LESSON 8 Pipe Networks
LESSON 8 Pipe Networks
LESSON 8 Pipe Networks
OBJECTIVE: The student should be aware of the various factors considered in the
design of pipelines, and be able to perform pipe network analysis with
analytical and numerical methods.
S.A.Q. 01: Could you think of some of the criteria an Engineer would use in
deciding on,
(i) the path of the pipeline,
(ii) position of the pipeline relative to the ground surface, and
(iii) the pipe material.
Answer:
The Engineer's decision will depend on many criteria. The path of the
pipeline will depend on,
(a) the topography of the land, i.e. , the location of hills, valleys and rivers
to be crossed.,
(b) right of way or access to land, for instance it might not be possible to
run a petroleum pipeline through a residential area, or there might be
objections raised on environmental grounds which have to be
considered.
A wide variety of materials are used for pipelines. Early water supply
systems frequently made use of wood stave pipes and sometimes even
hollow logs were used. Cast iorn and steel are now sometimes used for
large pipes. Reinforced concrete and other moulded material are also
used for large pipes. Ceramic glazed material is used in sewerage
systems, where the corrosive action of waste material will damage other
materials. Copper tubing is used for feedlines in the brewing industry.
Recently PVC (Poly Vinyl Chloride) pipes are being used for light to
medium duty applications. For example, it is used almost exclusively in
domestic water supply schemes. PVC pipes are easy to install and
maintain and does not expand or contract that easily with temperature
fluctuations.
The length of the pipeline will depend on its path, the other major criteria
to be determined would be its minimum diameter and thickness. The
minimum diameter is generally limited by the desired discharge rate and
the maximum permissible velocity. The friction loss as we know is
proportional to the square of the velocity (Darcy-Weisbach equation)and
too high velocity would result in an unacceptably high friction loss. The
abrasive action on the pipe of sediment and other foreign particles also
increase rapidly with velocity.
A design velocity of not more than 4.5 m/s is used for steel and cast iorn
pipes, while the velocity in sewers is often limited to 3 m/s.
S.A.Q. 02: An Engineer is to design a cast iron pipe to transport a liquid over a
distance of 10,000 metres. If the velocity of flow is to be restricted to 4.0
m/s,
(a) calculate the minimum diameter of the pipe to produce a flow rate of
0.785 m3/s. (ρliq= 1100kg/m3, µ = 0.15 Ns/m2 )
(b) If the Engineer now desires that the total head loss be restricted to a
maximum of 300 m, is a diameter of 0.5m adequate? If not, recalculate
an acceptable value for the diameter.
Answer:
(a)
Maximum velocity will occur at the minimum diameter, therefore,
𝑣𝐴 = 𝑄
𝜋
4× 4 (dmin)2 = 0.785
d2min= 0.785/π
dmin= 0.5 m
(b)
Velocity of flow v = 4.0 m/s
ρ= 1100 kg/m3
d = 0.5 m
µ = 0.15 Ns/m2
The roughness value is small enough to use the friction factor formula for
smooth pipes, therefore,
1
= 4 log10 (Re √𝑓 ) – 0.4
√𝑓
The loss is greater than 300 m, hence the flow conditions in the pipe are
not acceptable. The engineer knows at this stage from his calculations that
the velocity of flow is unacceptably high.
He could very simply increase the pipe diameter and hence reduce the
velocity and the friction loss.
0.785
v= 𝜋 = 3.3 m/s < 4.0 m/s
×0.55 2
4
4 𝑓𝑙 𝑣2
hf = .
𝑑 2𝑔
The head lost is now less than 300 m and the flow conditions are now
acceptable. You will notice here that a 10 percent increase in diameter
resulted in a 38 percent drop in head lost. The increase in material
required for the pipe is only slightly higher than ten percent the exact
figure depending on the pipe thickness.
Fig. 8-1
(b)
What do you think is the significance of the pipeline rising above the
piezometric head line?
Answer:
(a)
If Z is the height of the pipeline above a fixed datum, ZA, the height of the
reservoir A above the same datum, then from the Bernoulli equation
(applied between A and a section at P along the pipeline),
ZA = v2/2g + p/ρg + Z + hf
The right hand side represents the total energy E at an intermediate point
on the pipeline plus the frictional head lost hf. Hence,
E = ZA – hf = v2 / 2g + p / ρg + Z E (8-1)
In designing this pipeline the engineer's starting point would be the total
head lost hf which is givenZa- Zb. He could then decide on a diameter for
the pipe and by using Darcy-Weisbach equation compute the mean
velocity of flow iteratively. (The pipeline length will be fixed by other
factors such as landscape described earlier). At this stage he might decide
that the velocity is too high or too low for the required discharge or pipe
limitations and change the guessed diameter and recalculate.
(b)
In the pipeline shown in Figure 8-1 there is an additional problem
encountered by the engineer. The pipeline rises above the piezometeric
head line between E and F. Earlier we showed that the height h of the
pressure line is given by,
𝑃
h = 𝜌𝑔 + Z
If Z> h then p/ρg< 0, in other words the pressure in the pipeline falls
below the atmospheric pressure. At such low pressure the air dissolved in
the liquid or the liquid itself might evaporate and form an air or
vapourlock. These locks could cause problems in the pipeline or
machinery and these situations should beavoided. One way of avoiding
such situations is to increase the pressure inside the pipeline. This could
be done by installing a pump at a suitable point along the pipeline.
Pipelines do not only occur singly, sometimes they branch out into two or
more pipes or connect up with other pipes forming a network of pipes. A
city water supply system is such a network. It may be necessary to
determine the pressure drops in such a network for a given flow rate.
Calculations may also be necessary to determine the effect on the network
if a large outflow (such as for fire fighting purposes) is taken out at
certain point.
The Junction network and Ring network are the two fundamental
networks which will be studied, more complex networks can be broken
down to a combination of the two basic types. Let us first consider the
Junction network.
It is clear that the total flow coming into or going out of the junction must
be zero if no leakage is assumed.
Therefore,
Qa+ Qb+ Qc + Qd = 0 (a)
Let the total head at J be equal to Zj.Then the total loss due to friction in
pipe A using Darcy-Weisbach equation,
𝐿𝑎 𝑢 𝑎2
(Za– Zj) = 𝑓𝑎 .
𝐷𝑎 2𝑔
𝜋 2
Since ūa =𝑄𝑎 𝐴𝑎 = 𝑄𝑎 𝐷
4 𝑎
𝐿 16 𝑄𝑎2
(Za– Zj) =𝑓𝑎 𝐷𝑎 2 2
𝑎 𝜋 𝐷𝑎 2𝑔
There are five equations here, equation (a) which is a continuity of flow
equation and (b),(c),(d) and (e) which are pressure drop equations. The
five unknown quantities are Qa, Qb, Qc, Qdand the junction head Zj .The set
of simultaneous equations are therefore at least in theory soluble.
Unfortunately the pressure drop equations are non linear and the set of
equations have no explicit solution. A numerical method needs to be used
for solution.
substituting for K,
dh = 2 dQ. h/Q (f)
Suppose now that as a first estimate we assume a value for Zj, and hence
compute Qa, Qb, Qcand Qd from equations (b), (c), (d) and (e).If the
guessed value is correct we should have,
Qa+ Qb + Qc+ Qd = 0
4
or ΔQ = 1/2 dh 𝑖=1 𝑄𝑖 𝑖
or dh = 2 ΔQ / ∑ (Q/h ) (g)
We now repeat the calculations with a new value of h equal to (h+dh) and
continue this iterative procedure until the correct dh or ΔQ is sufficiently
small (may be 5%). It is to be remembered that the theory of pipe friction
is approximate and there is no need to compute Q or h to a higher degree
of accuracy than the theory warrants.
or h1+ h2 + h3 + h4 + h5 = 0
As before with the guessed values of flow rates the sum ∑ h will have an
error Δh.
The correction (Qi - dQ) is now applied to all branches of the ring and h1
to h5 recalculated. This procedure is repeated until Δh or dQ is sufficiently
small.
The computer will then compute the final flow rates and pressure drops
in all the branches and produce this on a printout. Since the problem is
non linear(i.e. h= KQ2 ), the number of iterations (computation cycles)
could be prohibitively large and hence costly. The number of iterations
can be reduced by making a good initial guess and also by specifying a
reasonable tolerance limit. After all we must remember that the theory of
pipe friction is only approximate.
The following examples are worked out for you to obtain a detailed
understanding of the method of solution used. S.A.Q. 04 shows how a
pipe of equivalent length could be used to replace two pipes in series.
This could be a useful device in reducing the complexity of a network.
S.A.Q. 05 is a simple junction network with three reservoirs. S.A.Q. 06 is a
Ring network.A computer solution is included for the junction network
problem to show the usefulness of computing for network problems.
Consider two pipes of the same diameter connected in series. One pipe
has a friction factor f1, and the other a friction factor f2. If the respective
lengths of pipe are l1 and l2, an equivalent length of pipe leqcan be used to
replace both pipes. An expression for leq can be derived in the following
manner.
Fig 8-4
Leq=l1 + (f2/f1). l2
Fig 8-5
The water level in the three reservoirs are 60.0 m, 30.0 m and 15.0 m
respectively, from a fixed datum. The coefficients K1, K2 and K3 in the
pressure drop equation h = KQ2 are equal to 2000, 2700 and 4200
m/m6/s2, respectively.
You should take note that h is the head difference between two ends of a
pipe, and also the direction of Q is dependent on the head, the flow is
always from higher head level to a lower level, i.e., in figure the flow is
from A to D if the junction head is 40.0 m.
The residual flow rate is -0.0381 m3/s which is about 60 percent of the
flow in pipe 3 and hence unacceptable.
hi's are the head differences in the three pipes. The head difference
whenapplied to the formula must again correspond to the flow direction.
ΔQ = Q1 - Q2– Q3 = 0.002 ; since the error is small the flow rates computed
can be taken as being correct.
We can also estimate the total energy lost per second in the above pipe
network due to friction. Since the head at D is known, the total energy
lost in each of the different pipes can be known.
The first step is to assume flow rates in the pipes. The initial
guess is marked on the figure along side the arrows which
indicate the flow directions. The total head drop around the two
rings ABEAandBCDEB should be zero, if not a correction could
Fig 8-6 be applied to the flow in each ring by using the formula.
ΔQ = ∑ hi / 2∑(hi – Qi)
=∑ KiQi2 / 2∑ |Ki Qi|
Trial - 1
Ring ABEA Ring BCDEB
−880 7725
Correction ΔQ = ΔQ =
440 830
=-2 = 9.3
Qnew= Qold -ΔQ
Fig 8-7
Trial - 2
Ring ABEA Ring BCDEB
Since the corrections to the flow rates are small this could be taken as the
final answer.
Fig. 8-8
We can continue the earlier problem to a third trial and check whether the
answer is converging and satisfactory or not.
Trial -3
Ring ABEA Ring BCDEB
−55.5 350.7
Correction ΔQ = ΔQ =
507.6 878.2
= -0.109 = 0.4
Hence the answer converging and the answer is within acceptable error
limits.
SUMMARY
In designing a pipeline the hydraulics engineer should in general decide on the following;
(a) the path of the pipeline,
(b) the position of the pipeline relative to the ground surface,
(c) the pipe material,
(d) pipe diameter,
(e) the position and capacity of pumps and other necessary machines.
In addition, it is necessary to decide on pipe thickness and support conditions. The engineer has
many factors to consider before reaching a decision, such as the topography of the land,
environmental questions, access to land and finally the economic constraints under which he
will be working.
There are principally two types of pipe networks, the Junction and Ring types. Other more
complicated networks could be broken down into these two types. The equations derived for a
network are non linear and hence numerical methods have to be used for solution. The advent
of the modern digital computer means that these calculations can be automated. Care must be
taken however, to the input and design of these programmes and also not to compute answers
to a greater degree of accuracy than what the theory allows.
REFERENCES
Yunus, A., 2016. Fluid Mechanics in SI units. 3rd ed. Chennai 600116, Tamil Nadu, India:
McGraw Hill Education (India) Private Limited.