Schematic Circuit Diagram and Interconnection Circuit: Vertical Maching Center

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Document No.

:VM11-2810E-1K(M)
Version No.:E

Vertical Maching Center

Schematic Circuit Diagram


and Interconnection Circuit
Schematic Circuit Diagram and Interconnection Circuit
Document No.:VM11-2810E-1K(M)

This Manual Applies To:

VM640D

VM740H VM740S VM740HF VM740SL VM740HL

VM840T VM960T

VM950H VM950S VM950HR VM950SR VM950HL

VM950SL VM1050S VM1050H VM1050VG

VM1150H VM1150HL VM1150S VM1150HR VM1150SR

VM1150SL VM1160H VM1160S

VM1260H VM1260HR VM1260S VM1260SR VM1260VG

VM1260RZ

VM1360H VM1360HR VM1360S VM1360SR

VM1370H VM1370HR VM1370S

VM1580H VM1580HR VM1580RZ VM1580HZ VM1580HL

VM1580S VM1580SR VM1570H VM1570S

VM1780H VM1780HR VM1780RZ VM1780HZ VM1780HL

VM1780S VM1780SR

VM1880H VM1880HR VM1880HL VM1880HZ VM1880HL

VM1880S VM1880SR VM1890S VM1890H

VM2560F
    
Schematic Circuit Diagram and Interconnection Circuit
Document No.:VM11-2810E-1K(M)

 
Contents

Number of
No. Name
pages
Machine Tool
1 Parameters 12
Reference Form
Schematic
2 39
Circuit Diagram
Interconnection
3 12
Circuit

  Page 1 Total 1    
                  
    
Schematic Circuit Diagram and Interconnection Circuit
Document No.:VM11-2810E-1K(M)
Electrical Parameters Reference Form

VM702/VM740H(HD)(S)(HF)(SL)(HL)

Name No. 380V/50Hz 220V/60Hz 415V/50Hz


Motor Motor Motor
Current/A Current/A Current/A
Power Power Power
1.6-2.5/1.7 3/4HP 2.5-4/2.8 3/4HP - -
ATC Motor QF1
1.6-2.5/1.86 0.55kW 2.5-4/2.85 0.55kW

0.63-1/0.67 1/2HP 1-1.6/1.1 1/4HP - -


MAG. Motor QF2
0.4-0.63/0.4 1/8HP 0.4-0.63/0.6 1/8HP - -
Cooling
QF3 1.6-2.5/1.4 0.55kW 2.5-4/2.4 0.55kW - -
Motor
2.5-4/2.4 0.55kW - -
Rinse Chip
QF4 1.6-2.5/1.4 0.55kW
Motor
4-6.3/4.4 1.1kW - -
Chip
Conveyor QF5 0.63-1/0.7 0.2kW 1-1.6/1.1 0.2kW - -
Motor
6-10/6.3
3kW
(2MPa)
Center 4-6.3/4.9
Cooling QF6 2.2kW 13-18/14.2 4kW - -
(3MPa)
Motor
9-14/13.5
3.75kW
(5MPa)
Lifting 2.5-4/2.5-2.
QF7 1-1.6/1.2 750W 750W - -
Motor 6
SOL. Roller
QF19 0.25-0.4/0.38 120W 0.63-1/0.66 120W - -
Motor
Fabric Band
QF16 0.25-0.4/0.38 120W - - -
Filter
Hydraulic
QF8 2.5-4/3.8 1.5kW 6-10/6.6 1.5kW - -
Unit Motor
Spindle Oil
QF9 1.6-2.5/1.8 0.5kW 2.5-4/2.75 0.5kW - -
Cooler
Spindle Fan QF10 4-6.3/5 - 4-6.3/5 - - -
Oil Mist
QF15 4-6.3/4 1.5kW - - - -
Cleaner

  Page 1 Total 12    
                  
    
Schematic Circuit Diagram and Interconnection Circuit
Document No.:VM11-2810E-1K(M)
 

AC QF32 Schneider OSMC65H2D3


Control
Power
QF33 Schneider OSMC65H2D3
Supply
QF36 Schneider OSMC32N1D6
Control line
QF35 Schneider OSMC32N1D4
protection
QF11 Schneider OSMC32N1D3

RS232 QF26 Schneider OSMC65H2D2

Schneider OSMC65H2D1 35W


Lubricating
QF13
Pump
Schneider OSMC65H2D3 104W
Air
Schneider OSMC65H2D4
Conditioner
QF14
Heat
Schneider OSMC65H2D1
Exchanger
MT Light QF37 Schneider OSMC32N1D2

Switch VC1 150W


Power
Supply VC2 350W

  Page 2 Total 12    
                  
    
Schematic Circuit Diagram and Interconnection Circuit
Document No.:VM11-2810E-1K(M)

VM903/VM950/VM1103/VM1050/VM1150/VM1160H(S)(HR)(SR)(SL)(HL)

Name No. 380V/50Hz 220V/60Hz 415V/50Hz


Motor Motor Motor
Current/A Current/A Current/A
Power Power Power
(Deta BT40)
3/4HP
1.6-2.5/1.7
2.5-4/3 3/4HP 1-1.6/1.4 3/4HP
(Deta BT40-24T
3/4HP
Rapid)1.6-2.5/1.7
ATC Motor QF1
(SY BT40)
0.55 kW
1.6-2.5/1.7
2.5-4/2.8 0.55 kW 1-1.6/1.5 0.75kW
(Deta BT50)
1.5HP
2.5-4/3.2
(Deta BT40)
1/2HP
0.63-1/0.95 0.63-1/0.9
1-1.6/1.3 1/4HP 1/2HP
(Deta BT40-24T 5
1/2HP
Rapid)1-1.6/1.16
MAG. Motor QF2
(SY BT40)
1/2HP
0.63-1/0.65
1-1.6/1.1 0.2kW 1-1.6/1.5 0.4kW
(Deta BT50)
0.4kW
1-1.6/1.24

Cooling 1.6-2.5/1.4 0.55kW


QF3 2.5-4/2.4 0.55kW 1-1.6/0.9 0.37kW
Motor 4-6.3/4.9 2.2kW

Rinse Chip 2.5-4/2.4 0.55kW 1-1.6/0.9 0.37kW


QF4 1.6-2.5/1.4 0.55kW
Motor 4-6.3/4.4 1.1kW 1.6-2.5/1.3 0.55kW
Chip
0.63-1/0.6
Conveyor QF5 0.63-1/0.7 0.2kW 1-1.6/1.1 0.2kW 0.2kW
4
Motor
6-10/6.3
3kW
(2MPa)
Center 4-6.3/4.9
Cooling QF6 2.2kW 13-18/14.2 4kW 6-10/7.3 3kW
(3MPa)
Motor
9-14/13.5
3.75kW
(5MPa)
SOL. Roller 0.4-0.63/0.
QF19 0.25-0.4/0.38 120W 0.63-1/0.7 90W 90W
Motor 6
Fabric Band
QF16 0.25-0.4/0.38 120W - - - -
Filter
2.5-4/2.5-2.6 750W 0.4-0.63/0.
Lifting Motor QF7 1-1.6/1.2 750W 90W
2.5-4/3.7 900W 6
2.5-4/3.8 1.5kW
Hydraulic
QF8 4-6.3/5.6 2.2kW 6-10/6.8 1.5kW 2.5-4/3.7 1.5kW
Unit Motor
9-14/13.5 3.75kW

  Page 3 Total 12    
                  
    
Schematic Circuit Diagram and Interconnection Circuit
Document No.:VM11-2810E-1K(M)
 

1.6-2.5/1.6 0.5 kW
Spindle Oil
QF9 2.5-4/2.75 0.5 kW 1.6-2.5/1.6 0.5 kW
Cooler
9-14/8 3.5kW

Spindle Fan QF10 4-6.3/5 - 4-6.3/5 - 4-6.3/5 -


Oil-Water 0.25-0.4/
QF21 0.16-0.25/0.15 25W 25W - -
Separator 0.214
Left Chain
0.4-0.63/0.61
(Screw)
QF22 0.2kW - - - -
Chip
Conveyor 0.63-1/0.67
Right Chain
0.4-0.63/0.61
(Screw)
QF23 0.2kW - - - -
Chip
0.63-1/0.67
Conveyor
AC Control QF32 Schneider OSMC65H2D3
Power
Supply QF33 Schneider OSMC65H2D3
AC Control
Power QF33 Schneider OSMC65H2D3
Supply
QF36 Schneider OSMC32N1D6

QF35 Schneider OSMC32N1D4


Control line
protection
QF11 Schneider OSMC32N1D3

QF12 Schneider OSMC32N1D10

RS232 QF26 Schneider OSMC65H2D2

Schneider OSMC65H2D1 35W


Lubricating
QF13
Pump
Schneider OSMC65H2D3 104W
Air
Schneider OSMC65H2D4
Conditioner
QF14
Heat
Schneider OSMC65H2D1
Exchanger
MT Light QF37 Schneider OSMC32N1D2

VC1 150W
Switch
Power VC2 350W
Supply
VC3 350W

 
  Page 4 Total 12    
                  
    
Schematic Circuit Diagram and Interconnection Circuit
Document No.:VM11-2810E-1K(M)

VM1204/VM1260/1304/VM1360H(HA)(S)(SA(HR)(HL)

Name No. 380V/50Hz 220V/60Hz 415V/50Hz


Motor Motor Motor
Current/A Current/A Current/A
Power Power Power
1.6-2.5/1.7 3/4HP
0.75
ATC Motor QF1 2.5-4/2.8 0.55kW 1-1.6/1.5
(BT50-30T) kW
1.5HP
2.5-4/2.6

0.63-1/0.95 1/2HP 1-1.6/1.48 0.36kW


MAG. Motor QF2 1-1.6/1.5 0.4kW
(BT50-30T)
0.4kW 1.6-2.5/1.65 0.4kW
1-1.6/1.1
Cooling
QF3 1-1.6/1 0.37kW 2.5-4/2.4 0.55kW 1-1.6/0.9 0.37kW
Motor
1-1.6/1 0.37kW 2.5-4/2.4 0.55kW 1-1.6/0.9 0.37kW
Rinse Chip
QF4
Motor
1.6-2.5/1.4 0.55kW 4-6.3/4.4 1.1kW 1.6-2.5/1.3 0.55kW
Chip
Conveyor QF5 0.63-1/0.7 0.2kW 1-1.6/1.1 0.2kW 0.63-1/0.7 0.2kW
Motor
6-10/6.3
3kW
(2MPa)
Center 4-6.3/4.9
Cooling QF6 2.2kW - - - -
(3MPa)
Motor
9-14/13.5
3.75kW
(5MPa)
SOL. Roller
90W
Motor
QF7 1-1.6/1 - - - -
Lifting Motor 150W

2.5-4/3.8 1.5kW - - - -
Hydraulic
QF8
Unit Motor
4-6.3/5.5A 2.25kW - - - -

1.6-2.5/1.6 0.5 kW 2.5-4/2.75 0.5 kW 1.6-2.5/1.6 0.5 kW


Spindle Oil
QF9
Cooler
2.5-4/2 0.7 kW 4-6.3/3.6 0.7 kW - -

Spindle Fan QF10 4-6.3/5 - 4-6.3/5 - 4-6.3/5 -


Oil-Water 0.25-0.4/
QF21 0.16-0.25/0.15 25W 25W - -
Separator 0.214

  Page 5 Total 12    
                  
    
Schematic Circuit Diagram and Interconnection Circuit
Document No.:VM11-2810E-1K(M)
 

AC QF32 Schneider OSMC65H2D3


Control
Power
QF33 Schneider OSMC65H2D3
Supply
QF36 Schneider OSMC32N1D6

QF35 Schneider OSMC32N1D4


Control line
protection
QF11 Schneider OSMC32N1D3

QF12 Schneider OSMC32N1D10

RS232 QF26 Schneider OSMC65H2D2

Schneider OSMC65H2D1 35W


Lubricating
QF13
Pump
Schneider OSMC65H2D3 104W
Air
Schneider OSMC65H2D4
Conditioner
QF14
Heat
Schneider OSMC65H2D1
Exchanger
MT Light QF37 Schneider OSMC32N1D2

VC1 150W
Switch
Power VC2 350W
Supply
VC3 350W

  Page 6 Total 12    
                  
    
Schematic Circuit Diagram and Interconnection Circuit
Document No.:VM11-2810E-1K(M)

VM1506/VM1580/1706/VM1780/1806/VM1880H(HR)(HL)(S)(SR)

Name No. 380V/50Hz 220V/60Hz 415V/50Hz


Motor Motor Motor
Current/A Current/A Current/A
Power Power Power
(BT50-24T)
4-6.3/4.4
2.5-4/3.2
(BT50-32T 1.5HP 1.5HP
ATC Motor QF1 Chained)2.5-4/ 2.5-4/2.6 - -
3.0
(BT40-24T)
1/2HP 2.5-4/2.8 0.55kW
1.6-2.5/1.7
(BT50-24T)
0.4kW 1.6-2.5/1.9
1-1.6/1.24
(BT50-32T 0.5HP
MAG. Motor QF2 Chained)2.5-4/ 1.5HP 1.6-2.5/1.7 - -
3.5
(BT40-24T)
3/4HP 1-1.6/1.23 0.37 kW
0.63-1/0.95
Cooling
QF3 1.6-2.5/1.4 0.55kW 4-6.3/4.4 1.1kW - -
Motor
Rinse Chip
QF4 2.5-4/2.6 1.1kW 9-14/9.8 2.2kW - -
Motor
Chip
Conveyor QF5 0.63-1/0.7 0.2kW 1-1.6/1.1 0.2kW - -
Motor
6-10/6.3
3kW
(2MPa)
Center 4-6.3/4.9
Cooling QF6 2.2kW 9-14/13 3kW - -
(3MPa)
Motor
9-14/13.5
3.75kW
(5MPa)
1-1.6/1.2 750W 2.5-4/2.5-2.6 750W - -
Lifting
QF7
Motor
1.6-2.5/1.8 850W - - - -
SOL. Roller
QF19 0.25-0.4/0.38 120W 0.63-1/0.66 120W
Motor
Hydraulic
QF8 2.5-4/3.8 1.5kW 6-10/6.8 1.5kW - -
Unit Motor
Spindle Oil
QF9 2.5-4/2 0.7 kW 4-6.3/3.6 0.7 kW - -
Cooler
Spindle Fan QF10 4-6.3/5 - 4-6.3/5 - - -
Oil-Water 0.16-0.25/ 0.25-0.4/
QF21 25W 25W - -
Separator 0.15 0.214

  Page 7 Total 12    
                  
    
Schematic Circuit Diagram and Interconnection Circuit
Document No.:VM11-2810E-1K(M)
 

AC QF32 Schneider OSMC65H2D3


Control
Power
QF33 Schneider OSMC65H2D3
Supply
QF36 Schneider OSMC32N1D6

QF35 Schneider OSMC32N1D4


Control line
protection
QF11 Schneider OSMC32N1D3

QF12 Schneider OSMC32N1D10

RS232 QF26 Schneider OSMC65H2D2

Schneider OSMC65H2D1 35W


Lubricating
QF13
Pump
Schneider OSMC65H2D3 104W
Air
Schneider OSMC65H2D4
Conditioner
QF14
Heat
Schneider OSMC65H2D1
Exchanger
MT Light QF37 Schneider OSMC32N1D2

VC1 150W
Switch
Power VC2 350W
Supply
VC3 350W

  Page 8 Total 12    
                  
    
Schematic Circuit Diagram and Interconnection Circuit
Document No.:VM11-2810E-1K(M)

VM2504/VM2560

Name No. 380V/50Hz 220V/60Hz 415V/50Hz


Motor Motor Motor
Current/A Current/A Current/A
Power Power Power
(Chained)
1.5HP
2.5-4/3.2
(SY)
ATC Motor QF1 3/4HP - - - -
1.6-2.5/1.7
(Deta)
3/4HP
1.6-2.5/1.7
(Chained)
0.5HP
1.6-2.5/2
(SY)
MAG. Motor QF2 0.4kW - - - -
0.63-1/0.95
(Deta)
0.4kW
0.63-1/0.95
Cooling
QF3 1.6-2.5/1.4 0.55kW - - -
Motor
Rinse Chip
QF4 2.5-4/2.6 1.1kW - - - -
Motor
Chip
Conveyor QF5 1.6-2.5/1.22 0.4kW - - - -
Motor
6-10/6.3
3kW
(2MPa)
Center 4-6.3/4.9
Cooling QF6 2.2kW - - - -
(3MPa)
Motor
9-14/13.5
3.75kW
(5MPa)
SOL. Roller
90W
Motor
QF7 1-1.6/1 - - - -
Lifting
150W
Motor
Hydraulic
QF8 2.5-4/3.8 1.5kW - - - -
Unit Motor
Spindle Oil
QF9 2.5-4/2 0.7 kW - - - -
Cooler
Spindle Fan QF10 4-6.3/5 - - - - -
 

  Page 9 Total 12    
                  
    
Schematic Circuit Diagram and Interconnection Circuit
Document No.:VM11-2810E-1K(M)

AC QF32 Schneider OSMC65H2D3


Control
Power
QF33 Schneider OSMC65H2D3
Supply
QF36 Schneider OSMC32N1D6

QF35 Schneider OSMC32N1D4


Control line
protection
QF11 Schneider OSMC32N1D3

QF12 Schneider OSMC32N1D10

RS232 QF26 Schneider OSMC65H2D2

Schneider OSMC65H2D1 35W


Lubricating
QF13
Pump
Schneider OSMC65H2D3 104W
Air
Schneider OSMC65H2D4
Conditioner
QF14
Heat
Schneider OSMC65H2D1
Exchanger
MT Light QF37 Schneider OSMC32N1D2

VC1 150W
Switch
Power VC2 350W
Supply
VC3 350W

  Page 10 Total 12    
                  
    
Schematic Circuit Diagram and Interconnection Circuit
Document No.:VM11-2810E-1K(M)
 
Servo Transformer Capacity Table
 

Servo Transformer Capacity /kVA


Machine Model
380V 415V

VM740H(S)(HF)(SL)(HL) 13 -
VM950H(S)(HR)
22 22
(SR)(SL)( HL)
VM1050H(S)(HR)
22 22
(SR)(SL)( HL)
VM1150H(S)(HR)
22 22
(SR)(SL)( HL)
VM1160H(S)(HR)
22 22
(SR)(SL)( HL)
VM1260H(HR) 30 -

VM1260/ VM1360S 22 -

VM1360/VM1370S(H)(HR)(HL) 30 -

VM1580S(H)(HR)(HL) 30 -

VM1780S(H)(HR) 30 -

VM1880/VM1890S(H) 30 -

VM2560F 30 -

  Page 11 Total 12    
                  
    
Schematic Circuit Diagram and Interconnection Circuit
Document No.:VM11-2810E-1K(M)

Total Capacity

Current/A
Machine Mode Total Capacity
/kVA 380V 220V 415V

VM740 20 30 55 30

VM950/ VM1050/
25 40 65 35
VM1150/ VM1160
VM1260/VM1360/
35 55 90 50
VM1370
VM1580/ VM1780/
40 60 105 55
VM1880/VM1890

VM2560 40 60 105 55

NOTE: In the above forms, all data for reference only, please regard the actual products as the

truth, special requirements of the data will not be list;“-” means no data at present.

  Page 12 Total 12    
                  
Schematic Circuit
Page 1 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Overvoltage Tool Magazine


Three-Phase Electric cabinet Main Circuit Transformer Undervoltage ATC motor Tool Magazine Motor (Chained Module) Cooling Motor
protect
Power Supply lighting(Optional) Switch (Optional) (Optional) CW CCW CW CCW (Optional)

Transformer
KM30(optional)

NOTE: Input:industrial voltage

FU7
1A
Equipment limt 3~380V 50Hz

FU8
SQ16
1A

EL4 18W
Cable size as below: W5 (4) (1) (2) (3) (8) (5) (6) (7) W1 (4) (1) (2) (3)
P W5
L11/L12
Power /L13 N/PE Machine Mode
X5
S P
X5
S
P
X1
S

6mm2 6mm2 VM702/VM740


VM950/VM1050/VM1150/VM1160
380V 10mm 2 10mm 2 VM1260/VM1360/VM1370
VM1580/VM1780/VM1880/VM839/VM960
VM2504/VM2560
2 2
10mm 10mm VM740
220V 16mm
2 2
16mm VM950/VM1050/VM1150/VM1160/VM1260/VM1360/VM1370
2 2
25mm 16mm VM1580/VM1780/VM1880
415V 6mm2 6mm2 VM950/VM1050/VM1150/VM1160
Note:All the cross sectional area of wrie is given
according to copper in this drawing,all the
unlabelled cross sectional area is 0.75mm.
2

1
Schematic Circuit
Page 1A Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Overvoltage Tool Magazine


Three-Phase Automatic Power Main Circuit Transformer Undervoltage ATC motor Tool Magazine Motor
protect
(Chained Module) Cooling Motor
Power Supply Off(Optional) Switch (Optional) CW CCW CW CCW (Optional)
(Optional)

Transformer
KM30(optional)

NOTE: Input:industrial voltage


Equipment limt 3~380V 50Hz

SHT
KA59
31/9

5 2
6/5 6/5

Cable size as below: W5 (4) (1) (2) (3) (8) (5) (6) (7) W1 (4) (1) (2) (3)
P W5
L11/L12
Power /L13 N/PE Machine Mode X5
S P
X5
S X1
S
6mm2 6mm2 VM702/VM740
VM950/VM1050/VM1150/VM1160
380V 10mm 2 10mm 2 VM1260/VM1360/VM1370
VM1580/VM1780/VM1880/VM839/VM960
VM2504/VM2560
2 2
10mm 10mm VM740
220V 16mm
2 2
16mm VM950/VM1050/VM1150/VM1160/VM1260/VM1360/VM1370
2 2
25mm 16mm VM1580/VM1780/VM1880
415V 6mm2 6mm2 VM950/VM1050/VM1150/VM1160
Note:All the cross sectional area of wrie is given
according to copper in this drawing,all the
unlabelled cross sectional area is 0.75mm.
2

1
Schematic Circuit
Page 2 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Three-phase power Rinse Chip Motor Chip Conveyor Motor Center Cooling Motor (Optional) Lifting Motor (Optional) SOL.Roller Motor (Optional)
supply

W1 (8) (5) (6) (7) W1 (12) (9) (10) (11) W3 (4) (1) (2) (3) W2 (4) (1) (2) (3)
P P P P
X1
S X1
S X3
S X2
S

M M M M M
3~ 3~ 3~ 3~ 3~

1
Schematic Circuit Page 3
Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Three-phase power Hydraulic Unit Motor Tool Magazine Speed(Chained Module)(Optional)


supply (Optional) Spindle Oil Cooler Oil-water Separator(Optional) Fabric Band Filter (Optional)
Fast Slow

W4 (4) (1) (2) (3) W1 (16) (13) (14) (15) M2


X4PS P
X1
S

(25) (22) (23) (24)


P
X5
S
W5

1
Schematic Circuit
Page 4 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Three-Phase Rinse Chip Motor 2(Optional) Left Screw Chip Conveyor(Optional) Right Screw Chip Conveyor(Optional)
Power Supply Oil Mist Cleaner(Optional)

16/5 16/6

16/5 16/6

W1 (12) (9) (10) (11) W2 (8) (5) (6) (7)


W1 (8) (5) (6) (7) P P
P X1 S X2
S
X1
S

M M M M
3~ 3~ 3~ 3~

1
Schematic Circuit
Page 5 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Three-phase power Left Chain Chip Conveyor(Optional) Right Chain Chip Conveyor(Optional) Left Chain Chip Conveyor(Optional) Right Chain Chip Conveyor(Optional)
supply CCW CCW CCW
CW CW CCW CW CW

QF22 QF23

KA29 KA33 KA34 KA32

KM24 KM23 KM26 KM25

KM23 RC45 KM24 RC46 KM25 RC47 KM26 RC48

5/3 5/8 5/4 5/7 5/5 5/10 5/6 5/9


5/3 5/4 5/5 5/6
5/3 5/4 5/5 5/6

3~ 3~

1
Schematic Circuit
Page 6 Total 39
Schematic Circuit Diagram and Diagram
This page is suitable for the machine with incoming Interconnection Circuit VM11-2810E-1K(M)
voltage of 380V.
Power Supply Power Supply VC1 Power Supply VC2

VC1 VC2

KA2

KA1

1
Schematic Circuit
Page 6A Total 39
Schematic Circuit Diagram and Diagram
This page is suitable for the machine with incoming Interconnection Circuit VM11-2810E-1K(M)
voltage of 220V.
Power Supply Power Supply VC1 Power Supply VC2

VC1 VC2

KA2

KA1

1
Schematic Circuit
Page 6B Total 39
Schematic Circuit Diagram and Diagram
This page is suitable for the machine with incoming Interconnection Circuit VM11-2810E-1K(M)
voltage of 415V.
Power Supply Power Supply VC1 Power Supply VC2

QF39
305 306 3A
TC1 TC2
307 308

203 240
7B/1 7B/1 VC2
VC1

KA2

KA1

1
Schematic Circuit
Page 7 Total 39
Schematic Circuit Diagram and Diagram
This page is suitable for the machine with incoming Interconnection Circuit VM11-2810E-1K(M)
voltage of 380V.
Three-phase power Air Conditioner(220V)/ HERG Lubricating BIJUR Lubricating
supply(380V) RS232 interface
Heat Exchanger(220V) Pump(220V) Pump(220V)

6/7
6A/7 L11
6/7
6A/7
L12
6/7
6A/7 L13
6/7
6A/7
N
6/7
6A/7
PE

QF26 QF14 QF13 QF13


28/7 28/7 28/7

KA17 KA17
33/3 33/3

red blue 3 1 2 1 3 4
XS1 SB1 SB1
yellow M M
PE
PE HERG Lubrication 9 BIJUR Lubrication
outlet pump junction box pump junction box
network K1 K2 K1 K2
interface 4 5 6 7 5 6 7 8
RS232 interface RJ45

24N 5B13 24N 6A03 24N 5B13 24N 6A03


26/10 26/10 28/3 28/3 26/10 26/10 28/3 28/3

1 2 3 4 5 6 7 8 9 10
This page is suitable for the machine with incoming
voltage of 220V.
Three-phase power
supply(220V) RS232 interface
Air Conditioner(220V)/
Heat Exchanger(220V)
HERG Lubricating
Pump(220V)
Schematic Circuit Diagram and
Interconnection Circuit

BIJUR Lubricating
Pump(220V)
Schematic Circuit
Diagram

BIJUR Lubricating
Pump(110V)
Page 7A Total 39

VM11-2810E-1K(M)
7
6/7
6A/7 L11
6/7
6A/7
L12
6/7
6A/7 L13
6/7
6A/7
N
6/7
6A/7
PE

QF26 QF14 QF13 QF13 QF13


28/7 28/7 28/7 28/7

KA17 KA17 KA17


33/3 33/3 33/3

red blue 3 1 2 1 3 4 1 3 4
XS1 SB1 SB1 SB1
yellow M M M
PE PE
PE HERG Lubrication 9 BIJUR Lubrication 9
outlet pump junction box pump junction box
BIJUR Lubrication
pump junction box
network K1 K2 K1 K2 K1 K2
interface 4 5 6 7 5 6 7 8 5 6 7 8
RS232 interface RJ45

24N 5B13 24N 6A03 24N 5B13 24N 6A03 24N 5B13 24N 6A03
26/10 26/10 28/3 28/3 26/10 26/10 28/3 28/3 26/10 26/10 28/3 28/3

1 2 3 4 5 6 7 8 9 10
Schematic Circuit
Page 7B Total 39
Schematic Circuit Diagram and Diagram
This page is suitable for the machine with incoming Interconnection Circuit VM11-2810E-1K(M)
voltage of 415V.
Air Conditioner(220V)/ HERG Lubricating BIJUR Lubricating
power supply(220V) RS232 interface
Heat Exchanger(220V) Pump(220V) Pump(220V)

6B/4 240
6B/4 203
6/7
6A/7
PE
6B/7

QF26 QF14 QF13 QF13


28/7 28/7 28/7

KA17 KA17
33/3 33/3

red blue 3 1 2 1 3 4
XS1 SB1 SB1
yellow M M
PE
PE HERG Lubrication 9 BIJUR Lubrication
outlet pump junction box pump junction box
network K1 K2 K1 K2
interface 4 5 6 7 5 6 7 8
RS232 interface RJ45

24N 5B13 24N 6A03 24N 5B13 24N 6A03


26/10 26/10 28/3 28/3 26/10 26/10 28/3 28/3

1 2 3 4 5 6 7 8 9 10
Schematic Circuit
Page 8 Total 39
Schematic Circuit Diagram and Diagram
This page is suit for overvoltage undervoltage protect Interconnection Circuit VM11-2810E-1K(M)
RENISHAW Probe and RENISHAW Tool Measuring(optional)
Control Transformer Overvoltage Undervoltage RENISHAW Tool Measuring Device RENISHAW Probe OMP60
TC5 (Optional) protection relay

Tool Setting Probe


TS27R
Blue Red

A1 Turquoise
FU8 A2
3A Turquoise
A3 /Black
Black
A4
Shield
Red
A5

A6 6/3 White
31/8
A7 31/8 Brown
6/3

A8
Green/Black
A9 6/3 ERROR
8(+24VM4) Green
6/3 B1 A10 23/4
6/3
7(0V) Violet/Black
6/3 B2 A11 28/5
6/3
Low Power
PE B3 A12 6/3 Violet
23/4
Schematic Circuit
Page 9 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

DC+24V NC Start Control Unit 0i-MF I/O Unit

6/3
6A/3
6/2
6A/2
6/2
6A/2

LF1 CP1 CP1


SB3
(Panel)
KA1 LF2

LCD Unit
SB1 9/2 32
J1 J2
LF1
CNC I/O Unit
SB4
(Hand) JA3 J3 MPG
LF2
W1 (17)XPS 1 MDI Unit
CB104 J4 Panel(CB104)
LF1 JA2 J8 CK1
SB5
(Chip) CB105 J5 Relay module(FX2)
SB2 LF2

JD51A JD1B CB106 J6 Relay module(FX1)


(18) XS1
P J9
W1
CB107 J7 Panel(CB107)
JD36A

I/O LINK(JD1A)

SPM(COP10B)10/6
COP10A K27
SVSP(COP10B)12/3
I/O LINK(JD1B)
CB150 Switchboard(FX3)
KA1 KA30 I/O unit 2
6/3 10/3
12/3
9/3 15/3
18/4 NOTE:① If there is no emergency stop of
the chip, 33 should short connect to 36.

1
Schematic Circuit
Page 10 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit
This page is suit for αi-B amplifier. VM11-2810E-1K(M)

Power Supply Module Spindle Servo Module

1/10 1/10 1/10 KA3 32/3 K7 CX4 TB1 TB1 TB1


P/ESP P P
[2] [P] [P] [P] [1]
60 SVM2(TB1)
P/+24V N N 11/1
[3] [N] [N] [N] [3]
Cable size is KA30 9/3
the same as CX3
page 1. 15/2 205
MCCOFF4
[1]
PSM SPM
MCCOFF3
15/2 202 [3]
SVM2(CXA2B)
CXA2A K69A CXA2B CXA2A K69B
K6 CXA2D
11/1

TM B1
A1
COP10A K27A SVM2(COP10B)
11/1
B2
Spindle directional
A2 K71 JYA3
proximity switch
(Optional)
CX48
1 JYA2
2 Control unit:COP10A
9/6 K27 COP10B
3
Cable size is TB2 TB2
the same as PE
L1 L2 L3 U V W PE
page 1.
JYA3 proximity
K1 K71 switch
11 24V
Reactor Filter 13
(Optional) 15 output
14 K17
16 0V K10
10
K11
200T U V W G

Encoder
200S
Spindle
200R motor

1
Schematic Circuit
Page 11 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Double-axis Servo Module Single Axis Servo Module Single Axis Servo Module(A-axis Optional)

P TB1 TB1 P TB1 P TB1


[P] [P] [P] [P] [P] [P]
SPM(TB1)
10/10 N N N
[N] [N] [N] [N] [N] [N]

SVM2 SVM1 SVM1


SPM(CXA2A) K69B CXA2B CXA2A K69C CXA2B CXA2A K69D CXA2B CXA2A
10/10

SPM(COP10A)
10/10 K27A COP10B COP10A K27B COP10B COP10A K27C COP10B COP10A

K75 SVM1(Optionalβ)
13/1

JF1 JF2 JF1 JF1

TB2 TB2 TB2


UL VL WL GL UM VM WM GM UL VL WL GL UM VM WM GM

K22X K21Y K22Y K22Z K21A K22A


K21X K21Z

U V W G U V W G U V W G U V W G

Encoder
Encoder
Encoder
Encoder

X-axis Y-axis Z-axis A-axis

1
Schematic Circuit
Page 12 Total 39
Page 12 and page 13 are suitable for Schematic Circuit Diagram and
Interconnection Circuit
Diagram
VM11-2810E-1K(M)
βiSVSP-B amplifier.

Servo Module

JYA3 proximity
K16 switch
1/10 1/10 1/10
11 24V
13
15 output
Cable size is K6 CX3 14
the same as MCCOFF4 COP10A K75 16 0V
15/2 205 [1] 13/1
page 1. 13/4 10
MCCOFF3 13/7
15/2 202 [3] CXA2A K74 13/1
CX30 13/4
13/1 13/7
KA3 K8 13/4 JF1 K22X
32/3
13/7 CX4
P/ESP [2]
TM JF2 K22Y
[3]
SVSP
KA30 P/+24V
9/3 K7 JF3 K22Z
CXA2C
6/3
[A1]
JYA2 K14
12/5 6/3 Spindle encoder
[A2]

12/5 K69 JYA3 K16


TB1 CX48 TB2 CZ2L CZ2M CZ2N Spindle directional
Cable size is 12/5 K27 COP10B proximity switch
Control unit:COP10A L1 L2 L3 1 2 3 U V W PE UL VL WL GL UM VM WM GM UN VN WN GN
the same as (Optional)
9/6
page 1. JYA2
K1
13/1
Reactor 13/4 Filter K21Z
13/7 U

Encoder
13/1 (Optional) K14
13/4 V Z-axis
13/7
13/1 12/2 12/212/2 W
13/4 K10 K21X K21Y G
13/7

K11 U

Encoder
200T U V W G V Y-axis
W
200S Encoder G
Spindle
200R motor
U

Encoder
V X-axis
W
G

1
Schematic Circuit
Page 13 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

A-axis Servo Module SV20i (Optional) A-axis Servo Module SV40i (Optional) A-axis Servo Module SV80i (Optional)

12/9
SV20i SV40i (RC)
SV80i (RC)
11/8 K75 COP10B 12/9 K75 COP10B 12/9 K75 COP10B
CZ6 CZ6

FAN
12/9 K74 CXA19B 12/9 K74 CXA19B 12/9 K74 CXA19B
(R1) (R1)

TH1 (1) (1)


P/ESP CX30 CXA20 Resistance CX30 CX30
12/3 [3] TH2 13/1 P/ESP CXA20 P/ESP CXA20
12/3 [3] 12/3 [3]

12/3
P/+24V P/+24V (2) P/+24V (2)
[1] 12/3 [1] 12/3 [1]
K8 K8 K8
L1
L2 JF1 K22A JF1 K22A JF1 K22A
Reactor L K2
12/3
L3 CZ4 CZ4
L1 L1
DCP L2 L2
DCN K2 L3
K2 L3
CZ7 Reactor L PE Reactor L PE
U
V 12/3 12/3
W

K4
CZ5 CZ5
K21A U V W PE U V W PE
13/4
CXA20

K21A K21A
U U U
Encoder

K5

Encoder

Encoder
V V V
W A-axis W A-axis W A-axis
TH1 TH2 G G G

NOTE:④ While 0i-MF system use β


DCC
series motor as A-axis motor, CXA19B
DCP
Resistance connect to 7(0V)、8(+24VM4)。
1
Schematic Circuit
Page 14 Total 39
Schematic Circuit Diagram and Diagram

This page is suit for power failure detection Interconnection Circuit VM11-2810E-1K(M)
function(Optional)
aiPS power failure detection function βiSVSP power failure detection function

Y1.6
Y1.6 4 24N
4 24N

DV
DV KA30
KA30
CB104
CB104 508
508 (A23)
CX36
14/6
14/1 (A23)
CX37 A1
CX37 508 B2
B2

B3
CX36
508 A1 A3 14/9
14/5
5A08 KA59
B3
5A08 A3 KA61 14/9 14/10
14/5 5A08
14/2 5A08 14/6
14/1
509 B1
KA59
510
B3 4A23
4A23
KA61

CB105
CB105
(A08)
(A08)
14/4
RV
RV

X8.4 KA59
X8.4 KA59

14/8
14/2

1
Schematic Circuit
Page 15 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Axial Fan PSM Power ATC Motor Tool Magazine Motor Cooling Rinse Chip Conveyor CenterCooling Lifting Motor(Optional)/
DC24V (Optional) Supply On CW CCW CW CCW Motor Chip Motor
Motor
CW CCW (Optional) SOL.Roller Motor(Optional)

KA3 KA30

6/7
KA30 KA31

QF1 QF2 QF3 QF4 QF5 QF6 QF7

MCCOFF3
CX3 KA15 KA5 KA13 KA12 KA16 KA18 KA8 KA7 KA20 QF19
MCCOFF4

KM2 KM1 KM4 KM3 KM8 KM7 KA21


15/5 15/5

6/7 KM20 RC21 KM1 RC22 KM2 RC23 KM3 RC24 KM4 RC25 KM5 RC26 KM6 RC27 KM7 RC28 KM8 RC29 KM9 RC30 KM10 RC31 KM22 RC45

10/2
10/2 1/5 15/4 1/6 15/4 1/7 15/5 1/8 15/5 1/9 2/2 2/4 15/7 2/5 15/7 2/6 2/8 2/9
10/2 1/5 1/6 1/7 1/8 1/9 2/2
12/2 2/4 2/5 2/6 2/8 2/9
12/2 1/5 1/6 1/7 1/8 1/9 2/2 2/4 2/5 2/6 2/8 2/9
12/2
28/8 28/8 28/10 28/9 28/9

NOTE:KA3,KA30 are used in the absence of safety relay


1
Schematic Circuit
Page 16 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Hydraulic Oil-water Tool Magazine Speed(Chained Module)(Optional) Oil Mist Fabric Band Rinse Chip Left Screw Right Screw
DC24V Unit Oil Cooler Cleaner Filter Chip Conveyor Chip Conveyor
(Optional) Separator Fast Slow (Optional) (Optional) Motor 2 (Optional) (Optional)

QF8 QF9 QF21 QF15 QF16 QF24 QF22 QF23


4/3

KA54 KA54 KA26 KA58 KA27 KA29 KA34

KM11 RC32KM12 RC33 KM13 RC34 KM14 RC35 KM16 RC36KM15 RC37 KM17 RC39 KM18 RC40 KM27 RC41 KM23 RC45 KM25 RC47

3/3 3/4 3/6 3/9 16/4 3/9 3/10 16/3 4/3 3/7 4/5 4/7 4/9
3/3 3/4 3/6 3/9 3/9 3/10 4/3 3/7 4/5 4/7 4/9
3/3 3/4 3/6 3/9 3/9 3/10 4/3 3/7 4/5 4/7 4/9
29/2 29/2 27/7 24/8

1
Schematic Circuit
Page 17 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

SP low speed SP high speed Spindle Y/△ change


DC24V
(Y) (△)

JYA2 Us Vs Ws PE

speed feedback
KA27 KA27
32/3 32/3

274 276

KM29 KM28 U0
17/3 17/2
V
V0 U W G
X Y Z
W0
Xs Ys Zs

275 277

KM28 RC51 KM29 RC52 switch unit

17/8 17/9
17/8 17/9
17/8 17/9
17/3 17/2

1
Schematic Circuit
Page 18 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Hydraulic Machine Index Pallet Sliding Door Tool Pot Tool Pot Spindle Unclamp Center Blow Tool detection Fixture 1
DC+24V Unit Fan (Optional) Air Cooling
(Optional) Light Clamp/Unclamp Unlock(Optional) Return Down Tool Off blow Clamp Unclamp

KA2 KA30 11

KA30 KA31

KA11 KA19 KA29 KA9 KA10 KA14 KA4 KA6 KA60 KA22 KA23

W4 (6) XPS 4 W4 (7) XPS4 W5 (17) XPS5 (18) XPS5 W4 (8) XPS4 (9) XPS4

E1

X X E2 X X X X
W4 (5) PS4 W4 (5) PS4 W5 (19) PS5 (19) PS5 W4 (5) PS4 (5) PS4

EL1 EL2 YA1 YA2 YA3 YA4 YA5 YA6 YA7 YA8 YA9 YA15 2(0V)
19/1

NOTE:1.KA3,KA30 are used in the


absence of safety relay
2.③ If use hydraulic for inder
pallet clamp ,this use connect XPS4
1
Schematic Circuit
Page 19 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Switch of Rinse Chip(Cooling) Pneumatic door Pneumatic door slow up Air tightness Locating Cylinder Magazine door Magazine door
DC+24V Fixture blow (Optional)
Clamp Unclamp Rinse Chip/Cooling Water gun/Top spray open close C axis Clamp/Unclamp test 1 open close

11

KA25 KA24 KA55 KA56 KA51 KA52 KA53 KA64 KA61 KA33 KA51 KA52

W4 (10) XPS4 (11) XPS4 W2 (13)XPS2 (26)XPS 5


W5

X X X X
W4 (5) PS4 (5) PS4 W2 (14) PS2 W5 (27) PS5

YA16 YA17 YA18 YA19 YA20 YA21 YA22

1
Schematic Circuit
Page 20 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

DC+24V ZF Flowmeter Low ZF Gear Control(Optional) OMRON Electronic lock


(Optional)

5 (+24VM1) 2 (0V)
6/5 6/5 Electronic door lock 1 Electronic door lock 1
2

E1+ E2-
2

E1+ E2-
9 10

9 10
2

14 14
12 41 12 41

34 33 64 63 42 11

34 33 64 63 42 11
6 5 8 7 2 1

6 5 8 7 2 1
Brown Gray
KA27 KA28 KA27 KA28
32/3 32/4 32/3 32/4 Lock monitoring Lock monitoring

24N
(1) (5)
2 24N Door opening and closing test Door opening and closing test
5B08
(2)
Electronic door lock 2

E1+ E2-
9 10
(3) (4) Red 28 Yellow 29

Blue Black (2) (3) 12 41

34 33 64 63 42 11
6 5 8 7 2 1
ZF Reduction Box
Lock monitoring
(5) (4) (6)
Door opening and closing test

Red Blue Black 5B08

24N 6A02 6B02


28/1 28/2 28/2

1
Schematic Circuit
Page 21 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Maintenance Program Chip Chip Rinse


DC+24V Feed Override Spindle Override Rapid Override Door Control Cooling
Mode Protect Conveyor CW Conveyor CCW Chip
Chip Enable Water Gun Auto Zero Return

R1121.5
R1121.6
R1121.1

R1121.1

R1121.4
R1121.2
R1121.3

R1121.0

R1121.2
R1121.3

R1121.0
Feed
ADD. Feed ADD. Feed
ADD.
override override override
0 0 0 0 0 80 1 0 0 0 50 0 0 0
10 0 0 0 1 90 1 0 0 1 60 0 0 1

R1122.1
R1122.2
70 0 1 0 Rapid ADD.
20 0 0 1 0 100 1 0 1 0
80 0 1 1 override
30 0 0 1 1 110 1 0 1 1
90 1 0 0 F0 0 0
40 0 1 0 0 120 1 1 0 0
50 0 1 0 1 130 1 1 0 1 100 1 0 1 25% 0 1
60 0 1 1 0 140 1 1 1 0 110 1 1 0 50% 1 0
70 0 1 1 1 150 1 1 1 1 120 1 1 1 100% 1 1

Panel
(CB107)

RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV Terminal input
+24V

R1121.0 R1121.1 R1121.2 R1121.3 R1121.4 R1121.5 R1121.6 R1121.7 R1122.0 R1122.1 R1122.2 R1122.3 R1122.4 R1122.5 R1122.6 R1122.7 Add. No.

1
Schematic Circuit
Page 22 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Hydraulic Tool Tool


Air Table SP Machine ATC Tool pocket Tapping A axis Alarm Automatic Fixture 1
DC+24V Cooling
station/Oil
Index
Magazine Magazine
Oreintation Light
Spare
Debug Debug Rollback Function
Center Cool
Reset Power Off Clamp
cooler Start CW CCW

Panel
(CB104)

RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV Terminal input
+24V

R1123.0 R1123.1 R1123.2 R1123.3 R1123.4 R1123.5 R1123.6 R1123.7 R1124.0 R1124.1 R1124.2 R1124.3 R1124.4 R1124.5 R1124.6 R1124.7 Add. No.

1
Schematic Circuit
Page 23 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Fixture 2 Fixture 3 Door open Door close Probe RENISHAW Air tightness
DC+24V Probe test 1 Spare
Clamp Clamp +C -C error Low Power qualified

SQ40

panel
(CB104)

RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV Terminal input
+24V

R1125.0 R1125.1 R1125.2 R1125.3 R1125.4 R1125.5 R1125.6 R1125.7 R1126.0 R1126.1 R1126.2 R1126.3 R1126.4 R1126.5 R1126.6 R1126.7 Add. No.

1
Schematic Circuit
Page 24 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Single Optional Optional Handle Z AXIS Machine Program


Magazine Door Magazine Door Positional Paper Fabric +X -X
Open(VM2504) Close(VM2504)
DC+24V Dry Run RAPID Side door Switch Button Side Door Cylinder Release clogging Band Filter
Block Stop Block Skip Insert Lock Lock Restart (VM802/VM905 ) Unlock(VM802/VM905) (Optional) detection start X Y
Pneumatic door water gun Fabric Low level of
open 1 open 2 Band Filter A axis booster
power on cylinder
detect

XPS2
W2 (16) W3 (10)XPS3

SQ30 SQ31 SQ41 KM18 SQ29


16/5

P
(SQ24)
X2S
P
W2 (15) W3 (9)XS3

Panel
4B06 4A07 4B07 4A08 4B08
(CB104)

(B01) CB104 CB104 CB104 CB104 CB104 CB104 CB104 CB104 CB104 CB104 CB104 CB104 CB104 CB104 CB104 CB104
(A02) (B02) (A03) (B03) (A04) (B04) (A05) (B05) (A06) (B06) (A07) (B07) (A08) (B08) (A09) (B09)

RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV Terminal input
+24V

X0.0 X0.1 X0.2 X0.3 X0.4 X0.5 X0.6 X0.7 X1.0 X1.1 X1.2 X1.3 X1.4 X1.5 X1.6 X1.7 Add. No.

1
Schematic Circuit
Page 25 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

+Y -Y +Z -Z +A -A Fixture 2 Spindle Chip Conveyor MAG ATC


DC+24V
Z A C + - Mode select E Clamp Unclamp Unclamp Detect Origin Position Count Origin Confirm Brake Confirm Unclamp in advance(VM740)
Clamp Confirm

P
(20) X4
S

W4
XPS1 P P P P
P
X5
S
W1 (24) W5 (21) X5P
S (21) X5 S (21) X5S (21) X5S (21) X5S (21)

SB10 SQ28 SQ1 SQ2 SQ3 SQ4 SQ5 SQ6

XPS1 P P P P P P
W1 (21) W5 (9) X5
S (10) X5
S (11)X5
S (12)X5
S (13) X5
S (14) X5
S

5A02 5B02 5A03 5B03 5A04 5B04 5A05 5B05


Panel FX2
(CB104) (CB105)

(B01) CB104 CB104 CB104 CB104 CB104 CB104 CB104 CB104 CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105
(A10) (B10) (A11) (B11) (A12) (B12) (A13) (B13) (A02) (B02) (A03) (B03) (A04) (B04) (A05) (B05)

+24V RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV Terminal input

X2.0 X2.1 X2.2 X2.3 X2.4 X2.5 X2.6 X2.7 X3.0 X3.1 X3.2 X3.3 X3.4 X3.5 X3.6 X3.7 Add. No.

1
Schematic Circuit
Page 26 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Tool Pot Spindle Spindle


Oil Mist Cleaner On

DC+24V Tool Pot Return Emergency Sliding Handwheel Handwheel ZF Flow Low Handwheel Overrun Release Detect(Optional) Handwheel Handwheel Handwheel Lubricant
Unclamp Clamp Stop Door Swtich Override A Override B (Optional) Override C Tool Detection Error RENISHAW Probe axis A axis B axis C Level Low
Down Confirm Confirm Confirm Confirm Low Power
No paper
tape detection
(Configuration 2)

door switch electronic lock


1 2

P P
W5 (21) XS5 (21) XS5

3 11
SA2 KM17
SQ8 SQ9 SQ10 SQ11 KA30 SA1
4 12
(SQ13)
SQ11 SQ12

W5 (15) XPS 5 (16) XPS5

5A06 5B06 5A07 5B07 5A08 5B08 5A09 5B09 5A10 5B10 5A11 5B11 5A12 5B12 5A13 5B13
FX2
(CB105)

(B01) CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105
(A06) (B06) (A07) (B07) (A08) (B08) (A09) (B09) (A10) (B10) (A11) (B11) (A12) (B12) (A13) (B13)

+24V RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV Terminal input

X8.0 X8.1 X8.2 X8.3 X8.4 X8.5 X8.6 X8.7 X9.0 X9.1 X9.2 X9.3 X9.4 X9.5 X9.6 X9.7 Add. No.

1
Schematic Circuit
Page 26A Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit
This page is suit for safety circuit . VM11-2810E-1K(M)

Tool Pot Tool Pot Spindle Spindle Emergency Sliding Handwheel Handwheel ZF Flow Low Handwheel Overrun
Oil Mist Cleaner On
Handwheel Handwheel Handwheel
DC+24V Return Unclamp Clamp
Detect(Optional) Lubricant
Down Confirm Stop Door Swtich Override A Override B (Optional) Override C Release RENISHAW Probe axis A axis B axis C Level Low
Confirm Confirm Confirm Low Power
No paper
tape detection
(Configuration 2)

door switch electronic lock


1 2

P P
W4 (21) XS5 (21) XS5

3 11
SA2 KM17
SQ8 SQ9 SQ10 SQ11 SA1
4 12
(SQ13)
SQ11 SQ12

W4 (15) XPS 5 (16) XPS5

5A06 5B06 5A07 5B07 5A08 5B08 5A09 5B09 5A10 5B10 5A11 5B11 5A12 5B12 5A13 5B13
39/4 39/8
FX2
(CB105)

(B01) CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105 CB105
(A06) (B06) (A07) (B07) (A08) (B08) (A09) (B09) (A10) (B10) (A11) (B11) (A12) (B12) (A13) (B13)

+24V RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV Terminal input

X8.0 X8.1 X8.2 X8.3 X8.4 X8.5 X8.6 X8.7 X9.0 X9.1 X9.2 X9.3 X9.4 X9.5 X9.6 X9.7 Add. No.

Note:door close detect wiring according to actual configuration.door switch according to circuit 1 ,electronic
lock according to circuit 2 ,according to page 19.safety relay+electronic lock according to page 40.
1
Schematic Circuit
Page 27 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

DC+24V Zhongze manual pulse generator


48 53
I/O UNIT:JA3
32 33 50 54 XPS20
0V +5V HA HB
XPS5 (1) 12 9 1 2
Signal
ZHONGZE MPG
W5

W20 (8) (9) (10) (11) (14) (15) (7) (8) W6


W5
XPS20 P
X5
S XPS6
(18) 18
W20
white-black 1 24N
2
XPS20 white-black 2 5A09
(8) (9) (10) (11) (14) (15) (16) (17) 3
white-black 3 5B09
4
Enable LF1 LF2 RT1 RT2 white-black 4 5B10
Signal X9.1 X8.7 X8.6 Signal X9.6 X9.5 X9.4 5
OFF 0 0 0 X 0 0 0 yellow-black 2 5A12
X1 6
X10
0
0
0
1
1
1
Y
Z
0
0
0
1
1
1
yellow-black 3 5B12
7
X100 0 1 0 4 0 1 0 yellow-black 4 5A13
X1000 1 1 0 5 1 1 0 14
Handwheel Override choice Handwheel Axis choice white-red 32/48 EMG
15
white-black 33/53
16
yellow-red 1 36/50 EMG
W20 17
XPS20 yellow-black 1 38/54
8
(2) (3) (4) (5) (6) (7) black 12 0V
FX2 9
5A09 5B09 5B10 5A12 5B12 5A13 red 9 +5V
JA3
(CB105) 10
white-red 3 1 HA
11
white-red 4 2 HB
W5

(2) (3) (4) (5) (6) (7)


XPS5

(B01) CB105 CB105 CB105 CB105 CB105 CB105


(A09) (B09) (B10) (A12) (B12) (A13)

+24V RV RV RV RV RV RV
Terminal input

X8.6 X8.7 X9.1 X9.4 X9.5 X9.6 Add. No.

1
Schematic Circuit
Page 28 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)
Configuration 1
spindle Y spindle △
Lubrication The Main Oil Filter Unclamp in advance Spindle Fan
switch detect switch detect Oil Cooler A axis Power On Detect
DC+24V Pressure Tank Level Alarm Power On
ZF Gear I ZF Gear II Detect Detection (Optional) Positional Cylinder Locate Detect SKIP Fault Clamp Unclamp
Air Condition/
Lubrication Cooling Rinse Chip SOL.Roller/
Lifting Motor Center cooling
C Axis Clamp C Axis Unclamp
Fixture2 Clamp Fixture2 Unclamp

P P
W4 (16) XS4 (16) XS4 W1 (24) XPS1 W5 (30) XPS5 W5 (30) XPS5
QF14 KM10

SP1 SP2 SP3 SA3 SP4 SQ27 QF10 SQ15 SP5 SP6 6B27 KM5 KM6 6B28 KM9
SQ16

QF13
KM22
P
W4 (14) XPS 4 (15) XPS4 W1(22) XS1 W5 (28) XPS5 W5 (29) XPS5

6A02 6B02 6A03 6B03 6A04 6B04 6A05 6B05 6A06 6B06 6A07 6B07 6A08 6B08 6A09 6B09
Panel
(CB106)

(B01) CB106 CB106 CB106 CB106 CB106 CB106 CB106 CB106 CB106 CB106 CB106 CB106 CB106 CB106 CB106 CB106
(A02) (B02) (A03) (B03) (A04) (B04) (A05) (B05) (A06) (B06) (A07) (B07) (A08) (B08) (A09) (B09)

RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV Terminal input
+24V

X4.0 X4.1 X4.2 X4.3 X4.4 X4.5 X4.6 X4.7 X5.0 X5.1 X5.2 X5.3 X5.4 X5.5 X5.6 X5.7 Add. No.

1
Schematic Circuit
Schematic Circuit Diagram and Diagram Page 29 Total 39
Interconnection Circuit
VM11-2810E-1K(M)

Power On Detect Central Water High Pressure Water Tank Fluid Level Fixture 1
DC+24V Air Pressure Matrix
Hydraulic Unit/Oil Cooler Pressure Low High Mid Low Clamp Unclamp
Detect
No paper
tape detection
P
(19) X3 (Configuration 1)
S

W3
P
P P P
X3
S
P X7.0 X7.1 X7.2 X7.3 X7.4 X7.5 X7.6 X7.7
KM11 W3 (12) X3 S (14) X3S (16) X3S (18) W4 (16) XS4 (16)XPS4
X11.0 R1121.0 R1122.0 R1123.0 R1124.0 R1125.0 R1126.0 R1127.0 R1128.0

X11.1 R1121.1 R1122.1 R1123.1 R1124.1 R1125.1 R1126.1 R1127.1 R1128.1


620 SP7 SP8 SQ21 SQ22 SQ23 SP1 SP2 R1121.2 R1122.2 R1123.2 R1124.2 R1125.2 R1126.2 R1127.2 R1128.2
X11.2
621
X11.3 R1121.3 R1122.3 R1123.3 R1124.3 R1125.3 R1126.3 R1127.3 R1128.3
KM12 SP20 X11.4 R1121.4 R1122.4 R1123.4 R1124.4 R1125.4 R1126.4 R1127.4 R1128.4
P
P P P
X3 S
P P X11.5 R1121.5 R1122.5 R1123.5 R1124.5 R1125.5 R1126.5 R1127.5 R1128.5
W3 (11)X3
S (13) X3
S (15) X3
S (17) W4 (12) XS4 (13) XS4
X11.6 R1121.6 R1122.6 R1123.6 R1124.6 R1125.6 R1126.6 R1127.6 R1128.6

X11.7 R1121.7 R1122.7 R1123.7 R1124.7 R1125.7 R1126.7 R1127.7 R1128.7


6A10 6B10 6A11 6B11 6A12 6B12 6A13 6B13
Panel
(CB106)

CB106
(A14)
(B01) CB106 CB106 CB106 CB106 CB106 CB106 CB106 CB106 CB107 CB107 CB107 CB107 CB107 CB107 CB107 CB107
(A10) (B10) (A11) (B11) (A12) (B12) (A13) (B13) (A02) (B02) (A03) (B03) (A04) (B04) (A05) (B05)

RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV Terminal input
+24V

X6.0 X6.1 X6.2 X6.3 X6.4 X6.5 X6.6 X6.7 X7.0 X7.1 X7.2 X7.3 X7.4 X7.5 X7.6 X7.7 Add. No.

1
Schematic Circuit
Page 30 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Cycle Feed
DC+24V Mode SP CW SP STOP SP CCW Matrix
Start Hold

X7.0 X7.1 X7.2 X7.3 X7.4 X7.5 X7.6 X7.7


X11.0 R1121.0 R1122.0 R1123.0 R1124.0 R1125.0 R1126.0 R1127.0 R1128.0

X10.2
X10.0
X10.4
ADD.
Mode X11.1 R1121.1 R1122.1 R1123.1 R1124.1 R1125.1 R1126.1 R1127.1 R1128.1
EDIT 0 0 0
AUTO X11.2 R1121.2 R1122.2 R1123.2 R1124.2 R1125.2 R1126.2 R1127.2 R1128.2
0 0 1
MDI 0 1 0 R1121.3 R1122.3 R1123.3 R1124.3 R1125.3 R1126.3 R1127.3 R1128.3
X11.3
JOG 0 1 1
HND 1 0 0 X11.4 R1121.4 R1122.4 R1123.4 R1124.4 R1125.4 R1126.4 R1127.4 R1128.4
ZRN 1 0 1 X11.5 R1121.5 R1122.5 R1123.5 R1124.5 R1125.5 R1126.5 R1127.5 R1128.5
DNC 1 1 0
X11.6 R1121.6 R1122.6 R1123.6 R1124.6 R1125.6 R1126.6 R1127.6 R1128.6

X11.7 R1121.7 R1122.7 R1123.7 R1124.7 R1125.7 R1126.7 R1127.7 R1128.7

Panel
(CB107)

(B01) CB107 CB107 CB107 CB107 CB107 CB107 CB107 CB107 CB107 CB107 CB107 CB107 CB107 CB107 CB107 CB107
(A06) (A07) (A08) (B06) (B07) (B08) (A09) (B09) (A10) (B10) (A11) (B11) (A12) (B12) (A13) (B13)

+24V RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV RV Terminal input

X10.0 X10.2 X10.4 X10.1 X10.3 X10.5 X10.6 X10.7 X11.0 X11.1 X11.2 X11.3 X11.4 X11.5 X11.6 X11.7 Add. No.

1
Schematic Circuit
Page 31 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Choose Probe Aimed Fabric detection function Tool


power failure
DC+24V
Cycle Feed Tri-color Light Pneumatic door Pneumatic Hydraulic Switch of Rinse Chip(Cooling)
station/Oil 0V
door detection
Start Hold RED YELLOW GREEN Magazine door Probe ready Band Filter Automatic
slow-up cooler start Rinse Chip/Cooling Water gun/Top spray power off blow
C axis clamp
open close /unclamp

CB104

Y0.0 Y0.1 Y0.2 Y0.3 Y0.4 Y0.5 Y0.6 Y0.7 Y1.0 Y1.1 Y1.2 Y1.3 Y1.4 Y1.5 Y1.6 Y1.7
DOCOM

(A24) DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV OV
(B24)
(A25)
(B25) (A16) (B16) (A17) (B17) (A18) (B18) (A19) (B19) (A20) (B20) (A21) (B21) (A22) (B22) (A23) (B23) (A01)

Panel
(CB104)
4A16 4B16 4A17 4B17 4A18 4B18 4A19 4B19 4A20 4B20 4A21 4B21 4A22 4B22 4A23 4B23

8/8

6/3

6/3
KA51 KA52 KA53 KA54 KA55 KA56 KA57 KA58 KA59 KA60

19/5 19/5 19/6 16/2 19/3 19/4 8/9 16/5 1A/2 18/8
19/9 19/10

1
Schematic Circuit
Page 32 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Machine Emergency Spindle Unclamp ZF Gear(Optional) Sliding Door Tool Magazine Speed
Locating
(Chained Module)(Optional)
Oil Mist Fixture 2 Center SOL.Rooler Motor
Fixture 1
DC+24V Stop Tool Indicator Unlock Cylinder Cleaner
0V
Ready Light Gear I Gear II (Optional) (Optional) Slow Fast (Optional) Clamp Unclamp Cooling Lifting Pump
Clamp Unclamp
Spindle Left Chain Left Chain Right Chain Right Chain
Y/△ (Screw) Chip Chip (Screw) Chip Chip
change Conveyor CW Conveyor CCW Conveyor CW Conveyor CCW

CB105
Y2.0 Y2.1 Y2.2 Y2.3 Y2.4 Y2.5 Y2.6 Y2.7 Y3.0 Y3.1 Y3.2 Y3.3 Y3.4 Y3.5 Y3.6 Y3.7
DOCOM

(A24) DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV OV
(B24)
(A25)
(B25) (A16) (B16) (A17) (B17) (A18) (B18) (A19) (B19) (A20) (B20) (A21) (B21) (A22) (B22) (A23) (B23) (A01)

FX2
(XT8)

5A16 5B16 5A17 5B17 5A18 5B18 5A19 5B19 5A20 5B20 5A21 5B21 5A22 5B22 5A23 5B23

6/3

6/3
KA2 KA3 KA27 KA28 KA29 KA33 KA34 KA32 KA26 KA25 KA24 KA20 KA21 KA22 KA23

6/6 10/3 20/3 17/3 20/4 18/4 19/8 16/4 16/3 16/5 19/2 19/2 15/8 15/8 18/9 18/10
18/4 12/3 20/4
20/5 5/7 5/8 5/9 5/10
15/3 16/6
17/2 16/6 16/7

1
Schematic Circuit
Page 33 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

DC+24V A axis Rinse Lubricating Cooling ATC Spindle MAG MAG Machine Tool Pot Tool Pot Chip Chip Center Air
Clamp/Unclamp Chip Pump CW Unclamp Tool CW CCW Light Return Convey CW Convey CCW Blow Off ATC CCW Cooling 0V
Down

CB106

Y4.0 Y4.1 Y4.2 Y4.3 Y4.4 Y4.5 Y4.6 Y4.7 Y5.0 Y5.1 Y5.2 Y5.3 Y5.4 Y5.5 Y5.6 Y5.7
DOCOM

(A24) DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV OV
(B24)
(A25)
(B25) (A16) (B16) (A17) (B17) (A18) (B18) (A19) (B19) (A20) (B20) (A21) (B21) (A22) (B22) (A23) (B23) (A01)

FX1
(XT5)

6/3

6/3
KA19 KA18 KA17 KA16 KA15 KA14 KA13 KA12 KA11 KA10 KA9 KA8 KA7 KA6 KA5 KA4

18/3 15/6 7/6 15/6 15/4 18/6 15/5 15/5 18/5 18/5 18/5 15/7 15/7 18/8 15/4 18/7
7A/6

1
Schematic Circuit
Page 34 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

DC+24V Matrix 0V

CB107

Y6.0 Y6.1 Y6.2 Y6.3 Y6.4 Y6.5 Y6.6 Y6.7 Y7.0 Y7.1 Y7.2 Y7.3 Y7.4 Y7.5 Y7.6 Y7.7
DOCOM

(A24) DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV OV
(B24)
(A25)
(B25) (A16) (B16) (A17) (B17) (A18) (B18) (A19) (B19) (A20) (B20) (A21) (B21) (A22) (B22) (A23) (B23) (A01)

Y6.0 Y6.1 Y6.2 Y6.3 Y6.4 Y6.5 Y6.6 Y6.7


Panel Y7.0 R1131.0 R1132.0 R1133.0 R1134.0 R1135.0 R1136.0 R1137.0 R1138.0

(CB107) Y7.1 R1131.1 R1132.1 R1133.1 R1134.1 R1135.1 R1136.1 R1137.1 R1138.1

Y7.2 R1131.2 R1132.2 R1133.2 R1134.2 R1135.2 R1136.2 R1137.2 R1138.2

Y7.3 R1131.3 R1132.3 R1133.3 R1134.3 R1135.3 R1136.3 R1137.3 R1138.3

Y7.4 R1131.4 R1132.4 R1133.4 R1134.4 R1135.4 R1136.4 R1137.4 R1138.4

Y7.5 R1131.5 R1132.5 R1133.5 R1134.5 R1135.5 R1136.5 R1137.5 R1138.5

Y7.6 R1131.6 R1132.6 R1133.6 R1134.6 R1135.6 R1136.6 R1137.6 R1138.6

Y7.7 R1131.7 R1132.7 R1133.7 R1134.7 R1135.7 R1136.7 R1137.7 R1138.7


6/3

6/3

1
Schematic Circuit
Page 35 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Single Optional Optional Handle Z Axis Machine Program Door Rinse


DC+24V Dry Run SP CW SP CCW ATC Alarm CHIP CW LUB Alarm Cooling 0V
Block Stop Block Skip Insert Lock Lock Restart Control Scraps
Auto Zero
Chip Enable
Return
CB104

R1131.0 R1131.1 R1131.2 R1131.3 R1131.4 R1131.5 R1131.6 R1131.7 R1132.0 R1132.1 R1132.2 R1132.3 R1132.4 R1132.5 R1132.6 R1132.7
DOCOM

(A24) DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV OV
(B24)
(A25)
(B25) (A16) (B16) (A17) (B17) (A18) (B18) (A19) (B19) (A20) (B20) (A21) (B21) (A22) (B22) (A23) (B23) (A01)

Panel
(CB104)

6/3

6/3

1
Schematic Circuit
Page 36 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Hydraulic TOOL
Air Tab Machine Machine SP Machine ATC Tapping A axis Alarm Automatic Fixture 1
DC+24V Station/Oil Spare POCKET Center Cool 0V
Cooling Cooler Start Index Ready Alarm Oreintation Light Debug DEBUG Rollback Function Reset Power Off Clamp

CB104

R1133.0 R1133.1 R1133.2 R1133.3 R1133.4 R1133.5 R1133.6 R1133.7 R1134.0 R1134.1 R1134.2 R1134.3 R1134.4 R1134.5 R1134.6 R1134.7
DOCOM

(A24) DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV OV
(B24)
(A25)
(B25) (A16) (B16) (A17) (B17) (A18) (B18) (A19) (B19) (A20) (B20) (A21) (B21) (A22) (B22) (A23) (B23) (A01)

Panel
(CB104)

6/3

6/3

1
Schematic Circuit
Page 37 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

MAG TOOL NO. SPD TOOL NO.


DC+24V 0V
Low Order 1 Low Order 2 Low Order 4 Low Order 8 High Order1 High Order2 High Order4 High Order8 Low Order 1 Low Order 2 Low Order 4 Low Order 8 High Order1 High Order2 High Order4 High Order8

CB104

R1135.0 R1135.1 R1135.2 R1135.3 R1135.4 R1135.5 R1135.6 R1135.7 R1136.0 R1136.1 R1136.2 R1136.3 R1136.4 R1136.5 R1136.6 R1136.7
DOCOM

(A24) DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV OV
(B24)
(A25)
(B25) (A16) (B16) (A17) (B17) (A18) (B18) (A19) (B19) (A20) (B20) (A21) (B21) (A22) (B22) (A23) (B23) (A01)

Panel
(CB104)

6/3
MAG TOOL NO. SPD TOOL NO.

6/3

1
Schematic Circuit
Page38 Total 39
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)

Fixture 2 Fixture 3 Door Door Fixture Choose Probe Aimed


DC+24V Ready
Water Gun Spare 0V
Clamp Clamp open close blow Probe

CB104

R1137.0 R1137.1 R1137.2 R1137.3 R1137.4 R1137.5 R1137.6 R1137.7


DOCOM

(A24) DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV DV OV
(B24)
(A25)
(B25) (A16) (B16) (A17) (B17) (A18) (B18) (A19) (B19) (A20) (B20) (A21) (B21) (A22) (B22) (A23) (B23) (A01)

Panel
(CB104)

6/3

6/3
KA61 KA62 KA63

19/8

1
Schematic Circuit
Page 39 Total 39
Schematic Circuit Diagram Diagram
and Interconnection Circuit VM11-2810E-1K(M)
PHOENIX Safety Relay Circuit+OMRON DOOR LOCK

ESP Safety Relay Door Safety Relay

6/3

KA30 KA31
39/4 39/4

A1 S33 S34 13 23 33 41 A1 S33 S34 13 23 33 41

PHOENIX-1046360 PHOENIX-1046360

A2 S11 S12 S21 S22 14 24 34 42 A2 S11 S12 S21 S22 14 24 34 42


47
5A08 5B08
26A/4 26A/4

ESP Electronic door lock 1


Panel
2

E1+ E2-
9 10
14
ESP 12 41

34 33 64 63 42 11
6 5 8 7 2 1
Handle

XSP1 (17) W1 XSP1 (19) W1 Lock monitoring

ESP
Door opening and closing test

chip
conveyor
Electronic door lock 2
XSP1 (18) W1 XSP1(20) W1

E1+ E2-
9 10
6/3
12 41

34 33 64 63 42 11
KA30 KA31

6 5 8 7 2 1
15/3 39/2 15/3 39/3 Lock monitoring
18/4 18/4

Door opening and closing test

1
Schematic Circuit
Page 39A Total 39
Schematic Circuit Diagram Diagram
and Interconnection Circuit VM11-2810E-1K(M)
PHOENIX Safety Relay Circuit+OMRON DOOR LOCK

ESP Safety Relay Door Safety Relay

6/3

KA30 KA31
39A/4 39A/4

A1 S33 S34 13 23 33 41 A1 S33 S34 13 23 33 41

PHOENIX-1046360 PHOENIX-1046360

A2 S11 S12 S21 S22 14 24 34 42 A2 S11 S12 S21 S22 14 24 34 42


47
5A08 5B08
26A/4 26A/4

ESP
Panel

Electronic door lock 1


2

E1+ E2-
9 10
ESP
Handle
14
XSP1 (17) XSP1 (19) 12 41

34 33 64 63 42 11
W1 W1

6 5 8 7 2 1
ESP

Lock monitoring
chip
conveyor

XSP1 (18) W1 XSP1(20) W1


Door opening and closing test

6/3

KA30 KA31

15/3 39A/2 15/3 39A/3


18/4 18/4

1
Schematic Circuit
Page 1F Total 1
Schematic Circuit Diagram and Diagram
Interconnection Circuit VM11-2810E-1K(M)
This page is suit for VM640 servo magazine
Current tool position Magazine position Mode switching
AC220 DO1 DO2 DO3 DO4 DO5 DI1 DI2 DI3 DI4 DI5 MDP0 MD0 MD1 MDP1

X3.2 X3.3 X3.4 X3.5 X3.6 Y2.2 Y2.3 Y2.4 Y3.1 Y2.6 Y3.0 Y3.2 Y3.3 Y2.7

RV RV RV RV RV DV DV DV DV DV DV DV DV DV DV
L21 L22
CB105 (A03) (B03) (A04) (B04) (A05) (A17) (B17) (A18) (B18) (A19) (A20) (A21) (B21) (B19)

2.5mm2

7(0V)

DO1- DO2- DO3- DO4- DO5- COM DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9
L1 L2 L1C L2C 6 4 2 26 27 11 9 10 34 8 33 12 32 31 30
7 5 3 1 28 CN1
DO1+ DO2+ DO3+ DO4+ DO5+

24N
CN2
PE PE

U V W

U V W E
3 2 1 SM Encoder
4 5 6
Tool magazine servo motor(220V)

1
Interconnection Page 1A Total 11
Schematic Circuit Diagram and Circuit
Page 1A to page 5A are suitable for αi-B amplifier. Interconnection Circuit VM11-2810E-1K(M)
Wire/Cable Cable model number or
Connecting device Connector1 Connector2 Wire number
code wire specification CNCcontrol unit MPG unit
Power supply module TB2--switchboard L RT06/6 RT06/6 Size as page1 (3black+1yellow-green) U31 V31 W31 PE
Mainboard
Power supply moduleTB1--Spindle module TB1 Short-circuit bar Short-circuit bar FANUC Short-circuit bar
Spindle module TB1--Double-axis module TB1 Short-circuit bar Short-circuit bar FANUC Short-circuit bar RS232 interface
Double-axis module TB1--Double/Single-axis module TB1 Short-circuit bar Short-circuit bar FANUC Short-circuit bar
Switchboard
Power supply module CX1A--switchboard XT1/PE FANUC plug
XT1
RTU1.5/4 RVV0.75mm
2
4 200R 200S PE

Power supply module CX3--Switchboard XT1 FANUC plug RVV0.75mm


2
2 205 202

Power supply module CX4--Switchboard FX1(XT6) FANUC plug RVV0.75mm 2 P/ESP P/+24V
2

Console XT13
Spindle module TB2--Spindle motor RTO6/6 FANUC plug RV6mm
2
(3black+1yellow-green) U V W PE
Spindle motor--Switchboard XT1 FANUC plug RVV0.75mm
2
4 200R 200S 200T MDIunit:CK1
Spindle module JYA2--Spindle motor FANUC plug A06B-6078-K811#L FANUC I/O unit:JD1B
Double-axis module TB2(CZ2L)--X-axis motor FANUC plug FANUC plug FANUC Cable FANUC I/O Switchboard
Double-axis module TB2(CZ2M)--Y-axis motor FANUC plug FANUC plug FANUC Cable FANUC (JA3) FX2/XT20
Double/Single-axis module TB2(CZ2)--Z-axis motor FANUC plug FANUC plug FANUC Cable FANUC
Double/Single-axis module TB2(CZ2)--A-axis motor FANUC plug FANUC plug FANUC Cable FANUC
LCD unit
Double-axis module JF1--X-axis motor FANUC plug FANUC plug FANUC Cable FANUC
Double-axis module JF2--Y-axis motor FANUC plug FANUC plug FANUC Cable FANUC
Double/Single-axis module JF1--Z-axis motor FANUC plug FANUC plug FANUC Cable FANUC
FANUC plug FANUC plug
Panel
Double/Single-axis module JF1--A-axis motor FANUC Cable FANUC
Controller COP10A--Spindle module COP10B FANUC plug FANUC plug FANUC
Spindle module COP10A--Double-axis module COP10B FANUC plug FANUC plug A02B-0236-K851
Three-color light
FANUC
Double-axis module COP10A--Single-axis module COP10B FANUC plug FANUC plug A02B-0236-K851 FANUC I/O unit:CB104
Single-axis module:COP10A--Single-axis module COP10B FANUC plug FANUC plug A02B-0236-K851 FANUC
switchboard XT1
Power supply module CXA2A--Spindle module CXA2B FANUC plug FANUC plug FANUC Cable FANUC
Spindle module CXA2A--Double-axis module CXA2B FANUC plug FANUC plug FANUC Cable FANUC
I/O unit:CB107
Double-axis module CXA2A--Single-axis module CXA2B FANUC plug FANUC plug FANUC Cable FANUC
Spindle module JYA3--Spindle orientation switch FANUC plug RVVP0.3mm
2
4 24A 0A 800
Controller CP1--Switchboard XT1 FANUC plug A02B-0124-K830#L 7(0V) 8(+24VM4)

I/O unit CP1--Switchboard XT1 FANUC plug RVV0.75mm


2
2 7(0V) 8(+24VM4)

I/O unit JA3--MPG XT13 FANUC plug RTB0.75/8JT RVVP0.3mm


2
4 Ethernet interface
HA1 HB1 5V 0V RS232interface
I/O unit CB104--Panel CB104 Plug with 50 holes Plug with 50 holes FK/50 Jiangsu Wanlida

I/O unit CB105--Relay module FX2 Plug with 50 holes Plug with 50 holes FK/50 Jiangsu Wanlida PC CNC:JD36A CNC:CD38T
I/O unit CB106--Relay module FX1 Plug with 50 holes Plug with 50 holes FK/50 Jiangsu Wanlida

I/O unit CB107--PanelCB107 Plug with 50 holes Plug with 50 holes FK/50 Jiangsu Wanlida

Controller CA55--MDI unit CK1 FANUC plug FANUC plug FANUC


Interconnection Page 2A Total 11
Schematic Circuit Diagram and circuit
Interconnection circuit VM11-2810E-1K(M)
Wire/Cable Cable model number or
Connecting device Connector1 Connector2 wire specification Wire number
code
Controller JD51A--I/O unit JD1B FANUC plug FANUC plug A02B-0120-K842#L FANUC
X-axis servo motor
ControllerJD36A--RS232 interface module Plug with 20 pin Plug with 9 pin WL-232T/9K FANUC

Controller CD38T--Ethernet interface module Plug with 20 pin Plug with 9 pin WL-232T/C5 FANUC

Servo transformer--switchboard XT1 RTO6/6 RTO6/6 RV6mm


2
3black L11 L12 L13
Servo transformer--Switchboard XT1 RTO10/6 RTO10/6 2
RV10mm (3black+1yellow-green) L21 L22 L23 PE
2

Switchboard TC1--Switchboard XT1/FU1/QF11 RTU1.5/4JT RTB0.75/8JT RV0.75mm 4 red 301 L12 200 201
RTU1.5/4JT RTB0.75/8JT
2

Switchboard TC2--Switchboard XT1/FU2/FU3 RV0.75mm 4 red 302 L13 210 204


Switchboard L--Switchboard KM10 RTO6/6 RTO6/6 RV6mm
2
3 black U21 V21 W21
Junction box for MAG:ATC motor--Switchboard XT1 RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
4 U1 V1 W1 PE Y-axis servo motor
Junction box for MAG:MAG motor--Switchboard XT1 RTB0.75/8JT RTB0.75/8JT U2 V2 W2 PE
2
RVV0.75mm 4
Junction box for MAG:SOL.valve for tool pot
down-Switchboard XT1 RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
4 15 16 2(0V) 2(0V)

Junction box for MAG:proximity 5A03 5B03 5A04 5B04 5A05


RTB0.75/8JT RTB0.75/8JT RVV0.5mm
2
12
switch--Switchboard FX2/XT20 5B05 5A06 5B06 6B04 24N 7(0V)
2
Air pressure detect switch--Switchboard FX2/XT20 RTB0.75/8JT RVV0.75mm 2 24N 6B10
Chip convey detect--Junction box for water
tank--Switchboard FX1/XT20 RTB0.75/8JT RVV0.5mm
2
4 5B02 24N 7
Switchboard XT1
Cooling motor--Junction box for water tank--Switchboard XT1 RTU1.5/4JT RTB0.75/8JT RVV0.75mm
2
4 U3 V3 W3 PE
Rinse chips motor--Junction box for water
tank--Switchboard XT1 RTU1.5/4JT RTB0.75/8JT RVV0.75mm
2
4 U4 V4 W4 PE
Chips conveyor motor--Junction box for water
tank--Switchboard XT1 RTU1.5/4JT RTB0.75/8JT RVV0.75mm
2
4 U5 V5 W5 PE
Z-axis servo motor
Lubricating pump--Switchboard XT1/XT20/FX2 RTB0.75/8JT RVV0.5mm
2
8 24N 200 230 231 5B13
Three-color light--Panel XT10 RTB0.75/8JT with the light 4A17 4B17 4A18 7

Light--Switchboard XT1 RTB0.75/8JT RVV0.75mm


2
2 12 2
Heat exchanger--Switchboard XT1 RTB0.75/8JT With heat exchanger 202 200
Z-axis brake--Switchboard XT1 FANUC plug RTB0.75/8JT RVV0.75mm
2
2 1 2
MPG--Control board XT13 RTB0.75/8JT With MPG Changchun Sanfeng

Control board XT13--Switchboard FX2/XT20 5A09 5B09 5B11 5A12 5B12


RTB0.75/8JT
2
RVV0.5mm 12
5A13 24N 7(0V) Switchboard XT1
Spindle servo motor
Panel XT11--switchboard XT1 RTB0.75/8JT RVV0.5mm
2
4 6 30 31
Plug with Plug with
RS232 interface--PC 9 or 25 pin 9 or 25 pin Jiangsu Wanlida
Spindle unclamp tool button--Switchboard 2

FX2/XT20 RTB0.75/8JT RVV0.5mm 4 24N 7(0V) 5A02 5A17


Spindle unclamp/clamp tool confirm--Switchboard
FX2/XT20
2
RTB0.75/8JT RVV0.75mm 4 24N 5A07 5B07
SOL.valve for spindle unclamp tool--Switchboard
XT1 RTU1.5/4JT RTB0.75/8JT RVV0.75mm
2
2
Switch for sliding door--switchboard FX2/XT20 RTU1.5/4JT RTB0.75/8JT RVV0.75mm
2
2
Interconnection Page 3A Total 11
Schematic Circuit Diagram and circuit
Interconnection circuit VM11-2810E-1K(M)
Wire/Cable Cable model number or
Connecting device Connector1 Connector2 wire specification Wire number
code
Center cooling(small water tank junction box)
RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
4 U6 V6 W6 PE
--SwitchboardXT1
Lifting pump(small water tank junction box)
RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
4 U7 V7 W7 PE
--Switchboard XT1
Fluid detect(small water tank junction box)--
RTB0.5/8JT RTB0.5/8JT
A-axis SOL.valve
Switchboard FX1/XT20 RVV0.5mm
2
8 6B11 6A12 6B12 24N 7
Filter detect(small water tank junction box)
--Switchboard FX1/XT20 RTB0.5/8JT RTB0.5/8JT RVV0.5mm
2
2 6A11 24N Switchboard
A-axis SOL.valve--Switchboard XT1 RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
2 13 2 XT1
A-axis confirm signal--Switchboard FX1/XT20 RTB0.5/8JT RTB0.5/8JT RVV0.5mm
2
4 6B06 6A07 24N
Oil cooler --Switchboard XT1 RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
4 U9 V9 W9 PE
Oil cooler fault--Switchboard FX1/XT20 RTB0.5/8JT RTB0.5/8JT RVV0.5mm
2
2 6A06 24N
Hydraulic unit motor(junction box)--
Switchboard XT1 RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
4 U8 V8 W8 PE
Hydraulic unit fan(junction box)-- Oil cooler
Switchboard XT1 RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
2 5 2
SOL.valve Chuck unclamp(junction box)--
Switchboard XT1 RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
4 19 20 2
Chuck unclamp confirm(junction box)--
Switchboard FX1/XT20 RTB0.5/8JT RTB0.5/8JT RVV0.5mm
2
2 6A13 6B13 24N
Oil-water separator(Big water tank junction
RTB0.75/8JT RTB0.75/8JT RVV0.75mm 4
2
U10 V10 W10 PE
box)--Switchboard XT1
2

ZF gear box--Switchboard KA27/KA28 RV1.5mm 2blue 28 29


L47
ZF gear box--Switchboard FX1/XT20 24N 6A02 6B02 Switchboard XT1
2
RVV0.5mm 4
SOL.valve for air cooling--Switchboard XT1 RVV0.75mm
2
2
Single-axis module CXA2A--Single-axis module CXA2B FANUC Plug FANUC Plug FANUC Cable FANUC
Single-axis module TB1--Single-axis module TB1 Short-circuit bar Short-circuit bar FANUC Short-circuit bar FANUC Hydraulic unit motor

NOTE:Datas in forms only for reference,they are subject to material object.


Switchboard XT1

Center cooling motor Lifting pump Fluid detect Filter detect

Oil-water separator

Small water tank junction box Switchboard XT1


Interconnection Page 4A Total 11
Schematic Circuit Diagram and circuit
Interconnection circuit VM11-2810E-1K(M)

I/O unit PSM SPM SVM2 SVM1

Airconditioner
Switchboard
switchboard FX1 XT6

Console XT13 Switchboard Spindle orientation


XT1
Panel CB104 proximity switch
Relay module FX2 Switchboard
Z-axis
XT1 Switchboard
Relay module FX1 Motor
X axis XT1
Panel CB107 motor
SP motor
CNC:JD51A Reactor L
Y axis
motor
SVM1
I/O unit:CB106 I/O unit:CB105 switchboard

Switchboard Switchboard Switchboard


A axis XT1/FU1/QF11 XT1/FU2/FU3 KM20
motor
Switchboard XT1

Machine power supply


PE
3~,380V
Servo transformer

switchboard XT1 switchboard XT1


Interconnection Page 5A Total 11
Schematic Circuit Diagram and circuit
Interconnection circuit VM11-2810E-1K(M)
switchboard Switchboard Switchboard Switchboard Cooling motor Lubricating pump Spindle
XT1 XT1 XT1 FX2/XT20

Switchboard
FX2/XT20

Switchboard XT1
Switchboard XT1 XT20/FX2 (brown)

(black)

Rinse chip motor (blue)


Spindle module

Three-color light
JYA3

Pneumatic Switchboard
FX2/XT20
Switchboard
FX2/XT1
Switchboard XT1 Connector XPS 5
Switchboard SOL.valve for spindle unclamp tool
XT1
Light
Chip conveyor motor
switchboard
Chip convey detect XT1
Switch for sliding door
Switchboard Connector XPS 5
FX1/XT20
Switchboard XT1
Switchboard XT1

Switchboard XT1 Console XT13

Switchboard XT20

Technical requirements:
4.Line 2XX with 0.75mm red wire;line X,XX,24N with 0.75mm blue wire;
2
1.Controller,panel,control transformers,switching power supply ground with 1.5mm yellow-green lines, power supply module, I/O unit,servo module,shield bracket ground with
2 2

corresponding size yellow-green wire. line 5XX,7XX with 0.5mm blue wire;
2

5.Others with 0.75mm blue wire.


2
2.Corresponding size black wire is used to connect swithcboard and man air switch QF20,TM,U21,V21,W21,U31,V31,W31,2.5mm black wire used to short connect from QF1 to QF
2

(except QF10).
2

3.0.75mm black wire used for U11,V11,W11,U1,V1,W1,U12,V12,W12,U2,V2,W2,U13,V13,W13,U3,V3,W3,U14,V14,W14,U4,V4,W4,U15,V15,W15,U5,V5,W5,U9,V9,W9,200R,


200S,200T,3XX.
Interconnection Page 1B Total 11
Schematic Circuit Diagram and circuit
Page 1B to page 5B are suitable for βiSVSP-B amplifier. Interconnection circuit VM11-2810E-1K(M)
Wire/Cable Cable model number or
Connecting device Connector1 Connector2 Wire number
code wire specification CNC control unit MPG unit
Power supply module TB1--Switchboard L RTO6/6 RTO6/6 Size as page1 (3black+1yellow-green) U31 V31 W31 PE
Mainboard CP1
SVSP module CX3--Switchboard XT1 FANUC plug RVV0.75mm
2
2 205 202

SVSP module CX4--Switchboard FX1(XT6) FANUC plug RVV0.75mm×2


2
P/ESP P/+24V
Switchboard
SVSP module TB2--Spindle motor RTO10/4 FANUC plug RV10mm×(3black+1yellow-green)
2
U V W PE RS232 interface
XT1
Spindle motor--Switchboard XT1 FANUC plug RVV0.75mm
2
4 200R 200S 200T
SVSP module JYA2--Spindle motor FANUC plug FANUC plug A06B-6078-K811#L FANUC
SVSP module JYA3--Spindle directional proximity
switch FANUC plug RVVP0.3mm×4 24A 0A 800
Console XT13
SVSP module CZ2L--X-axis servo motor FANUC plug FANUC plug FANUC Cable FANUC
SVSP module CZ2M--Y-axis servo motor FANUC plug FANUC plug MDI unit:CK1
FANUC Cable FANUC
SVSP module CZ2N--Z-axis servo motor FANUC plug FANUC plug FANUC Cable FANUC I/O unit:JD1B
SVM1 module CZ7/CZ5--A-axis servo motor FANUC plug FANUC plug FANUC Cable FANUC JD44A
(Integration I/O switchboard
SVSP module JF1--X-axis servo motor FANUC plug FANUC plug FANUC Cable FANUC Function 5) (JA3) FX2/XT20
SVSP module JF2--Y-axis servo motor FANUC plug FANUC plug FANUC Cable FANUC
SVSP module JF3--Z-axis servo motor FANUC plug FANUC plug FANUC Cable FANUC
LCD unit
SVM1 module JF1--A-axis servo motor FANUC plug FANUC plug FANUC Cable FANUC
Controller COP10A--SVSP module COP10B FANUC plug FANUC plug FANUC
SVSP module CXA2C--Switchboard FX1 FANUC plug RVV0.75mm
2
2 7(0V) 8(+24VM4)
Controller CP1--Switchboard XT1 FANUC plug A02B-0124-K830#L
Panel
7(0V) 8(+24VM4)
I/O unit CP1--Switchboard XT1 FANUC plug RVV0.75mm
2
2 7(0V) 8(+24VM4)
I/O unit JA3--MPG XT13 FANUC plug RTB0.75/8JT RVVP0.3mm
2
4 HA1 HB1 5V 0V Three-color light
I/O unit CB104--Panel CB104 Plug with 50 holes Plug with 50 holes FK/50 Jiangsu Wanlida
I/O unit:CB104
I/O unit CB105--Relay module FX2 Plug with 50 holes Plug with 50 holes FK/50 Jiangsu Wanlida
switchboard XT1
I/O unit CB106--Relay module FX1 Plug with 50 holes Plug with 50 holes FK/50 Jiangsu Wanlida
I/O unit CB107--Panel CB107 Plug with 50 holes Plug with 50 holes FK/50 Jiangsu Wanlida
I/O unit:CB107
Controller CA55--MDI unit CK1 FANUC plug FANUC plug FANUC
SVM1:CZ4/CZ7--Reactor L RTO10/6 RTO10/6 Size as page1 (3black+1yellow-green)
SVM1:CX30--Switchboard FX1 Plug with 50 holes Plug with 50 holes FK/50 Jiangsu Wanlida
SVSP:CXA2A--SVM1:CXA19B FANUC plug FANUC plug FANUC Cable FANUC
SVSP:COP10A--SVM1:COP10B FANUC plug FANUC plug FANUC Cable FANUC Ethernet interface
RS232 interface

PC CNC:JD36A CNC:CD38T
Interconnection Page 2B Total 11
Schematic Circuit Diagram and circuit
Interconnection circuit VM11-2810E-1K(M)
Wire/Cable Cable model number or
Connecting device Connector1 Connector2 wire specification Wire number
code
Controller JD51A(JD44A)--I/O unit JD1B FANUC plug FANUC plug A02B-0120-K842#L FANUC
ControllerJD36A--RS232 interface module Plug with 20 pin Plug with 9 pin WL-232T/9K FANUC X-axis servo motor
Controller CD38T--Ethernet interface module Plug with 20 pin Plug with 9 pin WL-232T/C5 FANUC
Servo transformer--Switchboard XT1 RTO6/6 RTO6/6 RV10mm
2
3black L11 L12 L13
Servo transformer--Switchboard XT1 RTO6/6 RTO6/6
2
RV10mm ×(3black+1yellow-green) L21 L22 L23 PE
2

Switchboard TC1--Switchboard XT1/FU1/QF11 RTU1.5/4JT RTB0.75/8JT RV0.75mm 4red 301 L12 200 201
RV0.75mm 4red
2
Switchboard TC2--Switchboard XT1/FU2/FU3 RTU1.5/4JT RTB0.75/8JT 302 L13 210 204
Switchboard L--Switchboard KM10 RTO6/6 RTO6/6 RV6mm
2
3black U21 V21 W21
Junction box for MAG:ATC motor
--Switchboard XT1 RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
4 U1 V1 W1 PE
Y-axis servo motor
Junction box for MAG:MAG motor--Switchboard XT1 RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
4 U2 V2 W2 PE
Junction box for MAG:SOL.valve for tool pot
down-Switchboard XT1 RTB0.75/8JT RVV0.75mm
2
4 15 16 2(0V) 2(0V)

Junction box forMAG:proximity switch 5A03 5B03 5A04 5B04 5A05


RVV0.5mm 12
2
RTB0.75/8JT RTB0.75/8JT
--Switchboard FX2/XT20 5B05 5A06 5B06 6B04 24N 7(0V)

Air pressure detect switch--Switchboard FX2/XT20


2

RTB0.75/8JT RVV0.75mm 2 24N 6B10


Chip convey detect--Junction box for water
tank--Switchboard FX1/XT20 RTB0.75/8JT RVV0.5mm
2
4 5B02 24N 7
Cooling motor--Junction box for water
tank--Switchboard XT1 RTU1.5/4JT RTB0.75/8JT RVV0.75mm
2
4 U3 V3 W3 PE Switchboard XT1
Rinse chips motor--Junction box for water
tank--Switchboard XT1 RTU1.5/4JT RTB0.75/8JT RVV0.75mm
2
4 U4 V4 W4 PE
Chips conveyor motor--Junction box for water
tank--Switchboard XT1 RTU1.5/4JT RTB0.75/8JT RVV0.75mm
2
4 U5 V5 W5 PE
Lubricating pump--Switchboard XT1/XT20/FX2 RTB0.75/8JT RVV0.5mm
2
8 24N 200 230 231 5B13 Z-axis servo motor
Three-color light--Panel XT10 RTB0.75/8JT With light 4A17 4B17 4A18 7
Light--Switchboard XT1
2
RTB0.75/8JT RVV0.75mm 2 12 2
Heat exchanger--Switchboard XT1 RTB0.75/8JT With heat exchanger 202 200
Z-axis brake--Switchboard XT1 FANUC plug RTB0.75/8JT RVV0.75mm
2
2 1 2
MPG--Control board XT13 RTB0.75/8JT With MPG Changchun Sanfeng

2
5A09 5B09 5B11 5A12 5B12
Control board XT13--Switchboard FX2/XT20 RTB0.75/8JT RVV0.5mm 12
5A13 24N 7(0V)
Switchboard XT1
Panel XT11--switchboard XT1 RTB0.75/8JT RVV0.5mm
2
4 6 30 31 Spindle servo motor
RS232 interface--PC Plug with Plug with
9 or 25 pin 9 or 25 pin Jiangsu Wanlida
Spindle unclamp tool button--switchboard FX2/XT20 2

RTB0.75/8JT RVV0.5mm 4 24N 7(0V) 5A02 5A17


Spindle unclamp/clamp tool confirm--switchboard 2
FX2/XT20 RTB0.75/8JT RVV0.75mm 4 24N 5A07 5B07
SOL.valve for spindle unclamp tool--switchboard XT1 2

RTU1.5/4JT RTB0.75/8JT RVV0.75mm 2


Switch for sliding door--switchboard FX2/XT20 RTU1.5/4JT RTB0.75/8JT RVV0.75mm
2
2
Interconnection Page 3B Total 11
Schematic Circuit Diagram and circuit
Interconnection circuit VM11-2810E-1K(M)
Wire/Cable Cable model number or
Connecting device Connector1 Connector2 wire specification Wire number
code
Center cooling(small water tank junction
RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
4 U6 V6 W6 PE
box)--SwitchboardXT1
Lifting pump(small water tank junction
RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
4 U7 V7 W7 PE
box)--Switchboard XT1
Fluid detect(small water tank junction box
RTB0.5/8JT RTB0.5/8JT
A-axis SOL.valve
)--Switchboard FX1/XT20 RVV0.5mm
2
8 6B11 6A12 6B12 24N 7
Filter detect(small water tank junction
box)--Switchboard FX1/XT20 RTB0.5/8JT RTB0.5/8JT RVV0.5mm
2
2 6A11 24N Switchboard
A-axis SOL.valve--Switchboard XT1 RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
2 13 2 XT1
A-axis confirm signal--Switchboard FX1/XT20 RTB0.5/8JT RTB0.5/8JT RVV0.5mm
2
4 6B06 6A07 24N
Oil cooler --Switchboard XT1 RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
4 U9 V9 W9 PE
Oil cooler fault--Switchboard FX1/XT20 RTB0.5/8JT RTB0.5/8JT RVV0.5mm
2
2 6A06 24N
Hydraulic unit motor(junction
box)--Switchboard XT1 RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
4 U8 V8 W8 PE
Hydraulic unit fan(junction box) Oil cooler
--Switchboard XT1 RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
2 5 2
SOL.valve Chuck unclamp(junction box)
--switchboard XT1 RTB0.75/8JT RTB0.75/8JT RVV0.75mm
2
4 19 20 2
Chuck unclamp confirm(junction box)
--switchboard FX1/XT20 RTB0.5/8JT RTB0.5/8JT RVV0.5mm
2
2 6A13 6B13 24N
Oil-water separator(Big water tank junction
RVV0.75mm 4
2
RTB0.75/8JT RTB0.75/8JT U10 V10 W10 PE
box)--switchboard XT1
RV1.5mm 2blue
2

ZF gear box--Switchboard KA27/KA28 28 29


L47
switchboard XT1
2
ZF gear box--Switchboard FX1/XT20 RVV0.5mm 4 24N 6A02 6B02
SOL.valve for air cooling--Switchboard XT1 RVV0.75mm
2
2

Hydraulic unit motor

NOTE:Datas in forms only for reference,they are subject to material object.


switchboard XT1

Center cooling motor Lifting pump Fluid detect Filter detect

Oil-water separator

Small water tank junction box switchboard XT1


Interconnection Page 4B Total 11
Schematic Circuit Diagram and circuit
Interconnection circuit VM11-2810E-1K(M)

I/O unit SVM1(option 1)


switchboard XT1 K6 CX3 JF1 K22X

Heat exchange/
Air conditioner
SV20i
SVSP:CP10A K75 COP10B

FAN
switchboard FX1 K7 CX4 CZ2L K21X X-axis servo motor SVSP:CXA2A K74 CXA19B

TH1
switchboard FX1 JF2 K22Y Switchboard FX1 K8 CX30 CXA20 Resistance
switchboard FX1 K69 CXA2C TH2

Console XT13 SVSP CZ2M K21Y Y-axis servo motor


SVM1:CXA19B K74 CXA2A Reactor L
L1
L2
JF1 K22A
K2 L3

Panel CB104 JF3 K22Z


switchboard FX2 K77 CX36 DCP

Relay module
DCN
CZ7
CZ2N K21Z Z-axis servo motor U

FX2 V

CNC:COP10A K27 COP10B W


Switchboard XT1
FX1 K4

TB2 K10 K21A


SVM1:COP10B K75 COP10A
Panel CB107 CXA20
JYA2 K14 Spindle servo motor

Encoder
CNC:JD51A K5 U
V
JYA3 Spindle orientation W A-aixs
K16 G
proximity switch
TH1 TH2

switchboard L K6 TB1
SVM1(option 2) DCP DCC

SV40i
SVSP:CP10A K75 COP10B (RC)
I/O unit:CB106 I/O unit:CB105 Switchboard
CZ6
SVSP:CXA2A K74 CXA19B
(R1)

(1)

CXA20
switchboard FX1 K8 CX30
(2)

JF1 K22A
CZ4
L1
L2
Reactor L K2 L3
PE Switchboard Switchboard
XT1/FU1/QF11 XT1/FU2/FU3 Switchboard KM20
CZ5
U V W PE
Switchboard XT1
K21A
U
Encoder

V
WA-aixs PE Machine power supply
G
3~380V
Servo transformer

switchboard XT1 switchboard XT1


Interconnection Page 5B Total 11
Schematic Circuit Diagram and circuit
Interconnection circuit VM11-2810E-1K(M)
Switchboard Switchboard Switchboard Switchboard Cooling motor Lubricating pump Spindle
XT1 XT1 XT1 FX2/XT20

Switchboard
FX2/XT20
Switchboard XT1
Switchboard XT1 XT20/FX2 (brown)

Junction box for MAG (black)

Rinse chip motor (blue)


Spindle module

Three-color light
JYA3

Pneumatic Switchboard
FX2/XT20
Switchboard
FX2/XT1
Switchboard XT1 Connector XPS 5
Switchboard SOL.valve for spindle unclamp tool
XT1
Light
Chip conveyor motor
switchboard
Chip convey detect XT1
Switch for sliding door
Switchboard
FX1/XT20 Connector XPS 5
Switchboard
Switchboard XT1 XT1

Switchboard XT1 Console XT13

Switchboard XT20

Technical requirements:
4.Line 2XX with 0.75mm red wire;line X,XX,24N with 0.75mm blue wire;
2 2
1.Controller,panel,control transformers,switching power supply ground with 1.5mm yellow-green lines, power supply module, I/O unit,servo module,shield bracket ground with
2

line 5XX,7XX with 0.5mm blue wire;


2
corresponding size yellow-green wire.
5.Others with 0.75mm blue wire.
2

2.Corresponding size black wire is used to connect swithcboard and man air switch QF20,TM,U21,V21,W21,U31,V31,W31,2.5mm black wire used to short connect from QF1 to QF
2

(except QF10).
2

3.0.75mm black wire used for U11,V11,W11,U1,V1,W1,U12,V12,W12,U2,V2,W2,U13,V13,W13,U3,V3,W3,U14,V14,W14,U4,V4,W4,U15,V15,W15,U5,V5,W5,U9,V9,W9,200R,


200S,200T,3XX.
Interconnection Page 6 Total 11
Schematic Circuit Diagram and circuit
Interconnection circuit VM11-2810E-1K(M)

Cooling、Rinse Chip、Chip Conveyor(The main water tank)

24pin P
XS1 24pin XS1
P
16pin P
XS 2 16pin P
XS 2

+24V

24N
12

24
PE

12

24
PE

24N

24N
PE

PE
16

16
8

8
U5/U44 V5/V44 W5/W44
UPX1 VPX1 WPX1

23
11

23
11
0V

4B07

4B07
WPX2

W46
5B02 6B03

15

15
7

7
22
10

22
10
YW
21

21
DZ
9

VPX2

V46
14

14
6

6
2

2
RT2
20
PE

20
PE

37
8

UPX2

U46
65

65
13

13
5

5
RT1
WCX

19

19
W4
7

54 53/33 49/36
LF2
VCX

18

18
V4
6

PE

12

PE

12
4

4
LF1
UCX

17

17
U4
5

WTS

11

11
W7
3

3
PE

16

PE

PE
16
PE
4

1 1
WYS/WTS

W10/W7
WLQ

15

W3

15

VTS
3

10

10
2

2
V7
1
1
VYS/VTS

V10/V7
VLQ

14

V3

14
2

UTS

U7
9
1

9
1
UYS/UTS

U10/U7
ULQ

13

13
U3
1

electric cabinet side water tank side electric cabinet side


water tank side
P
NOTE:① If the machine tool is not equipped with an oil-water separator, the lifting motor can be connected to 13,14,15,16 of XS 1.
1 2 3 4 5 6 7 8 9 10 11 12 24芯
UZX VZX WZX PE ZDDS 24V ZXYC 24V

13 14 15 16 17 18 19 20 21 22 23 24
GYW 24V ZYW 24V DYW 24V 0V 0V 0V

water tank side


P
XS 3

1 2 3 4 5 6 7 8 9 10 11 12
Center Cooling(NEWAY)

24芯

U6 V6 W6 PE 4A08 24N 6A11 24N

13 14 15 16 17 18 19 20 21 22 23 24
6B11 24N 6A12 24N 6B12 24N 7 7 7
P

electric cabinet side


XS 3

1 2 3 4 5 6 7 8
U8 V8 W8 PE 2 5 13 21
16 Pin

9 10 11 12 13 14 15 16
22 63 64 6A13 6B13 6A02 6B02 24N
P
XS 4
Hydraulic Unit

1 2 3 4 5 6 7 8 9 10 11 12
Interconnection circuit

24 Pin

U8 V8 W8 PE 2 5 13 21 22 63 64 6A13
Schematic Circuit Diagram and

13 14 15 16 17 18 19 20 21 22 23 24
circuit

6B13 6A02 6B02 24N


Interconnection

P
XS 4
VM11-2810E-1K(M)
Page 7 Total 11
1 2 3 4 5 6 7 8 9 10 11 12
U1 V1 W1 PE U2 V2 W2 PE 5A03 5B03 5A04 5B04
24 Pin

13 14 15 16 17 18 19 20 21 22 23 24
24Tool Magazine

5a05 5B05 5A06 5B06 15 16 2 7 24N


P
XS 5

1 2 3 4 5 6 7 8
U1 V1 W1 PE U2 V2 W2 PE

9 10 11 12 13 14 15 16
5A03 5B03 5A04 5B04 5A05 5B05 5A06 5B06
32 Pin
32Tool Magazine

17 18 19 20 21 22 23 24
15 16 2 7 24N X2 Y2 Z2
P
XS 5

25 26 27 28 29 30 31 32
PE 24 2 6B04 6B05 24N
Interconnection circuit
Schematic Circuit Diagram and
circuit
Interconnection

VM11-2810E-1K(M)
Page 8 Total 11
Interconnection Page 9 Total 11
Schematic Circuit Diagram and circuit
Interconnection circuit VM11-2810E-1K(M)

OKADA Tool Magazine Standard OKADA Tool Magazine Standard OKADA Tool Magazine Standard
Wiring Diagram(BT40-24T) Wiring Diagram(BT40-24T)VM740 Wiring Diagram(BT50-24T)

Electrical Electrical Electrical


Tool Magazine Cabinet Tool Magazine Cabinet Tool Magazine Cabinet
Name Wiring No. Name Wiring No. Name Wiring No.
Magazine Home Sensor 1 5A03 Magazine Home Sensor 1 5A03 Magazine Home Sensor 1 5A03
Tool Pot Down Confirm 2 5A06 Tool Pot Down Confirm 2 5A06 Tool Pot Down Confirm 2 5A06
Tool Pot Return Confirm 3 5B06 Tool Pot Return Confirm 3 5B06 Tool Pot Return Confirm 3 5B06
4 24N 4 24N 4 24N
+24V 4 24N +24V 4 24N +24V 4 24N
4 24N 4 24N 4 24N
Magazine Count Sensor 5 5A04 Magazine Count Sensor 5 5A04 5
Magazine Positioning Sensor 6 5B03 Magazine Positioning Sensor 6 5B03 Magazine Positioning Sensor 6 5B03
ATC Origin Point ATC Origin Point
Confirmation Sensor
7 5B04 Clamp in advance 7 6B04 Confirmation Sensor
7 5B04
Tool Clipping Point Tool Clipping Point
Confirmation Sensor
8 5B05 Unclamp in advance 8 5B05 Confirmation Sensor 8 5B05
ATC Motor Braking Sensor 9 5A05 ATC Motor Braking Sensor 9 5A05 ATC Motor Braking Sensor 9 5A05
ATC Origin Point
10 Confirmation Sensor 10 5B04 10
11 7 11 7 11 7
0V 11 7 0V 11 7 0V 11 7
11 2 11 2 11 2
Tool Returning Solenoid Valve 12 15 Tool Returning Solenoid Valve 12 15 Tool Returning Solenoid Valve 12 15
Tool Toppling Solenoid Valve 13 16 Tool Toppling Solenoid Valve 13 16 Tool Toppling Solenoid Valve 13 16
W6 14 W1 W6 14 W1 W6 14 W1
ATC Motor V6 15 V1 ATC Motor V6 15 V1 ATC Motor V6 15 V1
U6 16 U1 U6 16 U1 U6 16 U1
ATC Motor PE 17 PE ATC Motor PE 17 PE ATC Motor PE 17 PE
Magazine Motor PE 17 PE Magazine Motor PE 17 PE Magazine Motor PE 17 PE
W8 18 W2 W8 18 W2 W8 18 W2
Magazine Motor V8 19 V2 Magazine Motor V8 19 V2 Magazine Motor V8 19 V2
U8 20 U2 U8 20 U2 U8 20 U2
Interconnection Page 10 Total 11
Schematic Circuit Diagram and circuit
Interconnection circuit VM11-2810E-1K(M)

SY Tool Magazine Standard Deta MR4AK MR5D Tool Magazine


Wiring Diagram Standard Wiring Diagram

Electrical Electrical
Tool Magazine Cabinet Tool Magazine Cabinet
Name Wiring No. Name Wiring No.
1 U1 24V 24N
ATC Motor 2 V1 COM+ 24V 24N
3 W1 24V 24N
ATC Motor PE 4 PE 0V 7
5 U2 COM- 0V 7
Magazine Motor 6 V2 0V 7
7 W2 Tool Pot Down Confirm 1 5B06
Magazine Motor PE 8 PE Tool Pot Return Confirm 2 5A06
Magazine Home Sensor 9 5A03 Magazine Positioning Sensor 3 5B03
Magazine Positioning Sensor 10 5B03 ATC Motor Braking Sensor 4 5A05
Tool Clipping Point
Magazine Count Sensor 11 5A04 Confirmation Sensor 5 5B05
ATC Origin Point ATC Origin Point
Confirmation Sensor
12 5B04 Confirmation Sensor 6 5B04
ATC Motor Braking Sensor 13 5A05 Magazine Home Sensor 7 5A03
Tool Clipping Point
Confirmation Sensor
14 5B05 Magazine Count Sensor 8 5A04
Tool Pot Down Confirm 15 5A06 CAM BOX Special Sensor 9 -
Tool Pot Return Confirm 16 5B06 Tool Toppling Solenoid Valve 10 16
Tool Toppling Solenoid Valve 17 16 Tool Returning Solenoid Valve 11 15
Tool Returning Solenoid Valve 18 15 → 12 2
Magazine COM+ 19 24N W2 W1
ATC COM+ 20 24N ATC Motor V2 V1
Tool Pot Sensor COM+ 21 24N U2 U1
Magazine COM- 22 7 ATC/Magazine Motor PE PE PE
ATC COM- 23 7 W1 W2
Tool Pot Solenoid Valve COM- 24 2 Magazine Motor V1 V2
U1 U2
Interconnection Page 11 Total 11
Schematic Circuit Diagram and circuit
Interconnection circuit VM11-2810E-1K(M)

:1 :5 :3 :3 :3

Power Input Power Module (βISVSP) Servo Module X/Y Electrical Cupboard Left Door

Servo Transformer Spindle Servo Module Servo Module Z Electrical Cupboard Right Door

Servo Transformer Shell Filter A axis Servo Module Shield Holder

ATC Motor Lifting Motor Switching Power Supply 1 Operating System

Tool Magazine Motor Oil-water Separator Switching Power Supply 2 Machine Panel

Cooling Motor Filter paper tape Control Transformer TC1 Wave Surge Absorber

Rinse Chip Motor Oil Mist Cleaner Motor Control Transformer TC2 Center Cooling Motor

Lubricating Pump Motor Chip Conveyor Motor Control Transformer shell TC1 Spindle Oil Cooled Motor

RS232 outlet Air-condition Control Transformer shell TC1 Hydraulic Unit Motor
220/110V
Hydraulic Unit junction box

:2 :2 :4 :4

①:Input Voltage AC380V/415V,VM740/VM950/VM1050/VM1150/VM1160/MCV650/MCV800/MCV1000/MCV1100 machine grounding wire diameter6mm ,the rest of the models for 10mm .
Input Voltage AV220V,VM740/VM950/VM1050/VM1150/VM1160/MCV650/MCV800/MCV1000/MCV1100 machine grounding wire diameter10mmm ,the rest of the models for16mm .
②:The grounding wire diameter 0.75mm .
③:The grounding wire diameter 6mm ².
④:The grounding wire diameter 1.5mm ²,The hydraulic station and center the water according to the actual motor specification to choose 0.75mm ².
⑤:The grounding wire diameter 10mm ².

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