 2 No /
T/B(0619)
3 047-014914-00 Water Proof Rubber 2 No /
R/L(0619)
4 0010-30-43089 Encoder board 1 No /
4A 801-0613-00035-00 Encoder(FRU) 1 Yes /
5 043-004516-00 EV20 Knob 1 Yes /
6 021-000221-00 Touch Panel Five wire 1 Yes /
10.4" Narrow Frame
7 049-000927-00 LCD Press(0625) 2 No /
8 047-016128-00 keypad overlay 1 No /
9 043-006150-00 movement with the 4 No /
key(0619)
10 043-006151-00 Waring light guider(0619) 1 No /
11 021-000171-00 LCD TFT 10.4" 1024*768 1 Yes /
3.3V LED-BL
12 047-013742-00 10.4”LCD Mylar(0625) 1 No /
13 048-005295-00 LCD dust layer T/B 2 No /
(0619)
14 048-005296-00 LCD dust layer R/L 2 No /
(0619)
15 042-014424-00 LCD Back Bracket(0619) 1 No /
16 M04-051140--- The M3X8 combination 20 No /
Bolt
10-17
17 051-002365-00 0619 Keypad Control 1 Yes /
Board PCBA
18 042-015638-00 display cable cover(0626) 1 No /
19 051-002163-00 0619 Key and Alarm Light 1 Yes /
Board PCBA
10.3.9 Breathing Circuit Adapter Block Assembly
NO. Part Number Description Qty. FRU Remark

1 041-000153-00 Circuit adaptation block 1 No /
2 041-000137-00 locking bail 1 No /
3 8000-20-10298 SPRING,BATTERY LEVER,TRIO 1 No /
4 041-000139-00 guide pad 1 No /
5 041-000136-00 Locking button 1 No /
6 M90-000162--- Lock with micro switch 1 No /
Seal,O-ring8.5X2.0fluororubber A75 2
7 M6M-010006--- No /
black
8 M6M-010058--- Seal,O-ring 16X2 fluororubber,A50 black 1 No /
9 041-002961-00 tie-in plug of ACGO 1 No /
10 0601-20-69866 Fresh gas connector 1 No /
11 0601-20-78908-51 Joint card board 1 No /
10-18
12 0601-20-78907 APL release connector 1 No /
13 0601-20-69867 Sampling connector 4 No /
14 M04-000405--- Screw,Flat Head Phillips M3X8 3 No /
15 0601-20-78906 The drive shaft block slice 1 No /
16 0601-20-69868 Drive shaft connector 1 No /
17 0601-20-78905 Drive shaft 1 No /
18 M6M-010063--- Seal for pressure sampling 4 No /
19 M6M-010058--- Seal,O-ring 16X2 fluororubber,A50 black 1 No /
20 0601-20-78921 The drive shaft of the spring 1 No /
21 M07-00010S-00 SWITCH 1 No /
22 M04-004805--- SCREW,PAN-HD,CROSS,M2.5X16,NI-P 13 No /
23 042-005565-00 heater fixer 1 No /
24 0601-20-78922 The heating plate spring 1 No /
25 024-000185-00 BC heater for 0616 1 Yes /
10-19
10.3.10 Main Body of the Breathing Circuit
1
14
13
3
12
11
4
5 15
10
9
6
7
8
No. Part Number Description Qty. FRU Remark

1 801-0631-00054-00 Bellow cover 1 Yes /
2 0601-30-78968 Bellows assembly 1 Yes /
3 115-034210-00 Airway pressure gauge 1 Yes
assembly (0615) /
4 0601-30-78864 Expiratory flow sensor 1 Yes
assembly /
5 801-0631-00057-00 Breathing connector 2 Yes /
6 115-034909-00 Main body of circuit 1 Yes
(with bag/heating block
/0615) /
10-20
7 801-0631-00059-00 Breathing connector 2 Yes
knob (0631) /
8 801-0631-00058-00 Water collection cup 1 Yes /
9 0601-30-69700 Inspiratory flow sensor 1 Yes
assembly /
10 0601-20-78941 O2 sensor cable 1 Yes /
11 115-004331-00 APL valve assembly 1 Yes /
12 0601-30-78872 Bag/vent switch 1 Yes
assembly /
13 801-0601-00104-00 One-way valve 2 Yes /
14 0601-30-78862 Manual arm assembly 1 Yes /
10-21
10.3.11 Lifting device

1 115-030838-00 Canister assembly(0625) 1 Yes /
2 0601-20-78838 Left hook 1 No /
3 0601-20-78836 Link connecting rod 1 No /
4 0601-20-78827 Improve the tray 1 No /
SUS316 cross trough pan head screw 2
5 M04-051118--- No /
M3X10 GB/T818-2000
6 043-006236-00 lifting device base(0625/silk) 1 No /
7 M04-021068--- Spring washer, SUS316, passivated 2 No /
SUS316 flat washer - A level 4 2
8 M04-021073--- No /
GB/T97.1-2002
10-22
Flange high wear-resisting bearings 2
9 M6A-010005--- No /
bearings. XFM - 0810-09
10 0601-20-78857 Improve fastening screw 2 No /
Nitrile rubber sealing ring. O 3 x1. 5 2
11 M6M-010068--- No /
A50 black
12 0601-20-78962 shaft block 2 No /
13 0601-30-78828 BYPASS assembly 1 No /
14 M04-051107--- Tapping screws FT3x8 2 No /
15 0601-20-78812 Linear bearing stator 1 No /
SUS316 cross pan head without sharp 2
16 M04-051108--- No /
cut end self tapping screw PT2.6 X6
17 0601-20-78825 After turning block 2 No /
SUS316 standard spring washer 3 1
18 M04-021067--- No /
GB/T93-1987
SUS316 cross trough pan head screw 1
19 M04-051123--- No /
M3X16 GB/T818-2000
20 0601-20-78826 pivot pin 1 No /
21 0601-20-78824 live shaft 1 No /
22 0601-20-78815 gyro wheel 1 No /
23 M04-021029--- Axis with elastic ring 35 1 No /
24 0601-20-78835 Fixing Pin 1 No /
25 0601-20-78920 Before turning block 1 No /
26 043-006241-00 Rotation handle(0625) 1 No /
27 043-006240-00 Handle fixing(0625) 1 No /
28 0601-20-78917 Marbles screw 2 No /
29 0601-20-78919 Spring 2 No /
30 M6B-010001--- Steel ball. Φ six polished stainless steel 2 No /
31 0601-20-78837 Right hook 1 No /
10-23
10.3.12 Sodalime canister assembly

1 043-006707-00 Canister(20B/silk-screen) 1 Yes /
1A 115-034194-00 Sodalime canister assembly(20B) 1 Yes /
2 042-007133-01 Sodalime support plate(0615) 1 No /
3 M6M-010051--- Seal 1 No /
4 043-002380-01 Canister lower snap (0615) 1 No /
5 043-006399-00 absorber shore 1 No /
6 043-002378-00 Canister transfer plate(20L) No /
7 049-000422-00 Transfer plate seal(20L) 1 No /
8 049-000416-00 Canister sealing(20L) 1 No /
9 049-000415-00 sealed tray of exit(20L) 1 No /
10 041-006209-00 sealing stop plate(20L) 1 No /
11 043-006690-00 Canister upper cover(2B) 1 No /
SUS304 screw.GB/T70.1-2000 3
12 030-000735-00 No /
M4X41.5
13 M6M-010038--- Seal for water collection cup 2 No /
10-24
10.3.13 Expiratory& Inspiratory Check Valve

Check valve dome, A 1
1 801-0631-00061-00 Yes /
series
2 801-0631-00110-00 valve cover 1 No /
3 801-0631-00111-00 Disc 1 No /
10.3.14 O2 sensor assembly
2 1

1 0601-20-78941 O2 sensor cable 1 Yes /
2 040-000898-00 sensor oxygen 1 Yes /
10-25
10.3.15 Vaporizer Mounting Manifold Assembly

1 801-0631-00117-00 Connector (vaporizer Mount) 4 No /
Valve of Vaporizer Mounting 4
2 801-0631-00106-00 No /
Manifold
spring of Vaporizer Mounting 4
3 801-0631-00107-00 No /
Manifold
10-26
10.3.16 Auxiliary O2 assembly
1 2

1 082-000140-00 Auxiliary O2 flowmeter 1 No /
AUX O2 connecter(precision 1
2 044-000299-00 No /
casting)
10.3.17 O-ring
No. Part Number Description Qty. FRU Remark
1 4 No Used for CO2
049-000140-00 Valve sealing pad
bypass valve core
2 049-000142-00 CO2 bypass assembly washer 1 No /
3 External washer of absorber 1 No
049-000143-00 /
canister
4 049-000145-00 Internal washer of absorber 1 No
/
canister
5 049-000146-00 CO2 absorber hose 1 No /
6 0601-20-69771 pop-off rubber pad 1 No /
7 Bottom washer of folding bag 1 No
049-000243-00 /
absorber canister
8 082-000506-00 AGSS filter 1 No /
9 4 No Used for
14X2.65 O ring (for evaporator
082-000934-00 evaporator fixing
bracket)
connector
10 1 No Used for
supporting tube of
082-002281-00 30X2 O ring
circuit middle
board assembly
11 1 No Used for APL
082-001500-00 25X2 O ring
valve assembly
10-27
12 2 No Used for valve cap
M6M-010031--- 27X1.5 O ring
of circuit
13 2 No Used for lower cap
M6M-010032--- 18X2.5 O ring 2 assembly of
circuit
14 2 No Used for valve on
M6M-010033--- 20X1.5 O ring the middle board
assembly
15 4 No Used for bypass
upper cap of water
M6M-010038--- 23.47X2.95 O ring collection cup and
CO2 bypass
assembly
16 1 No Used for bag/vent
082-001505-00 52X2 O ring
switch assembly
1 No Used for pop-off
cap board of
M6M-010071--- 20.92 X 2.62 O ring
circuit upper cap 2
17 assembly
8 No Used for upper cap
fixing screen 2 of
M6M-010035--- 6.07X1.78 O ring
circuit upper cap
18 assembly
1 No Used for APL
082-001515-00 29.82X2.62 O ring
19 valve assembly
20 2 No Used for bag/vent
082-001520-00 40X2.2 O ring
switch assembly
1 No Used for O2
082-001525-00 8.5X2.0 O ring battery base
21 assembly
4 No Used for circuit
M6M-010006--- 8.5X2 O ring transfer block
22 assembly
M6M-010063--- 4.7X1.8 O ring transfer block
23 assembly
2 No Used for bag/vent
082-000669-00 6X1 O ring
24 switch assembly
2 No Used for manual
082-000673-00 15.54X2.62 O ring arm assembly and
25 O2 cell unit
8 No Used for CO2
082-000679-00 4.47X1.78 O ring bypass valve core
26 guide rod
O ring (for airway pressure 1 No Used for airway
082-000711-00
27 gauge) pressure gauge
M6M-010058--- 16X2 O ring transfer block
28 assembly
801-0631-00141-0 1 No
O ring maintenance kit /
29 0
10-28
A Test Items
A.1 Post-Installation Test Items
Hospital: Instrument SN:
Post-Installation Test Item Section No. in Complete
Maintenance Guide
System self-check 4.2 □
Automatic circuit leak test 4.3.1 □
Manual circuit leak test 4.3.2 □
Gas supply test 4.4 □
Cylinder supply test (perform this test when there is no 4.5 □
pipeline supply)
Vaporizer leak test 4.7.4 □
O2 flush test 4.8.2 □
ACGO function test 4.8.3 □
O2 sensor related test 4.9.6 □
APL valve test 4.9.5 □
VCV adult ventilation mode test 4.11.3 □
PCV adult ventilation mode test 4.11.6 □
A-1
A.2 Post-Maintenance Test Items
Post-Maintenance Test Item Section No. in Complete
Maintenance Guide
Power failure alarm test 4.10.12 □
Breathing circuit not mounted alarm test 4.10.8 □
CO2 absorbent canister alarm test 4.10.9 □
System ventilation performance test 4.11 □
Sensor zero point check 4.12.1 □
Constant flow check 4.12.2 □
Constant pressure check 4.12.3 □
A-2
A.3 Post-Repair Test Items
Post-Repair Test Item Section No. in Complete
Maintenance Guide
System self-check 4.2 □
Gas supply test 4.4 □
Cylinder supply test 4.5 □
Vaporizer interlock test 4.7.1 □
Vaporizer back pressure test 4.7.2 □
Vaporizer accuracy test 4.7.3 □
Drive gas switching function test 4.8.1 □
AGSS inspection 4.8.4 □
Power failure alarm test 4.10.12 □
Breathing circuit not mounted alarm test 4.10.8 □
CO2 absorbent canister alarm test 4.10.9 □
O2 supply failure alarm and drive gas pressure low 4.10.10；4.10.11 □
alarms test
System ventilation performance test 4.11 □
Sensor zero point check 4.12.1 □
Constant flow check 4.12.2 □
Constant pressure check 4.12.3 □
Auxiliary electrical outlet test 4.13.1 □
Working table light and auxiliary O2 backlight test 4.13.2 □
Electrical safety inspection 4.13.3 □
A-3
FOR YOUR NOTES
A-4
PN: 046-008424-00(8.0)

WATO EX-35&35Vet Service Manual - V8.0 - EN

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Contents of this manual are subject to changes without prior notice.

 Revision number: 8.0

 Manage Configuration: 789789

1.1 Safety Information ...................................................................................................................................1-1

1.2 Warnings ..................................................................................................................................................1-1

1.3 Cautions ...................................................................................................................................................1-2

1.4 Notes ........................................................................................................................................................1-2

2 Theory of Operation .................................................................................................................................2-1

2.1 Electrical Part ..........................................................................................................................................2-1

2.1.1 Outside Ports ................................................................................................................................2-2

2.1.2 Electrical Theory ..........................................................................................................................2-3

2.1.3 Power System ...............................................................................................................................2-6

2.1.4 Display System...........................................................................................................................2-13

2.1.5 Control System ...........................................................................................................................2-19

2.2 Pneumatic Part .......................................................................................................................................2-50

2.2.1 Pneumatic Circuit Diagram ........................................................................................................2-50

2.2.2 Pneumatic Components and Symbols ........................................................................................ 2-51

2.2.3 Gas Supplies ...............................................................................................................................2-53

2.2.4 Anesthetic Gas Delivery System ................................................................................................2-56

2.2.5 Breathing System .......................................................................................................................2-62

2.2.6 Pneumatically-Controlled Module of Anesthetic Ventilator .......................................................2-68

2.2.7 Anesthetic Gas Scavenging System............................................................................................2-69

2.2.8 Breathing System Heater ............................................................................................................2-70

2.2.9 Ventilator Pneumatic - O2 Drive Gas .........................................................................................2-70

2.2.11 Drive Gas Assembly .................................................................................................................2-71

2.2.12 Negative Pressure Suction System ...........................................................................................2-71

3 Installation Guide .....................................................................................................................................3-1

3.1 Preparation of additional materials ..........................................................................................................3-1

3.2 Installation Procedures .............................................................................................................................3-1

3.2.1 Unpacking and Setup ...................................................................................................................3-1

3.2.3 AGSS Connections .....................................................................................................................3-16

3.2.6 Breathing Circuit and CO2 Absorber .........................................................................................3-19

3.2.8 Module Installation and Waste Gas Recycling ...........................................................................3-20

3.2.9 Negative Pressure Suction ..........................................................................................................3-20

4.1 System Inspection ....................................................................................................................................4-1

4.2 System Self- Test .....................................................................................................................................4-2

4.3 Leak and Compliance Tests .....................................................................................................................4-2

4.3.1 Automatic Circuit Leak and Compliance Test ..............................................................................4-2

4.3.2 Manual Circuit Leak Test .............................................................................................................4-5

4.3.3 Troubleshooting—Leak Test ........................................................................................................4-7

4.4 Gas Supply Tests ......................................................................................................................................4-7

4.4.1 O2 Pipeline Supply Test ...............................................................................................................4-7

4.4.2 N2O Pipeline Supply Test ............................................................................................................4-8

4.4.3 Air Pipeline Supply Test ...............................................................................................................4-8

4.5 Cylinder Supply Tests ..............................................................................................................................4-9

4.5.1 O2 Cylinder Supply Test ..............................................................................................................4-9

4.5.2 N2O Cylinder Supply Test ...........................................................................................................4-9

4.5.3 Air Cylinder Supply Test ..............................................................................................................4-9

4.6 Flow Control System Tests ......................................................................................................................4-9

4.6.1 Without O2 Sensor .......................................................................................................................4-9

4.6.2 With O2 Sensor .......................................................................................................................... 4-11

4.7 Vaporizer Test ........................................................................................................................................4-12

4.7.1 Vaporizer Interlock Test..............................................................................................................4-12

4.7.2 Vaporizer Back Pressure Test .....................................................................................................4-12

4.7.3 Vaporizer Accuracy Test .............................................................................................................4-13

4.7.4 Vaporizer Leak Test ....................................................................................................................4-13

4.8 Other Functional Tests ...........................................................................................................................4-15