The document summarizes a hazard identification and risk assessment for batch plant operations at an ESL Steel Limited facility. It identifies 10 key hazards including vehicle movement, batching plant operations, movement of vehicles and equipment, working with machines, electrical arrangements, transportation of equipment, and repair and maintenance activities. For each hazard, potential hazard events and outcomes are described. Existing and additional control measures are recommended to reduce the residual risks. Sign-off is required from preparation, review, and implementation roles.
The document summarizes a hazard identification and risk assessment for batch plant operations at an ESL Steel Limited facility. It identifies 10 key hazards including vehicle movement, batching plant operations, movement of vehicles and equipment, working with machines, electrical arrangements, transportation of equipment, and repair and maintenance activities. For each hazard, potential hazard events and outcomes are described. Existing and additional control measures are recommended to reduce the residual risks. Sign-off is required from preparation, review, and implementation roles.
The document summarizes a hazard identification and risk assessment for batch plant operations at an ESL Steel Limited facility. It identifies 10 key hazards including vehicle movement, batching plant operations, movement of vehicles and equipment, working with machines, electrical arrangements, transportation of equipment, and repair and maintenance activities. For each hazard, potential hazard events and outcomes are described. Existing and additional control measures are recommended to reduce the residual risks. Sign-off is required from preparation, review, and implementation roles.
The document summarizes a hazard identification and risk assessment for batch plant operations at an ESL Steel Limited facility. It identifies 10 key hazards including vehicle movement, batching plant operations, movement of vehicles and equipment, working with machines, electrical arrangements, transportation of equipment, and repair and maintenance activities. For each hazard, potential hazard events and outcomes are described. Existing and additional control measures are recommended to reduce the residual risks. Sign-off is required from preparation, review, and implementation roles.
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ESL STEEL LIMITE
FORMAT TITLE : HAZARD
DEPARTMENT : SECTION: ACIVITY NAME: BaTCHING PLANT OPERATION: CONT.:- M/S. OCCPL Approved Accepted/ Received by (agr HIRA Team Members Prepared by Reviewed by by implementation) 1 Name & role: 2 Signature Indicate Critical Control Points (ccp)for this HIRA:- 1.FOLLOW LOTO SYSTEM. 2.VALID DOCUMENTS to be ensure all vehicle
Probability population to risk
rating SL possible NO Sub activity Hazard Hazard event Outcom 1 Material Receipt • Vehicle Movement may crash 1.slipping & Body 7 3 the person. tripping injury/Fatal • Lose Earth may collapse. property hazards damage • human error. 2.vehicle • Mechanical condition. topples • physical condition (weather ,area etc.) • Operational Activity (loading, offloading, rigging, transfer, stacking, etc)
operation. 2. inhalation hazards body injury 1. Cement handling. 3. Personnel Health. 2.. Cement bag 4. Non use of dust mask. cutting. 5. Health hazards .
3 Movement of Vehicles 1. Untrained Driver / Operator vehicles toppels/ prasonal 5 2
& J.C.B in the site 2. Poor condition of the property injury Vehicles & machineries damage 3. Lack of Vehicle movement control 4 Working With 1. Missing guarding hand injury/ hand injury/ 3 2 Machines body injury body injury
6 Transportation Of 1. Improper Loading. VEhicles property 3 2
Equipment to Site 2. Untrained personnel toppels/ damage involved in the Job. property damage
7 Operation of 1. -crushing hazards Electric shock / burn 3 4
batching plant. 2. -Electrocution pinch point injury/body 3. Flying dust while operation injury of batching plant. 4.Dust 5.Noise 8 Loading of miller & 1. -Hitting by miller 5 2 Dispatching at site 2. -Fall of material
vehicles toppels/ personal property injury damage
9 Engines/ 1. Human Error eye injury/ear personal 3 2
10 Repair and 1. Associated energies like Blades of Entanglement 4 4
Maintenance of electrical, mechanical etc. concrete mixer may cause batching plant No LOTO system followed for may cause severe injury, including cleaning of batching plant repair and severe Injury, disability or Concerte bucket Maintenance. disability, or fatality) 2.Rotating parts fatality 3.exposure to concrete slurry / fine particles
Signatures
Prepared By: Checked By: Approved B
ESL STEEL LIMITED HAZARD IDENTIFICATION AND RISK ASSESMENT AREA: Batching plant REF NO:- DATE:- 10/11/2021 Accepted/ Received by (agreed for I have read and understood the contents (communicated down the line) implementation)
Residual risk Risk lavel
existing Control measures Additional Control Measures
Severity ratimg
3 M 1. Speed Limit ( 16 KM/H.) 1.Training and valid driving license should L
2. surface compaction have the driversFirst Aid / Emergency 3. Driver Certification Preparedness 2.First Aid / 4. Equipment Certification. Emergency Preparedness. 3. Tool box 5. Equipment Inspection and Back Horn meeting & training on safe manual lifting 6. Procedure for equipment operation 7. No riding of the equipment other than the operator. activity. 4. Vehicles 8. Parking Area for Incoming materials. Movement Plan 5. Dust 9. No Construction activity is to be carried out in vehical Suppression usin gwater 6. movement. Personnel awareness, competence, training 10. As per item wise unloading area should be specified. & supervision. 11. Evaluate the weight & carrying capacity of the person before handling.
3 M 1. PPE (Dust protection) 1. Training and valid driving license should L
2. Personnel awareness, competence, training & have the drivers 2. Tool box meeting supervision. & training on safe manual lifting activity. 3. Personnel Health checks & Monitoring. 4. Mandatory PPE’s 5. Wear dust mask.
5 M 1. Vehicle pass & access control system to be maintained. 1. Speed Restriction & Zone restriction to L 2. The Divers license & experience to be checked, and to be maintained within the construction be provided with proper training of the of the driver & area. operator. 3. Patrolling to be ensured with penalization for the violators. 4. Regular servicing for vehicle fitness. 2 L 1. Whenever machinery is found with guard missing, trianing and motivational program to L the machine shall be stopped and guards replaced. be provided at work area If not practical to stop machines immediately, temporary barriers shall be erected and warning signs displayed and job priority order is raised. 2. All fuses/breakers shall be removed/opened and locked off, before work is permitted to start.
5 H 1. Ensure Licensed, trained & competent personnel 1. Regular toolbox talk should be done L are only involved in the Electrical Activity ensure 2. Assess controls system & Authorized entry system 2.follow LOTO system before start work, is implemented 3. Discharge Rod, Rubber Mat, Rubber Gloves & required safety equipments are available. 3.LOTO training to be conducted at site 4. Permit to work system, Electrical Isolation Permit before start work. & Lock Out- Tag out system is in place. 5. First Aid & Emergency facility to be in place. 6. Provision of good communication system .
2 L 1. Prepare procedure for loading & securing Regular toolbox talk should be done L arrangement for the Equipment
4 H 1. -Only competent person will operate the batching 1. This work must be carried out by trained L plant. personnel. 2. Batching plant operator have to check following 2. particular care should be taken during points. the daily cleaning 3. Checks all screw for tight fit and retighten, if 3. Daily maintenance procedure must be necessary. followed 4. Check line pressure of water & air. 5. Check the adjustment of the mixing element and locking of the adjusting elements. 6. Check oil level of mixer gearing. 7. Make sure there is no foreign matter in the mixer when it is put into operation. 8. Re- check the limit switches at the point of discharge for proper functioning. 9. Prier every start –up check all functions of cylinders mixer valves as well as all mechanical operations. All lines such as water and air have to be checked for tightness. all air filter have to br cleaned. -only certify electrician will be done the electrical work. -proper earthing should be done. -limit switch must be in working condition. 2 L Competent Operator -Speed control of Miller -Skilled helper. -Mandatory PPE
2 L 1. Personnel awareness, competence, training &
supervision. 2. Procedure for maintenance 3. First Aid & emergency preparedness
5 H 1) Follow LOTO Work Permit system for concrete 1. Regular toolbox talk should be L mixer cleaning & maintenance work. done ensure 2. 2) All internal locks and Emergency stop buttons are functioning properly. follow LOTO system before start 3) All rotating parts shall be guarded. work, 4) Perform Inspection, and maintenance of Batching 3.LOTO Plant in off condition. training to be conducted at site 5) Use the required PPEs like rubber hand gloves, before start work. safety goggles, safety shoes, safety helmets etc,
