An 97032

APPLICATION NOTE
Circuit description of CCM420 monitor

AN97032
Philips Semiconductors
Application Note AN97032
Abstract
The CCM420 demo monitor is a full I C-bus controlled 17 colour monitor. Its extensive geometry control and excellent video performance with a high level of integration make it a high-performance monitor at moderate cost and easy application.
Purchase of Philips I C components conveys 2 a license under the I C patent to use the com2 ponents in the I C system, provided the system 2 conforms to the I C specifications defined by Philips.
Philips Electronics N.V. 1997 All rights are reserved. Reproduction in whole or in part is prohibited without the prior written consent of the copyright owner. The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed without notice. No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license under patent- or other industrial or intellectual property rights.
APPLICATION NOTE

AN97032
Author: Hans Verhees Philips Semiconductors Systems Laboratory Eindhoven, The Netherlands
Keywords Colour Monitor Geometry control EHT supply 2 I C control 17 HiRes
Number of pages: 50
Date: 97-10-14
Summary This application note includes a brief description of the circuits of the CCM420 demo monitor excluding the video part (see references); complete circuit diagrams plus printed circuit board lay-out and parts list as well as hints on the pcb lay-out are given. Debugging of the main printed circuit board and alignment in a complete 2 monitor is also included in the report. Highlights of this design are the I C controlled monitor deflection controller 2 TDA4854, I C controlled video controller TDA4885, full-bridge vertical deflection booster TDA8354, monitor Microcontroller P83C181* and the control software CCM420S. Combining this board with the CMT M41EHN323X145 and video board completes the CCM420 monitor. * The Microcontroller P83C181 is pruned. It can be replaced by the P83C180. This device however has 42 pins (additional DACs are included) which requires a redesign of the pcb. See also appendix CICT IC newsletter no. 17

CONTENTS
1. INTRODUCTION .......................................................................................................................................... 7 1.1 CCM420 Specification ........................................................................................................................... 8 1.2 List of abbreviations............................................................................................................................... 9 2. BLOCK DIAGRAM...................................................................................................................................... 12 3. CIRCUIT DESCRIPTIONS.......................................................................................................................... 14 3.1 Switched mode power supply .............................................................................................................. 14 3.2 Microcontroller..................................................................................................................................... 14 2 3.3 I C-bus autosync deflection controller for PC/TV monitors TDA4854 .................................................... 14 3.3.1 Brightness uniformity .................................................................................................................. 15 3.4 Horizontal deflection output stage ........................................................................................................ 15 3.4.1 B+ supply ................................................................................................................................... 15 3.4.2 Line driver and output stage........................................................................................................ 15 3.4.3 Linearity and S-correction control................................................................................................ 15 3.5 Vertical deflection output stage ............................................................................................................ 16 3.6 EHT supply.......................................................................................................................................... 16 3.6.1 Grid 1 supply .............................................................................................................................. 17 3.6.2 Grid 2 supply .............................................................................................................................. 17 3.6.3 Focus supply .............................................................................................................................. 17 3.7 Rotation circuit..................................................................................................................................... 17 3.8 Sound circuit........................................................................................................................................ 17 4. CIRCUIT DIAGRAMS ................................................................................................................................. 18 4.1 Last minute changes............................................................................................................................ 18 5. PARTS LIST............................................................................................................................................... 25 5.1 Resistors and potentiometers .............................................................................................................. 25 5.2 Capacitors ........................................................................................................................................... 28 5.3 Transistors .......................................................................................................................................... 29 5.4 Diodes................................................................................................................................................. 30 5.5 Integrated circuits ................................................................................................................................ 31 5.6 Wire-wound components ..................................................................................................................... 31 5.7 Miscellaneous...................................................................................................................................... 31 6. PRINTED CIRCUIT BOARD LAYOUT........................................................................................................ 33 6.1 Lay-out hints........................................................................................................................................ 33 7. ALIGNMENT PROCEDURE ....................................................................................................................... 38 7.1 Equipment ........................................................................................................................................... 38 7.2 Alignment ............................................................................................................................................ 38 8. DEBUGGING PROCEDURE....................................................................................................................... 40 9. REFERENCES............................................................................................................................................ 42

1. INTRODUCTION
2
The CCM420 demo monitor is a full I C bus controlled monitor. Extensive geometry control, a very wide deflection frequency range (horizontal: 15 - 84 kHz; vertical: 50 - 160 Hz), wide bandwidth video channels (maximum pixel rate 180 Mhz) with perfect grey scale tracking, a full mains range supply combined with complete software control result in a monitor with outstanding specifications while maintaining an economic design. The CCM420 demo monitor is meant to show the latest products of Philips Semiconductors and Philips Components. Key components are: monitor microcontroller P83C181 CCM420S monitor control software I C-bus autosync deflection controller for PC/TV monitors TDA4854 I C-bus controlled octuple eight bit DAC TDA8447 full bridge vertical booster TDA8354 150 Mhz video controller with I C-bus TDA4885 hybrid video output stage CR6927 low power line driver transformer CU15/35 monitor line deflection transistor BU2532AL DC controlled linearity corrector PE4025/01 EHT transformer AT2097/M1 0.27 mm dot triplet pitch CRT M41EHN Optionally available is an active convergence control circuit with the vector processor TDA4845
2 2 2
The monitor microcontroller P83C181 has a DDC interface, auto-sync detection and a hardware sync processor. The DDC interface is DDC2AB compliant. The hardware mode detector has 12 bit resolution for the horizontal and vertical frequency, polarity detection and sync presence detection. The built-in sync processor also has a free-running mode. In this design the microcontroller runs with newly developed software CCM420S. This software allows extensive user control of geometry and colour adjustment. The autosync deflection controller for PC/TV monitors TDA4854 is fully I C-bus controlled and in this application operating with a horizontal frequency range of 15 to 90 kHz (maximum 150 kHz; maximum ratio 6.5 :1). It allows very extensive control of geometry both horizontally and vertically, built-in B+ control part and focus section. Built-in soft-start as well as controlled shut down for B+ and deflection drive signals safeguard the output stages at power-up and power-down, while smooth caption of horizontal frequency during mode-changes ensures adequate protection of the line output stage. The B+ control part is used in the feed-forward mode without any feedback (omitting loop stability problems). The focus section has a fixed correction for the delay in the high voltage output stage. The vertical booster is the newly introduced TDA8354. This is a LVDMOS full bridge current driven output stage for 3.2 Ampere peak-peak maximum and a flyback supply voltage of 68 Volt maximum. The horizontal output stage is separated from the EHT supply to get maximum front of screen performance. The line driver uses a low-power design with the CU15/35 driver transformer and a high-speed switching line output transistor BU2532AL. To obtain optimum scan performance six S-correction switches and a newly designed DC-controlled linearity corrector PE4025/01 are used. The separate EHT supply section is synchronised with the horizontal deflection and uses a dedicated transformer AT2097/M1. Incorporated in this application are a number of protections to prevent spot burn-in.
2
The M41EHN tube is fitted with a rotation control coil. The tilt adjustment in this monitor allows an additional control of the bottom line (Tilt respectively NS trapezium). Front of screen performance is further enhanced by means of a brightness-uniformity circuit which can be 2 switched on/off via I C.
1.1
General
CCM420 Specification
Mains voltage Mains frequency Power consumption Operating ambient temperature Weight Dimensions (W x H x D) 90 - 264 Volts AC 50 - 60 Hz 100 W typical 10 C to 40 C 20 kg 417 x 426 x 446 mm
3
Picture tube Type Horizontal deflection impedance Vertical deflection impedance Dot triplet pitch M41 EHN 323 x 145 2F01R 130 H (max. hor. freq. 84 kHz) 7.7 0.27 mm
2
Recommended active screen area 312 x 234 mm Anode voltage 26.0 kV
Video Maximum dot rate Video input signal Video input impedance Horizontal shift range Vertical shift range Horizontal amplitude Vertical amplitude Reference white point White point deviation Grey scale tracking 180 Mhz 700 mVpp linear via three BNC inputs 75 > 12.5 mm > 12.5 mm < 210 mm to > 340 mm < 160 mm to > 240 mm x = 0.313; y = 0.329 (D6500) x < 0.01; y < 0.01 x < 0.02; y < 0.02
Sync signals Inputs Separate Horizontal/Composite and Vertical inputs via BNC

Level Polarity Horizontal frequency Vertical frequency TTL Positive or negative 15 to 84 kHz 50 to 160 Hz
User interface Control Indication Five button keyboard plus USER/SERVICE switch On Screen Display with 4 lines of 12 characters
1.2
A1 A2 A3 A4 AGCDIS ASDC BB BG
List of abbreviations
Auxiliary 1 Auxiliary 2 Auxiliary 3 Auxiliary 4 Automatic gain control in vertical oscillator enabled/disabled Auto-Sync Deflection Controller Blue Black level Blue gain
Black Lvl B Blue channel black level control register in the TDA4885 Black Lvl G Green channel black level control register in the TDA4885 Black Lvl R Red channel black level control register in the TDA4885 BLKDIS CLAMP Contrast CRT CT DDC DISO DISV DPMS EHT ENN EW FHMULT Vertical protection at Clamping/blanking and Horizontal unlock enabled/disabled in the TDA4854 Selection of trailing/leading edge horizontal clamping pulse in the TDA4854 Contrast control register in the TDA4885 Cathode Ray Tube Colour temperature Display Data Channel On Screen Display enabled/disabled in the TDA4885 Video signals enabled/disabled in the TDA4885 Display Power Management Signalling Extreme High Tension Fast blanking pulse for On Screen Display East-West East-West output tracking with / independent of horizontal frequency in the TDA4854 9 Brightness Brightness control register in the TDA4885

FPOL G2 Gain B Gain G Gain R GB GG H H-corner H-focus H-moir H-paral H-pin H-pin-bal H-pos H-Rot H-size H-trap HB HBC HC HF HL Hlin HP HPC HT IC LVDMOS MOD NS NStrap OC Oh OSD OSD Ctrst Ov
2
Selection of positive / negative feedback polarity in the TDA4885 CRT grid 2 Blue channel gain control register in the TDA4885 Green channel gain control register in the TDA4885 Red channel gain control register in the TDA4885 Green Black level Green gain Horizontal Horizontal corner control register in the TDA4854 Horizontal focus control register in the TDA4854 Horizontal Moir control register in the TDA4854 Horizontal parallelogram control register in the TDA4854 Horizontal pincushion control register in the TDA4854 Horizontal pin-balance control register in the TDA4854 Horizontal position control register in the TDA4854 Horizontal Rotation or Tilt control register in the TDA8447 Horizontal size register in the TDA4854 Horizontal trapezium control register in the TDA4854 Horizontal Pin-balance Horizontal pin-balance enable/disable Horizontal Corner Horizontal focus Horizontal linearity Horizontal linearity control register in the TDA8447 Horizontal Pincushion Horizontal pincushion enable/disable Horizontal Trapezium Inter IC Low Voltage Depletion Metal Oxide Semiconductor Horizontal and vertical moir cancellation enabled/disabled in the TDA4854 North-South North-South trapezium control register in the TDA8447 On Screen Display contrast On Screen Display Horizontal position On Screen Display On Screen Display contrast control register in the TDA4885 On Screen Display Vertical position
10

PA PEDST RB RG SCK SDI SMPS SMPTE SOFTST STDBY TI TVMOD USB V V-focus V-lin V-lin-bal V-moir V-pos V-size VB VBLK VESA VF Vg1 Vg2 Vg2 VL VLC VOVSCN VPC VSC VT Parallelogram Pedestal blanking enabled/disabled in the TDA4885 Red Black level Red gain Serial clock Serial data Switched Mode Power Supply Society of Motion Picture and Television Engineers Softstart control bit in the TDA4854 Standby control bit in the TDA4854 Tilt TV mode at Fmin activated/de-activated in the TDA4854 Universal Serial Bus Vertical Vertical focus control register in the TDA4854 Vertical linearity control register in the TDA4854 Vertical linearity balance control register in the TDA4854 Vertical Moir control register in the TDA4854 Vertical position control register in the TDA4854 Vertical size control register in the TDA4854 Vertical linearity balance Selection of duration of vertical blanking pulse in the TDA4854 Video Electronics Standard Association Vertical focus Voltage on grid 1 of the CRT Voltage on grid 2 of the CRT Grid 2 voltage control register in the TDA8447 Vertical linearity Vertical linearity balance control enabled/disabled in the TDA4854 VGA vertical size control bit in the TDA4854
Vertical position and Horizontal trapezium control enabled/disabled in the TDA4854 Vertical linearity and Horizontal corner corrections enabled/disabled in the TDA4854 Vertical trapezium
11

2. BLOCK DIAGRAM
12

Remarks to the block diagram: 1. 2.
The Dynamic convergence circuit is optional. The Vector Processor TDA4845 is not commercially available. Due to time limitation and mechanical restrictions the sound part is, although present in the printed circuit board layout, not inserted and therefor not operational.
13

3. 3.1 CIRCUIT DESCRIPTIONS Switched mode power supply
The SMPS is preceded by a mains harmonic reduction coil (L1: TU305b2) in order to reduce mains harmonics distortion. This coil is short-circuited for mains voltages below 175 VAC (T6, T7 and TH2). An additional connector USB-supply is present for an optional USB supply (under development; available ???;see references). In this SMPS only DPMS level 1 is realised resulting in a burst-mode operation of the SMPS. Transistor T10 and T11 act as comparator to control the burst mode. In this burst mode the mains input power reduces to less than 2.5 W. In case the USB supply is present, the SMPS is switched-off completely while the microcontroller supply is maintained from the USB supply part (header X3). DPMS level 2 is realised by using the Standby-mode of the TDA4854 activated via I C bus. Overcurrent protection is achieved by means of resistors R32, R33, and R34 connected to pin 13 of the TDA8380. In case of continuous short circuit diodes D32 and D33 provide extra protection by increasing the delay time before the next slow-start is initiated. The only adjustment is the 185 Volt output by means of potentiometer P1. The output voltages of the supply are: 185 V horizontal deflection and EHT output stages; reference voltage for Vg2. 78 V video output stages; 18 V driver stages, rotation circuit and 12 Volt stabiliser; 11 V vertical deflection output stage, 5 Volt stabiliser and heater current; -18 V rotation circuit.
2
3.2
Microcontroller
2
The microcontroller P83C181 controls all adjustments in the complete monitor by I C bus. The only two adjust2 ments not accessible by I C bus are the SMPS 185 Volt and the EHT 26.0 kV. The user interface consists of a five button keyboard and an On-Screen-Display. Communication with the OSD controller on the video board is via a high speed interface bus (signals ENN, SDI and SCK). In normal operation the user has only access to the first two levels of the software program. The first level being the video mode information displaying horizontal and vertical frequencies and mode number/identification. The second level gives access to control the brightness, contrast, degaussing, horizontal and vertical moir cancellation, picture position and size. Brightness and contrast control can be directly accessed by respectively menu u/d buttons and cursor u/d buttons. In the service mode (jumper J301 closed; service switch down on the front keyboard) the higher levels for control of colour (black levels, gain, etc.) and geometry (pin-cushion, pin-balance, trapezium, etc.) can be accessed.
3.3
I C-bus autosync deflection controller for PC/TV monitors TDA4854
The TDA4854 is applied here in a basic configuration. This means HSMOD, VSMOD and ASCOR pins are not used (separate horizontal deflection and EHT supply; no DC shift circuit for horizontal deflection). ASCOR is internally connected to PLL2 (bit ACD = 1). 14
The horizontal oscillator can be synchronised in the frequency range from 15 to 85 kHz (determined by resistors R350 and R351 and capacitor C318). The value of R350 and R351 can be determined according to the equations in appendix 3. The B+ section is fed with the EWDRV signal from pin 11 with the FHMULT bit = 0 (multiplication with the frequency is achieved in the output stage). The sawtooth generator uses a current source to minimise influence of the supply voltage. Capacitor C312 must have a low temperature coefficient (preferably NP0) to minimise temperature effects. Capacitor C314 must be placed as close as possible to pins 3 and 7 to minimise EMS. The HUNLOCK signal is used as interrupt for the microcontroller in case of a mode change and insertion of vertical blanking pulses on the CRT grid 1 voltage (12 Volt peak). Via diode D303 the sawtooth generator of the North-South trapezium circuit is reset.
3.3.1
Brightness uniformity
A brightness uniformity signal can be extracted from the focus signal on pin 32. The signal is buffered by T304 to drive the modulation inputs of the TDA4885 video preamplifier. The brightness uniformity function can be 2 switched on and off by I C control via IC303 register 4 and T305 (Brightness uniformity OFF: register contents set to 255; Brightness uniformity ON: register contents set to 0).
3.4
Horizontal deflection output stage
The horizontal deflection output stage consists of three main parts:
3.4.1
B+ supply
The signal BDRV from the TDA4854 is buffered (T400/T401) and then fed to the PMOS output transistor. Diode D401 and resistor R403 are added for protection.
3.4.2
Line driver and output stage
The line driver stage is built around TR401. The use of the BU2532AL results in a low power driver stage (typically 1.8 W) capable of driving the line output transistor over a wide frequency range. The stage is designed to operate from 15 to 90 kHz. The diode D405 in the collector of T403 BU2532AL ensures the high efficiency of the driver stage. Here a Schottky-barrier type is used for its low forward voltage drop. In fact any diode capable of handling the peak deflection current can be used but forward voltage drop should be minimal (in order not to deteriorate linearity). Maximum reverse voltage for D405 is the forward recovery voltage of the deflection flyback diode D404. See also application note ETV/AN97002
3.4.3
Linearity and S-correction control
Horizontal linearity is controlled with a newly designed DC-controlled linearity corrector PE4025/01. The control 2 coil is current driven by T405 under I C control via IC303 register 7. S-correction is performed with five switches for the frequency range of 30 to 90 kHz and one extra switch for the TV mode. The S-correction capacitors are switched according to the following table:
15

C423 47 nF x x x x x x C417 120 nF x x x x x C418 220 nF x x x x x C419 470 nF x x x C420 1.2 F x x x x -

C421 5.6F x -
Freq.range < 30 kHz 30 - 34 kHz 34 - 37 kHz 37 - 45 kHz 45 - 53 kHz 53 - 61 kHz 61 - 65 kHz 65 - 71 kHz 71 - 78 kHz 78 - 85 kHz > 85 kHz
3.5
Vertical deflection output stage
The vertical deflection output stage is the new full-bridge current driven booster TDA8354 which has output stages with low saturation voltage allowing low power dissipation (depending upon power supply voltage). The circuit around transistor pair T418 / T419 is used as interface for the active convergence control circuit (optional).
3.6
EHT supply
The EHT supply is in fact a flyback generator with controlled supply voltage by means of a B+ down converter to enable stabilisation of the EHT output voltage. In order to prevent any kind of visible interaction with the horizontal deflection the EHT generator is synchronised with the horizontal deflection Although the flyback of the EHT generator lags the flyback of the horizontal deflection with 3s. The high-voltage transformer AT2097/M1 is specially designed for this EHT generator: primary inductance 450 H, circuit flyback time 3.3 s, maximum operating frequency 84 kHz. The extreme high tension output voltage is 26.0 kVolt with a maximum average load current of 700A (short term peak 1.5 mA). The flyback transistor T109 BUT11A is driven by a one-shot circuit built around IC102A. Using the well defined sawtooth of the PWM controller IC101 and its temperature stable reference voltage an accurate pulse is generated. The pulse length is defined by two more or less fixed intervals: 1. 2. storage time of the flyback transistor ( 1.2 s) flyback time of the output stage ( 3.4 s)
Increasing this period with an extra wait interval for safety a total pulse length of 7 s is required. The reference voltage for the X-ray sensor IC102B is increased with a small part of the supply voltage to prevent false triggering at power-up. This is achieved by means of R116 and R117. The EHT output voltage is adjusted with potentiometer P101. The following protections are included: No horizontal deflection (horizontal flyback voltage below 500 Voltpp): EHT generator stops; automatic soft start when horizontal deflection starts again. Overvoltage / X-ray: EHT generator is stopped and latched in an off-mode; a restart is only possible after a mains switch-off and on again.
16
Overcurrent: First level protection is here the beam-current level limiter reducing the contrast of the video stages. Second level is the maximum duty-cycle of the UC3843 (99%) that cannot be handled by the AC coupling of the PMOS output stage (T119 will not be driven in conduction anymore); in this situation the generator part will continue operating but the output voltage will drop to zero. Restart is only possible after a mains switch-off and on again.
3.6.1
Grid 1 supply
The CRT grid 1(Vg1) voltage is fixed at -62 Volt DC with vertical blanking pulses of 12 Volt pp. Protection by pulling Vg1 to -200 Volt is activated in case of absence of horizontal deflection, HUNLOCK signal continuously high, absence of 11Volt supply voltage and/or a high vertical guard signal.
3.6.2
Grid 2 supply
The CRT grid 2 (Vg2) voltage is generated using a high voltage DC amplifier. Its input is driven by a DAC output 2 of the TDA8447 to allow I C bus control. The range is 280 to 665 Volt.
3.6.3
Focus supply
The dynamic focus voltage from the output of the TDA4854 is amplified by a high-voltage amplifier and then connected to the coupling capacitor in the EHT transformer. Resistor R173 and diodes D132 and D133 prevent cross-over distortion of the output stage.
3.7
Rotation circuit
The circuit for driving the rotation coil on the CRT is extended with a sawtooth generator (IC201 B) to allow separate control of the top and bottom horizontal line. So the adjustment sequence is to align the top line with the tilt control (the complete picture is rotated with this adjustment) and then the bottom line can be aligned with the NS-trapezium adjustment.
3.8
Sound circuit
The sound part is a 2 x 1 Watt output stage with DC volume control TDA7053A. In this application 25 speakers should be used.
Note: Due to mechanical problems it was not possible to implement the sound input connectors and the speakers in the cabinet. Therefor the circuit is not present in the demo monitors although the lay-out is prepared for it.
17

4. CIRCUIT DIAGRAMS
Switched mode power supply; Microcontroller plus deflection controller part; Horizontal and vertical deflection output stages;
On the next pages the following circuit diagrams are presented:
CRT grid supply circuits: Vg1, Vg2, focus and dynamic focus amplifier, EHT supply; Rotation and sound.
4.1
Last minute changes
When debugging the final monitor a few small changes were necessary to obtain maximum performance.
Component number C8 C12 C414 D19 D90 D91 D408 R50 R62 R344 R353 R390 R391 R416 R432 R441
Old value 470 F / 25 V 3.9 pF / NP0 (not present) BZX79C15 (not present) (not present) (not present) 270 / PR03 120 k / SFR25 56 k / SMD 0805 8.2 k / SMD 0805 (not present) (not present) (not present) 2.7 k / PR02 2.7 k / PR01
New value 220 F / 25V 18 pF / NP0 4.7 F / 200 V BZX79C18 BZX79C15 BZX79C15 BYD73D 270 / AC04 180 k / SFR25 33 k / SMD 0805 3.3 k / SMD 0805 3.3 k / SFR25 3.3 k / SFR25 2.2 k / PR02 2.2 k / PR02 2.2 k / PR01
Reason Decrease start-up time SMPS Current sense SMPS Horizontal ringing damper Increase output power during OFF mode Protection of T12 during mains switching Protection of T12 during mains switching Horizontal ringing damper PCB may overheat Increase output power during OFF mode Pin-cushion range Jitter See text and drawing below See text and drawing below Horizontal ringing damper Horizontal ringing Vertical flyback
Zenerdiodes D90 and D91 have to be connected back-to-back (i.e. cathodes tied together) and the two anodes must be connected to Gate respectively Source of T12. In the circuit diagram on the right one can see how it looks. The two zenerdiodes D90 and D91 are placed on the copperside of the board.
T12
D90 D91
18
An additional damper for the horizontal deflection cannot be combined with the largest S-correction capacitor. Therefor an additional damper is necessary as drawn in the circuit diagram on the left hand side.
C414 4u7 200V D408 BYD73D R416 2k2 PR02
C416 180n 630VDC
C305 C304
X303
Add this resistor: SFR25; 3.3 kOhm
Add this resistor: SFR25; 3.3 kOhm
TH1
The outputs P0.5 pin 16 and P0.7 pin 14 of IC304 respectively signal DEGS and DPMS should be equipped with a pull-up resistor of 3k3 to +5 Volt. These resistors are not present in the lay-out. Best location to add these resistors is near R5 and R6 according to the drawing on the right:
The transistors BC375b and BC376 will be pruned. Best replacements for these types are BC337 respectively BC327. No further modifications are necessary. Transistor T124 is not correctly placed in the printed circuit board design : collector and emitter connections are interchanged on the board. The circuit diagram and parts list however are correct. C124 and C403 are replaced with 27 nF / 250 Volt due to temporary unavailability of 22 nF / 250 Volt. The following component on the video board has to be changed:
Video board:
Component number R29 PCB track Old value 1.0 / SFR16 New value 3.3 / SFR16 Cut track to pin 3 of connector 1 Reason Heater tension +5 Volt of Video must be disconnected of + 5 Volt of main board.
19
X1
R4
T1
R420 R6 R5
R439 R434 T415 R313 R314
XT301 R315 SW1
R31
USB-supply 1 4M7 VR37 C21 4n7 250V~ 6 TR2 10 D26 185V BYR29-800 R50 270E PR03 C22 10u 150u 250V C38 680p L3 R67 78V 10E NFR25 F2 2AF 1 C27 470u 25V L5 10u 11V C28 1000u 16V L6 -18V 10u D30 1N4148 C29 470u 25V R51 2k2 VO C34 1000u 16V 1N4148 R53 150k C36 100p R74 1k T13 BC548 R54 5k1 C35 4n7 R55 100E D20 BZX79 C6V2 P1 1k IC3 78L05 11V 2 18V IC2 7812 3 12V C30 68u 16V 10u C23 47u 100V D24 BYD73D D23 BYV28/100 13 R17 9 BYD73D F4
8 7 6 5 4 3 2 1
R49 VO
DEGS R11 10E AC05 L2 C9 220u 400V C20 2n7 220p 500V 500V 5 4 R14 110k D31 18 3 D25 BYD33G D8 BZX79 C33 R15 220k C17 2n2 17 8 11 C24 10u 470u L7 25V F3 10u 12 7 L4 D9 R22 22E NFR25 BYD33D R24 1k
BYD33K 100k PR01
5V R65 10E NFR25 C39 16 14 R78 R66 10E NFR25
D1
D2
D5 BYD13J
4xBYW54 D6 BT151-500R R25 220E PR02 R12 1k R13 1M
R7 150k
D3
D4
R5 39k
R6 470E
C6
C7
R9 10E
NFR25H
R8 1k5
2n2
2n2
TH1 MOC2A60_5 T3 BC547
R10 10E
T1
T2 BSP145
BC548
SW1
D7 BZX79 C6V2
C5 R18 15 D22 R20 56E 2AF C25 1000u 16V
C8
220n C4 275V~ C3 2n2 2n2 100k 5k1
250V~ 2AF C26 470u 25V
250V~
TR1 IC1 TDA8380A T5 W9NA80 C18 R48 1k D28 OC1 CNX82A

14 15 16 9 10 11 12 13 470p 1kV
R31
D33
220n 275V~ C10

1N4148
X1
L1 TU305B2 680p NFR25 R33 0E33 NFR25H BC548 R46 1k2 5V T14 R34 0E47 NFR25H 12V R37 1k D14 1N4148 R43 1k2 R42 15E D15 1N4148 R44 330E D16 1N4148 T8 BC548 GR D17 R BI-COLORLED T9 BC548 R45 10k C13 10u 50V 22n 4k7 C14 2n2 R47 3p9 R52 100E C15
1N4148 R32 15k C12
BYD33M
220n 275V~ R28 47k D32 C19 10n
R30 1k
390E AC04 D10
20
R76 4E7 NFR25 C11 4u7 63V D21 BZX79 C6V2 5V D29 1N4148 R56 100k R68 1k R57 18k T10 R36 100E R38 T6 T7 36k BC548 BC548 R39 820E R40 22k R41 680E BC558 R58 39k DPMS1 R59 100k
R4 96126
AT4043/20
470u 25V
R16 18k
C31 330n
C32 68u 16V
C1
C2
X3 3p-HEADER 5V
R2 R3 270E 2E7 PR01 AC04
R1
1M
5V
185V
5V_USB T12
R35 5k1
F1 2A SLOW
2 TH2 MOC2A60_5
D18 1N4148 BC558 T11 R62 120k R64 180k
BSN274 R63 180E NFR25H
Line Power 90-260V~
D13 BZX79C5V6
R61 24k
D19 BZX79 C15
R75 T17 BC548 47k
DPMS1
X302 1 SCL_DDC 2 Keyb 3 5V_USB SDA INTN (n.c.) 7 SDI SCK 9 10 HSync VSync 12V -18V R359 185V R366 100E 11 12 13 14 220E NFR25 R362 2k2 R347 HFLB 12V R338 1k5 R334 4E7 R325 4k7 C5V6 XRAY R339 T301 27k 10k BC558 SDA_DDC 100E INTN(USB) 2n2 R337 2k2 10n BDRV PGND R319 Keyb 100E HDRV Dgnd J302 C306 C307 4u7 16V 100p VDEF2 SC0 SC1 SC2 SC3 SC4 CLMP R343 100E VDEF1 R341 100E R342 100E R345 100E R346 100E CLBL HUNLOCK R356 12k R358 T303 6k8 BC548 1N4148 R357 4k7 VBLNK D303 VRotS HSYNC SCL VSYNC SDA VOUT1 ASCOR R355 100E HUNLOCK 12V 100p C308 C309 C315 100p C316 100p R344 EWDRV 56k VOUT2 n.c. VAGC 2n7 open=VGAselftest Vcc BDRV HDRV HBUF 732E 1% HPLL1 Sgnd C321 C322 C311 C312 C314 BIN HREF R351 5k23 1% BOP BSENSE R340 HPLL2 HCAP R331 SCL_DDC 100E R332 R333 1k 8k2 10p i.c. FCSD R326 4k7 R327 22k R328 4E7 R329 4k7 R330 4k7 D301 BZX79 R336 HFLB C310 IC305 FOCOS R348 10k R349 270E 10k HBLNK T302 BC548 C324 100n 10 11 12 -18V 9 8 Vg1 8 8 FCSD X307 4 R363 10k 3 2 C323 1 10n R365 4k7 SCL 5V SDA R364 4k7 T305 BC548 R361 6k8 BC548 T304 R360 27k 12V 7 15E PR03 7 6 ENN 11V 6 R309 6 SCL SDA VSaw HBLNK 18V 5 HBLNK (n.c.) 5 5 4 SDA CLMP (n.c.) 4 4 3 5V 11V (n.c.) 4 5 IC303 Vg2D R308 HROT 100E R307 NSTR 100E 6 3 3 2 78V (n.c.) 3 SModeN 100E 2 2 2 5V SCL 1 SCL BCL (n.c.) 2 3 5V_DDC(n.c.) SDA_DDC 4 1 R310 1 1 1
X304
X305
X303
X301
X306
DDC
5V
10E
C301 68u 16V
PCE8582 C2E
10E
IC302
C302 68u 16V
R304
PCE8582 C2E
100E
R305
100E
IC304
ENN
P2.5
P1.7
21
68u 16V
SDI
P2.4
SCL0
R316
100E
SCK
P2.3
SDA0
R317
100E
P2.2
SCL1
BRIGHTNESS UNIFORMITY
R302
C303 68u 16V
TDA8447
HLIN
CRT_supply
R306 10E
C317 12n C318 10n R350
16kHz
P2.1
SDA1
5V
R318
P2.0
INT1not
XT301 12MHz
100E
XTAL1
P3.3
R312 22k
XTAL2
ADC0
HSync
R313
P83C181
TDA4854
VCAP VREF 22k
HsyncIN
Vdd
C319 100n R352 C320 100n R354 100E
PeCoMa
100n
IC301
CRT_digital
R301
5V
Keyboard
USB
3n3
100E
VSync
R314
HsyncOUT
Vss
100E
R315
R353 3k3
SModeN
P1.6
resetOUT
100E
J301
VsyncIN
P0.0
R320
C304
C305
100E
SDA SCL
VsyncOUT
P0.1
R321
closed=service_mode
100p
100p
100E
P0.7
P0.2
R322
100E
DPMS1
P0.6
P0.3
R323
100E
DEGS
P0.5
P0.4
R324
100E
78V
Vguard VM Vcon VpB VoB(-) gndB Vflb gndA VoA(+) VpA IiIi+ Icomp
11V
R452 100E
IC401 TDA8354
VDEF1 VDEF2
18V
R404 10k R441 2k7 PR01 R442 0E47 NFR25
185V
185V Vguard
D402 BZX79 C10 R440 5k6 47u 50V R444 2k0 R450 10k R443 3k3 R451 10k R445 1E8 R447 330E L403 10uH X402 VertDeflCoil 250V L402 T405 BC548C R413 10E C430 1n R457 4k7 R446 1E8 C429 2n7 T418 BC558 R455 3k9 R456 3k9 330u 16V C426 10n C403 22n 250V D403 BYV99 D410 BZX79 C39 C424 C425 C427 10n C428 10n R454 330k R449 270k
R453 100E
R400
100E
C402 150u 250V
BDRV
T402 IRF9630
C401 D401 47u 1N4148 25V T400 BC375 C400
R403
T401 BC376
33n 250V
120E
T419 BC558
HFLB 11V 18V

X401 STOCKO7 +HDEFL 1 R412 C406 R406 2E7 7 C407 150n -HDFEL 270E PRO3 T403 BU2532AL 4n7 2kV BY 459F R414 D404 47E C411 4n7 R405 47E R458 220E PR01 C405 47p 1kV
L401 1.2mH U20 core
18V
BZX79 D409 C6V8
C404 2n7 100V
VSaw
12V PE4015/01 HLIN
R435 22E NFR25
R408 33E D406 C431 47u 25V 1N4148
C408 470n
D405 1N5822
22
C412 4n7 250V R415 27E PR01 C416 180n 630VDC C423 47n 400V C418 220n 250V T408 BUK445 100B T416 BUK445 100B R438 150k R437 47k R418 150k R419 47k R423 150k T406 BUK445 100B C417 120n 250V C419 470n 250V T410 BUK445 100B R424 47k R426 150k R427 47k R429 150k
R436 22E
TR401
R409 680E
C422 68u 16V
HDRV
R410
C410
100E
T404 BC375b
CU15/35 R407 220E
10u 63V D407 1N4148
R411 18k
C409
10n
12V
C420 1u2 250V T412 BUK445 100B C421 5u6 160V T414 BUK445 100B R430 47k R432 2k7 PR02
R433 47k
5V
R439 10k R421 3k9 R422 10k
R420 1k
T417 BC548
T407 BC548 R425 10k
T409 BC548
T411 BC548 R428 10k R431 10k
T413 BC548 R434 10k
T415 BC548
SC0
SC1
SC2
SC3
SC4
16kHz
12V 6E8 NFR25H R165 100E R159 1k C124 C125 R158 22n 120E BYV27-200 C123 C128 68u 16V 1n5 TR101 AT2097/M1
2
R115 185V C110 68u 16V D126 1N4148 T107 BC375 T119 IRF9630 D124 R157 10k D125 BZX79 C10
R114 10E NFR25H C109 100u 16V R164 4E7 NFR25H R125 R116 R117 680k R124 68u 16V *
4k7 3n0 600M GR GC 1 EHT
R156 3E3 NFR25 C126 10u 250V
C108 10k 6 3k3 C127 R155 L102 120E PR01 10u
T106 PH2369
T108 BC376
33n 250V
R113
R118 4k3
100n D107
120k D108 1N4148 * * * C121 1u 63V P101 22k D122 BYD33M C122 D123 6 *
1n 1n GF
R119
51k
T124 BC548 R129 3M3 R130 3M3 R131 2M7
100E R112
1N4148
8 7 2k2 5 IC102/B 4 LM393 C135 47p 27E 1k 1k PR01 R126 R127 R128 R154 47k D110 T110 BZD23C5V1 BC375b C111 D121 BYD73G R153 100E NFR25H 5 C120 4n7 C118 10u 63V T111 BC375b 1kV *
DF
D106
R123
IC101 56k D109 1N4148 * T109 BUT 11A
1N4148
UC3843p DIL8p
C107 4u7 63V
R110 R132 1k 1n BYV 1kV 26E 100u L101 D111 10V 6u8 BYD73D 2 R122 5k6 LM393 -200V C119 1u 250V R152 1k R133 270E D112 BYD73D 3 IC102/A 1
C105
C136
27p
R109 68k
C134 15p
C106 3n3
560k
23
12V 150k 150k 1k R162 R163 R140 R136 150k X101 R137 R135 24k 500V T113 MPSA44 D135 BYD33D R144 1M5 BZX79 C75 1M8 R138 1M5 C112 2n7 D113 Vg2 D117 BYD33M R141 270k R143 1M5 D116 BYD33M T112 MPSA42 D114 1N4148 R139 36k R142 270k Vg2D 185V
HBLNK
R105
100p C103
D105
R151 13k D120
12V BCL T120 BC548 R177 11k 1N4148 R161 10K R176 39k 16KHZ
R108
100E
330p C102 470p
820E R107 3k3 T103 PH2369
1N4148 C104 2n2
12V
11V
R166 3k3
R167 10k
R169 1k
T118 MPSA44
R147 220k R146 220k T117 MPSA44 C117 1n 1kV R148 12V
R178 47k
T121 BC548
D127
MPSA92
T122
1N4148
D134 BZX79 C4V7
R179 15k
R168 1k
C129 22n 100V
Vguard
D130 BZX79 C62 R170
D131 BAS32 R173 D132 1N4148 1k D133 1N4148
1k C116 100n
FCSD
47k
VG1
HUnlock
D128 1N4148 D129 1N4148 R171 1M
R172 120k
C130 220n 250V
T115 MPSA44 T114 MPSA44
R150 100k
R149 3k3
-200V
VBLNK
T123 BC548 R175 D118 BZX79C 6V2 2k2 12V R145 8k2
+18V
R214 680E R211 43k C207 47u 25V R215 100E NFR25H C208 IC201/A LM358a 3E3 X201 R219 1k T204 BC558 R206 T203 BC548 R218
R204
HROT
56k R203
VRotS
1k8
T202
BC558
R205
2 1 3 4 8
180k
47u 25V
R213
C204
R207
220n
39k 100E
R216 680E R217 100E NFR25H 470n C211 R209 100k R212 C209 47u 25V C210 47u 25V
NSTR
56k
IC201/B
3 Rotation coil L = 65 mH 2 Rs = 125 ohm 1 I = +/-50 mA DC +/- to -/+ 20 mA SAW
LM358b R208 22k 33k R220 22E
C203
100n
-18V
24
C212 100n C214
+11V
R228
4E7
R227 100k
C213 68u 16V
5 4
L-in
C217 68u 16V 470n
(left) 8
+ Vol-L
R222 4k7
R221 4k7
16
X202
3 1
VOLUME CONTROL IC202

L-out + L TDA7053A
X204
SPEAKER OUTPUT
X205
1 13 12
R
3 2
Vol-R R223 4k7 C215 R-out -
SOUND INPUT
X203
P201
3 SPEAKER OUTPUT 9 1 (right)
10k
1 6
R-in
C216
100n
R224 4k7
470n
14
10

5. PARTS LIST
The parts list is only for the main board. No parts are listed to complete the CCM420 monitor. 5.1 Number R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R20 R22 R24 R25 R28 R30 R31 R32 R33 R34 R35 R36 R37 R38 R39 R40 R41 R42 R43 R44 R45 R46 R47 R48 R49 R50 Resistors and potentiometers Value 1M 270E 2E7 2322 622 96126 39k 470E 150k 1k5 10E 10E 10E 1k 1M 110k 220k 18k 100k 5k1 56E 22E 1k 220E 47k 1k 390E 15k 0E33 0E47 5k1 100E 1k 36k 820E 22k 680E 15E 1k2 330E 10k 1k2 4k7 1k 4M7 270E Type PR01 AC04 PTC Number R51 R52 R53 R54 R55 R56 R57 R58 R59 R61 R62 R63 R64 R65 R66 R67 R68 R74 R75 R76 R78 R105 R107 R108 R109 R110 R112 R113 R114 R115 R116 R117 R118 R119 R122 R123 R124 R125 R126 R127 R128 R129 R130 R131 Value 2k2 100E 150k 5k1 100E 100k 18k 39k 100k 24k 120k 180E 180k 10E 10E 10E 1k 1k 47k 4E7 100k 100E 3k3 820E 68k 560k 120k 100E 10E 6E8 10k 680k 4k3 51k 5k6 56k 2k2 3k3 1k 1k 27 E 3M3 3M3 2M7 Type
Note: Were no type is mentioned a SFR25 is used.
NFR25 AC05
NFR25 NFR25 NFR25 NFR25
NFR25 PR02
NFR25 PR01
AC04 NFR25 NFR25 NFR25
SMD 0805 NFR25 NFR25 SMD 0805 SMD 0805
PR01
VR37 PR03
25

Number R132 R133 R135 R136 R137 R138 R139 R140 R141 R142 R143 R144 R145 R146 R147 R148 R149 R150 R151 R152 R153 R154 R155 R156 R157 R158 R159 R161 R162 R163 R164 R165 R166 R167 R168 R169 R170 R171 R172 R173 R175 R176 R177 R178 R179 R203 R204 R205 R206 R207 R208 Value 1k 270E 24k 150k 1M8 1M5 36k 1k 270k 270k 1M5 1M5 8k2 220k 220k 1k 3k3 100k 13k 1k 100E 47k 120E 3E3 10k 120E 1k 10k 150k 150k 4E7 100E 3k3 10k 1k 1k 47k 1M 120k 1k 2k2 39k 11k 47k 15k 1k8 56k 180k 39k 56k 22k Type Number R209 R211 R212 R213 R214 R215 R216 R217 R218 R219 R220 R221 R222 R223 R224 R227 R228 R301 R302 R304 R305 R306 R307 R308 R309 R310 R312 R313 R314 R315 R316 R317 R318 R319 R320 R321 R322 R323 R324 R325 R326 R327 R328 R329 R330 R331 R332 R333 R334 R336 R337 Value 100k 43k 33k 100E 680E 100E 680E 100E 3E3 1k 22E 4k7 4k7 4k7 4k7 100k 4E7 10E 10E 100E 100E 10E 100E 100E 15E 100E 22k 100E 100E 100E 100E 100E 100E 100E 100E 100E 100E 100E 100E 4k7 4k7 22k 4E7 4k7 4k7 100E 100E 1k 4E7 8k2 2k2

Type
NFR25 NFR25
Allen Bradley NFR25 PR01 NFR25
PR03
NFR25
26

Number R338 R339 R340 R341 R342 R343 R344 R345 R346 R347 R348 R349 R350 R351 R352 R353 R354 R355 R356 R357 R358 R359 R360 R361 R362 R363 R364 R365 R366 R400 R403 R404 R405 R406 R407 R408 R409 R410 R411 R412 R413 R414 R415 R418 R419 R420 R421 R422 R423 R424 R425 Value 1k5 27k 10k 100E 100E 100E 56k 100E 100E 10k 10k 270E 5k23/1% 732E/1% 22k 8k2 100E 100E 12k 4k7 6k8 220E 27k 6k8 2k2 10k 4k7 4k7 100E 100E 120E 10k 47E 2E7 220E 33E 680E 100E 18k 47E 10E 270E 27E 150k 47k 1k 3k9 10k 150k 47k 10k Type SMD 0805 SMD 0805 Number R426 R427 R428 R429 R430 R431 R432 R433 R434 R435 R436 R437 R438 R439 R440 R441 R442 R443 R444 R445 R446 R447 R449 R450 R451 R452 R453 R454 R455 R456 R457 R458 Value 150k 47k 10k 150k 47k 10k 2k7 47k 10k 22 22E 47k 150k 10k 5k6 2k7 0E47 3k3 2k0 1E8 1E 330E 270k 10k 10k 100E 100E 330k 3k9 3k9 4k7 220E

Type
SMD 0805
PR02
NFR25
SMD 0805 SMD 0805 SMD 0805
PR01 NFR25
NFR25
PR01
Potentiometers Number P1 P101 Value 1k 22k Type EMP10 EMP10
PR03 PR01
27
5.2
Capacitors Type 037 057 037 037 057 037 037 037 037 037 037 037 037 037 037 037 037 037 037 037 044 Number C126 C127 C128 C207 C208 C209 C210 C213 C217 C301 C302 C303 C307 C311 C401 C402 C410 C422 C424 C425 C431 Value 10/250V 68/16V 68/16V 47/25V 47/25V 47/25V 47/25V 68/16V 68/16V 68/16V 68/16V 68/16V 47/63V 68/16V 47/25V 150/250V 10/63V 68/16V 47/50V 330/16V 47/25V Type 044 037 037 037 037 037 037 037 037 037 037 037 037 037 037 057 037 037 037 037 037
Electrolytic capacitors Number Value C8 470/25V C9 220/400V C11 47/63V C13 10/50V C22 150/250V C23 47/100V C24 470/25V C25 1000/16V C26 470/25V C27 470/25V C28 1000/16V C29 470/25V C30 68/16V C32 68/16V C34 1000/16V C107 47/63V C109 100/25V C110 68/16V C111 100/10V C118 10/63V C119 1/250V Film and ceramic capacitors Number Value C1 220n/275V~ C2 220n/275V~ C3 2n2/250V~ C4 2n2/250V~ C5 220n/275V~ C6 2n2/250V~ C7 2n2/250V~ C10 680p C12 10p/100V C14 2n2/100V C15 22n/100V C17 2n2/500V C18 470p/2kV C19 10n/250V C20 220p/500V C21 4n7/250V~ C31 330n C35 4n7 C36 100p/100V C38 680p/500V C39 2n7/500V
Type 336-1 336-1 336-1 336-1 336-1 336-1 336-1 730 638 630 370 655 Murata 370 655 336-6 370 630 NP0 655 655
Number C102 C103 C104 C105 C106 C108 C112 C116 C117 C120 C121 C122 C123 C124 C125 C129 C130 C134 C135 C136 C203
Value 470p/100V 330p 2n2 100p/100V 3n3 100n 2n7/500V 100n/63V 1n/1kV 4n7/1kV 1u/63V 1n/1kV 1n5 22n/250V 33n/250V 22n/100V 220n/250V 15p 47p 27p 100n/63V
Type 630 630 730 NP0 630 SMD 0805/X7R 655 370 Murata Murata 370 Murata 630 365 365 370 373 SMD 0805/NP0 NP0 SMD 0805/NP0 370
28

Number C400 C403 C404 C405 C406 C407 C408 C409 C411 C412 C416 C417 C418 C419 C420 C421 C423 C426 C427 C428 C429 C430 Type 33n/250V 22n/250V 2n7/100V 47p/1kV 4n7/2kV 150n/63V 470n/63V 10n/250V 4n7/250V 4n7/250V 180n/630VDC 120n/250V 220n/250V 470n/250V 12/250V 56/160V 47n/400V 10n/250V 10n/250V 10n/250V 2n7/500V 1n/500V Remarks 365 365 630 694 376 370 370 370 370 370 378 379 379 379 379 379 379 370 370 370 655 655
Number C204 C211 C212 C214 C215 C216 C304 C306 C308 C309 C310 C312 C314 C315 C316 C317 C318 C319 C320 C321 C322 C324
Type 220n/63V 470n/63V 100n/63V 470n/63V 470n/63V 100n/63V 100p/100V 2n7/500V 100p/100V 100p/100V 10p/100V 2n2 10n/250V 100p/100V 100p/100V 12n 10n 100n/63V 100n/63V 100n 3n3 100n/63V
Remarks 370 370 370 370 370 370 NP0 655 NP0 NP0 638 730 370 NP0 NP0 SMD 0805/X7R SMD 1210/NP0 370 370 SMD 0805/X7R SMD 0805/X7R 370
5.3 Number T1 T2 T3 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T17 T103 T106 T107 T108 T109 T110 T111 T112 T113
Transistors Type BC548c BSP145 BC547 W9NA80 BC548c BC548c BC548c BC548c BC558 BC558 BSN274 BC548c BC548c BC548c PH2369 PH2369 BC375b BC376 BUT11A BC375b BC375b MPSA42 MPSA44 Remarks SMD (to heatsink) Number T114 T115 T117 T118 T119 T120 T121 T122 T123 T124 T202 T203 T204 T301 T302 T303 T304 T305 T400 T401 T402 T403 T404 Type MPSA44 MPSA44 MPSA44 MPSA44 IRF9630 BC548c BC548c MPSA92 BC548c BC548c BC558 BC548c BC558 BC558 BC548c BC548c BC548c BC548c BC375b BC376 IRF9630 BU2532AL BC375b Remarks
(to heatsink)
(to heatsink)
(to heatsink) (to heatsink)
29

Number T413 T414 T415 T416 T417 T418 T419 Type BC548c BUK445-100B BC548c BUK445-100B BC548c BC558 BC558 Remarks
Number T405 T406 T407 T408 T409 T410 T411 T412 5.4 Number D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D28 D29 D30 D31 D32 D33 D105 D106 D107 D108 D109 D110 D111
Type BC548c BUK445-100B BC548c BUK445-100B BC548c BUK445-100B BC548c BUK445-100B Diodes Type BYW54 BYW54 BYW54 BYW54 BYD13J BT151-500R BZX79C6V2 BZX79C33 BYD33D BYD33M BZX79C5V6 1N4148 1N4148 1N4148 BICOLOURLED 1N4148 BZX79C15 BZX79C6V2 BZX79C6V2 BYD73D BYV28/100 BYD73D BYD33G BYR29-800 1N4148 1N4148 1N4148 BYD33K 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 BZD23C5V1 BYD73D
Remarks
Remarks
Thyristor
Number D112 D113 D114 D116 D117 D118 D120 D121 D122 D123 D124 D125 D126 D127 D128 D129 D130 D131 D132 D133 D134 D135 D301 D303 D401 D402 D403 D404 D405 D406 D407 D409 D410
Type BYD73D BZX79C75 1N4148 BYD33M BYD33M BZX79C6V2 1N4148 BYD73G BYD33M BYV26E BYV27-200 BZX79C10 1N4148 1N4148 1N4148 1N4148 BZX79C62 BAS32 1N4148 1N4148 BZX79C4V7 BYD33D BZX79C5V6 1N4148 1N4148 BZX79C10 BYV99 BY459F 1N5822 1N4148 1N4148 BZX79C6V8 BZX79C39
Remarks
SMD
(to heatsink)
30
5.5 Number IC1 IC2 IC3 IC101 IC102 IC201 IC202 IC301 IC302 IC303 IC304 IC305 IC401 5.6 Number L1 L2 L3 L4 L5 L6 L7 L101 L102 L401 L402 L403 TR1 TR2 TR101 TR401 5.7
Integrated circuits Type TDA8380A L7812 78L05 UC3843P LM393 LM358 TDA7053A PCE8582C-2E PCE8582C-2E TDA8447 P83C181 TDA4854 TDA8354 Remarks (to heatsink)
see appendix 7 (to heatsink)
Wire-wound components Type/Value TU305b2 10 10 10 10 10 10 68 10 CU20 / 1.2mH PE4025/01 10 CU20d CE425V AT2097/M1 CU15/35 Miscellaneous Remarks Remarks 3121 218 61281 TDK TDK TDK TDK TDK TDK TDK TDK 8228 001 25771 8228 001 28021 TDK 3112 338 32032 8228 001 23415 3122 268 31292 3128 138 35141
Optical devices Number Type OC1 CNX82A TH1 M0C2A60_5 TH2 M0C2A60_5 Others F1 2A SLOW F2 2A FAST F3 2A FAST F4 2A FAST SW1 MAINSSWITCH
31

XT301 Connectors Number J3 J301 J302 X1 X2 X201 X202 X203 X204 X205 X301 X302 X303 X304 X305 X306 X307 X401 X402 Crystal Type HEADER 3p HEADER 2p HEADER 2p STOCKO 3p STOCKO 4p STOCKO 3p STOCKO 3p STOCKO 3p STOCKO 3p STOCKO 3p STOCKO 14p STOCKO 4p STOCKO 8p STOCKO 4p STOCKO 6p STOCKO 12p STOCKO 4p STOCKO 7p STOCKO 3p 12MHz Remarks
remove middle pin
remove middle pin remove middle pin
Heatsinks: The areas of the heatsinks are: 2 horizontal deflection: 140 cm ; Rth 4 K/W. vertical deflection: extruded heatsink with 60 cm ; Rth 3 K/W. EHT: 50 cm ; Rth 9 K/W. SMPS: 60 cm ; Rth 8 K/W.
2 2 2
Mounting studs for heatsinks: The heatsinks for horizontal deflection, EHT and SMPS are mounted on the PCB via special mounting studs. For each heatsink one of these studs is connected to the ground plane of the circuit to ensure the heatsink is correctly grounded. The heatsink for the vertical deflection is mounted with screws. Again one of these screws is connected to ground to define the heatsinks potential. Clips for device mounting on heatsinks. Note: the mains voltage is interrupted on the board between filter output and mains switch. This connection must be made by two wires soldered between the appropriate points on the board. The reason for not implementing this connection in the board lay-out is that it requires too much space.
32

6. PRINTED CIRCUIT BOARD LAYOUT

On the next pages the following drawings can be found: component placement with position numbers as seen from the component side; component placement with values as seen from the component side; SMD placement with position numbers as seen from the solder side; copper pattern of printed circuit board.
The board dimensions are: 388 mm long by 250 mm wide.
6.1
Lay-out hints
The common ground track should be kept as clean as possible. This means that only DC currents should be flowing through this track indicating that the AC current is short circuited at its source! Therefor you will find resistor capacitor supply filters at every stage.
Ground track:
Focus: The focus signal of the TDA4854 and its reference ground should be kept close to each other up to the input of the focus output amplifier due to the high gain of this output stage (and the neighbourhood of the EHT circuit as well as the long distance between source and amplifier). Vertical deflection: Keep vertical drive signals of the TDA4854 close together at all places to avoid coupling of magnetic fields in the loop. Horizontal deflection output stage: Keep flyback capacitor and diode of the horizontal deflection stage located close together to damp the forward recovery ringing of the flyback diode. Due to the low leakage inductance of the driver transformer the tracks between transformer and line output transistor should be kept as short as possible. EHT X-ray protection: The connecting points of R129/R130 and R130/R131 are very sensitive due to their high impedance. These points should therefor be kept as small as possible and far away from points with a high voltage swing (i.e. the collector voltage of the BUT11A).
33
C117 R405 T403 D405 D404 T107 R115 R146 T117 R147
R159
D117 R141 P101 R154 R156 D116 R152 C126 T108 R150 R143 R173
R142
C121
+ C217
X205
R137 C112 D113
C212
C216
R227
IC202 C407 R406
R228
C406
C214
C215
C412
X401
D132 D133
C213
T119
R221 R223 R222 R224
R138 D135
+
TR101 R113 D107
D106
+ R125
C105 C102 C127
C107 R114
X204
D406 C408
R407 C409 T404

T402 D114 C403 D401
D407 R411
R410 R409 R408 R435 D409 R436 C422 C411 T112

D402 R404
C423
R219
R458
R423 R418
D121
D122 C120
R400
X201
R334
T121 C129 R168 R167 R161
R333
R356 R357
T408
T406
D127 D130 R170
R343 R342 R341
T301
R218
T204 T414 IC401 T410 T412
R358
C316
C315
T203
D303
R337 D301 R336 C312 D129 R169 T122 D134

T109
R438
R432
R132
R426
R429
+
R166
R153
R172 R171 D128
C311 C314
+
+
D110 R443 R449 R453 R452 C427 C428 R440
R130 R129 R123 C135
D108 T110 T111

L101 D111 D112
C208
+
L403
+
R433 R437 R444 C426
C130 R447 C429 R451 R450 R445 R446
R213
C310 R348 R338 R347 R349 366 C324
C210 R454 C424 C425 D410

R442
R215 T418 T419 R441
IC305
R365
R424 R427 R419 R430 C111
R346 R345
R363 C323
R309
R413 R359
X301
C207
R362 R361 T304 R360
X305 T405 R415
R209 R211
R214 R203
L4
+
L6
R67 L3
X302
C203
+
5V-USB F4 F2 F3
R310 R306
C308 C309 R318 R327 J302
R325 R301 R326 R302 R316 R317 X306 C34
C204 T202 R205 R207 R206 R208
C301 C307
R328 R329 R330
R332
T407
T411 C23 X3
R422
+
+
D29 R63 T12 R64 T17
R59 R61 R62 R57 R58 R68 D25 R75
C24
C306
R319
T413
R428
+
D23 C5
D24 D26 D22
R431 IC3 C32 C26

C31 R44 R55 D19
IC304 R421 R420 R43 C30
R321 R323 R324 R322 R320
T409
+
C25
X304
R425
R53
J301
C305 C304
R315 XT301
R314 R313
R434 IC2 T11

R49 C21 R52
+
T9 T10 D16 T8 D18 R56 R45
D15
R50
R312
T415
C36
TR2
C38 OC1
D21 R51 D28
X303
P1 C35 R54 D20 T13
R3
R439
T417
R331
C303
IC301
L7
+
C29 C28 L5 C27
IC302
R5 R6 R11
D8 R13
D14 C19
TH1
D6
R4
C39 R78
R15 R10
R7
C18
R66 C17 R65 R24
D1 C6 X2
D3
D5
X1
T5 R9 R76
R20
T14 C15 R16 R18
R46
SW1
R33 R34 R30
IC1
C10 R17 R47 C14
C2
R31
F1
C20
D10
D33 D32 C12 C11 R32 D31 R25
C7
R28
R39
D2
D4
C9
R22 D9
D17
R12
C8
D13
34
C22 T1 R8 R14 D7 T3 R48
C209
R307 R308
R304 R305
R204
R355 R354 C320 R352 T305 C319
R217 R220 R212 R216
IC303
R364
X307 X402
R455 R456 R457
T302 C430
L2 R74
IC201
L1
C302
C4
TR1 R2 C1 R42
TH2 R36 R41 R37 R38 R40 C13 R35 T7 T6
R1
R124 R128 R127 R165 R126 R164 C128
C3
D109
C122 D123
T303
T416
C402 R178 R179
T124
C119
R131
R116
C401
R176
C421
C211 C416 T120
C418
C419
C417
R403 C400 T401 T400 D403
R155 C123
D120 R139 R151 R135 L102

R177 + C118
C431 C420
D124 T118 R157 D125 C124 R158 C125 +
R412 IC101 C106 R110 R109 R118 R105 C103 T103 R107 R108 C104 D105 R133 R122 IC102
C410
TR401 C109
L402
T106
+
C110
R414 D126
L401
T113
T115 R144 R145 C116 T114 R148 T123
X202 R140
X203
C405 C404 R136 R162 R163
R175 D118 R149
st.3p
st.3p BU2532AL
1M8 2n7 C75 BZX79
st.3p 1N5822
4148 4148
47p 1kV 2n7 47 BY459F 548 150k 150k 150k 150n

4n7 2kV
1n 1kV 1k BYD33M 270k 270k 100k BYD33M 1M5 MPSA44 1k AB 1k
100n
TDA7053A MPSA44 220k
100n
100k
1M5 8k2 100n MPSA44 1k MPSA44
270
4n7
PR03 PH2369
1k
MPSA44 1.2mH U20

22n 250V 33n 250V 1M5 BYD33D
+
376 375 4148
2.7
220k
10u 250V
2k2 BZX79 C6V2 3k3
16V 68u 47k 3.3 NFR25H 6.8 NFR25H 68u 16V
4k7 4k7 4k7
470n
470n
68u 16V
st.7p
+ 4.7
PE4015/01
22k
1u 63V
4k7
+
220 10n 375
4148 22n 250V 4148 18k 4148
st.3p
47n 400V
1k
100
4E7
1k
10k
st.3p
150k
150k
22n 100V 1k 10k
100 NFR25H
12k 6k8
BUK445
3M3
BUK445
BUK445
4148 C62 47k
100E 100E 100E
3.3
548 2K7 PR02 4148 MPSA92 1k C4V7 SK48 TDA8354

3k3
BUT11A
4k7
100p
558 BUK445
270k
548 BUK445 2k0

330E
100p
4148 BUK445 10n
2k2 C5V6 558 8k2 68u 2n2 16V + 10n 150k 150k
1k
150k
+
3M3
120k 1M 4148
47p
4148 375b
100
10p 10k 1k5 10k 270E 100E 100n
100E 100E
548
15E
100E 100E 10n 10n 5k6
25V 100E NFR25H 47k 47k 558 558 2k7 PR01 C39 BZX79 st.2p
0E47 NFR25 2n7 10k 10k 1E8 1E8
4k7 330k NFR25 220E 47u 50V
TDA4854
47k 47k 47k 47k
BYD73D BYD73D
4k7
st.-6p 27 PR01
100E 100E
100E 100E
2k2 548 6k8 27k
st.-14p
100k 43k
470u 25V
1000u
47u 25V
+ 16V
10u
68u 16V
4k7 4k7
100n
4E7
2A FAST
FAST 2A
100E 10E
100p 100p 100E 22k 2p-header PCE8582C 2E
2n7
100E
4u7 63V 4148 NFR25h 1000u 16V BSN274 180 180k
548
+
+
2A FAST
220n 558 180k 56k 39k 22k 10u st.-12p

5V-USB
4k7 10E
st.-4p
16V +
100E 100E
P83C181
BYD33G BYD73D
st.-4p
2p-header
BYV28-100
270 PR03 150k
100p 100p
4n7 250V~ 4M7 VR37
DEV.
39k 470 10E AC05 BYW54 BYW54 220u BT151 500R

1k
BZX79 C33 1M
548
1k5
547
CNX 82A
BZX79 C6V2 2k2 4148
680p
100p
10k
100
st.-8p 7812
4148 4148 548 4148 100k 548
100 4148 BZX79 C15 10E 47k 548 NFR25 10u 100k 558 24k 120k 558 18k 47u + 10u 39k 100V 1k
100E 100E
10k
68u 16V
100E 12MHz
548
1k 5k1 BZX79 C6V2 548
2E7 AC04
22k
BYD73D BYR29-800
10k
3k9 1k 470u 25V
330n 330
3p-header + 68u 16V 78L05 1k2
4148 10n
MOC2A60-5
Bicolor LED
2n2 250VAC 150k
400V
220k 10
2n7 500V 100k PR01
220n BYW54
2n2 250VAC BYD13J
220p 500V 0.33 NFR25H 0.47 NFR25H 1k 10E NFR25H 220 PR02 470P 1kV W9NA80 390
st.2p
Mains- Switch
4E7 NFR25
MOC2A60-5 100 15 680E 1k 1k 10u 50V 36k 470u 22k 25V 5k1 4148 548 548 4148 10p 63v 4u7 15k NFR25H TDA8380 548 22n 56 18k 5k1 110k BZX79 C6V2
10E NFR25 2n2 500V 10E NFR25 1k 680p 100k 4k7 2n2
1k2
2322-662-96126
BYW54
275V
2A slow
BYD33M AC04
47k
BZX79 C5V6 820
BYD33K
NFR25 22E BYD33D
100E
680 1k8
16V +
4k7
10E
68u
100E
35
PR03
100E NFR25H 22 33k 47u 680 25V 56k
TDA8447
100E 100E 100n 22k 548 100n
220n/250V
10k 10n
548c
10
st.-4p
3k9 3k9 4k7
10u 1n
330u 16V
LM358 25V 470u 10u
10u 1k
68uPCE8582C 2E
TU305b2 25V 470u
548
10k
150u 250V
10k
548
10k
EMP10
100E 100E 100E 100E 100E 1000u 16V
548
10k
548
4n7
220n 275V 2n2 250V
AT4043/20 270 PR01 220n 275V
1M
25V
BZD23 C5V1
+ 47u
47u+
100u
375 6u8
2k2 27 PR01 1k 100 1k 4.7 68u NFR25H 16V
2n2 250V
4148
1n 1kV BYV26E
3n3 UC3843 68k 4k3 100 330p PH2369 3k3 820 2n2 4148 270 5k6 LM393 68u 16V
10k 56k
150u 250V 548 47k 15k
BYD33M
1u 250V
4n7 1kV
3k3
2M7
220 PR01
5u6 160V BYD73G
180n 630VDC
220n 250V 120n 250V 548
470n 250V
47u 25V
39k
470n
1u2 250V BYV99 548
4148 BZX79 C10 10k
120 PR01 1n5
120 33n 250V 376 375
IRF9630
4148 36k 13k 24k

11k + 10u 63V
100p 470p
22 47u 25V MPSA42 10u
+ 16V 68u 4148 470n
BYV27 200V 10k BZX79 C10 120
4n7
47
IRF9630
22 NFR25
100 680 33 C6V8 AT2097/M1
100u 25V 4u7 63V 10 NFR25H 100 4148
+ 3k3
10u 63V CU15/35

Location of SMD parts.
R340 R353 R350 C317 C318 R351 C322
Control part:
R339 R344 C321
This drawing shows the SMD components underneath the deflection controller TDA4854 seen from the solder side.
D131
EHT and focus part: SMD parts seen from solder side: D131: located underneath D132. R112, R119, C108, C134, C136: located underneath IC101. R117: located underneath IC102.
R112
C108 C134 R119 C136
R117
SMPS part: T2: located underneath D7. (No drawing shown)
36
GREEN
37
RED

7. ALIGNMENT PROCEDURE
This alignment procedure is written for a complete CCM420 monitor: main board, key board, video board and CRT. In case of failure refer to chapter 8: debugging procedure.
7.1
Equipment
Quantum Data QD903: formats ranging from 640 x 400 to 1280 x 1024 pixels; refresh rates ranging from 60 to 85 Hz.
Video generator
DMM EHT meter Oscilloscope Colour analyser PC Software
Fluke PM2421 Brandenburg Fluke PM3384A Philips PM5639 min. 486 with windows 3.11 with I C interface card I C control software version 1.60 for TDA4854, TDA4885 and TDA8447.
2 2
7.2
1. 2. 3. 4. 5. 6. 7. 8. 9.
Alignment
Turn both potentiometers on the main board ccw. Connect the video generator and apply a signal with 1024 x 768 pixels at 76 Hz refresh rate (Fh64 kHz).Choose testpattern SMPTE. Connect the EHT voltmeter between anode and aquadag of the CRT. Be sure the EEPROMs are filled with the values as given in appendix Starting values of I2C registers on page 43. If possible make use of a separate degaussing device to demagnetise the CRT. Connect the mains supply voltage and switch the monitor on with the mains switch. Check that the monitor displays a picture after a few seconds. If not refer to the debug section. Adjust the SMPS 185 Volt output to 185.0 0.20 Volt measured across C22. Adjust the EHT to 26.0 0.2 kV.
10. Display a cross-hatch pattern. 11. Adjust static focus with the focus potentiometers on the EHT transformer. 12. Front panel switch USER - SERV. must be placed in SERV. position. 13. Press the Menu button once: check that the OSD shows the mode information. If not refer to the debug section. 14. Press the Menu button again: the OSD now displays the user control menu. 15. Position the picture in the centre of the screen and adjust width and height to nominal size 312 x 234 mm . 16. Adjust the pincushion, pincushion-balance, corner, trapezium, parallelogram, horizontal and vertical linearity and rotation to obtain optimum geometry. 17. Display a pattern with a 1 Nit luminance. See appendix Video drive levels on page 44.
2
38
18. Adjust grid 2 such that the brightest colour reaches the required level for a total luminance of 1.0 Nit. Note: the required level for each of the three colours for a total luminance of 1.0 Nit is: Red: 0.3 Nit; Green 0.59 Nit; Blue: 0.11 Nit. 19. Then decrease the cathode voltage of the two remaining colours to their respective brightness for a total brightness of 1.0 Nit. 20. Display a pattern with a 10x10 cm box in the middle of the screen with RGB input signals of 700 mV. See also appendix Video drive levels on page 44. 21. Adjust the gain of the three channels to a total luminance of 100 Nit with reference D6500. 22. Check the black levels again and re-adjust if necessary. 23. Display a focus pattern (i.e. Randomtext). 24. Adjust the static focus potentiometers on the EHT transformer for optimum sharpness on a screen position in a circle of 150 mm diameter around the centre of the screen. 25. Adjust the dynamic focus for optimum sharpness on the centre and the edges of the screen. 26. Readjust static focus (and then dynamic focus) if necessary. 27. Save the settings.
2
39

8. DEBUGGING PROCEDURE
The debugging of the main board is described in a complete monitor set-up fitted with CRT M41EHN323X145 and video amplifier board PR37981. Only the most common failures are described. 1. No picture: Check: 185 Volt output of SMPS; all other output voltages of the SMPS (+11 V; +18 V; -18 V; +78 V; limits for all output voltages +/- 10 %); +12 Volt (+/- 0.75 V) on pin 10 of the TDA4854; +5 Volt (+/- 0.25 V) on pin 24 of the P83C181; line deflection; EHT part; grid voltages Vg1 (-62 +/- 2 Volt) and Vg2 (400 - 600 Volt); vertical deflection; 2. 185 Volt output not present: Check: mains fuse F1; output rectifier D26; fusible resistors R9, R22, R32, R33 and R34; line deflection parts T402 and T403; supply voltage of IC1; output drive signals of IC1; main switching device T5; over-current protection level on pin 13 of IC1; 3. Auxiliary SMPS output voltages missing: Check: output rectifiers D22, D23, D24, D25; fuses F2, F3, F4; voltage stabilisers IC2 and IC3; 4. Distorted picture: Check: alignment; S-correction switches (see table in chapter 3.4.3 Linearity and S-correction control); linearity control circuit of horizontal deflection; flyback voltage of vertical deflection (Tfb = 300 50 s; Vpeak = 43 3 Volt); all supply voltages for excess ripple voltages (185 V: < 0.200 Vpp; 11 V: < 0.800 Vpp); 5. No line deflection: Check: presence of horizontal and B+ drive signals of TDA4854; base drive voltage of T403; gate drive voltage of T402; line deflection parts T402 and T403;
40

6. No vertical deflection: Check: vertical drive signals of TDA4854; flyback supply voltage; vertical deflection output stage; 7. EHT not present: Note: the horizontal deflection stage must be operating! Check: all fusible resistors R114, R115, R156 and R164; duty-cycle of PWM output pin 6 of IC101 (< 90 %); base drive signal of T109 X-ray output pin 7 of IC102 8. Vg1 not present: Check: supply voltage -200 Volt;
protection signals Vguard, HUNLOCK and presence of horizontal flyback pulses; polarity and value of D130; 9. Vg2 not present: Check: supply voltage on C120: 700....900 Volt; output voltage of TDA8447 pin 16 Vg2D: 0.4 to 4.6 Volt; polarity of D135; base voltage of T113; 10. Dynamic focus signals not present: Check: focus signal on pin 32 of TDA4854 supply voltage on C117: 700....900 Volt; emitter voltage of T123; position of D116 and D117; 11. No rotation control: Check: fusible resistors R215, R217; presence of vertical blanking pulse VrotS; signals NSTR and HROT (both 0.4 to 4.6 Volt); signal VRotS; resistor R220. 12. No OSD: Check: connector X303 and the cable to the video board; signals ENN, SDI and SCK on pins 1, 2, 3 of the P83C181 while operating the key board.
41

9. REFERENCES
Pin description of TDA4854 I C controlled ASDC. Video amplifier board with TDA4885 and CR6927.
2
AN97072 AN97039 ETV/AN97002 Data sheets: TDA4854

2
Low power and low cost horizontal drive circuits with U15 core.
I C-autosync deflection controller for PC/TV monitors Date of issue: 1997 Apr. 16
2
TDA4885 TDA8354 P83C181 TDA8447 CR6927
150 MHz video controller with I C-bus Date of issue: 1996 Mar. 13 Full bridge current driven vertical deflection output circuit in LVDMOS Date of issue: 1996 July Microcontroller for monitor with DDC interface, auto-sync mode detection and sync processor Date of issue: 1997 Mar. 14 Bus controlled octuple 8-bit DAC Date of issue: 1996 Mar. 11 Triple video driver hybrid amplifier Date of issue: 1996 Apr. 19
42
APPENDIX 1
STARTING VALUES OF I C REGISTERS

2
In the following tables the starting values for the I C registers and the switch position are shown. 2 These values should either be present in the EEPROM or loaded via the I C software control program in the applicable device. TDA4854 control registers and switch positions: Register H-size H-pos V-size V-pos V-lin V-lin-bal H-pin H-pin-bal H-trap H-paral H-corner H-focus V-focus H-moire V-moire Value 150 127 85 63 8 8 40 8 8 8 4 27 6 0 0 Switch BLKDIS HBC HPC AGCDIS VSC MOD TVMOD FHMULT VOVSCN CLAMP VBLK VLC VPC ACD STDBY SOFTST TDA8447 control registers: Register Hlin NStrap H-Rot Vg2 Value 127 127 127 185 0/1 0 0 0 0 0 1 0 0 0 1 0 0 0 0 0 1
43
TDA4885 control registers and switch positions: Register Contrast Brightness OSD Ctrst Gain R Gain G Gain B Black level R Black Level G Black Level B
APPENDIX 2
Value 58 16 15 60 55 35 190 190 190
Switch PEDST DISO DISV FPOL
0/1 1 0 0 1
VIDEO DRIVE LEVELS
To display a grey level of X Nit the necessary drive level at the input of the video stage can be calculated according to the following rules: For a given drive voltage the output luminance can be calculated according to the following equation: LUM
= (C Vdrive)C .
The maximum grey level is set at 100 Nit full screen at a contrast setting of 58 and nominal brightness setting 16 With a maximum video input level Vdrive = 0.700 Volt for LUM =100 Nit one can derive the gain factor of the video channel with the following equation: C = assuming = 2.25 result in C = 11.061.
C
LUM
Vdrive . Inserting above mentioned numbers,
The drive level in Volts for a wanted luminance level LUM can be calculated with the following formula now that all parameters are known: Vdrive
LUM / C
For example: for 1.0 Nit output, the drive level at the input should be 90.4 mV. TDA4854 HORIZONTAL FREQUENCY RANGE
APPENDIX 3
The horizontal frequency range of the TDA4854 is determined by the value of two resistors and one capacitor. The value of resistors R350 and R351 is determined by the frequency limits of the application. The capacitor C318 (horizontal oscillator capacitor connected to pin 29) though should be 10 nF for optimum jitter performance. The value of this capacitor should not be changed. Given a specified frequency range (and C318 = 10 nF) the value of the resistors R350 and R351 can then be calculated with the following formulas:
44
Note: the minimum and maximum frequencies in the formulas should be inserted in kHz. Tolerance taken in account is 3 % for the IC, 2 % for the horizontal oscillator capacitor and 1 % for the resistors R350 and R351.
R350 =
78 k F min + 0.0012 F min 2
R' 351 =
78 k F max + 0.0012 F max 2 R 350 R' 351 0 .8 k R 350 - R' 351
R 351 =
Note : R351 does not really exist; this is only for the calculation.
For a sync frequency range of 15.6 kHz to 85 kHz the resistor values become: R350 = 5208 ; nearest available value: 5230 (1 % SMD resistor); R351 = 735 ; nearest available value: 732 (1 % SMD resistor). APPENDIX 4 USER INTERFACE
The user interface in the CCM420 monitor consists of a five button keyboard and the control software CCM420S. An OSD window pops up when the user operates one of the pushbuttons: 1. 2. The MENU button gives access to the various levels of user control and service control. The SHIFT left/right and ADJUST down/up perform different actions depending upon the control level: When the MENU button was not activated the SHIFT buttons give direct access to the Brightness control, while the ADJUST buttons give direct access to the Contrast control. In both cases an OSD pops up to inform the user about the action taken. With the MENU button one can scroll down through the control levels. In each control level the desired function can be selected by pushing the SHIFT down or up button.
3.
The control is divided into a number of levels. Each of these levels will now be discussed shortly:
First level: First line: Second line: Third line:
Mode identification; no user control possible. Horizontal frequency Vertical frequency Mode information; either the standard VESA identification (if applicable) is shown or the number of this user defined mode. User controls. Brightness, Contrast, Degauss, Horizontal Moir, Vertical Moir Horizontal position, Horizontal size, Vertical position, Vertical size momentary setting of actual control name of actual control function.
Second level: First line: Second line Third line: Fourth line:
Note: The following control levels can only be accessed if the switch on the left hand side of the keyboard is set in "Service" position. Third level: Video control.
45

First line:
Red Black level (RB), Green Black level (GB), Blue Black level (BB), OSD contrast (OC), Colour temperature (CT) Second line: Red gain (RG), Green gain (GG), Blue gain (BG), CRT grid 2 (G2) Third line: momentary setting of actual control Fourth line: name of actual control function. Fourth level: Horizontal control. First line: Pincushion (HP), Pin-balance (HB), horizontal linearity (HL), Corner (HC), Trapezium (HT) Second line: Parallelogram (PA) Third line: momentary setting of actual control Fourth line: name of actual control function. Fifth level: First line: Second line: Third line: Fourth line: Vertical control. Vertical linearity (VL), Vertical linearity balance (VB), Vertical trapezium (VT), Tilt (TI) (not used) momentary setting of actual control name of actual control function.
Sixth level: Miscellaneous control. First line: Vertical focus (VF), Horizontal focus (HF), Aux 1 (A1) Second line: Aux 2 (A2), Aux 3 (A3), Aux 4 (A4), OSD Hor. pos. (Oh), OSD Vert. pos. (Ov) Third line: momentary setting of actual control Fourth line: name of actual control function. Seventh level: Automatic save and quit.
APPENDIX 5 KEYBOARD
The circuit diagram of the keyboard to be used with this main board and software is as follows:
3k
STATUS
1k CURSOR+ 1k ADJUST+ 1k ADJUST1k CURSOR620E 100k
To X304 1 2 3 4 USER 1k SERVICE
46
APPENDIX 6
I C CONTROL MENUS
This software can be used in a debugging phase of the hardware for instance in case no Controller is available (mind the setting of the S-correction switches). 2 The I C Control Menus control the ICs via a Personal Computer, which should fulfil the following system requirements: Hardware Requirements: - 80486 compatible PC or a Pentium with a microprocessor running at least 100 Mhz - a hard disk - Centronics parallel printer port 2 - One of the following I C -bus interfaces: - Hardwareless - Single Master (OM 4777; external +5Volt power supply needed) - Multi Master (OM 1022; external +5Volt power supply needed) - HighspeedBoard (Philips PC-MIO board) Software Requirements: - MicroSoft MS-DOS version 3.1 or later - MicroSoft Windows 3.0 or later in standard or enhanced mode GENERAL INFORMATION. ERROR MESSAGES: 2 When starting an I C-Control Menus program an hard- and software test is performed to test whether 2 the Interface card is connected correctly and to test the I C transfer channel. If one of these tests fails an Error Message Window will be displayed, explaining the type of error. If such an error occurs at start-up the program will run in the demo-mode, which means that all functions can be controlled 2 but there will be NO I C data transfer. To be able to control the ICs you should stop the program, solve the problem mentioned in the Error Message Window and restart the program again. SAVING DEFAULT SETTINGS: There are two types of savings: - Application Settings - Set-up Settings The settings of all controls (Potentiometers & CheckBoxes) can be saved within a file called filename.DEF, in this way several default settings for different Applications can be saved. (The filename information can be defined by the user). The Program Environment can be saved by saving the Set-up Settings into a file called program_name.INI (The program_name will be defined by the program itself, and will correspond to the name of the Program Name). The set-up settings include the following information: 2 - I C data (Interface type, PrinterPort Number, Device address etc.) - Last loaded Application Default File - Screen Position of the Menu Window Both saving actions can be performed via the File Menu.
47
LOADING DEFAULT SETTINGS: Loading Application Default settings can be performed by activating the Load Application Settings Menu Item within the File-Menu. When the ICs are situated within the CCM420 monitor, it is also possible to load the actual default settings of the Monitor, which are saved within the EPROM of the monitor. Before the program is able to perform this action it must be initialised to know what mapping is used. This can be done by performing the Load Monitors Mapping EPROM File Menu-Item within the File-Menu. After loading the mapping file, called filename.MAP, a test is performed to control this function. If this test is successful the Read Defaults CCM420-Button will become visible in the Menu Window. MENU WINDOW SIZE: 2 The I C Control menus written for the ICs used in the CCM420 monitor can be displayed in two or more appearances. The first one shows all Controls that can be performed, either by Potentiome2 ters or by CheckBoxes, and the Information Box showing what actual I C data is transferred. By pressing the Expand-Button the Menu Window will show more detailed information, such as Register 2 Contents, etc. Within the I C-Control menus shown below, the Expand Button(s) are indicated by the characters A and/or B and the several Visible Areas are separated by Vertical Black Line(s). I C-CONTROL MENU OF THE DEFLECTION CONTROLLER IC TDA4854.
2
48

2
I C-CONTROL MENU OF THE VIDEO CONTROLLER IC TDA4885
I C-CONTROL MENU OF THE D-A CONVERTER IC TDA8447
APPENDIX 7
CICT IC NEWSLETTER NO. 17 49

P83Cx81 will not be taken to RFS
CICT has decide not to proceed with plans to make available the P83Cx81 family of DDC monitor microcontrol2 lers. This family was originally intended to serve the market for DDC monitors which were I C bus controlled. The P83Cx81 was positioned as a cost down version of the P83Cx80 family. However for the following reasons this positioning no longer makes sense: most customers do not think the P83Cx81 32 pins are enough and they prefer the 42 pins P83Cx80 versions. the actual cost difference between the P83Cx80 and the P83Cx81 is very small. the P83Cx80 family can also be easily used for I C bus controlled designs, it is not only for DC controlled designs. we have no customer orders currently for P83Cx81.
2
Therefore we will not proceed with the development of this family. The P83Cx80 family are of course not affected by this decision. If you have any customer interest in the P83Cx81 family please inform them of this decision ASAP. For those customers investigating the CCM420 demo monitor (which uses P83Cx81) from SLE please be informed that functionally the P83Cx81 is a subset of the P83Cx80 so the CCM420 software can also be run on the P83Cx80. If you have any further questions please contact me directly. Ian Jackson IPM Monitor Microcontrollers Consumer IC Taipei
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APPLICATION NOTE

Circuit description of CCM420 monitor

Circuit description of CCM420 monitor

Application Note AN97032

Circuit description of CCM420 monitor

Application Note AN97032

Circuit description of CCM420 monitor

Keywords Colour Monitor Geometry control EHT supply 2 I C control 17 HiRes

Circuit description of CCM420 monitor

Application Note AN97032

Circuit description of CCM420 monitor

Application Note AN97032

Circuit description of CCM420 monitor

Application Note AN97032

Circuit description of CCM420 monitor

Application Note AN97032

Circuit description of CCM420 monitor

Application Note AN97032

Recommended active screen area 312 x 234 mm Anode voltage 26.0 kV

Circuit description of CCM420 monitor

Application Note AN97032

Circuit description of CCM420 monitor

Application Note AN97032

Circuit description of CCM420 monitor

Application Note AN97032

Circuit description of CCM420 monitor

Application Note AN97032

Circuit description of CCM420 monitor

Application Note AN97032

Circuit description of CCM420 monitor

Application Note AN97032

I C-bus autosync deflection controller for PC/TV monitors TDA4854

Circuit description of CCM420 monitor

Application Note AN97032

Horizontal deflection output stage

The horizontal deflection output stage consists of three main parts:

Line driver and output stage

Linearity and S-correction control

Circuit description of CCM420 monitor

Application Note AN97032

Vertical deflection output stage

Circuit description of CCM420 monitor

Application Note AN97032

Circuit description of CCM420 monitor

Application Note AN97032

On the next pages the following circuit diagrams are presented:

Last minute changes

Circuit description of CCM420 monitor

Application Note AN97032

C414 4u7 200V D408 BYD73D R416 2k2 PR02

C416 180n 630VDC

Add this resistor: SFR25; 3.3 kOhm

Add this resistor: SFR25; 3.3 kOhm

R439 R434 T415 R313 R314

XT301 R315 SW1

5V R65 10E NFR25 C39 16 14 R78 R66 10E NFR25

4xBYW54 D6 BT151-500R R25 220E PR02 R12 1k R13 1M

TH1 MOC2A60_5 T3 BC547

C5 R18 15 D22 R20 56E 2AF C25 1000u 16V

220n C4 275V~ C3 2n2 2n2 100k 5k1