Installation, Operation and Maintenance Instructions: Vibratory Feeders
Installation, Operation and Maintenance Instructions: Vibratory Feeders
Installation, Operation and Maintenance Instructions: Vibratory Feeders
Installation, Operation
and Maintenance
Instructions
VIBRATORY
FEEDERS
model hs36
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Introduction
This manual details the proper steps for installing,
operating and maintaining the Eriez Vibratory Feeder.
CAUTION
Safety labels must be affixed to this product.
Should the safety label(s) be damaged, dislodged
or removed, contact Eriez for replacement.
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Table of Contents
ERIEZ VIBRATORY FEEDER - MODEL HS36
INSTALLATION...................................................................................................... 4
Mounting........................................................................................................... 4
Electrical Connections...................................................................................... 4
OPERATION AND MAINTENANCE....................................................................... 4
Tuning Guide.................................................................................................... 4
How To Measure Displacement........................................................................ 5
Tuning for Non-standard Trays......................................................................... 5
Tuning for Different Conditions of Tray Loading............................................... 6
REPAIRS................................................................................................................ 6
Coil Replacement............................................................................................. 6
Spring Change or Replacement....................................................................... 7
Armature Replacement..................................................................................... 8
The Hi-Vi Magnetic Drive Circuit....................................................................... 9
TROUBLESHOOTING......................................................................................... 10
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Installation The black wires from each power cord should be
connected together and the white wires connected
MOUNTING together. The black wires should be connected
This Hi-Vi model should be mounted on a flat surface, to the line side of the input voltage and the white
fastened with bolts or screws of proper size. Use lock wires should be connected to the neutral side.
washers under the bolt heads. YOU ARE NOW READY TO START YOUR
VIBRATORY FEEDER.
Operation and
Maintenance
Do not operate the unit with associated equipment
touching any part of the unit.
To start the feeder after all connections have been
made, apply power to the line connected to the feeder.
If a controller is used, operate the switch on the
controller and adjust the output voltage to maximum
by rotating the control knob to the full clockwise
position. Ordinarily (at ordinary room temperatures)
FIGURE 1
the unit will take about two minutes to reach full
steady-state displacement.
ELECTRICAL CONNECTIONS After full steady-state displacement has been attained,
NOTE: The Eriez Vibratory Feeder is designed to be use the controller to adjust the unit to the desired
operated from an AC source. It cannot be operated feed rate.
from a DC source.
No routine maintenance or lubrication is required,
All wiring should conform to all applicable except that any accumulation of foreign matter should
electrical codes. be periodically removed from between the tray-tiebar
1. Check the specifications of the power line to be assembly and the body, and from between the body
certain that they are the same as those shown on and the mounting surface, to prevent restriction of
the nameplate. movement of the vibratory elements.
2. Connect the black and white wires in the feeder
power cord to the power source or to the proper IMPORTANT NOTE:
terminals in the control box. Special Trays and Attachments
Eriez engineering service should always be consulted
3. Connect the green wire to the ground or to the
before undertaking the design or construction of
lug provided in the control box.
special trays. Neither standard nor special trays as
4. If using a control box, make all connections as furnished by Eriez should be modified or attachments
indicated on the control wiring diagram. made without first consulting us. Not doing so will void
5. Connect the ground lug in the control box to a warranty. (See Standard Tray Specifications.)
good earth ground (a cold water line is excellent).
6. On multiple drive feeders (two or more drives on TUNING GUIDE
one tray) all drives should be wired electrically in General Information
phase and in parallel. The tuning means is provided solely for the purpose
of mechanically tuning the unit, with its tray, to the
desired vibratory displacement at full voltage. When
a unit is furnished complete with tray, it is properly
tuned to the tray at the factory. Such tuning is naturally
somewhat different for trays of different size or weight.
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Tuning is accomplished by changing the stiffness of With unit operating observe where the fine gray lines
the tuning spring stack of the feeder (see Figure 2). on the displacement sticker meet. This point will be
Variations in stiffness are obtained by changing the higher or lower as the displacement changes. Opposite
number of springs in the stack and/or by changing the the point where they meet, read amount
thickness of fiberglass springs. of displacement
The following general rules, which apply only to the
Tie bar
Rear tuning
spring stack feeder operating ideally on the “normal” side of its
“tuning curve,” should be borne in mind when making
tuning adjustments to increase or decrease
the displacement:
1. To DECREASE the tray displacement,
DECREASE the stiffness of the tuning springs.
2. To INCREASE the tray displacement, INCREASE
the stiffness of the tuning springs.
If decreasing or increasing the tuning spring stiffness
has an opposite effect, it means that the spring
stiffness is not great enough, and that the unit is
operating on the “opposite” side of its tuning curve.
The spring stiffness should be increased until the
behavior is in accordance with rules 1 and 2. The
FIGURE 2
unit can then be properly tuned to the
desired displacement.
In normal operation at full voltage, the total
displacement for standard size trays, measured at the As a guide to the stiffness of individual tuning springs,
back of the tray, is .090" to .100" (2.3 mm to 2.5 mm). each spring is marked with a code number- example,
For trays substantially larger than standard this normal 5‑27. The first number (5) is the number of fiberglass
displacement range should be reduced. Refer to the plies in the spring. The following number (27) indicates
serial number plate on your feeder for the amplitude the relative stiffness of the spring; the higher this
that your unit was tuned. number the stiffer the spring.
The total stiffness of the tuning spring stack is the
How to Measure Displacement sum of the relative stiffness numbers. By various
Position an Eriez displacement sticker on the outer combinations of different ply springs having different
side of the tray, near the rear of the tray and at an relative stiffnesses, practically any desired total
angle of 25° from vertical (see Figure 3). stiffness can be obtained.
Displacement sticker
TUNING FOR NON-STANDARD TRAYS
(Note: See “Special Trays and Attachments”)
If it is necessary to tune the unit to an off-size or non-
standard tray, follow this procedure:
TOTAL DISPLACEMENT
1. Attach the tray, making sure that all lockwashers
.012"
are in place and the fasteners tight.
.105"
.015"
appears during warm-ups or if such a noise
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occurs when the unit is turned off and on quickly,
, Erie, PA
ERIEZ MFG. CO.,
the displacement is well in excess of normal.
Stroke gauge under vibration
(shown at .090" displacement)
FIGURE 3
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Operation and
Maintenance (cont.) Gap spacers
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6. Place the tray-tiebar-lever assembly into its
Tie bar original position and replace, in order, the bolts
securing (A) the lower end of the tiebar to the
armature adapter, (B) the lower ends of the
spring lever arms to the body housing, and (C)
the upper end of the rear tuning spring stack to
the tiebar. Make sure that all tuning spring
spacers are in place and that all bolts are tight.
Rear
spring
stack
7. Loosen the electrical assembly bolts slightly and
roughly center the E-frame center leg between
the pole pieces. Insert the two spacers between
the E-frame center leg and the pole pieces and
adjust the electrical assembly forward or
backward until both spacers move freely in the
gaps. Tighten the electrical assembly plate and
replace the nameplates.
Rear
spring
stack
Body housing
Diaphragm
FIGURE 7 FIGURE 8
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Repairs (cont.) silicone product) and press them partly into place
with the thumbs. Then tap the springs back into
If after inspection of the rear tuning spring stack, place, again using the small supporting block
the front stack is suspected, use the ARMATURE between tiebar and work surface. Make sure that
REPLACEMENT procedure as a guide for the springs go in straight and protrude equally at
re-assembly with special attention to the washer both ends of both spring holes.
shaped spacers between the spring bar and armature. 4. Replace the lever arms, tightening the two
fastening bolts securely, and remove the two
Carefully examine each tuning spring for signs of gap spacers. If a new elastomer spring has
delamination or breakage, especially in the area next been installed, it may be necessary to retune the
to the spring shims. A failed spring can be recognized feeder. See Tuning Guide.
by the appearance of the spring surface. If this surface
is discolored or has a patchy whitish appearance,
perhaps accompanied by surface burying or other CAUTION
irregularity, the spring is defective and should be Make sure that all of the fasteners in the assembly
replaced with a new spring ordered from the parts list. are tight or torqued to spec at all times. Periodic
checks for tightness should be made to insure
If the feeder still exhibits signs of spring malfunction against possible malfunction or damage due to
after the tuning spring has been checked and replaced, loose parts.
check the two cylindrical elastomer springs after first
inserting the two gap spacers, then removing the
spring lever arms, and finally removing the elastomer Torque
springs in the following manner: Part Bolt Size
m-kgs ft-lbs
1. Lay the unit on its side, making sure that the gap Rear Spring Bolts M8-1.25 2.8 20.2
spacers stay in place, and use a small hammer
Front Tie Bar Bolts M8-1.25 2.8 20.2
and flattened round bar or dowel to tap the
elastomer spring out of the body housing. Next, Elastomer Nut M12-1.75 7.4 53.5
support the tiebar with a small block between the Front Spring Bolts M8-1.25 2.8 20.2
tiebar and work surface, and tap the elastomer Electrical Assembly Bolts M8-1.25 2.8 20.2
spring out of the tiebar. Diaphragm Bolts M8-1.25 2.8 20.2
2. Carefully examine both springs for signs of failure Tray Bolt M8-1.25 3.0 22
and replace if such signs are found. A failed
spring will exhibit one or more of the Table 1
following characteristics: Torque Chart HS36
A. Looseness of the spring combined with signs
of rubbing or abrasion at the outer surface of ARMATURE REPLACEMENT
the cylinder. Looseness of the metal sleeve. Refer to the Parts List Drawing and Figs. 4, 5, 6 & 7.
B. Small crack in the elastomer around the end Prolonged striking may damage the armature to an
of the metal sleeve, possibly with small extent that it will have to be replaced. If this should
abraded particles of the elastomer present. become necessary, order a new armature from the
C. Tackiness of the elastomer around the metal parts list and begin by following the same instructions
sleeve and at the outer surface of the cylinder, as for coil replacement.
possibly with some outward bulging of
the elastomer. 1. Continue by removing, in order, the bolts securing
(A) the upper end of the front tuning spring
3. In replacing the elastomer springs, lay the unit stacks to the spring bar and (B) the spring bar to
on its side so that the chamfered ends of the the armature. Retain the washer shaped spacers
spring holes are up. After making sure that the located between the spring bar and armature.
holes and their chamfered ends are clean and
free from obstructions, lubricate the elastomer 2. Remove the bolts securing the elastomer
spring with a solution of water and 10% of liquid diaphragm to the body housing and lift the
dishwasher soap (NEVER use a petroleum or armature out of the body cavity.
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3. To reassemble the unit reverse the above This results in four forces accumulating to drive the
procedure. Be sure to reinstall the washer armature in the same direction. It also results in
shaped spacers. closing the magnetic circuit through the electromagnet
4. Final assembly as follows: providing a magnetizing effect on the permanent
magnet on each side of the sine wave. The
• Check that the electrical E-frame and armature
demagnetizing force is very minor for the attracting
assemblies are positioned with gap bars
force, and the magnetic lines of flux would much
provided. (Hand tight).
prefer to be attracted than repelled. This always tends
• Attach the tie bar to the rear of the body to place the permanent magnet in a magnetizing
housing using the existing rear tuning spring circuit regardless of where the AC current is on
stack, and bolts. (Tighten). the sine wave. As the polarity of the electromagnet
• Attach lever arm assembly. (Hand tight). changes, all of the forces are reversed and the
• Connect the tie bar to the front of the armature permanent magnet armature is driven in the
adapter. (Torque - see Table 1). opposite direction.
• Check clearances. (Gap bars). POTENTIOMETER
AC
• Tighten front spring stack. (Torque - see Table 1). ELECTRO-MAGNET POWER
SUPPLY
• Tighten rear spring stack. (Torque - see Table 1).
• Tighten electrical E-frame assembly.
(Torque - see Table 1).
N S S N N
• Check all fasteners.
(Check torque - see Table 1).
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Troubleshooting
Table 2
Service Chart
Sympathetic Vibration
Tray & Reaction Mass
Tray Mounting Bolts
in Other Equipment
Line Voltage or Hz
NATURE OF
Abrasive Material
Product Variation
Incorrect Factory
Other Equipment
Incorrect Voltage
Incorrect Tuning
Other Electrical
Poor or Broken
In Contact with
Circuit Breaker
of Base or Tray
Control Failure
PROBLEM Misapplication
Blown Fuse or
Spring Failure
Deterioration
Connections
Weld on Tray
Shockmount
Corrosive or
Adjustment
Coil Failure
Variation
Reduced or Low
Output 1 2 5 6 7 8 9 11 13 14 16 19
Installation
Initial
Operating But
2 3 5 6 7 8 9 10 11 12 13 14 16 17 19
Reduced Output
Initial Operation
Output Okay
2 7 8 9 10 11 12 13 14
Too Much Noise
Gradual 5 7 8 9 10 13 19
Fading
Excessive
Tray Wear 18
Turbulent
Flow 10 11 14 17
Inconsistent
2 3 5 6 7 8 9 10 11 12 13 14 16 19
Output
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8. Foreign Material
Examine and remove foreign material.
9. Incorrect Tuning
See maintenance instructions. To decrease
displacement and output and eliminate striking,
use fewer or thinner tuning springs. To increase
displacement, use more or thicker tuning springs.
10. Poor or Broken Weld on Tray
Check and correct.
11. Incorrect Factory Adjustment
See maintenance instructions
(Gap adjustments.)
12. Sympathetic Vibration in Other Equipment
Check and correct.
13. Contact with Other Equipment
Check and correct.
14. Line Voltage or Hz Variation
Check and install voltage regulator if necessary.
Check and install Hz regulator.
15. Blown Fuse or Circuit Breaker
Check for short circuits and correct.
16. Other Electrical Connections
Check all connections and correct.
17. Shockmount Deterioration
Check and correct.
18. Corrosive or Abrasive Material
May require special tray. Consult Eriez.
19. Product Variation
If product density, moisture content or other
characteristics vary, customer should take own
corrective measures.
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