Catalogo de Pecas Trator de Esteira D4 - Dez 1965

D4 TRACTOR
HOW TO ORDER PARTS

Please be sure to furnish the quen+i+y, part number and name of each part
wanted, It is also important to give the'serial number of the. machine for which the
parts are intended. Location of seria~~umber plates may be determined by refer-
ring to the "Specifications" page of this parts catalog. It is suggested that you
write the serial number of your machine in this space so that it will be readily
available when you need it.
THIS PARTS BOOK FOR

MACHINE SERIAL NUMBER
78AU.,j
. .. s«......
.
To insure prompt delivery, please don't overlook furnishing the correct name
of the consignee, also the street address, town, county and state to which the
parts are to be shipped, and indicate whether shipment is to be- made by freight,
express, parcel post or by other means. .
WHERE 'TO ORDER PARTS

Caterpillar dealers maintain over 400 stores in' the United States, and similar
establishments are located strategically in nearly all countries throughout the
world. These organizations are backed by th~ extensive facilities and resources of
Caterpillar Tractor Co.
Dealer personnel are factory trained in the stocking and issuing of parts, and
large stocks are constantly maintained toTnsure prompt service. Contact· your
nearest Caterpillar dealer to make sure that he has your name and address the
correct serial number of your machine, and an accurate list of accessories and
attachments. This record will facilitate the issuance of parts when you need them
in a hurry.
I
WHAT THE CATERPILLAR DEALER CAN DO FOR YOU

Cat.e.._rpillar dealers are in the business of making it economical and profitable
for you to own and operate Caterpillar machinery. They are in constaQ,t ti)ych
with the factory for new developmen·ts in repair and maintenance met.Jd:!s.
operating procedures, and parts requirements. Their parts stocks are activlj(lirld
. up-to-date, including all parts normally required to protect your investment in
Caterpillar l{Tlachinery. e
Nearly all Caterpillar dealers offer 24-hour emergency service. For quick
reference, write the name and address of the local dealer on your gesk ,Rad or
the front of your phone book, . ," ,""
f,
ONLY CATERPILLAR PARTS GIVE.
CATERPILLAR PERFORMANCE
The same quality and craftsmanship that has made Caterpillar products"
famous throughout the world is built into all Caterpillar replacement parts.
/,
REVISION PUBLISHED DECE~BER 1965

FRAN~AIS
COMMENT ETABLIR UNE COMMANDE DE PIECES DE RECHANGE. II est necesseire d'indiquer dans la command,
pour cheque piece, le quen+ite desiree, Ie nu me ro de la piece et sa designation; il est egalement important d
donner Ie nurnero de serie de la machine a
laquelle les pieces sent des+inees, L'empJacement, sur le machine, d
la plaque portant I'e nvmero de serie est deer-it a
la page "Ce racte-is+iques" ("Specifications") de ce ce teloque
Nous recommandons
catalogue
d'inscrire Ie nurnero de serie de la machine dans la case reservee
ettn de faciliter Ie preparation des commandes.
a cet elfet en page I de. c
Pour e ccelere r la livraison, ne manquez pas de preciser Ie nom et /'odresse complete du destinataire et d'indiquer I
mode d'expedition (par chemin de fer, par route, par voie maritime ou eerienne, par colis postal, etc.).
OU COMMANDER LES PI~CES DE RECHANGE. Le rese e u des concessionnaires Caterpillar couvre la pluper+ d.
pays du monde; leurs installations sent sit uees de fe con a servir au mieux la clientele. De plus, les concessionnaire
beneficie nt de I'appui et des ressources considere bl es de Caterpillar Tractor Co. et de se s filiales.
Le personnel du concessionnaire est forme par I'usine. Sa formation COUYre l'execu+ion des commandes et la gestio
des stocks. Ceux-ci sent maintenus a
un niveau important pour assurer l'execution rapide des commandes. N
manquez 'pas de" communiquer les renseignements suivants au concessionnaire Caterpillar Ie plus proche de votr
entreprise: le nu meto de serie de vo+re machine et une Hste complete de ses equi pe me nts et accessoires, ein:
que vo+re nom et votre adresse. Ces renseignements faciliteront la livraison rapide des pieces quand YOUS en aure
besoin d'urgence.
CE QUE LE CONCESSIONNAIRE CATERPILLAR PEUT FAIRE POUR VOUS.Le r61e des concessionnaires Ce+erpille
est de contribuer a la re nte bilite et a I'economie d'emploi de vo+re materiel Caterpillar. Constamment en rappor
avec les usines, ils sont tenus au courant des methodes de reparation et d'entretien Jes plus recentes, ainsi ,que de
procedures de gestion et des pieces requises pour le s differentes reparations ou modifications. Leur stock de piece!
frequemment renouvele et bien a jour, comprend toutes les pieces d'usage courant pour la protection de yotre inye!
tissement en materiel Caterpillar. Les services d'urgence de la plupart des concessionnaires Caterpillar fonctionnen
jour et nuit. Pour €viter toutes pertes de temps et recherches inutiles, notez Ie nom et I'adresse du concessionnair
Caterpillar dans votre agenda ou dans un carnet de numeros de telephone utiles.
SEULES LES PIECES D'ORIGINE CATERPILLAR VOUS DONNENT LA QUALITE CATERPILLAR. Toutes les pieCE
de rechange Caterpillar possedent la qualite de matiere et de fabrication qui a fait Ie succes mondial du materie
Caterpillar.
ITALIANO
MODO DI 9RDINARE LE PARTI DI RICAMBIO. Vi preghiamo di indicare con precisione: quantit", numero c
parte e denominazione di ogni parte richiesta. E altresl importante precisare it numero di serie della macchin
sulla quaJe dovranno essere montate Ie parti. Le targhe del numero di'serie delle macchine possono essere rintracciatl
consultando la pagina "Specifications" di questo catalogo di parti. Vi consigliamo di scrivere il numero .di ,'seril
,della vostra macchina nello spazio apposito, sulla prima pegina di questo catalogo, in modo da poter essere facil
mente..e rapidamente consultato, in qualsiasi circonstanza.
Per assicurare la pronta consegna, vi preghiamo di non mancare di fornire il nome esatto del destinatario, precjsand~
inoltre I'indirizzo, e cioe: via, citta e provincia, dove Ie parti dovranno essere spedite; specificando se la spedizion~
de.ve essere effettuata per ferrovia, espresso, pacco posta Ie, .0 qualsiasi a!tro mezzo. .
DOVE ODINARE LE PARTI. I concessionariC"aterpillar hanno organizzato depositi di parti di ricambio, conveniente
mente distribuiti in quasi tutti i paesi del mondo. Tutta !'organizzazione s1 avva!e delle vaste r)sorse e mezzi de!lc
Caterpillar Trador Co. '
II personale dei concessionari viene istruito dalla fabbiica nel mantenimento degli assortimenti e nella consegna del!E
parti. Inoltre, vasti depositi di parti, regolarmenie riforniti, garantiscono la rapida consegjna. Rivolgetevi at con
ce'.ssionario Caterpillar piu vicino a Yoi, e assicuratevi che egli abbia il vostro nome e indirizzo, I'esatto numero d
serie della vostra macchina ed una lista accurata del vari accessori. Queste informazioni faciliteranno la prontc
consegna delle parti ,nei casi di urgente necessita,.
I Cll> CHE pul> FARE PER VOl IL CONCESSIONARIO CATERPILLAR. Lo scopo 'principale dei concessionar
,Caterpillar e di rendere vantaggioso ed eco,nomico per voi if possesso e I'impiego delle macchine Caterpillar
.,Essisono in costant~ comunicazione con la fabbrica, e quindi al corrente di tutto cio che riguarda miglioramenti ne
sistemi di riparazione, di manutenzione e di impiego, nonche delle caratteristiche delle parti richieste. I lore
assortimenti, efficienti e aggiornati, comprendono tutte Ie parti che sono normal mente richieste per salvaguardare
il capita!e da voi inve,stito nelle macchine Caterpillar. .
Quasi tutti i concessionari Caterpillar sono in grado di offrire servizi di emergenza di giorno e di notte. Per rapidc
consultazione, scrivete il nome e I'indirizzo del vostro concessionario locale sulla rubrica della vostra scrivania c
nella tes!ata del vostro elenco telefonico.
SOLTANTO LE PARTI CATERPILLAR GARANTISCONO IL RISULTATO TIPICO CATERPILLAR. Tutte Ie parti d

ricambio Caterpillar sono construite con Ie stesse qualita di materiali e accuratezza di lavorazione che hBnno resc
famosi in tutlo il mondo i prodotti Caterpillar. -
DEUTSCH
BESTELLUNGSANGABEN: Grundsalzlich ist bei iede, Bestellung die Ersatzteilnummer, 'die Ersatzteilbezeichnunc
und die StUckzahl anzugeben. Ausserdem muss unbedinat die Seriennummer der Maschine erscheinen fUr welche
die Teile bestellt werden. Die Lage des Seriennummernschildes an der Maschine ist au,s der Seite:' "Technische
Daten" dieser Ersatzteilliste zu ersehen. Es empfiehlt sich desnalb die Seriennummer Ihrer Maschine auf der Vor.
derseite dieser Ersatzteilliste in dem, hierfur vorgesehenen Raum, ej'nzutragen.
Eine schnell~ Auslieferung von Beslellungen kann nur dann erfolgen, wenn der Name und die Empfangsadresse des
Bestellers mit Hausnummer, Strasse, Stadt, Kreis und Land oder Kanton vollstandig angegeben isl. Ausserdem sollte
auf der Bestellung die gewUnschte Versandart, wi" z,B.: Paketpost, Bahnfracht, Spedition usw. angegeben werden.
92400
BESTELLUNGSAUFGA8E: In allen Lander der freien Welt werden Original Caterpillar Teile durch Caterpillar
Handler geliefert, deren Ersatzteillager I icht erreichbar zu Ihrer Verfiigung stehen. Diese Caterpillar Handler
stehen in direkter Verbindung mit dem Hau twerk der Caterpillar Tractor Co., sowie deren Tochtergesellschaften und
Ersetzfe iIde pots.
Durch Werksschulung des Hendlerpersone! in der Bearbeitung und Abfertigung von Ersatzteilbestellungen, sowie
durch die dauernde Lagerhaltung grosser rse+rteilbeste nde. wird Ihnen eine prompte Belieferung qewehrteis+et , Es
empfiehlt sieh, lhrem Caterpillar Handler die genauen Seriennummern Ihrer Maschinen, sowie deren Anbeuqere+e
aufzugeben, damit er seinen Lagerbestand e tsprechend abstimmen Kanno
CATERPILLAR KUNDENDIENST: Die Hau taufgabe lhres Caterpillar Handlers besteht im Kundendienst und in der
Betreuung von Caterpillar Maschinen. Ourc den engen Kontakt mit dem Hauptwerk is+ er beziiqlich neuer War+unqs .
und Reparaturmethoden, Einsetzmoqlicb ke i en und Ersatzteilneuheiten immer auf dem Laufenden. Sein Kundendienst
is+ bestens dazu geeignet, lhre Kapitalsanl ge in Caterpillar Maschinen ertragreich zu gestalten.
F-ast aile Caterpillar Handler unterhalte einen Nech+- und Feiertagsdienst fur dringende Bederfsfel!e . Diese
wichtige Rufnummer sollte deshalb unbed ngt in lhre rn Iele fon- oder Anschriftenverzeichnis an prominenter Stelle
eingetragen sein.
NUR CATERPILLAR ORIGINALTEILE G WAHRLEISTEN DIE VOLLE LEISTUNGSKRAFT IHRER CATERPILLAR
MA5CHINENI
Jedes Caterpillar Originalersatzteil ist ein Oualite tserzeuqnis von der gleichen Glite, die Caterpillar Maschinen in
ellerWel+ beriihmt gemacht hat.
ESPAAOL
COMO PEDIR PIEZAS DE REPUE5TO. Es necesario indicar la cantidad, el nume ro y el nombre de cada pieza que
se desee. Es te mbien importante dar el ume ro de serie de la mecuine para la cual se requieren las piezas. La
ubicaci6n de las placas con el nu me ro d serie puede deterrnine rse consultando le paqine de "Espe ctfice ciones"
en este Libro de Piezas. 5e sugiere que anote usted el nu me ro de serie de su maqulna en la pagina No. I de
este libro, a fin de que pueda obtenerlo cando 10 necesite.
Para que el despacho se efectue con pro titud, es necesario que se de el' nombre correcto del consignatorio, as!
como la direcdon, ciudad, estado (0 pro incia 0 departamento) y pais donde deben enviarse las piezas. Asimismo,
debe especificarse la forma de transporte ya sea carga, expreso, paquete postal, u otra diferente.
DON DE PEDIR LAS PIEZAS. Los Distri uidores Caterpillar tienen establecimientos estrategicamente situados en
todo el mundo. Estas organizaciones est€!n respaldadas por las extensas facilidades y recursos de Caterpillar Tractor
Co. y sus subsidiarias.
El personal de los distribuidores ha recibi 0 adiestramiento en la f€!brica sobre el almacenamiento y envlo de piezas.
Se mantienen, ademas, grandes existencia de repuestos para asegurar un servicio rapido. P6ngase en contacto con
el Distribuidor Caterpillar mas cercano ara asegurarse que tienen su nombre y su direcci6n, el numero de serie
correcto de su maquina y una lida exacta de piezas y accesorios. La exactitud de estos datos facilitara el envro de
repuestos cuando usted los necesite con ur encia.
LO QUE EL DISTRIBUIDOR CATERPILL R PUEDE HACER POR USTED. Los Distribuidores tienen como finalidad
el hacer economicos y fructlferos para ust d la posesi6n y uso de las maquinas CATERPILLAR. Ellos estan en contacto
continuo con 103fabrica, a fin de enterars de los ultimos adelantos en los metod os de reparaci6n y conservaci6n,
de los procedimientos de trabaio y los r querimientos de piezas. Sus existencias de piezas tienen gran movimiento
y estan siempre al dia, especialmente to as aquellas que se requieren usualmente para proteger la inversion que
Ud. hace en moquinas CATERPILLAR.
Casi todos los Distribuidores afrecen se icio de emergencia 24 horas al dla. Para referencia rapida, escriba el
nombre y direccion del Distribuidor local en 103carpeta de su escritorio, 0 en la cubierta de su gUla telef6nica.
SOLO LAS PIEZAS CATERPILLAR DAN ENDIMIENTO CATERPILLAR. Todas las piez.s CATERPILLAR se f.brican
segtin las normas de .Ita calidad y mano de obr. que han hecho famosos los productos CATERPILLAR.
PORTUGUES
COMO FAZER OS PEDIDOS DE PE~A Indique a quantidade, 0 ntimero de referencia e 0 nome das pe,as
desei~d~s, sendo tameem import<!lnte da 0 numero de serie da maquina a que elas se destinam. A situa<;ao das
chapas com 0 numero de serie esta des rita na pagina das especificac;oes deste catalogo. Sugerimos que escreva
o numero de serie da sua maquina no spa<;o reservado para' este fim na primeira pagina deste catalogo, para
te-Io f,§ciJ quando precisar.
A fim de assegurar pronta entreg~ de 0 nome correto do consignatario, com enderec;o completo incluindo'rua'e
numero, cidade, estado ou prOVincia e pars para onde as pec;as devem ser remetidas, indicando tambem se 0
despacho qeve ser feito por via marrtim terrestre ou aerea, pelo correio simples ou expresso ou por outr~ meio
de trans porte.
PARA ONDE DIRIGIR OS PEDIDOS DE E~AS-Os revendedores Caterpillar man!em estabelecimentos comerciais
localizados estrategicamente em quase t dos os parses do mundo e que contam com as facilidades e recursos da
Caterpillar Tractor Co., bern como das u.as subsidiarias.
~les dispoem de pessoal especialmen e treinado na fabrica em servic;os de pe<;as e mantem grandes estoqu'e's
atualizados para servi·lo com presteza. ntre em contacto com 0 revendedor Caterpillar mais proximo e veia que
ele tenha 0 seu nome e endere<;o, bern amo 0 numero de serie correto da sua maquina e uma lista completa dos
acess6rios e equipamentos. Estas inform <;oes facilitarao a remessa de pec;as quando as precisar com urgencia.
OS REVENDEDORES CATERPILLAR P DEM FAZER MUlTO POR V.S.-~Ies !em interesse em tornar economicd
e lucrativo 0 uso das maquinas Caterpilla . Pelo contacto permanente com a fabrica, estao sempre 030 par dos ultimos-
metod os de reparo e manutenc;ao, tecni os de manejo das maquinas e necessidade de pe<;as sobressalentes. Seus
estoques sao ativos e atualizados, incluin 0 tadas as pec;as normalmente necessarias para a protec;ao do investimento
de V. S. no maquinario Caterpillar
Quase todes os revendedores Caterpillar atendem servic;os de emergencia a qualquer hora do- dia ou da noite.
Para feferencia imediata, escreva 0 nom eo enderec;o do seu revendedor no livro de anotac;oes da sua escrevaninha
ou na primeira pagina da sua lista telef6n ca.
A QUALIDADE CATERPILLAR 50 EXI E NAS PE~AS CATERPILLAR-Ted.s as pe,as sobressalentes Caterpill •.r
sao feitas com 0 mesmo esmero e quali ade que tornaram os produtos Caterpillar famosos no mundo inteiro.
92401
IN D EX
Diesel Engine
(Page 14)
Name Page Name Page
Accessory Drive . . . . . . . . . . . .. 28 Fuel Pump Housing. 29

Air Cleaner. . . . . . . . . . . . . . . . . 18 Fuel Valves and Lines. 34
Balancer-Engine 26 (;auge-Oil Pressure 35
Belt Tightener . . . 18 (;overnor ... 29
Breather 35 (;uard-Radiator 16
Camshaft .......... .. 28 Heat Indicator 35
Connecting Rod . . . . . . . . . 27 Manifold 19
Control-Compression Release. 19 Oil Filler 35
Control-Fuel Pump and Piston. .. .. .. .... 27
(;overnor . . . . . . . . . . . . . . . 29 Pump-Oil 36
Crankshaft. . . . . . . . . 25 Pump-Water. 17
Crankshaft Bearings . . . . . 26 Pump and Filter-Fuel Transfer. 31
Cylinder Block and Covers 22 Radiator . . . . . . . . . . . .. 14
Cylinder Head 20 Service Meter ... 32
Fan-Suction. ........ .... 16 Specifi cations ....... 160
Filter-Fuel . .... .. ........ 32 Tools .. . 153
Filter-Oil . . . . . . . . . . . . . . . . . .. 36 Transfers ... . 155
Flywheel 27 Valve Mechanism . 20
Starting Engine
(Page 38)
Air Cleaner ......... 43 Filter-Oil ......... 47

Brake . . . . . . . . . . . . . . .
,
49 Fuel System ..... . .......... 44
Camshaft . 42 (;overnor . , ......... 42
Carburetor ... 44 Ignition System . ....... 45
Clutch ........... 49 Magneto
Connecting Rod 46
41 Manifold
Control-Brake ... 43
49 Piston.
Control-Choke and Throttle. 45 41
Control-Clutch ... Pump-Oil ... 47
49
Control-Pinion . . . . . . . . . 49 Sta rter-Recoil .......... 51
Crankshaft ....... 41 Starter Pinion 50
Cylinder Block and Covers ...... 38 Support 48
Cylinder Head 40 Valve Mechanism 40
Exhaust Extension ..... ....... . 42 Water Lines . .... 48
Clutchl Transmission and Chassis
(Page 52)
Name Page Name Page
Battery Box 75 Final Drive ,,,,,,... 66

Brakes . 65 Frame-Main .,.".,., 70
Case and Covers- Frame-Track Roller .. , , , , . . . .. 71
Steering Clutch ... 61 FuelSystem , . , , , , , , . . .. 75
Case and Covers-Tr-ansmission .. 60 Guard-Track Rolter Frame..... 73
Hood and Dash ,,,,,,,." 77
Clutch-Flywheel 54
Idler-Front " ,',',. 68
Clutch-Steering 64
Roller-Track ,.,"', , 72
Control-Flywheel Clutch , 53 Roller-Track Carrier, , , , , . , . .. 73
Control-Gear Shift, , ," 56 Seat Cushions .... , .... , . . . . .. 74
Control-Steering Clutch ., 62 Sprinq=-Equelizer , , . , , , , , , , , ,. 69
Drawbar ,, , 78 Track "',', ... ,',.,,',,',
Fenders ., ,',',.,.,.,.,.,' 76 Transmission " .. ,',"'"
Attachments
(Page 7'9)
Aid-Ether Starting , , ..... , . " 95 Lighting-I 2 Volt. , , , , , , , , , , ,

Belt Pulley Drive, , , . , , , .. 145& 150 Lighting-24 Volt , , .. , ... 126
Bumper-Front 83 Muffler, .. , , , , , , , , , , . " 86
Cab . , , " , .. , 88 Power Take-Off-Rear , , . , , ,148
Canopy ,.,,., , 87 Prescreener '" , , .. , , , , ..... ,. 85
Clutch-Oil .. , , , , . . . . , 133 Protective Cover-
Drawbar-Swinging .. , . , . , , 145 Instrument Panel. , , , , , .. , 94
Extension-Air Cleaner t~let, . . .. 86 Pump-Fuel Priming , , , , , , . , 131
Fan-Blower ",."..... 79 '. Rain Trap, , .. , , , , , , , , , , , , , ., 87
Fan-Defroster, , , , , , , . , 93 Seat Belt , , , , , , , , , , , , , " 94
Fan-Reversible Blade 80 Spark Arrestor , . , , , , , , , . .. 85
Gear-Low Speed ..... , ,138 Starting-Electric-I 2 Volt. . . .. 96
Grouser Shoes , , , , , , . . .. , ,140
Starting-Electric-24 Volt, 106
Guard-Brush , , . 81
Street Plates .. , . , , , .. 140
Guard-Crankcase. 82
Guard-Precleaner, ..... ,"" 84 Tools "', ,.".,"'"",,153
Guard-Track Roller Dirt. "".144 Track .. , , ,,,,,, , 141
Heater. 90 TrackAdjusting-Hydraulic , 139
Hook-Front Pull ., 83 Weight-Front .. , , , , . , , , . , , ,. 84
Idler-Front .,"',. . 139 Windshield Wiper " ... ,',.,'" 93
,
INDEX ALPHABETIQUE
Moteur diesel
(Page 14)
Designotion Pe qe Desiqne+ion Pe qe
Arbre a cames . 28 Pistons 27

Bielles . 27 Pompea eau. 17-
Bloc-cylindres . 22 Pompe a huile de graissage. 36
Cerec+eris+iques ...160 Pompe d' alimentation et fjltre de
Collecteurs . 19 carburant . 31
Compteur d'entretien . 32 Pompe d'injection 29
Coussinets de vilebrequin . 26 Pro+eqe-redie+eur
. 16
Culasse . 20 Radiateur . . . . . . .. ..... . .. 14
Decornpresseur (commande) ..... 19 Regulateur 29
Entrainements secondaires . 28 Regulateur (timonerie de
Equilibreur dynamique (moteur).
Filtre a air .
26
18
commande)
Reniflard.
. .
.
'J' .. .. .
29
35
Filtre a carburant diesel . 32 Soupapes et train d conwnande 20
Filtre a huile de graissage. 36 Tendeur de courroie. 18
Thermometre .... 35
Injecteurs et tuyeu+erie . 34 Tubulure de remplissage d'huile. 35
Instructions sur decelcomenies . _155 Ventilateur aspirant 16
Manometre de pression d'huile. 35 Vilebrequin 25
Outillage . _153 Volant 27
Groupe de lancement
(Page 38) ,;
Alimentation d'essence (gazoline). 44
. - .a .
Filtre a huile de gralss9!j?le_ 47
Allumage elec+rique 45 Frein de iencemen+. 49
Arbre a cernes 42 Freins (commande) 49
Bielles . 41 Lanceur a cable. 51
Bloc-cylindres 38 Magneto 46
Carburateur ... 44
Pig non de lencernen+. 50
Carburateur [cornrnendes] 45
Pistons ......... 41
Collecteurs . 43
Commandes de lancement Pompe a huile. ............ 47
(embrayage et pignon) . 49 Regulateur 42
Culasse . 40 Soupapes et train de commande .. 40
Echappement (rallonge) .. 42 Supports 48
Embrayage de lancement. 49 Tuyauterie d'eau ........ 48
Filtre a air . 43 Vilebrequin ... . ........ 4-1
Bati et organes de transmission
(Page 52)
Designation Page Designation Page
Alimentation en carburant diesel. 75 Coffre a batterie. . . . . . . . . . . . .. 75

Barre d'attelage ... . . . . . . . . .. 78 Embrayage principal 54
BMi arriere (bote de vitesses). . 60 Embrayage principal (commande) 53
Embrayages de direction 64
BMi erriere (embrayages de
direction) . . . . . . . . . . . . . . . . .. 61 Embrayages de direction
(commande) , 62
Boite de vitesses. . . . . . . . . . . . .. 58
Freins . . . . . . . . . . . . . . . . . . . . . .. 65
Bolte de vitesses (commande - Galets inferieurs n
et selec+eur] . . . . . . . . . . . . . . .. 56 Galets superieurs 73
Capot 77 Ga rde-boue 76
Chaines de roulement. . . . . . . . .. 74 Reducteurs le+ereux :.. 66
Chassis 70 Ressort transversal de suspension. 69
Chassis porteurs le+ereux , . . . . . .. 71 Roues avant 68
Chassis porteurs (tolerie de Siege 74
protection) 73 Tablier 77
, '.:;!lr~~;:
AccessoiNi'?'~ :
(Page 79)
Barre d'attelage oscillante 145 Outillage 153

Cabine 88 Pare-chocs avant 83
Ceinture de securi+e . . . . . . . . . .. 94 Pare-e+incelles . . . . . . . . . . . . . . .. 85
Chaines de roulement 141 Pe+ins 140
Chaines de roulement (tendeur Patins de route 140
hydraulique) .. '.' 139 Pompe d'emorcaqe 131
Contrepoids eyen+ . . . . . . . .. 84 Pot d'echeppernen+ 86
Crochet AV , 83 Pot deflecteur . . . . . . . . . . . . . . .. 87
Deqivreur . . . . . . . . . . . . . .. 93 Poulie (entrainement) 145 et 150
Demerreqe electrique (12 volts).. 96 Prefiltre (protecteur) , 84
Dernerreqe electrique (24 volts) .. 106 Prise de force AR 148
Eclairage electrique 12 volts 119 Protecteur de tableau de bord .. , 94
Eclairage elec+rique 24 volts 126 Pro+eqe-cer+er-mo+eur 82
Embrayage fonctionnant dans Proteqe-qele+s 144
I'huile 133 Radiateur de chauffage cabine. .. 90
Engrenage pour vitesse lente 138 Roues AV 139
Essuie-glace . . . . . . . . . . . .. 93 Toit :: 87
Filtre a air (rallonge de prise d'air) 86 Tole pare-broussailles . . . . . . . . .. 8t
Filtre a air (tamis) 85 Ventilateur reversible . . . . . . . . .. 80
lnjection d'e+her 95 Ventilateur soufflant . . . . . . . . . .. 79
IN DICE
Motor Diesel
(Pagina 14)
Nombre Nombre Pagina
Ajustador de la Correa. Filtro del Aceite. 36

, Amortiguador del Motor. Filtro del Combustible .. 32
J . Bielas . Herramientas ... . . 153
Bloque del Motor y Tapas. 22 Hor6metro 32
Bomba de Agua. . . . . . . . 17 Indicador de Temperatura. 35
Bomba de Alimentaci6n y Filtro. 3 I Mando de Accesorios. 28
Bomba del Aceite. . . . . 36 Man6metro de Presi6n del Aceite 35
Caja de las Bombas del Mecenisrnocle las Velvules . 20
Combustible
Calcomanfas
2:9
155
Multiple .. ~t. 19
Pist6n z 27
Cig~e~al 25
Radiador 14
Cojinetes de Bancada. . . . . . . .. 26
Control de la Descompresi6n. 19 Respiradero 35
Control de las Bombas del Regulador 29
Combustible y Regulador. 29 Tubo de L1enado del Aceite. 35
Culata 20 Valvulas del Combustible y
Eje de Levas. . . . . . . . . . . . . 28 Tuberies ... 34
Especificaciones . 160 Ventilador de Succion . 16
Filtro de Aire. . . . . 18 Volante . 27
Motor de Arranque
(Pagina 38)
41 Filtro del Aceite. 47

YTapas. . . 38 Freno . , . , . 49
Bomba ite. . . . . . . . . . . .. 47 Magneto 46
Carburador 44- Mecanismo de Enrollado Auto-
Ciqiiefiel , matico para el Arrenque , 51
Control del Embrague. . . 49 Mecanismo de las Velvules . 40
Control del Estrangulador y Multiple. 43
Acelerador 45
Pifion de Arranque. 50
Control del Freno , 49
Control del Pifion ,. .... 49 Pist6n . , ,. ,. 41
Culata ..... ,..... 40 Regulador ,.,.,' 42
Eje de l.eves , , , . . . 42 Sistema de Ignici6n. , . 45
Embrague ,., 49 Sistema del Combustible. 44
Extensi6n del Tubo de Escape, 42 Sopo'rte ,., .. , , . , .. ,. 48
Filtro de Aire. , .. , .. , ... , . , , ,. 43 Tuberies de Agua .. , , .... ,. 48
,
.!II'.-.
Embrague, Transmision y Chasis

(Pagina 52)
Nombre P6gino Nombre P6gina
Barra de Tiro , 78 .Con+rol del Embrague Principal.. 53

Bastidor de Rodillos. . . . . . . . . . .. 71 Embrague de Direcci6n. . . . . . . .. 64
Bastidor Principal . . . . . . . . . . . .. 70 Embrague-Volante 54
Caja de la Baterla , 75 Frenos ' 65
Caja y Tapas de la Transmisi6n .. , 60 Ma~do Final 66
Caj? y T?pas-Embrague de Protecci6n-Bastidor de Rodillos. 77
Direccion 61 Resorte Compensador . . . . . . . .. 69
Protecci6n-Bastidor de Rodillos. 77 Rodillo Inferior . . . . . . . . . . . . . .. 72
Carril 74 Rodillo Superior . . . . . . . . . . . . .. 73
Cojines del Asiento. . . . . . . . . . .. 74
Rueda GUla . . . . . . . . . . . . . . . . .. 68
Control de la Palanca de Cambio
de Velocidades , 56 Sistema del Combustible. . . . . . .. 75
Con.trol ~?I Embrague de Tapabarros :............ 76
Direccien . . . . . . . . . . . . . . . . .. 62 Transmisi6n 58
Accesorios
(Pagina 79)
Ajuste Hidraulico del Carril 139 Herramientas 153

Alumbrado d~ 12 Voltios I 19 Inyector de Eter 95
Alumbrado de 24 Voltios 126 Limpia Parabrisas 93
Antefiltro 85 Parachoque Delantero 83
Arranque Electrico de 12 Voltios.. 96 Placas para Camino 140
Arranque Electrico de 24 Voltios .. 106 Polea Tra nsmisora 145 & 150
Barra de Tiro Giratoria 145 Protecci6n del Antefiltro. . . . . . .. 84
Bomba de Cebado del Protecci6n de las Escobillas. . . .. 81
Combustible 131 Protecci6n del Carter. . . . . . . . .. 82
• Cabina 88 Rueda GUla 139
Calentador 90 Silenciador 86
Cerril : 141 Tapa Protectora del Teblero de
Cintur6n del Asiento... . . . . . . . .. 94 Instrumentos 94
Contra peso Delantero . . . . . . . .. 84 Toldo ~ 87
Embrague del Aceit~ 133 Toma de Fuerza Trasera 148
Engranaje de Primera 138 Trampa de Lluvia. . . . . . . . . . . . .. 87
Extensi6n de la Admisi6n del Ventilador de Descongelaci6n .... 93
. Filtro de Aire. . . . . . . . . . . . . .. 86 Ventilador de Paletas Reversibles. 80
Gancho Delantero 83 Ventilador Soplador . . . . . . . . . .. 79
Guardallamas 85 Zapatas con Garras 1-40
,
INDICE
Motor diesel
(Pagina 14)
Nomenclatura Pagino Nomen cle+ura P6gina
Arvore de comando das velvules . 28 Filtro de 6leo. 36

Arvore de manivelas (virabrequim) 25 Filtro principal do combustlvel. 32
Biela. 27 Indicador da presseo do 61eo
Bloco do motor e tampas. 22 (man6metro) 35
Bocal de enchimento de 6leo. 35 Indicador de temperatura
Bomba d'agua . . . . . . . . .. 17 (termometro) . 35
Bomba de 6leo. 36 Mancais principais do motor. 26
Bomba de +rensferencie do Marcador de horas de service
combustlvel e filtro. 3I [hororne+ro] 32
Caixa das bombas injetoras. 29 Mecanismo das valvulas. 20
Coletor 19 Pistao . . .. 27
Comando de acess6rios. 28 Protetor do radiador. 16
Contrabalanceador .... 26 Purificador de ar . 18
Con+role da descornpressjio .... 19 Radiador . 14
Controls do regulador e bombas Regulador de velocidade 29
injetoras 29 Respiro . 35
Culatra [cebeco+e) 20 Tensor das correias . 18
Decalcomanias 155 Valvulas injetoras e tubos. 34
Especificac;i5es 160 Ventilador de succdo . 16
Ferramentas .. 153 Volante do motor . 27
Sistema de partida
(Pagina 38)
Acelerador e afogador. . . . . . . 45 Freio 49

Arvore de comando das valvulas. 42 Magneto 46
Arvore de manivelas (virabrequim) 41 Mecanismo das velvules . 40
Biela. .. .... .. .. .... .. 41 Mecanismo re+rac+il do cabo de
Bloco do motor e tampas. . . 38 partida 51
Bomba de 6leo. . . . . . . 47 Pinhao de partida. . . . . . . . . 50
Pistao . . . . . . . . . . . 41
Carburador . . . . . . . . . . . . . 44
Purificador de ar. . . . . . . 43
Coletor 43 Regulador de velocidade. 42
Con+rcle da embreaqem . . . 49 Sistema de elimen+eceo do
Con+role do freio. . . . . . . . . 49 combustlvel . . . . . . . . . . . . 44
Con+role do pinhso 49 Sistema de ignic;ao. . . 45
Cule+re [cebeco+s] 40 Suporte 48
Embreagem " 49 Tubo de descarga. . 42
Filtro de 6leo 47 Tubos d'aque . . . . . . . . . 48
Sistema de transmissao e chassi
(Pagina 52)
Nomenclatura P6gina Nomenclatura P6gina
Arma~ao do assento e almofadas. 74 Co~trel:, das embreagens de

Arma~ao dos relates de esteira .. 71 dlrec;ao 62
Barra de trac;ao. . . . . . . . . . . . . .. 78 Con+role das marchas 56
Caixa da bateria 75 Embreagem de direc;ao. . . . . . . .. 64
Embreagem principal . . . . . . . . .. 54
Caixa de rnudences . . . . . . . . . . .. 58
Esteira _ . . . . . . . . . . . .. 74
Capo e painel. . . . . . . . . . . . . . .. 77 Freios 65
Carcassa da caixa de mudences, Moleio principal . . . . . . . . . . . . .. 69
e tampas . . . . . . . . . . . . . . . . 60 Para-lamas 76
Carcassa das embreagens de Protetor da arma~ao dos rolates.. 73
dire~ao, e tampas. . . . . 61 Roda-guia 68
Chassi 70 Rolate inferior. . . . . . . . . . . . . . .. 72
Comando final. . . . . . . . . 66 Rolete superior . . . . . . . . . . . . . .. 73
Controls da embreagem principal 53 Sistema do combustlvel. . . . . . .. 75
Acess6rios
(Pagina 79)
Aquecedor 90 Marcha de baixa velocidade 138

Barra de trac;ao oscileve] 145 Para-choque dianteiro 83
Bomba Manual de purgac;ao do Para-fagulhas 85
combustlvel 13I Partida eletrica-12 volts. . . . . .. 96
Cabine . . . . . . . . . . . . . 88 Partida eletrica-24 volts 106
Celcos pa ra as sa patas 140 Pre-purificador de ar ; .. 85
Calha contra chuva. . . . . .. 87 Protetor do carter , 82
Cinto de seguranc;a ,. 94 Protetor do pre-purificedor . . .. 84
Comando de polia. . 145-150 Protetor dos rolates inferiores 144
Roda-guia 139
Desconqelador do pere-brise ... , 93
Sapatas de garras 140
Embreagem principal a 6leo. . .. 133
Silenciador . . . . . . . . . . . . . . . . . .. 86
Esteira . 141 Sistema de iluminac;ao-I2 volts .. 119
Extensao da tomada de ar. . . . .. 86 Sistema de iluminac;ao-24 volts .. 126
Ferramentas 153 Tampa do painel de instrumentos. 94
Gancho dianteiro 83 Tensor hidreulico das esteiras 139
Guarda-mato 81 Tomada de fOrc;a traseira 148
Injetor de Mer. 95 Teldo , 87
Les+ro dianteiro 84 Ventilador de pas reverslveis. . .. 80
Limpador do para-brisa . 93 Ventilador de scpro 79
INHALTSVERZEICHNIS
Dieselmotor
(Seite 14)
Bezeichnung Seite Bezeichnung Seite
Abziehbilder ..... 155 Motorblock und Deckel . 22

Auswuchter . 26 Nockenwelle 28
Dekompressionshebel 19 Oleinfiills+u+zen 35
EntlLifter . 35 Pleuel 27
Fernthermometer . 35 Regier 29
Kolben . 27 Riemenspanner 18
Kraftstoffilter . 32 Seuqliif+er \ 16
Kraftstofforderpumpe und Filter. 31 Schmierdruckmesser . 35
Kraftstoffpum pengeha use 29 Schmierfilter .......... 36
Kraftstoffpumpen-und Schrnierpurnpe 36
Reglergestange ..... 29 Schwungscheibe 27
Kraftstoffventile und Leitungen. 34 Steuerantrieb 28
Kriirnrner ... 19 Technische Daten · 160
Kuhlernetz 14 Ventilsteuerung ·.. .. .. .. 20
Kiihlerschu+z 16 Wa rtungsmesser 32
Kurbellager . 26 Wasserpumpe . 17
Kurbelwelle . 25 Werkzeuge · 153
Luftreiniger . 18 Zylinderkopf . . . . . . . . . .. 20
Startermotor
(Seite 38)
Anlassritzel 50 Motorblock und Deckel. 38

An reissta rter . . . . . . . . . 51 Nockenwelle 42
Aufhangung 48 Pleuel . 41
Auspuffrohrverlangerung ..... 42 Regier 42
Bremse . . . . . . . . . . . . . 49
Schmierfilter 47
Bremsgestange ..... 49
Kolben 41 Schmierpumpe 47
Kraftstoffanlage 44 Sta rterritzelgesta nge 49
Krilmmer ............. 43 Ventilsteuerung 40
Kupplung . . . . . . . . . 49 Vergaser . 44
Kupplungsgestange 49 Wasserleitungen 48
Kurbelwelle 41 Zundanlage . 45
Luftklappen-und Gasgestange. 45 Zundmagnet 46
Luftreiniger 43 Zylinderkopf 40
Kupplung, Getriebe und Laufwerk
(Seile 52)
Bezeichnung Seite Bezeichnung Seite
Ausgleichfeder t, . . . .• 69 Laufrollenschutz 73
Bat+eriekasten :\\,..... .. 75 Laufwerkrahmen 71
Bremsen ~'5
::~ 6 Leitrad 68
Endantrieb '>. .. 66 Lenkkupplung 64
Getriebe 58 Lenkkupplungsgehause und Deckel 61
Getriebegehause und Deckel. .. 60 Lenkkupplungsgestange 62
Hauptkupplung . . . . . . . . . . . . . .. 54 Motorhaube und Verkleidung 77
Hauptkupplungsgestange 53 Schel+qes+enqe 56
Hauptrahmen 70 Schutzbleche 76
Kraftstoffanlage 75 Sitzpolster 74
Laufket+e . . . . . . . . . . . . . . . . . . .. 74 Stiltzrolle 73
Laufrolle 72 Zugba~en 78
Zubehor
(Seile 79)
Athersfarthilfe : 95 Kurbelgehauseschutz . . . . . . . . . .. 82
Anlasser, elektr. 12 Volt. . . . . . .. 96 Laufkette . . . . . . . . . . . . . . . . . . . . 141
Leufrollenschutz 144
Anlasser, elektr. 24 Volt 106
Leitrad ' 139
Ansaugrohrverlangerung 86
Lufter mit umkehrbarer
Armaturenschutz . . . . . . . . . . . . .. 94 Blattstellung . . . . . . . . . . . . . . .. 80
Auspuffdampfer 86 Motorseitenverkleidung 31
Beleuchtungsanlage, 12 Volt. .. . I 19 Olkupplunq 133
Beleuchtungsanlage, 24 Volt 126 Regenfanger _".. ; .. 87
Drucklilf+er 79 Riemenscheibenantrieb . 145 & 150
En+Frosterqeblese 93 Scheibenwischer . . . . .. 93
Fahrerhaus 88 Sitzgurt 94
Frontballast . . . . . . . . . . . 84 Stollen platten 140
Frontzughaken 83 Stosstange, vorne . . . . . . . . . . . .. 83
Funkenfanger 85 Strassenplatten ... . 140
Getriebekriechgang 138 Vorabscheider 85
Handeinspritzpumpe 131 Vorreinigerschutz 84
Heckzapfwelle 148 Werkzeuge 153
Heizung 90 Wet+erdach 87
Kettenspanner, hydraulisch 139 Zugbalken, unstarr 145
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S-1621-80lT 4
384508 -lOCKWASHER__ 4
o o 0
4K5659-GUARD ASSEM,__ I
o 0
484043-80LT 6
-_--I 384510-l0CKWASHER __ 6
I-GUARD A55EM,_ 484281-WASHER 6
_4K5769 72398
RADIATOR GUARD
6-BOLT 5-1618
6-l0CKWASHER 3B4505
( (
r:
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I-SPIDERASSEM. 9 H9766
) ) 59772
SUCTION FAN
Refer also to Pages 79 and 80 for special parts
ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS

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WATER PUMP
Serial No. 78A I to 78A2754, 78A2756, 78A2757, 78A2760 to 78A2763, 78A2789, 78A2797 and 78A7805 inclusive
See Page 28B for Gasket Kit
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IA
() (CONSISTS
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IS5910 WATER PUMP ASSEMBLY
Serial No. 78A2755, 78A2758, 78A2759, 78A2764 to 78A2788, 78A2790 to 78A2796, 78A2798 to 78A2804 and 78A2806-Up
See Page 28B for Gasket Kit
MOUNTED ON
WATERPUMP
HOUSING
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4M4619-COVER 1
3B8489-FITTING I
4M4618-GASKET I
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BELT TIGHTENER
I-PRECLEANER 8H2021
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."18Ze)
2 -LOCKWASHER BM9936
I-GASKET - 9M8510
(PARTOF CuP ASSE". 9"8512) 1-INDICATOR 8MI661 72386
AIR CLEANER
Refer also to Pages 84, 85, 86 and 95 for special ports

DIESEL HIGINE ISA
I-PIPE ASSEM. 5'468~~ S-15QI-BOL'T__('.50·LONG)_3

S-1588- BOLT_ (1.25"LONG)_1
IB5355 - NUL 4
I-GASKET 2.458e QH4031-MANlrOLD 1
IMQO-GASKET 4
8-NUL IB5355
8-WASHER .BM1145 10158
MANIFOLD
Serial No. 78A I to 78A3368 inclusive
Note: 9F9961 Rain Cap Group is available
Refer also to Pages 85,86 and 87 for special parts

DIESEL ENGINE 19
I-PIPE ASSEM. 5F4689 S-158S-BOLT 4
IB5355-NUT 4
I-GASKEL 2F4586 9H4031-MANIF"OLD 1
I
I
---_._j
8-NUT .lB5355 IM90 -GASKET I
8-WASHER 8M7145 Q4034
MANIFOLD
Effective with Serial No. 78A3369
Note: 9F9961 Rain Cap Group is available
Refer elso to Pages 85. 86 and 87 for special parts
4K6110-LEVERASSEM. - - - - - - - - -I
ICompression Releasel
I-BOLT - - - - - - - - - - - - - - 5-1588
I-LEVER - - - - - - - - - - - - - - 4K48
II I-KEY - - - - - - - - - - - - - - -IB8702
2-COTTERPIN - - - - - - - - - - 3B4615
2-PIN - - - - - - - - - - - - - - -1J4384
8F4832-PLATE- - - - -rstarn- - - - - I
I I 8F4327-PLATE- - - - - IRunl- - - - - I
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\1
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86977
COMPRESSION RELEASE CONTROL

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Serial No, 78AI to 78A1606, 78A1608, 78A1609, 78A1619, 78AI620 and 78AI660 inclusive
Note: 253491 Valve Grinding Gasket Kit is available, Refer also to Page 106 for special parts
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Serial No_78AI to 78A1606, 78A1608, 78A1609, 78A1619, 78AI620 and 78AI660 inclusive
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Serial No. 78A1607, 78AI610 to 78A1618, 78AI621 to 78A1659, 78AI661 to 78A3243 and 78A3247 inclusive
See Page 288 for Gasket Kit. Refer also to Page 106 for special parts
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CYLINDERHEAD AND VALVE MECHANISM-Side View

Serial No. 78A3244 to 78A3246 and 78A3248-Up
See Page 288 for Gasket Kit. Refer also to Page 106 for special parts
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CYLINDER BLOCK AND COVERS-Side View
Serial No. 78AI to 78AI757 inclusive. 7M4303 Cylinder Block Assembly parts are shown on Page 24
Note: 4M8166 Piston and Liner Group, 4M5883 Cylinder Liner and Piston Replacement Gasket Kit and 253491 Valve Grinding Gasket Kit are available
Piston and Liner replacement require the use of 4M5883 and 253491 Gasket Kits
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CYLINDER BLOCK AND COVERS-Front View

Serial No. 7BAI to 7BAI757 inclusive
Refer also to Page 133 for special parts
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Serial No. 78AI758 to 78A3368 inclusive. 7M4303 Cylinder Block Assembly parts are shown on Page 24
See Page 28B for Gasket Kits
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CYLINDER BLOCK AND COVERS-Side View-Part One
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CYLINDER BLOCK AND COVERS-Front View-Part Two
Effective with Serial No, 78A3369
Refer also to Page 133 for special per+s. ADDITIONAL PARTS ARE SHOWN ON PAGES 23A AND 23D
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CYLINDER BLOCK AND COVERS-Side View-Part Three
ADDITIONAL PARTS ARE SHOWN ON PAGES 23A AND 23B
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Part of Cylinder Block and Covers shown on Page 22
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7M9290 For use with Standard Crankshaft
Consists of:
Complete set of. Bearing Assemblies as shown

with Standard Crankshaft
7M9292 For use with .030 Undersize Crankshaft
Consists of:
4 7M9288 Bearing-Intermediate
7M9289 Bearing-Rear
CRANKSHAFT BEARING REPLACEMENT GROUPS
2-LOCK 5-2414~
4-BOLT 5-1594--
I
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(RIGHT HAN~- 20 TEETH) I
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(LEFT HAND-20 OEETH)
2-PLATE 456417------- 78331
ENGINE BALANCER

DIESEL ENGINE 27
__ --- 3138686 - FITTING I

(PARTOF FLYWHEEL A5SEM.
9H274Z)
__ ------ S-1577-BOLT 9
IM7341-LOCK I
IM9377 -GEAR __ (ua TEE1H) 1

(PARTOFFLYWHEEL ASSEM.9HZ74Z)
---- 9H2742-FLYWHEEL A55EM I

81763
FLYWHEEL
For use with Gasoline Starting Engine with Dry Clutch
Refer also to Pages 106, 133 and 134 for special parts
354029-RING GROUP J
(CONSISTSOFCOMPLE
TE SET
OFRINGSFORONE PI5TON)
354027 - RING (TO~ }
---354026 -RI NG(INTERMtT:IATE)
__ 1
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3540Z8)
----- 3S4028-PISTON ASS[M I
----- 9H4015- RETAINER 2

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IMI079 -ROD AS5EM. I
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(PARTOF RODASSEM.IMI079)
7M7821- BEARING I
(STANDARD)
2S502-BEARING I
(010" UNDERSIZE)
25503 -BEARING I
(.020" UNDERSIZE)
7M7826-BEARING I
(.030·UNDERSIZE)
____
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(PARTor RODASSEM. IM1079)
---==- ~;r------------15c85-COTTER PIN

77772
2
CONNECTING ROD AND PISTON-4 Required

Note: 4M8166 Piston and Liner Group, consisting of: I-Piston Assembly, I-Liner
and 2-Seals, is available

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28B CATERPILLAR D4 TRACTOR
7M8104 Diesel Engine Basic

2S3917 Diesel Engine Supplementary
2S3491 Valve Grinding
4M5883 Cylinder Liner and Piston Replacement
Note: Piston and Liner replacement require the use of
2S3491 and 4M5883 Gasket Kits
155230 Water Pump
4S8043 Water Pump
8M4908 Gasoline 'Starting Engine Basic
IS7224 Gasoline Starting Engine Supplementary
9M5678 Gasoline Starting Engine Clutch Mechanism Repair
GASKET KITS

DIESEL ENGINE 29
f2A4996-BOLT I
IB4203-NUL 1
I-PIN '-'4384
I-COTTER PIN 3B4615
2M2326-LEvER I
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2M2326-LEVER I
IB8702-KEY I
5-1594 -BOLT I
I-LEVER IMSI70
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DASH
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I-ROD 4K5611 I-NUT -'B4203 72897
FUEL PUMP AND GOVERNOR CONTROL-Top View
1- SHIM_(.0490'THICK)..4M6611
I-SHIM_(.12S"THICK)
__ 4M6815 8H 2862-GOVERNORGROUP
__ I
I-SHIM_(.062S-THICK)_4M6BI3 (SEE SEPARATE ILWS.FOR PARTS)
5-SHIM_(.002·THICK)_4M6814
5-SHIM _ (.OIO"THICK)
_4M6812
I-SPRING(042'THICK)4M6817 ACCESSORY
2-SHIM__ (OIO"THICK)AM 6812
I -SPACER(.0320'THICK)
4 L7050
I-BAR 4M6816
2-BOLT __ IB9575
I-BOLT_S-1616
I-COVER 4M6827
I -GASKET 4M6826
1- NUT I B4201
I-LOCK 6F6204
I-SPACER(.187S·THICK)4M68
I9
I-SPRING 8H9219 82118
FUEL PUMP HOUSING AND GOVERNOR

8H2862 Governor Group and 9H3627 Fuel Pump Housing Group parts
are shown on Pages 30 and 33

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DIESEL ENGINE 30C
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9H22S6 Pump parts are shown on Page 132
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o
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IS3909 Pump Assembly parts are shown on Page 37
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BH94SO-5CREEN ASSEM.__ I
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Effective with Serial No. 78A 1758
153909 Pump Assembly parts are shown on Page 37

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o
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I -LOCKWASHER__ 3B450
r:._--------- 8IM5574'-PLUG__C"'''CNETl9_1
rn 72738 w
-e
CYLINDER BLOCK AND COVERS-Part Two
»
, I-COVER ASSEM. 7M 2405 ----9H6002-SPRING 2
~ IHI023-SEAL I
»
-<
9H6978-SHAFT 1
(/)
~ ~IA5964-BOLT---------3
G) ::::::------- l8M3175-WASHER 3
< SECTION A-A 2M754-SCREW 4
m 4-SPRING 4M8184 IA8285-NUT 4
(/) 2H3755-BOLT 4
2-STUD 5M4076
m 3B4505-LOCKWASHER 4 o
Al (PARTOFHEADASSEM.7M450 I) 9H6973-GASKET I »-
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m
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__3BI915 o
I-WASHER 8M3175 -I
o 2-VALVE __(EXHAUST)_
I S8901
8H9739-ROD 4 o
;;:0
Al (STANDARD)
o
rn -OR-
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z
2 - VALVE_(EXHAUST)__7M95 95
(OI5"OVERSIZESTEM)
9H2403-STUD 2}
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(STANDARD) 3B622-PLUG (CORE) 2
"1J
- OR- (PARTSOFHEADASSEM.7M450D
»
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4M8108-GASKEL I
-l 9H6971-UFTER 4
(.o15"OVERSIZE
STEM)
(/)
74649
CYLINDER HEAD AND VALVE MECHANISM
Serial No. 78A I to 78A 1821 inclusive
o
z I-COVER ASSEM 7M2405 ~--9H6002-SPRING _2
, IHI023-SEAL I
-< 4-ARMASSEM 7M4499 9H6978-SHAFT 1
8-LOCK 9H4679
o» 4-RETAINER
4-SPRING
4M8185
4M8184
~ _____.!'A5964-BOLL 3
-l :::::--------- L8M 3 175- WASH ER 3
m 2-STUD __ (LONG) _9H2404 A-A 2M754-SCREW 4
;;0
(FOR 2"STROKESTARTING
ENGINES)
,
-0
, -OR-
IA8285-NUT
2H3755-BOLT
4
.4
»
;;0
2-STUD __ (SHORT)
(FOR2f STROKE.
__5M4076
STARTINGENGINEs)
3B4505 - LOCKWASHER 4
9H6973-GASKET I
(PARTS
OFHEADASSEM.I59390)
-0
»
;;0
-l
(/l
G)
<
m
2-GUIDE_(EXHAUST)_IS7366 >--T---_
2-GUIDE_( INTAKE)_IS8975
(PARTSOFHEADASSEM.IS9390) m
o
» 2 - BOL L -2H 5330 Z
(j)
-l 2-WASHER 8M3175 l-i-o>----3B622-PLUG __ (CORE) 2
m
;;0 I-HEAD ASSEM I S9390 (PARTOFHEADASS[M.IS9390) Z
m
,
-0
,
1- BOLL_(1. 37S"LONG)_-3BI915
I-WASHER 8M3175 8H9739-ROD 4
»
;;0
2-VALVE __(EXHAUST)_'S890'
35171-FORM ~
(STANDARD)
(ASSEMBLYINSTRUCTIONSFOR
-OR - 159390)
-0
m 2 - VALVL(EXHAUST)_.7M9595 9H2403-STUD _
;;0
"Tl (015"OVERSIZE STEM) (PARTSOFHEADASSEM.159390
o
;;0
2- VALVE __(lNTAKE)__ 'S8902
(STANDARD)
~ - OR-
»
z 2-VALVE __ QNTAKE)__7M9596
4M8108-GASKEL I
9H6971-LiFTER 4
o
m
(OI5"OVERSIZE STEM)
75663

Effective with Serial No. 78A1822-Up and Starting Engine Block No. E8938-Up
5F4899-BOL L 2
9M5370-BEAR.ING ASSEM_I
(STANDARD1
9M7262-BEARING ASSEM_I
(.020·UNDERSIZE)
I-CHAIN 8H9749
6B6863-DOWEL 2
(PART OF BEAR ING ASSEM
,-_~9_M5~3,-,70ANO 9M7262)
7M4673- DOWEL 2[
5BI866 -PLUG --If
(PARTS OF CRANKSHAFT ASSEM
9M4922)
2-SCREW 2M5139
L-364-LOCK 2
1- BOLT 7M2084
I-GEAR. 7M6833
(60 AND36 TEETH)
94584
CRANKSHAFT

STARTING ENGI.NE 41
5F4899-BOLT 2
9M5370-9EARING ASSEM..I
(STANDARD)
9M72B2·9EARING ASSEM_I
(.020·UNO£RSIZE)
I-CHAIN 8H9749
5B5853-DOWEL 2
(P ....RT OF BEARING A5SEM
~ _ _.:..;9""",5;.;:;37"O
AND 9M7262)
>' ...
yl. ,
7M4673-DOWEL _ -21..
591855 - PLUG_ --_
(PARTSOf CRANKSHAFTASSEM
--.if
9""4922)
2-SCREW 2M5139
2M5457-LOCK I
6F984-DOWEL I
(PART OF CRANKSHAfT ASSEM I-GEAR IS9847
9M4922) (60 AND 42 TEETH)
~45e3
CRANKSHAFT
_----5M9196 -RING __ (COMP)___ .1

----9M2784-RING __ _(OILL .1
5M7589-PISTON__(STDL J
------iIM7247-PISTON.(.020·0·SIZE)_1
IM7248-PI STON(,040·0'SIZE).1
----7M8134-RETAINER 2
IMI022 -PIN I
8H9631-BEARING I
(PARTOf RODASSEM.
7M7303)
7M7186 -BEARING__ (STD.)_ :-;_~V
IM780-BEARING_(.020·U'SIZ~
7M888-RING GROUP__(STD.)
__ I
7M885-R1NGGROUP.(.020·O'SIZ£.)1
(EACHGROUP
n
7M884-RINGGROUP..(040·O'SIZE)1
CONSIS
TS OFA
COMPLETE SETOFRINGSfOR
ONEPISTON)
_-----7M7303-ROD ASSEM. I
8M4243-BOLT 2
_---~8M4242-NUT 2
8M9115 -LOCK -'
(PARTSOFRODASSEM,7M7303)
71990
CONNECTING ROD AND PISTON-2 Required

71149846- SP,RING I
-NUT I
-LOCKWASHER __ 1
76982
CAMSHAFT AND GOVERNOR

Serial No. 78AI to 78A1481, 78A1523, 78AI530 and 78AI531 inclusive
9M6393-PI PE_ .;..._ - - - _I

(EXHAUST)
S-1594-BOLT I
ID4717-NUT I
MOUNTED ON
MUffLER
1F9774-CLAMP - - - - - _I
72387
EXHAUST EXTENSION

STARTING ENGINE 42A
251576- SPRING I
4B9783-BALL 4
4BI040-WASHER I
7HI698-WASHER 1
-fF-='I'--- 7M4613 -fORK - - - - - --I
2A762-BOLT I
IB8735-KEY I
3H2023-DOWEL I
IB8702-KEY I
S-1617-BOLT I
5M5694-LOCK I
5M5693-WASHER I
5M9165-COUPLING I
5M9161-SLEEVE I
5M9081-DRIVER I
5M9162-RAMP I
5M9163-SPROCKET 1
HOUSING 89377
CAMSHAFT AND GOVERNOR

Serial No. 78A 1482 to 78A 1522. 78A 1524 to 78A 1529 and 78A 1532-U p and
Starting Engine Block No. E8413

o
z
~
2-STUO
{ 2-NUT
9MI255
9MI256-
(PARTSOF CASE ASSEM7M7072)
-=======~~~~¥~~f~~~t7:====:::J I-BRACKET__ 9M6431
I-CLAMP 2MI476
I-TUBE ASSEM. 8M4282---- I-BOLT S-1594
-0 I-NUT 104717
>
;l'O
I-TUBE ASSEM. 9M6348
~
U'l DIESEL ENGINE
I-PACKING_{3RINCS)5M7S90
CYLINDER HEAD
C> I-BOLT IA2029
<:
m
I-LOCKWASHER
I-WASHER
3B4506
2MI235 m
I-GASKET 2M990 Z
ri I-BOLT ..L-1351
(jl
>
~
I-LOCKWASHER 3B4506
Z
m 2A762-BOLT A m
;l'O
3! 3B4504-LOCKWASHER 4
r 4B6977-GASKET I
:;
;l'O
----
8M4277-TUBE ASSEM.
9M3978 -CARBURETOR
I
I
ISEE SEPARATE ILLUSTRATION)
-0
m
;l'O I-NUT 104717
o;l'O
2-NUT 1B4202
2-LOCKWASHER__3B4505
2-GASKET 3B4674
~
>
z
I-PIPE ASSEM.
I-GASKET
ISI7301
.9H9746
__ -
9M5126 -TUBE_(ORAIN)__ I
()
m
2-NUT 3H8714---------- r-----2837-A -eLi P- - - - - --I 86897
•
w
9M6429 MANIFOLD, CARBURETOR AND AIR CLEANER GROUP

9M3978 Carburetor Assembly parts are shown on Page 44
44 CATERPILLAR D4 TRACTOR
I-WELL 9B4933 9B4834-GASKET I

9B4986-COVER ASSEM. I
ISI197-NEEDLE ASSEM I
THE FOLLOWING REPAIR KITS

ARE AVAILABLE:
8M2952 -KIT I
(INCLUDES RETAINER,PACKING,SCREW,
SHUTTER ASSEMBLY AND SHAFT AND
LEVER ASSEMBLY)
8M2953-KIT I
(INCLUDES PLUG,BUSHINGS, PLATE,
SCREW, SPACER, PACKING, COLLAR
AND SHAFT ASSEMBLY)
8M2956-KIT 1
(INCLUDES SCREWS. LOCKWASHER.
WASHER, PIN, PLUGS AND RETAINER)
IS7332-KIT I
(INCLUDES WASHERS, PLUGS, COLLAR,
ELEMENT, SCREWS, SCREW ASSEMBLY,
AXLE, GASKETS, JETS, RETAINER,
VALVE AND SEAT ASSEMBLY, NEEDLE
ASSEMBL~ NEEDLE AND SPRING)
ISI384-.JET ASSEM.__ .I 9M5971-BOWL ASSEM. I

ISI383-FLOAT ASSEM. I
I-STANDPIPE ASSEM__ISI382 74576
9M3978 CARBURETOR ASSEMBLY

Part of 9M6429 Manifold, Carburetor and Air Cleaner Group shown on Page 43
8M9156-STRAP .2
IA9136- BOLT 2
384505 -LOC"WASHER 2
8M2940-TANK ASS£M I
2-PAO 'A9116
2-UNING JA9115
2-NUL 206235
I-BUSHING 4M5317
I-VALVE 5M9091 -9M2939-BRACKET I
I-NUT t F"1344
(PART or VALVE 5t.48091) S-1591-BOLT_"(1 ~"'LONG)__ .2
s-lseS-BOLT __(1.2S"'LONC)
__ 2
384506-LOCKWASHER 4
4M9041-FITTING .I
Ir(~A~~ o~~(ffING4-M-90.iIT-1
3119930- FILTER I
CONSl5ilNG OF;
984516- HEAO__ - __
9B4519- GASKET
----OJI
-.",:tc..---984510-VALVE I
V-::--!-:'----784457- ELEMENT I
!----- __984514-BOWl I
9B4~12- BAIL ASS(M .1
I-NIPPLE 4M9009
9H36b4 FUEL SYSTEM GROUP


STARTING ENGINE 44A
9M450-WIREASSEM. I
'lM433O-WIRE ASSEM. I
7F9224-TERMINAL_ -. --;12
7B4826-INSULATOR 2
PARTS OF'WIRE ASSEM.4M4
I-WIRE ASSEM. 9M449
2-PWG 9M4142
I-BOLT .lA2029
I-LOCKWASHER 3B4506
I-GASKET 9H6213----
I-BOLL 3BI910
I-l.oCKWASHER 3B4006 ~~~I1e'tA~~-?ENI1I'i,STRATIONJ'
I-WASHER oB9628 73912
9H3663 IGNITION SYSTEMGROUP

8M9144 Magneto Assembly parts are shown on Page 46

STARTING ENGINE 45
I-BRACKET ASSEM._1M2403 7M239r -ROD I

4B5355-WASHER I
2-BUTTON 9F4685 3B46041-COTTER PIN I
t t=~
J-SPRING IA4116
--I
/ '-" I 1-0-
~_j::=========, ::::::J
__ ----=~) I _ L ~
~ CARBURETOR I
~E~~:;=~~,~I~)fJ= y
fiI '---_) I
~-~=1
7M2395-ROD ASSEM. _
5H8985-PIN _
I-BOLT 'A2029 ~
I-LOCKWASHER 3B4506 ~
I-GASKET 8F5092 l
I-COvER 7M7702 \
(FLYWHEEL HOUSING)
2-BOLT 2B2695
2-LOCKWASHER__3B4505 80327
8MI519 CHOKE AND THROTTLE CONTROL GROUP

IS3376-WIRE ASSEM. _I 4M4330-WIRE ASSEM. I

7F9224- TERMINAL ;]2
7B4826-INSULATOR 2
PARTS OF WIRE ASSEM.4M4
IH5166-CLlP I
I-WIRE ASSEM. 'S337:>
2-PWG 9M4142
I-BOLT ,A2029
I-LOCKWASHER 3B4506
I-GASKET 9H6213----
I-BOLL 3BI915
'~i~~~;A~:fEN,~I'GsTRATToNl'
7~666
9H3663 IGNITION SYSTEM GROUP

Effective with Serial No. 78AI766-Up and Starting Engine Block No. E8840-Up
IS3349 Magneto Assembly parts are shown on Page 46A

»
, I-CORE ASSEM 2M2773 ---_
~
» -GASKET 1
-<
(/)
1744-PLATE 1
2M5809-SPRING 1
o (PARTOF CUP ASSEM.
2M5814-NUT
5M185)
J
< (PARTOf COUPLINGASSEM.5MI83)
m
THE FOLLOWING REPAIR
(/)
m
I-ROTOR 9MI767 ----
KITS ARE AVAI LABLE: o
;;u 5M5863-KIT __ (TRIPARM)_j »
»
, (INCLUDESSUCHPARTSAS ARM
RETAINER,SPACERANDSPRING)
-I
m
;;0
9M2326-K IT_..(HARDWARE)__ I -0
z (INCLUDES NUTS,SEAL,LOCK,
LOCKWASHER,SCREWANDSCREW ,
,
c ASSEMBLIES)
~
co
7M7859-KIT __(OVERHAUL)__ I »
;;0
(INCLUDESBEARINGS,SEAL,OIL
m SLiNGER,CONDENSERGROUP
;;u o
CARBONAND SPRING GROUP,
GROUNDCONNECTION GROUP,
~
GASKET,BREAKERCONTACTKIT -I
~ AND SCREW ASSEMBLIES ;;0
I
m
I-CONDENSER ASSEM.2M2757 »
Z
7M7 860-K IT__ (CONTACT)__ I
(INCLUDESCONTACTGROUP, o
-I
SCREWASSEMBLY AND CAM
o WI PER fELT)
8M 1903-K IT__(HARDWARE) __ I
o
;;0
;;u
(INCLUDESSLiNGER,GASKET,
o SHIELD,RING,SEAL,SPACERS
m ANDHARDWARE)
;;u
9M 1599-K IT__(HARDWARE) __ I
z (INCLUDES KEY,CLAMPS ,CON-
NECTION ASSEMBLY,BEARlNG,
Cl I-FLANGE ASSEM __ 5M218 SPRING,LEADASSEMBLY AND
(PARTOf COUPLINGASSEM5MI HARDWARE)
I-COUPLI NG ASSEM._5M 18 (NOTPARTOf MAGNETOASSEM
8M9144)
I-HOUSING ASSEM.__ 8MI886 12214
8M9144 MAGNETO ASSEMBLY

Part of 9H3663 Ignition System Group shown on Page 44A
0
Z I-CORE ASSEM. ___ 2M277 3
r 7854-BEARING ASSEM_-'
-<
() 2M5809-SPRING I
»
-I
I-CAP ASSEM. ____ IS3352
(PARTOf CUP ASSEM,3SB79)
m 2M5814-NUT -'
;;0
(PARTor COUPLINGASSEM3SBeo)
~
r
r THE FOLLOWING REPAIR
»
;;0
I-ROTOR _______ 9MI767 KITS ARE AVAI LABLE:
5M5863-KIT __ (TRIPARM)_..I
(INCLUDESSUCHPARTSAS ARM
""0 RETAINER,SPACERANDSPRING) c.n
»
;;0 I-DISTRIBUTOR ASSEM_9MI563 9M2326-KIT _..(HARDWARE)
(INCLUDES NUTS,SEAL,LOCK,
__ I -I
»
-I
(/') LOCKWASHER,SCREWANDSCREW ;;0
ASSEMBUES) --i
o 7M7859-KIT __(OVERHAUL)__ I Z
< (INCLUDESBEARINGS,SEAL ,OIL (j)
m SLINGER,CONDENSERGROUP
CARBONAND SPRING GROUP, m
0 GROUNDCONNECTIONGROUP, Z
3-BRUSH _______ 5M456
»
-I
(PARTOF CAP A55EM. 153352) GASK~~~~~~~e; ;~~ET~~~~g (j)
m I-CONDENSER ASSEM_2M2757
;;U 7M7860-KIL_(CONTACT) __ 1 Z
~ (INCLUDESCONTACTGROUP, m
r SCREW ASSEMBLY AND CAM
r WIPER FELT)
»
;;0
8M 1903-K IL_(HARDWARE)__ I
(INCLUDESSLINGEII,GASKET,
5HIELD,RING,SEAL,SPACERS
""0 ANDHARDWARE)
m 9M 1599-KIT __ (HARDWARE)__ I
.,.,
;;U
(INCLUDES KEY,CLAMPS ,CON-
NECTION ASSEMBLY,BEARING,
0 I-GASKET _______ 7M787 SPRING,LEADASSEMBLY AND
;;0
HARDWARF)
s::
»
z I-CUP ASSEM _
() 1- HOUSING ASSEM__ 8MI886 (PARTor COUPLING,..::.:>t.,= ....."J 76624
m
153349 MAGNETO ASSEMBLY
Part of 9H3663 Ignition System Group shown on Page 45
468 CATERPI LLAR 04 TRACTOR
-COTTER PIN .3B4612

-PLUG 4r4585----_~:tL
{ -SPRING 9M8808
- PLUNGER 9M8805
(PARTS OF BODY ASSEM.9M8816)
I-GASKET 4M9707
(MOUNTED ON STARTING ENGINE
CYLINDER BLOCK)
r-PIN 7M7157
t-GEAR[iOTfrTHD~~J544
(PARTS OF SHAFT ASSEM.8MI327)
?-DOWEL 2A3348
(PART OF BODY ASSEM. 9M8816)
1(-KEy IB8735
PART OF SHAFT ASSEM.8MI3<>7)
I-SHAFT ASSEM.__ 8MI327---

I-BOL T.(2.2S-LONG)_4M9944
I-BOLL.(2"LONG)__ 8B2377
1- LOCK IA2555
I-BEARING 4M6168
(PART OF BODY ASSEM.9M8816)
D -SHAFT 3BI304
D - BEARING 159303
(PARTS OF COVER ASSEMIS9299)
I-GEAR 4M9715
(10 TEETH-IDLER)
I-BODY ASSEM. 9M8816 75665
9M8803 OIL PUMP GROUP

ALWAYS GIVE SERIAL NUMBER WHEN. ORDERING PARTS

STARTING ENGINE 47
II
I-FERRULE __ ~ I F7604
(PART
OFTUBEA5SEM9M8806)
I-PLUG 9F2247
I-TUBE ASSEM 9M8806
I-PLUNGER 9M8B05
I-FITTING 388999
1-NUT 8F8997
(PARTOFFITTING388999)
I-FITTING 389053
I-NUT 8F8998
(PARTOFfiTTING389053) 75689
9M8802 OIL FILTER GROUP
-COTTER PIN 3B4612 IS9299- COVER ASSEM. I

-PLUG 4r4585-----::::~:::I_+__ 8B2377- BOl T_ (2"LONG)-2
M6548- lOCK I
{ -SPRING 9M8808 S-1615-BOl T_(.750·LONG)
__2
-PLUNGER 9M8805 7F2836-l0CK 2
(PARTSOF BOOYASSEM.9M8816)
I-GASKET 4M9707
(MOUNTEDONSTARTINGENGINE
CYLINDERBLOCK)
r- PIN -------- _7M7157

t-GEAR\tOTfrTHD~~J544
(PARTSOFSHAFTASSEM.8MI327)
?-DOWEl 2A3348
(PARTOF BODYASSEM.
9M8816)
1- KEY IB873~
(PARTOFSHAFTASSEM.8MI327)
I-SHAFT ASSEM. __ 8MI327----
1- BOLT_(2.25"LONG)_4M9944
I-BOlT __(2"LONG)__ 8B2377
1- lOCK IA2555
I-BEARING 4M6168
(PARTOFBODYASSEM. 9M8816)
~-SHAFT 3BI304
11-BEARING IS9303
(PARTSOFCOVER
ASSEM.159299)
I-GEAR 4M9715
(10TEETH-IDLER) 159846 - GEAR_(42TEETH).1
I-BODY ASSEM. 9M8816 89413
25132 OIL PUMP GROUP


4-BOLT IA2029
4-LOCKWASHER 3B4506
4-WASHER 5 M 1822
5M4173 -BRACE I
62861
SUPPORT
2M6485 - GASKET- I
2M6406- ELBOW I
ID4539- BOLL __ : I
'I
3B4505-LOCKWASHER J
I 6H5672- SEAL
8M6651 - TUBE
2
I
I 5-1594 -BOLT
~B4506-LOCKWASHER_2
2
4M 2251- ELBOW _I
r1 4M6480-GASKEL __1
~-----l
i~ II
)11
I I II
l:
STARTINGENGINE
CYLINDER HEAD
!I ~~-~~I;;;;==!=~
74650
9H3667 WATER LINES GROUP

STARTING ENGINE 48A
ti __ -----7F8092 - HANDLE I
1- LOCK L- 364
1- LEVER 8 M6582
I-BOLT 7B2742 5M4033- LEVER I
I-LOCK 7F28.36 ---'1B8706-KEY 2
I - SCREW 8H9588 S-1571-BOLT 1
ID4717-NUT J
3B4506-LOCKWASHER I
6M6563 -SHAFL I
6BI225-PIN .2
_-----15B3850 -WASHER .2
364615-COT1ER PIN .2
_-----7M2144 -LEVER I
----5M9613 -SPRING I
---_9H7092-SHAF"T 1
9H7089- END I
4M2893 -YOKE ASSEM I

82734
9H3655 CLUTCH, PINION AND BRAKECONTROL GROUP

Seria I No. 78A I to 78A579 inclusive

_--2S3216-PLATE 1
BH95B4-WASHER 2}
~Lll~~iiJ:i4r--- ~~~oo~ ~~I~~AsSEM"8Ma730)
6B924 -BEARING I
9M6579-SHAFT_(17 TEETH) __ I
8MB446 -RETAINER ll
BH95B5-BEARING - __ If
(PARTSor COLLAR A5SEM. 6M6730)
8H8362-DISC _I
12-GEARASSEM __ 1 ID4538-BOLT 6
(16 TEETH)
BHB498 - FLYWHEEL I
(37 TEETH)
I-COLLAR ASSEM __ BMB730 ~-8H8315E- SPRING 3
3 -RETAINER 8H8357
76983
8M9337 CLUTCH AND BRAKE GROUP

Serial No. 78AI to78A1481, 78A1523, 78AI530and78AI531 inclusive

STARTING ENGINE 49
~-80LT ..s-~588 ___ ----7F8092-HANOLE 1

I-LOCK L-364.
I-LEVER QMQ643
1-80LT 782742 5M4033-LEVER I
I-LOCK 7F283 1B8706-KEY 2
I-SCREW 8H9588 S-1571-80LT I
1- NUT 583180 __ --,104717 -NUT .I
I-PIN 785416 384506-LOCKWASHER I
__ --8M6583-SHAFT 1
4H38e5-PIN 1
__ -----(583850-WASHER-------1
384&15-COTTERPIN I
---7M2144 -LEVER I
~~±:t:::=-------2M862-LINKAGE ASSEM. I
8M771-PIN 1
__-------1 583850-WASHER- - - ---I
384!109-COTTER
PIN I
---- 9H70Q2-SHAFT I
9H7089-ENO 1
4M2893-YOKEASSEM. I
80523
9H3655 CLUTCH, PINION AND BRAKECONTROL GROUP

Effective with Serial No. 78AS8D-Up and Starting Engine BlockNo. E6833-Up
8H9584-WASHER 2}
7M9107-RING I
(PARTS
OFCOLLAR ASSEM.8M8730)
6B924 -BEARING I
46-RETAINER it
8H9585-BEARING U
(PARTSor COLLAR AS5EM. IIMII73(j)
8H8362-0ISC!.. .I
159472- GEARASSEM.
__ I ID4538-BOLT 6
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8H8490-LOCK 3
3-RETAINER 8H 89378
159476CLUTCH AND BRAKEGROUP

Serial No. 78AI482 to 78AIS22, 78AIS24 to 78AIS29 and 78AIS32-Up and
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STARTING ENGINE 51
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3B4506-LOCKWASHER ..2
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9M8804 RECOIL STARTER GROUP

2M5169 Recoil Starter Assembly parts are shown on Page 52

I-WEDGE 2M8610
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Part of 9M8804 Recoil Starter Group shown on Page 51
I-SPIDER &BEARING ASSEM 7M9B7B-SEAL 4

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1- PLATE 3H2005 67871
5M5275 UNIVERSAL JOINT ASSEMBLY

Part of Flywheel Clutch shown on Page 55

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Note: Quantities shown are those required for both R.H. and L.H. sides. Refer also to Page 139 for special parts
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Note: Quantities shown are those required for both R.H. and L.H. sides. Refer also to Page 139 for special parts
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FOR USE IN AREAS WHERE HIGH TEMPERATURES ARE ENCOUNTERED
I-FORM - - - - - - - - - - - 35172 4K7388-GUARD ASSEM. - - - - -I

II nstallation I nstructionsl IRight Hand-I nnerl
4K7387-GUARD ASSEM. - - - --I
ILeft Hand-I n'nerl
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ILeft Hand-Outerl
4K7387-GUARD ASSEM. - - - --I

6-RETAINER- - - - - - - - 4K7348
IRight Hand-Outer!
4K7388-GUARD ASSEM. - - - - - I
12-BOLT - - - - - - - - - - S-1585
ILeft Hand-Outer!
12-LOCKWASHER - - - - - 3B4506
88786
4K7391 TRACK ROLLER GUIDE GUARD GROUP-Field Installation
2-GUARD ASSEM _3K3420 S-509-BOL L 4
4B4278-WASHER 4
5K3419-GUARD ASSEM.<R.H).I
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1- GUARD_ (R H 1__ 4K5549
I-GUARD __ ( L.H.)__ 4K5550
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4-NUT __ (WELO)__ 9,2978
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12-BOLT IA2029
16- LOCKWASHER __ 3B4506
12-WASHER 4B4278
12-NUT ASSEM. __ -2K8270
91888
TRACK ROLLER FRAME GUARDS

Note: Quantities shown are those req-uired for both R.H. and L.H. sides
A LWAY S G I V ESE RIA L N U M BER WHEN 0 ROERI N G PAR TS

CLUTCH, TRANSMISSION AND CHASSIS 73
2-CUP IM873'6--_
(~;tPTO~ES~PPORTAsSt.:~J7~,~)
I-SEAL IH6227
I-COLLAR ASSEM IM7918
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2 -SEAL __(RUBBER)
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2 -CONE IM8
I-SUPPORTASSEM. __2M7119
1- COVER _
I -ROLLER 5 K 1339 77312
3K7962 TRACK CARRIER ROLLER GROUP-2 Groups Required
2-GUARD ASSEM..
_3K3420
3K9249-GUARD_.1 ".H.I-_I
3K9250-GUARD__ IL.H.l I
4K5547-GUARDASSEM.-("H1J
4K5548-GUARDASSEM._(L.H!I
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4-60LT 5-509 T-I02-60LT 12
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464278-WASHER 4
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12-NUTASSEM..
__ -2K8270 ell11
TRACK ROLLER FRAME GUARDS

Note: Quantities shown are those required for both R_H_and LH_ sides

4K7080-LlNK ASSEM. __ I
----- 4K6648-LlNK.(L<n HANo).34

4K6650- LIN K I
(MASTER-LtF"T HAND)
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---- 4K6647-LlNK.CRIGHT"ANO).34
---- 4K3916-SPACER 2
---- 4K3917-SEAL WASHER.140
----4K6649- LINK -'
(MASTtR- RIGHT HAND)
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4K7052-SHOE 35
NOTE: WHEN COMPLETE RE·

PLACEMENT or
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IS REQUIREO
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4K3916- SPACER .2
4K3917-SEAL WASHER_A
86633
4K7105 TRACK GROUP-13" Grouser Shoe-2 Groups Required

Refer also to Pages 140 through 143 for special parts
----9M6702-CUSHION ASSEM_.1
_-----7B6636-SCREW---- __ A
3K4403 -CUSHION ASSEM_.2
T-703- BOL L 4
--~- ~3B4506-LOCKWASHER 4
4B4278- WASHER _4
4K5757 -CUSH ION ASSEM __ I
4K5756 - STRIP 2
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3B4506 - LOCKWASHER_2 3B4506-LOCKWASHER 2
4B4278-WASHER 2 72400
SEAT CUSHIONS

CLUTCH, TRANSMISSION AND CHASSIS 74A
_----9M6702-CUSHION ASSEM_.I
_----7B6636 - SCREW A
3K4403-CUSHIONASSEM_..2
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3B4506- LOCKWASHER 4
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SEAT CUSHIONS

748 CA TERPILLAR D4 TRACTOR
8M438 -PADLOCK I
IL5072-DOWEL }
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Provides protective cover for Fuel Tank Cap

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I-LID ASSEM.- __ - - - - 4K7508
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(Right Hand) 2849-A-PIN - - - - - - - - - - - 2 -t
-0 I-SUPPORT ASSEM.- - - -4K5744 IF75I-NUT- - - -(Weld) - - - - 2 ;;>0
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Vl 4-LOCKWASHER_ _ _ _ _ _ 4K5811and 4K5812) CIt
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-8-WASHER - - - - - - - -- -V-531 90521 ....
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(4. IN ----4K525o-FENOER ASSEM._,I
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(21N EACH FENDER ASSEM.
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4K5600-PLATE ASSEM.(L.H.)J
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<.n 4-WASHER.(RUBSER)_.4KBB57 '. ..:
9F2978 -NUT __(WELD) 2
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4K5418-PLATL_(L.H.) I
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Refer also to Pages 85, 86, 87 and 94 for special parts
I-CLEVIS IM4981
I-BRACKETASSEM._I
M5334
(LEFT HANOI
4 -BOLL ID4595
72748
9H5806 DRAWBAR GROUP


ATTACHMENTS 78A
Consists of: Page
5KI17 Air Clea ner Group. . . . . . . . . ... . . 78 D

5KI68 Hood Group . . . . . . . . . . . . . . 78G
158386 Manifold Group 78F
158389 Turbocharger Oil Lines Group. . 78F
158391 Oil Filter Group 78G
I 158582 Turbocharger Assembly 78E
2 IB4203 Nut-Flange to Plate
2 3B4505 Lockwesher=-vi 6"
8 3B4506 Lockwasher-%"
I 3B8989 Fitting-Adapter to Tube
4 4B4158 Drive Screw
6 4B4158 Drive Screw-Plate to Fuel Filter
2 4B4278 Washer-ShieJd to Adapter
6B7419 Hose-Air Cleaner Mounting Tube to Carburetor Inlet
Pipe
2 ID4538 Bolt-Tube Assembly to Fuel Pump and Governor
Housing
4 5F7055 Clip
I 9F5940 Gasket-Flange to Plate
5H8936 Adapter-Filter to Fitting
6H4356 Plate
5K,1224 Harness-Generator to Starting Motor
7M4904 Warning Plate-Turbocharger
9M313 Cover-Cylinder Block Side
9M643 I Bracket-Starting Engine Muffler Support
157986 Plate Assembly-Front
157995 Flange-Turbocharger Oil Drain to Plate
158464 Tube Assembly-Carburetor Inlet
IS8566 Tube Assembly-Air Cleaner Mounting
IS8569 Heat Shield-To Manifold Adapter
IS8592 Tube Assembly-Cylinder Blockto Oil Filter Base
2S931 Tube-Fuel Tank to Filter
2S7317 Line Assembly-No.3 Fuel Injection
I 2S8161 Tube~Fuel Filter Air Bleed
3 L-1351 Bolt-Cover to Cylinder Block
I L-1351 Bolt-Tube Assembly to Filter Base
S-1571 Bolt-Pipe through Cover to Head
158604ALTITUDE NORMALIZING ARRANGEMENT-Factory Installation

For use with Gasoline Starting

78B CATERPILLAR 04 TRACTOR
Consists of: Page
5K I 17 Air Cleaner Group .. . 780

5K 168 Hood Group . ..78G
158386 Manifold Group ... 78F
I58389 Turbocharger Oil Lines Group. . .78F
158391 Oil Filter Group. 78G
158582 Turbocharger Assembly ... 78E
6 4B4158 Drive 5crew-Plate to Fuel Filter
6B933 5pacer- Turbocharger Line Clip to Cover
9F5940 Gasket-Flange to Plate
6H4356 Plate
9M313 Cover-Cylinder Block 5ide
I58592 Tube Assembly-Cylinder Block to Oil Filter Base
257317 Line Assembly-No.3 Fuel Injection
258161 Tube-Fuel Filter Air Bleed
5-1351 Bolt-Tube Assembly to Filter Base
4 5-1591 Bolt-Pipe through Cover to Cylinder Head
3 5-1594 Bolt-Pipe through Cover to Cylinder Head
158605 ALTITUDE NORMALIZING ARRANGEMENT-Factory Installation

For use with 24 Volt Direct Electric Starting
ALWAY5 GIVE 5ERIAL NUMBER WHEN ORDERING PART5

ATTACHMENTS 78C
Consists of: Page
5K 117 Air Cleaner Group 780

5KI68 Hood Group 78G
158386 Manifold Group 78F
158389 Turbocharger Oil Lines Group ......... 78F
158391 Oil Filter Group . .. 78G
158582 Turbocharger Assembly .... 78E
2 3B4505 Lockwasher-5/1 6"
6 4B4158 Drive 5crew-Plate to Fuel Filter
2 4B4278 Washer-5hield to Adapter
6B7419 Hose-Air Cleaner Mounting Tube to Carburetor Inlet
Pipe
2 104538 Bolt-Tube Assembly to Fuel Pump and Governor
Housing
9F5940 Gasket-Flange to Plate
6H4356 Plate
6H5636 Bolt-Governor Idler Cover
6H5636 Bolt-Governor Rear Cover
9M313 Cover-Cylinder Block 5ide
9M643 I Bracket-Starting Engine Muffler Support
IS8464 Tube Assembly-Carburetor Inlet
158566 Tube Assembly-Air Cleaner Mounting
158569 Heat Shield-To Manifold Adapter
IS8592 Tube.Assembly-Cylinder Blockto Oil Filter Base
2S7317 Line Assembly-No.3 Fuel lnjec+ion
I 258161 Tube-Fuel Filter Air Bleed'
L-1351 Bo1+- Tube Assembly to Filter Base
S-1571 Bolt-Pipe +hrouqh.Covar to Head
2S933ALTITUDE NORMALIZING ARRANGEMENT-Factory Installation

For use with Gasoline Starting with 12 Volt Starter
ONLY "CATERPILLAR" PART5 GIVE "CATERPILLAR" PERFORMANCE

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Vl 92024
SKI17 AIR CLEANER GROUP

Part of 158604, 158605 and 25933 Altitude Normalizing Arrangements listed on Pages 78A, 788 and 78C
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...,
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158582 TURBOCHARGER ASSEMBLY
Part of 158604, 158605 lind 25933 Altitude Normalizing Arrenqemen+s listed on Pages 78A, 78B and 78C
78F CA TERPILLAR 04 TRACTOR
I-TUBE ASSEM. - - - - - - -IS798O
2-BOLT - - - - - - - - - - - S-1594
2-LOCKWASHER - - - - - - 3B4506
I-SUPPORT - - - - - - - - -IS8392
I-TUBE ASSEM. - - --- - - IS8000
I-BOLT - - - - - - - - - - - S-509
I-NUT - - - - - - - - - - - -104717
HOCKWASHER - - - - - - 3B4506
I-CLI P - - - - - - - - - - -2H1743
I-NUT - - - - - - - - - - - - 8F9362=@
IPart of Fitting IF6492)
H ITTING - - - - - - - - - IF6492 I-SEAL - - - - - - - - - - -9M4618
ITo Oil Filter Base) ITo Flywheel Housing) 87497
158389 TURBOCHARGER OIL LINES GROUP

Part of 158604, 158605 and 25933 Altitude Normalizing Arrangements
listed on Pages 78A, 78B and 78C
I-COUPLING - - - - - - - -IS7948
I-ELBOW - - - - - - - - - - 4M809
S-1591-BOLT - 11.50" Long) - 2
S-1571-BOLT - II. 75" Long) - 2
l IB5355-NUT - - - - - - - - - - 4
2D8153-STUD - - - - - - - - - - -I
IPart of Pipe Assem. IS8421)
4-NUT - - - - - - - - -IB5355 IM90-GASKET- - - - - - - - - - 4

I-ADAPTER ASSEM. - - -IS7950 IB5355-NUT - - - - - - - - - - - 8
I-GASKET - - - - - - - - - 7M7273 8M7I45-WASHER - - - - - - - - 8
8-STUD- - - - - - - - - - -2M1538 7M4358-MANIFOLD- - - - - - - -I
IPart of Adapter Assem. IS7950) 87371
158386 EXHAUST MANIFOLD GROUP

ATT ACHMENTS 78G
I-FILTER ASSEM.IS8390
(CONSISTS Of ALL PARTS
MAR .... eo .)
8HI462-COVERASSEM.
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158391 OIL FILTER GROUP

listed on Pages 78A, 78 Band 78C
I-HOOD - - - - - - - - - - -5KIII
cf~'I
I
I
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5K173-COVER ASSEM. - - - - - -I
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4B4116-WASHER - - - - - - - --1
3B45D4-l0CKWASHER - - - - - -1
4BI154-MACHINE SCREW - - --4
IB433D-NUT- - - - - - - - - - --4
3845D4-l0CKWASHER - - - - - - 4
81369
SKiba HOOD GROUP


ATTACHMENTS 79
9H9828-SPIOER ASSEM__I
6-LOCKWASHER__3B4S0S
6-WASHER 4B4278
I-GUARO ...l S2444
(LEI'T HAND)
3-BOLT IA2029 IA2029-BOLT 3

I-BOLT S-S 09 IS2443-GUARO I
I-NUT J 04717 (RIGHT HAND)
I-LOCKWASHER 3B4506
I
81888
152621 BLOWER FAN GROUP

For use with Bulldozer
6-BOLT S-1618 IA2029-BOLT 4

6-LOCKWASHER_3B4505
9H9828-SPIOER ASSEMJ
I-GUARO .....JS2444 IA2029-BOLT 3

(LEFT HAND)
4B4278-WASHER 3
IS2443-GUARO .J
(RIGHT HAND)
I-LOCKWASHER_..3B4506
152622 BLOWER FAN GROUP

For use without Bulldozer

I-GUARD 152444 8M5336-FAN ASSEM. I

(LEn HAND) CONSISTING OF:
9M2786-BLADE ASSEM..4)
9M2623-SPRING 4
9M2622-WASHER 4
9M2624-CU P 4
9M2787-HU B I
152443-GUARD ...J
(RIGHT HAND)
IA2029-BOLT ..3
I-BOLT 5-509 5-1618-BO LT 6
I-NUT I D4 717 3B4505-LOCKWASHER__6
1-LOCKWA5HER_3B4506 128D3
IS2445 FAN GROUP-Reversible Blade

Only separate parts serviced. When complete Group is required order 156694
10-BOLT IA2029 8M5336-FAN A55EM.__ ~1

CONSISTING OF:
1-GUARD_{uPPER)_1
52442 9M 2786-BLADE ASSEM.A)
9M2623-SPRIN G 4
I-GUARD 152444 9M2622-WASHER 4
(LEFT HAND) 9M2624- CUP 4
9M2787-HUB 1
6-BOLT ..5-1618
6-LOCKWASHER_3B4505 72894
IS2446 FAN GROU P-Reversible Blade

ATTACHMENTS 80A
I-C.UARO 152444 IS2404-FAN ASSEM I

(LEP'T HAND)
152443-GUARO ...J
(RIGHT HAND)
IA2.029-BOLT .3
I-BOLT 5-509 5-1618-BO LT 6
I-NUT I 04717 3B 4 505-LOCKWASHER__6
1- LOCKWA5HER_3B4506 a8820
156694 FAN GROUP-Reversible Blade

10-BOLT IA2029 IS2404-FAN ASSEM. I
1-GUARO_(UPPER)_I
S2442
I-GUARO IS2444
(LEFT HAND)
6-BOLT ....5-1618
6-LOCKWASHER_3B4505 88828
156695 FAN GROUP-Reversible Blade


80B CATERPI LLAR D4 TRACTOR
4-BOLT S-5
4-1.0CKWASHER __3B4 50E>-LOCKWASHER__11
78-WASHER II
I-GUARD 9MI77E>
(LEF"T HAND-UPPER)
IS8461-GUARD I
I-GUARD 9M3338 (RIGHT HANO)
(LEFT HAND-LOWER)
B745)5)
FAN GUARD GROUP

For use with Altitude Normalizing Arrangements listed on Pages 78A, 78B and 78C

ATTACHMENTS 81
2-60LT 6H1717
2-NUT 1,748
(I IN EACH GUARDASSE"".
4K7161 ANO 4K71eZ)
2-LOCKWASHER 364506
I-GUARD ASSEM. 4K7161

(RIGHT HAND)
I-GUARDASSEM.__AK7162
(LErT HAND) 88865
4K6914 BRUSH GUARD GROUP

2-60LT 6HI717
2-LOCKWASHER 364508
2-NUT 1F"748;------
(liN EACH GUARDASSEM. 4K7155
AND 4K7158 1
I-GUARD ASSEM. 4K7155

(RIGHT HAND)
I-GUARD ASSEM. 4K7ISe
(LErT HAND)
72718
4K7152 BRUSH GUARD GROUP


»-
I 4-BOLT S-1595 S-1592-BOLT -4
CD
N
4-LOCKWASHER 3B4508 3B4510-LOCKWASHER
__ -4
~
»- 4-WASHER 4B5273
-<
Vl
G)
<
m I-PLATE ASSEM.__ 4K8694 4K5957-ANGLE 2
(REAR) (PART OF PLATE ASSEM.4K5962)
Vl
m
;>0
o
)-
-I
»-
I
m
:;:g
-0
z I
c I
~ )-
o:J :;:g
m
;>0 o
~
"'"
-I
:;:g
I )-
m
Z o
-I
o o
:;:g
;>0
S-1566-BOLT 2
o
m 3B4510-LOCKWASHER 2 4K5962-PLATE ASSEM I
;>0 4B5275-WASHER 2 (FRONT)
z
G)
4K6795-BRACKETASSEM.
__I
-0 4K6294-BAR I
»-
;>0
2AI538-BOLT 2 (PARTOF PLATE ASSEMAK5962)
-l 3B4512-LOCKWASHER 2 72717
Vl
4K6085 CRANKCASE GUARD GROUP
PAGE 2 of 9-63 PARTS BOOK INSERT
Consists of: Page
4K6085 Crankcase Guard Group. 82
4K8007 Front Bumper Group. 83
4K8704 Precleaner Guard Group 84
4K9570 Radiator Guard Group .. .Shown Below
4K9567 Radiator Guard Reinforcement Group
<4K9568LOGGING GUARD ARRANGEMENT
4K9572-GUARDASSEM.- - - - - 1
2M9102-HINGE-- - - - - - - --4
(Pari of Guard Assem. 4K9572)
J6B7988-PIN- - - - - - - - - - --4
rj3B4617-COTTER PIN - - - - - - -4
3K549'1-HINGE- - - - - - - - - - 4
86293
<4K9570RADIATOR GUARD GROUP

Also pert of <4K9568Logging Guerd Arrengement
ATTACHMENTS 83
IA8063-BOLT__ (2.50· LONG)_4

-OR-
L-1178 ·BOLT__ .c.(2·LONG)_4
/
/
/
I
/
I
/
(-f"\\ \\/
I \ \'0
\ )--
t::----
3B2665FRONT PULL HOOK GROUP

For use with Crenkcese Guord
I-BUMPERASSEM._.4K8013
1D4720-NUT JJ
3B4510-LOCKWASHER 8
72435
4K8007 FRONT BUMPERGROUP

._---------'\
----==----~ ~
---
I-NUT 4K6523 ~.
I-BAFFLE ASSEM.__ 4K7014 f Il=

i'=?
I -WASHER 6F441 I -
»>
- ~
.---
I-BAFFLE ASSEM.
__ 4K7003
IO-WEIGHT 4K6513
I-BAFFLE ASSEM.
__ AK7013
3-WEIGHT 4K6490 ~ I
-.
2-BOLT
I-SPACER
3BI915
4K6522
'===:: ~
<,
~
~ /
I
--- ~ \b )
~fi'1 :.=J _../
I-ROD ASSEM. 4K652 I "==' 72437
4K6524 FRONT WEIGHT GROUP-I042 Lbs.-Top View

Only separate parts serviced. When complete Group is required order SK4761 shown on
Page 86A
4K8706_GUARD ASSEM. I
10
j 4-80LT
4-NUT
4- LOCKWASHER
S-159;~
ID4717
384506
10 01
72440
4K8704 PRECLEANER GUARD GROUP

Also part of 4K9568 Logging Guard Arrangement

ATTACHMENTS 85
9M9440-COVER ASSEM. I
(PART Of PRESCREENERASSEM.
5M273S)
5M2736-PRESCREENER
ASSEM. __ I
2023-BODY 1
OF PRESCREENERASSEM.
5M2736)
5-BOLT 1
2F5152-CLAMP 1
5M899- PI PE ASSEM. I
72903
5M2735 PRESCREENERGROUP
3B7964-ARRESTER ASSEM.J
4F4974-CLAMP 1
L-1124-GASKEL 1
3B7920-PLUG 1
S-1591-BOLL I
IB5355-NUL 1
't:::::====::r.~---- 3B5497-ADAPTER !
48133
385498 SPARK ARRESTOR GROUP-Diesel Engine

3K3124-MUFFLER ...J
2F5152
-CLAMP I
S-1591-BOLT I
IB5355-NUT I
75681
888205 MUFFLERGROUP-Diesel Engine
I-NUT 184203
I-LOCKWA5H[R __ 384506
1-8RACE 4K6846
(lEf"T HAND)
1-8AR AK6842
4K6847-8RACE 1
(RIGHT HAND)
184203 - NUT I 5-1594- BOLT I

384506 -LOCKWASHER 1 384506-LOCKWASHER I
4K9335-EXTEN510N I
6H6135-CLAMP I 72439
4K6840 AIR CLEANER INLET EXTENSIONGROUP

ATTACHMENTS 86A
8B7114-PIPE- - -152" Longl- - - I

lAir Cleaner Extensionl
T-7DJ-BOLT - - - - - - - - - - --2
'1\\0"---_-----< IB4203-NUT- - - - - - - - - - - 2
Iia---<I~'it JB4506-LOCKWASHER - - - - - -2
4K684S-CLAMP AS SEM. - - - - -I
S'1591-BOLT - - - - - - - _. - 2
IB5J55-NUT - - - - - - - - - - - 2
, 2H2190-CLAMP' • - - - • - • -·2
5KJ98-PI PE - - 156" Longl - - - 1
IExhaust Extension)
5KJ96-BRACE ASSEM. - . - - --I
IB4205-NUT - • - - •• - - - -. I
7FJ94J-END - - - - - . - - - . - 1
/ 87370
5K394 AIR CLEANER INLET EXTENSION GROUP

For use with Altitude Normalizing Arrangements listed on Pages 78A. 78B and 7aC
----- ::[4 ts=.. -=,----.

I-NUT 4K6523
-- 1;;; _ _j
I-BAFFLE ASSEM.
I-WASHER
__ 4K7014
6F441 I - L------
.1...",:11=
1
»>
~p
'\
~ \
I-BAFFLE ASSEM.
__4K7003 -
I
---
IO-WEIGHT 5K4707
I
I
I-BAFFLEASSEM. 4K7013 I
I
3-WEIGHT 5K4708
.-----. ~
<, I
2-BOLT 3BI915
-.r-. I
I-SPACER 4K6522 - <, ~ /
I-ROD ASSEM. 4K6521
-~13 "i:ii'
""
~ ~_..../
)
93540
5K4761 FRONT WEIGHT GROUP-I042 Lbs.-Top View

ATTACHMENTS 87
NOT SERV'CEO-TRAP '
104571-BOLT 1
104716 - NUT I
71347
6F6522 EXHAUST RAIN TRAP GROUP-Diesel Engine
32-BOLT 162706
32-NUT 104717
32-LOCKWASHER__ 364506
IM9552-TOPASSEM. I
4-REINFORCEMENT_8H5424
(PART OF TOPASSEt.1.1t.19552)
364583-PLATE 8
I-LEG ASSEM. 2M6169

(RIGHT HAND FRON,)
I-LEG ASSEM 2M6170
I- (LEf'T HAND FRONT)
I 4K8729-LEG ASSEM. I
/ (RIGHT HAND REAR)
4K8730-LEG ASSE'-1. 1
/ (LEn HAND REAR)
FUEL
TANK 8-BOLT S-1595
8-NUT I 04719
8-LOCKWASHER 364508
S-1595-BOLT 8
----<104719-NUT 8
364508 -LOCKWASHER
__ ..B
72436
4K873 I CANOPY GROU P

>-
r-
~
-CLlP ______ _____ ')
4
CD
CD
>-
-<
Vl
C)
<
m
Vl
r~H'~
4-LOCKWASHER_
-PANEL(RIGHTHANO)_
-PANEL_(LEFT
HANO)_3K
-CHANNEL-ICENTER)_3K
7691
3K7689-PANEL _______
IPARTS OF lNSULAllON ASSEM.3K1934)
1
m PARTS or INSULATION ASSEM 0

/0 3K7934}
»--I
>-
r-
2-SEAL ______ 5H4008 2M 8884-BRACKETASSEM._I
m
;;0
"'V
Z
C 8-SCREw______ 4BI244
5H4008-SEAL _______ 2 r-
r-
zeo »-
;;0
m 2-SCREW_____ 5B2907
/0 0
.".
IM8680-GLASS ______ 2
~ 2-SPRING ______ L-955 -I
I ;;0
m
Z
»-
0
-I
0 2-BRACKEL ____ 5B2905
0
/0 ;:c
2-PIN ______ 5B3155
0
m 2 -CRANK ASSEM.__ 6H3608
/0 2-GLASS _____ 4M5096
2-TIP _______ 3K7
Z 2-NUT _______ '04 IM8675-PANEL ASSEM.__ I
C) T _______ IO
2-STUO ______ 3K772
ID4719-NUT _______ 10
6-BOLT ______ S-1587
-0 6-NUT _______ 104719 3B4508 -LOCKWASHER__ 10
>-
/0
4B4280-WASHER _____ 20
4K9814-BRACE ______ 6
12-WASHER___ -4B4
-I 8~868
Vl
o I-DOOR ASSEM._{R.H
)_IM8671 ---- 5H4008-SEAL I
Z
r
-<
CONSISTING OF·
I-GASKET IM8681
",,,,,,,-===========================:::;::::::;;;;;;;;:~_ 4M5097-GLASS
4K7379-PLATE
I
1
(FRONT, TOp, BOTTOM DOOREDGE) 4K7380-PLATE ASSEM. I
I-GASKET IM8682 S-16IS-BOLT 7
()
»
-f
(REAR DOOR EDGE) IB4330 -NUT
3B4504-LOCKWASHER
7
7
m IM8672-DOOR ASSEM_(LH)_I
;;0
-0 CONSISTING OF,
r IH7482-HINGE 3
r ",/ IM8681-GASKET I
» (FRONT,TO~ BOTTOM DOOREDGE)
/~
;;0 IM8682-GASKET I
3-HINGE IH7482 (REAR DOOREDGE)
//'
-0 IM3890-HANDLEASSEM I
»
;;0
CONSISTING OF-
»
-f I ---------..J
I-PANEL ASSEM._(RH,).4K240 3K7694-FLANGE __(L.H.)__ I -f
(/'l
I-LATCH ASSEM__ _lH7486L I 3K7692-SHAFTASSEM. I -f
G) 2-SHIM 2HI578J ""~ 3K7727-RING 1 »
<
I-HANDLE ASSEM.__ 1M3889 --, , IH7485-LATCH ASSEM
"~II~--< 2HIS78-SHIM 2
I o
m CONSISTING OF' :\~,I I
I-FLANGE__ (R.H.)__ 3K7693
~
r'
I-SHAFT ASSEM. 3K7692 m
() I-RING 3K7727
»
-f
4-BOLT 2A4 781 2A4781-BOLT 4
Z
-f
m 4-NUT IB4330 IB4330-NUT 4 (I'
;;0 3B4504-LOCKWASHER 4
4-LOCKWASHER 3B4504
-0
4K2402-PANELASSEM_(L.H).I
r 4BI282-SCREW ----91
r J9-SCREW__ ----4BI282
»
;;0
19-LOCKWASHER __ ..BF8052
(HINGE TO DOOR) .~
'
,"
8f8052-LOCKWASHER_-
(HINGETO DOOR)
-9J
9-SCREW 4BI284 4BI284-SCREW ~
-0
m
;;0
TI
o
;;0
~
!
9-NUT
9-LOCKWASHER
9-LOCKWASHER
2-SEAL
(HINGE TO CAB)
IB4330
8F8052
3B4504
9H9516
16-WASHER 4B4276
IB4330-NUT
8F8052-LOCKWASHER
3B4504-LOCKWASHER
(HINGETOCAB)
3K6914-SEAL
.
I
9
9
»
z
I-ROD
2M8893-COVER
4K9910~
2.
.:
.,
1B4331- NUT
3B4512-LOCKWASHER
.4
2
() 2-GLASS 9H9518 86869
m
4K9909 CAB GROUP-Front View
I-CAP 3F539-- __
6- 90LT S-1618
6-NUL 104716>-----
6-LOCKWASHER 394505
I-GASKET 7H7839---- __
1- HOSE ~O"LONG)- 3K7720
2-PI PE 7H7746
-PIN- 291560
-COTTER PIN 394607
2-WASHER 495269
{ - ANGLE 7H7748
-VALVE ASSEM. 7H7745
(PARTSOF HOUSINGASSEM.
7H7799)
2 -SEAL 7H7749
(PARTOF VALVEASSEM.7H7745)
I-NUT IFI739, __ -
I-WASHER A94276
1- PLA,.E 7H7744
I-GUIDE 7H7747
4- 90LT S-1614
4-LOCKWASHER 394504
(PAR,S OFHOUSINGASSEM.7H7799)
1- HOUSING ASSEM. 7H7799
4-90L L S-1614
4 - LOCKWASHER 39 4504
I-HEATER GROU~_(CAB)__3K7438
(SEE SEPARATE
ILLlIS. FORPARTS)
63705
3K7439 CAB HEATERGROUP-Fresh Air-12 Volt

o
z
, 4-BO LT S-1614 3K7794 -BRACKET -'
5M3332-SWITCH I
-< 4-LOCKWASHER 3B4504
(SEESEPARATEILLUS. FOR PARTS)
o 1- ELBOW 4B6067
»
-l 1- GUARD ASSEM 9H5281 ~_, I
3-PIPE
,5-1594 -BOLT
5BI310
2
m
:;0 3B4506-LOCKWASHER 2
,
-0
,
»
:;0
I-HEATER ASSEM__ 2M7930

-0 (SEE SEPARATEILLUS. FORPARTS) r---r-
»
:;0 IF7240-TERMINAL II »
-l
V>
7B4826-INSULATOR I L-f L -l
2-BOLT T-573 _) -l
C) »
<
2-LOCKWASHER
I-GASKET
3B4506
8H9818_.../
MOUNTED ON
RADIATOR o
m 1- ADAPTER 3K764S--.........-
I
2H623 -HOSE 2 zm
ri 3H 1924-HOSE.(r ID.)_17FT
»
-l
m
:;0
I-NI PPLE
I-ELBOW
3B7866~
5B8279 /- --l Z
-l
Vl
-0
,
r
1- SUPPORTASSEM __3K7795----
I-COCK 8F8ISI ; 0(
»
:;0
4-CLAMP IBI169--~- i-- T
-0
)
m )
:;0
"
o 2-CLI P 5F7055
:;0
s:: S-1588-BOLT 3 MOUNTED ON
»
z ID4717- NUT 3 CYLINDER HEAD
o
m
I-WASHER AB4278 VIEW A-A 3B4506-LOCKWASHER 3 63704
3K7438 RECIRCULATING CAB HEATER GROUP-12 Volt

Also part of 3K7439 Cab Heater Group
2M7930 Heater Assembly and 5M3332 Heater Switch parts are shown on Page 92
I-JACKET ASSEM.__ BH3392 7H4544-SCREW 10
7H2079 -LOCKWASHER 10
BH3655-CORE ASSEM. I
7H4031-FLANGE 1
77489
2M7930 HEATER ASSEMBLY

Part of 3 K7438 Recirculating Cab Heater Group shown on Page 91
6 -NUT 4M8479 5M9121-NUT 2
3-LOCKWASHER 3B4502
5M9124-LOCKWASHER__ 1
5MQI23-KNOB ASSEM. I
5M9122- SET SCREW .1
(PART or KNOB ASSEM_5M9123)
3-TERMINAL IF7240 63542
5M3332 HEATER SWITCH

Part of 3K7438 Recirculating Cab Heater Group shown on Page 91

ATTACHMENTS 92A
I-,AN ASSEM. 502855 5M642 -6RACKET I

CONSISTING OF: 5-161 8-60L T A
I-SWITCH ASSEM 308754 I D4 716- NUT .4
364505 - LOCKWASHER A
1-6ASE ASSEM 3D8743
I-NUL 308752
2 -WASHER 464277
1-6RACKET 308747?_~_-I
1-60LT 308761
1- NUT 3D6753
4-WASHER .464276
1- SCREW 40128
8M2771-CLI p 8
I-SET SCREW 308756
2- NUL 2M2778
2-WASHER 464863
2A 762 -BOLL 8
164330 - NUT 8
/- 6RACKET 308745 364504 -LOCKWASHER 8
I-WASHER 308751 469388-WIRE II fEET

2L8075-TERMINAL 1
/- MOTOR ASSEM-__ 502839 (NO 8 SCREW)
2L8076 -TERMINAL .I
(NO_IOSCREW)
/- GUARD 308749 3F7747-CONNECTOR I
(USED WITH WINDSHIELD WIPER
AND HEATER)
I-FAN A5SEM 308748 75687
SM2022 DEFROSTER FAN GROUP-12 Volt-Second Type

ATTACHMENTS 93
5M1161- WIPER KIT I

CONSISTINGOf:
p-TERMINAL 7F6995
3K9127 - MOTOR '
7F6993-ARM --I
L 1- BLADE 8F7302
I 5MI162
THE FOLLOWING REPAIR KIT
IS AVAILABLE',
4K366-KIT _(HARDWARE)
WASHERS.WASHERSANDTERMINALS)
(NOT PARTOf" WIPER GROUP5MII62)
WINDSHIELD WIPER GROUP-12

I
(CONSISTS or GASKET, NUTS,lOCK--
Volt
73265
I-FAN ASSEM. 305037 5M642 -BRACKET -'

CONS!STING OF S-1618-BOLT 4
'- SWITCH ASSEM 308754 104716- NUT -4
I-RESISTOR 3 08755 3B4505 -LOCKWASHER -4
I-BASE ASSEM. 308743
~
,,- NUL 308752
, 2-WASHER 4B4277
1- BRACKET_. 308747 __
I-BOLL 308761
1- NUL 308753
4-WASHER A84276
1- SCREW 40128
IH5166-CLlP 3
I-SET SCREW 308756
2- NUL 2M2778
2-WASHER 4B4863
2A762-BOLT 3
184330 - NUT 3
1- BRACKET 308745 3B 4504 - LOCKWASHER 3
I-WASHER 308751 4B9388-WIRE " FEET

2L8075-TERMINAL I
1- MOTOR 40 1402 (NO 8 SCREW)
2L8076-TERMINAL _I
(NO.IO SCREW)
1- GUARO 308749 3F7747-CONNECTOR I
(USED WITH WINDSHIELDWtPE~
AND HEATER)
1-FAN ASSEM 308748 73266
5M2022 DEFROSTER FAN GROUP-12 Volt

94 CA TERPI LLAR D4 TRACTOR
2M2853-BRACKET ASSEM_2
l=i~\
I I \
\ I) 504825-BELT AssEM 1
\
\\
.:"'< I
I 33201-FORM
(INSTRUCTIONSFORINSTALLING
SEAT BELT)
I
~i ------1
L-1351-BOLT 4
104717-NUT 4
\_-----_j 3B4506-LOCKWASHER 4
76962
2M2832 SEAT BELT GROUP
\------4K311I-COVER ASSEM.__ I
\
\ S-1594-BOLT I
104717-NUT I
3B4506 -LOCKWASHER_-'
----4KB735-HASP I
BM43B- PADLOCK 1
FUEL
TANK
4K3321- HOLDERASSEM._I
01350
4K3110 PROTECTIVE COVER GROUP-Instrument Panel

ATTACHMENTS 94A
__ ---- 9F740-DI5CHAP.GER __. 2

(5E[ 5[PARA1E ILLUSTR.A"ION~
__ --3B9054-FiTT ING 2
__ --8F8996 - NUL 2
(I IN EACH FIT'TING 389054)
__ --- 5-509- BOLL _2
__ --~(ID4717- NUT 2
L3B4506- LOCKWASHER n_2
3K 7269 -BRACKEL I
I-TUBE 4K7169
2 - NUT 8F8996
I-FITTING 5MI072
I-FITTING . SKI361
I -FORM 33826
(INS"fALlATION INSTRUCTION) 88085
5KI359 ETHERSTARTING AID GROUP

For use with Altitude Normalizing Arrangements listed on Pages 7BA. 7BB and 7BC
9F740 Discharger parts are shown on Page 95
__ --- 9F740-DISCHARGER 2
(SEESEPARATEILLUSTRATION)
3B9054-FITTING 2
8r8996-NUT 2
(liN EACHFITTING 389054)
__ --- S-S09-BOLT 2
__ ---_Ji_JID4717-NUT 2
l_3B4506-LOCKWASHER 2
HOOD
3K7269-BRACKET I
I-TUBE 4K7169
I-TUBE 4K7127
8H5308-PLATE ~
7B3028-SCREW 4
2-NUT 8F8996
2-FITTING SMI072
I-FORM 33826
(INSTRUCTIONS
FOR INSTALLING
ETHER STARTINGAID)
4K6915ETHERSTARTINGAID GROUP-Second Type

For use with 24 Volt Starting System.9F740 Discharger paris are shown on Page 95

ATTACHMENTS 95
_---- 9F740-0ISCH AFlGER 2

_----S-~09- BOLT 2
_---____,P04717- NUT 2
L3B4506-LOCKWASHER 2
33826-FORM __ ( INSTRUCTION)
__ ,
31'17269 -BRACKE"T 1
I-"TUBE 41'17169
I-"TUBE- .41'17127
6H5306- PLATE 1
7B3028-SCREW 4
2-NUT 6F6996
2-FI"TTING 5MI 072

I-PIPE ASSEM. 41'17167
(AI R TRANSFER)
I-ELEMENT 7MI674
(PART Of PIPE ASSEM.4K7187)
I-GASKET 9HS629 72434
4K6915 ETHER STARTING AID GROUP

For use with 24 Volt Starting System
r.._-L.--~~~i..---9F739-CARTRIDGE------ I
(NOTPART OF91'740
DISCHARGER)
9F6374-SCREW I}
1-;,~T~o'i.~AR-AsSEM~
'-'''.-.' ..7n_ BAIL I
OF CAP ASSEM.)
~----IM I I26-SCREENASSEM. I
55586
9F740 DISCHARGER
Part of 4K691S Ether Starting Aid Group

9M8377 Consists of: Page
4K5992 Choke, Throttle and Fuel Shut-Off Control

Group 98
4K6270 Clutch, Pinion and Brake Control Group. 98
4K6351 Battery and Wiring Group. . . . . . 102
9M7548 Electric Starting Arrangement. ..... 96
9M7548 Part of 9M8377 Electric Starting Arrangement
Consists of:
Cylinder Head and Valve Mechanism ... 97

9H3675 Electric Starter Group ..... 99
8M9400 Fuel System Group ... 99
I ISI50 Generator Assembly ....... .101
2 2B2695 Bolt-Bracket to Cylinder Block Cover
3 3B4506 Lockwasher-3Ja "
I 3B4507 Lockwasher-7/16"
2 3B4508 Lockwasher-Ih "
IM7472 Spacer-To Strap
5M5333 Pulley-Generator
7M2677 Sleeve-Generator to Timing Gear Housing
8M5312 Spacer-Rod to Carburetor
9M794 Bracket-Flexible Controls to Cylinder Block
Cover
2 9M5751 Rod Assembly-Carburetor to Governor Lever
9M9967 Spacer-Generator to Timing Gear Housing
ISI56 Strap-To Generator
I IS316 Washer-Strap to Generator
2 S-1604 Bolt-Generator to Timing Gear Housing
S-1619 Bolt=-Strep to Spacer
T-768 Bolt-Strap to Generator
ELECTRICSTARTING ARRANGEMENTS-12 Volt

For use with Gosoline Storting Engine

0
Z I-COVER ASSEM.____ 7M226 ~--- 9H6002 -SPRI NG 2
r
-< IHI023-SEAL I
9H6978 -SHAFT I
ci
>
-I 4-RETAINER _____ 4M8185
IA5964-BOL T 3
m 8M3175 - WASHER 3
;;:0
2M754-SCREW 4
3? 4-SPRING ______ AM8184
r IA8285-NUT A
r 2H3755-BOLT A
>
;;:0
2-STUD ________ 5M4076
3B4505-LOCKWASHER 4
(PARTOF HEADASSEM.71\o14501)
9H6973-GASKET I
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I-GASKEL _____ 4M8108
0
;;:0
3B622-PLUG __ (CORE) 2
z (PARTSOFHEADASSEM.7M4501)
>
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() 2-VALVE_(INTAK~ __ IS8902
74571
m
Port of 9M75-48 Electric Storting Arrongement
98 CATERPI LLAR 04 TRACTOR
4K5995-ROD ASSEM. .1
5H2625-KNOB.(THRarTLE)J
9M1311-NUT I
I-CONTROL ASSEM-4K5994
I-CLlP 4K6066----
4K5992 CHOKE, THROTTLE AND FUEL SHUT-OFF CONTROL GROUP

Per+ of 9MB377 Electric Starting Arrangement listed on P~ge 96
5B9079-NUT 1
IF5200-HANDLE I
I-FITTING 3B8488 -- __
I-BOLT T-924~---_
I-NUT IB4203
I-SHAFT _2M3662 ----- __
I-NUT 5B9079 ---------

I-ROD_ -- -4K7993 ----
I-BOLT __ - T-924~------
I-NUT ---- IB4203
I-LEVER _ -- __ -4M2290 - -
7288~
4K6270 CLUTCH, PINIO~ AND BRAKE CONTROL GROUP

Per+ of 9M8377 Electric Starting Arrenqernen+ listed on P~ge 96

ATTACHMENTS 98A
!>K955 - ROD ASSEM. .I
9MI311- NUL I
8B3768-ROD END I
Z08-A-PIN I
3B4607-COTTER PIN I
_______ 4K3777 -EYE .I
5HZ625- KNOB(rH"OTTLE)J
I-CONTROL ASSEMAK5994
1- LlNK
I-PIN-----------Z89-A
Z-WASHER
I-COTTER PIN
2-NUT
N 9M796
9F9831
3B4604
9M1311
2-WASHER 8M6701
I-SPACER 9M795
5K953 CHOKE, THROTTLE AND FUEL SHUT-OFF CONTROL GROUP

Part of 9MB377 Electric Starting Arrangement listed on Page 96

I-BRACKETASSEM._IS9559
9MI 832-TUBE I
8M5706-VALVE I
~~IFI344--NUT---------1
(PART OF FITTING 368998)
CAR;R~'OR --3B8998-FITTING_= __ 1 -
I-TUBE IS9560 =_ 90332.
BM9400 FUEL SYSTEM GROUP-Second Type

Port of 9M7548 Electric Starting Arrangement listed on Page 96

ATTACHMENTS 99
2 -BOLL 1A2029 9M 1832-TUBE 1

(MOUNT~D ONDIESEL ENGINE
CYLINDERHEAD)
I-f" ITTING 3B8998
TO
I-BRACKET 9MI833 (l
I-NUT If"1344
(PART or roTTING 388988)
8M5706-VALVE 1
,_ruer 'M'."~ ~--I=::Mf-r-1

3B6996-FITTING 1
TO
F'ILTER
1- NUL 1f"1344
(PART OF' r ITTING 388998) 82627
8M9400 FUEL SYSTEM GROUP

Part of 9M7548 Electric Starting Arrangement listed on Page 96
1- GASKET 8F 5092
I-NUT 1B4203 7M7763-MOTOR ASSEM.__ I

(SEESEPARATE ILLus.rOR PART~
I-LOCKWASHER 3B4506 69248
9H3675 ELECTRIC STARTER GROUP-12 Volt

7M7783 Electric Starting Motor Assembly parts are shown on Poge 100

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o
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(2 OF EACH IN EACH A5SEM4M8475
tn 2-NUL 9
{ 2-LOCKWASHER 6H83
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7M2233 -BEARING I
-0 F7702-SEAL I
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--i 78830
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7M7783 ELECTRIC STARTING MOTOR ASSEMBLY-12 Volt
Part of 9H3675 Electric Stader Group shown on Page 99
o
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r+ 4L1946 )
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8
8
IN EACH FRAME ASSEM.IS834
AND IS835)
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ISI50 GENERATOR ASSEMBLY-I2 Volt, 24 Ampere
Part of 9M7548 Electric Starting Arrangement and 4K8940 Generator Group shown on Pages 96 and 119
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< I-SWITCH ASSEM._AF4784

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I-PLATE _______ 4K7551
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~ MOTOR"-IM4986-TERMINAL I
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m
;;0 I-TERMINAL ASSEM._302098
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CONSISTING
-BOLT ________
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208788
208787
-----IB52IB-TERMINAL
-----
-----
(PARTS
8M 2170-CLIP
4K5999-PLATE
2
OFCABLEA55EM.305525)
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1
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I-TERMINAL ASSEM._302098
0
t
(PARTor CABLEASSEM.4K7766) 104719-NUT 1
;;0 or:
CONSISTING 3B450B-LOCKWASHER I
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;;0 -TERMINAL _____ 208403
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2-NUT _________ IB4330 S-1594-BOLT 2
.."
2- LOCKWASHER __ 3B4506 --_-..I ID4717-NUT 3
»
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2-WASHER_______ 4B5269
2-COTTER PIN ___3B4604
3B4506-LOCKWASHER
-----4K6177-CLlP
3
5
-I I-MAT ________ 4K3088
91174
Ul
4K63S1 BATTERYAND WIRING GROUP-12 Volt-Part One
Part of 9MB377 Electric Starting Arrangement listed on Page 96
2M6495 Regulator Assembly and 7H7290 Switch Assembly parts are shown on Pages 105 and 106
0 2 -TERMINAL ______ 9F 5321
z
r 2-INSULATOR _____ 8B653
4K6341-WIRE ASSEM.
3K9567-SCREW 2
I 9F5320 -TERMINAL
(BLACKWIRE)
I
(PARTSOFWIREASSEM.4K6332)
-< I-WIRE ASSEM.___ AK6332
ri I-CI RCUIT BREAKER.5M2555

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2-LOCKWASHER____ 8H878
m I-WIRE ASSEM.___ AK6333
;;0
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-0 2-TERMINAL _____ 7F9224

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4K6347)
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~ I-TERMINAL _____ I
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4K612S)
91175 0
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4K635 I BATTERYAND WIRING GROUP-12 Volt-Part Two
See Page 104 for Wiring Diagram
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7HI246-SCREW 3
2- SCREW .2MI444
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3B4504 - LOCKWASHER 3
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THE FOLLOWING REPAIR KITS -I
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ri (CONSI5TS OF ARMATURE m
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ASSEMBLIES, CONTACTOR ASSEMBLY.
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7F3827-INSUL ATOR I
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I F72
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2M6495 REGULATOR ASSEMBLY-12 Volt, 24 Ampere
Part of 4K6351 Battery and Wiring Group and 4K6350 Electrical Group shown on Pages 102 and 120
6F7045 - NUT 4
7F7259 - LOCKWASHER __ A
2H3922 - LOCKWASHER I
~--8H5306 -KEy 1
51969
7H7290 DISCONNECT SWITCH ASSEMBLY

Part of 4K6351 and 4K6573 Battery and Wiring Groups shown on Pages 102 and 115
9M8376 For use with Ory Clutch
Consists of: Page
Flywheel . ... 107

4K6573 Battery and Wiring Group. . ..... "4
9M6561 Direct Electric Starting Arrangement 107
9M8378 For use with Oil Clutch
Consists of:
4K6573 Battery and Wiring Group .. 114

9M6561 Direct Electric Starting Arrangement. 107
DIRECT ELECTRIC STARTING ARRANGEMENTS-24 Volt-Factory Installation

ATTACHMENTS 107
Consists of: Page
Cylinder Head Assembly ... ......... 108

IM55 Starting Motor Group ..... . .. 109·
2M5459 Generator Group ........... .. 112
I 9M7968 Glow Plug and Wiring Group. .. 109
4 3B4506 Lockwasher-%' ,
4B5166 Cover-Cylinder Head
7H4223 Gasket-Cylinder Head
IMI30 Cover-Starting Engine Water Passage
I 4M6480 Gasket-Starting Engine Water Passage
2 L-1351 Bolt-Cover to Block
2 L-1351 Bolt-Cover to Head
I 5-1588 Bolt-Air Transfer Pipe to Head
3 5-1588 Bolt-Manifold to Exhaust Pipe
5-1594 Bolt-Cover to Cylinder Head
9M6561 DIRECT ELECTRICSTARTING ARRANGEMENT-24 Volt

Part of 9M8376 and 9M8378 Direct Electric Starting Arrangements
__ --3B8686-FITTING 1
(PART OF FLYWHEEL ASSEM. 81.15496)
__ ----- S-1577-BOLT 9
IM7341-LOCK I
8M54B9-GEAR (117TEETH) I
(PART OF FLYWHEEL ASSEM. 81.15496)
--- ····8M5496-FLYWHEEL ASSEM. I

72883
FLYWHEEL
Part of 9M8376 Direct Electric Starting Arrangement

»
r 4- PLUG __ (CORE)__ 3B623
o
00
:E (PART OF HEADASSEM.8M674)
»
-<
4-CHAMBER
4-SEAL
ASSEM._9H7071
-2H3088
(/'l
I-SHAFT 9M5215
1- SPRING 2794-A
C)
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m 3H4970- SEAL I o
;:0 :>
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;:0 o
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;:0
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- PACKING_(3 RINGS).5M7590
o
;:0
;:0
-WASHER 2MI235
f
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m
;:0 -COVER 4B3140
- BOLT IA2029
Z
C) -LOCKWASHER 3B4506
(PARTSOF HEAD A5SEM.8M674)
"
»
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7M7 359 -VALVE _(EXHAUSl}A.
IM2916-INSERT __(EXHAUST)A
(PARTOf HEAD AS5EM.8M674) 84627
--l
(/'l
CYLI NDER HEAD ASSEMBLY

Part of 9M6561 Direct Electric Starting Arrangement listed on Page 107
ATTACHMENTS I08A
2-CLlP 7M8798 IH5166-CLIP __ - - ------1
2-GROMMET 9F2940
7M5604-LEAD ASSEM. I
~~~~~~~~\
~ -====-===-- - - - ccL 1
I CY~~~~~R I
2M5301-TERMINAL 4}
1H6249-CLASP __ -------1
(PARTSOFLEADASSEM. 7M5604)
4-GLOW PLUG 9M5708 72892
9M7968 GLOW PLUG AND WIRING GROUP-First Type

Only separate parts serviced. When complete Group is required
order 25501 shown on Page 108B
2-WASHER AB4278 IH5166-CLlP 1
IS4581-LEAD ASSEM. I
~
CYLINDE R
BLOCK
I
I
2M5301-TERMINAL 4}
1H6249-CLASP 1
(PARTSOFLEADASSEM.
154581)
4-GLOW PLUG 9M5708 89466
9M7968 GLOW PLUG AND WIRING GROUP-Second Type

Only separate parts serviced. When complete Group is required
order 25501 shown on Page 108B

2-WA5HER 4B4278 IH5166-CLlP I
154581 - LEAD A5SEM. I
--- -~
~
CYLINDER
BLOCK
2M530 I-TERMI NAL 4}
IH6249-CLA5P I
(PARTS OF LEAD AS5EM IS 4581)
4-GLOW PLUG 9M5708 90646
25501 GLOW PLUG AND WIRING GROUP


ATTACHMENTS 109
2- WASHER A B4278 IH 5166-CLI P 1
1S7672- LEAD ASSEM. I
~
CYLINDER
BLOCK
I
I
2RI023 -TERMINAL I}
2M5301-TERMINAL 4
(.PARTSOF LEAD ASSEM.157672)
4-GLOW PLUG 3S9624
78348
9M7968 GLOW PLUG AND WIRING GROUP-Third Type

Part of 9M6561 Direct Electric Starting Arrangement listed on Page; 107
I-GASKET IM24 BHI913-MOTOP. ASSEM __ I

(SEE SEPARATE lLLU5.F'ORPARTS)
I-TERMINAL 7HI181
(PART or ASSEM.9F4331)
I-WIRE ASSEM 9F4337
2-INSULATOP. .9F5509
{
3-BOLT. 1AI460 - TERMINAL_(GRO.) __7F8032
3-LOCKWASHER 3B450 (PARTS OF ASS[M_ 9F4337) 68187
I M55 STARTING MOTOR GROUP-24 Volt

8H 1913 Motor Assembly parts are shown on Pages 110 and III

»-
r o
~
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Vl 2- LOCKWASHER__
2-SCREW 7F
G) 2-LOCKWASHER 7H2
<
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(PARTS or PLATE ASSEM,4MI848) o
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4M1812-SWITCH ASSEM
I »
-l
»-
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2-LOCKWASHER 7H20
PARTSOf PLATE ASSEM,4MI846)
6H3622-SCREW 4 m
;:0
2-NUL ID5117 -0
z I-LOCKWASHER 3B4508 4MI83I-PLUG _I r
r
c 4M 1832- GASKET
~
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2-WASHER..(093"THICK)_9H3757r----
_I
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co 1- CONNECTOR AMI841
m o
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~ 4-LOCKWASHER 1L4789 ;:0
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-i
o 1- PLATE ASSEM.__ AM 1846

2-LOCKWASHER 3B4508 i:=:;1j1-.~~"__4MI896-BUSHING J
o
;:0
:;0 1- WASHER 7F3494 (PAR, Of HOUSING ASSEM,
o 9M7202)
m I-NUT 104719
:;0
I-NUL ID5117
z 1-INSULATOR AMI848 9M7202-HOUSING ASSEM__ I
G) 2- PLATE AMI842
2-GASKET AMI843
-0 4- SCREW 4MI90 ___ _J7F4556 -BOLL 5
»
:;0
IL4789 - LOCKWASHER 5
8-SCREW 3F379
-l 74742
Vl
8HI913 MOTOR ASSEMBLY-24 Volt-Part One
Part of I MSS Starting Motor Group shown on Page 109
4M 1812 Solenoid Switch Assembly parts are shown on Page 112
o
Z I-COIL ASSEM AMI839 1-HOUSING ASSEM_AM I
r I-SPRING AMI
-< I-RETAINER AM 18
I-WASHER 2S402
ri I-BOOT AMI829
)-
---i
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:;;0 8-BRUSH ASSEM__ AMI845
-0
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)- 8-SCREW 2F
:;;0 8-LOCKWASHER _
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z
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m
8HI913 MOTOR ASSEMBLY-24 Volt-Part Two
Part of I M55 Starting Motor Group shown on Page 109
1- SCREW 4M5274 4MIIl13-CASE ASSEM I
I-TERMINAL 4M2800
(PART or ASSCM 4M1816)
I-GASKEL 7F491.3
I-TERMINAL ASSEM_4MIIl15
l-CONNECTOR 4M3.314
2-SCREW 4M3217
2-CLlP IF73
II-PLATE 4MI1l34
1! -STRIP 7F4907
(PARTS OF A5SEM 4M1816)
4MIIl14-CONTACTASSEM
I-SPRING 4MIIl 15
76975
4MIBI2 SOLENOID SWITCH ASSEMBLY

Port of 8H 1913 Motor Assembly shown on Page 110
I-SPACER IM7472 I-GENERATORASSEM2M6496

I-BOLT S-1594 (SEE SEPARATE ILLUS. fOR PARTS)
I-LOCKWASHER 3B4506
I-WASHER .4B5271
I-STRAP 8H9667
1- PULLEY_(S.30··OIA.)..5M53.33
2 - BOLT S-1588
2-LOCKWASHER 3B4506
7M2676-SPACER .I
1- SLEEVE 71'.12677
67638
2M5459 GENERATOR GROUP-24 Volt, 15 Ampere

Port of 9M6561 Direct Electric Starting Arrongement listed on Peqe 107

I-BOl T_{175"LONG}
__ T-768 I-GENERATORASSEM__ ISI51
l-lOCKWASHER 3B4507 (SEESEPARATEILLUSTRATION)
I-SPACER IM7472-
I-WASHER IS316
I-STRAP I SI56
1- PUllE y _(5.30"DIA.)_5M5333
2- BOLT S-1604
2-LOCKWASHER 3B450e
9M9967 -SPACER _I
I-SlEEVE 7M2677
89298
2M5459 GENERATOR GROUP-24 Volt, 15 Amper_Second Type

IS 151 Generator Assembly parts are shown on reverse side of this insert
-0
8F4904-STUD 2
F3463 - SCREW 2 »
(j)
(liN EAC~~~~~:;~6~;.15268)
4B2051-NUT A m
5L3870 -LOCKWASHER__ A crt
-u
3F3711-WASHER__ (5TEEL)_2 »
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7F7600- WASHER__(INSUL. )__2 o
.......
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2M6496 GENERATOR ASSEMBlY-24 Volt, 15 Ampere
Part of 2M5459 Generator G~oup
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~ 2-WASHER 9B908
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I-CABLE ASSEM.__ AK6689 (SEES[PARATE ILLUSTRATION)
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(/') 91171
4K6573 BATTERY AND WIRING GROUP-24 Volt-Part One

Part of 9M8376 and 9M8378 Direct Electric Starting Arrangements listed on Page 106
A ~~OTO~.'.' n. nTr 2.~~4~~ R:.~~.I~to:.':"s~~m.bl~ par!s ~~~.shown <;_nPaqe I 18
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--- _9F5320 ~---------------~2~=-
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I-WIRE ASSEM. 4K6652 PARTS OF WIRE ASSEM.4K6652) 91172
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4K6573 BATTERYAND WIRING GROUP-24 Volt-Pad Two
Part of 9M837b and 9M8378 Direct Electric Starting Arrangements listed on Page I Db
7H7290 Disconnect Switch Assembly parts are shown on Page I Db
ADDITIONAL PARTS ARE SHOWN ON PAGES 114 AND lib. See Page 117 for Wiring Diagram
>
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91173
(./)
4K6573 BATTERYAND WIRING GROUP-24 Volt-Part Three

Part of 9M8376 and 9M8378 Direct Electric Starting Arrangements listed on Page 106
ADDiTIONAL PARTS ARE SHOWN ON PAGES 114 AND 115. See Page 117 for Wirinq Diaqram
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, AMMETER CIRCUIT BREAKER
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2M6497 REGULATOR ASSEMBLY-24 Volt, 15 Ampere
Part of 4K6573 Battery and Wiring Group shown on Page 114
5K3544 Lighting Group-12 Volt, 2 Lamp, with Battery

Consists of: Page
4K8924 Lighting Group 119
5K 1721 Electrical Group
Consisting of:
I 5F7055 Clip
4 5K 1224 Harness
Consists of:
Consisting of:
I 5F7055 Clip
4 5K 1224 Harness
5K3542 Lighting Group-12 Volt, 4 Lamp, without Battery
Consists of:
Consisting of:
I 5F7055 Clip
4 5KI224 Harness
LIGHTING GROUPS-12 Volt

For use with Normalized Engine
ATTACHMENTS 119

Consists of: Page
1 4K6350 Electrical Group .. 120
1 4K8885 Lighting Group 122
1 4K8927 Battery Group .. 121
1 4K8940 Generator Group 119
Consists of:
I 4K6350 Electrical Group .. 120
I 4K8891 Lighting Group .. 124
1 4K8927 Battery Group . 121
I 4K8940 Generator Group .... 119
4K8907 Lighting Group-12 Volt, 4 Lamp, without Battery
Consists of:
4K6350 Electrical Group 120
4K8891 Ugh~ng Group .124
4K8940 Generator Group ... 119
3B4506 Lockwasher-%"
IH2152 Tag
3H2900 Grommet
T-102 Bolt
LIGHTING GROUPS-12 Volt

For use with Off-Track Starting
I-BOL T_(17S"LONG)__ T-768 I-GENERATOR ASSEM__ ISI50

I-LOCKWASHER 3B4507
I-SPACER IM7472
I-WASHER IS316
1- PULLE.Y_(5.30··DIA.)_5M5333
2 -BOLT S-1604
2-LOCKWASHER 3B4508
9M9967 -SPACER I
I-SLEEVE 7M2677 73269
4K8940 GENERATORGROUP-12 Volt, 24 Ampere

Part of 4K8924. 4K8923 and 4K8907 Lighting Groups
ISI50 Generator Assembly parts are shown on Page 101
Only separate parts serviced
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4K6350 ELECTRICAL GROUP
Part of 4K8924, 4K8923 and 4K8907 Lighting Groups listed on Page 119
2M6495 Regulator Assembly pads are shown on Page 105
On lv separate - - d- s vic'
0 I-GROMMET 3H2900---------
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Part of 4K8924 and 4K8923 Lighting Groups listed on Page 119
Only separate parts serviced
>
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8F 8513-CLlP 2
86315
4K8885LIGHTING GROUP-12 Volt, 2 Lamp-Part One

For use with 12 Volt Electric Starting System
Also Dart of 4K8924 Lighting Group listed on Page 119
o
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4K8885 LIGHTING GROUP-12 Volt, 2 Lamp-Part Two
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Also part of 4K8924 Lighting Group listed on Page 1 19
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FOR USE WITH 12 VOLT ELECTRIC STARTING SYSTEM_ Also part of 4K8924 Lighting Group listed on Page 119. 2M6647:4K80H Lamp Assembly
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FOR USE WITH 12 VOLT ELECTRIC STARTI NG SYSTEM
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3B4506 - LOCKWASHER__ A 8F8513-CLI P .2
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For use with 12 Volt Electric Starting System
Also part of 4K8923 and 4K8907 Lighting Groups listed on Page 119
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-f I-TUBE ASSEM,__ .4K9394 88789
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FOR USE WITH 12 VOLT ELECTRIC STARTING SYSTEM. Also part of 4K8923 and 4K8907 Lighting Groups listed on Page 119. 2M6647, 4K8034
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FOR USE WITH 12 VOLT ELECTRIC STARTING SYSTEM
Also part of 4K8923 and 4K8907 Lighting System Groups listed on Page I 19
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8F 8513 -CLI P 2
-I I-TUBE ASSEM 4K93 94 86317

(/)

For use with 24 Volt Direct Electric Starting System
9H6338 Dash Lamp Assembly, 4K8033 Flood Lamp Assembly and 7F292 1 Switch parts are shown on Pages 130, 130A and 131
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,
L- 2072-CLlP 2 5F7203 -LUG 2

T-I02-BOLT I
8F8513-CLlP 2
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I-TUBE ASSEM. 4K93 94 88795
5KI445 LIGHTING GROUP-24 Volt, 2 Lamp-Part One-Replaces 4K8886

For use with 24 Volt Direct Electric Srer+inq System
9H633B, 4KB033 Lamp Assembly and 7F292 I Switch parts are shown on Pages 130, 130A and 131
4K6036-INSULATOR I 4K8229-TERMINAL 1 »"-
(j)
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I-SCREW
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IL6931
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L-2072-CLlP 2
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5K484-TERMINAL --- - -I} I
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HER__ A
A
SF 8513-CLI P 2
-i I-TUBE ASSEM__ AK9394 86864
Vl
4K8892 LIGHTING GROUP-24 Volt, 4 Lamp-Part One

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8F8513-CLlP 2
-! I-TUBE ASSEM __ AK9394 88793
Vl
5KI446 LIGHTING GROUP-24 Volt, 4 Lamp-Part One-Replaces 4K8892
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o
Z 4K8036-INSULATOR 2 4K8229-TERMINAL I
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I B4330 -NUT
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2
6H3622 -SCREWASSEM.__ 2
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-l
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I-SCREW ASSEM IL6931
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() 68794
m
SKI446 LIGHTING GROUP-24 Volt, 4 Lamp-Part Two-Replaces 4K8892
I-GASKEL 21.11450
I-LEN5 .2.1.11449
2- 5CREW 2K4B97
I-NUT -21.114 46
©'-------...
1- COVER .2 1.11447
I-BULB 963119
S923S
2M6647 DASH LAMP ASSEMBLY-12 Volt

Part of 4K8885 and 4K8891 Lighting Groups shown on Pages 122 and 124
I-GASI<EL 2M 1450
I-LEN5 2M 1449~
2-SCREW 2K4897
I-NUT 2MI446
I-COVER -2 M 1447
I-BULB 3H2.691
56623
9H6338 DASH LAMP ASSEMBLY-24 Volt


ATTACHMENTS 130A
I-SEALED UNIT__ 2M4168
I-RING 2M5282- ---
I-MOULDINGASSEM,_
_ 2M5284 73680
4K8034 FLOOD LAMP ASSEMBLY-I 2 Volt

I-SEALED UNIT IM5898
I-RING 2M5282- ---
I-MOULDINGASSEM,_
_ 2M5284 73679
4K8033 FLOOD LAMP ASSEMBLY-24 Volt

Part of 4K8886 and 4K8892 Lighting Groups s;hown on Pages 126 and 128
ONLY "CATERP.ILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE

PARTS BOOK INSERT
l-FITTING- - - - - - - - - - - - 5M3528---
I-NUT- - - - - - - - - - - - - - - 8F8997
(Part of Fitting5M35281
I-TUBE - - - - - - - - - - - - - - 153922
I-NUT - - - - - - - - - - - - - - - 8F8997---- 88173
15-417-4FUEL PRIMING PUMP GROUP

For use with 24 Volt Storting System
9H2256 Pump ports ore shown on Pe qe 132
I
ATTACHMENTS 131
1-SCREW 8F 3438
I-LOCKWASHER 384501
I-LEVER 8F3437-
98S916-SCREW 4
384501-LOCKWASHER_4
SF3435-LOCKWASHER 1
8F3434-WASHER 1
2.82.43
7F292I SWITCH
Port of 4K8885, 4K8891, 4K8886 and 4K8892 Lighting Groups shown on Pages 122, 124,
126and 128
I-NUT IF"I:~4.1-_ 2M615-TUBE I

(PARTOF rlTTINC
IfI344-NUT ~ 1
(PARTOFFITTING 3_9$)
1-PUMP 9H2256
(SEESEPARATEILLUS.FORPARTS)
1-NIPPLE .3B7738
I-TEE 8BI261
1-FITTING 3B8996--_
I-NUT 8f8997 Ifl344 -NUT I
(PART or r ITTING 3a80~6) (PARTOF FITTING IF7SS2)
I-TUBE------ __ 8f9552---;;,.==::::jJ If7552-fITTING J

(TO FUEL TANK) ~ L.
e4lS"'2
7M3504 FUEL PRIMING PUMP GROUP

For use with 24 Volt Starting System
9H2256 Pump parts are shown on Page 132
IM6871-ROD
ASSEM.
CONSISTING OF:
IM6782-KNOB
IM6783-ROD
j
~
IM6780-
PIN
__ (.25" LONG) I
_--2S8145-SEAL 1
_--IM6784-GUIDE I
_---IM6785-NUT- I
~--I M6781-NUT 3
_--IM6735-WASHER 1
_--IM6787-SPRING I
_---IM6779 - BARREL I
_---1M 6788-NUL I
~----IM6786-PIN I
_----IHI023-RING 2
~----IM6778-BODY I
~~?a=,...------IM6789-RETAINER 2
77509
9H2256 PUMP
Per+ of 7M3504 Fuel Priming Pump Group shown on Pe qe 131

ATTACHMENTS 133
4K5637 For use with Gasoline Starting Engine
Consists of: Page
9H4081 Flywheel Group 133

4K50H Flywheel Clutch Group. .135
9M5178 Flywheel Housing
4K6235 For use with 24 Volt Direct Electric Starting
Consists of:
4K5034 Flywheel Clutch Group ... .135

IM5588 Flywheel Group ... . . 134
9M5178 Flywheel Housing
OIL CLUTCH ARRANGEMENTS-Factory Installation
5-1565-ElOLT 9
__ --IM7341-LOCK I
----~--IM9377-GEAR (112TEETH) __ _1
(PART OF FLYWHEEL A55~~4004)
--- __ 9H4CI04-FI
YWHEELA55EM. I
81950
9H408 I FLYWHEEL GROUP

Per+ of 4K5637 Oil Clutch Arrangement

-1565-BOLT 9
__ ---~M734~-LOCK------------~
---------8M5489-GEAR Cll7 TEETH) J

(PART OF FLYWHEEL ASSEM8M5494)
------8~;15<~94-FI YWHEELASS£;M. -'

72882
IM5588 FLYWHEEL GROUP

Part of 4K6235 Oil Clutch Arrangement listed on Page 133
2 -FITTI NG 3HI22 4K9470- BOLL 8

(I IN EACH SPIDER AND BEARING 3K6053-LOCKWI RE_5FEET
ASSEM.5M800)
5M800-SPIDER AND
8- SEAL 3M9878 BEARING ASSEM_2
(41N EACH SPIDER AND BEARING 4K8376 -YOKE ASSEM. I
BEARING SMeoo) 73264
4K5725 UNIVERSAL JOINT ASSEMBLY

Part of 4K5034 Flywheel Clutch Group shown on Page 136

o __ ---- 4K5504-GAUGEASSEM.
5H7110-PLUG__ - - -
I
I
Z __ -- L-1124-GASKET --I
r: 1- PIN _
-< (PART OF SHOE ASSE ... 1
1- FITTING 3
I-PIN I
>
-I
-I
>
Gl
I-PIN _
o
<
m I-WASHER I
I
I-COT,ER PIN _ ~
1- END S m
ri Z
»
-t
I-PIN
I-COTTER PIN _
_
-I
Vl
m I-LEVER """:,0""61
;;0
I-BOLT JAB
:::2 I-NUT ID4
r
r= J,...._-?K59IS6-PIN----------1
»
;;0
OF COVER ASSEM.5 .. 3656)
I-BOLT -2
LOCKWASHER 2
-u I-GASKET 2
m 37- GASKE, I
;;0
o
;;0
- PLUG I
~
»
z
- LOCKWASHER 6
92122 w
()
m Con
4K5034 FLYWHEEL CLUTCH GROUP-Part One
Part of 4K5637 and 4K6235 Oil Clutch Arrangements listed on Page 133
2H2714 Oil Pump Group parts are shown on Page 138
ADDITIONAL PARTS ARE SHOWN ON PAGES 136 AND 137
»
r
__ -----41-15421-GASKEL-----1 w
0-
~
»
-<
(/l
G) I-WASHER P'M,4000---- __
I-WASHER :2H4450'----_
< 6-BOLT _
m
6-LOCKWASHER '~~'~~I)CI
(/l
m
;;u
o
)0-
-I
»
r
m
;;C
-0
z r-
c r-
~ )0-
CD ;;C
m
;;u
o
.j:>.
~ -I
I 4-BOLT _ ;;C
m )0-
Z
o
-I
o
;;u
o
;;C
o
m
;;u
z 1- RETAINER .4K5419
-- __ IB4203-NUT 2
G)
-u
»
;;u
-- 2H4386-PLATE 2
-l I-GASKET IH8266 86072

(/l
4K5034 FLYWHEEL CLUTCH GROUP-Part Two

4K5725 Universal Joint Assembly parts are shown on Page 134
o
Z 4-REI AINER SF406 r----~
r 8-LOCK 2A44
-<
I-COLLAR _
o
:>
--I
I-GEAR__(46TEETH)_ _lH8382---~
m
;;;0 I-WASHER 3H2645---~
-0
-PIN 1
r: 6-BOLT S-
r 6-LOCK L
PLATE A55EM.4H4021)
:>
;;;0
-0
:>
;;;0
--I
VI
»
--I
--I
G) »
<
m
o
I
~
ri m
:>
--I Z
m --I
;;;0 VI
-0
r
r I~ BAFFLE J H8370
:>
;;;0
-0
m
.,
;;;0
o
;;;0
~ ----IH8262 - SHAFT I
:> IAI135-BOLT 2
z 5M7363-YOKE 1
o
m
2-KEY 1
92123 w
4K5034 FLYWHEEL CLUTCH GROUP-Part Three
"
ADDITIONAL PARTS ARE SHOWN ON PAGES 135 AND 136
IH3135-BUSHING --1
(PART O~ SUPPORT ASSEM.IH817B)
3F4594-GEAR 1
(DRIVE-IO TEETH)
4FII13-BUSHING --I
(PART OF BODY ASSEM.IH7480)
---4F2.611-GEAR I
(IDLER-IO TEETH)
IA9579- BOLT 6
2.A532.8-LOCK 6
72904
2H2714 OIL PUMP GROUP

Port of 4K50H Flywheel Clutch Group shown on Poge 135
I-PLATE_(NUMBER) __ 5M2477
(NOT SHOWN-MOUNTEDON
REAROFSTEERINGCLUTCHCASE)
72441
4K6037 LOW SPEEDGEAR GROUP

Note: This Group provides the following speeds: (Forword) First-I.S, Second-2.4,
Third-3.0, Fourth-3.4 end Fifth--4.4 M.P.H.; (Reverse) First-2.2, Second-2.9.
Third·-3.5, Fourth--4.0 end Fifth 5.2 M.P.H.
ATTACHMENTS 138A
5K8017 LOW SPEED GEAR GROUP

Note: This Group provides the following speeds: (Forward) First-I.s, Second-2.0,
Third-3.0, Fourth-3.4 and Fifth-4.4 M.P.H.: (Reverse) First-I.7, Second-2.3, Third-3.5,
Fourth-4.0 and Fifth-s.1 M.P.H.

>
r 2-TRACK GROUP 4K7210
w
ClO
(NOT SHOWN) CI:I
~
>
-<
(SEESEPARATE ILLUSTRATION \ 3B4510 -LOCKWASHER
9M3424-SPACER
2
2
U'I I-GUARD ASSEM.(RH)AKIB37 IB4367-BOLT 6
I-GUARD ASSEM(L.H.)4KI838 ID4720-NUT 6
G) 4-PLATE 5K1723 3B4510-LOCKWASHER 6
(21N EACHFRAME ASSEM.IK9103
<
m AND IK9104) IA8063 -BOLT --4
I-BEARING 4K3633 3B4512 -LOCKWASHER 4
U'I
m
(PARTOFBRACEASSEM.4K3629\ 2AI538-BOLT 16 o
;;;c I-BEARING 4K3634
(PARTOFBRACEASSEM4K3630)
3B4512-LOCKWASHER
2F7857-PLATE
16
8
>
-t
>
r
2-DOWEL 3B2483
(I IN EACHFRAMEASSEMIK9103
IF8952-SHIM_( 0299·THICK)__ 8 m
;:0
IF8953 -SHlM_(.OS98THICK)__8
AND IK9104) .."
z IK9103 -FRAMEASSEM-(RH.)J
IK9104 -FRAME ASSEM_(LH.)_I r
c 3K8167-GUARD (RH.) __ I
r
z 3K8168-GUARD __ (LH.) I >
;:0
CD
m 4K4780-STRI P ASSEM 4
;;;c (2 IN EACHFRAMEASSEM.IK9103 o
I-BRACE ASSEM. __ 4K3629 AND IK9104) ~
(PARTOFFRAME ASSEM.IK9103) -t
~ I-BRACE ASSEM __ 4K3630 ;:0
I
m
(PARTOF FRAMEASSEMIK9104) >
Z o
-t
o o
;:0
;;;c
o
m
;;;c
Z 2-COVER 3K8233
G) 2-STOP __ (R H.) 3K81711- __ -- 4-BOLT 4F4879
2-STOP (L.H.) __ 3K8172 4 - NUT _ (WELD} 9F2978
-0 (2 IN EACHGUARDASSEM.4KI837
8-PLATE 6B3795 -----
>
;;;c
(4 INEACHFRAMEASSEt;!IK9103
AND IK9104)
AND4K1636)
-i 4-LOCKWASHER __ --3B4506 86670

U'I
, 5K208 TRACK ROLLER FRAME ARRANGEMENT-Nan-Oscillating
4K7210 Track Group and 3K8213 Hydraulic Track Adjusting Group parts are shown on Pages 1380 and 139B
o
z I-GUARD ASSEM. __ 5K8037 5K200-SUPPORT ASSEM.__ I
•
-<
(R.H.)
I-GUARD ASSEM. __ 5K8038
ID4585-BOLT 2
3B4510-LOCKWASHER 2
(L.H)
o 9M3424-SPACER
IB4367-BOLT
2
6
>
-i ID4720-NUT 6
m 4-PLATE -- SKI723
;;;0 (2 IN EACHFRAME ASSEM.IK9103 3B4510-LOCKWASHER 6
"
r
AND IK9104)
•
>
I-BEARING 4K3633
(PARTOF' BRACEASSEM4~3629)
;;;0
I-BEARING 4K3634
(PARTOFBRACEASSEM4K3630) 2f7857-PLATE 8
"
>
2-DOWEL 3B2483
(I IN EACHFRAMEASSEM.IK9103
IF8952-SHIM_( .0299·THICK)__ 8
1F8953-SHIM_('0598THICK)__8
;;;0
-i
(/)
ANDIK9104)
IK9103 -FRAME ASSEM_(RH)_1 »
-I
IK9104 -FRAME ASSEM_(LH.)_I -I
C) 3K8167-GUARD (RH.) __ I »
<
m I-BRACE ASSEM. _AK3629
3K8168-GUARD __ (L.H.)
4K4780-STRIP ASSEM 4
I o
(PART OF FRAME AS5EM.IK9103) (2 IN EACHFRAMEASSEM.IK9103
I
o I-BRACE ASSEM. __4K3630 ANDIK9104) z
m
(PART OFFRAMEASSEM.IK9104)
>
-i
~~~~==f1fTTTl Z
m -I
;;;0 Vl
"
•
•
>
;;;0
"m
;;;0
I-TRACK ADJUSTING GROUP
_5K8 II4------
"T1
IM8867-IDLER ASSEM. 2
(5EESEPARATEILLUSTRATION)
o
;;;0 2-STOP __ (R H) 3K817i\r,._ __
'4-BOLT
4-NUT
4F 4879
9F2978
3K8186 -PLATE 4
(21N EACHFRAMEASSEM.IK9103
(2 INEACHGUARDASSEM.5K8037 - ANDIK9104)
~ 2-STOP (L.H.)n3K8172J
AND 5K8038)
>
z
8-PLATE 6B3795 - .----
(4 INEACHFRAME:~~E~~~~~)3
2S5927- PLATE.(WARNING).2
7B3028 -SCREW 8
w
o 94681 00
m o
5K20B TRACK ROLLER FRAME ARRANGEMENT-Non-Oscillating-Second Type
4K721 0 Track Group and SK81 14 Track Adjus+inq Grou p parts are shown on Pages 138D and 139D
Il80 CATERPILLAR 04 TRACTOR
3K2866-1DLER AS SEM. - - - - -
91442
5K4544 FRONT IDLER GROUP-21.88" Outside Diameter-Fabricated

FOR USE WITH 35 SECTION TRACK GROUP
4K7144-LINK ASSEM __ I
_--- 4K6648-LlNK.(lErT HAND).36

---- 4K6650- LINK I
(MASTER - L[rT HAND)
----4M740-BUSHING_("'ASTER)J
4K6647-LINK.(RIGHT HAND).36
4K3916-SPACER 2
---- 4K3917-SEAL WASHER_148
4K7052 - SHOE 37
NOTE: WHEN COMPLETE RE'

PLACEMENTor MASTER PIN
IS REQUIREDYOU MAY ORDER
MASTER PIN LSPACER GROUP
4K4078 WHICH CONSISTS0,'
4K3919-PI N --("'ASTER)--J
4K3916- SPACER .2
4K3917-SEAL WASHER __4
86871
4K7210 TRACK GROUP-13" Grouser Shoe-2 Groups Required

Part of 5K208 Track Roller Frame Arrangement shown on Pages 138B and 138C
Note: 4K4082 Track Pin and Bushing Group, consisting of a complete set of Pins and Bushings
for one Track. is available
ATTACHMENTS 139
8-S0LT 8S5144 IM8867-IDLER ASSEM.__ 2
--_/ --- "<,

r) \
\__ I
l I
L__ .,
4-SPACER 4S8649 60855
3K6634 FRONT IDLER GROUP-24.2S" Outside Diameter
2~EAL 3H2444 7H2420-PACKING 2

5M6709-BALLCHECK ASSEM2
2-PILOT ASSEM. 9H9560 6H 9049-FITTI NG 2
5M6707-VALVE 2
5M6708-WASHER 4
2-CYLINDER 8M6676 I S4932 -PLATE 2
(WARNING AND INSTRUCTION)
7B3028-SCREW 8
---7
r----------1/
rr
~~~~~~~~~~~~~~~----IS4922-PLATE __
(WARNING )_2
IM7742-ROD ASSEM. 2
4M7022 -RING -2
4M7021- SEAL 2
S-1589-BOLT 8
3B451 0- LOCKWASHER 8
IS4923-WASHER 2
9H7669-WASHER 2
S-1617-BOLT 8
3B4505-LOCKWASHER 8
7H2440-PLATE 2
89970
IM7743 HYDRAULIC TRACK ADJUSTING GROUP

139A CATERPILLAR 04 TRACTOR
2-R~NG 5F3092 7H2420-PACKING 2

5M6709-8ALLCHECK ASSEM'2
2-PILOT ASSEM. 5KI278 6H 9049-FITTING 2
5M6707-VALVE -2
5M6708-WASHER 4
2-CYLINDER 8M6676 I S4932 -PLATE -2
(WARNING AND INSTRUCTION)
7B3028-SCREW 8
---7
r-------1/
ff
~~~~~~~~~~~~~~~-----IS4922-PLATE-- {WARNINC)_2
IM7742-ROD ASSEM.__ -2
4M7022 -RING .2
4M7021- SEAL 2
S-1589-80LT 8
2-PISTON 9H7670 9H7669-WASHER 2

2.-RING 9H7668
89971
I M7743 HYDRAULIC TRACK ADJUSTING GROUP-Second Type

2-RING 5F3092
2-PILOT ASSEM. 5KI278
2-CYLINDER _
4-RING 7
2-PISTON 9H767 9H7669 -WA'SHER 2

2-RING 9H766
931;22
I M7743 HYDRAULIC TRACK ADJUSTING GROUP-Third Type

Note: Quantities shown .ere those required for both R.H. and L.H. sides

ATTACHMENTS 1398
2-SEAL 7H2444 7H 2420-PACKING 2

2-PILOT ASSEM. 9H9560
2-CYLINDER 8M6676
FRONTICcER
2H2665-SEAL .2
S-1589-BOLT 8
2-BOLL 6H7759 3B451 0- LOCKWASHER 8
9H 7669-WASHER 2
4-RING 7H2423 ______../ S-1617-BOLT 8
384505-LOCV,WASHER 8
2-PISTON 9H76 70 7H2440-PLATE 2
2-RING 9H7668 82047
3K8213 HYDRAULIC T({ACK ADJUSTING GROUP

Part of 5K208 Track Roller Frame Arrangement shown on Page 138B
2-SEAL SF 3092. 7H 242.0-PACKI NG ""~ 2.

2-PILOT ASSEM. 5KI2.78 6H 9049-FITTING 2
5M 6 707-VALVE 2
5M6708-WASHER 4
2-CYLINDER 8M6676 IS4932 -PLATE-lWARNING).._2.
7B3028-SCREW 8
FRONTIDLER
3K8115 - ROD ASSEM. 2.

4M7022-RING 2
4M7021-SEAL 2
IS4922- PLATE -2
S-1589-BOLT 8
3B4510 -WASHER - 8
IS4923-WASHER 2
2-RING 9H7668 88732
3K8213 HYDRAULIC TRACK ADJUSTING GROUP-Second Type

Part of 5K208 Track Roller Frame Arrangement shown on Page 138B
Note: Quantities shown ore those required for both R.H. and L.H. sides

139C CATERPILLAR 04 TRACTOR
2-SEAL 7H2444 2S5866 -PACKING 2

2S5925-VALVE 2
2-PI LOT ASSEM. 5KI278 2S5926 -VALVE 2
5M6708-WASHER 4
2S5927-PLATE 2
2-CYLINDER 8M6676 IS52 42 - PLATL(WARNING).2
7B3028-SCREW _l6
2-WASHER_6F7048
FRONTIOLER
S-1589-BOLT 8
3B4510 -WASHER 8

2-RING 9H7668
94045
3K8213 HYDRAULIC TRACK ADJUSTlNG.GROUP-Third Type

Part of SK208 Track Roller Frome Arrangement shown on Page 138B
2-SEAL 7H?ddd.---- 2S5866 -PACKING 2

-BALlCHECK
2-PILOT ASSEM. 5KI278 ASSEM._2
- FITTING 2
......'...-.n-.-VALVE 2
WASHER A
2-CYLINDER 8M6676
E _(WARNING).2
8-SCREW 8
FRONTIOLER
-1589 -BOLT 8
-WASHER 8
9H7669-WASHER 2
NOTE: QUANTITIES SHOWN ARE THOSE REQUIRED FOR BOTH R.H_AND L.H. SIDES
95210
3K8213 HYDRAULIC TRACK ADJUSTING GROUP-Fourth Type

Part of SK208 Track Roller Frame Arrangement shown on Page 138B

ATTACHMENTS 1390
2-SEAL 7H2444 2S5866-PACKING 2

2S5925-VALVE 2
2-PILOT ASSEM. 5KI278 2S5926-VALVE 2
2-CYLINDER 8M6676 IS52 42 - PLATL(WARNING}.2

7B3028-SCREW 8
2-WASHER_6F7048
FRONTIDLER
S-1589 -BOLT 8
3B4510 -WASHER 8
2-PISTON 9H7670 9H7669-WASH£R 2

2-RING 9H7668 95071
SK8114 HYDRAULIC TRACK ADJUSTING GROUP

Part of SK208 Track Roller Frame Arrangement shown on Page 138C

I-PLATE 3B2242
----S-1603-BOLT 2
----IB4205- NUT .2
6BII02 STREET PLATE GROUP CONSISTS OF 70 PLATES a HARDWARE

IM7677 STREET PLATE GROUP CONSISTS OF 72 PLATES & HARDWARE
IM7676 STREET PLATE GROUP CONSISTS OF 36 PLATES &HARDWARE

(FOR ALTERNATESHOES) 61484
STREET PLATES
I-GROUSER L-1934
3B4508-LOCKWASHER 2
---S-1584- BOLT 2
-----IB4205-NUT -2
I M7675- GROUSER GROUP CONSISTSOF 70 PLATES & HARDWARE

IM7674 GROUSER GROUP CONSISTS OF 72 PLATES&HARDWARE
IM7673 GROUSER GROUP CONSISTS OF 36 PLATES & HARDWARE
(FOR ALTERNATE
SHOES) 61493
ICE AND DIRT GROUSER SHOES

ATTACHMENTS 141
4K7080-LlNK ASSEM. I
CONSISTING
or'
.1~ __ ---¥i'J-tt--------4K664s-LlNK--------34
(LEFTHAND)
r---------4K6647-LlNK 34
(RIGHTHAND)
__ ---4K3916 -SPACER 2
. __ ---- 4K3919 - PIN __(MASTER) I
'1~~~....:....;>...>...;>...>...;~~~m~------- 5K2707-SEAL WASHER·:..140

F:~"'\j---------4M 740-BUSHI NG_(MASTER)_I
__ --4K6650-LINK 1
(MASTER-LEFT
HAND)
__ --- 4K6649-LlNK 1
(MASTER-RIGHTHAND)
-----4K3918-BUSHING 34
4B6166-PI N 34
NOTE WHENCOMPLETERE-
PLACEMENTOFMASTERPIN
ISREQUIRED YOUMAY ORDER
MASTER PIN AND SPACER
GROUP4K4078 WHICH
CONSISTS or'
4K3919-PI N__CMASTER) ~
4K3916 -SPACER 2
5K2707-SEAL WASHER 4
94816
SHOE COMPLETE TRACK GROUP

{35 Required (Hardware included)
NAME for one track) 2 Required per Tractor
16" Grouser Shoe 4K7181 4K7192
16" Grouser Shoe - H.T. 4K7175 4K7193
NOTE: 4K7038 Track Shoe Bolt- 140 Required for one Trod
7H3606 Nut- Used with 4K7038
H.T_ =
Heat Treated
TRACK GROUPS-2 Groups Required

Note: 4K4076 Track Pin and Bushing Group. consisting of 0 complete set of Pins and Bushings
for one track, is available

142 "CATERPILLAR" D4 TRACTOR
4K7136-L1NK ASSEM I
CONSISTING
or'
1 __ ---~'J_tt--------4K6648-LINK-------35
\ O....._.L l } (LEFTHAND)
1-'__,r- r--=::.-, ("""--------4K66 4 7 - LIN K 35
"'" ~ ~ ~ (RIGHTHAND)
~~~~~::s..:;:ss::s:~~ ~ ----4K3916-SPACER------2
~ »: ~ 4K3919-PIN_.(MASTER) 1
~~~rsssssss~,.~~~~~~ 5K2707.SEAL WASHER_144

o 0 i
4M740-BUSHING_(MASTER).I
4K6650-LINK 1
~ lMASTER-LEFr
HAND)
\ --- i 4K6649-LlNK 1
r
V
!-""" (MASTER-RIGHT
HAND)
o 0 , __ 4K3918-BUSHING 35
....-~I---i~:::~6:::~N:O~~::T~-::~
I f ~L:1~~:~i:~~!::T
~ 1------1 GROUP4K4078 WHICH
CONSISTS or'
o o 4K3919-PIN--(MASTER)---1
4K3916-SPACER .2
[ 1
5K2707-SEAL WASHER 4
94830

NAME (36 Required (Hardware included)
for one track) 2 Required per T,actor
13" Grouser Shoe-H.T. 4K7052 4K7211
16" Grouser Shoe-H.T. 4K7175 4K7207
20" Grouser Shoe-H.T. 4K7184 4K722 I
NOTE: 4K7038 Track Shoe Bolt-l44 Required for One Track

7H3606 Nut-Used with 4K7038
H.T. = Heat Treated
TRACK GROUPS
Note: 4K4080 Track Pin and Bushing Group, consisting of a complete set of Pins and
Bushings for one Track, is available

ATTACHMENTS 143
4K7144-LINK ASSEM. .I
CONSISTING or:
___ ----~or1t-----------------4K6648-LINK-------36
_ (LEFT HAND)
r--------- 4K6647-LlNK 36
(RIGHT HAND)
_--------4K3916 -SPACER 2
_-----4K3919 - PIN_.(MASTERl '
------- 4K3917-SEAL WASHER_148

,,~'"'t---------4M740-BUSHING_(MASTERl_1
_----4K6650-LINK- '
lMASTER-LEFT HAND)
_---------4K6649 -LINK 1
(MASTER -RIGHT HAND)
-----4K3918-BUSHING 36
4B6166-PIN 36
NOTE:WHEN COMPLETERE-
PLACEMENT OFMASTERPIN
ISREOUIREDYOUMAYORDER
MASTERPIN AND SPACER
GROUP4K4078 WHICH
CONSISTS or:
4K3919-PIN__(MASTER)_
__ ~
4K3916-S'PACER_~ .2
4K3917-SEALWASHER 4
86639

(37 Required (Hardware included I
NAME for one track I 2 Required per Tractor
16" Grouser Shoe ~ H.T. 4K7175 4K7222
NOTE: 4K7038 Track Shoe Bolt- 148 Required for one Track
7H3606 Nut - Used with 4K7038
=
H.T. Heat Treated
TRACK GROUPS-2 Groups Required

Note: 4K4082 Track Pin and BushingGroup, consisting of II complete set of Pins and Bushings
for one track, is eveileble

I-GUARD_(OUTERRHJ_ IM6289
1-GUARD_tOUTER L.H.I_IM6290
IM6287-GUARD_(INNER R,H.)__ I
IM6288-GUARD_IINNER L.H.I__ 1
S-1624-BOLT 34
3B45IO-LOCKWASHER 34 59840
I M6286 TRACK ROLLER DIRT GUARD GROUP
I-GUARD ASSEM. __ IM7795

(INNER R.H.)
I-GUARD ASSEM._) __ ' M77ge
\'NNER- L.H.
6-ROD ASSEM. 8HI380

6-NUT 164207
(I INEACH ROOASSEM.)
6-NUT 164207
12-LOCKWASHER 364512
IM7749 - GUARD ASSEM. __ I

(OUTER-R.H.)
IM7750 - GUARD ASSEM. __ I
(OUTER - L.H.)
59843
IM8549 TRACK ROLLER DIRT GUARD GROUP

Reinforced for extremely rough usage

ATTACHMENTS 145
lM8534-PIN ,
3B4638-COTT(R. PIN 1
IM4980- PIN I
365319 - COTTER PIN I 87527
4K5807 SWINGING DRAWBAR GROUP
4K6837 With Pulley
Consists of Page
4K6676
.
Rear Power Take-Off Group. .. . .. 146
1M9513 Belt Pulley Drive Group 152
4K6838 Without Pulley.
Consists of:
4K6676 Rea r Power Take-Off Group. . 146

3B9029 Belt Pulley Drive Group 152
COMBINATION BELTPULLEYDRIVE GROUPS

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13134~'OI3-LOCKI.\IAS;HE.R
__ I 1
93163
() 2-PLUG 2B741 1
m
4K6676 REAR POWER TAKE-OFF GROUP-Two Speed
525 R.P.M.-S.A.E_ Opposite Engine Rotation, 678 R.P.M.-S.A.E. Standard Engine Rotation
For use with Swinging Drawbar
Part of 4K6837 lind 4K6838 Cornbinefion Belt Pulley Drive Groups listed on Page 145
>-
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(NOTSHOWN)
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1- FORM_(INSTRUCTlON)..33307
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z 2-COTTEP.P.IN _ r-
c I-COVEP. _ r-
~ 2-LEVEP. A ):0-
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2-NUL 1 ~
I-GASKET _
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1- SHAFT 2M225
1-COUPLlNG 3BI042
I-DOG 2M2271----- LJ--------:2B~r411 - PLUG I
72900
4K6683 REAR POWER TAKE-OFF GROUP-Direct Drive-looO R.P.M.-Part One

o
z
I-LEVER 4K6738---_
~ I-BRACKET -'M9512----
I-HANDLE .L-829
5-1588- BOLT 4
64506- LOCKWA5HER
__A
I-BRACKETA55EM._AK6674-__
5-1588-60L T 2
ID4717-NUT .2
364506 -LOCKWA5HER
__2 >
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C> IAI460-60LL I
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I
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4K6683 REAR POWER TAKE-OFF GROUP-Direct Drive-IOOO R.P.M.-Part Two
-f
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_
(/')
C) I-GASKET 3B2939----_
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8-SHIM V-515----- -I
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__ (25T)___ 6B2908------ m
;;0
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--i 60509
(/')
I M9516 BELTPULLEYDRIVEGROUP-With Pulley-S07 R.P.M.-Top View

IM9517 BELTPULLEYDRIVEGROUP-Without Pulley-807 R.P.M.-Top View
o
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TRANSMISSION
-u SHAF"T
m
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~ _______ 12
>Z ________ 12
_12
() 64306 U'I
m
I M9516 BELTPULLEYDRIVEGROUP-With Pulley-S07 R.P.M.-Side View
IM9517 BELTPULLEYDRIVEGROUP-Without Pulley..:.:..:.a07
R.P.M.-Side View
r >-
r:
~
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1- RING
5-BOLT
I- GASKEL
6-SHIM
_
_
26356,0--_
3B29,39--~
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;10 »
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I-NUT _
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CC
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2-WASHER _
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I+IOUSINGASSEM__ ..:>co".~"
~ I-PLUG .~O(41._
--I
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I I-RACE _
»
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I-GASKET
4-BOLT _
L,-2,361-!'~1iiI11II1
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T-753-SCREW I
-0
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I B~729-ROLLER ASSEM __ I
3B2892-RACE I
--I 60510
Vl
IM9513 BELT PULLEY DRIVE GROUP-Two Speed-With Pulley-625 R_P.M. Clockwise, 807 R.P.M. Counterclockwise
Part of 4K6837 Combination Belt Pulley Drive Group listed on Page 145
3B9029 BELT PULLEY DRIVE GROUP-Two Speed-Without Pulley-625 R.P.M. Clockwise, 807 R.P.M. Counterclockwise
Part of 4K6838 Combination Belt Pulley Drive Group listed on Pe qe 145
CATERPI LLAR 04 TRACTOR 153
CI
9,2354
9F 3869 WRENCH WRENCH
(FRONT IDLERADJ,BOLT)
363850 WRENCH
(FLYWHEELCLUTCHADJ) 8M 7165 WRENCH
6F3703 WRENCH 81999
TOOLS
542-A PINCH BAR
IB9660 GAUGE
T
(VALVECLEARANCE)
3BI265 WRENCH
(lil. 1~'HEX)
3563-A WRENCH
(li'&.,rHEx)
369982 l"'RENCH
(a' l~
8. HEX.)
5B780 WRENCH ,r &. r OPENING

5B781 WRENCH ,rL r OPENING
5B782 WRENCH ,r r
L OPENING
5B783 WRENCH :r r
8. OPENING
5B785 WRENCH \~' 8. I" OPENING

58786 WRENCH I,'~LI~'OPENING
8F9866 GREASE GUN (LEVER)
(SEESEPARATEILLUSTRATION) 82000
8M9852 TOOL GROUP

AN ATTACHMENT
8F9866 Grease Gun parts are shown on Page 154

I-NIPPLE-------5H55289 c5H5587-HOSE ASSEM ---I

(PART OF AS5EM.5H5587) 5H5590-HOSE ASSEM __ .:.1
(PART OF ASSEM 5H5587)
5H5588-COUPLER ASSEM._I
(PART OF ASSEM.5H5587)
-L--==r"_, ---.---'--, f rn=m
I ~SEAL - 5H5582
(PART OF ASSEM. 5M22 ...7)
I-HEAD & HANDLE ASSEM._

_ 5M2247
1- FOLLOWER ASSEM.5M2268 5M2 270-CONTAINER ASSEM.I
(PART or ASSEM 5M2270)
62 ... ,8
8F9866 GREASE GUN-First Type

Part of 8M9852 Tool Group shown on Page 153
2M2820-FlTTING _] THE FOLLOWING REPAIR KIT

(PART or HEAD AND HANDLE IS AVAILABLE:
ASSEM 253077)
I-HEAD AND HANDLE ASSEM 2S3076-KIT _(CHECK VALVE)_'
( INCLUDES SUCH PARTS AS BALL,
2S3077 GASKET. SPRING AND NUT)
1- GASKET 6F2898
(PART OF HEAD AND HANDLE
ASSEM 253077)
2M2746-CONTAINER
ASSEM._I
1- FOLLOWER ASSEM._9F2632
(PART OF CONTAINER ASSEM.
2M2746)
2M2689-COUPLER ASSEM._I
(PART OF NOZZLE ASSEIIA.9F2636)
1- NOZZLE ASSEM.__ 9F2636 I-NIPPLE 9F2637

I-HOSE ASSEM. 9F2638 (PART OF NOZZLE ASSEM. 9F2636)
(PART OF NOZZLE ASSEM.9F2636)
77171
8F9866 GREASE GUN-Second Type

Part of 8M9852 Tool Group shown on Page 153

CATERPILLAR D4 TRACTOR 155
Quantity Part
Used Number Description
2M6831 Plate-Serial Number
On left hand side of cylinder block
4M6841 Plate-Starting Instructions
On rear upper portion of engine side plate
5H9856 Transfer-Caterpillar Tractor Co.
Peoria, Illinois, U.S.A.
On front panel, below seat
IS350 Transfer Group
Consisting of:
Transfer-Air Cleaner Instructions

On diesel air cleaner
Tra nsfer-Ai r Clea ner Instructions
On starting engine air cleaner
Tra nsfer-CI ufch Pilot Bea ring Ins+ruc+ions
Center of inspection plate on flywheel
clutch housing cover
Transfer-D4
On back of fuel tank
2 Transfer-D4D
On each side of seat
Transfer-Filter Instructions
On oil filter cover
Transfer-Fuel Oil Capacity
Even with filler and six inches to left
Transfer-Generator Instructions
On generator body in a visible position
Tra nsfer-Safety
Below dash
Transfer-Series D
Tra nsfer-I nstructions
On starting engine breather
2 5H8460 Transfer-CATERPILLAR
On each side of hood
5H9852 Transfer-CATERPILLAR
On front of radiator guard
2 7H6814 . Transfer-CAT
On each side of seat
7M8856 Transfer-CATERPILLAR
NAME PLATES AND TRANSFERS

160 (272)
SPECIFICATIONS
(SUBJECT TO CHANGE WITHOUT NOTICE)
t:
. Weight, dry (approximate). 12,7001bs
DIMENSIONS·
Length 10' 11%"
Height 5' 9%"
Width 6' 61fa"
Gauge [center to center tracks) .. 60"
Gr.ound clearance 14" .
Di" .·,.ar height . 171/4"
CAPACITIES
Cooling System 8 ·U.S. Gal.
Crankcase, lubricating oil. 37/8 U.S. Gal.
Transmission, lubricating oil . 7 U.S. Gal.
Flywheel Clutch . 21/8 U.S. Gal.
Final Drive, lubricating oil, each side 2112 U.S. Gal.
Fuel Tank . 42 U.S. Gal.
ATTACHMENTS
Additional equipment such as Bumpers, Crankcase & Brush Guards, Hy-
draulic Controls, Lighting System, Cabs, etc., are available at extra cost .
. ,GorisJlt y,our "Caterpillar" Dealer. .
~.J .
. "
MACHINE SERIAL NUMBER PLATE LOCATION

Serial number plates are located 'on the back of the transmission case
and on the left-hand side of the cylinder block.
FORM UE351'OO

Catalogo de Pecas Trator de Esteira D4 - Dez 1965

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Catalogo de Pecas Trator de Esteira D4 - Dez 1965

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How should one order parts for their tractor?

How should one order parts for their tractor?

Where can one find dealer locations to order parts?

Where can one find dealer locations to order parts?

D4 TRACTOR

HOW TO ORDER PARTS

THIS PARTS BOOK FOR

WHERE 'TO ORDER PARTS

WHAT THE CATERPILLAR DEALER CAN DO FOR YOU

REVISION PUBLISHED DECE~BER 1965

SOLTANTO LE PARTI CATERPILLAR GARANTISCONO IL RISULTATO TIPICO CATERPILLAR. Tutte Ie parti d

Name Page Name Page

Accessory Drive . . . . . . . . . . . .. 28 Fuel Pump Housing. 29

Air Cleaner ......... 43 Filter-Oil ......... 47

Name Page Name Page

Battery Box 75 Final Drive ,,,,,,... 66

Aid-Ether Starting , , ..... , . " 95 Lighting-I 2 Volt. , , , , , , , , , , ,

Arbre a cames . 28 Pistons 27

Designation Page Designation Page

Alimentation en carburant diesel. 75 Coffre a batterie. . . . . . . . . . . . .. 75

Barre d'attelage oscillante 145 Outillage 153

Nombre Nombre Pagina

Ajustador de la Correa. Filtro del Aceite. 36

41 Filtro del Aceite. 47

Embrague, Transmision y Chasis

Nombre P6gino Nombre P6gina

Barra de Tiro , 78 .Con+rol del Embrague Principal.. 53

Ajuste Hidraulico del Carril 139 Herramientas 153

Nomenclatura Pagino Nomen cle+ura P6gina

Arvore de comando das velvules . 28 Filtro de 6leo. 36

Acelerador e afogador. . . . . . . 45 Freio 49

Nomenclatura P6gina Nomenclatura P6gina

Arma~ao do assento e almofadas. 74 Co~trel:, das embreagens de

Aquecedor 90 Marcha de baixa velocidade 138

Bezeichnung Seite Bezeichnung Seite

Abziehbilder ..... 155 Motorblock und Deckel . 22

Anlassritzel 50 Motorblock und Deckel. 38

Bezeichnung Seite Bezeichnung Seite

Z-- - - - - - - ,n08-IL!OI- S --_~~m,f;1:)1__;::".""~~

\8818B£ !lNIJ.J.IJJO J.lIVd'

Vvl 3NI9N3 13S310

~---- - -}lJQI8-9GLBH£ -----

I-GUARDASSEM,__ 4K5297 C~, ~287557-CORK 4

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS

i-COVER ASSEM. __ .9M9440J

2 -ROD ASSEM. 9 1'.13695

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS

I-PIPE ASSEM. 5'468~~ S-15QI-BOL'T__('.50·LONG)_3

I-GASKET 2.458e QH4031-MANlrOLD 1

8-WASHER .BM1145 10158

ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE

I-PIPE ASSEM. 5F4689 S-158S-BOLT 4

I-GASKEL 2F4586 9H4031-MANIF"OLD 1

COMPRESSION RELEASE CONTROL

ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" PERFORMANCE

CYLINDER HEAD AND VALVE MECHANISM-Side View

CYLINDER HEAD AND VALVE MECHANISM-Side View

CYLINDER HEAD AND VALVE MECHANISM-End View

CYLINDERHEAD AND VALVE MECHANISM-Side View

Z-- - - - - - - ,n08-IL!OI- S --_m,f;1:)1__;::".""

Z \ 2-CLlP (SHORT) 2S2404~