Sauerdanfoss Series PVG 100 Catalogue en 520l0720

PVG 100
Proportional Valve
Technical
Information
PVG 100 Proportional Valve
Technical Information
Contents
General General . ............................................................................................................................................................. 4

Valve system................................................................................................................................................ 4
General features PVG 100....................................................................................................................... 4
PVP - Pump side module . ...................................................................................................................... 4
PVB – basic module................................................................................................................................... 4
Actuation modules.................................................................................................................................... 4
Function PVG 100 PVG 100 valve group with open center PVP . ....................................................................................... 5
PVG 100 valve group with closed center PVP ...................................................................................... 5
PVG 100 sectional drawing.......................................................................................................................... 6
Technical data PVG 100 Valve group...................................................................................................................................... 7
PVH, hydraulic actuation............................................................................................................................... 7
PVM, mechanical actuation......................................................................................................................... 8
PVE, reaction time........................................................................................................................................... 8
PVE, oil consumption and hysteresis........................................................................................................ 9
PVEO..................................................................................................................................................................... 9
PVEA, PVEH and PVES..................................................................................................................................... 9
Modules and code PVP 100 inlet modules.................................................................................................................................10

numbers PVP 100 accessories for open center pump side modules.............................................................11
PVB 100 basic modules...............................................................................................................................11
PVB 32 Basic modules with T0..................................................................................................................12
PVBZ 32 basic modules with T0...............................................................................................................13
Code number for use on PVG 100...........................................................................................................14
PVM, mechanical actuation..................................................................................................................14
PVMD, cover for mechanical actuation............................................................................................14
PVH, hydraulic actuation.......................................................................................................................14
PVMR friction detent..............................................................................................................................14
PVMF, mechanical float position.........................................................................................................14
PVE for PVG 100........................................................................................................................................15
PVLA, suction valve (fitted in PVB).....................................................................................................16
PVLP, shock and suction valve (fitted in PVB) . ..............................................................................17
PVT 100 tank module.............................................................................................................................18
PVTI 100/32 interface module.............................................................................................................18
Assembly kit PVG 100 / PVSI / PVT.....................................................................................................18
Assembly kit PVG 100 /PVTI interface module..............................................................................18
Assembly kit PVB 32 (combo PVG 100)............................................................................................18
© 2006 Sauer-Danfoss. All rights reserved. Printed in Europe.
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products
already ordered provided that such alterations aren’t in conflict with agreed specifications. All trademarks in
this material are properties of their respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are
trademarks of the Sauer-Danfoss Group.
Front cover illustrations: PA270004, F301102, F301196, F301197

Drawing: 157-691
520L0720 • Rev. BA • Feb 2007

Contents
Technical General..............................................................................................................................................................19
characteristics PVP, pump side module...............................................................................................................................19
Open center flow rating..............................................................................................................................19
PVB, Basic module.........................................................................................................................................20
PVLP, shock and suction valve...................................................................................................................22
PVLA, suction valve.......................................................................................................................................22
Dimensions Valve dimension, PVG 100, open center PVP ......................................................................................23

Valve dimension, PVG100 / 32, closed center......................................................................................24
Valve dimension, PVG 100, closed center PVP with integrated priority valve.........................25
General dimensions.....................................................................................................................................26
Hydraulic systems Hydraulic systems.........................................................................................................................................27
Other operating Oil........................................................................................................................................................................28

conditions Mineral oil...................................................................................................................................................28
Non-flammable fluids.............................................................................................................................28
Biodegradable oils...................................................................................................................................28
Particle content, degree of contamination..........................................................................................28
Filtration...........................................................................................................................................................29
System filters.............................................................................................................................................29
Internal filters............................................................................................................................................29
Modules and code Standard spools (elec. and mechanical actuation)............................................................................30

numbers Standard spools (Hydraulic actuation)..................................................................................................30
Spools for friction detent PVMR...............................................................................................................31
Spools for mechanical float position PVMF.........................................................................................31
Module selection Module selection chart...............................................................................................................................32

chart
Order specification Order specification.......................................................................................................................................34
Specification sheet Specification Sheet.......................................................................................................................................35
520L0720 • Rev. BB • Jun 2007

General
General Valve system

PVG 100 is a hydraulic load sensing valve, designed to fulfill customer requirements.
From a simple load sensing directional valve to an advanced electro hydraulic controlled
load independent proportional valve.
The PVG 100 modular system makes it possible to build up a valve group to fulfill customer
requirements.
The compact external dimensions of the valve remains unchanged whatever combination is
specified.
General features PVG 100

• Load independent flow control
• Oil flow to an individual function is independent of the load on this function
• Oil flow to one function is independent of the load pressure of other functions
• Anti – saturation (flow sharing)
• In case of anti saturation, pump flow is shared between all functions, independent of load.
• Good regulation characteristics
• Up to 8 PVB 100 basic modules per valve group
• Up to 10 PVB 100/32 basic modules per valve group
• BSP and UNF connection threads
PVP - Pump side module

• Build in load sense relief valve
• System pressure up to 350 bar (5075 psi) • Accumulator gauge connection
• Full Flow dump valve (open center only) • Pressure gauge connection
• Pilot supply shut off • Pilot gauge connection
• Versions
• Open center version for systems with fixed displacement pumps
• Closed center versions for systems with variable displacement pump
• Integrated priority valve
• Integrated pilot supply valve
PVB – basic module

• Integrated pilot operated check valves in A and B work ports for low internal leakage
• Integrated pressure compensator
• Interchangeable spools
• Depending on requirements the basic module can be supplied with :
• Shock/suction valves
• Different spools
Actuation modules
The basic module is always fitted with mechanical actuator PVM, which can be combined
with the following as required:
• Electrical actuator
• PVES – super proportional
• PVEH – proportional high
• PVED – Can-bus interface
• PVEA – proportional, fine
• PVEO – ON/OFF
• PVH, cover for hydraulic actuation
• PVMD, for mechanical actuation
• PVMR, for friction detent
• PVMF, for mechanical detent, float
520L0720 • Rev. BB • Jun 2007
Function PVG 100
PVG 100 valve group When the pump is started and the main spools in the individual basic modules are in the
with open center PVPF neutral position, oil flows from the pump, through connection P, across the pressure
matching spool to tank. The oil flow led across the pressure matching spool
determines the pump pressure (stand-by pressure).
When one or more of the main spools are actuated, the highest load pressure is fed
through the shuttle valve circuit to the spring chamber behind the pressure matching
spool, and completely or partially closes the connection to tank.
Pump pressure is applied to the opposite side of the pressure matching spool.
The pressure relief valve will open should the load pressure exceed the set value,
diverting pump flow back to tank.
In a pressure-compensated basic module the compensator maintains a constant

pressure drop across the main spool – both when the load changes and when a module
with a higher load pressure is actuated.
Besides independent flow the other advantage of post-compensated work sections

is the ability to control multifunction operation when flow demand exceeds pump
capacity. This means that all work sections will continue to function regardless of
differences in their load and regardless of the pump flow. The flow relationships specified
between functions will be maintained over the full flow range of the pump.
The shock valves PVLP with fixed setting and the suction valves PVLA on ports A and B
are used for the protection of the individual working function against overload and/or
cavitation.
PVG 100 valve group In load sensing systems the load pressure is led to the pump regulator via the LS connection.
with closed center In the neutral position the pump control sets the displacement so that leakage in the
PVPv system is compensated for, to maintain the set stand-by pressure.
When a main spool is actuated the pump regulator will adjust the displacement so that
the set differential pressure between P and LS is maintained.
The pressure relief valve in PVP should be set at a pressure of approx. 30 bar [435 psi]
above maximum system pressure (set on the pump or external pressure relief valve).
With post-compensated valves, the rating of the A- and B work-port flow will depend
on the pressure drop across the main spool PVBS. In open center systems, this pressure
drop (standby-pressure) is generated by the volume of pump flow led to tank across the
pressure adjusting spool in the inlet PVPF. Since the pressure drop varies with pump flow
volume led to tank, also the A- and B work-port flow will vary (see further details page 19).
In closed center systems, the pressure drop across the main spool equals the standby
setting of the pump, measured at the P-port of the valve. The A and B work port flow will
remain unchanged as long as the standby is unchanged.
520L0720 • Rev. BB • Jun 2007

Function PVG 100
PVG 100
sectional drawing
PVP with integrated
priority valve
1. LS relief valve 8. Logic cartridge for POC

2. LS connection 9. Pressure compensator
3. Priority spool for CF 10. Shock and suction valve, PVLP
4. LS connection for steering unit 11. Main spool, PVBS
5. Shuttle valve 12. Max. oil flow adjustment screws for ports A and B
6. Pilot operated check valve, POC 13. LS comp (LS signal sent back to compensators)
7. LS line
520L0720 • Rev. BB • Jun 2007

Technical data
PVG 100 The technical data for PVG 100 are typical measured results. For the hydraulic system a
Valve group mineral based hydraulic oil with a viscosity of 21 mm2/s [102 SUS] and a temperature of
50°C [122°F] was used.
Port P continuous 350 bar [5075 psi]

Max. pressure Port A/B 350 bar [5075 psi]
Port T, static / dynamic 25 bar/40 bar [365/580 psi]
Port T0, static / dynamic 5 bar/10 bar [75/145 psi]
Oil flow, rated Port P* 250 l/min [66 US gal/min]
(See characteristics,
Port A/B, with press. comp. 180 l/min [47.6 US gal/min]
see page 20
Spool travel, standard ± 7 mm [±0.28 in]
Spool travel, float Proportional range 5.5 mm [±0.22 in]
position spool P→B→F Float position 8 mm [±0.32 in]
Dead band,
Standard ± 1.5 mm [±0.06 in]
flow control spools
Max. spool leakage A/B → T, without shock valve 20 cm3/min [1.85 in3/min]
at 100 bar [1450 psi] and
[2.15 in3/min]
21 mm2/s [102 SUS] A/B → T, with shock valve 25 cm3/min
Max. internal leakage with

A/B → T, without shock valve 1 cm3/min [0.06 in3/min]
pilot operated check valve
at 200 bar [2900 psi] and
A/B → T, with shock valve 6 cm3/min [0.37 in3/min]
21 mm2/s [102 SUS]
Oil temperature Recommended temperature 30 → 60°C [86 → 140°F]
(inlet temperature) Min. temperature -30°C [–22°F]
Max. temperature +90°C [194°F]
Ambient temperature -30 → +60°C [–22 → +140°F]
Operating range 12 - 75 mm2/s [65 - 347 SUS]
Oil viscosity Min. viscosity 4 mm2/s [39 SUS]
Max. viscosity 460 mm2/s [2128 SUS]
Filtration Max. contamination
23/19/16 23/19/16
(See page 29) (ISO 4406)
* see also page 10 and 11
PVH, Regulation range 5-15 bar [75-220 psi]

hydraulic actuation Max. pilot pressure 30 bar [435 psi]
Max. pressure on port T 1) 10 bar [145 psi]
1)
The PVRHH remote control (hydraulic joystick) lever should be connected direct to tank.
520L0720 • Rev. BB • Jun 2007

Technical data
PVM, Regulation range, control lever

Proportional range ±19.5°
mechanical actuation stander spool
Proportional range ±15.3°
Regulation range, float
Float position 22.3°
Neutral position Max. spool travel
PVM + PVMD 22 ± 3 N•m 28 ± 3 N•m
[5.0 ± 0.7 lbf·in] [6.3 ± 0.7 lbf·in]
Operating force
PVM + PVE 1) 22 ± 3 Nm 28 ± 3 Nm
[5.0 ± 0.7 lbf·in] [6.3 ± 0.7 lbf·in]
PVM + PVH 27 ± 3 Nm 83 ± 3 Nm
[6.0 ± 0.7 lbf·in] [18.7 ± 0.7 lbf·in]
Spool displacement from neutral position 26 Nm [230 lbf·in]
PVM + PVMR
Spool displacement from any other position 16.5 Nm [146 lbf·in]
Operating force Spool displacement from neutral position 22 Nm [5.0 lbf·in]
PVM + PVMF Spool displacement into float position 60 Nm [13.5 lbf·in]
Spool displacement away from float position 28 Nm [6.3 lbf·in]
Control lever positions No. 2×6
PVE without voltage
1)
PVE,
reaction time
PVEO PVEA PVEH PVES
ON/OFF Prop. Prop. Prop.
Voltage Function
fine high super
s s s s
Reaction time from Max. 0.235 0.500 0.230 0.230
Neutral switch neutral position Rated 0.180 0.320 0.150 0.150
to max. spool travel Min. 0.120 0.250 0.120 0.120
Reaction time from Max. 0.175 0.550 0.175 0.175
Neutral switch max. spool travel Rated 0.090 0.400 0.090 0.090
to neutral position Min. 0.065 0.300 0.065 0.065
Reaction time from Max. – 0.500 0.200 0.200
Constant voltage neutral position Rated – 0.320 0.120 0.120
to max. spool travel Min. – 0.250 0.050 0.050
Reaction time from Max. – 0.250 0.100 0.100
Constant voltage max. spool travel Rated – 0.200 0.090 0.090
to neutral position Min. – 0.150 0.065 0.065
Hysteresis 1) rated - 2% 4% <1%
1)
Hysteresis is indicated at rated voltage and f = 0.02 Hz for one cycle. A cycle incl. N > full A > N > full B > N.
520L0720 • Rev. BB • Jun 2007

Technical data
PVE,
oil consumption and hysteresis
PVEO PVEA PVEH PVES
Voltage Function ON/OFF Prop. Prop. Prop.
fine high super
0 l/min 0 l/min 0 l/min 0 l/min
Without voltage Pilot oil flow per PVE Neutral
[0 US gal/min] [0 US gal/min] [0 US gal/min] [0.106 US gal/min]
0.1 l/min 0.5 l/min 0.1 l/min 0.2 l/min
Locked
[0.026 US gal/min] [0.132 US gal/min] [0.026 US gal/min] [0.053 US gal/min]
0.002 l 0.002 l 0.002 l 0.002 l
With voltage Pilot oil flow per PVE 1 actuation
0.7 l/min 0.75 l/min 1.1 l/min 1.1 l/min
Actuations
PVEO
PVEO
rated 12 V DC 24 V DC
Supply voltage UDC range 11 V to 15 V 22 V to 30 V
max. ripple 5%
Current consumption at rated voltage 0.65 A @ 12 V 0.33 A @ 24 V
Input impedance in relation to 0.5 • UDC 12 KΩ
Power consumption 8W
PVEA, PVEH and PVES

PVEA, PVEH and PVES
rated 11 V to 32 V
Supply voltage UDC range 11 V to 32 V
max. ripple 5%
Current consumption at rated voltage PVEH/PVES (PVEA) 0.57 (0.28) A @ 12 V 0.3 (0.15) A @ 24 V
neutral 0.5 •UDC
Signal voltage
A-port ↔ B-port 0.25 • UDC to 0.75 • UDC
Signal currrent at rated voltage 0.25 mA to 0.70 mA
Input impedance in relation to 0.5 • UDC 12 KΩ
Input capacitor 100 ηF
Power consumption PVEH/PVES (PVEA) 7 (3.5) W
For detailed information, see PVE actuator catalog, 520L0553
520L0720 • Rev. BB • Jun 2007

Modules and code numbers
PVP 100 Inlet Modules
Symbol Description PVPF Port size Code number
12 bar
spring* 161B5110
Open center pump side module for pumps G1
20 bar
with fixed displacement
spring* 161B5112
Max. pump flow 250 l/min [66 US gal/min]
12 bar
161B5510
With pilot supply for electrical actuation spring*
With pilot gauge port 1 5/16 -12 UN
20 bar
161B5512
spring*
12 bar
Open center pump side module for pumps spring* 161B5140
with fixed displacement G1
20 bar
spring* 161B5142
With pilot supply for electrical actuation 12 bar

With pilot gauge port spring* 161B5540
Accumulator port and facility for pilot shut 1 5/16 -12 UN
20 bar
off. 161B5542
spring*
Symbol Description PVPV Port size Code number
Closed center pump side module for pumps G1 161B5111

with variable displacement
With pilot supply for electrical actuation

With pilot gauge port 1 5/16 -12 UN 161B5511
Closed center pump side module for pumps

with variable displacement G1 161B5141
With pilot supply for electrical actuation

With pilot gauge port 1 5/16 -12 UN 161B5541
Accumulator port and facility for pilot shut of off.
P = G3/4
Closed center pump side module for pumps 161B5211
T= G1
with variable displacement
Max. pump flow 200 l/min [52.8 US gal/min]
With integrated priority function
Max. CF-flow 60 l/min [15.9 US gal/min] P = 1 1/16 -12 U
161B5611
With pilot supply for electrical actuation T = 1 5/16 -12 UN
* Spring for pressure matching spool - PVPF open center only. For further details see page 19.
10 520L0720 • Rev. BB • Jun 2007
PVP 100 Accessories for pump side modules

Symbol Description Code number
Dummy spool 155G5041*
12 V 155G5052*
PVPE electrically actuated unloading valve.

Normally open solenoid valve
24 V 155G5054*
12 V 800572719
PVPP electrically actuated pilot shut off.

Normally closed solenoid valve
24 V 800572819
* For PVPF open center inlets only
PVB 100 Basic module

Code number
Symbol Description PVB Port size Without With
PVLP PVLP
G 3/4 161B6250 161B6260
Post compensated
11/16 - 12 UN 161B6650 161B6660
Post compensated G 3/4 161B6252 161B6262
With pilot operated check

valves on work port A 11/16 - 12 UN 161B6652 161B6662
and B
520L0720 • Rev. BB • Jun 2007 11

PVB 32 basic module with T0

Code number 157B.....
No facility for Facility for
Symbol Description PVB
shock valve for shock valve
BSP SAE BSP SAE
Without load drop check

valve and pressure compensator.
6010 6410 - -
Can be used where load holding
valves prevent oil from floating
back through the channel P.
6110 6909 6140 6904

Load drop check valve
Pre compensated 6210 6922 6240 6906
Pre compensated
Adjustable LS A/B limiting

valves.
External LS connection 6213 6613 6243 6643
port A/B.
Also used for float
position spools.
Connection: A and B-port G 1/2 [ 7/8 in - 14]
12 520L0720 • Rev. BB • Jun 2007

PVBZ 32 basic module

Without thermal With thermal
Symbol Description PVBZ relief valve 157B... relief valve 157B...
BSP SAE BSP SAE
Without compensator and load

drop check valve
With pilot operated check valves 6051 6451 - -
on work port B
Max. work port pressure =
210 bar [3045 psi]
Without compensator and load

drop check valve
With pilot operated check valves
on work port A and B - -
6052 6452

210 bar [3045 psi]
Pre compensated
on work port B
Compensated work port flow A/B = 6251 6651 6261 6661
100 l/min [26.4 US gal/min]
210 bar [3045 psi]
Pre compensated
on work port A and B
Compensated work port flow A/B = 6252 6652 6262 6662
210 bar [3045 psi]
Pre compensated
on work port A and B
LSA/B shuttle valve for float and
shuttle pin - - 6266 6666
Compensated work port flow A/B =
210 bar [3045 psi]
Connection: A and B-port G 1/2 [ 7/8 in - 14]
Seal kit for PVBZ 157B6989
520L0720 • Rev. BB • Jun 2007 13

code numbers for use PVM Code number

on PVG 100 Mechanical actuation w. stopscrews w/o stop screws
157B.... PVM, 22.5° 157B3171 157B3191
Standard, spring centered
Individual oil flow adjustment to ports A an B 37.5° 157B3172 157B3192
PVM
Without actuation lever and base. 157B3173 157B3193
Shaft for mounting of actuation lever.
PVM 22.5° 157B3175 157B3195
A standard, without actuation lever.
With base for mounting of actuation lever. 37.5° 157B3174 157B3194
Code number for the anodized version of 157B3171 is 157B3184
PVMD
Code number
Cover for mechanical actuation
PVMD*
157B0001
Cover for purely mechanically operated valve
PVH
Code number
Hydraulic actuation
PVH* G 1/4 157B0008
9/16-18 UNF
Cover for hydraulic remote control 157B0007
PVMR
Code number
Friction detent
PVMR*
157B0015
Friction detent
PVMF
Code number
Mechanical float position
PVMF*
157B0005
Mechanical float position lock, float B-port
* Opposite of the PVM
14 520L0720 • Rev. BB • Jun 2007

code numbers for use PVE for PVG 100

on PVG 100 PVEO, ON/OFF actuation Hirschmann AMP Deutsch
157B.... Code no. 157B.... 12 V 24 V 12 V 24 V 12 V 24 V
ON/OFF 4216 4228 4901 4902 4291 4292
PVEO ON/OFF
4217 4229 4903 4904 - -
with ramp
Hirschmann AMP Deutsch

PVEA/PVEH/PVES, proportional actuation
connector connector connector
Code no. 157B....
11 - 32 V 11 - 32 V 11 - 32 V
Standard, active fault monitoring Not available 4734 4792
PVEA
Standard, passive fault monitoring Not available 4735 -
PVEA-DI
Standard, active fault monitoring 4032 4034 4092
PVEH
Standard, passive fault monitoring 4033 4035 -
PVEH-F Float, active fault monitoring Not available 4338 4398
PVEH-DI
PVEP Standard, active fault monitoring - - 4752
PVEP-F Standard, active fault monitoring - - 4793
0% hysteresis, active fault monitoring 4832 4834 4892
PVES
0% hysteresis, passive fault monitoring 4833 4835 -
PVED-CC Can-bus interface Not available 4943 4944
520L0720 • Rev. BB • Jun 2007 15

PVLA, suction valve (fitted in PVB)

Symbol Description Code number
Suction valve for port A and/or B 157B2001
Cap for connecting the nonactive port to tank,

157B2002
when using a single acting spool
16 520L0720 • Rev. BB • Jun 2007

PVLP,
shock and suction valve (fitted in PVB)
Setting Code
Symbol Description
bar [psi] number
32 460 157B2032
50 725 157B2050
63 914 157B2063
80 1160 157B2080
100 1450 157B2100
125 1813 157B2125
140 2031 157B2140
150 2175 157B2150
160 2320 157B2160
Shock and suction
175 2538 157B2175
valve for port A and B.
190 2755 157B2190
(Not adjustable)
210 3045 157B2210
230 3335 157B2230
240 3480 157B2240
250 3625 157B2250
265 3843 157B2265
280 4061 157B2280
300 4351 157B2300
320 4641 157B2320
350 5075 157B2350
520L0720 • Rev. BB • Jun 2007 17

PVT 100 tank module

Symbol Description Port size Code number
G 11/4 161B2500
PVT
Without active elements
With T-port
PVLP shock valve facility 161B2520
15/8-UN
PVT
G 11/4 161B2505
With T-port
PVLP shock valve facility
15/8-UN 161B2525
With LX connection G1/4 [9/16 in – 18 UNF
PVTI 100/32 interface module
Symbol Description Portsize Code number
PVTI G 11/4 161B2200

With T-port
PVLP shock valve facility 15/8-UN 161B2220
Assembly kit PVG 100 PVSI / PVT

Code number 161B….
Description
1 PVB 2 PVB 3 PVB 4 PVB 5 PVB 6 PVB 7 PVB 8 PVB
Tie bolts and seals 8001 8002 8003 8004 8005 8006 8007 8008
Assembly kit PVG 100 / PVTI interface module

Description
Assembly kit PVB 32

Description
1 PVB 2 PVB 3 PVB 4 PVB 5 PVB 6 PVB 7 PVB 8 PVB 9 PVB 10 PVB
Tie bolts and seals 8000 8001 8002 8003 8004 8005 8006 8007 8008 8009
18 520L0720 • Rev. BB • Jun 2007

Technical characteristics
general The characteristics in this catalog are typical measured results.

During measuring a mineral based hydraulic oil with a viscosity of 21 mm2/s [102 SUS] at
a temperature of 50°C [122°F] was used.
PVP, Pressure relief valve characteristic

Pump side module in PVP
The pressure relief valve is set at an oil

flow of 15 l/min [4.0 US gal/min].
Setting range:
30 to 350 bar [435 to 5075 psi]
Neutral flow pressure in PVP,

open center
Open center flow As mentioned on page 5, the flow rating of the different main spools will depend on
rating the standby pressure available. In open center systems, the standby pressure equals the
pressure drop P->T, see above diagram. A pump flow of 150 l/min led to tank across the
pressure adjusting spool, will generate a standby pressure of app. 15 bar (PVP with 12 bar
spring). The according main spool flow ratings will correspond to the curves on page 20
For PVPs with a 20 bar spring, the standby pressure available will be 20 bar or higher.
Hence the according main spool flow ratings will correspond to page 20.
520L0720 • Rev. BB • Jun 2007 19

PVB, PVB with pressure compensation, closed center PVP

Basic module Oil flow as a function of spool travel for spools A to F
Set pressure difference between pump pressure and LS signal = 15 bar bar [218 psi]
measured at the P-port of the valve. For spool size reference see page 30 and 31.
PVB with pressure compensation, closed center PVP

Oil flow as a function of spool travel for spools A to F
Set pressure difference between pump pressure and LS signal = 20 bar bar [290 psi]
measured at the P-port of the valve. For spool size reference see page 30 and 31.
20 520L0720 • Rev. BB • Jun 2007

PVB, Oil flow at LS pressure limiting,

Basic module pressure compensated PVB
(continued) for spools A, C and E
Oil flow at LS pressure limiting,

pressure compensated PVB
for spools B, D and F
520L0720 • Rev. BB • Jun 2007 21

PVLP, PVLP, shock valve

Shock and
suction valve
PVLP is set at an oil flow of 10 l/min
[2.6 US gal/min].
The shock valve PVLP is designed to

absorb shock effects. Consequently, it
should not be used as a pressure relief
valve.
PVLA, PVLP/PVLA, suction valve

Suction valve
22 520L0720 • Rev. BB • Jun 2007

Dimensions
valve dimension,
PVG 100, open center
PVPF
Pp accumulator connection : G1/4 [9/16 in - 18 UNF] G: PVPE unloading valve

LS connection : G1/4 [9/16 in - 18 UNF] F : Tank port connection; G 11/4 [1 5/8 in - 12 UNF]
P gage connection : G1/4 [9/16 in - 18 UNF] H: PVPP pilot shut off valve
T0 port connection : G1/4 [9/16 in - 18 UNF] J : Mounting thread; M12 x 14 mm deep.
Pp gage connection : G1/4 [9/16 in - 18 UNF] It is recommended ton only use 3 of 4 mounting
P: Pump port connection; G1 [15/16 in - 12 UNF] holes provided.
K : LX connection : G1/4 [9/16 in - 18 UNF]
L : LS relief valve

mm 80 128 176 224 272 320 368 416
L1
[in] [3.15] [5.04] [6.93] [8.82] [10.71] [12.60] [14.49] [16.38]
mm 176 224 272 320 368 416 464 512
L2
[in] [6.93] [8.82] [10.71] [12.60] [14.49] [16.38] [18.27] [20.16]
520L0720 • Rev. BB • Jun 2007 23

Dimensions
Valve dimension
PVG 100/32, closed
center PVPv
LS connection : G1/4 [9/16 in - 18 UNF]

P gage connection : G1/4 [9/16 in - 18 UNF]
T0 port connection : G1/4 [9/16 in - 18 UNF]
Pp gage connection : G1/4 [9/16 in - 18 UNF]
Pp accumulator connection : G1/4 [9/16 in - 18 UNF]
D : Pump port connection; G1 [1 5/16 in - 12 UNF]
E : Port A and B PVB 100; G 3/4 [1 1/16 in - 12 UNF]
F : Tank port connection; G11/4 [1 5/8 in - 12 UNF]
H : Port A and B PVB 32; G1/2 [7/8 in - 14 UNF]
I : Mounting thread ; M8 x 15 mm deep [5/16 in - 18 UNC]
J : Mounting thread; M12 x 14 mm deep
L : LS relief valve
mm 80 128 176 224 272 320 368 416 - -
L1
[in] [3.15] [5.04] [6.93] [8.82] [10.71] [12.60] [14.49] [16..38] - -
mm 100 148 196 244 292 340 388 436 484 532
L2
[in] [3.94] [5.83] [7.72] [9.61] [11.50] [13.39] [15.28] [17.16] [19.05] [20.94]
mm - 245 293 341 389 437 485 533 581 629
L3
[in] - [9.64] [11.54] [13.43] [15.31] [17.20] [19.09] [20.98] [22.87] [24.76]
It is recommended not to exceed 10 PVB 100/32 in a valve group.
24 520L0720 • Rev. BB • Jun 2007

Dimensions
Valve dimension
PVG 100, closed
center PVP with
integrated priority
valve
CF connection : G 1/2 [3/4 in - 16 UNF]

LS connection : G1/4 [9/16 in - 18 UNF]
P gage connection : G1/4 [7/16 in - 24 UNF]
T0 port connection : G1/4 [9/16 in - 18 UNF]
Pp gage connection : G1/4 [7/16 in - 24 UNF]
P pump port connection; G3/4 [1 1/16 in - 12 UNF]
Lst: LS connection for steering unit; G1/4 [9/16 in - 18 UNF]
E : Port A and B PVB 100; G3/4 [1 1/16 in - 12 UNF]
H : Mounting thread : M12 x 14 mm deep
J : Mounting bracket with holes for M12 screws
K : LX connection : G1/4 [9/16 in - 18 UNF]
M : LS relief valve
F : G1/4 [1 1/16 in]

mm 140 188 236 284 332 380 428 476
L1
[in] [5.51] [5.12] [9.29] [11.18] [9.13] [14.96] [16.85] [18.74]
mm 198 246 294 342 390 438 486 534
L2
[in] [7.80] [9.69] [11.57] [13.46] [15.35] [17.24] [19.13] [21.02]
520L0720 • Rev. BB • Jun 2007 25

Dimensions
General dimensions
26 520L0720 • Rev. BB • Jun 2007

Hydraulic systems
Electrically actuated PVG 100 variable displacement pump

PVB 100 with integrated pilot operated check valves
Electrically actuated PVG 100/32 fixed displacement pump

PVB 100/32 with integrated pilot operated check valves
520L0720 • Rev. BB • Jun 2007 27

Other operating conditions
Oil The main duty of the oil in a hydraulic system is to transfer energy; but it must also
lubricate the moving parts in hydraulic components, protect them against corrosion, and
transport dirt particles and heat out of the system. It is therefore important to choose the
correct oil with the correct additives. This gives normal operation and long working life.
Mineral oil
For systems with PVG 100 valves Sauer-Danfoss recommends the use of mineral-based
hydraulic oil containing additives: Type HLP (DIN 51524) or HM (ISO 6743/4).
Non-flammable fluids
Phosphate-esters (HFDR fluids) can be used without special precautions. However,
dynamic seals must be replaced with FPM (Viton) seals.
So please contact the Sauer-Danfoss Sales Organization if the PVG 100 valve is to be
used with phosphate-esters.
The following fluids should only be used according to agreement with the Sales
Organization for Sauer-Danfoss:
• Water-glycol mixtures (HFC fluids)
• Water-oil emulsions (HFB fluids)
• Oil-water emulsions (HFAE fluids)
Biodegradable oils
PVG 100 valves can be used in systems with rapeseed oil. The use of rapeseed oil is
conditioned by
- complying with the demands on viscosity, water content, temperature and filtering
etc. (see chapters below and technical data page 7).
- adapting the operating conditions to the directions of the oil supplier.
Before using other biodegradable fluids, please consult the Sauer-Danfoss Organization.
Particle content, Oil filtration must prevent particle content from exceeding an acceptable level, i.e. an
degree of acceptable degree of contamination.
contamination
Maximum contamination for PVG 100 is 23/19/16 (see ISO 4406. Calibration in
accordance with the ACFTD method).
In our experience a degree of contamination of 23/19/16 can be maintained by using a

filter fineness as described in the next section.
28 520L0720 • Rev. BB • Jun 2007

Other operating conditions
Filtration Effective filtration is the most important precondition in ensuring that a hydraulic system
performs reliably and has a long working life. Filter manufacturers issue instructions and
recommendations. It is advisable to follow them.
System filters
Where demands on safety and reliability are very high a pressure filter with bypass and
indicator is recommended. Experience shows that a 10 µm nominal filter (or finer) or a
20 µm absolute filter (or finer) is suitable.
It is our experience that a return filter is adequate in a purely mechanically operated
valve system.
The fineness of a pressure filter must be selected as described by the filter manufacturer
so that a particle level of 23/19/16 is not exceeded.
The filter must be fitted with pressure gauge or dirt indicator to make it possible to
check the condition of the filter.
In systems with differential cylinders or accumulators the return filter must be sized to
suit the max. return oil flow. Pressure filters must be fitted to suit max. pump oil flow.
Internal filters
The filters built into PVG 100 are not intended to filter the system but to protect
important components against large particles. Such particles can appear in the system
as a result of pump damage, hose fracture, use of quick-couplings, filter damage, starting
up, contamination, etc.
The filter in the electrical actuator PVE protecting the solenoid valves has a mesh of
150 µm.
Bursting pressure drop for internal filters is 25 bar [360 psi].
520L0720 • Rev. BB • Jun 2007 29

Standard spools (electrical and mechanical actuation)

Code number 161B.... Pressure compensated flow l/min [US gal/min]
A B C D E F
Symbol 40 65 100 130 150 180
[10,6] [17,2] [26,4] [34,4] [39.6] [47,6]
7022 7023 7024 7025 7026 7027
4-way, 3-position
Closed neutral position
7122 7123 7124 7125 7126 7127
4-way, 3-position
Throttled, open neutral position
7622 7623 7624 7625 7626 7627

4-way, 4-position
Float P→B→F
Main spools for PVG 32, see catalog, 520L0344
Standard spools (Hydraulic actuation)

A B C D E F
Symbol 40 65 100 130 150 180
[10,6] [17,2] [26,4] [34,4] [39.6] [47,6]
9522 9523 9524 9525 9526 9527
4-way, 3-position
9622 9623 9624 9625 9626 9627
4-way, 3-position
30 520L0720 • Rev. BB • Jun 2007

Spools for friction detent PVMR

A B C D E F
Symbol 40 65 100 130 150 180
[10,6] [17,2] [26,4] [34,4] [39.6] [47,6]
9732 9733 9734 9735 9736 9737
4-way, 3-position
PVMR friction detent is designed for motor spools only.
spools for mechanical float position PVMF

A B C D E F
Symbol 40 65 100 130 150 180
[10,6] [17,2] [26,4] [34,4] [39.6] [47,6]
9822 9823 9824 9825 9826 9827

4-way, 4-position
Float P→ B → F
Spools for PVB 32, see catalog DKMH.570.C4.02. 520L0344

Spools for PVBZ 32, see Tech Note DKMH.PN.570.N2.02 520L0721
520L0720 • Rev. BB • Jun 2007 31

Module selection chart
PVB, basic module PVPC (for details see catalog, 520L0344)

No facilities for Facilities for 9/16 in - Weight
Code no. 157B… G 1/4
Code no. 161B… shock valves A and B shock valves A and B 18 UNF kg [lb]
G 3/4 11/16 in-14 G 3/4 11/16 in-14 External pilot
5400 5425 0.05 0.1
Without pilot operated check valve 6250 6650 6260 6660 supply
With pilot operated check valve 6252 6652 6262 6662 External pilot supply
5600 5625 0.05 0.1
Weight kg [lb] 5.5 kg [12.13 lb] incl. check valve
Not available for PVPV 157B5211 and 157B5611
PVM, mechanical actuation
With stop Without PVTI 100/32 interface module
Code no. 157B....
screw stop screw Weight
Code no. 161B… BSP SAE
3171* 3191 22.5° kg [lb]
Standard
3172 3192 37.5° PVTI, with T-port and PVLP
2200 2220 8.7 [19.18]
Standard, with base, without 3174 3194 37.5° facility
arm and button 3175 3195 22.5° T- connection G 11/4 [15/8 UN]
Standard, without base, arm
3173 3193 –
and button Tank module, PVT
Weight kg [lb] 0.4 [0.9] Weight
Code no. 161B… BSP SAE
* Anodized 157B3184 kg [lb]
PVT, with T-port and PVLP facility 2500 2520
PVT, with LX connection, T-port 6.3 kg [13.89]
2505 2525
and PVLP facility
T- connection G 11/4 [15/8 UN]
Assembly kit PVG 100 / PVSI / PVPT

Description
Assembly kit PVG 100 / PVTI interface module

Description
Assembly kit PVB 32

Code number 157B....
Description
PVB’s 8000 8001 8002 8003 8004 8005 8006 8007 8008 8009
Weight [kg [lb] 0.1 [0.2] 0.15 [0.3] 0.25 [0.6] 0.30 [0.7] 0.40 [0.9] 0.45 [1.0] 0.50 [1.1] 0.60 [1.3] 0.65 [1.4] 0.70 [1.6]
PVLP, shock/and anti-cavitation valves

Code no. 157B… 2032 2050 2063 2080 2100 2125 2140 2150 2160 2175 2190 2210 2230 2240 2250 2265 2280 2300 2320 2350
bar 32 50 63 80 100 125 140 150 160 175 190 210 230 240 250 265 280 300 320 350
Settings
[psi] 460 725 914 1160 1450 1813 2031 2175 2320 2538 2755 3045 3335 3480 3625 3845 4061 4351 4641 5075
Weight [kg [lb] 0.05 kg [0.17 lb]
32 520L0720 • Rev. BB • Jun 2007

Module selection chart
PVP 100, pump side module

Closed center, PVPV Open center, PVPF
With pilot supply With pilot supply
for PVE for PVE for PVE. for PVE for PVE
Code no. 161B…
and facility for With integrated and facility for
pilot shut off priority function pilot shut off
12 bar 20 bar 12 bar 20 bar
P-port = G 1 5111 5141 - 5110 5112 5140 5142
P-port = 15/16 UN 5511 5541 - 5510 5512 5540 5542
P-port = G 3/4 T-port = G1 - - 5211 - - - -
P-port = G 11/16 UN T -port = 15/16 UN - - 5611 - - - -
Weight kg [lb] 8.5 kg [12.30 lb]
Accessory moduls for PVP 100

Weight
Code no.
kg lb
Plug, PVPD 155G5041* 0.4 [0.9]
Elec. unloading 12 V 155G5052*
0.7 [1.1]
valve, PVPE 24 V 155G5054*
Pilot shut off 12 V 800572719
0.3 [0.7]
valve, PVPP 24 V 800572819
* For PVPF only
PVE, electrical actuation

Code No. Weight
Code no. 157B…
Hirsch AMP Deutsch kg [lb]
12 V 4216 4901 4291 0.6 [1.3]
PVEO, on-off
24 V 4228 4902 4292 0.6 [1.3]
12 V 4217 4903 - 0.6 [1.3]
PVEO-R, on/off
24 V 4229 4904 - 0.6 [1.3]
PVEA, active fault mon. - 4734 4792 0.9 [2.0]
PVEA, passive fault mon. - 4735 - 0.9 [2.0]
PVEA-DI, active fault mon. - 4736 4796 0.9 [2.0]
PVEA-DI, passive fault mon. - 4737 - 0.9 [2.0]
PVEH active fault mon. 4032 4034 4092 1.0 [2.2]
PVEH passive fault mon. 4033 4035 - 1.0 [2.2]
PVEH-F float pos. act. fault - 4338 4398 1.0 [2.2]
PVEH- DI active fault mon. - 4036 4096 1.0 [2.2]
PVEH - DI passive fault mon. - 4037 - 1.0 [2.2]
PVEP active fault mon. - - 4752 1.0 [2.2]
PVMD, PVH, PVMR, PVMF covers
PVEP-F float pos. act. fault - - 4793 1.0 [2.2]
Weight PVES, active fault mon. 4832 4834 4892 1.0 [2.2]
Code no. 157B… Code No.
kg [lb] PVES, passive fault mon. 4833 4835 - 1.0 [2.2]
Cover for PVM 0001 0.1 0.2 PVED-CC, Can-bus interface - 4943 4944 1.0 [2.2]
Hydraulic actuation PVH
G 1/4
0008 0.2 0.4 PVLA, anti-cavitation valve
Hydraulic actuation PVH Weight
0007 0.9 2.0 Code no. 157B… Code No.
9/16 -18 UNF kg [lb]
PVMR (frict. detent) 0015 0.3 0.6 Plug A or B 2002 0.04 0.09
PVMF (mech. float position) 0005 0.3 0.6 Valve A or B 2001 0.05 0.1
520L0720 • Rev. BB • Jun 2007 33

Order specification
Order specification An order form for Saue-Danfoss PVG 100 hydraulic valve is shown on the next page. The
form can be obtained from the Sauer-Danfoss Sales Organization.
Both the module selection chart on the previous pages and the order form are divided
into fields 0, 1-10, 11, 12, 13, a, b, and c.
Each module has its own field:

0: Pump side module PVP
Plug for external pilot oil supply PVPC
Electrical unloading valve PVPE
Electrical pilot shut off valve PVPE
1-10: Basic valves PVB
13: Main spool PVBS
a: Mechanical actuator PVM
c: Cover for mechanical actuation PVMD
Cover for hydraulic actuation PVH
Electrical actuators PVE
b: Shock and suction valve PVLP
Suction valve PVLA
11: End plate PVSI
Tank module PVT
Interface module PVTI
12: Assembly kit PVAS
Please state
- Code numbers of all modules required
- Required setting (P) for pump side module
Standard and option assembly

The PVG 100 valve group is assembled the way the module selection chart shows if the
code number for PVM is written in field a, and the code number for PVMD, PVE or PVH in
field c.
The valve group is assembled so that the mechanical actuator is mounted on the
opposite end of the basic module, if the code number for PVM is written in field c of the
order form and the code numbers for PVMD, PVE or PVH in field a.
Reordering
The space at the top right-hand corner of the form is for Sauer-Danfoss to fill in.
The code number for the whole of the specified valve group (PVG No.) is entered here.
In the event of a repeat order all you have to do is enter the number Sauer-Danfoss has
given on the initial confirmation of order.
34 520L0720 • Rev. BB • Jun 2007

Specification sheet
Subsidiary/Dealer PVG No.
Customer Customer No.
Application Revision No.
Function A-Port B-Port

O 161B __________ __________
p= bar __________
a 157B 1 13 157B c
__________ __________
b 157B LSA bar LSB bar 157B b
a 157B 2 13 157B c
__________ __________
a 157B 3 13 157B c
___________ __________
a 157B 4 13 157B c
___________ ___________
a 157B 5 13 157B c
___________ ___________
a 157B 6 13 157B c
___________ ___________
a 157B 7 13 157B c
___________ ___________
a 157B 8 13 157B c
___________ ___________
a 157B 9 13 157B c
___________ ___________
a 157B 10 13 157B c
___________ ___________
Remarks 11 ___________ ___________

12 ___________
Filled in by Date
520L0720 • Rev. BB • Jun 2007 35

Specification sheet
Subsidiary/Dealer PVG No.
Customer Customer No.
Application Revision No.
Function A-Port B-Port

O 161B __________ __________
p= psi __________
a 157B 1 13 157B c
__________ __________
b 157B LSA psi LSB psi 157B b
a 157B 2 13 157B c
__________ __________
a 157B 3 13 157B c
___________ __________
a 157B 4 13 157B c
___________ ___________
b 157B LSA psi LSB v 157B b
a 157B 5 13 157B c
___________ ___________
a 157B 6 13 157B c
___________ ___________
a 157B 7 13 157B c
___________ ___________
a 157B 8 13 157B c
___________ ___________
a 157B 9 13 157B c
___________ ___________
a 157B 10 13 157B c
___________ ___________
Remarks 11 ___________ ___________

12 ___________
Filled in by Date
36 520L0720 • Rev. BB • Jun 2007

Notes
520L0720 • Rev. BB • Jun 2007 37

Notes
38 520L0720 • Rev. BB • Jun 2007

Notes
520L0720 • Rev. BB • Jun 2007 39

OUR PRODUCTS Sauer-Danfoss Mobile Power and Control Systems
– Market Leaders Worldwide
Hydrostatic transmissions
Sauer-Danfoss is a comprehensive supplier providing complete
Hydraulic power steering
systems to the global mobile market.
Electric power steering
Sauer-Danfoss serves markets such as agriculture, construction, road
Electrohydraulic power steering
building, material handling, municipal, forestry, turf care, and many
Closed and open circuit axial piston others.
pumps and motors
Gear pumps and motors We offer our customers optimum solutions for their needs and
develop new products and systems in close cooperation and
Bent axis motors partnership with them.
Orbital motors
Sauer-Danfoss specializes in integrating a full range of system
Transit mixer drives components to provide vehicle designers with the most advanced
Planetary compact gears total system design.
Proportional valves Sauer-Danfoss provides comprehensive worldwide service for its

Directional spool valves products through an extensive network of Global Service Partners
strategically located in all parts of the world.
Cartridge valves
Hydraulic integrated circuits
Local address:
Hydrostatic transaxles
Integrated systems
Fan drive systems
Electrohydraulics
Microcontrollers and software
Electric motors and inverters
Joysticks and control handles Sauer-Danfoss (US) Company Sauer-Danfoss ApS
2800 East 13th Street DK-6430 Nordborg, Denmark
Displays
Ames, IA 50010, USA Phone: +45 7488 4444
Sensors Phone: +1 515 239-6000 Fax: +45 7488 4400
Fax: +1 515 239 6618
Sauer-Danfoss GmbH & Co. OHG Sauer-Danfoss-Daikin LTD

Postfach 2460, D-24531 Neumünster Sannomiya Grand Bldg. 8F
Krokamp 35, D-24539 Neumünster, Germany 2-2-21 Isogami-dori, Chuo-ku
Phone: +49 4321 871-0 Kobe, Hyogo 651-0086, Japan
Fax: +49 4321 871 122 Phone: +81 78 231 5001
Fax: +81 78 231 5004
520L0720 • Rev. BB • Jun 2007 www.sauer-danfoss.com

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PVG 100

General General . ............................................................................................................................................................. 4

Modules and code PVP 100 inlet modules.................................................................................................................................10

© 2006 Sauer-Danfoss. All rights reserved. Printed in Europe.

Front cover illustrations: PA270004, F301102, F301196, F301197

 520L0720 • Rev. BA • Feb 2007

Dimensions Valve dimension, PVG 100, open center PVP ......................................................................................23

Hydraulic systems Hydraulic systems.........................................................................................................................................27

Other operating Oil........................................................................................................................................................................28

Modules and code Standard spools (elec. and mechanical actuation)............................................................................30

Module selection Module selection chart...............................................................................................................................32

Order specification Order specification.......................................................................................................................................34

Specification sheet Specification Sheet.......................................................................................................................................35

520L0720 • Rev. BB • Jun 2007 

General Valve system

General features PVG 100

PVP - Pump side module

PVB – basic module

In a pressure-compensated basic module the compensator maintains a constant

Besides independent flow the other advantage of post-compensated work sections

520L0720 • Rev. BB • Jun 2007 

1. LS relief valve 8. Logic cartridge for POC

 520L0720 • Rev. BB • Jun 2007

Port P continuous 350 bar [5075 psi]

Max. internal leakage with

PVH, Regulation range 5-15 bar [75-220 psi]

520L0720 • Rev. BB • Jun 2007 

PVM, Regulation range, control lever

 520L0720 • Rev. BB • Jun 2007

PVEA, PVEH and PVES

For detailed information, see PVE actuator catalog, 520L0553

520L0720 • Rev. BB • Jun 2007 

PVP 100 Inlet Modules

Symbol Description PVPF Port size Code number

With pilot supply for electrical actuation 12 bar

Symbol Description PVPV Port size Code number

Closed center pump side module for pumps G1 161B5111

With pilot supply for electrical actuation

Closed center pump side module for pumps

With pilot supply for electrical actuation

PVP 100 Accessories for pump side modules

PVPE electrically actuated unloading valve.

PVPP electrically actuated pilot shut off.

* For PVPF open center inlets only

PVB 100 Basic module

G 3/4 161B6250 161B6260

11/16 - 12 UN 161B6650 161B6660

Post compensated G 3/4 161B6252 161B6262

With pilot operated check

520L0720 • Rev. BB • Jun 2007 11

PVB 32 basic module with T0

Without load drop check

6110 6909 6140 6904

Pre compensated 6210 6922 6240 6906

Adjustable LS A/B limiting

Connection: A and B-port G 1/2 [ 7/8 in - 14]

12 520L0720 • Rev. BB • Jun 2007

PVBZ 32 basic module

Without compensator and load

520L0720 • Rev. BA • Feb 2007

520L0720 • Rev. BB • Jun 2007

520L0720 • Rev. BB • Jun 2007

520L0720 • Rev. BB • Jun 2007

520L0720 • Rev. BB • Jun 2007

520L0720 • Rev. BB • Jun 2007

520L0720 • Rev. BB • Jun 2007