SANDVIK CJ411:01: Operator's Manual

operator’s manual Doc. no. S 222.
169 en
SANDVIK CJ411:01
This document is valid for:
Serial no. / Machine no. Sign.
SANDVIK CJ411:01
© Copyright 2007 Sandvik SRP AB.
All rights reserved. No parts of this document may be reproduced or
copied in any form or by any means without written permission from
Sandvik SRP AB. All data and information in this manual may be
changed without further notice. Reservations for misprints.
Document number: S 222.169 en

Issue: 20070625
Version: 1
Sandvik SRP AB
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
Table of contents
1. Introduction
1.1 Equipment information.......................................................... 6
1.1.1 Document information.............................................. 8
1.2 Operating principles of a jaw crusher ................................... 9
1.2.1 Description ............................................................. 10
2. Safety precautions
2.1 Hazard information ............................................................. 12
2.1.1 Warning signs ........................................................ 12
2.1.2 Risk levels.............................................................. 12
2.1.3 Prohibition signs..................................................... 12
2.1.4 Mandatory signs..................................................... 12
2.2 Personnel............................................................................ 13
2.2.1 Personal protection ................................................ 14
2.3 General safety precautions................................................. 14
2.3.1 Machine safety guards........................................... 15
2.3.2 Electrical safety...................................................... 16
2.3.3 Welding .................................................................. 16
2.3.4 Hydraulic systems.................................................. 17
2.3.5 Lifting and moving loads ........................................ 17
2.3.6 Feed and jams ....................................................... 18
2.4 Emissions ........................................................................... 19
2.4.1 Dust........................................................................ 19
2.4.2 Noise...................................................................... 19
2.4.3 Radioactivity........................................................... 19
3. Technical data
3.1 General data ....................................................................... 22
3.2 Processing data .................................................................. 22
4. Start up the jaw crusher

4.1 General ............................................................................... 24
4.1.1 Getting started ....................................................... 24
4.1.2 Running-in.............................................................. 25
CJ411:01 1
Sandvik SRP AB – Doc. no. S 222.169 en Ver. 1
Table of contents
5. Inspection and care

5.1 General ............................................................................... 28
5.2 Routine inspection and care ............................................... 29
5.3 Recommended tool box ...................................................... 30
5.4 Crushing chamber............................................................... 31
5.4.1 Jaw plates .............................................................. 31
5.4.2 Deflector plate ........................................................ 32
5.4.3 Clamping bar.......................................................... 32
5.4.4 Wear plate .............................................................. 33
5.4.5 Support bar ............................................................ 33
5.4.6 Cheek plate ............................................................ 33
5.5 Setting adjustment system.................................................. 34
5.5.1 Toggle plate............................................................ 34
5.5.2 Toggle seat............................................................. 34
5.6 Setting measurement.......................................................... 35
5.6.1 Setting measuring gauge ....................................... 35
5.6.2 Gauge for CSS....................................................... 35
5.6.3 Measuring instructions ........................................... 36
6. Lubrication
6.1 General ............................................................................... 38
6.1.1 Manual lubrication .................................................. 38
6.1.2 Lubricant requirements........................................... 40
7. Crushing chamber
7.1 Exchanging clamping bars.................................................. 42
7.1.1 Remove clamping bar ............................................ 42
7.1.2 Install clamping bar ................................................ 43
7.2 Exchanging jaw plates ........................................................ 44
7.2.1 Remove jaw plate................................................... 44
7.2.2 Install jaw plate....................................................... 46
7.3 Exchanging wear plates...................................................... 48
7.3.1 Remove wear plate ................................................ 48
7.3.2 Install wear plate .................................................... 50
7.4 Exchanging support bars .................................................... 51
7.4.1 Remove support bar............................................... 51
7.4.2 Install support bar................................................... 52
7.5 Exchanging deflector plate.................................................. 52
2 © Sandvik SRP AB – Doc. no. S 222.169 en Ver. 1 CJ411:01

Table of contents
7.5.1 Remove deflector plate .......................................... 52

7.5.2 Install deflector plate .............................................. 53
7.6 Exchanging cheek plates.................................................... 55
7.6.1 Remove cheek plate .............................................. 56
7.6.2 Install cheek plate .................................................. 57
8. Setting adjustment system

8.1 General ............................................................................... 60
8.2 Setting adjustment .............................................................. 61
8.3 Pre-loading of retraction springs......................................... 62
8.4 Changing the discharge setting .......................................... 64
9. Troubleshooting
9.1 Faults and suggested corrective actions ............................ 68
10. Automatic lubricator (option)

10.1 General ............................................................................... 72
10.1.1 Automatic lubrication.............................................. 72
10.1.2 Lubricant requirements .......................................... 76
CJ411:01 3
Table of contents

1. Introduction
To ensure maximum safety, always read section 2. Safety precautions before
doing any work on the equipment or making any adjustments.
CJ411:01 5
1. Introduction
1.1 Equipment information

Purpose
The purpose of this Sandvik equipment is to be a crusher component in a
crushing and screening unit or site within an aggregate or mining process. It
can also be configured as a stand-alone machine complete with motor, motor
support, V-belts and pulley, and guards. The machine reduces the size of
rocks, minerals and similar materials. This crusher component has been
exclusively designed for these applications. It is not the responsibility of
Sandvik SRP AB to secure the design and usage for the complete aggregate
or mining process. Sandvik SRP AB will not accept any liability for damage
to equipment or injury to personnel caused by unauthorized or improper use
or modification of this equipment.
Manufacturer
This Sandvik equipment has been manufactured by:
Sandvik SRP AB
Stationsplan
SE-233 81 Svedala
Sweden
www.sandvik.com
For maintenance
Contact the nearest Sandvik SRP AB company, agent or representative, or
the manufacturer directly:
Sandvik SRP AB
Service department
SE-233 81 Svedala
Sweden.
Telephone +46 (0)40 409000
Telefax +46 (0)40 409260

1. Introduction
Identification
The figure below shows an example of the crusher’s identification plate. The
identification plate contains data needed when contacting Sandvik SRP AB
concerning this specific equipment.
Enter the serial number of the associated machine in the intended field on the
second page of this manual (the copyright page).
8
7
1 2 3 4 5 6
1 Machine type
2 Part number
3 Serial number
4 Mass (kg)
5 Order number
6 Manufacturer
7 Year of manufacture
8 CE mark
CE marking
This equipment complies with the basic health, environment and safety
regulations of the European Union and European Economic Area. Sandvik
SRP AB will not take responsibility for this compliance when a customer
modifies the jaw crusher in any way.
CJ411:01 7
1. Introduction
1.1.1 Document information

Purpose of this Operator’s manual
The purpose of this Operator’s manual is to provide the operator with
information on how to handle and operate this Sandvik equipment.
It is important to:
• keep the manual for the lifetime of the equipment
• pass the manual on to any subsequent holder or user of the equipment
Document compliance
The instructions in this document are in accordance with the design and
construction of the equipment at the time it was delivered from the Sandvik
SRP AB manufacturing plant.
Technical publications
Technical publications related to installation and operation of this equipment
are:
• Installation manual (IM)
• Wear parts catalog (WPC)
• Operator’s manual (OM)
When ordering technical publications, always specify the language and quote
the machine serial number.
Technical publications related to maintenance of this equipment are:
• Maintenance manual (MM)
• Spare parts catalog (SPC)
These publications are only available to trained maintenance personnel.
Sandvik SRP AB can provide adequate training and authorize personnel.
Read more about the document structure and accompanying work roles in
section 2.2 Personnel.
Number of pages
This document contains a total of 78 pages.
Feedback
If you have comments on this Operator’s manual or problems connected to
the jaw crusher’s documentation, send an e-mail to:
[email protected]

1. Introduction
1.2 Operating principles of a jaw crusher

In a jaw crusher the process material is crushed between two rigid surfaces.
The motion of the moving surface is independent of the load on the jaw
crusher. The crushing action is achieved by the movement of the moving
jaw (3), which together with the stationary jaw (4) and the cheek plates (2)
form the crushing chamber. Individual pieces of the process material (e.g.
rock or ore) are nipped, compressed and crushed between the two jaws.
The quality and quantity of the produced process material is a product of the
interaction between the jaw crusher and the process material. The geometry
of the crushing chamber, the dynamics of the jaw crusher and the process
material are the most important factors.
The power from the motor is transferred through V-belts to one of the
flywheels (1) that are mounted on the eccentric shaft (5). The rotation of the
eccentric shaft and the movement of the toggle plate (6) cause an elliptical
motion of the moving jaw. When the distance between the jaws decreases,
the incoming process material will be subjected to a compressing stress and
thereby crushed. When the moving jaw moves away from the stationary jaw,
the process material is able to flow down through the chamber.
The jaw plates must be regularly reversed or replaced as they are
continuously worn. Read more in section 5. Inspection and care.
1
1 Flywheel 5
2 Cheek plate
2
3 Moving jaw
4 Stationary jaw
5 Eccentric shaft 3
6 Toggle plate
6
4
CJ411:01 9
1. Introduction
1.2.1 Description
The following figures show an overview of the jaw crusher’s nomenclature
and components.
Bottom view
1 Flywheel
2 Eccentric shaft
(concealed)
3 Frame 1
4 Front frame end
5 Fastening for cheek plate
6 Foot 2
7 Setting adjustment system
(concealed)
8 Support bar
9 Retraction rod
10 Back frame end 3
11 Retraction spring
12 Guard
4
7 8 9 10 11 12
Top view
13 Bearing housing 13
14 Moving jaw
15 Counterweight 14
16 Deflector plate
17 Clamping bar 15
18 Cheek plate 16
19 Jaw plate – moving
20 Jaw plate – stationary 17
18
19
20

To ensure maximum safety, always read this section carefully before doing
any work on the equipment or making any adjustments.
CJ411:01 © Sandvik SRP AB – Doc. no. S 222169 en Ver. 1 11

2.1 Hazard information

2.1.1 Warning signs
General danger Dangerous voltage Risk of crushing
Hanging load Risk of crushing Flying fragments
2.1.2 Risk levels

Throughout the manual, level of risk is indicated as “DANGER”,
“WARNING” or “CAUTION”. The “DANGER” and “WARNING” levels
are accompanied by a warning sign (see above).
Failure to observe information marked “DANGER!” can result in life-

threatening injuries!
DANGER!
Failure to observe information marked “WARNING!” can result in
personal injury and/or serious damage to, or destruction of,
equipment!
WARNING!
CAUTION! Failure to observe information marked “CAUTION!” can result in dam-
age to equipment!
2.1.3 Prohibition signs
Do not remove
guards
2.1.4 Mandatory signs
Disconnect current Read the manual

before any work

2.2 Personnel
All work on the equipment is to be carried out only by trained or authorized
personnel.
– “Trained” means that the person in question has been given practical
instruction by an authorized person on how the various tasks are to be
carried out.
– “Authorized” means that a person has undergone a theoretical and
practical test of knowledge, organized by Sandvik SRP AB. He/she is
therefore judged to have the knowledge and competence to carry out
the tasks assigned to the appropriate role.
All expected work tasks on this production equipment have been defined by
Sandvik SRP AB as belonging to one of three categories – work roles –
based on different competence profiles. These three work roles are:
• Installation
• Operation
• Maintenance
Sandvik SRP AB provides technical documentation appropriate to all three
work roles:
• Installation manual
• Operator’s manual and Wear parts catalog
• Maintenance manual and Spare parts catalog
Sandvik SRP AB can provide adequate training for all three work roles and
can carry out authorization of trained personnel.
The technical documentation from Sandvik SRP AB covers only work on the
production equipment itself – it does not cover work tasks associated with
other equipment or routines at the site.
It is the responsibility of the plant management to assign responsibility for:
• The production equipment and the work area around the equipment
• All personnel in the vicinity of the equipment
• Compliance with national and local safety regulations
• Checking that all safety devices are fully operational
Sandvik SRP AB declines all responsibility for injury or damage resulting
from non-compliance with the instructions in this manual.

2.2.1 Personal protection

Sandvik SRP AB strongly recommends that personal protective equipment is
always worn when working in the vicinity of the equipment.
The Sandvik SRP AB recommendation for personal protective equipment
includes:
Ear protection Safety helmet Eye protection
Protective gloves Safety boots Mask or breathing

apparatus
2.3 General safety precautions

Falling stones
Clear the feed arrangement from process material before any
maintenance work is carried out inside or below the crusher, to
WARNING! prevent stones from falling down.
Always switch off power and lock out the equipment (secure it cannot be
switched on) before any maintenance work is started. Also ensure that it is
not possible for anyone else to switch the power on while maintenance work
is being done.
Before maintenance work, place two wooden blocks between the moving
jaw and the back frame end to prevent the moving jaw from falling back.
Dangerous work
Never stand inside the crushing chamber when heavy parts (e.g. jaw
plates and cheek plates) are being lifted out or in.
WARNING!
(Continued)

Avoid remaining on the crusher, unless necessary for maintenance work.
Risk of crushing
Never remain on the crusher while crushing. Moving parts constitute a
risk of crushing.
WARNING!
Ejection
Never look into the crusher while crushing. Fragments and possibly
harmful substances fed to the crusher may be ejected.
WARNING!
2.3.1 Machine safety guards

Do not remove guards
Make sure that all guards are in place and functioning, to prevent
exposure to flying fragments and rotating parts. Never operate the
PROHIBITION! equipment unless guards are mounted.
Rotating parts
Exposure to rotating parts of the equipment shall be prevented by
guards. Always attach guards after maintenance work.
WARNING!
Flying fragments
Fragments ejected upwardly may fall down in the vicinity of the
crusher. Provide adequate guards and warning signs at appropriate
WARNING! places around the danger zone.
Upwardly ejected fragments may fall down in the vicinity of the crusher.
Therefore Sandvik SRP AB recommends additional protection.
Platforms with guard rails shall be installed around the crusher’s feed
opening. Walkways, stairs and ladders must be designed in accordance with
applicable regulations. (These parts are not included in the crusher’s standard
specification).
NOTE! To prevent the ejection of large stones the feed hopper should be equipped
with a pivoted stone guard. The stone guard must not be raised during
crushing.
Make sure all defective guards and dust sealing components are checked,
repaired and replaced before starting the equipment.

2.3.2 Electrical safety

CAUTION! Only electrical personnel working according to European Standard
EN 50110 or similar are permitted to perform electrical operations on
the crusher.
Dangerous voltage
Personnel must regard all electrical equipment as live until it is proven
dead by proper testing procedures.
DANGER!
Make sure all broken or damaged electrical cables and connectors are
checked, repaired and replaced before starting the equipment.
Control cabinets must be lockable.
2.3.3 Welding
CAUTION! Welding on the crusher is only permitted when and as described in the
manual. For all other welding operations on the crusher local Sandvik
service personnel must be consulted.
CAUTION! Only welders qualified according to European Standard EN 287 or sim-

ilar are permitted to perform welding operations on the crusher.
If welding an item to the crusher, ground must be attached to the item itself.
If a crusher component is to be welded, ground should be attached as near to
the welding area as possible.
Toxic gases
Inhalation of welding fumes can be dangerous to health. Always follow
instructions provided by the welding equipment supplier.
WARNING! Several parts of the crusher are made of manganese steel. Long-term
exposure to manganese oxide can affect the nervous system.

2.3.4 Hydraulic systems

CAUTION! Only personnel certified in hydraulics are permitted to perform opera-
tions on the hydraulic system.
Oil pressure
Pressurized oil is dangerous if released incorrectly. Relieve all
pressure before carrying out maintenance or repair work on the
WARNING! hydraulic system.
CAUTION! Never adjust pressure relief valves beyond the recommended values.
Oil temperature
Hydraulic oil can get very hot in operation. Allow the oil to cool before
working on the hydraulic system.
WARNING!
Make sure all defective hoses, valves or fittings are checked, repaired and
replaced before starting the equipment.
Risk of crushing
Never touch or alter hydraulic cylinders when the equipment is in
operation. The hydraulic cylinders may suddenly change position.
WARNING! Always keep body parts away from hydraulic cylinders in operation.
2.3.5 Lifting and moving loads

CAUTION! Only personnel with adequate lifting training are permitted to perform
lifting operations.
Hanging load
Never work or stand underneath a crane that is lifting material. Keep a
safe distance from a hanging load.
WARNING!
Make sure that the capacity of the lifting equipment is adequate and that the
equipment itself is in good working order.
If a lifting tackle has to be made up by joining separate components, make
sure that the joints are secure and have the same lifting capacity as the rest of
the tackle.
NOTE! Always use lifting tackle certified in accordance with local conditions.
Always engage the safety clips on lifting hooks to prevent the tackle from
slipping off.
Use ropes or poles to steady and manoeuvre loads. Do not use hands or feet.
Make sure that the route and the destination are free from obstacles before
moving a suspended load. It must be possible to lower the load to the floor
quickly and safely in an emergency.
When depositing loads, keep the lifting equipment in place until the stability
of the load has been checked.

2.3.6 Feed and jams

CAUTION! When the crushing chamber is empty, avoid feeding solitary large boul-
ders into the upper part of the chamber. In unfavourable circumstances
the moving jaw may be pushed forward and bring the toggle plate out
of position.
CAUTION! Never feed combustible process material into the crusher.
Flying fragments
Never use wedges etc. to clear jams in the feed opening. Stones and
fragments can be thrown out at high speed from the crushing
WARNING! chamber.
Explosives
Never remove blocking boulders from the crusher by blasting.
Blasting may cause personal injury and seriously damage bearings or
WARNING! other parts. Sandvik SRP AB takes no responsibility for injury to
personnel or damage to the equipment when blasting is used.
Risk of crushing
Never stand inside the crusher when a blockage is removed. You might
be pulled forcefully and suddenly downwards together with the
DANGER! material in the crushing chamber and be crushed.
If it is possible to change the direction of rotation of the jaw crusher’s

flywheel for a while to clear a jam. Always return to the normal rotation
direction when the jam has been cleared.
In some cases it is also possible to increase the CSS (closed side setting)
temporarily to clear a jam.
CAUTION! If a hydraulic hammer is installed, never use it to fracture stones in the
crushing chamber. This may seriously damage bearings or other vital
components.
However, Sandvik SRP AB recommends that a jam in the feed opening is

cleared by using a hydraulic hammer. If a blockage occurs, use the hydraulic
hammer to poke the stones to break the blockage. A hydraulic hammer can
also be used to knock off corners and edges from slightly oversized stones so
that they can enter the crushing chamber.
Always follow local regulations when attempting to clear a jam.

2.4 Emissions
2.4.1 Dust
Health hazard
Crushing and processing material will create dust. Such dust can be
more or less dangerous to the health. Use a breathing mask
DANGER!
Sandvik SRP AB strongly recommends using additional equipment for dust
suppression. Examples are dust extraction (vacuum) and dust encapsulation
by water spray or foam. Such equipment is not included in the crusher’s
standard specification.
Sandvik SRP AB declines all responsibility for any health hazards caused by
dust, generated when processing minerals in the crusher.
2.4.2 Noise
Health hazard
Crushing and processing material will create noise. Such noise can be
more or less dangerous to the hearing. Use ear protection.
WARNING!
2.4.3 Radioactivity
Health hazard
Radon is a radioactive gas that occurs naturally in bedrock. Radon
may cause lung cancer. Mineral type, ventilation and water are all
DANGER! factors that influence the contents of radon gases.
Sandvik SRP AB declines all responsibility for any health hazards caused by
the release of radon or any other harmful substances when processing
minerals in the crusher.

This page is intentionally left blank

3. Technical data
CJ411:01 © Sandvik SRP AB – Doc. no. S 222.169 en Ver.

1
21
3. Technical data
3.1 General data

Characteristics Data
Model CJ411
Type Jaw crusher
Application Mineral processing
Weight 20 600 kg
Length 2.99 m
Width 2.09 m
Height 2.82 m
Nominal speed 240 rpm
Motor power 110 kW
Moment of inertia 1 490 kg/m2
3.2 Processing data

Max. feed opening 1.04 × 0.84 m
CSS min–maxa 75 to 225 mm
Nominal capacity 150 to 565 tonnes/h

a. Minimum CSS varies with the work index (hardness) of the processing material.
Contact Sandvik for more information.

This section describes how to start up the jaw crusher when it’s installed in a
crushing and screening unit.

1
23
4.1 General
Each jaw crusher delivered by Sandvik has been assembled, test run and
checked in our factory before shipping. The test run is carried out without
load to discover any mechanical faults. This test is performed before the jaw
crusher is installed on the crushing and screening unit.
4.1.1 Getting started

NOTE! Check that the jaw crusher’s CSS (closed side setting) is not smaller than the
recommended value. The minimum CSS can be found in section 3. Technical
data.
Start the crusher and let it run for 2 hours without load. In the meantime
check the following:
– That the guards are in place.
– That the direction of the crusher’s flywheels is correct (see figure).
right wrong
– That there is no unusual noise.

– That the bearings do not overheat.
(Continued)

During this period correct any faults that are discovered. Make sure
everything is in order before starting to feed material carefully to the jaw
crusher. Distribute the feed evenly across the width of the crusher’s feed
opening. The size of the material must not be bigger than the feed opening,
marked in the picture.
4.1.2 Running-in
During the first month or 160 operating hours, check daily that old grease is
forced out of the labyrinths seals. If not, grease the bearings (see section
6. Lubrication). Check the bearing temperatures regularly.
Check the tightness of all threaded fasteners.
Avoid overloading the jaw crusher.

1
25

This section describes the routine inspection and care instructions for the jaw
crusher.

1
27
5.1 General
To ensure optimum performance, the jaw crusher needs to be evenly fed. The
size of the material must not be bigger than the feed opening, marked in the
picture.
Avoid overloading the crusher. Overloading can be caused by:

– Unfavourable wear pattern on the jaw plates (cavities or “ski slopes”)
– Excessive jaw plate wear or jaw plate “arching”
– Too small discharge setting
– Excessive fines content in the feed material

5.2 Routine inspection and care

NOTE! Every jaw crusher must be subjected to regular systematic checks. This will
result in fewer and smaller repairs, less downtime and thus lower overall
running costs.
A new machine must be inspected often during the initial operating period.
The intervals between inspections can then be increased until a suitable
frequency is found.
Keep a written log including the crusher’s operating conditions, important
data and details of adjustments made and any repairs carried out.
Since crushers operate under widely differing conditions, it is impossible to
recommend an inspection and care schedule applicable to all crushers.
However, regular inspections are necessary. The following table describes an
example:
Interval Action Remarks See section

Daily Check bearing temperatures. Perform checks when the jaw –
crusher is running. External
bearing housing temperature
should not exceed 70°C.
Check tightness of threaded fasten- Tighten if necessary. –
ers holding the jaw plates.
Check wear on the jaw plates and Excessive wear can result in 5.4
cheek plates. reduced capacity.
40 operating hours Check that all grease hoses are 6.1, 10.1
properly connected.
Grease the bearings. Lubricate when the jaw crusher 6.1
is running empty and is at nor-
mal operating temperature.
Check exit of old grease. Adjust quantity if necessary. 6.1, 10.1
Check the grease level in the lubri- Refill if necessary. 10.1
cator’s reservoir.
Check tightness of all threaded fas- Tighten if necessary. Replace –
teners. damaged bolts.
80 operating hours Check the toggle plate and the 5.5
toggle seats for wear or damage.
Check the guide plate fasteners. Replace damaged bolts. –
After a long period Lubricate the bearings before start- 6.1, 10.1
out of operation ing up.

1
29
5.3 Recommended tool box

The following is a list of recommended tools for use during maintenance
work described in this manual.
Tool Included Used for
in tool kit
Gauge for CSS Yes Setting measurement
Lifting tool Yes Jaw plates / Cheek plates
Open end wrench 65 mm Yes Retraction rod
Slugging wrench 50 mm Yes Jaw plates / Clamping bars
Combination wrench 50 mm Yes Jaw plates / Clamping bars
Combination wrench 30 mm No Support bars
Combination wrench 36 mm No Cheek plates
Welding equipment No Wear plates / Deflector plate
Crow bar No Jaw plates
Props, 2 pcs No Jaw plates
Grease gun with hose No Bearings
Hammer with nylon head No Cheek plates
Lifting tackle and chain No –
Mobile crane No –
Protective gloves No –

5.4 Crushing chamber

NOTE! See section 7. Crushing chamber for information about how maintenance is
carried out.
To ensure optimum performance and cost effective production it’s important

to frequently inspect the following parts and to replace them before they are
completely worn out.
5.4.1 Jaw plates

The wear pattern and the adjustment of the jaw plates have a great effect on
the crusher’s capacity. Crushers can be fitted with jaw plates with different
patterns and profiles to suit different crushing duties.
Jaw plates often get worn more at one end or a spot close to one end.
Therefore, their life can be extended by reversing them (turning them upside-
down).
Nip angle α If the jaw plates are worn down at the bottom end and then reversed, there is
a risk that the nip angle becomes too large in the upper part of the crushing
chamber. This can create a reduced grip on the material with a consequent
decreased capacity. Sandvik recommends to exchange the jaw plates if this
occurs.
Several factors affect the wear of the jaw plates (3300-1), so it’s impossible
to generalize when and how to reverse or exchange them. Check the wear
pattern regularly and make a judgement of when to reverse or exchange the
jaw plates. In general, if the jaw plates are frequently reversed, the wear will
be more uniform and will have less effect on the nip angle.
A simple rule is:
– If the tooth height of a part of the jaw plate is 30 % reduced (70 %
remaining) it is time to reverse for the first time (teeth are measured
from base to top).
– If a part of the jaw plate is worn down almost in level with the
original tooth base it is time to reverse for the second time.
– After the jaw plate is worn down in level with the tooth base and
reversing won’t help, it is time to exchange the jaw plate.
NOTE! Often it is advantageous to replace the jaw plate (3300-1) before it is
completely worn out.

1
31
Capacity
3500-0
3400-0
3300-1
Worn out
3100-0
Jaw plate Wear
change
3500-0 Deflector plate (moving jaw only)

3400-0 Clamping bar
3300-1 Jaw plate
3100-0 Wear plate
3200-0 Support bar
3200-0
5.4.2 Deflector plate

The deflector plate (3500-0) is fitted on the upper part of the moving jaw to
protect the jaw from large rocks. Since this part is exposed to high pressure
and heavy wear it is replaceable. The deflector plate (3500-0) is hollow. If it
becomes curved in, or a hole is worn in, it needs to be replaced.
5.4.3 Clamping bar

The clamping bar (3400-0) is fitted above the jaw plate (3300-1) to lock it to
the jaw. This part is exposed to high pressure and heavy wear so it is
replaceable. When a clamping bar (3400-0) is no longer straight or in full
contact with the jaw plate it needs to be replaced.

5.4.4 Wear plate

A replaceable wear plate (3100-0) is sandwiched between the jaw plate
(3300-1) and the jaw. It protects the jaws from arching under heavy loads.
When a new jaw plate (3300-1) is no longer in contact with the whole
surface of the wear plate (3100-0) it is necessary to replace the wear plate.
5.4.5 Support bar

The support bar (3200-0) supports the bottom edge of a jaw plate (3300-1).
Since this part is exposed to high pressure and heavy wear, it is replaceable.
5.4.6 Cheek plate

The sides of the crushing chamber are protected with cheek plates on the left
side (1103-1), (1103-2) and right side (1104-1), (1104-2). Since these are
exposed to high pressure and heavy wear (especially in the lower part of the
crushing chamber), they are replaceable. Exchange a cheek plate when there
is an obvious cavity in it (especially in the lower part).
1104-1 Cheek plate, upper right side

1104-1
1104-2 Cheek plate, lower right side
1103-1 Cheek plate, upper left side 1104-2
(concealed)
1103-2 Cheek plate, lower left side 1103-1,
(concealed) 1103-2

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33
5.5 Setting adjustment system

NOTE! Maintenance for these parts must be carried out only by trained or authorized
personnel, but the inspection can be performed by the operator.
Worn components should be replaced in good time to avoid damaging the

toggle plate or toggle seats, with a consequent need for expensive repairs.
Sandvik recommends exchanging the toggle plate (5006-0) and the toggle
seats (5004-0), (5005-0) at the same time.
5.5.1 Toggle plate

The toggle plate (5006-0) is a part of the setting adjustment system. It forms
a link between the moving jaw (3000-0) and the setting arrangement (1). The
toggle plate is exposed to high pressure and heavy wear and is replaceable. If
the minimum discharge setting cannot be reached, this could be an indication
that the toggle plate is worn down. Check it and if necessary replace the
toggle plate with a new one. Stress can create cracks or bend the toggle plate.
If the toggle plate shows signs of cracks or is bent it is necessary to replace it
with a new one.
5.5.2 Toggle seat

The toggle plate (5006-0) is located by a toggle seat (5004-0), (5005-0) at
each end. The toggle seats are hardened. But since they are exposed to high
pressure and heavy wear, they are replaceable. If the toggle seats lose their
shape it is necessary to replace them with new ones.
3000-0 Jaw (moving)

5005-0 Toggle seat, lower
5006-0 Toggle plate
7002-0 Spring
5003-0 Toggle seat holder
5004-0 Toggle seat, upper
1
1 Setting arrangement 5003-0
5004-0
3000-0 5005-0 5006-0 7002-0

5.6 Setting measurement
5.6.1 Setting measuring gauge
The discharge setting is the closest distance between the jaw plates at the
bottom of the crushing chamber. The distance varies with the crushing
movement of the moving jaw – the smallest distance along this movement is
called the CSS (closed side setting). It’s unlikely that the crusher stops when
this distance is as small as possible, so the CSS must be measured on a
running crusher.
A gauge for CSS, consisting of a rod with discs, is supplied with the crusher.
Discharge setting
The diameter of the smallest disc, that is in contact with both the stationary
and moving jaw plate when and where the distance is as small as possible,
gives an appreciation of the CSS. The disc simulates the section of a
spherical or ellipsoid stone.
Measuring tool
5.6.2 Gauge for CSS

Number of rubber discs 10
Diameter 75 to 225 mm
The measuring tool is composed of a set of rubber discs with different

diameters, one rod with threaded ends, nuts, fixing washer and a nylon line
for gauge lifting. When the rod is suspended by the line, it will maintain the
mounted disc in a horizontal position.

1
35
5.6.3 Measuring instructions
NOTE! Run the jaw crusher empty. Clean the feeder from process material, before
measuring begins.
Recommended tools a) Make an assumption of the diameter of disc to use. Mount it on the rod.
Gauge for CSS b) Lower the measuring tool by the line along the stationary jaw plate. The
Measuring tape disc should be in contact with two crests.
• If the measuring tool passes the bottom end of the jaw plates, the disc is
too small, but if the measuring tool is stopped before it reaches the
bottom end, the disc is too big.
• When the correct disc is mounted, it is in a horizontal position touching
two stationary jaw plate crests and barely touching one moving jaw crest
at the bottom end of the jaw plates. This means that the disc diameter is
equal to the CSS.
• If a specific CSS is required, use the corresponding disc diameter and
adjust the setting arrangement to obtain the required setting. Read more
in section 8. Setting adjustment system.

6. Lubrication
This section describes how to lubricate the jaw crusher and gives information
about the lubricants to be used.

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37
6. Lubrication
6.1 General
NOTE! If the jaw crusher is equipped with the optional automatic lubricator, this
chapter is replaced by section 10. Automatic lubricator (option).
CAUTION! Always use lubricants which fulfil the requirements. The use of wrong
lubricants may damage bearings and block lubricating passages. See
section 6.1.2 Lubricant requirements.
NOTE! Never mix different brands or types of grease. A bad mixture may cause
precipitation and lose its lubricating characteristics. Consult your lubricant
supplier.
The grease has in addition a sealing effect in the labyrinth seals which
prevents dust and other harmful substances entering the bearings. Sandvik
therefore recommends frequent lubrication and larger grease quantities than
are normally required to lubricate roller bearings.
NOTE! To prevent contaminants entering the bearings, always clean the greasing
nipple and the grease gun nozzle before lubrication is performed.
CAUTION! Never use contaminated lubricants.
The handling of lubricants is associated with fire and health risks. Always
follow your supplier’s instructions and safety regulations.
6.1.1 Manual lubrication

Add at least the following quantity after every 40 hours of operation:
Description Qty. Remarks
Grease amount distibuted over 4 1.20 kg 2.65 lb.
roller bearings
Risk of crushing
Always connect the lubricator nozzle to the greasing nipple while the
crusher is standing still.
WARNING!
The jaw crusher must be at normal operating temperature before lubrication
is performed to facilitate the exit of grease.
NOTE! In low temperatures (below 0°C), always run the jaw crusher empty for a
while before greasing the bearings.
(Continued)

6. Lubrication
Sandvik recommends running the jaw crusher empty while lubricating, so

that the new grease is evenly distributed throughout the bearings.
To prevent dirt and water entering the bearings, always ensure that the old
grease is forced out of the labyrinth seals (see figure below), while pumping
fresh grease into the greasing nipple.
Check that all hoses are properly connected before greasing. Use the
greasing nipple (2) to lubricate the roller bearings. A lubrication distributor
(1) distributes the grease evenly to the bearings.
1 Lubrication distributor
2 Greasing nipple
NOTE! Run the jaw crusher for a while after lubrication to spread the grease.
When operation begins, the bearing temperature usually rises slightly above
the normal level. If the temperature rise is moderate and the temperature
quickly returns to normal there is no danger to the bearings.

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39
6. Lubrication
6.1.2 Lubricant requirements

The grease must contain anti-rust and EP additives and fulfil the following
minimum requirements:
Property Test method Requirements
NLGI value DIN 51 818 2 or 3
Drop point DIN ISO 2176 ≥ 180
Base oil viscosity at 40°C in ≥ 170
mm2/s (cSt)
mm2/s (cSt)
Mechanical stability SKF V2F 1000 rpm Approved
Corrosion resistance DIN 51 802 SKF Emcor Approved
Temperature range –30°C to +110°C
Speed range Must lubricate effectively throughout the bearing’s entire operating
speed range
Viscosity index at least 80
Examples of lubricants, which according to their manufacturer fulfil

Sandvik’s requirements:
Aral Aralub HLP 2 Molub-Alloy Tribol 4020/220-2
BP Energrease LS-EP 2 Shell Ariax Li X 2
ESSO Beacon EP 2 N Statoil UniWay Li X 62
Mobil Mobilgrease HP 222 Texaco Hytex EP 2
For other types of grease, consult your lubricant supplier.

7. Crushing chamber
This section describes the maintenance needed for the crushing chamber of
the jaw crusher.

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41
7. Crushing chamber
7.1 Exchanging clamping bars

The following wear parts are required:
Description Cat. no. Qty. Remarks
Clamping bar 1210-0 2 stationary jaw, weight 23 kg
Screw M6S M33×440 1211-0 4 stationary jaw
Nut M6M M33 1211-1 4 stationary jaw
Lock nut ML6M M33 1211-3 4 stationary jaw
Washer D127/35×10 1211-5 8 stationary jaw
Flexible washer 1211-6 4 stationary jaw
Clamping bar 3400-0 2 moving jaw, weight 23 kg
Screw M33×880 3401-0 4 moving jaw
Nut M6M M33 3401-1 4 moving jaw
Lock nut ML6M M33 3401-3 4 moving jaw
Washer D127/35×10 3401-5 8 moving jaw
Flexible washer 3401-6 4 moving jaw
NOTE! These instructions are valid for both moving and stationary jaw. The pictures
describe the moving jaw.
7.1.1 Remove clamping bar

a) Empty the feeder and the crushing chamber from processing material.
Risk of crushing
Be aware of the weight of the jaw plate, see section 7.2 Exchanging jaw
plates. Make sure the moving jaw is reclined so that the jaw plate will
WARNING! not fall forwards when removing the clamping bars.
Risk of crushing
Be aware of the weight of the deflector plate, see section
7.5 Exchanging deflector plate. Make sure the locating bars on top of
WARNING! the jaw frame are welded to the back of the deflector plate before doing
any work in the crushing chamber.
NOTE! Put two props between the jaws to prevent the jaw plates below the clamping
bars from falling out.
b) Make sure the locating bars that hold the deflector plate (3500-0) are
Recommended tools welded to the back of it.
50 mm Slugging wrench
c) Use a slugging wrench and combination wrench to loosen the nuts
50 mm Combination wrench
(3401-3), (3401-1) that hold the clamping bar (3400-0).
Props
d) Remove the nuts (3401-3), (3401-1), washers (3401-5) and flexible
washers (3401-6).
e) Knock out the screws (3401-0) and clamping bar (3400-0).

7. Crushing chamber
3500-0
3500-0 Deflector plate
3400-0 Clamping bar
3400-0
3401-0 Screw
3401-5 Washer 3401-0
3401-6 Flexible washer
3401-1 Nut
3401-5
3401-3 Lock nut 3401-6
3401-5
3401-1
3401-3
7.1.2 Install clamping bar

NOTE! If it is planned to exchange more parts in the crushing chamber, please
proceed to the instructions for those parts before installing the new clamping
bar.
a) Clean the slot where the clamping bar fits.
b) Push in the clamping bar (3400-0) with the screws (3401-0).
c) Place the washers (3401-5), flexible washers (3401-6) and nuts (3401-1),
(3401-3) on the screws (3401-0).
d) Use a slugging wrench and combination wrench to tighten the nuts
(3401-1), (3401-3). The flexible washers (3401-6) must be 10 mm
compressed when installation is complete.
NOTE! The clamping bar must not touch the jaw at the bottom of the slot where it is
fitted. Preferably, a new clamping bar should have at least 10 mm play for
wear.
e) Remove the props from the crushing chamber.
NOTE! Check compression of the flexible washers after 2 and 4 operating hours and
then according to section 5.2 Routine inspection and care. Tighten nuts if
necessary.

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7. Crushing chamber
7.2 Exchanging jaw plates

Jaw plate 1208-1 1 stationary jaw, weight 1600 kg
Jaw plate 3300-1 1 moving jaw, weight 1700 kg
Risk of crushing
Never weld external lifting eyes to the jaw plates. Always use the
referred lifting cavity on the jaw plate and the lifting tool provided with
WARNING! the jaw crusher. Read section 2. Safety precautions for further
information.
NOTE! Remove the clamping bar before removing a jaw plate. See section
7.1.1 Remove clamping bar.
7.2.1 Remove jaw plate

a) Remove the props between the jaws.
Risk of crushing
Be aware of the weight of the jaw plate, see table above. Make sure the
moving jaw is reclined so that the jaw plate will not fall forwards while
WARNING! releasing the jaw plate or uncovering the lifting cavity. Never stand in
the crushing chamber while releasing the jaw plate or uncovering the
lifting cavity.
Recommended tools
b) Release the jaw plate (3300-1) from the jaw by applying a crow bar to
Crow bar
the upper edge of the jaw plate. Bend carefully.
Lifting tackle and chain
Mobile crane c) Position the hook of a mobile crane vertically above the crushing
Lifting tool chamber.
NOTE! Make sure the crane is able to move longitudinally with respect to the jaw
crusher.
d) Apply a crow bar between the jaw plate (3300-1) and the deflector plate
(moving jaw) (3500-0) or front frame end (stationary jaw) to uncover the
lifting cavity (1).
(Continued)

7. Crushing chamber
e) Remove any sponge rubber strip or rags from the lifting cavity (1).
f) Hang the lifting tool (2) (provided with the crusher) on the hook of the
mobile crane and attach the hook of the lifting tool to the lifting
cavity (1).
Risk of crushing
If the jaw plate is worn down too far, the lifting cavity can be worn away
or deformed. Sandvik strongly recommends exchanging the jaw
WARNING! plates before this occurs.
NOTE! It can be necessary to reinforce a worn away or deformed lifting cavity by

welding on a plate. The electrode used for welding on the jaw plate must
comply with DIN 8555 E8-200 ckZ, for example ESAB’s OK Selectrode
67.45.
g) Take up the slack in the lifting tackle.
Hanging load
Be aware of the weight of the jaw plate, see table above. Handle the jaw
plate with care. The tackle should now be tight but not lifting the jaw
DANGER! plate. Keep clear of hanging loads, see section 2. Safety precautions.
h) Carefully lift the jaw plate (3300-1) out of the crushing chamber.
Risk of crushing
If the wear plate is attached to the jaw plate when the jaw plate is lifted
out it can come off while lifting. Keep clear of hanging loads.
WARNING!
i) If the wear plate (3100-0) is attached to the jaw plate (3300-1) when the
jaw plate is lifted out, it is necessary to fit a new wear plate (3100-0). See
section 7.3 Exchanging wear plates.
j) Place the jaw plate (3300-1) horizontally on the ground.

moving jaw) 2
3300-1 Jaw plate
3100-0 Wear plate 3500-0
1 Lifting cavity 3300-1
2 Lifting tool
1
3100-0

1
45
7. Crushing chamber
7.2.2 Install jaw plate

NOTE! If it is planned to exchange wear plates (3100-0), cheek plates, deflector
plate (3500-0) and/or support bars (3200-0) at the same time, please proceed
to the instructions for those parts before installing the new jaw plate.
CAUTION! Replace the support bar screws if they are broken. Remove the support
bar and clean it carefully. It’s important that the contact faces of the jaw
are clean. Tighten nuts. See section 7.4 Exchanging support bars.
NOTE! Check the condition of the wear plate (3100-0), see section 7.3 Exchanging
wear plates.
a) Clean the wear plate (3100-0), support bar (3200-0) and corners of the
crushing chamber.
b) Position the hook of a mobile crane vertically above the new jaw plate
(3300-1).
3500-0 Deflector plate 2

(moving jaw)
3300-1 Jaw plate 3500-0
3100-0 Wear plate
1 Lifting cavity
3300-1
2 Lifting tool 1
3100-0
3200-0
NOTE! Make sure the crane is able to move to the jaw crusher.
(Continued)

7. Crushing chamber
c) Hang the lifting tool (2) (provided with the crusher) on the hook of the
mobile crane and attach the hook of the lifting tool to the lifting
cavity (1) on the new jaw plate (3300-1).
d) Take up the slack in the lifting tackle.
Hanging load
Be aware of the weight of the jaw plate, see table above. Handle the jaw
plate with care. The tackle should now be tight but not lifting the jaw
DANGER! plate. Keep clear of hanging loads, see section 2. Safety precautions.
e) Carefully lift the jaw plate (3301-1) into the crushing chamber.
f) Place the jaw plate (3301-1) on the support bar (3200-0).
g) Adjust the jaw plate (3301-1) into its correct position. Make sure the
locating pads on the jaw base enter the corresponding holes on the back
of the jaw plate (on the moving jaw).
h) Place a crow bar between the jaw plate (3301-1) and the deflector plate
(moving jaw) (3500-0) or front frame end (stationary jaw)
i) Slacken off the lifting tackle.
j) Remove the hook of the lifting tool (2) from the lifting cavity (1).
k) Pack a sponge rubber strip or rags into the lifting cavity (1) to keep out
dust.
NOTE! Do not use cotton waste!
l) Remove the crow bar
m) Put two props between the jaws to fix the jaw plates in place until the
clamping bars above are installed, see section 7.1.2 Install clamping bar.

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7. Crushing chamber
7.3 Exchanging wear plates

Wear plate 1300-0 1 stationary jaw, weight 90 kg
Wear plate 3100-0 1 moving jaw, weight 90 kg
NOTE! Remove the jaw plate before removing a wear plate. See section
7.2.1 Remove jaw plate.
7.3.1 Remove wear plate

a) Remove the weld from the hole (1), connecting the wear plate (3100-0)
to the jaw (3000-0).
Recommended tools
Welding equipment
b) Position the hook of a mobile crane vertically above the wear plate
Crow bar (3100-0).
Mobile crane 3000-0
3100-0
2
3000-0 Jaw (moving)

3100-0 Wear plate
3200-0 Support bar
1 Hole for welding
2 Rectangular hole
3200-0
(Continued)

7. Crushing chamber
Risk of crushing
Be aware of the weight of the wear plate, see table above. Make sure
the moving jaw is reclined so that the wear plate will not fall forwards
WARNING! while releasing the upper end. Never stand in the crushing chamber
while releasing the upper end with a crow bar.
c) Use a crow bar to carefully release the upper end of the wear plate
(3100-0) from the jaw (3000-0). The wear plate should now be standing
on the support bar (3200-0). The upper rectangular hole (2) on the wear
plate should be uncovered.
d) Attach the lifting hook (3) to the rectangular hole (2) on the wear plate
(3100-0).
crusher.
e) Take up the slack in the lifting tackle.
Hanging load
Be aware of the weight of the wear plate, see table above. Handle the
wear plate with care. The tackle should now be tight but not lifting the
WARNING! wear plate. Keep clear of hanging loads, see section 2. Safety
precautions.
f) Swing the upper end of the wear plate (3100-0) away from the jaw
(3000-0) without lifting it, until the lower rectangular hole on the wear
plate is released from the locating pad on the jaw frame.
g) Carefully lift the wear plate (3100-0) out of the crushing chamber.
h) Place the wear plate (3100-0) horizontally on the ground.
3000-0
3100-0
3000-0 Jaw (moving) 3

3100-0 Wear plate 2
3200-0 Support bar
1 Hole for welding 1
2 Rectangular hole
3 Lifting hook
3200-0

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7. Crushing chamber
7.3.2 Install wear plate

a) Clean the support bar (3200-0), jaw (3000-0) and corners of the crushing
chamber.
b) Position the hook of a mobile crane vertically above the new wear plate
(3100-0).
NOTE! Make sure the crane is able to move to the jaw crusher
c) Attach the lifting hook (3) to the rectangular hole (2) on the new wear
plate (3100-0).
Hanging load
Be aware of the weight of the wear plate, see table above. Handle the
wear plate with care. The tackle should now be tight but not lifting the
WARNING! wear plate. Keep clear of hanging loads, see section 2. Safety
precautions.
e) Carefully lift the wear plate (3100-0) into the crushing chamber.
f) Place the wear plate (3100-0) on the support bar (3200-0).
g) Carefully move the wear plate upper end towards the jaw (3000-0), until
the lower locating pad on the jaw frame enters the lower rectangular hole
(2) in the wear plate (3100-0).
h) Place a crow bar between the wear plate (3100-0) and the deflector plate
(moving jaw) or front frame end (stationary jaw).
i) Slacken off the lifting tackle.
j) Remove the lifting hook (3) from the rectangular hole (2).
k) Remove the crow bar. Make sure the upper locating pad on the jaw frame
enters the upper rectangular hole (2) in the wear plate (3100-0).
l) Weld together the new wear plate (3100-0) and the jaw frame. Weld
should be applied in the hole (1) on the wear plate.

7. Crushing chamber
7.4 Exchanging support bars

Support bar 1205-0 1 stationary jaw, weight 45 kg
Screw M6S M20×180 1206-0 7 stationary jaw, recommended exchange
Self-locking nut M20 1206-1 7 stationary jaw, recommended exchange
Washer BRB 21×36 1206-2 7 stationary jaw, recommended exchange
Support bar 3200-0 1 moving jaw, weight 45 kg
Screw M6S M20×180 3201-0 7 moving jaw, recommended exchange
Self-locking nut M20 3201-1 7 moving jaw, recommended exchange
Washer BRB 21×36 3201-2 7 moving jaw, recommended exchange
NOTE! These instructions are valid for both moving and stationary jaw. The picture
describes the moving jaw.
CAUTION! Put two props between the jaws to prevent them from moving.
NOTE! Remove the wear plate before removing the support bar. See section
7.3 Exchanging wear plates.
7.4.1 Remove support bar

Recommended tools a) Use a combination wrench to loosen the nuts (3201-1) on the outside of
30 mm Combination wrench the crushing chamber that hold the support bar (3200-0).
Props b) Remove the nuts (3201-1) and washers (3201-2).
c) Pull out the screws (3201-0) and remove the support bar (3200-0).
3200-0 Support bar

3201-0 Screw
3000-0 Jaw (moving)
3201-2 Washer
3201-1 Nut
3200-0 3201-0 3000-0 3201-2 3201-1

Hanging load
Be aware of the weight of the support bar, see table above. Handle the
support bar with care. Keep clear of hanging loads, see section
WARNING! 2. Safety precautions.

1
51
7. Crushing chamber
7.4.2 Install support bar

a) Clean the jaw (3000-0).
b) Put the new support bar (3200-0) into place.
c) Push the screws (3201-0) into the holes in the support bar (3200-0) and
jaw (3000-0).
d) Install the washers (3201-2) and nuts (3201-1).
e) Tighten the nuts (331 Nm).
NOTE! Re-tighten the nuts after 2 and 4 operating hours and then according to
section 5.2 Routine inspection and care.
7.5 Exchanging deflector plate

Deflector plate 3500-0 1 weight 230 kg
NOTE! Remove the clamping bars before removing the deflector plate. See section
7.1.1 Remove clamping bar.
7.5.1 Remove deflector plate

Recommended tools a) Position the hook of a mobile crane vertically above the deflector plate
Welding equipment
(3500-0).
Lifting tackle and chain b) Attach the lifting hooks to the two lifting eyes (1) on the top of the
Mobile crane deflector plate (3500-0).
1
3503-0
1
3503-0
3000-0
3503-0 Locating bar
3500-0
3000-0 Jaw (moving)
1 Lifting eye
(Continued)

7. Crushing chamber
crusher.
c) Take up the slack in the lifting tackle.
Hanging load
Be aware of the weight of the deflector plate, see table above. Handle
the deflector plate with care. The tackle should now be tight but not
DANGER! lifting the deflector plate. Keep clear of hanging loads, see section
2. Safety precautions.
d) Cut off the two locating bars (3503-0), welded on the top of the deflector
plate (3500-0).
e) Push the deflector plate (3500-0) away from the moving jaw (3000-0).
f) Carefully lift the deflector plate (3500-0) out of the crushing chamber.
g) Place the deflector plate (3500-0) horizontally on the ground.
h) Remove the lifting hooks from the lifting eyes (1).
7.5.2 Install deflector plate

a) Clean the jaw (3000-0) where the deflector plate (3500-0) will be placed.
b) Position the hook of a mobile crane vertically above the new deflector
plate (3500-0).
c) Attach the lifting hooks to the two lifting eyes (1) on the top of the
deflector plate (3500-0).
3503-0
1
3503-0 Locating bar
3500-0
3501-0 Locating pad
3000-0 Jaw (moving)
1 Lifting eye
3501-0
3000-0
(Continued)

1
53
7. Crushing chamber
Hanging load
Be aware of the weight of the deflector plate, see table above. Handle
the deflector plate with care. The tackle should now be tight but not
DANGER! lifting the deflector plate. Keep clear of hanging loads, see section
2. Safety precautions.
e) Carefully lift the deflector plate (3500-0) into the crushing chamber.
f) Adjust the deflector plate (3500-0) into its correct position. Make sure
the locating pad (3501-0) on the jaw frame enters the corresponding
cavity on the back of the deflector plate.
NOTE! The clearance between a locating bar (3503-0) and the jaw must be 1 mm
maximum.
g) Weld together the new deflector plate (3500-0) and the two locating bars
(3503-0).
h) Slacken off the lifting tackle.
i) Remove the lifting hooks from the lifting eyes (1).
3503-0
1
3503-0 Locating bar
3500-0
3501-0 Locating pad
3000-0 Jaw (moving)
1 Lifting eye
3501-0
3000-0

7. Crushing chamber
7.6 Exchanging cheek plates

Cheek plate, upper 1103-1 1 left-hand side, weight 240 kg
Cheek plate, lower 1103-2 1 left-hand side, weight 210 kg
Cheek plate, upper 1104-1 1 right-hand side, weight 240 kg
Cheek plate, lower 1104-2 1 right-hand side, weight 210 kg
Screw M6S M24×160 1106-0 12
Self-locking nut M24 1106-1 12
Washer BRB 25×45 1106-2 12
Flexible washer 1106-4 12
Steel washer D105/25×10 1106-5 12
NOTE! The crushing chamber contains one upper and one lower pair of mirror
image cheek plates. The following instructions are for exchange of one side.
Repeat the procedure for the other side.
NOTE! The cheek plates can be exchanged without removing the clamping bars and
jaw plates. However, Sandvik recommends exchanging the cheek plates
when these are removed.
Risk of crushing
Never weld external lifting eyes to the cheek plates. Always use the
lifting eye on the cheek plate and the lifting tool provided with the jaw
WARNING! crusher. Read section 2. Safety precautions for further information.

1
55
7. Crushing chamber
7.6.1 Remove cheek plate

Upper cheek plate
Recommended tools The upper cheek plate (1103-1) is attached with 3 screws (1106-0) to the
Crow bar
frame (1000-0). Each screw has a flexible washer (1106-4), a steel washer
Nylon hammer
(1106-5), a washer (1106-2) and a self-locking nut (1106-1).
Mobile crane a) Remove the nuts (1106-1) with washers (1106-2), steel washers (1106-5)
Lifting tool and flexible washers (1106-4) of the upper two screws (1106-0) of the
36 mm Combination wrench
upper cheek plate.
b) Knock out the two screws (1106-0).
c) Loosen the remaining, lower screw (1106-0) but don’t remove the nut
until the lifting tackle is applied.
d) Position the hook of a mobile crane vertically above the crushing
chamber.
0000-1 1103-1 1103-2
1103-1 Cheek plate, upper 1106-0
1103-2 Cheek plate, lower 1106-4
(concealed)
1106-5
1106-0 Screw
1106-4 Flexible washer 1106-2
1106-5 Steel washer
1106-2 Washer
1106-1
1106-1 Self-locking nut 1000-0
1000-0 Frame
1 Lifting eye
crusher.
e) Hang the lifting tool (provided with the crusher) on the hook of the
mobile crane and attach the hook of the lifting tool to the lifting eye (1)
on the cheek plate.
Risk of crushing
If the cheek plate is worn down too far, the lifting eye can be worn away
or deformed. Sandvik strongly recommends exchanging the cheek
WARNING! plates before this occurs.
(Continued)

7. Crushing chamber
NOTE! It can be necessary to reinforce a worn away or deformed lifting eye by

welding on a plate. The electrode used for welding on the cheek plate must
comply with DIN 8555 E8-200 ckZ, for example ESAB’s OK Selectrode
67.45
f) Take up the slack in the lifting tackle.
Hanging load
Be aware of the weight of the cheek plate, see table above. Handle the
cheek plate with care. The tackle should now be tight but not lifting the
DANGER! cheek plate. Keep clear of hanging loads, see section 2. Safety
precautions.
g) Remove the last nut (1106-1) with washer (1106-2), steel washer
(1106-5) and flexible washer (1106-4) and knock out the screw (1106-0).
NOTE! If the cheek plate gets stuck, apply a crow bar between the frame (1000-0)
and the cheek plate.
h) Carefully lift the cheek plate out of the crushing chamber.
i) Place the cheek plate horizontally on the ground.
Lower cheek plate
j) The lower cheek plate (1103-2) is attached with 3 screws (1106-0) to the
frame (1000-0).
k) Repeat the procedure for the lower cheek plate (1103-2). Loosen the
lowest screw but don’t remove the nut until the lifting tackle is applied.
7.6.2 Install cheek plate

Lower cheek plate
a) Clean the frame (1000-0) and the corners of the crushing chamber on the
inside.
b) Position the hook of a mobile crane vertically above the new cheek plate.
(Continued)

1
57
7. Crushing chamber
c) Hang the lifting tool (provided with the crusher) on the hook of the
mobile crane and attach the hook of the lifting tool to the lifting eye (1)
on the new cheek plate.
Hanging load
Be aware of the weight of the cheek plate, see table above. Handle the
cheek plate with care. The tackle should now be tight but not lifting the
DANGER! cheek plate. Keep clear of hanging loads, see section 2. Safety
precautions.
e) Carefully lift the cheek plate into the crushing chamber.

f) Position the cheek plate in its place. Use a screw (1106-0) to find the
correct position.
g) Install all of the screws (1106-0). Place a flexible washer (1106-4), steel
washer (1106-5), washer (1106-2) and nut (1106-1) on each screw. Do
not tighten.
h) Slacken off the lifting tackle.
i) Remove the hook of the lifting tool from the lifting eye (1).
j) Tighten all nuts (1106-1). The flexible washers (1106-4) must be 3 mm
compressed when installation is complete.
Upper cheek plate
k) Repeat the procedure for the upper cheek plate (1103-1).
0000-1 1103-1 1103-2
1103-1 Cheek plate, upper 1106-0
1103-2 Cheek plate, lower 1106-4
(concealed)
1106-5
1106-0 Screw
1106-4 Flexible washer 1106-2
1106-5 Steel washer
1106-2 Washer
1106-1
1106-1 Self-locking nut 1000-0
1000-0 Frame
1 Lifting eye

This section describes retraction pre-loading and the principles and basic
adjustment of the setting adjustment system for a standard equipped jaw
crusher.

1
59
8.1 General
The setting adjustment system is designed to compensate for jaw plate wear,
to change the CSS (closed side setting) of the jaw crusher and to change the
stroke of the moving jaw. The setting adjustment system is built into the back
frame end.
The limitation of this chapter is the functionality of a standard equipped jaw
crusher and it’s basic adjustment. It does not include any optional or external
hydraulic system used while changing parts or adjusting the setting
adjustment system. See the manufacturer’s manuals for an explanation of the
operation.
CAUTION! To prevent interruptions in operation, the condition of the toggle plate
and the toggle seats should be checked in accordance with section
5. Inspection and care.
small setting =
smaller fragments
= =
large setting =
larger fragments
=

8.2 Setting adjustment

A toggle plate (5006-0) is fitted between an upper toggle seat (5004-0) and a
lower toggle seat (5005-0). Behind the toggle seat holder (5003-0) shims can
be inserted to decrease the discharge setting. The moving jaw (3000-0) is
pushed closer to the stationary jaw and when the gap between the two jaws
decreases only smaller fragments of processed material are allowed to pass
through. If shims are removed, the gap increases and larger fragments of
processed material can pass through. The setting adjustment system is kept in
place by a retraction arrangement with two springs (7002-0).
3000-0 Jaw (moving)

5005-0 Toggle seat
5006-0 Toggle plate
7002-0 Spring
5004-0 Toggle seat
1 Setting arrangement
1
5003-0
5004-0
3000-0 5005-0 5006-0 7002-0

The stroke is the movement at the bottom of the moving jaw in perpendicular
direction to the stationary jaw. The stroke can be increased by putting the
upper toggle seat holder (5003-0) with the thinner flange upwards. This may
increase capacity for certain materials, but it also increases the load.

1
61
8.3 Pre-loading of retraction springs

The purpose of the retraction system is to retain the jaw against the toggle
plate during operation. Pre-load of the retraction springs might have been
adjusted before delivery. Nevertheless, adjustment may be necessary for
reasons including:
• It has not been done in advance
• Adaptation to local conditions
• It has not been correctly done after changing the discharge setting, see
section 8.4 Changing the discharge setting
• Other operations affecting the adjustment
7100-0
7100-0 Hydraulic jack
7002-0 Spring
7010-1 Nut
7002-0
7010-1
Risk of crushing
Never stand behind or below the retraction system when work is
carried out. Due to fatigue the spring or retraction rod can be thrown
DANGER! backwards. If the guard is removed, always replace it when the work is
completed.
(Continued)

b) Set the desired discharge setting according to section 8.4 Changing the
discharge setting.
Risk of crushing
Use the hydraulic jack and move the nuts only when the crusher is
shut off. Forces in springs or retraction rods can cause severe injuries
DANGER! when the crusher is running.
c) Compress the springs (7002-0) with the hydraulic jack (7100-0) until it’s
Recommended tools possible to loosen the nuts (7010-1).
65 mm Open end wrench
d) Use an open end wrench to loosen and back off the nuts (7010-1).
e) Release pressure in the hydraulic jack (7100-0) so that the springs
(7002-0) will not be compressed at all.
f) Compress the springs (7002-0) about 35 mm with the hydraulic jack
(7100-0) and tighten the nuts (7010-1).
g) Release pressure in the hydraulic jack (7100-0).
CAUTION! Always release pressure in the hydraulic jack and pull it back as far as
possible before starting the crusher. Failure to do so can damage the
hydraulic jack.
NOTE! If the pre-load is not enough, a clattering noise occurs when running the
crusher empty. If such noise is heard, tighten the nuts with help of the
hydraulic jack so that the springs will be more compressed.
CAUTION! Compressing the springs too much might damage springs or retraction
rods when the crusher is running. If it isn’t possible to stick a pencil or
ruler between the spring loops, it’s time to replace the springs. See the
Maintenance manual.

1
63
8.4 Changing the discharge setting

The following accessories are required:
Shim, 10 mm 5002-0 1 weight 16 kg
Risk of crushing
Never stand behind or below the retraction system when work is
carried out. Due to fatigue the spring or retraction rod can be thrown
DANGER! backwards. If the guard is removed, always replace it when the work is
ready.
CAUTION! The discharge setting must only be changed when the crusher is not in
operation.
5002-0
5003-0
6000-0
5002-0 Shim
7002-0 Spring 7100-0
7010-1 Nut
L
7002-0
7010-1
NOTE! The correct discharge setting is normally measured as the CSS (closed side
setting). It is recommended to measure the CSS before and after changing the
discharge setting, see section 5.6 Setting measurement.
(Continued)

Recommended tools b) Make sure the power supply to the crusher is shut off.
65 mm Open end wrench c) Measure the length (L) of the springs (7002-0). The springs should be
prestressed to the same length after the adjustment.
d) Compress the springs (7002-0) with the hydraulic jack (7100-0) of the
retraction system until it’s possible to loosen the nuts (7010-1).
e) Use an open end wrench to unscrew the nuts (7010-1).
f) Release pressure in the hydraulic jack (7100-0).
g) Check that the hydraulic jack (6000-0) of the toggle system is installed
on the same side as the grooved flywheel (2206-0) (belt transmission).
2206-0 Flywheel, grooved 2206-0

6000-0
5002-0 Shim
1 Cover guard
1
5002-0
7100-0
h) Push the toggle seat holder (5003-0) forward with the hydraulic jack
(6000-0) until there is enough room to add/remove shims.
Risk of crushing
Never put your hand or arm into the shim inspection hole. Be aware of
the weight of the shim, se table above. Handle the shim with care.
WARNING!
i) Remove the cover guard (1) on the opposite side from the grooved
flywheel (2206-0).
(Continued)

1
65
j) Remove and/or add shims through the inspection hole to get the desired
discharge setting through a combination of shims. If necessary, push
from the opposite side. The discharge setting will decrease
approximately 1.5×shim thickness added.
CAUTION! Never set the jaw plates so close that they can come in contact with
Never in contact! each other. The jaws must never be set so close that the jaw crusher be-
comes overloaded. See section 3.2 Processing data.
k) Release pressure in the hydraulic jack (6000-0).

l) Compress the springs (7002-0) with the hydraulic jack (7100-0).
m) Tighten the nuts (7010-1) so that the length (L) of the springs (7002-0)
will be the same as before the adjustment (or use the method described in
section 8.3 Pre-loading of retraction springs).
n) Release pressure in the hydraulic jack (7100-0).
CAUTION! Always release pressure in the hydraulic jacks of the toggle and retrac-
tion systems when work is carried out. Pull back the hydraulic jack of
the retraction system as far as possible. Failure to do so can damage
the hydraulic jacks and may result in parts coming loose when starting
the crusher.
o) Put back the cover guard (1).

p) If necessary, measure the CSS. See section 5.6 Setting measurement.
5002-0
5003-0
5002-0 Shim
6000-0
7002-0 Spring 7100-0
7010-1 Nut
L
7002-0
7010-1

9. Troubleshooting
This chapter comprises a guide for correcting various problems that can
appear during operation.

1
67
9. Troubleshooting
9.1 Faults and suggested corrective actions

The following table shows possible causes and suggested corrective actions
for a number of different fault conditions. The symbol “*” denotes a
reference to another manual of this machine or a component.
No. Fault Check Corrective action
1 Jaw crusher will Does the motor run Start motor. If not possible, check motor manual*.
not start Fuses or overload protection Change or reset fuses and overload protection.
Check manual* for action. If the problem persists,
call for electrical service.
V-belt condition and tension Check manual* for action
Is there a jam Remove the objects from the crushing chamber, see
section 2.3.6 Feed and jams
2 Jaw crusher V-belt condition and tension Check manual* for action
stops Fuses or overload protection Change or reset fuses and overload protection.
Check manual* for action. If the problem persists,
call for electrical service.
Is there an unbreakable object Remove the object from the crushing chamber, see
in the crushing chamber section 2.3.6 Feed and jams
Drive Check motor and V-belt. Check manual* for action.
Is the discharge setting too Widen the discharge setting. See section 8. Setting
small adjustment system.
3 Rotation speed Does the V-belt slip Check manual* for action
fluctuates
4 Noise from a run- Are the toggle plate, toggle See section 5. Inspection and care. Call for service.
ning crusher seats or toggle seat holder
worn
Does the toggle plate clatter Adjust pre-load of the retraction springs. See section
8. Setting adjustment system. Check retraction rods
and springs for damage.
Are the jaw plates loose Check if the screws of the clamping bar are loose or
need exchange, see section 5. Inspection and care
Are the jaw plates in contact Widen the discharge setting. See section 8. Setting
with each other adjustment system.
Are nuts and screws loose Fasten nuts and screw or exchange worn parts, see
section 5. Inspection and care
Noise from bearings Exchange bearing. Call for service.
5 Imbalance Are the crusher moving Possible damage in frame or foundation. Call for
lengthways or sideways service.
6 Vibrations Are there dirt inside the motor Clean the motor pulley or flywheels
pulley or flywheels
Are the counterweights on the Install the counterweights correctly. See the Mainte-
flywheel misplaced or loose nance manual*.
7 Bearing tempera- Measure the temperature Rising temperature above 75°C indicates bearing
ture too high failure. Call for service.
8 Jaw plate moves Is a jaw plate loose Attach the jaw plate. If not possible, exchange it. See
section 5. Inspection and care.
Is a jaw plate bent Exchange the arching jaw plate, see section

9. Troubleshooting
No. Fault Check Corrective action

9 Toggle plate Is the jaw crusher or toggle See the Installation manual*
moves plate not correctly installed
Are the toggle plate, toggle See section 5. Inspection and care. Call for service.
seats or toggle seat holder
worn
10 Can’t change Is there a jam in the crushing Remove the jam. See section 2.3.6 Feed and jams.
discharge setting chamber
Hydraulic jack of the toggle Replace the hydraulic jack if damaged
system
Is there a jam between the Remove the jam. If the toggle seat retainer or toggle
toggle seat holder and toggle seat holder are damaged, call for service.
seat retainer.
11 Wrong fragment Is the fragment size too large Reduce the discharge setting. See section 8. Setting
size adjustment system and section 5.6 Setting measure-
ment.
Exchange the jaw plates, see section 5. Inspection
and care
Is the fragment size too small Widen the discharge setting. See section 8. Setting
adjustment system and section 5.6 Setting measure-
ment.
12 Overload Is the discharge setting too Widen the discharge setting. See section 8. Setting
small adjustment system.
Are there cavities or “ski Exchange the jaw plates, see section 5. Inspection
slopes” on the jaw plates and care
Are there excessive fines con- Feed material with distributed coarseness.
tent in the feed material

1
69
9. Troubleshooting

10. Automatic lubricator
(option)
This section describes how to lubricate the jaw crusher with the optional
automatic lubricator and gives information about the lubricants to be used.
CJ411:01 © Sandvik SRP AB – Doc. no. S 222.169en Ver. 1 71

10.1 General
NOTE! If the jaw crusher is equipped with the optional automatic lubricator, this
chapter replaces section 6. Lubrication.
CAUTION! Always use lubricants which fulfil the requirements. The use of wrong
lubricants may damage bearings and block lubricating passages. See
section 10.1.2 Lubricant requirements.
NOTE! Never mix different brands or types of grease. A bad mixture may cause
precipitation and lose its lubricating characteristics. Consult your lubricant
supplier.
The grease has in addition a sealing effect in the labyrinth seals which
prevents dust and other harmful substances entering the bearings. Sandvik
therefore recommends larger grease quantities than are normally required to
lubricate roller bearings.
CAUTION! Never use contaminated lubricants.
The handling of lubricants is associated with fire and health risks. Always
follow your supplier’s instructions and safety regulations.
10.1.1 Automatic lubrication

NOTE! For the automatic lubricator with supplied hoses, the operating temperature
must be between –25°C and 60°C.
The grease outlet (6) of the automatic lubricator is connected to the grease
connection (2) on the crusher. A lubrication distributor (1) distributes the
grease evenly to the bearings.
Monitoring that grease is pumped through the lubrication distributor (1) is
possible. The signal can be used to give an alarm or to stop the feeder and
crusher.
An excess pressure valve (4) protects the lubrication system against
excessive pressures. If any blocking causes the operating pressure to increase
over 300 bar, the valve will open and grease will emerge.
NOTE! In low temperatures (below 0°C), a heating cable is recommended around
the lubricator and grease lines.
(Continued)

3
1
2 SET
DK
CS
PAUSE
h/lmp
CONTACT
min/lmp
PS
FAULT
5
1 Lubrication distributor
2 Grease connection
3 Filling nipple
4 Excess pressure valve
5 Display cover
6 Grease outlet
Grease quantity
Delivery Pause time Operation time
8 g/h 0.5 h 6.4 min.
Set pause time and operation time corresponding to the required delivery
(see table above):
a) Unscrew the plastic display cover (5).
b) Hold down the set button (10) for longer than 2 seconds. The display (7)
flashes “000”.
(Continued)

1
73
7
8
PAUSE
h/lmp 9
7 Display CONTACT 10
min/lmp
8 Pause LED
9 Contact LED SET
10 Set button CS PS
11 Arrow buttons
DK FAULT
12 DK button
13 Fault LED
11 12 13
c) Press the set button shortly to confirm. The display shows “tPA” (timer
pause) and the pause LED (8) flashes.
d) Press the set button shortly. The display shows the pause time (in hours).
e) Set the pause time (see table above) with the arrow buttons (11).
f) Press the set button shortly to confirm. The display show “tCO” (timer
contact) and the contact LED (9) flashes.
g) Press the set button shortly. The display shows the operation time (in
minutes).
h) Set the operation time (see table above) with the arrow buttons.
i) Press the set button shortly to confirm.
j) Hold down the set button for longer than 2 seconds to save the new
values. The display shuts off.
k) Screw back the plastic display cover.

Checks
After every 40 hours of operation, check the level of grease. Refill through
the filling nipple (3). Check that all hoses are properly connected.
With the crusher stopped, check also that old grease has been forced out of
the labyrinth seals (see figure below). If not, slightly increase the quantity
pumped to the bearings. This is to prevent dirt and water entering the
bearings.
After maintenance work or a long out of operation period, extra lubrication is

needed. Press the DK button (12) during the pause time to release
intermediate lubrication. Do this repeatedly until old grease is forced out of
the labyrinth seals.
NOTE! When the fault LED (13) is lit, press the DK button (12) to acknowledge and
delete fault messages.

1
75
10.1.2 Lubricant requirements

The grease must contain anti-rust and EP additives and fulfil the following
minimum requirements:
Property Test method Requirements
NLGI value DIN 51 818 2 or 3
Drop point DIN ISO 2176 ≥ 180
mm2/s (cSt)
mm2/s (cSt)
Mechanical stability SKF V2F 1000 rpm Approved
Corrosion resistance DIN 51 802 SKF Emcor Approved
Temperature range –30°C to +110°C
Speed range Must lubricate effectively throughout the bearing’s entire operating
speed range
Viscosity index at least 80
Examples of lubricants, which according to their manufacturer fulfil

Sandvik’s requirements:
Aral Aralub HLP 2 Molub-Alloy Tribol 4020/220-2
BP Energrease LS-EP 2 Shell Ariax Li X 2
ESSO Beacon EP 2 N Statoil UniWay Li X 62
Mobil Mobilgrease HP 222 Texaco Hytex EP 2
For other types of grease, consult your lubricant supplier.

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operator’s manual Doc. no. S 222.

Serial no. / Machine no. Sign.

Document number: S 222.169 en

4. Start up the jaw crusher

5. Inspection and care

2 © Sandvik SRP AB – Doc. no. S 222.169 en Ver. 1 CJ411:01

7.5.1 Remove deflector plate .......................................... 52

8. Setting adjustment system

10. Automatic lubricator (option)

4 © Sandvik SRP AB – Doc. no. S 222.169 en Ver. 1 CJ411:01

1.1 Equipment information

6 © Sandvik SRP AB – Doc. no. S 222.169 en Ver. 1 CJ411:01

1.1.1 Document information

8 © Sandvik SRP AB – Doc. no. S 222.169 en Ver. 1 CJ411:01

1.2 Operating principles of a jaw crusher

10 © Sandvik SRP AB – Doc. no. S 222.169 en Ver. 1 CJ411:01

CJ411:01 © Sandvik SRP AB – Doc. no. S 222169 en Ver. 1 11

2.1 Hazard information

General danger Dangerous voltage Risk of crushing

Hanging load Risk of crushing Flying fragments

2.1.2 Risk levels

Failure to observe information marked “DANGER!” can result in life-

2.1.3 Prohibition signs

2.1.4 Mandatory signs

Disconnect current Read the manual

12 © Sandvik SRP AB – Doc. no. S 222.169 en Ver. 1 CJ411:01

CJ411:01 © Sandvik SRP AB – Doc. no. S 222169 en Ver. 1 13

2.2.1 Personal protection

Ear protection Safety helmet Eye protection

Protective gloves Safety boots Mask or breathing

2.3 General safety precautions

14 © Sandvik SRP AB – Doc. no. S 222.169 en Ver. 1 CJ411:01

Avoid remaining on the crusher, unless necessary for maintenance work.

2.3.1 Machine safety guards

CJ411:01 © Sandvik SRP AB – Doc. no. S 222169 en Ver. 1 15

2.3.2 Electrical safety

CAUTION! Only welders qualified according to European Standard EN 287 or sim-

16 © Sandvik SRP AB – Doc. no. S 222.169 en Ver. 1 CJ411:01

2.3.4 Hydraulic systems

2.3.5 Lifting and moving loads

CJ411:01 © Sandvik SRP AB – Doc. no. S 222169 en Ver. 1 17

2.3.6 Feed and jams

CAUTION! Never feed combustible process material into the crusher.

If it is possible to change the direction of rotation of the jaw crusher’s

However, Sandvik SRP AB recommends that a jam in the feed opening is

18 © Sandvik SRP AB – Doc. no. S 222.169 en Ver. 1 CJ411:01

CJ411:01 © Sandvik SRP AB – Doc. no. S 222169 en Ver. 1 19

This page is intentionally left blank

20 © Sandvik SRP AB – Doc. no. S 222.169 en Ver. 1 CJ411:01

CJ411:01 © Sandvik SRP AB – Doc. no. S 222.169 en Ver.

3.1 General data

3.2 Processing data

CSS min–maxa 75 to 225 mm

Nominal capacity 150 to 565 tonnes/h

22 © Sandvik SRP AB – Doc. no. S 222.169 en Ver. 1 CJ411:01

CJ411:01 © Sandvik SRP AB – Doc. no. S 222.169 en Ver.

4.1.1 Getting started

– That there is no unusual noise.

24 © Sandvik SRP AB – Doc. no. S 222.169 en Ver. 1 CJ411:01