Es 5 13 0014
Es 5 13 0014
Es 5 13 0014
0014
Revision A (Final)
Page 2 of 5
1 MANUFACTURER SERVICE
2 QUANTITY ONE LOCATION OF PIG LAUNCHER
3 ORIENTATION HORIZONTAL VERTICAL REF DOC NO. OF FLOW SCHEME / P&ID:
4 REF DOC NO. PROJECT / JOB SPEC:
5 TO BE SPECIFIED / CONFIRMED BY SUPPLIER TO BE SPECIFIED / CONFIRMED BY PURCHASER
6 DESIGN DATA OPERATING CONDITIONS
7 CODE ASME SEC VIII DIV 1 PROCESS FLUID (NOTE 1)
8 ENGINEERING STANDARD ES.5.06.0018 Rev-B (Final) OPERATING PRESSURE (NOTE 1) bar g
9 DESIGN PRESSURE, INTERNAL barg @ °C OPERATING TEMPERATURE (NOTE 1) °C
10 DESIGN PRESSURE, EXTERNAL @ °C DENSITY OF LIQUID kg/m³
11 DESIGN TEMPERATURE °C HYDROGEN SULFIDE DESIGN CONTENT ( (gas) / (liquid) ppmV
12 MINIMUM DESIGN METAL TEMPERATURE (MDMT) °C SOUR SERVICE (YES / NO)
13 CORROSION ALLOWANCE 3.0 mm PIPELINE DATA
14 DESIGN FACTORS (WHERE APPLICABLE) N/A PIPELINE DESIGN CODE (ASME B 31.8 / 31.4 / DNV 96)
15 WIND LOADS ES.5.06.0018 para 5.1.23 VEL m/sec PIPELINE DETAILS (FROM & TO)
16 SEISMIC LOADS ES.5.06.0018 para 5.1.24 ZONE 1 PIPELINE PIGGING LENGTH km
17 OTHER LOADS: TRANSPORTATION TOW OUT m/s2 FREQUENCY OF PIGGING (PROPOSED)
18 GAS EXPLOSION BLAST LOAD kg/m2 PIPELINE O.D. & I.D. mm
19 PIPELINE MATERIAL SPECIFICATION
20 LENGTH MAJOR BARREL mm PIPELINE HYDROSTATICTEST PRESSURE barg
21 REDUCER mm MATERIAL SPECIFICATIONS (See Note 2)
22 MINOR BARREL mm MAJOR BARREL
23 INTERNAL DIAMETER MAJOR BARREL mm MINOR BARREL
24 MINOR BARREL mm REDUCER
25 THICKNESS MAJOR BARREL mm END CLOSURE
26 REDUCER mm EXT. NOZZLE NECKS
27 MINOR BARREL mm EXT. FLANGES
28 QUICK OPENING CLOSURE B.W. END THK. mm EXT. FLANGE BOLTING
29 QUICK OPENING CLOSURE DRAWING NO. NOZZLE GASKETS
30 SUPPORT TYPE SADDLES 2 NOS. INT. ATTACHMENTS (IF ANY)
31 INSULATION HOT COLD NONE THK mm EXT. ATTACHMENTS
32 PASSIVE FIRE PROTECTION FOR SADDLE YES NO SUPPORTS
33 LADDERS & PLATFORMS YES NO PIG SIGNALLER SS 316L
34 CLIPS FOR LADDERS & PLATFORMS YES NO PIG SIG. DBB VALVE SS 316L
35 CLIPS FOR PIPE SUPPORTS YES NO PIG SIG. VALVE SEATS SS 316L
36 INSULATION SUPPORTS YES NO END CLOSURE SEAL James Walker FR58/90 or Greene Tweed 926
37 LIFTING LUGS YES NO Viton type fluoroelastomers
38 EARTHING BOSSES YES NO NAMEPLATE SS 316L
39 FABRICATION & INSPECTION ACCESSORIES
40 INSPECTION AUTHORITY PIG SIGNALLER
41 POST WELD HEAT TREATMENT PER CODE & SPEC ES.5.06.0018
45 MATERIAL CUT EDGES NDT PER CODE & SPEC ES.5.06.0018 WEIGHTS
46 RADIOGRAPHY (Joint Efficiency) 100% (1.0) TRAP EQUIPMENT, EMPTY kg
47 MAG PARTICLE/DYE PEN PER CODE & SPEC ES.5.06.0018 TRAP EQUIPMENT, OPERATING kg
48 ULTRASONIC PER CODE & SPEC ES.5.06.0018 TRAP EQUIPMENT, HYDROTEST kg
49 HYDROSTATIC TEST barg @ °C PER SPEC ES.5.06.0018 ACCESSORIES kg
50 FUNCTION TEST YES / NO CAPACITY m3
51
EQUIPMENT No
EQUIPMENT TITLE
1 PROTECTIVE COATING
2 SURFACE PREPARATION (INTERNAL) NONE
3 PAINT (INTERNAL) NONE
4 SURFACE PREPARATION (EXTERNAL) YES, PER SPECIFICATION QP-SPC-L-002, SCHEDULE NO.
5 PAINT (EXTERNAL) YES, PER SPECIFICATION QP-SPC-L-002, SCHEDULE NO.
6 ELECTRICAL, INSTRUMENTATION & CONTROL SYSTEM
7 HAZARDOUS AREA CLASSIFICATION APPARATUS GROUP TEMPERATURE CLASS
8 DEGREE OF PROTECTION OF ENCLOSURES Minimum IP55
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10 UTILITIES
11 ELECTRICAL DRIVERS HEATING CONTROL (UPS) INSTRUMENT AIR, FOR DESIGN OF ACCESSORY SYSTEMS:
12 VOLTAGE PRESSURE MAX 12.5 barg
13 HERTZ PRESSURE NORM/MIN 7.0 / 4.0 barg
14 PHASE
15 NOTES (TO BE UPDATED AS APPLICABLE FOR THE SPECIFIC REQUIREMENT)
16 1. Operating Philosophy of this Equipment by considering the Design Life of the Equipment as 30 Years:
17 To facilitate proper selection and design of components, these details shall be provided, by considering all the present and
18 future requirements of Operation, and any Process Parameter Phase Changes. This may also include the fluid chemistry.
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26 2. During Quotation Stage, Supplier shall advise details / their manufacturing process for the following items:
27 a) Pipeline Connection Flange:
28 b) Minor Barrel:
29 c) Reducer:
30 d) Major Barrel:
31 e) Self Reinforced Nozzle Connection & its weld detail:
32 f) QOC:
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34 3. Flange bolt holes shall straddle Pig Trap Centerline.
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EQUIPMENT No
EQUIPMENT TITLE
1 IF THERE EXIST ANY RECEIVER SKETCH PREPARED BY PROJECT, DOCUMENT NO. SHALL BE REFERRED HERE AND ENCLOSED.
2 (∗)
3
4 Example 3670 (∗) (Example) 3160 (∗)
To be True Vertical
5
6
(∗) (∗) (∗) (∗) (∗)
(∗) (∗) (∗)
7
K6
8 K1
N5 K3 N6 N4A
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(To be True Horizontal)
K4 K5 K2 N4B
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11 QUICK-OPENING
(∗) CLOSURE
12 550
13 700 NB (28") as an Example
600 NB (24") as an Example N8
Datum
(∗)
(HOLD) towards the end of closure
17 to improve draining of
Base Elevation (To be True Horizontal)
18 liquids from the barrel
N2A
19 N2B (in case of manual sphere
28" x 24" receiving)
(∗)
20 FIXED ECCENTRIC SLIDING
21 SUPPORT REDUCER (610mm L) SUPPORT True Horizontal
22
Example 1500 Example 4500 CL to CL
23
(∗) (∗)
(This is a general recommendation,
24 and requirements shall be finalised
25 suitably during detail engineering
26 stages)
27
28 (∗) SUPPLIER TO INDICATE DIMENSIONS AND/OR CONFIRM THE DIMENSIONS SHOWN
29 SUPPLIER TO ADVISE THE NOZZLE SIZE AND LOCATION CONSIDERING THE REQUIREMENTS STATED IN ES.5.06.0018 Appendix A.
30 NOZZLES
31 MARK SIZE FLANGE TYPE ORIENT. DIST. REF. PROJ. SERVICE REMARKS
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43 K1 50 CL1500 RTJ DOOR POSITION SWITCH Orientation should be per QOC Manufacturer
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51 NB:- SIZES IN THE NOZZLE TABLE & DIMENSIONS IN THE ABOVE SKETCH ARE SHOWN HERE TO EXPLAIN A TYPICAL EXAMPLE.
52 THESE SHALL BE UPDATED AS APPLICABLE FOR EACH CASE, BY USING THE SOFT COPY FORMAT OF STANDARD.
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EQUIPMENT No
EQUIPMENT TITLE