Complete
Complete
Complete
Copyright 2009 by National Institute of Steel Detailing and Steel Erectors Association of America All rights reserved. No part of this publication may be reproduced without written permission. Published by the National Institute of Steel Detailing 7700 Edgewater Drive, Suite 670 Oakland CA 94621-3022 and Steel Erectors Association of America 2216 W. Meadowview Rd, Suite 115 Greensboro NC 27407
www.nisd.org
www.seaa.net
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Disclaimer
While much effort has been expended by many persons to assure the accuracy of the information contained herein, neither the National Institute of Steel Detailing nor the Steel Erectors Association of America or no one involved, in the preparation or presentation of this publication can assume any responsibility for errors resulting from the use of the contents of this manual. The accuracy, adequacy and the applicability of all data should be verified by the user's competent person, engineering staff or consultant.
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TABLE of CONTENTS
-TABLE OF CONTENTS
I II III IV V (29CFR Subpart R 1926.750 thru 761) M1 M2 M3 M4a M4b M5 M6a M6b M6c M7a M7b M7c M8a M8b M8c M8d M8e M8f M8g M8h M8i M8j M9 M10 M11 M12
(mandatory 7/18/2001)
-Critical lifts 1926.751 -Tripping hazards 1926.754(c)(1)(i) -Framed deck openings 1926.754(e)(2)(i)(ii) 1926.754(c)(1)(i) -4-Bolts column anchorage 1926.755(a)(1)(2) (OSHA Mandate) -4-Bolts column anchorage 1926.755(a)(1)(2) (OSHA Mandate) -Minimum 2 bolts connection 1926.756(a)(1)(2) -Perimeter protection 1926.756(e)(1)(2) (Safety lines) -Safety cable connection details 1926.756 (Optional alternative) -Typical safety cable connection details (Optional alternative) -Welded column splice 1926.756(d) (Suggested detail to meet) -Welded column splice 1926.756(d) (Suggested detail to meet) 1926.756(d) (Suggested detail to meet) -Heavy column field splice -Column web safety connection (OSHA Mandate) (Alternate) -Column web safety connection (OSHA Mandate) (Alternate) -Double angle column connections 1926.756(c)(1)(2) (OSHA Mandate) -Beam to column web connection -Column web safety connection (OSHA Mandate) (Alternate) -Typical beam connections (OSHA Mandate) (Alternates) -Typical beam connections (OSHA Mandate) (Alternates) -Beam over column (OSHA Mandate) (Alternates) -Double connection with staggered bolts (OSHA Mandate) (Alternate) -Double connection with end plates (OSHA Mandate) (Alternates) -Bracing minimum connection 1926.756(2)(b) -OSHA.../Joist Girder at column 1926.757 -OSHA.../Steel joists girders 1926.757 -Safety cable connection detail... 1926.760
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GOOD PRACTICES SKETCHES -The Erector friendly column -Column/Beam to column checklist -Typical column lift details -Bolt access problems at small columns -Bolting access problems -Beam to column web moment connection -Access problem/Hand trap -Puncture/Snagging hazards -Puncture/Snagging hazards -Self support connections -Self support connections -Roll-over protection -Deck supports -Decking supports near cutouts (beam to beam) - Decking supports near cutouts (beam to column) -Out of position bolting/welding -Double angle beam to beam connection -Tube bracing to beam erection detail -Welded bracing erection detail -Solid bar type bracing erection detail -Spandrel detail -Wind-column & lateral stability of spandrel framing -Joist at wind column -Seated connections at column web -Erection problems with HSS braces -Tube bracing to gusset plate erection detail -Joist slip at hip & valley -Deck issues -HSS lintel beam w/shop-attached angle -Seismic load resisting systems -Seismic load resisting systems -Seismic load resisting systems (access holes requirements) -Seismic load resisting systems (weld requirements) -Seismic load resisting systems (welded flange plate)(WFP)
S1a S1b S1c S2a S2b S2c S3 S4a S4b S5a S5b S6 S7a S7b S7c S8 S9 S10a S10b S10c S11 S12a S12b S13 S14a S14b S15 S16 S17 S18a S18b S18c S18d S18e
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APPENDIXES
-The tools of the trade -Suggested notes -Direction north/safety connection/beam marking -Typical safety line holes on beam/column -Swinging beams to beams horizontally -Swinging beams & girders to webs of columns-vertically -Table giving increase I in inches -Swinging beams & girders to plate girder-horizontally -Table of increase I of max. length M over clear dist. S
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PREAMBLE
The growing trends towards Design-Build and Fast-Track methods of construction have made it more important than ever that the cooperation between members of the steel industry become even more concentrated. The ever-increasing demands from insurance and bonding interests as well as codifying bodies and government regulators only serve to emphasize the need for unification. To that end the NISD and SEAA have partnered in the production of this manual. The intent is to permit detailers and erectors together to better provide structures that are safer, timely, and more erectable, and to promote the use of structural steel as the material of choice. At the same time the impact of those demands on all of us associated in the steel community must be minimized if we are to be successful in reaching our goals. By working together we can satisfy our purpose of achieving successful project completion that provides a quality product that is accident free, efficient, productive and profitable for all involved. Following are a number of suggested concepts, hints and illustrations for erection procedures, which have been based on the OSHA 2001(29 CFR 1926.750 thru 761) new steel erection standard and the combined experience of SEAA and NISD members. None of the information presented in this guide is meant to supersede project-specific contracts, codes, specifications, or government regulations. Readers are encouraged to refer to the AISC Code of Standard Practice, the AISC Erector Certification Program, the NISD Industry Standard publication and the AISC New OSHA Rules Advisory for additional resources. Also, the NISD Guidelines For The Successful Presentation of Steel Design Documents and the AISC publication Working With Structural Steel In Schedule Driven Projects will provide valuable insight. In all cases the role and responsibility of the design engineer of record is paramount to the proper utilization and approval of the actual use of any information contained herein. The information presented in this publication has been prepared for general information only. While it is believed to be accurate, this information should not be used or relied upon for any specific application without competent professional examination and verification of its accuracy, suitability and applicability by a licensed professional engineer, designer, or architect. The publication material contained herein, is not intended as a representation or warranty on the part of the National Institute of Steel Detailing Inc. or the Steel Erectors Association of America Inc. or of any other person named herein, that this information is suitable for any general or particular use or of freedom from infringement of any patent or patents. Anyone making use of this information assumes all liability arising from such use. 02/09 II
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THE TEAM
Successful steel project completion depends on the cooperative activities of many players. The owner, the architect, the engineer, the controlling contractor, the fabricator, the detailer, the independent suppliers, and the erector all play significant roles. This guideline will focus mainly on the contributions of the detailer and the erector; often two of the last participants to be brought onboard, yet two of the key players in the success of the project. The detailer is often described as an interpreter. He is the lead off man on many projects and is often the first to interface with the architect/engineer drawings. His responsibility is to correctly interpret the design information and to relay that data, in the form of shop and field drawings, to the approving agent, the fabricator, and the erector. The exacting nature of the detailers work, which requires zero-defect production, must account for every piece of steel on the job. He must utilize the design information to produce mill orders and to produce error-free shop drawings. The detailer must provide the erector with not only member placement drawings but also with the assurance that every piece of steel has been detailed, in proper sequence, and that the steel is safely erectable with connections that match, clearances considered, bolt placement possible and all special requirements recognized. If the detailer is one of the first to begin the arduous task of providing successful steel projects, the erector is the last. It is the erector who must make it all come together in the field and the one who is the recipient of any errors or omissions which any of the preceding players may have made. His job, no matter the weather or how challenging the conditions; is to not only bring all the pieces of steel together but to do so with all due consideration to the education and safety of the workers on the job. To permit these players to better accomplish their tasks, communication becomes of utmost importance. Not only must the erector and detailer communicate with each other but the other players must also be involved. Owners should bring all of the players on board as soon as possible and encourage kick-off meetings to permit the players to begin to form a team so that communication flows freely and all hands are working towards the common goal. Concepts, methods, and plans must be agreed on; not to mention scheduling. With all players contributing to the best of their ability, from original contract documents to final bolt placement, our project can be brought to the successful completion we all desire.
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PRE DRAFTING
Prior to the start of the detailing process, we suggest that (at a kick-off meeting, if possible) the following checklist items be considered: 1) Sequence & schedule of erection: Grid lines, floors, derricking, size, tonnage. 2) Shipping requirements: Site layout, access and lay-down area, splice requirements, and shipping methods. 3) Crane capacity weight and reach constraints and hazards. 4a) Types of Connection: (e.g. seated, shear-tab, moment, girts hung or seated, etc.) 4b) Bolting requirements: (e.g. types, installation snug-tight, slip critical, Direct Tension Indicators (DTI), etc., clearance for torque guns or tools. 5) Safety requirements: prevailing codes, OSHAs requirements, fall protection, perimeter protection, safety aids, egress requirements, etc, etc. 5a) Joist Connections 5b) Fall Protection 5c) Column Splicing 5d) Beam to Column Connections 5e) Bracing 6) Field welding requirements: procedures preferences, joint preparation, and access. 7) Communication channels: between erector, fabricator, detailer, professionals, and inspector. 8) Pre-bid value engineering: best connections, shop assemblies, mechanical penetrations reinforcing, tie joists. 9) Responsibilities; contractual, design, connection design, approvals, revisions, payments. 10) Joist/ Deck/ Floor & Roof openings 11) Erectability: bolt access, shop assemblies, clearances for torque guns, hands and tools, leveling devices.
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CHECKLIST
1) Sequence: Erector/Contractor must establish, prior to commencement of work, the sequencing so that material may be ordered and members detailed in proper order. Detailer must indicate on mill lists, shop drawings, and member placement drawings (plans and elevations) the required sequence. Revisions to the chain of sequence are expensive in terms of time and money. 2) Shipping: The erector may visit the site prior to bidding to establish what, if any, special conditions exist which are not indicated on the contract documents, however it is the controlling contractors responsibility to provide site access or advise if it is not available. In the event conditions warrant special considerations such as splicing, shipping methods, etc., the erector must advise the detailer and fabricator in a timely manner. Suggested resolution, design and/or approval of the special situation must be reviewed by the appropriate parties. 3) Cranes: The erector must notify the detailer and others if there are any special requirements due to crane reach, availability, or capacity that will affect someone elses particular operation. Critical lifts of large members, or irregular shapes, lifting lugs, and/or lifting locations should be defined and the detailer advised so that this information may be given on the drawings if necessary. Provided the erector's directives are received in a timely fashion, the detailer and fabricator should consult with the erector and define a plan of how best to proceed. If the center of gravity must be defined the design engineer should provide this information. The erector may request that the detailer show lifting weights or crane locations on the member placement drawings. 4) Types of Connections: If and when connection types are not dictated on the design documents the fabricator, detailer, and erector must consult as to what type of connection(s) will be utilized and whose responsibility is the adequacy of the connection; are moment connections field bolted or welded? Are beam to column webs seated and how much tolerance should be allowed to prohibit column leaning in multiple bays: Will girt connections at columns be seated or hung? How are spandrels and kickers treated?
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REFERENCES
This document takes references to the following steel industry documents:
NATIONAL INSTITUTE OF STEEL DETAILING www.nisd.org
Industry Standard Guideline For the Successful Presentation of Steel Design Documents
AMERICAN INSTITUTE OF STEEL CONSTRUCTION www.aisc.org
Detailing For Steel Construction Code of Standard Practice Erector Certification Program Working with Structural Steel in Schedule Driven Projects Steel Design Guide Series: Column Base Plates Steel Design Guide Series: Facade Attachments to Steel Frame Buildings Seismic Design Manual Steel Construction Manual
OCCUPATIONAL SAFETY & HEALTH ADMINISTRATION www.osha.gov
New Steel Erection Standard - Subpart R-Steel Erection 1926.750 thru 1926.761 with appendixes A thru H
DEPARTMENT of LABOR FEDERAL REGISTER PART VI 29CFR PART 1926 SAFETY STANDARDS FOR STEEL ERECTION FINAL RULE 01/18/2001 STEEL ERECTORS ASSOCIATION OF AMERICA www.seaa.net DETAILING FOR VALUE AND SAFETY
FEDERAL EMERGENCY MANAGEMENT AGENCY FEMA 350-353 RECOMMENDED SEISMIC DESIGN CRITERIA FOR NEW STEEL MOMENT-FRAME BUILDINGS AMERICAN WELDING SOCIETY AWS CODE D1.5 & D1.8
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CONCLUSIONS
e hope that this document has furnished a greater understanding of those items which erectors and detailers find necessary for the safe and efficient completion of steel projects. We sincerely hope as well, that you also have gained a greater understanding of the positive contribution that the NISD and the SEAA wish to make by more clearly defining information needed to complete our part of such project. To that end, we believe that we have provided a road map leading to the safe and successful completion of a structural steel frame. The Editors
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ACKNOWLEDGEMENTS
This document would have not been possible without the dedicated work of
those who devoted countless unpaid hours of research, meetings, sketching, arguing over, polishing and finally editing for the benefit of the end usersyou. 1. The editors wish to thank the members of the National Institute of Steel Detailing and the Steel Erectors Association of America for their contribution and support throughout this project. special recognition is given to Robert Beauchamp(NISD), John Metcalfe(NISD), Michel Cloutier(Datadraft), Jim Larson(SEAA) Eddie Williams(SEAA), Duff Zimmerman (SEAA) and Richard Tucker(SEAA) for their efforts. The Editors
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SKETCHES PRINTED or on CD
In an effort to disseminate information contained in this guide and to lead towards a standardization of practices in the industry, we have provided you, the end user, with a CD-ROM containing AutoCAD .dwg format files of the sketches shown within this document . You are authorized to copy this CD or printed sketches (with acknowledgements) and use to suit specific contracts, fit them into erection or shop fabrication standards or certification program requirements.
The more you use them, the better the industry will perform and benefit by
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Your Comments:
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NOTES
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2216 West Meadowview Road Suite 115 Greensboro, NC 27407 336.294.8880 phone 413.208.6936 fax [email protected] www.seaa.net
SEAA
The Steel Erectors Association of America (SEAA) is an active participant in the development and promotion of the industry Safety Standards that impact the commercial construction industry. SEAA has developed partnerships and alliances with OSHA and other Standard Committees across the USA. The members of SEAA are affiliated steel erectors, fabricators, architects, engineers, detailers, code officials, suppliers, manufacturers and service companies.
industry representation
Firm Name Your Name Title
Working together SEAA members meet with numerous government agencies and standards committees including:
www.ABC.org
City State Phone
www.ASA/STAC.com
www.NCCCO.org
Zip
www.OSHA.gov
www.tca.org www.NISD.org
Physical Address
Structural steel, steel joists Prefabricated building and/or siding Reinforcing steel and/or post tensioning Miscellaneous metals, stairs, ornamental iron Precast concrete - structural Precast concrete - architectural Metal deck
fabricators ($750)
www.AISC.org
www.NCCER.org
www.SJI.org
www.SDI.org
Fax Contact name Contact Title Contact Email
Does the firm perform the erection of steel Yes No and/or allied material exclusively? Geographic area covered by your firm: How did you hear about SEAA? Annual Membership Dues: January-December Erectors based on annual revenue volume: 0-3 million $450 5-10 million $1000 Fabricators: $750 General Contractors $750 Supp. & Manufacturers $750 Specialty Services $750 Services $750 Checks should be made payable to SEAA. CC # Signature Exp. 3-5 million $750 10-up million $1250
Structural steel Steel joists - supplier and/or sales Metal deck - manufacturer Metal deck- supplier and/or sales Reinforcing steel/wire mesh Prefabricating buildings and/or siding Precast concrete - structural Precast concrete - architectural Miscellaneous metals, stairs, ornamental iron
The SEAA has developed safety training products to assist organizations with OSHA Compliance, workplace safety and professional/craft-worker development. Programs are available in English and Spanish languages which are designed to assist contractors, engineers, steel detailers, architects, and other safety personnel in understanding and complying with the new Subpart R- Steel Erection Standard and its training requirements.
Periodic publications to keep members informed on emerging regulatory requirements, new technologies, safety alerts and News - that necessitate contractors stay current.
Crane and equipment rentals Certified welding Millwrights, industrial machinery installation Heavy equipment moving and rigging Shear stud installation
The SEAA Connector was exclusively developed for its members and potential members. It includes national editorials, board of director profiles, Member Directory and columns from well-known industry specialist. Reaching all segments of the steel erector community, SEAA Connector magazine is a great way to connect your business to an $8 Billion Industry.
services ($750)
SEAAs annual convention is a great opportunity to gather with colleagues, and find . solutions to your shared challenges. The convention has insightful speakers, expert advice, educational workshops and sessions, hands-on demonstrations with. Youll take home valuable information, networking and proven strategies that will promote your business.
Financial Insurance, risk management Legal Testing labs and/or independent inspectors Crane certification and inspection Consulting
2216 West Meadowview Road Suite 115 Greensboro, NC 27407 336.294.8880 phone 413.208.6936 fax [email protected] www.seaa.net
Membership Application
Regular Membership is open to any company that conducts its office in the Americas for, and is regularly engaged in,
the business of steel detailing. Such office shall have been conducted for a minimum period of one year. A member in this category may be chapter affiliated or a member-at-large, and has all privileges and benefits of membership including voting and holding office. Fee Schedule: $290 for companies with a gross annual income of less than $250,000 [June-September] Prorated dues when joining October-January $200 February-May $100 $450 for companies with a gross annual income greater than $250,000 [June-September] Prorated dues when joining October-January $305 February-May $155
Associate Membership is open to any company, national or regional trade or professional association interested in enhancing the
detailing profession or the activities of the NISD, whose primary business is not in structural steel detailing. This category includes all privileges and benefits of membership except those of voting and holding office. Fee Schedule: Annual membership fee is $360 [June-September] February-May $125
Individual Associate Membership is open to a steel detailer who does not own a company. This category also includes other
persons interested in the future of the steel detailing industry who do not fall in the category of Regular or Associate membership. This category has limited privileges and benefits of membership, which precludes them from voting and holding office. Fee Schedule: Annual membership fee is $65 Annual dues of $65 are renewable on June 1st
Overseas Membership is open to any company that conducts a regular office for, and is regularly engaged in, the business
of steel detailing outside the Americas. Such office shall have been conducted for a minimum period of one year. Members in this category may vote (no proxy votes), but they may not hold national office. Fee Schedule: Annual membership fee is $360 [June-September] February-May $125
Member Emeritus Membership is open to any individual who was a former regular member of the NISD and has retired from the
competitive field, but wishes to remain active in the NISD. Members in this category may not hold office. Fee Schedule: Annual membership fee is $100 Annual dues of $100 are renewable on June 1st
The undersigned hereby applies for membership in the National Institute of Steel Detailing, Inc.
Name Address
Company Name__________________________________________________________________________________ City ________________________________ State/Province ______________________Zip/Postal Code____________ Country _______________________________________ Telephone _______________________________________ Fax ___________________________________________ E-mail ________________________________________ Web site _______________________________________
Payment in US Dollars
Membership Fee: Postage/handling, add: $24 for Canada $38 for International TOTAL ENCLOSED US$__________ $__________ $__________ US$__________
Method of Payment
Check, payable to: NISD, Inc. 7700 Edgewater Dr., Suite 670 Oakland, CA 94621-3022 Visa
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