JENIS PERALATAN : ALAT BONGKAR MUAT

LOKASI : TERMINAL PETIKEMAS BELAWAN

NAMA ALAT : RTG CRANE NO. 12
MERK : KONECRANES
TIPE : 8 - WHEEL RUBBER TYRED
KAPASITAS : 40 TON
TAHUN PEMBUATAN : 2011

KONDISI FISIK
TAHUN SEBELUMNYA TAHUN BERJALAN
NO BAGIAN BOBOT
KOND. KOND. KOND.
KOMPONEN FISIK KOMPONEN
(1) (2) (3) (4) (5) = (3x4) (6)
1 GENERATOR SET 20.00 96% 19.20 95%
2 AC DRIVE CONTROL GANTRY 5.00 80% 4.00 90%
3 AC DRIVE CONTROL HOIST 5.00 80% 4.00 90%
4 AC DRIVE CONTROL TROLLEY 5.00 80% 4.00 80%
5 AC ELECTRICK PANEL 1.00 76% 0.76 76%
6 DRIVING CONTROL 2.00 75% 1.50 90%
7 ELECTRICK CABLE HOIST 1.00 75% 0.75 75%
8 ELECTRICK CABLE TROLLEY 1.00 75% 0.75 75%
9 ELECTRICK PANEL 1.00 75% 0.75 75%
10 EMERGENCY UNIT 1.00 80% 0.80 75%
11 GANTRY, BRAKE 1.00 74% 0.74 73%
12 GANTRY, GEARBOX 3.00 75% 2.25 75%
13 GANTRY, MOTOR 5.00 60% 3.00 60%
14 GANTRY, RIM & TYRE 5.00 80% 4.00 80%
15 GANTRY, SWIVELLING MECHANISM 5.00 75% 3.75 75%
16 HOIST, BRAKE 3.00 85% 2.55 84%
17 HOIST, DRUM 1.00 85% 0.85 85%
18 HOIST, GEARBOX 3.00 75% 2.25 75%
19 HOIST, MOTOR 5.00 75% 3.75 75%
20 HOIST, ROPE 5.00 75% 3.75 100%
21 HOIST, SHEAVE SYSTEM 1.00 80% 0.80 80%
22 OPERATOR CABIN 1.00 85% 0.85 85%
23 SKEW 1.00 80% 0.80 80%
24 SPREADER, HEADBLOCK 1.00 75% 0.75 75%
25 SPREADER, TELESCOPIC 1.00 75% 0.75 75%
26 STRUCTURE 2.00 79% 1.58 79%
27 TROLLEY, BRAKE 1.00 74% 0.74 87%
28 TROLLEY, GEARBOX & CHAIN 3.00 80% 2.40 80%
29 TROLLEY, MOTOR 4.00 85% 3.40 85%
30 TROLLEY, RAIL 3.00 75% 2.25 75%
31 TROLLEY, WHEEL 3.00 80% 2.40 80%
32 HYDRAULICS SISTEM 1.00 100% 1.00 100%
TOTAL KONDISI : 100 81.12
SIK
TAHUN BERJALAN
KETERA- NGAN
KOND.
FISIK
(7) = (3x6) (8)
19.00
4.50
4.50
4.00
0.76
1.80
0.75
0.75
0.75
0.75
0.73
2.25
3.00
4.00
3.75
2.52
0.85
2.25
3.75
5.00
0.80
0.85
0.80
0.75
0.75
1.58
0.87
2.40
3.40
2.25
2.40
1.00 Tidak Ada System Hydraulics
83.51
 DRAFT RENCANA KERJA PELAKSANAAN RELOKASI RTG NO.12 DAN 13
Nama Bagian Kebutuhan Tenaga Kebutuhgan Alat
No. Description / Rencana Kerja Kebutuhan Bahan
paket Kerja Kerja
A. Metode Dismantling
1 Pemasangan 4 pcs Temporary bracing kanan pada posisi leg kanan dan Fm, Ma, Ft, W, H 1. Welding Set 1. H-Beam,
bracing kiri pada posisi leg kiri 2. Cutting Set 2. Plate,
2 Dismantle troley join spreader dan joint block Paket 3 Spv, Mech, Ma, El, H 3. Electrical tools 3. Bolt & Nut
3 Dismantling tangga dan outfitting Paket 6 Fm, Ma, El, Ft, H 4. Mechanical tools 4. Welding electrode
4 Pemasangan temporary bracing Leg Kiri dan kanan Temporary Fm, Ma, Ft, W, H 5. Hand tools 5. Grinding Disk
6. Standar Peralatan 6. Etc
5 Dismantle girder depan Paket 4 A Spv, Mech, Ma, El, H
Kerja Rope Access
6 Dismantle girder belakang Paket 4 B Spv, Mech, Ma, El, H
7. Etc.
7 Dismantle leg 1 2 Paket 5 A Spv, Mech, Ma, El, H
8 Dismantle leg 3 4 Paket 5 B Spv, Mech, Ma, El, H
9 Boogie kanan paket 2 Spv, Mech, Ma, El, H
10 Boogie kiri paket 1 Spv, Mech, Ma, El, H

B. Temporary Stock Yard & Package Proccess

Merujuk pada prosedur atau standard konecranes
Yang tidak diatur dalam standard akan dibuatkan standard tersendiri
sesuai dengan standard safety dan standard penyimpanan oleh pihak
yang berkompeten (merujuk pada Stndard yang Berlaku (ASME B30.24 -
Container Cranes)

C. Method Transport dari darat ke Kapal

Merujuk pada prosedur pengangkatan dan prosedur safety
Metode Transport pemindahan dari darat ke kapal (Load Out) setelah
proses dismantling dan packcage selesai menggunakan metode skidding
(Jika Ada) atau metode lifting dari Stock yard / supply base ke kapal atau
mengikuti prosedur yang telah disetujui
Metode transport pemindahan dari darat ke kapal tetap memperhatikan
kondisi pasang surut air laut

D. Method loading & Seafastening

Merujuk pada prosedur Loading & Seafastening
Metode loading & Seafastening juga termasuk pemilihan jenis
transportasi laut untuk proses seafastening dan delivery

Metode loading & Seafastening RTG Konecrane membutuhkan

pengikatan yang kuat supaya dalam proses transportasi, struktur tetap
aman dan terjamin atau mengikuti prosedur yang telah disetujui
E. Delivery Transport Method (Shipping)
For protection of the crane during sea transportation, see instruction
Gxxx-OP21
 Kebutuhan Fasilitas

1. crowler Crane
2. Mobile telescopic crane
3. foreclip
4. SPMT
5. Foreclip
6. Scaffolding/staging
7. Crane Man Basket
8. Stock Yard/Supply Base
9. Box Storage /Container
Penyimpanan
10. Direksi Kit
Rencana Packing
Nomor Ref.
No. Nama paket Content
Gambar
1 PAKET A
Boogie Diesel Side 1. Electrical Room (16) G1207-1211 -16
2. Alternator CUMMINS QSX 665 (18) G1207-1211 -18
3. Boogie A&C (G1212-a1) (11) G1207-1211 -11
4. Whell Tyre 4 PCS
5. Sill Beam Diesel Side (G1207)-C2 G1207-C2 -15

2 PAKET B
Boogie Access Side 1. Boogie B&D (G1212-a1) (11) G1207-1211 -12
2. Whell Tyre 4 PCS
3. Sill Beam Access Side (G1207)-C2 G1207-C2 -15

3 PAKET C
Spreader 1. Spreader (22) G1207-1211 -22
2. Trolley (20) G1207-1211 -20
3. Head Blok (21) G1207-1211 -21
4. Drum, Winch, Sling Wire

4 PAKET D
Girder 1. Girder (Main Girder Depan) G12071 - 11
2. Girder (Main Girder Belakang) G12071 - 11
3. Walk Way (14) ( G1207F) depan G1207-1211 -(14)
4. Walk Way (14) ( G1207F) Belakang G1207-1211 -(14)
5. Rail Trolley

5 PAKET 5
Leg Diesel Side 1. Leg Depan ( Diesel side ) (G1081-CB)
2. Leg Belakang ( Diesel side ) (G1081-CB)
3. Diagonal Brace (2pcs) G1207A
4. Horizontal Brace (3 PCs) G1207A
5. Horizontal Brace (3 PCs)
6. Cable Ladders / Ways

6 PAKET6
Leg Diesel Side 1. Leg Depan ( Diesel side ) (G1081-CB)
2. Leg Belakang ( Diesel side ) (G1081-CB)
3. Diagonal Brace (2pcs) G1207A
4. Horizontal Brace (3 PCs) G1207A
4. Acces way (8 Item) G1207-1211 -(14)
 Dimensi Paket Weight (Kg) Vol

8m x 3 m x 3m 72 m3
6,0 x 1,5 x 2,5 m 2127
4,0 x 1,5 x 1,8 m 6000
12 x1,6 x 5,0 m 12976
12 x 0,6 x 1,7 m -
8,1 x 1,5 x 1,0 m

12 x1,6 x 5,0 m 12976 72 m3 1.852

12 x 0,6 x 1,7 m
8,1 x 1,5 x 1,0 m

8m*8m*6m 384 m3
7,0 x 3,0 x 2,5 m 5700
8,1 x 6,2 x 5,3 m 18527
3,0 x 3,0 x 2,5 m 3551
3552

156 m3
26 x 1,6 x 1,0 m 26303
26 x 1,6 x 1,0 m 26303
26 x 1,6 x 1,5 m -
26 x 1,6 x 1,5 m -
26 x 1,6 x 0,3 m

24 x 4 x 2 meter 192 m3
23,4 x 1,0 x 1,0 m 16254
23,4 x 1,0 x 1,0 m 16254
670 x2
L = 8m, Dim = 0,25m 670x3
L = 12m, Dim = 0,25mm
L= 0,65mm P= Menye--

23,4 x 1,0 x 1,0 m 16254

23,4 x 1,0 x 1,0 m 16254
L = 8m, Dim = 0,25m 670 x2
L = 8m, Dim = 0,25m 670x3
26 x 1,6 x 1,5 m
 350.79 NM 649.6631 Km/jam
4 Knot 7.408 km/jam
87.6975 Jam
3.654063 Hari
Barge Arrival Tug Boat Operator 2
Open Main Holes and Gas Free Test
Fitter Leader 1
Fitter 3
Install Grillage (transfer to barge)
Rigger Leader 1
Rigger 3
Install Ballast Pumps
Rigger 4
Mechanic 2
Loading Genset and Rectifier
Electrician 2
Mechanic 2
Rigger 2
Loading Seafastening Materials
Rigger Leader 1
Rigger 3
Install Personal Fence Rp 68,000
Scaffolder 3 Rp 952,000,000
Rigger 4
Assist Crane
 JENIS PERALATAN : ALAT BONGKAR MUAT
LOKASI : TERMINAL PETIKEMAS BELAWAN
NAMA ALAT : RTG CRANE NO. 12
MERK : KONECRANES
TIPE : 8 - WHEEL RUBBER TYRED
KAPASITAS : 40 TON
TAHUN PEMBUATAN : 2011

KONECRANES RTG CRANE NO. 12

NO SPECIFICATION MERK TYPE DIMENTION

A SPESIFIKASI TEKNIS
1 DESIGN RTG
2 YEAR OF MANUFACTURE
3 SWL UNDER SPREADER
4 SPREADER UNDER LIFTING BEAM
5 SPREADER OPERATION
6 MAX. LIFTING UNDER SPREADER
7 WHEEL SPAN (CENTRE)
8 INSIDE CLEARENCE
9 OVERAL OUTSIDE SPAN
10 WIDTH OF TRAVELLING PATCH EACH LEG
11 LENGTH OF TROLLEY TRAVEL
12 TROLLEY RAIL GUIDE
13 WHEEL BASE
14 DISTANCE BETWEEN WHEELS
15 TOTAL WEIGHT
16 WIRE ROPE HOIST
17 WIRE ROPE ANTISWAY

B STRUCTURE
TRAVELLING GANTRY AREA
1 BOGIE (No. 1, 2, 3, 4)
2 SIDE BEAM NEAR SIDE
3 SIDE BEAM FAR SIDE
4 WHEEL YOKE
5 DRIVE SUPPORT/MOUNTING
6 ENGINE ROOM
7 ELECTRICAL ROOM

VERTICAL BEAM/COLUMN AREA

1 COLUMN No. 1
2 COLUMN No. 2
3 COLUMN No. 3
4 COLUMN No. 4
5 TIE BEAM No. 1 (FAR SIDE)
6 TIE BEAM No. 2 (NEAR SIDE)
7 STAIR CASE / LADDER

TOP BEAM AREA

1 MAIN TOP BEAM TH
2 MAIN TOP BEAM LH
3 WALKWAY PLATEFORM/HANDRAIL

TROLLEY AREA
1 MAIN BEAM STRUCTURE
2 WALKWAY PLATFORM TROLLEY
3 CABIN OPERATOR
4 ANTI LIFT PLATE ROLLER GUIDE HOUSING
5 BRIDGE / ACCESS GATE WALKWAY

C MECHANICAL
1 GANTRY WIRE
2 WHEEL RIM / VELG
3 DRIVE AXLE UNIT
4 GANTRY GEARBOX / TRANSFER CASE
5 NON DRIVE AXLE
6 GANTRY STEERING CYLINDER
7 GANTRY LOCK CYLINDER
8 GANTRY MOTOR BRAKE (COIL)
9 TROLLEY RAIL WAY
10 TROLLEY WHEEL
11 TROLLEY GEARBOX
12 TROLLEY MOTOR BRAKE (COIL)
13 MAIN HOIST DRUM
14 HOIST DRUM PLUMMER BLOCK SUPPORT
15 HOIST GEARBOX
16 HOIST MOTOR BRAKE (thruster)
17 ANTY SWAY SCROLL DRUM
18 HYDRAULIC MOTOR / HYDROMATIC
19 ANTI SWAY BLOCK VALVE
20 ANTI SWAY HYDRAULIC PUMP
21 MAIN ENGINE

D ELECTRICAL
1 GENERATOR DC 1 (HOIST/GANTRY)
2 GENERATOR DC 2 (TROLLEY)
3 GENERATOR AC
4 DRIVE SYSTEM
5 MOTOR HOIST
6 MOTOR GANTRY
7 MOTOR TROLLEY
8 YHBC GEN FIELD HOIST / GANTRY
9 YHBC GEN FIELD TROLLEY
10 RESISTOR BANK
11 SYSTEM CONTROL
12 AC MOTOR (MOTOR FAN & PUMP)
13 LOAD CELL

E KAPASITAS SPEED
1 HOIST SPEED (NO LOAD)
2 HOIST SPEED (WITH LOAD)
3 TROLLEY TRANVERSE SPEED
4 GANTRY TRAVEL SPEED

F AUXILIARY
1 SKEW SYSTEM
2 HEAD BLOCK
3 SPREADER
4 CCTV FARSIDE
5 CCTV TROLLEY + NEAR SIDE
6 ATLS SYSTEM
WEIGHT DOKUMENTASI
CONTOH RTG FEELS PELINDO SURABYA

NO SPECIFICATION MERK
A SPESIFIKASI TEKNIS
1 DESIGN RTG FELS
2 YEAR OF MANUFACTURE FELS
3 SWL UNDER SPREADER BROMMA
4 SPREADER UNDER LIFTING BEAM FELS
5 SPREADER OPERATION BROMMA
6 MAX. LIFTING UNDER SPREADER FELS
7 WHEEL SPAN (CENTRE) FELS
8 INSIDE CLEARENCE FELS
9 OVERAL OUTSIDE SPAN FELS
10 WIDTH OF TRAVELLING PATCH EACH LEG FELS
11 LENGTH OF TROLLEY TRAVEL FELS
12 TROLLEY RAIL GUIDE FELS
13 WHEEL BASE FELS
14 DISTANCE BETWEEN WHEELS FELS
15 TOTAL WEIGHT FELS
16 WIRE ROPE HOIST JULONG
17 WIRE ROPE ANTISWAY JULONG

B STRUCTURE
TRAVELLING GANTRY AREA
1 BOGIE (No. 1, 2, 3, 4)
2 SIDE BEAM NEAR SIDE
3 SIDE BEAM FAR SIDE
4 WHEEL YOKE
5 DRIVE SUPPORT/MOUNTING
6 ENGINE ROOM
7 ELECTRICAL ROOM

VERTICAL BEAM/COLUMN AREA

1 COLUMN No. 1
2 COLUMN No. 2
3 COLUMN No. 3
4 COLUMN No. 4
5 TIE BEAM No. 1 (FAR SIDE)
6 TIE BEAM No. 2 (NEAR SIDE)
7 STAIR CASE / LADDER

TOP BEAM AREA

1 MAIN TOP BEAM TH
2 MAIN TOP BEAM LH
3 WALKWAY PLATEFORM/HANDRAIL

TROLLEY AREA
1 MAIN BEAM STRUCTURE
2 WALKWAY PLATFORM TROLLEY
3 CABIN OPERATOR
4 ANTI LIFT PLATE ROLLER GUIDE HOUSING
5 BRIDGE / ACCESS GATE WALKWAY

C MECHANICAL
1 GANTRY WIRE
2 WHEEL RIM / VELG FELS
3 DRIVE AXLE UNIT CLARK HURTH
4 GANTRY GEARBOX / TRANSFER CASE CLARK HURTH
5 NON DRIVE AXLE FELS
6 GANTRY STEERING CYLINDER
7 GANTRY LOCK CYLINDER
8 GANTRY MOTOR BRAKE (COIL) MAYR
9 TROLLEY RAIL WAY JIS E1101
10 TROLLEY WHEEL FELS
11 TROLLEY GEARBOX KUMERA
12 TROLLEY MOTOR BRAKE (COIL) MAYR
13 MAIN HOIST DRUM FELS
14 HOIST DRUM PLUMMER BLOCK SUPPORT FELS
15 HOIST GEARBOX KUMERA
16 HOIST MOTOR BRAKE (thruster) GERHARD BUBENZER
17 ANTY SWAY SCROLL DRUM
18 HYDRAULIC MOTOR / HYDROMATIC REXROTH
19 ANTI SWAY BLOCK VALVE VICKERS
20 ANTI SWAY HYDRAULIC PUMP VICKERS
21 MAIN ENGINE CUMMINGS

D ELECTRICAL
1 GENERATOR DC 1 (HOIST/GANTRY) ABB
2 GENERATOR DC 2 (TROLLEY) ABB
3 GENERATOR AC LEROY SOMER
4 DRIVE SYSTEM ABB
5 MOTOR HOIST ABB
6 MOTOR GANTRY ABB
7 MOTOR TROLLEY ABB
8 YHBC GEN FIELD HOIST / GANTRY ABB
9 YHBC GEN FIELD TROLLEY ABB
10 RESISTOR BANK ABB
11 SYSTEM CONTROL HITACHI
12 AC MOTOR (MOTOR FAN & PUMP) BALDOR, L SOMER
13 LOAD CELL ADOS

E KAPASITAS SPEED
1 HOIST SPEED (NO LOAD)
2 HOIST SPEED (WITH LOAD)
3 TROLLEY TRANVERSE SPEED
4 GANTRY TRAVEL SPEED

F AUXILIARY
1 SKEW SYSTEM
2 HEAD BLOCK
3 SPREADER BROMMA
4 CCTV FARSIDE INSTALLED
5 CCTV TROLLEY + NEAR SIDE INSTALLED
6 ATLS SYSTEM N/A
 TYPE DIMENTION WEIGHT

1 OVER 4 & 1 OVER 7 WIDE

TAHUN 1991
35 TON
41 TON
20" / 40" TELESCOPIC
15.1 Meter
27.06 Meter
24.963 Meter
29.157 Meter
3 Mater
21.798 Meter
7.5 Meter
10.5 Meter
4.5 Mater
150 Ton
24 mm x 6 x 29 IWRC
10 mm x 6 x 29 IWRC

PLAT/PIN BUSHING PLAT

PLAT/PIN BUSHING PLAT
PLAT/PIN BUSHING PLAT
PLATE SQUARE BOX / PIN BUSHING PLAT
PLATE BOX BEND CURVE / PIN BUSHING
PLAT / ANGLE FRAME
PLAT / ANGLE FRAME

PLAT BOX INSIDE DIAPRAGHMA / BOLT

PLAT BOX INSIDE DIAPRAGHMA / BOLT
PLAT BOX INSIDE DIAPRAGHMA / BOLT
PLAT BOX INSIDE DIAPRAGHMA / BOLT
PLATE BOX / PIN BUSHING
PLATE BOX / PIN BUSHING
PLATE / PIPE HAND RAIL

PLAT BOX INSIDE DIAPRAGHMA / BOLT

PLAT BOX INSIDE DIAPRAGHMA / BOLT
ANGEL, HAND RAIL & GRATING/BOLT

PLAT / H BEAM / WELDING

ANGEL FRAME & BOARDES / BOLT
FRAME & PLATE
PLATE WELDING & BOLT
PLAT FORM - GRATING

1600 x 25 x 28 PR, 16 RUBBER TYRED

STEEL ROLL WELDED R-25
305-176-139
TRANSFER CASE 305
AISI 4140
120 x 900 x 600 STROKE

ROBA - STOP BREMSEN 10 / 853.417.1.SO

26425 MMS - LG
AISI 4140, D400 x d102 x 125
L 3200 L E2
ROBA - STOP BREMSEN 9 / 850.410.3.SO
FELS SCROLL DRUM
AISI 4140
TD 3450 L - E2
SB14 - 21 - 500 - 121 L
FELS SCROLL DRUM
D-89275
DG4V-3-2AL-V-M-UC6-60
PVH 74 PUMP
NTA 855 / G4 / 470 HP

DMG 225L / 180 LW

DMP 160 - 4M / 22 KW
LSA - 44 L5 / 60 KW
WARD LEONARD
DMG 250L / 130 KW
DMP 180-4L / 25 KW
DMP 160-4L / 15 KW
YHBC EXCITER BOARD - YXE 148 E
YHBC EXCITER BOARD - YXE 148 E
DYNAMIC BRAKING RESISTOR / 60 KW
PLC 3 - SERIES
380 AC 3 PHASE / 50 HZ
T - 050E - 2CL

36 METER / MIN
18 METER / MIN
52 METER / MIN
134 METER / MIN

HYDRAULIC SYSTEM

YSX-40E
INSTALLED
INSTALLED
N/A
DOKUMENTASI