Steyr Marine Engines: Spare Parts Catalogue

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STEYR MARINE ENGINES

MO144V38
MO144M38
Serial no.: 48217 001 -->

SPARE PARTS CATALOGUE

P/N Z001005-0 9th Edition, May 2014

TEL ++43 / 7252 / 222 / 20 FAX ++43 / 7252 / 222 / 29 @ [email protected]

www.steyr-motors.com
STEYR MOTORS GmbH
Im Stadtgut B1, A-4407 Steyr-Gleink, AUSTRIA
When ordering spare parts are always indicate serial engine number.
This will speed up delivery and help to avoid mistakes.

The primary model and serial number is located on the engine as illustrated. These numbers are required when requesting
warranty and ordering parts.

Model identification

07001

Substituting automotive or generally supplied parts and hardware will often result in less than desired
performance. For this reason, you should insist on the known quality of genuine STEYR Marine
matched replacement parts, and should never use parts of unknown quality.

We reverse the right to make changes in design and execution which incorporate advances in technology!

2 Z001005-0_09
SIGNS AND SYMBOLS
1

TA 0101

CYLINDERBLOCK

2 01014084-0
3 4 5 6 8 9 7
Pos. Part.-No. Qty Designation Step

24 Z002676-0 1 SPARE PART COVER T-BELT —>48226146 .2


26 2203711-1 1 COVER T-BELT, UPPER PART 48226147—> .2
28 9000538-0 3 HEX.FLANGE BOLT EN 1665-M6x50 A2-70 .2

1 Table number 6 Designation and description of spare part

2 Partlist number for whole table/ 7 Groupparts are marked with a circle around the
functional groups position number. Parts in the list below these,
which had an increased step number by one, will
3 Positions number be included at delivery.

4 Spare part number 8 —> 4...... Arrow before engine number:


Spare part UNTIL and LOWER
5 Quantity for one engine respectively
assembly group 9 4...... —> Arrow past engine number:
Spare part FROM and HIGHER

ACROBAT

Pos. Part.-No. Qty Unit Designation Step

... back to "starting point"

... one page back

... one page vorward

page page

Z001005-0_09 3
TABLE OF CONTENTS - SPARE PARTS CATALOGUE

TA 0100 Page 12 TA 0101 Page 14 TA 0102 Page 16


MOUNT BRACKET, LIFTING EYE, GASKET SET CRANKCASE CRANKSHAFT, BEARING, DAMPER

TA 0103 Page 18 TA 0104 Page 22 TA 0105 Page 24


FLYWHEEL, FLYWHEELHOUSING PISTON, RINGS AND PIN, CONNECTION ROD CAMSHAFT, HOUSING

TA 0106 Page 28 TA 0108 Page 32 TA 0109 Page 36


OILPUMP, OILPIPE, OILPAN INTERCOOLER POWER TAKE OFF FRONT

4 Z001005-0_09
TABLE OF CONTENTS - SPARE PARTS CATALOGUE

TA 0113 Page 38 TA 0114 Page 42 TA 0200 Page 46


OILCOOLER EXHAUST, HEAT EXCHANGER, GASKET COUPLER - SMALL FLYWHEEL

TA 0201 Page 48 TA 0201 Page 50 TA 0302 Page 52


COUPLER COUPLER FUEL PUMP, UNIT INJECTOR, PIPE

TA 0304 Page 54 TA 0304 Page 56 TA 0304 Page 58


AIRFILTER -->48219069 AIRFILTER 48219070 --> AIRFILTER --> 48228079

(ONLY FOR MO144V38) (ONLY FOR MO144V38) (ONLY FOR MO144M38)

Z001005-0_09 5
TABLE OF CONTENTS - SPARE PARTS CATALOGUE

TA 0304 Page 60 TA 0305 Page 62 TA 0305 Page 64


AIRFILTER 48228080 --> TURBOCHARGER TURBOCHARGER

(ONLY FOR MO144M38) (ONLY FOR MO144V38) (ONLY FOR MO144M38)

TA 0308 Page 66 TA 0309 Page 68 TA 0311 Page 70


CONTR. SOLENOID, POTENTIOMETER FUEL FILTER GLOW PIN

TA 0312 Page 72 TA 0401 Page 74 TA 0401 Page 76


POT. ACCELE., BOOST PRESSURE SENSOR HIGH RISER, EXHAUSTPIPE HIGH RISER, EXHAUSTPIPE

(ONLY FOR MO144V38) (ONLY FOR MO144M38)

6 Z001005-0_09
TABLE OF CONTENTS - SPARE PARTS CATALOGUE

TA 0503 Page 78 TA 0504 Page 80 TA 0505 Page 82


WATERPIPE, THERMOSTAT WATERPUMP DRIVE BELTS, PULLEYS, TENSIONER

TA 0510 Page 84 TA 0512 Page 86 TA 0601 Page 88


RAW WATER PUMP RAW WATER PIPES, FUEL-OIL COOLER ALTERNATOR

TA 0603 Page 90 TA 0605 Page 92 TA 0605 Page 94


STARTING ENGINE HARNESS ENGINE HARNESS

--> 48221066 48221067 --> 48226999

Z001005-0_09 7
TABLE OF CONTENTS - SPARE PARTS CATALOGUE

TA 0605 Page 96 TA 0606 Page 98 TA 0606 Page 100


ENGINE HARNESS SECURETYSYSTEM, FUSES, ECU, E-BOX SECURETYSYSTEM, FUSES, ECU, E-BOX

48227001 --> --> 48221066 48221067 -->

TA 0608 Page 104 TA 0607 Page 106 TA 0609 Page 108


INSTRUMENT PANEL (STANDARD) INSTRUMENT PANEL (STANDARD) INSTRUMENT PANEL SOLAS (STANDARD)

TILL -->2010 FROM 2010--> TILL -->2010

TA 0609 Page 110 TA 0610 Page 112 TA 0611 Page 114


INSTRUMENT PANEL SOLAS (STANDARD) DISPLAY SWITCH PANEL FOR DISPLAY

FROM 2010--> TILL -->2010

8 Z001005-0_09
TABLE OF CONTENTS - SPARE PARTS CATALOGUE

TA 0611 Page 116 TA 0612 Page 118 TA 0612 Page 120


SWITCH PANEL FOR DISPLAY PUSH BUTTON PANEL SOLAS FOR DISPLAY PUSH BUTTON PANEL SOLAS FOR DISPLAY

FROM 2010--> TILL -->2010 FROM 2010-->

TA 0613 Page 122 TA 0700 Page 124 TA 0701 Page 126


EXTENSION CABLE INSTRUMENTS TRANSMISS., MOUNTING BRACKETS, PIPES TRANSMISSION-SHAFT, PTO-SHAFT (STEEL)

TA 0701 Page 128 TA 0705 Page 130 TA 0720 Page 132


TRANSMISSION-SHAFT, PTO-SHAFT (ALU) TRANSMISSION GEAR SHIFT, CONTROLS DRIVE ADAPTOR VOLVO STERNDRIVE

Z001005-0_09 9
TABLE OF CONTENTS - SPARE PARTS CATALOGUE

TA 0730 Page 134 TA 1408 Page 136 TA 1409 Page 138


DRIVE SHAFT EXT. MERCURY STERNDRIVE HYDRAULIC PUMP HYDRAULIC PIPES

TA 2207 Page 140 TA 4000 Page 142 TA 4009 Page 144


ENGINE PREHEATING INTEGR. FLYWHEELGENERATOR (IFG) PUSH BUTTON PANEL „IFG“

TILL -->2010

TA 4009 Page 146 TA 4100 Page 148 TA 6012 Page 150


PUSH BUTTON PANEL „IFG“ HYBRID HEATING UNIT, CIRCULATION PUMP

FROM 2010-->

10 Z001005-0_09
TABLE OF CONTENTS - SPARE PARTS CATALOGUE

Z001005-0_09 11
TA 0100

MOUNT BRACKET, LIFTING EYE, GASKET SET

12 Z001005-0_09
TA 0100

MOUNT BRACKET, LIFTING EYE, GASKET SET

01004084-0

Pos. Part.-No. Qty Designation Step

2 Z002406-0 1 COVER T-BELT ASSY, LOWER WITH BEARING (PAINTED) .2


4 2203516-2 1 BEARING SHAFT .2

6 2203563-0 1 SUPPORT WASHER, BEARING SHAFT .2


8 3802515-0 1 HEX.HD.SCR. ISO 4017-M10x20-8.8-A3C .2
10 9000289-0 11 HEX.HD.BOLT ISO 4014-M6x65-8.8-A2C .2

12 3930070-0 11 WASHER DIN 125-6-140HV-A2 .2


14 Z002428-0 1 BRACKET, ENGINE MOUNT (PAINTED (PAINTED) .2
16 9000045-0 4 HEX.SOCK. HD.CAP SCR. DIN 912-M8x40-8.8-DAC A500 .2

20 3862466-0 3 HEX.SOCK. HD.CAP SCR. DIN 912-M8x65-8.8-A2C .2


22 3930103-0 7 WASHER DIN 125-8.4-140HV-A2 .2
24 Z002676-0 1 SPARE PART COVER T-BELT .2

26 2203711-1 1 COVER T-BELT, UPPER PART .2


28 9000538-0 3 HEX.FLANGE BOLT EN 1665-M6x50 A2-70 .2
75 2203804-5 4 ENGINE MOUNT ASSY 55SH .2

77 9000442-0 2 HEX.NUT ISO 8673-M18x1,5-8-A-DAC ..3


78 9000441-0 2 LOCKWASHER 19,5x34,5 ..3
80 Z002409-0 1 SEAL KIT_4 CYL. MARINE ENGINE .2

85 Z002409-6 1 SEAL KIT 4 CYL. MARINE ENGINE WO. FRAME SEAL .2


87 2203543-0 2 FITTING SLEEVE .2

Z001005-0_09 13
TA 0101

CRANKCASE

14 Z001005-0_09
TA 0101

CRANKCASE

01014084-0

Pos. Part.-No. Qty Designation Step

1 MZ40084-0 1 CYLINDER BLOCK ASSY. MARINE (INCL. VALVES) —>48227163 .2


2 MZ40084-1 1 CYLINDER BLOCK ASSY. MARINE (INCL. VALVES) 48227164—> .2

4 2172799-0 16 FITTING SLEEVE DM14.5 (TO M12) ..3


5 2174329-0 10 BOLT, MAIN BEARING ..3
6 2170309-0 4 CORE HOLE PLUG 40/8 ..3

8 2172676-0 2 CORE HOLE PLUG 35/8 ..3


9 2172170-0 3 CORE HOLE PLUG 28/7 ..3
11 3901416-0 2 PARALLEL PIN ISO 2338-8m6x16-ST ..3

12 3901328-0 4 PARALLEL PIN ISO 2338-6m6x30-ST ..3


13 9000327-0 2 STUD DIN 939-M6x20-8.8-A2C ..3
14 3812435-0 1 STUD DIN 938-M8x35-8.8-A3C ..3

15 2178525-1 1 COOLING OIL VALVE ASSY. ..3


16 3901509-0 2 PARALLEL PIN ISO 2338-10m6x20-ST ..3
17 2170298-0 2 FITTING SLEEVE DM12.5 (TO M10) ..3

18 2040217-0 1 FRAME SEAL ..3


19 2172133-N 8 VALVE GUIDE ..3
25 2172096-1 8 VALVE STEM SEAL ..3

30 2177577-1 4 EXHAUST VALVE ..3


35 2177576-6 4 INTAKE VALVE ..3
40 2177349-0 8 VALVE-SPRING RETAINER ..3

45 2172362-0 8 VALVE SPRING ..3


50 2170171-0 16 VALVE COLLET ..3
55 2177415-0 8 VALVE SPRING WASHER ..3

60 2174321-1 8 STUD UNIT INJECTOR .2


63 9000287-0 13 HEX.FLANGE BOLT EN 1665-M6x12-8.8 .2
65 2178478-0 4 SPRAYING NOZZLE ASSY .2

70 2173533-0 4 O-RING 5,23 x 2,62 ..3


80 MT40084-0 1 PARTIAL ENGINE (BLOCK, PISTON, CR.S. & VALVES) —>48227163 .2
81 MT40084-1 1 PARTIAL ENGINE (BLOCK, PISTON, CR.S. & VALVES) 48227164—> .2

Z001005-0_09 15
TA 0102

CRANKSHAFT, BEARING, DAMPER

16 Z001005-0_09
TA 0102

CRANKSHAFT, BEARING, DAMPER

01024084-0

Pos. Part.-No. Qty Designation Step

1 Z002003-0 5 MAIN BEARING ASSY. CRANKSHAFT .2


5 Z002002-0 1 AXIAL BEARING ASSY. CRANKSHAFT .2

10 Z002427-0 1 CRANKSHAFT 4 CYL. (SPARE PART) .2


15 2172584-0 1 GEAR, OILPUMP DRIVE CRANKSHAFT .2
20 2172316-0 1 BARREL RING .2

25 3960012-0 1 WOODRUFFKEY DIN 6888-8x9 .2


30 2172770-0 1 SYNCHRONOUS BELT PULLEY CRANKSHAFT .2
35 2203498-0 1 TORSIONAL VIBRATION DAMPER .2

40 2205328-0 3 SCREW - VIBRATION DAMPER .2

Z001005-0_09 17
TA 0103

FLYWHEEL, FLYWHEELHOUSING

18 Z001005-0_09
TA 0103

FLYWHEEL, FLYWHEELHOUSING

01034084-0

Pos. Part.-No. Qty Designation Step

1 2203739-1 1 FLYWHEEL ASSY. - DM56 —>48225999 .2


2 2203739-2 1 FLYWHEEL ASSY. - DM40 48226001—> .2

3 2205031-0 1 STARTER RING GEAR, FLYWHEEL ..3


5 2174592-0 8 HEX. HEAD SCREW M10x30-12.9 .2
7 Z002165-0 1 SPARE FLYWHEEL HOUSING B/W FLANGE PAINTED .2

8 9000371-0 6 STUD DIN 835-M10x25-8.8-A3C .2


9 9000042-1 6 HEX.FLANGE NUT DIN 6923-M10-8-A3C .2
11 9000082-0 6 STUD DIN 835-M12x25-8.8-A3C .2

12 3871319-0 6 HEX.NUT ISO 4032-M12-8-A3C .2


13 3930282-0 6 WASHER DIN 125-A13-140HV-A3C .2
15 3900184-0 2 SPRING PIN, SLIGHT TYPE DIN 7346-16x22 .2

20 3862545-0 5 HEX.SOCK. HD.CAP SCR. DIN 912-M10x35-A2-70 .2


25 3930075-0 5 WASHER DIN 125 A10.5-140HV-A2 .2
30 3862433-0 4 HEX.SOCK. HD.CAP SCR. DIN 912-M8x30-A2-70 .2

35 3930103-0 4 WASHER DIN 125-8.4-140HV-A2 .2


40 2178722-1 2 BRACKET FLYWHEEL HOUSING .2
45 9000081-0 8 HEX.SOCK.HD.CAP SCR. DIN 912-M12x35-8.8-A3C .2

50 2203733-9 1 FLYWHEEL HOUSING OMC/VOLVO SX PAINTED .2


55 O913787-0 1 HOSE-FLYWHEEL HOUSING .2
60 O986712-0 1 SMALL PARTS REAR MOUNTS .2

61 O983932-0 2 REAR MOUNT ASSY ..3


62 O318573-0 2 BOLT, REAR MOUNT ..3
63 O911780-0 2 WASHER-REAR MOUNT-LOWER ..3

64 O912889-0 2 WASHER REAR MOUNT ..3


65 O911776-0 2 SQUARE NUT-REAR MOUNT ..3
66 O309484-0 4 HEX. SCREW 3/8-16UNCx1-1/4" ..3

67 O319453-0 4 WASHER ..3


70 O911778-0 2 WASHER, REAR MOUNT .2
72 O313623-0 2 LOCK NUT, REAR MOUNT .2

77 2178504-0 2 COVER .2

Z001005-0_09 19
TA 0103

FLYWHEEL, FLYWHEELHOUSING

20 Z001005-0_09
TA 0103

FLYWHEEL, FLYWHEELHOUSING

01034084-0

Pos. Part.-No. Qty Designation Step

78 2178833-M 1 HOUSING FLYWHEEL MERCURY ASSY PAINTED .2


85 2178876-2 2 SINENT BLOCK F. FLY WHEEL HOUS ING ASYMMETRIC L=44,7 ..3

87 2178877-0 2 WASHER-REAR MOUNT-LOWER ..3


90 2178052-9 1 HOUSING FLYWHEEL SAE 4 PAINTED .2
92 3860149-0 5 HEX.SOCK. HD.CAP SCR. DIN 912-M10x40-8.8-A3C .2

94 9000064-0 4 HEX.SOCK. HD.CAP SCR. DIN 912-M8x35-8.8-A3C .2

Z001005-0_09 21
TA 0104

PISTON, RINGS AND PIN, CONNECTION ROD

22 Z001005-0_09
TA 0104

PISTON, RINGS AND PIN, CONNECTION ROD

01044084-0

Pos. Part.-No. Qty Designation Step

1 2178675-0 4 CONNECTING ROD ASSY. .2


3 2178532-0 2 CONROD SCREW ..3

5 Z002055-1 4 BEARING ASSY. CONNECTING ROD .2


10 Z002142-0 4 PISTON ASSY. .2
13 Z002060-0 1 PISTON RING KIT (1 PER PISTON) —>48226118 ..3

14 Z002060-2 1 PISTON RING KIT (1 PER PISTON) 48226119—> ..3

Z001005-0_09 23
TA 0105

CAMSHAFT, HOUSING

24 Z001005-0_09
TA 0105

CAMSHAFT, HOUSING

01054084-0

Pos. Part.-No. Qty Designation Step

1 Z002407-0 1 CAMSHAFT HOUSING ASSY. (PAINTED) .2


2 2178083-0 1 CORE HOLE PLUG 50-7 ..3

3 2309101-0 10 STUD DIN 835-M6x25-A2-70 —>482300551 ..3


5 2203267-6 1 CAMSHAFT ASSY. .2
6 2203280-1 1 SENSOR DISK ..3

8 2172086-1 1 ROTARY SHAFT SEAL .2


10 2178486-1 1 AXLE SUPPORT .2
12 2178498-0 1 QUAD RING 1,78 x 5,28 .2

14 2177513-2 1 GUIDE PIN CONTROL RACK .2


16 2174546-2 8 VALVE TAPPET ADJ. SCREW ASSY. .2
18 2174552-0 8 RETAINING SPRING .2

20 2177139-1 8 CAM FOLLOWER ASSY. .2


22 2173694-1 1 ROCKER ARM SHAFT ASSY. .2
24 Z002094-0 4 ROCKER ARM ASSY. (SPARE PART) .2

26 Z002010-0 4 TAPPET ADJUSTER ASSY. .2


28 3871310-0 4 HEX.NUT DIN 934-M10x1-8 .2
30 2174036-0 8 CRESCENT RING 28x1,5 .2

32 2203289-0 1 CONTROL ROD .2


34 3098031-0 1 SEALING RING DIN 7603-A26x31-CU .2
36 3962043-0 1 HEX.HD.SCR.PLUG DIN 7604-C-M26x1.5-ST-A3C .2

38 Z002009-0 4 CONTROL LINK & BOLT .2


39 3860140-0 1 HEX.SOCK. HD.CAP SCR. DIN 912-M5x20-LH-10.9 ..3
40 2203337-0 1 SPACER .2

42 2203338-0 1 SPRING, CONTROL ROD .2


44 2203460-0 1 BOLT .2
48 3800238-0 1 HEX.HD.SCR. ISO 4017-M6x12-A2-70 .2

50 2176734-2 1 REVOLUTION SENSOR .2


51 2176729-0 1 O-RING 17,17 x 1,78 ..3
54 2177642-0 1 TIMING BELT PULLEY CAMSHAFT .2

56 Z002011-0 1 NUT & WASHER, CAMSHAFT PULLEY .2


58 2178548-5 1 IDLER PULLEY ASSY. .2

Z001005-0_09 25
TA 0105

CAMSHAFT, HOUSING

26 Z001005-0_09
TA 0105

CAMSHAFT, HOUSING

01054084-0

Pos. Part.-No. Qty Designation Step

59 3860155-0 1 HEX.SOCK. HD.CAP SCR. DIN 912-M10x70-10.9-DAC A500 .2


60 2178073-1 1 TIMING BELT .2

64 2040184-0 1 VALVE-COVER GASKET .2


66 2203725-9 1 VALVE COVER, SILVER .2
68 3880049-0 10 HEX.FLANGE NUT DIN 6923-M6-A2-70 —>482300551 .2

69 2040575-0 10 SCREW, COVER ACOUSTIC DECOUPLED 482300552—> .2


70 2203509-0 1 FILLER CAP ENGINE OIL .2
72 9000248-1 5 HEX.FLANGE BOLT EN 1665-M8x110-10.9-A2C .2

74 9000249-1 5 HEX.FLANGE BOLT EN 1665-M8x130-10.9-A2C .2


76 2203390-3 1 SEAL CAMSHAFT HSG - CYL.BLOCK .2
80 Z002407-1 1 PART. CAMSHAFT HSG POS. 1 - 44 (PAINTED) .2

Z001005-0_09 27
TA 0106

OILPUMP, OILPIPE, OILPAN

28 Z001005-0_09
TA 0106

OILPUMP, OILPIPE, OILPAN

01064084-0

Pos. Part.-No. Qty Designation Step

1 Z002424-0 1 ENGINE HSG ASSY. (W. PIPE OIL DIPSTICK) —>482330249 .2


2 Z024014-0 1 ENGINE HSG ASSY. (W. PIPE OIL DIPSTICK) 482330250—> .2

3 9000464-0 2 HEX.FLANGE BOLT EN 1665-M10x200-8.8-A3C .3


4 9000463-0 2 HEX.FLANGE BOLT EN 1665-M10x250-8.8-A3C .3
5 9000392-0 3 HEX.FLANGE BOLT EN 1665-M10x160-8.8-A3C .3

7 3932008-0 11 SPRING WASHER DIN 137-B6-FST-A3C .3


8 3862352-0 11 HEX.SOCK. HD.CAP SCR. ISO 4762-M6x50-8.8-A2C .3
11 9000588-0 1 HEX.SOCK.SCR.PLUG WITH RUBBER SEAL M16x1,5 .3

13 9000590-0 1 HEX.SOCK.SCR.PLUG WITH RUBBER SEAL M22x1,5 .3


14 9000000-0 1 STUD DIN 939-M8x25-A2-70 .3
16 2203738-0 1 COVER PRE OIL SEPARATOR .3

17 9000287-0 4 HEX.FLANGE BOLT EN 1665-M6x12-8.8-A3C .3


20 Z002051-0 1 OIL SEPARATOR .2
22 2178310-1 1 O-RING 17x3,53 .2

24 9000012-0 1 WASHER LARGE SERIES ISO 7093-6.4-140HV-A2 .2


26 3800221-0 1 HEX.HD.SCR. ISO 4017-M6x20-A2-70 .2
28 2178287-0 1 HOSE, OIL DRAIN .2

30 2174405-0 2 HOSE CLAMP 10-16/7,5 .2


32 2203757-0 1 PIPE OIL-DIPSTICK .2
34 2178566-0 1 PIPE CLAMP RSGU1.15/15-W5 .2

36 3800233-0 1 HEX.HD.SCR. ISO 4017-M6x16-A2-70 .2


38 2203751-0 1 OIL DIP STICK ASSY .2
40 Z002429-0 1 OIL PUMP ASSY. (PAINTED) .2

41 2170298-0 2 FITTING SLEEVE .3


45 Z002005-6 1 RELIEF VALVE, OIL PUMP 4 CYL. .3
48 2170276-1 1 ROTARY SHAFT SEAL .3

52 9000278-0 6 HEX.FLANGE BOLT EN 1665-M8x35-8.8-A2C .2


56 2040153-0 1 O-RING 25.12x1.78 .2
58 2040004-Z 1 OIL SUCTION MANIFOLD .2

60 3862320-0 2 HEX.SOCK. HD.CAP SCR. ISO 4762-M6x20-8.8-A2C .2


62 2203513-1 1 SPACER, PIPE OIL SUCTION —>48223068 .2

Z001005-0_09 29
TA 0106

OILPUMP, OILPIPE, OILPAN

30 Z001005-0_09
TA 0106

OILPUMP, OILPIPE, OILPAN

01064084-0

Pos. Part.-No. Qty Designation Step

64 2173705-1 1 O-RING 21,82x3,53 .2


66 2203718-1 1 PIPE OIL SUCTION .2

70 3802321-0 2 HEX.HD.SCR. ISO 4017-M6x16-8.8-A2C —>48223068 .2


71 9000287-0 2 HEX.FLANGE BOLT EN 1665-M6x12-8.8-A3C 48233069—> .2
80 2172855-1 1 SUPPORT RING, REAR .2

82 3901416-0 1 PARALLEL PIN ISO 2338-8m6x16-ST .2


84 9000278-0 7 HEX.FLANGE BOLT EN 1665-M8x35-8.8-A2C .2
86 2172289-1 1 ROTARY SHAFT SEAL .2

Z001005-0_09 31
TA 0108

INTERCOOLER

32 Z001005-0_09
TA 0108

INTERCOOLER

01084084-0

Pos. Part.-No. Qty Designation Step

10 2203706-9 1 INTAKE MANIFOLD, PAINTED —>482330249 .2


15 Z024015-0 1 INTAKE MANIFOLD, PAINTED 482330250—> .2

20 2177593-1 1 INTERCOOLER .2
30 2178483-0 4 O-RING 120,24 x 3,53 .2
40 2178415-8 1 COVER INTERCOOLER REAR,PAINTED .2

50 9000064-0 6 HEX.SOCK. HD.CAP SCR. ISO 4762-M8x35-8.8-A3C .2


60 3930261-0 6 WASHER ISO 7089-A8.4-140HV-A3C .2
70 2174270-0 1 SPACER, INTERCOOLER .2

80 2174261-9 1 COVER INTERCOOLER FRONT, PAINTED .2


90 2178412-1 2 PLUG M18x1.5 .2
100 2178413-1 2 ZINC ANODE .2

110 3098020-0 2 SEALING RING DIN 7603-A18x22-CU .2


120 3802411-0 2 HEX.HD.SCR. ISO 4017-M8x16 A4-70 .2
130 3098009-0 4 SEALING RING DIN 7603-A8x14-CU .2

140 2203794-0 1 DUO HOLLOW SCREW M8x1 .2


141 11869 1 HOLLOW SCREW M8x1 DIN 7643-4-3-A3C .2
150 2203795-0 1 BANJO FITTING (ONLY FOR MO144M38) .2

160 2203796-0 1 BANJO NUT DM8 .2


170 2203665-1 1 HOSE .2
180 2178552-2 1 HOSE .2

190 2178893-0 2 HOSE CLAMP 8-12-7,5 .2


200 3862447-0 4 HEX.SOCK. HD.CAP SCR. ISO 4762-M8x45-8.8-A2C .2
210 9000312-0 4 HEX.SOCK. HD.CAP SCR. ISO 4762-M8x120-8.8-A2C .2

220 3930261-0 8 WASHER ISO 7089-A8.4-140HV-A3C .2


230 2203773-0 1 HOSE, TURBO CHARGER .2
231 2203830-0 1 CHARGE AIR HOSE (ONLY FOR MO144M38) .2

240 2179050-0 2 HOSE CLAMP WITH SPRING 40-60/9 .2


250 2203789-1 1 SHACKLE 48221115—> .2
251 2203789-0 1 SHACKLE —>48221114 .2

260 9000271-0 3 HEX.FLANGE BOLT EN 1665-M8x25-10.9-DAC .2


270 3800233-0 5 HEX.HD.SCR. ISO 4017-M6x16-A2-70 .2

Z001005-0_09 33
TA 0108

INTERCOOLER

34 Z001005-0_09
TA 0108

INTERCOOLER

01084084-0

Pos. Part.-No. Qty Designation Step

280 3930070-0 5 WASHER ISO 7089-6-140HV-A2 .2


290 2203789-2 1 SHACKLE 48222010—> .2

300 2206210-1 1 GROUND WIRE —>482290263 .2


310 2178968-0 1 GROUND WIRE 482290264—> .2

Z001005-0_09 35
TA 0109

POWER TAKE OFF FRONT

36 Z001005-0_09
TA 0109

POWER TAKE OFF FRONT

01094084-0

Pos. Part.-No. Qty Designation Step

10 2205329-0 1 ELASTIC SHAFT L=130-158 .2


15 3802451-0 6 HEX.HD.SCR. ISO 4017-M8x50-8.8-A2C .2

20 3888722-0 3 HEX.NUT,PREVG.TORQUE DIN 985-M8-A2C .2


25 3930103-0 9 WASHER DIN 125-8.4-140HV-A2 .2
30 2203779-0 1 TORSIONAL VIBRATION DAMPER-PTO .2

40 2203787-0 1 FLANGE - PTO .2


50 3802432-0 3 HEX.HD.SCR. ISO 4017-M8x30-8.8-A2C .2

Z001005-0_09 37
TA 0113

OILCOOLER

38 Z001005-0_09
TA 0113

OILCOOLER

01134084-0

Pos. Part.-No. Qty Designation Step

1 Z002402-0 1 OIL COOLER ASSY. 4 CYL. MARINE (PAINTED) .2


2 2203260-9 1 HOUSING OIL COOLER, PAINTED ..3

4 2203262-9 1 COVER OIL COOLER, PAINTED ..3


6 2178632-1 1 OIL COOLER CARTRIDGE ..3
10 9000315-0 2 GROOVE NUT DIN 70852-M30x1.5-14H-A3C ..3

12 2177741-0 3 O-RING 32,92 x 3,53 ..3


14 3862327-0 7 HEX.SOCK. HD.CAP SCR. DIN 912-M6x25-8.8-A2C ..3
16 3932008-0 7 SPRING WASHER DIN 137-B6-FST-A3C ..3

18 2178598-0 1 DRAIN COCK ASSY. ..3


20 9000786-0 1 DICHTRING DIN 7603-A12x16-CU ..3
25 2177742-1 1 O-RING 25 x 3,53 .2

30 3930103-0 2 WASHER DIN 125-8.4-140HV-A2 .2


35 9000312-0 2 HEX.SOCK. HD.CAP SCR. DIN 912-M8x120-8.8-A2C .2
40 9000248-1 3 HEX.FLANGE BOLT EN 1665-M8x110-10.9-A2C .2

45 Z002127-0 1 SPARE P. BUSHING, OIL COOLER .2


55 2178698-0 1 NIPPLE HEATER ON OILCOOLER (ACCESSORY) .2
60 Z002403-0 1 OIL FILTER & COVER ASSY. PAINTED .2

62 2178582-1 1 OIL FILTER CARTRIDGE ..3


70 3930103-0 3 WASHER DIN 125-8.4-140HV-A2 .2
75 3862452-0 3 HEX.SOCK. HD.CAP SCR. DIN 912-M8x50-8.8-A2C .2

80 2203740-0 1 HOSE, FILTER-OIL COOLER .2


85 2203741-0 1 HOSE, OILPUMP TO FILTER .2
90 2176170-0 4 O-RING 15 x 2 .2

95 2206122-0 1 OIL PRESSURE SENSOR —>48226999 .2


96 2206305-0 1 PRESSURE SENSOR 1/8-27 NPT 48227001—> .2
100 9000290-0 1 SCREW PLUG 1/4-18 NPTF .2

105 2203819-0 1 SCREW PLUG 1/4-18 NPTF - M10x1 .2


110 9000010-1 1 HOLLOW SCREW M10x1 .2
115 3098011-0 2 SEALING RING DIN 7603-A10x16-CU .2

120 Z002405-0 1 HOSE OIL PRESSURE SENSOR (ACCESSORY) .2


125 Z002640-0 1 OIL PRESSURE SENSOR 2 WAY (ACCESSORY) .2

Z001005-0_09 39
TA 0113

OILCOOLER

40 Z001005-0_09
TA 0113

OILCOOLER

01134084-0

Pos. Part.-No. Qty Designation Step

126 Z002641-0 1 OIL PRESSURE SENSOR 2 WAY TWIN INSTR.PANEL (ACC) .2

Z001005-0_09 41
TA 0114

EXHAUST, HEAT EXCHANGER, GASKET

42 Z001005-0_09
TA 0114

EXHAUST, HEAT EXCHANGER, GASKET

01144084-0

Pos. Part.-No. Qty Designation Step

1 2203703-0 1 EXHAUST MANIFOLD ASSY. PAINTED —>48227163 .2


2 Z002433-0 1 EXHAUST MANIFOLD ASSY. PAINTED 48227164—> .2

3 2178112-0 3 CORE HOLE PLUG 40/8 ..3


4 Z002048-0 9 CORE PLUG WITH O-RING ..3
5 2174617-0 1 PIPE FITTING ..3

6 2178331-0 1 FILLER NECK ..3


7 2170217-0 1 SCREW PLUG M10x1 ..3
8 3098011-0 4 SEALING RING DIN 7603-A10x16-CU .2

9 2174384-1 2 BANJO DN6 DIN 7642 .2


10 9000010-1 2 HOLLOW SCREW M10x1 DIN 7643-6-3-S .2
12 2203704-0 1 HEATEXCHANGER .2

14 2178413-1 2 ZINC ANODE .2


16 Z002017-0 2 PLUG & SEAL FOR ZINC-ANODE .2
17 3098020-0 1 SEALING RING DIN 7603-A18x22-CU ..3

18 2174155-1 1 GASKET, HEAT EXCHANGER COVER .2


20 2173510-9 1 COVER HEAT EXCHANGER, FRONT PAINTED .2
24 9000431-0 6 HEX.FLANGE BOLT EN 1665-M8x30-10.9-DAC .2

26 2173636-0 2 O-RING 90x3 .2


28 2174073-0 1 SEAL FOR HEAT EXCHANGER COVER .2
30 2177450-9 1 COVER HEAT EXCHANGER REAR, PAINTED .2

36 2178598-0 1 DRAIN COCK ASSY. .2


37 3098013-0 2 SEALING RING DIN 7603-A12x18-CU .2
40 2174623-3 1 COOLANT TEMPERATURE SENSOR .2

42 Z002489-0 1 SEAL KIT, EXH.MANIF - BLOCK 4 CYL.MARINE (O-RINGS) .2


44 2174693-7 1 FILLER CAP ENGINE COOLANT .2
50 9000248-1 8 HEX.FLANGE BOLT EN 1665-M8x110-10.9-A2C .2

52 3880049-0 2 HEX.FLANGE NUT DIN 6923-M6-A2-70 .2


56 2178552-1 1 HOSE L=275mm .2
58 2174405-0 2 HOSE CLAMP 10-16/7,5 EN 10088-1 .2

60 2174682-0 1 HOSE, OVERFLOW .2


62 2203778-0 4 STUD HEAT-RESISTANT STEEL DIN 940-M8FOx25 .2

Z001005-0_09 43
TA 0114

EXHAUST, HEAT EXCHANGER, GASKET

44 Z001005-0_09
TA 0114

EXHAUST, HEAT EXCHANGER, GASKET

01144084-0

Pos. Part.-No. Qty Designation Step

70 Z002408-0 1 EXH. MANIFOLD COMPLETE (PAINTED) —>48227163 .2


71 Z002408-1 1 EXH. MANIFOLD COMPLETE (PAINTED) 48227164—> .2

Z001005-0_09 45
TA 0200

COUPLER - SMALL FLYWHEEL

46 Z001005-0_09
TA 0200

COUPLER - SMALL FLYWHEEL

02004084-0

Pos. Part.-No. Qty Designation Step

1 2178860-X 1 COUPLING DUAL STAGE 20/40-26T (FOR ZF GEAR-BOX) .2


2 2178860-Y 1 COUPLING DUAL STAGE 16/32-17T (NEWAGE) .2

10 2178737-A 1 FLY-RING FOR SMALL FLYWHEEL .2


12 3802447-0 9 HEX.HD.SCR. ISO 4017-M8x45-8.8-A2C .2
20 O987134-0 1 COUPLING FLYWHEEL 17T-16/32 .2

25 3936103-0 6 WASHER LARGE SERIES ISO 7093-1-8-200HV-A3C .2


27 3802430-0 6 HEX.HD.SCR. ISO 4017-M8x30-10.9-A2C .2
30 2178737-3 1 ADAPTER FLY-WHEEL MERCURY STERN-DRIVE .2

32 3802430-0 1 HEX.HD.SCR. ISO 4017-M8x30-10.9-A2C .2


34 2178860-N 1 COUPLING 144-, 236 BM 88.2 .2
36 3802543-0 3 HEX.HD.SCR. ISO 4017-M10x20-10.9-A3C .2

38 3930271-0 3 WASHER DIN 125 10-140HV-A3C .2

Z001005-0_09 47
TA 0201

COUPLER

48 Z001005-0_09
TA 0201

COUPLER

02014084-1

Pos. Part.-No. Qty Designation Step

1 2178860-X 1 COUPLING 20/40-26T (ZF) —> NEW NUMBER Z002066-V .2


2 2178860-Y 1 COUPLING 16/32-17T (NEWAGE) —> NEW NUMBER Z002066-J .2

5 3802424-0 9 HEX.HD.SCR. ISO 4017-M8x25-8.8-A2C .2


7 3930103-0 9 WASHER DIN 125-8.4-140HV-A2 .2
30 2179163-0 1 ADAPTER RING, FLY WHEEL .2

32 9000431-0 9 HEX.FLANGE BOLT EN 1665-M8x30-10.9-DAC .2


34 2179164-0 1 COUPLER 20-40 26T .2
36 9000520-0 6 HEX.SOCK. HD.CAP SCR. ISO 4762-M8x50-10.9-DAC .2

39 Z002066-V 1 COUPLING KIT 20/40-26T F.GEAR & SCREWS .2


40 3930103-0 6 WASHER DIN 125-8.4-140HV-A2 .2

Z001005-0_09 49
TA 0201

COUPLER

50 Z001005-0_09
TA 0201

COUPLER

02014084-3

Pos. Part.-No. Qty Designation Step

20 Z021002-0 1 S.P. COUPLER .2


25 3936103-0 6 WASHER LARGE SERIES ISO 7093-1-8-200HV-A3C .2

27 3802430-0 6 HEX.HD.SCR. ISO 4017-M8x30-10.9-A2C .2


34 2178860-A 1 COUPLER MERCURY-BRAVO .2
36 O914544-0 3 HEX. BOLT WITH FLANGE 3/8-16UNCx1"-8.8 .2

90 2179078-1 1 ADAPTER FLY-WHEEL MERCURY 4 CYL. .2


95 9000431-0 9 HEX.FLANGE BOLT EN 1665-M8x30-10.9-DAC .2
100 2178860-M 1 COUPLER MERCURY .2

105 3802523-0 6 HEX.HD.SCR. ISO 4017-M10x25-8.8-A3C .2


110 3930075-0 6 WASHER DIN 125 A10.5-140HV-A2 .2
115 Z002066-5 1 COUPLING KIT MERCURY-BRAVO STERN-DRIVE .2

Z001005-0_09 51
TA 0302

FUEL PUMP, UNIT INJECTOR, PIPE

52 Z001005-0_09
TA 0302

FUEL PUMP, UNIT INJECTOR, PIPE

03024084-1

Pos. Part.-No. Qty Designation Step

1 Z002030-5 4 UNIT INJECTOR ASSY 555/5 & SEAL RING —>48226999 .2


2 Z002030-7 4 UNIT INJECTOR + SEALINGS 2176557/0 48227001—> .2

3 Z002031-0 1 SEAL KIT, UNIT INJECTOR ..3


5 9000056-1 8 HEX.FLANGE NUT DIN 6923-M8-8-A2C .2
25 2178995-0 1 HOSE CLAMP 17,5mm .2

30 2173396-4 1 FUEL PUMP 12V (WITH ISOLATING SLEEVE) .2


31 2173396-I 1 ISOLATING SLEEVE FUEL PUMP ..3
32 Z002054-1 1 FUEL PUMP ASSY & LINES .2

40 2203766-1 1 FUEL HOSE PUMP/BLOCK .2


42 3098015-0 6 SEALING RING DIN 7603-A14x20-CU .2
44 9000053-0 2 HOLLOW SCREW M14x1,5 DIN 7643-10-DAC A500 .2

46 2203776-0 1 FUEL PIPE BLOCK-TANDEMCOOLER (KTL) .2


48 2178561-1 1 OVERFLOW VALVE FUEL-CYLINDER BLOCK —>48224082 .2
49 2178572-1 1 HOLLOW SCREW THROTTLED 48224083—> .2

50 3870050-0 1 HEX.NUT DIN 934-M5-A2-70 .2


52 9000040-0 1 TOOTHED LOCK WASHER EXTERN. DIN 6797-A5.3-1.4310 .2
54 9000039-0 1 TOOTHED LOCK WASHER EXTERN. DIN 6797-A4.3-1.4310 .2

56 3870051-0 1 HEX.NUT ISO 4032-M4-A2-70 .2

Z001005-0_09 53
TA 0304

AIRFILTER -->48219069
(ONLY FOR MO144V38)

ONLY FOR MO144V38

54 Z001005-0_09
TA 0304

AIRFILTER -->48219069
(ONLY FOR MO144V38)

03044084-0

Pos. Part.-No. Qty Designation Step

10 2178334-0 1 COVER, AIR FILTER—>NO MORE AVAILABLE—>REPLACED BY Z024004-0 .2


30 2177468-0 1 AIR FILTER CARTRIDGE .2

50 2178581-2 1 MOULDED HOSE OIL SEPARATOR .2


60 2177753-0 4 HOSE CLAMP 16-25/9 EN 10088-1 .2
70 2178315-0 1 RETAINER, AIR FILTER .2

80 2178973-G 1 SOLENOID VALVE ASSY. (SOLAS) .2


90 2178976-0 1 CABLE SOLENOID VALVE SOLAS .2
100 3860149-0 1 HEX.SOCK. HD.CAP SCR. DIN 912-M10x40-8.8-A3C .2

110 Z002702-0 1 BALL VALVE KIT SOLAS .2


120 2179069-9 1 BALL VALVE ASSY. (PAINTED) ..3
130 2178310-1 2 O-RING 17x3,53 ..3

140 9000452-0 1 HEX.HD.BOLT ISO 4014-M6x75-A2-70 ..3


150 9000012-0 1 WASHER LARGE SERIES DIN 9021-6.4-140HV-A2 ..3
160 2179070-9 1 BALL VALVE ASSY. (PAINTED) ..3

170 2178581-2 1 MOULDED HOSE OIL SEPARATOR ..3


180 2177753-0 2 HOSE CLAMP 16-25/9 EN 10088-1 ..3
190 2178287-1 1 HOSE, OIL DRAIN ..3

200 2174405-0 2 HOSE CLAMP 10-16/7,5 EN 10088-1 ..3


210 2206210-1 1 GROUND WIRE ASSY. ..3

Z001005-0_09 55
TA 0304

AIRFILTER 48219070 -->


(ONLY FOR MO144V38)

ONLY FOR MO144V38

56 Z001005-0_09
TA 0304

AIRFILTER 48219070 -->


(ONLY FOR MO144V38)

03044084-1

Pos. Part.-No. Qty Designation Step

30 2178992-0 1 AIR FILTER SA 70-110 .2


50 2178581-2 1 HOSE OIL SEPERATOR .2

60 2177753-0 4 HOSE CLAMP 16-25/9 .2


70 2174417-1 1 HOSE CLAMP 70-90/9 .2
80 2178973-G 1 SOLENOID VALVE ASSY. (SOLAS) .2

90 2178976-0 1 CABLE SOLENOID VALVE SOLAS .2


100 3860149-0 1 HEX.SOCK. HD.CAP SCR. DIN 912-M10x40-8.8-A3C .2
110 Z002702-0 1 BALL VALVE KIT SOLAS .2

120 2179069-9 1 BALL VALVE ASSY. (PAINTED) ..3


130 2178310-1 2 O-RING 17 X 3,53 ..3
140 9000452-0 1 HEX.HD.BOLT ISO 4014-M6x75-A2-70 ..3

150 9000012-0 1 WASHER LARGE SERIES DIN 9021-6.4-140HV-A2 ..3


160 2179070-9 1 BALL VALVE ASSY. (PAINTED) ..3
170 2178581-2 1 HOSE OIL SEPERATOR ..3

180 2177753-0 2 HOSE CLAMP 16-25/9 ..3


190 2178287-1 1 HOSE, OIL DRAIN ..3
200 2174405-0 2 HOSE CLAMP 10-16/7,5 ..3

210 2206210-1 1 GROUND WIRE ASSY. ..3

Z001005-0_09 57
TA 0304

AIRFILTER --> 48228079


(ONLY FOR MO144M38)

ONLY FOR MO144M38

58 Z001005-0_09
TA 0304

AIRFILTER --> 48228079


(ONLY FOR MO144M38)

03044094-0

Pos. Part.-No. Qty Designation Step

4 2178618-5 1 HOSE, TURBO CHARGER ID60/L=50 .2


8 2177462-0 2 HOSE CLAMP 50-70/12 .2

20 2178308-9 1 BRACKET AIR FILTER ASSY. PAINTED .2


30 2178992-0 1 AIR FILTER SA 70-110 .2
40 3862471-0 1 HEX.SOCK. HD.CAP SCR. DIN 912-M8x70-8.8-A2C .2

44 2205027-0 1 SLEEVE .2
46 9000056-1 1 HEX.FLANGE NUT DIN 6923-M8-8-A2C .2
50 2178581-2 1 HOSE OIL SEPERATOR .2

60 2177753-0 4 HOSE CLAMP 16-25/9 .2


70 2174417-1 1 HOSE CLAMP 70-90/9 .2
80 2178973-G 1 SOLENOID VALVE ASSY. (SOLAS) .2

90 2178976-0 1 CABLE SOLENOID VALVE SOLAS .2


100 3860149-0 1 HEX.SOCK. HD.CAP SCR. DIN 912-M10x40-8.8-A3C .2
110 Z002702-0 1 BALL VALVE KIT SOLAS .2

120 2179069-9 1 BALL VALVE ASSY. (PAINTED) ..3


130 2178310-1 2 O-RING 17 X 3,53 ..3
140 9000452-0 1 HEX.HD.BOLT ISO 4014-M6x75-A2-70 ..3

150 9000012-0 1 WASHER LARGE SERIES DIN 9021-6.4-140HV-A2 ..3


160 2179070-9 1 BALL VALVE ASSY. (PAINTED) ..3
170 2178581-2 1 HOSE OIL SEPERATOR ..3

180 2177753-0 2 HOSE CLAMP 16-25/9 ..3


190 2178287-1 1 HOSE, OIL DRAIN ..3
200 2174405-0 2 HOSE CLAMP 10-16/7,5 ..3

210 2206210-1 1 GROUND WIRE ASSY. ..3

Z001005-0_09 59
TA 0304

AIRFILTER 48228080 -->


(ONLY FOR MO144M38)

60 Z001005-0_09
TA 0304

AIRFILTER 48228080 -->


(ONLY FOR MO144M38)

03044094-1

Pos. Part.-No. Qty Designation Step

1 Z002100-3 1 AIR FILTER DM101 + HOSE CLAMP .2


4 2179195-0 1 HOSE CLAMP 110-130/9 ..3

6 2179069-9 1 BALL VALVE ASSY. (PAINTED) .2


8 2178310-1 2 O-RING 17 X 3,53 .2
10 9000452-0 1 HEX.HD.BOLT ISO 4014-M6x75-A2-70 .2

12 9000012-0 1 WASHER LARGE SERIES DIN 9021-6.4-140HV-A2 .2


14 2179070-9 1 BALL VALVE ASSY. (PAINTED) .2
16 2178581-2 1 HOSE OIL SEPERATOR .2

18 2177753-0 2 HOSE CLAMP 16-25/9 .2


20 2178287-1 1 HOSE, OIL DRAIN .2
22 2174405-0 2 HOSE CLAMP 10-16/7,5 .2

24 2206210-1 1 GROUND WIRE ASSY. .2

Z001005-0_09 61
TA 0305

TURBOCHARGER
(ONLY FOR MO144V38)

ONLY FOR MO144V38

62 Z001005-0_09
TA 0305

TURBOCHARGER
(ONLY FOR MO144V38)

03054084-0

Pos. Part.-No. Qty Designation Step

15 Z002420-0 1 TURBO & BASE AIR FILTER ASSY. 144 VTI (PAINTED) —>48228136 .2
16 Z002486-0 1 TURBO & BASE AIR FILTER ASSY. 144 VTI (PAINTED) 48228137—> .2

20 2178640-0 4 HEX.FL. NUT, PREVG.TORQUE M8 .2


30 2203770-0 1 OIL INLET PIPE TURBOCHARGER .2
40 2203772-0 1 BRACKET OIL PRESSURE SENSOR .2

50 2203591-0 1 DOUBLE HOLLOW SCREW M12x1,5 .2


60 3098013-0 3 DICHTRING DIN 7603-A12x18-CU .2
70 9000010-1 1 HOLLOW SCREW M10x1 .2

80 3098011-0 2 SEALING RING DIN 7603-A10x16-CU .2


90 2203760-0 1 PIPE OIL-RETURN ASSY. .2
100 2203278-0 1 GASKET OIL-RETURN TURBOCHARGER .2

110 3802321-0 2 HEX.HD.SCR. ISO 4017-M6x16-8.8-A2C .2


120 2178573-4 1 HOSE OIL-RETURN TURBOCHARGER .2
130 2177753-0 2 HOSE CLAMP 16-25/9 .2

140 2203749-0 1 HEAT PROTECTING TURBOCHARGER .2


150 2200309-1 1 GASKET, TURBO .2

Z001005-0_09 63
TA 0305

TURBOCHARGER
(ONLY FOR MO144M38)

ONLY FOR MO144M38

64 Z001005-0_09
TA 0305

TURBOCHARGER
(ONLY FOR MO144M38)

03054094-0

Pos. Part.-No. Qty Designation Step

10 Z002422-0 1 TURBO CHARGER ASSY. 144 (PAINTED) .2


20 2178640-0 4 HEX.FL. NUT, PREVG.TORQUE HEAT RESIST. EN 1664-M8-C2U-GA .2

30 2203770-4 1 OIL INLET PIPE TURBOCHARGER .2


40 2203772-0 1 BRACKET OIL PRESSURE SENSOR .2
50 2203591-0 1 DOUBLE HOLLOW SCREW M12x1,5 DIN 7643-8 .2

60 3098013-0 3 SEALING RING DIN 7603-A12x18-CU .2


70 2178569-1 1 HOLLOW SCREW M10x1,25 .2
80 3098011-0 2 SEALING RING DIN 7603-A10x16-CU .2

90 2203760-0 1 PIPE OIL-RETURN ASSY. .2


100 2203278-0 1 GASKET OIL-RETURN TURBOCHARGER .2
110 3800233-0 2 HEX.HD.SCR. ISO 4017-M6x16-A2-70 .2

120 2178573-4 1 HOSE OIL-RETURN TURBOCHARGER .2


130 2177753-0 2 HOSE CLAMP 16-25/9 EN 10088-1 .2
140 2203749-2 1 HEAT PROTECTING TURBO MARINE 4 CYL. .2

150 2203825-0 1 BRACKET BOOST PRESSURE TIN .2


160 2203827-2 1 BRACKET RAW WATER PIPE .2
170 3800224-0 3 HEX.HD.SCR. ISO 4017-M8x20-A2-70 .2

180 3930103-0 3 WASHER DIN 125-8.4-140HV-A2 .2


190 Z002426-0 1 FLANGE TURBO INCL. SCREWS .2
200 2178608-6 4 STUD HIGH TEMPERATURE RESISTANT DIN 939-M8x15 .2

210 2178640-0 4 HEX.FL. NUT, PREVG.TORQUE HEAT RESIST. EN 1664-M8-C2U-GA .2


220 2200309-1 1 GASKET TURBO CHARGER .2

Z001005-0_09 65
TA 0308

CONTR. SOLENOID, POTENTIOMETER

66 Z001005-0_09
TA 0308

CONTR. SOLENOID, POTENTIOMETER

03084084-1

Pos. Part.-No. Qty Designation Step

2 9000446-1 4 HEX.HD.BOLT ISO 4014-M8x70-A4-70 .2


3 3930103-0 4 WASHER DIN 125-8.4-140HV-A2 .2

4 2205223-0 1 SEAL, SOLENOID (TILL 2006) .2


8 Z002153-0 1 CONTROL SOLENOID W. SENSOR CONTROL RACK POSITION .2
10 2179707-0 1 O-RING 43x3,5 ..3

12 Z002160-0 1 SENSOR, CONTROL RACK POSITION ..3


14 2179708-0 1 O-RING 18x1,5 ..3
16 9000116-1 2 HEX.SOCK. HD.CAP SCR. DIN 912-M5x20-A2-70 ..3

17 2179766-0 1 PROTECTING CAP, RACK-SENSOR ..3


18 2176745-2 1 CONTROL-LEVER .2
20 2176746-1 2 DISTANCE-SHAFT .2

22 3931062-0 4 SPRING LOCK WASHER DIN 127-B5-FST-A3C .2


24 3871222-0 4 HEX.NUT ISO 4032-M5-8-A2C .2

Z001005-0_09 67
TA 0309

FUEL FILTER

68 Z001005-0_09
TA 0309

FUEL FILTER

03094084-1

Pos. Part.-No. Qty Designation Step

1 2203710-0 1 FUEL FILTER CARTIDGE SHORT .2


2 2177745-1 1 FUEL FILTER CARTRIDGE .2

10 Z002624-0 1 BRACKET FUEL-FILTER & BANJO FITTING (PAINTED) .2


15 2174383-1 1 BANJO FITTING DN8 DIN 7642-A2C ..3
16 3098015-0 2 SEALING RING DIN 7603-A14x20-CU ..3

17 9000053-0 1 HOLLOW SCREW M14x1,5 DIN 7643-10-DAC A500 ..3


20 3930075-0 2 WASHER DIN 125 A10.5-140HV-A2 .2
30 3802532-0 2 HEX.HD.SCR. ISO 4017-M10x35-8.8 .2

40 2203765-2 1 FUEL LINE FILTER-PUMP .2


50 3098015-0 2 SEALING RING DIN 7603-A14x20-CU .2
60 9000053-0 1 HOLLOW SCREW M14x1,5 DIN 7643-10-DAC A500 .2

70 2203736-2 1 RETAINING STRAP FUELPUMP .2


80 2178995-0 1 HOSE CLAMP 17,5mm .2

Z001005-0_09 69
TA 0311

GLOW PIN

70 Z001005-0_09
TA 0311

GLOW PIN

03114084-0

Pos. Part.-No. Qty Designation Step

2 2177492-5 4 GLOW PLUG .2


4 2200215-4 1 CABLE GLOW-PLUG ASSY. 4 CYL. .2

6 2179256-0 4 GASKET GLOW PLUG CONNECTOR ..3

Z001005-0_09 71
TA 0312

POT. ACCELE., BOOST PRESSURE SENSOR

72 Z001005-0_09
TA 0312

POT. ACCELE., BOOST PRESSURE SENSOR

03124084-0

Pos. Part.-No. Qty Designation Step

10 2203771-9 1 SHIFTPLATE PAINTED .2


20 2203744-0 3 RUBBER MOUNT .2

30 2203777-0 1 LEVER POTENTIOMETER .2


40 2176860-1 1 POTENTIOMETER ACCELERATOR .2
50 3800238-0 4 HEX.HD.SCR. ISO 4017-M6x12-A2-70 .2

60 3930070-0 2 WASHER ISO 7089-6-140HV-A2 .2


70 2203662-1 1 BOOST-PRESSURE-SENSOR 2.5 bar —>48226999 .2
80 3880049-0 4 HEX.FLANGE NUT EN 1661-M6-A2-70 .2

90 3932008-0 1 SPRING WASHER DIN 137-B6-FST-A3C .2


94 2203824-0 1 BRACKET BOOST PRESSURE SENSOR 48227001—>482330250 .2
98 2206305-0 1 PRESSURE SENSOR 1-8 27 NPT 48227001—> .2

102 2203834-1 1 ADAPTER BOOST PRESSURE SENSOR 48227001—> .2


110 2204054-0 1 BRACKET POTENTIOMETER .2
120 3800224-0 2 HEX.HD.SCR. ISO 4017-M8x20-A2-70 .2

130 2180847-0 1 POTENTIOMETER ACCELERATOR .2


140 2309129-0 2 HEX. SOCKET HEAD CAP SCREW ISO 4762-M4x12-A2-70 .2
150 3870051-0 2 HEX.NUT ISO 4032-M4-A2-70 .2

160 2206305-0 1 PRESSURE SENSOR 1-8 27 NPT .2


170 2203834-1 1 ADAPTER BOOST PRESSURE SENSOR .2

Z001005-0_09 73
TA 0401

HIGH RISER, EXHAUSTPIPE


(ONLY FOR MO144V38)

ONLY FOR MO144V38

74 Z001005-0_09
TA 0401

HIGH RISER, EXHAUSTPIPE


(ONLY FOR MO144V38)

04014084-0

Pos. Part.-No. Qty Designation Step

4 9000329-0 3 HEX.HD.BOLT ISO 4014-M8x115-A4-70 .2


8 2203774-9 1 EXHAUST HIGH RISER ASSY. (PAINTED) .2

14 2178413-1 1 ZINC ANODE ..3


16 2178412-1 1 PLUG M18x1.5 ..3
17 3098020-0 1 SEALING RING DIN 7603-A18x22-CU ..3

20 2174623-3 1 COOLANT TEMPERATURE SENSOR .2


21 9000786-0 1 SEALING RING DIN 7603-A12x16-CU .2
24 2203767-8 1 SUPPORT, EXHAUST HIGH RISER (PAINTED) .2

28 3800224-0 3 HEX.HD.SCR. ISO 4017-M8x20-A2-70 .2


32 3930103-0 3 WASHER DIN 125-8.4-140HV-A2 .2
36 Z002072-0 1 KIT, HOSE-EXHAUST PIPE .2

40 2178943-0 4 HOSE CLAMP 90-110/12 ..3


44 2178896-0 1 EXHAUST PIPE AY. (PAIN.) VOLVO SX/OMC KING COBRA .2
46 Z002063-0 1 FLAP KIT, EXHAUST PIPE ..3

54 2178885-0 1 EXHAUST PIPE AY. (PAIN.) VOLVO DP290 R4, R6 .2


58 2178885-1 1 EXHAUST PIPE AY. (PAIN.) VOLVO DP290 V8 .2
64 2178886-1 1 EXHAUST PIPE AY. (PAIN.) MERCURY .2

74 2178925-0 1 EXHAUST PIPE AY. (PAIN.) STERNPOWER .2


90 Z002121-0 1 EXHAUST FLANGE MERCURY-TRANSOM (PAINTED) .2

Z001005-0_09 75
TA 0401

HIGH RISER, EXHAUSTPIPE


(ONLY FOR MO144M38)

ONLY FOR MO144M38

76 Z001005-0_09
TA 0401

HIGH RISER, EXHAUSTPIPE


(ONLY FOR MO144M38)

04014094-0

Pos. Part.-No. Qty Designation Step

1 2203831-0 1 EXHAUST HIGH RISER -> NEW NUMBER Z002487-0 .2


2 2174900-0 4 HEX.SOCK.HD.CAP.SCR.-H.R. M8x20 .2

4 2173297-0 1 CLAMP .2
8 Z002095-0 1 ELBOW ASSY. EXHAUST (PAINTED) .2
20 2174623-3 1 COOLANT TEMPERATURE SENSOR .2

21 9000786-0 1 SEALING RING DIN 7603-A12x16-CU .2


36 Z002072-0 1 KIT, HOSE-EXHAUST PIPE .2
40 2178943-0 4 HOSE CLAMP 90-110/12 ..3

41 2203836-0 1 EXHAUST HIGH RISER ASSY. MHI .2


42 3800224-0 1 HEX.HD.SCR. ISO 4017-M8x20-A2-70 .2
43 3930103-0 1 WASHER DIN 125-8.4-140HV-A2 .2

44 2178896-0 1 EXHAUST PIPE AY. (PAIN.) VOLVO SX/OMC KING COBRA .2


46 Z002063-0 1 FLAP KIT, EXHAUST PIPE ..3
54 2178885-0 1 EXHAUST PIPE AY. (PAIN.) VOLVO DP290 R4, R6 .2

64 2178886-1 1 EXHAUST PIPE AY. (PAIN.) MERCURY .2


74 2178925-0 1 EXHAUST PIPE AY. (PAIN.) STERNPOWER .2
90 Z002121-0 1 EXHAUST FLANGE MERCURY-TRANSOM (PAINTED) .2

Z001005-0_09 77
TA 0503

WATERPIPE, THERMOSTAT

78 Z001005-0_09
TA 0503

WATERPIPE, THERMOSTAT

05034084-0

Pos. Part.-No. Qty Designation Step

10 2177572-0 1 GASKET COOLANT MANIFOLD .2


20 2177571-9 1 MANIF.COOLANT INLET, 1/2-14NPT PAINTED —>48218999 .2

21 2177571-7 1 COOLANT INLET ASSY. M22x1,5 (PAINTED) 48219001—> .2


30 3932008-0 3 SPRING WASHER DIN 137-B6-FST-A3C .2
40 3862327-0 3 HEX.SOCK. HD.CAP SCR. DIN 912-M6x25-8.8-A2C .2

50 2203735-0 1 PIPE ENGINE-COOLANT —>48226146 .2


51 2203735-1 1 PIPE ENGINE-COOLANT 48226147—> .2
60 2174406-0 4 HOSE CLAMP 25-40/9 .2

80 2177867-0 2 HOSE, ENGINE COOLANT .2


90 O913564-0 1 SCREW PLUG 1/2-14 NPTF —>48218999 .2
91 9000590-0 1 HEX.SOCK.SCR.PLUG WITH RUBBER SEAL M22x1,5 48219001—> .2

100 2178607-1 1 HOSE CONNECTOR HEATER —>48218999 .2


112 2173621-1 1 THERMOSTAT WITH SEALING RING 80°C .2
114 2178414-0 1 SEALING RING THERMOSTAT ..3

116 2178946-0 1 RETAINER THERMOSTAT .2


120 2178339-0 1 GASKET THERMOSTAT COVER .2
130 2178204-9 1 COVER, THERMOSTAT HOUSING (PAINTED) .2

134 9000586-0 1 HEX.SOCK.SCR.PLUG WITH RUBBER SEAL M12x1,5 ..3


140 3932008-0 4 SPRING WASHER DIN 137-B6-FST-A3C .2
150 3862320-0 4 HEX.SOCK. HD.CAP SCR. DIN 912-M6x20-8.8-A2C .2

Z001005-0_09 79
TA 0504

WATERPUMP

80 Z001005-0_09
TA 0504

WATERPUMP

05044084-0

Pos. Part.-No. Qty Designation Step

10 Z002425-0 1 WATERPUMP ASSY. (PAINTED) INCL. GASKET .2


20 2177329-2 1 GASKET WATERPUMP-HOUSING ..3

40 9000431-0 4 HEX.FLANGE BOLT EN 1665-M8x30-10.9-DAC .2


50 9000056-1 1 HEX.FLANGE NUT DIN 6923-M8-8-A2C .2
60 3932008-0 1 SPRING WASHER DIN 137-B6-FST-A3C .2

70 3862327-0 1 HEX.SOCK. HD.CAP SCR. DIN 912-M6x25-8.8-A2C .2


80 2178462-0 1 HOSE-ELBOW 32/90°x 88 .2
90 2174406-0 2 HOSE CLAMP 25-40/9 .2

100 2173812-0 1 HOSE-ELBOW .2


110 2174407-0 2 HOSE CLAMP 40-60/9 .2

Z001005-0_09 81
TA 0505

DRIVE BELTS, PULLEYS, TENSIONER

82 Z001005-0_09
TA 0505

DRIVE BELTS, PULLEYS, TENSIONER

05054084-0

Pos. Part.-No. Qty Designation Step

10 2203562-1 1 PULLEY (KTL) .2


20 9000287-0 4 HEX.FLANGE BOLT EN 1665-M6x12-8.8-A3C .2

30 2203559-0 1 IDLER PULLEY ASSY. .2


40 3802527-0 1 HEX.HD.SCR. ISO 4017-M10x30-A4 .2
50 3936107-0 1 WASHER LARGE SERIES ISO 7093-10,5-140HV-A4 .2

60 2203742-0 1 POLY-V BELT L=1855 —>482330249 .2


61 2205726-0 1 POLY-V BELT L=1845 482330250—> .2
65 2203742-1 1 POLY-V BELT L=1675 —>482330249 .2

66 2204061-0 1 POLY-V BELT L=1660 482330250—> .2


80 3862552-0 1 HEX.SOCK. HD.CAP SCR. ISO 4762-M10x60-8.8-A2C .2
100 Z002421-0 1 SPARE P. TENSIONER POLY-V BELT .2

105 9000438-0 1 SHIM RING DIN 988-10x16x0.3 ..3


110 2205539-1 1 POLY-V BELT L=1005mm —>482330249 .2
111 2204062-0 1 POLY-V BELT L=985 482330250—> .2

Z001005-0_09 83
TA 0510

RAW WATER PUMP

84 Z001005-0_09
TA 0510

RAW WATER PUMP

05104084-0

Pos. Part.-No. Qty Designation Step

10 2179044-0 2 HOSE CLAMP WITH SPRING 25-40/9 .2


20 2203768-0 1 HOSE PUMP-TANDEM COOLER .2

30 2203714-9 1 RAW WATER PUMP (PAINTED) .2


35 Z011753-2 1 SERVICE KIT, RAW WATER PUMP (WITH GREASE) .2
40 3800221-0 4 HEX.HD.SCR. ISO 4017-M6x20-A2-70 .2

45 3930070-0 4 WASHER DIN 125-6-140HV-A2 .2


50 2203746-0 1 PULLEY RAW WATER PUMP .2
60 3860152-0 3 HEX.SOCK. HD.CAP SCR. DIN 912-M8x16-A2-70 .2

Z001005-0_09 85
TA 0512

RAW WATER PIPES, FUEL-OIL COOLER

86 Z001005-0_09
TA 0512

RAW WATER PIPES, FUEL-OIL COOLER

05124084-0

Pos. Part.-No. Qty Designation Step

10 2174189-0 1 COOLING WATER HOSE 32/40x50 .2


11 2177759-0 1 COOLANT HOSE 32/40x155 (ONLY MO144M38) .2

20 2203758-0 1 PIPE ENGINE-COOLANT .2


30 2173704-0 2 HOSE-ELBOW 32/90°x 58 .2
40 2179044-0 8 HOSE CLAMP WITH SPRING 25-40/9 .2

50 2178446-0 1 PIPE CLAMP 32/15 .2


60 3800233-0 5 HEX.HD.SCR. ISO 4017-M6x16-A2-70 .2
70 3930070-0 5 WASHER DIN 125-6-140HV-A2 .2

80 Z002097-0 1 TANDEM COOLER ASSY. (PAINTED) .2


82 2174383-1 1 BANJO FITTING DN8 DIN 7642-A2C ..3
84 9000053-0 1 HOLLOW SCREW M14x1,5 DIN 7643-10-DAC A500 ..3

86 3098015-0 2 SEALING RING DIN 7603-A14x20-CU ..3


90 2203769-0 1 MOLDED HOSE TDK-INTERCOOLER .2
100 2203731-0 2 PIPE CLAMP 42/15 .2

Z001005-0_09 87
TA 0601

ALTERNATOR

88 Z001005-0_09
TA 0601

ALTERNATOR

06014084-0

Pos. Part.-No. Qty Designation Step

10 2203713-9 1 ALTERNATOR 14V-90A (PAINTED) .2


20 3802437-0 1 HEX.HD.SCR. ISO 4017-M8x35-8.8-A2C .2

30 3930103-0 1 WASHER ISO 7089-8.4-140HV-A2 .2


40 3800575-0 1 HEX.HD.BOLT ISO 4014-M10x130-8.8-A3C .2
50 3930075-0 2 WASHER ISO 7089 A10.5-140HV-A2 .2

60 3870030-0 1 HEX.NUT ISO 4032-M10-A2-70 .2


70 9000457-0 1 RELAY 12V-150A .2
80 2206161-0 1 POWER SOLENOID 12V .2

90 Z026127-0 1 ALTERNATOR ASSY. 14V-120A (PAINTED) .2


100 2180116-0 1 SLIDING COLLAR .2
110 3800571-0 1 HEX.HD.BOLT ISO 4014-M10x80-8.8-A3C .2

120 3800568-0 1 HEX.HD.BOLT ISO 4014-M10x100-8.8-A3C .2


130 3930271-0 2 WASHER ISO 7089-10-140HV-A3C .2
140 2204057-0 1 CABLE LOOM 2-POLE .2

Z001005-0_09 89
TA 0603

STARTING

90 Z001005-0_09
TA 0603

STARTING

06034084-0

Pos. Part.-No. Qty Designation Step

10 2040077-8 1 STARTER 12V (PAINTED) .2


20 3932025-0 2 SPRING WASHER DIN 137-A10-FST-A3C .2

30 3860149-0 2 HEX.SOCK. HD.CAP SCR. DIN 912-M10x40-8.8-A3C .2


40 2203730-0 1 BRACKET STARTER .2
60 9000305-0 2 HEX.FLANGE BOLT EN 1665-M8x20-10.9-DAC .2

80 3880049-0 2 HEX.FLANGE NUT DIN 6923-M6-A2-70 .2


90 9000013-0 2 TOOTHED LOCK WASHER EXTERNAL DIN 6797-A8.4-1.4310 .2
100 3870045-0 1 HEX.NUT ISO 4032-M8-A2-70 .2

110 9000040-0 1 TOOTHED LOCK WASHER EXTERN. DIN 6797-A5.3-1.4310 .2


120 3870050-0 1 HEX.NUT DIN 934-M5-A2-70 .2
130 Z002167-0 1 HARNESS STARTER (SPARE) .2

140 2206213-0 1 BATTERY CABLE RED .2


150 O910111-0 1 RUBBER PROTECTION CAP .2

Z001005-0_09 91
TA 0605

ENGINE HARNESS
--> 48221066

92 Z001005-0_09
TA 0605

ENGINE HARNESS
--> 48221066

06054084-0

Pos. Part.-No. Qty Designation Step

1 2206207-0 1 ENGINE HARNESS .2


10 Z002410-0 1 CABLE-PLUG PAIR COMPL. 23-POLE ..3

20 Z002411-0 1 RECEPTACLE COMPL. ECU ..3


30 O334191-0 2 RELAY BRACKET ..3
40 3499650-0 19 RECEPTACLE 6,3-2,5 ..3

50 9000183-0 3 RELAY 12V 40A ..3


60 12156 1 FUSE 5A, LIGHTBRAUN ..3
70 11345 3 FUSE 10A, RED ..3

80 2206152-0 1 FUSE CARRIER 4 WAY ..3


90 9000125-0 6 BLADE TERMINAL 6,3x2,5 / 1,5-2,5 ..3
100 Z002046-1 2 CONNECTOR COOLANT TEMP. SENSOR ..3

110 Z002412-0 1 PLUG COMPL. REVOLUTION SENSOR ..3


120 Z002413-0 1 CONNECTOR OIL PRESSURE SENSOR ..3
130 Z002415-0 1 PLUG COMPL. DIAGNOSTIC 6 WAY ..3

140 2178729-3 1 DIAGNOSTIC PLUG 6-WAY ..3


150 Z002414-0 1 CONNECTOR POTENTI. ACCELERATOR ..3
160 Z002416-0 1 PLUG POT. CONTROL ROD POSITION 3-POLE ..3

170 Z002417-0 1 PLUG COMPL. CONTROL SOLENOID 2-POLE ..3


180 Z002418-0 1 PLUG ASSY BOOST PRESSURE SENSO R 3-POLE ..3
190 Z002419-0 1 PLUG COMPL. GEAR SWITCH 2 WAY ..3

Z001005-0_09 93
TA 0605

ENGINE HARNESS
48221067 --> 48226999

94 Z001005-0_09
TA 0605

ENGINE HARNESS
48221067 --> 48226999

06054084-1

Pos. Part.-No. Qty Designation Step

1 2206207-2 1 ENGINE HARNESS .2


10 Z002410-0 1 CABLE-PLUG PAIR COMPL. 23-POLE ..3

20 Z002411-0 1 RECEPTACLE COMPL. ECU ..3


30 9000421-0 3 RELAY SOCKET ..3
40 3499650-0 19 RECEPTACLE 6,3-2,5 ..3

50 9000183-0 3 RELAY 12V 40A ..3


60 12156 1 FUSE 5A, LIGHTBRAUN ..3
70 11345 3 FUSE 10A, RED ..3

80 2206152-0 1 FUSE CARRIER 4 WAY ..3


90 9000125-0 6 BLADE TERMINAL 6,3x2,5 / 1,5-2,5 ..3
100 Z002046-1 2 CONNECTOR COOLANT TEMP. SENSOR ..3

110 Z002412-0 1 PLUG COMPL. REVOLUTION SENSOR ..3


120 Z002413-0 1 CONNECTOR OIL PRESSURE SENSOR ..3
130 Z002415-0 1 PLUG COMPL. DIAGNOSTIC 6 WAY ..3

140 2178729-3 1 DIAGNOSTIC PLUG 6-WAY ..3


150 Z002414-0 1 CONNECTOR POTENTI. ACCELERATOR ..3
160 Z002416-0 1 PLUG POT. CONTROL ROD POSITION 3-POLE ..3

170 Z002417-0 1 PLUG COMPL. CONTROL SOLENOID 2-POLE ..3


180 Z002418-0 1 PLUG ASSY BOOST PRESSURE SENSO R 3-POLE ..3
190 Z002419-0 1 PLUG COMPL. GEAR SWITCH 2 WAY ..3

Z001005-0_09 95
TA 0605

ENGINE HARNESS
48227001 -->

96 Z001005-0_09
TA 0605

ENGINE HARNESS
48227001 -->

06054084-2

Pos. Part.-No. Qty Designation Step

1 Z002143-0 1 ENGINE HARNESS ASSY. 12V 482270001 —> 482330249 .2


2 Z024016-0 1 ENGINE HARNESS ASSY. 12V 482330250—> .2

4 Z002410-0 1 CABLE-PLUG PAIR COMPL. 23-POLE ..3


6 Z002411-0 1 CABLE PLUG COMPL. 35-POLE ..3
8 9000421-0 3 RELAY SOCKET ..3

10 3499650-0 19 RECEPTACLE 6,3-2,5 ..3


12 9000183-0 3 RELAY 12V 40A ..3
14 12156 1 FUSE 5A, LIGHTBRAUN ..3

16 11345 3 FUSE 10A, RED ..3


18 2206152-0 1 FUSE CARRIER 4 WAY ..3
20 9000125-0 6 BLADE TERMINAL 6,3x2,5 / 1,5-2,5 ..3

22 Z002046-1 2 CABLE PLUG COMPL. 2-POLE ..3


24 Z002412-0 1 PLUG COMPLETE 3-POLE ..3
26 Z002139-0 2 PLUG COMPLETE 3-POLE ..3

28 Z002415-0 1 PLUG COMPLETE 6-POLE ..3


30 2178729-3 1 DIAGNOSTIC PLUG 6-WAY ..3
32 Z002414-0 1 PLUG COMPLETE 5-POLE 482270001—>482330249 ..3

33 Z002414-2 1 PLUG COMPLETE 6-POLE 482330250—> ..3


34 Z002416-0 1 PLUG COMPLETE 3-POLE ..3
36 Z002417-0 1 PLUG COMPLETE 2-POLE ..3

38 Z002419-0 1 PLUG COMPL. GEAR SWITCH 2 WAY ..3

Z001005-0_09 97
TA 0606

SECURETYSYSTEM, FUSES, ECU, E-BOX


--> 48221066

98 Z001005-0_09
TA 0606

SECURETYSYSTEM, FUSES, ECU, E-BOX


--> 48221066

06064084-0

Pos. Part.-No. Qty Designation Step

10 2203723-0 1 BASEPLATE ENGINE ECU .2


15 2203723-B 2 BRACKET BASEPLATE ..3

20 2203744-0 4 RUBBER MOUNT .2


30 3880049-0 13 HEX.FLANGE NUT DIN 6923-M6-A2-70 .2
40 2173329-0 0.2 EDGE PROTECTOR .2

50 O913774-0 3 AUTOMATIC CIRCUIT BREAKER 50A .2


60 9000187-0 1 SOLENOID STARTER .2
70 2176821-0 1 ECU 144 VTI 106kW-3800rpm (STANDARD) .2

80 2203753-0 2 CLAMP, FASTEN ENGINE-HARNESS .2


90 9000012-0 2 WASHER LARGE SERIES DIN 9021-6.4-140HV-A2 .2
100 2309121-1 4 CROSS REC.RAIS.CH.HD.SCR. DIN 7985-M4x10-4.8-H-A2C .2

110 3930072-0 4 WASHER LARGE SERIES DIN 9021-4.3-A2 .2


120 2203720-0 1 COVERING, ENGINE ELECTRIC .2
130 2171410-1 1 SEAL, COVERING ENGINE ELECTRIC .2

140 9000003-0 5 HEX.SOCK. HD.CAP SCR. DIN 912-M5x55-A2-70 .2


150 3930069-0 5 WASHER ISO 7089-5-200HV-A2 .2
160 2203724-0 2 SUPPORT BASE PLATE .2

170 2178971-G 1 INVERSION-SWITCH ASSY .2


180 3800304-0 1 HEX.HD.SCR. IS0 4017-M5x12-A2-70 .2
190 3870050-0 1 HEX.NUT DIN 934-M5-A2-70 .2

210 3930069-0 1 WASHER ISO 7089-5-200HV-A2 .2


220 2178975-0 1 CABLE INVERSION-SWITCH SOLAS .2

Z001005-0_09 99
TA 0606

SECURETYSYSTEM, FUSES, ECU, E-BOX


48221067 -->

100 Z001005-0_09
TA 0606

SECURETYSYSTEM, FUSES, ECU, E-BOX


48221067 -->

06064084-1

Pos. Part.-No. Qty Designation Step

10 2203723-1 1 BASE PLATE —>482330249 .2


11 2204051-0 1 BASE PLATE 482330250—> .2

15 2203723-B 1 BRACKET BASEPLATE ..3


20 2203744-0 4 RUBBER MOUNT .2
30 3880049-0 13 HEX.FLANGE NUT EN 1661-M6-A2-70 .2

40 2173329-0 0.2 EDGE PROTECTOR .2


50 O913774-0 3 AUTOMATIC CIRCUIT BREAKER 50A .2
60 9000187-0 1 SOLENOID STARTER .2

70 2176821-0 1 ECU 144 VTI 106kW-3800rpm —>48226999 .2


71 2176844-3 1 ECU 144 VTI 106kW-3800rpm 48227001—>48228136 .2
72 2176844-6 1 ECU 144 VTI 106kW-3800rpm 48228137—> .2

75 2176821-6 1 ECU 144 MHI 106kW-3800rpm —>48226999 .2


76 2176844-2 1 ECU 144 MHI 106kW-3800rpm 48227001—>482330249 .2
77 2176844-F 1 ECU 144 MHI 106kW-3800rpm 482330250—> .2

80 2203753-0 2 CLAMP, FASTEN ENGINE-HARNESS .2


90 9000012-0 10 WASHER LARGE SERIES ISO 7093-6.4-140HV-A2 .2
100 9000215-1 4 CROSS RECESS PAN HD.SCR. ISO 7045-M5x6-A2-50-H .2

110 2179004-0 2 SILENT BLOCK M5 .2


120 2203720-0 1 COVERING, ENGINE ELECTRIC .2
130 2171410-1 1 SEAL, COVERING ENGINE ELECTRIC .2

140 9000003-0 5 HEX.SOCK. HD.CAP SCR. ISO 4762-M5x55-A2-70 .2


150 3930069-0 5 WASHER ISO 7089-5-200HV-A2 .2
160 2203724-0 2 SUPPORT BASE PLATE .2

180 2178971-G 1 INVERSION-SWITCH ASSY .2


200 3870050-0 3 HEX.NUT ISO 4032-M5-A2-70 .2
220 3930069-0 3 WASHER ISO 7089-5-200HV-A2 .2

230 2178975-0 1 CABLE INVERSION-SWITCH SOLAS .2


240 9000424-0 6 HEX.HD.SCR. ISO 4017-8/32UNCx20-A2-70 .2
250 3930072-0 6 WASHER LARGE SERIES ISO 7093-4.3-A2 .2

260 9000305-0 2 HEX.FLANGE BOLT EN 1665-M8x20-10.9-DAC .2


270 3880049-0 1 HEX.FLANGE NUT EN 1661-M6-A2-70 .2

Z001005-0_09 101
TA 0606

SECURETYSYSTEM, FUSES, ECU, E-BOX


48221067 -->

102 Z001005-0_09
TA 0606

SECURETYSYSTEM, FUSES, ECU, E-BOX


48221067 -->

06064084-1

Pos. Part.-No. Qty Designation Step

280 2206161-0 1 POWER SOLENOID 12V .2


290 2178870-0 1 FIXTURE, CABLE TIE .2

300 2204060-0 1 SUPPORT BASE PLATE (NEW FROM 482330250—> .2


310 2204052-0 1 BRACKET, E-BOX (NEW FROM 482330250—> .2

Z001005-0_09 103
TA 0608

INSTRUMENTPANEL (STANDARD)
TILL -->2010

104 Z001005-0_09
TA 0608

INSTRUMENTPANEL (STANDARD)
TILL -->2010

06084084-0

Pos. Part.-No. Qty Designation Step

1 Z002635-0 1 SPARE PANEL ASSY. (ALTERN. ISKRA) .2


10 2178831-3 1 INSTRUMENT PANEL ..3

20 2178756-3 1 REVOLU. & OPERA. HOUR COUNTER ..3


30 2178229-2 1 COOLANT TEMPERATURE GAUGE ..3
40 2178761-4 1 GLOW-START SWITCH ASSY.(SPARE) ..3

50 2179290-0 1 WARNING-LIGHT CHECK ENGI. ASSY ..3


60 2179291-0 1 WARNING-LIGHT BATTERY CHARGE ASSY. 12V ..3
70 2179292-0 1 WARNING-LIGHT ENGINE-OIL ASSY. ..3

80 2178759-2 1 BLIND COVER ..3


90 2179320-0 1 BLIND PLUG, BLACK ..3
94 Z002073-0 1 EMERGENCY CUTOFF SWITCH KIT ..3

96 2176170-0 1 O-RING 15 x 2 ..3


100 2178760-1 1 HORN AUDIBLE WARNING ..3
110 3870051-0 2 HEX.NUT ISO 4032-M4-A2-70 ..3

120 3930072-0 2 WASHER LARGE SERIES DIN 9021-4.3-A2 ..3


130 2206290-1 1 CABLE ASSY. INSTRUMENT 7m (BLADE TERMINAL) ..3
131 Z002669-0 1 CABLE ASSY. INSTRUMENT 7m (CONDUCTOR SLEEVE) SPARE PART ..3

160 9000192-0 4 CR.REC.COUNT.SUNK HD.TPG.SCR. ISO 7050-ST3.5x16 ..3


170 11345 1 FUSE 10A, RED ..3
190 2206167-1 1 STUD ..3

201 2178227-2 1 OIL PRESSURE GAUGE 10 BAR (ACCESSORY) .2


202 2178231-1 1 VOLTMETER 12V (ACCESSORY) .2
205 2178761-2 1 KEY-SWITCH CONSTANT REVOLUTION (ACCESSORY) .2

210 2206290-4 1 CABLE ASSY. INSTRUMENT 1,5m (BLADE TERMINAL) .2


211 Z002670-0 1 CABLE ASSY. INSTRUMENT 1.5m (CONDUCTOR SLEEVE) SPARE PART .2
215 2178242-4 3 GLASS SOCKET LAMP 12V 2W x 4,6D (OLD DESIGN) .2

216 2179162-0 3 MINIATUR LAMP 12V/2W 10x28 (NEW DESIGN) .2

Z001005-0_09 105
TA 0607

INSTRUMENTPANEL (STANDARD)
FROM 2010-->

106 Z001005-0_09
TA 0607

INSTRUMENTPANEL (STANDARD)
FROM 2010-->

06072184-1

Pos. Part.-No. Qty Designation Step

10 2179963-0 1 INSTR. PANEL ASSY. (LED) 12V 7m .2


20 2179965-0 1 INSTR.PANEL ASSY. (LED) 12V 1,5m .2

30 2179981-0 1 FRONT PLATE, INSTRUMENT PANEL - STANDARD ..3


40 2179971-0 1 REVOLUTION COUNTER ..3
50 Z002196-0 1 WARNING LED, CHECK ENGINE & OIL PRESSURE ..3

60 2179320-0 1 BLIND PLUG, BLACK ..3


70 Z002180-0 1 THERMO PROTECTION SWITCH ASSY. ..3
80 Z002197-0 1 WARNING LED, BATTERY CHARGE ..3

90 2179975-0 1 GLOW-START SWITCH ..3


100 2179978-0 1 EMERGENCY CUTOFF SWITCH ..3
110 2178760-1 1 HORN AUDIBLE WARNING ..3

120 2180073-0 1 CABLE ASSY. INSTRUMENT 7m ..3


130 2180075-0 1 CABLE ASSY. INSTRUMENT 1,5m ..3
140 9000817-0 6 CR.REC.COUNT.SUNK HD.TPG.SCR. 3.5x16 ..3

Z001005-0_09 107
TA 0609

INSTRUMENTPANEL SOLAS (STANDARD)


TILL -->2010

108 Z001005-0_09
TA 0609

INSTRUMENTPANEL SOLAS (STANDARD)


TILL -->2010

06094084-0

Pos. Part.-No. Qty Designation Step

1 Z002122-0 1 SPARE PANEL ASSY. SOLAS (ALTERN. ISKRA) .2


10 2178831-4 1 INSTRUMENT PANEL SOLAS ..3

20 2178756-3 1 REVOLU. & OPERA. HOUR COUNTER ..3


30 2178229-2 1 COOLANT TEMPERATURE GAUGE ..3
40 2178759-2 1 BLIND COVER ..3

50 Z002073-0 1 EMERGENCY CUTOFF SWITCH KIT ..3


60 2176170-0 1 O-RING 15 x 2 ..3
70 2179294-0 1 SWITCH ASSY. START GREEN ..3

80 2179293-5 1 IGNITION SWITCH RED ASSY. ..3


90 2179290-0 1 WARNING-LIGHT CHECK ENGI. ASSY ..3
100 2179291-0 1 WARNING-LIGHT BATTERY CHARGE ASSY. 12V ..3

110 2179292-0 1 WARNING-LIGHT ENGINE-OIL ASSY. ..3


115 2179262-0 3 INVERTER/CHARGER 2500W/12VDC 130A/220V/50Hz ..3
120 2178760-1 1 HORN AUDIBLE WARNING ..3

130 3870051-0 2 HEX.NUT ISO 4032-M4-A2-70 ..3


140 3930072-0 2 WASHER LARGE SERIES DIN 9021-4.3-A2 ..3
150 Z002671-0 1 CABLE ASSY. INSTR. 1.5m SOLAS (SPARE PART) ..3

160 2206291-1 1 INTERMEDIATE CABLE 5m SAME 23-WAY CON. ..3


170 11345 1 FUSE 10A, RED ..3
175 2206167-1 1 STUD ..3

180 2178227-2 1 OIL PRESSURE GAUGE 10 BAR (ACCESSORY) .2


190 2178231-1 1 VOLTMETER 12V (ACCESSORY) .2

Z001005-0_09 109
TA 0609

INSTRUMENTPANEL SOLAS (STANDARD)


FROM 2010-->

110 Z001005-0_09
TA 0609

INSTRUMENTPANEL SOLAS (STANDARD)


FROM 2010-->

06092184-1

Pos. Part.-No. Qty Designation Step

10 2179964-0 1 INSTRUMENT PANEL ASSY. (LED) 12V SOLAS .2


20 2179982-0 1 FRONT PLATE, INSTRUMENT PANEL - SOLAS ..3

30 2179971-0 1 REVOLUTION COUNTER ..3


40 Z002198-0 1 START SWITCH, GREEN ..3
50 2179320-0 1 BLIND PLUG, BLACK ..3

60 Z002196-0 1 WARNING LED, CHECK ENGINE & OIL PRESSURE ..3


70 Z002180-0 1 THERMO PROTECTION SWITCH ASSY. ..3
80 Z002197-0 1 WARNING LED, BATTERY CHARGE ..3

90 Z002199-0 1 IGNITION SWITCH ..3


100 2179978-0 1 EMERGENCY CUTOFF SWITCH ..3
110 2178760-1 1 HORN AUDIBLE WARNING ..3

120 2180074-0 1 CABLE ASSY. INSTRUMENT ..3


130 2206291-1 1 INTERMEDIATE CABLE 5m ..3
140 9000817-0 6 CR.REC.COUNT.SUNK HD.TPG.SCR. 3.5x16 ..3

Z001005-0_09 111
TA 0610

DISPLAY
(ACCESSORY)

112 Z001005-0_09
TA 0610

DISPLAY
(ACCESSORY)

06106184-2

Pos. Part.-No. Qty Designation Step

1 Z002132-0 1 STEYR CONTROL CENTER (SPARE PART) .2


4 2179637-0 1 PROTECTIVE COVERING - SCC ..3

8 2206313-0 1 CONNECTING CABLE SCC->PANEL (4-POLE) ..3


12 2206314-0 1 CONNECTOR CAN-TERMINATOR (4-POLE) ..3
16 2179638-0 1 DUMMY PLUG 6-POLE ..3

20 2179156-2 1 I/O BOX .2


24 2206315-0 1 CONNECTING CABLE I/O BOX -> SCC (4-POLE) ..3
28 2179639-0 1 DUMMY PLUG 8-POLE ..3

32 2179640-0 1 DUMMY PLUG 12-POLE ..3


36 2179641-0 1 GPS-SENSOR ASSY .2
40 2179607-0 1 SCC CONFIGURATIONS CABLE 1,8m USB 2.0 .2

50 2179636-0 1 ADAPTER CABLE SPORTLINE TO SCC (8-POLE TO 4-POLE) .2


60 Z002177-0 1 KIT MOUNTING BRACHETS F. SCC .2
70 Z002640-0 1 OIL PRESSURE SENSOR 2-POLE (ACCESSORY) .2

80 2179519-0 1 OIL PRESSURE SENSOR ZF-GEARBOX .2


90 2179331-0 1 FUEL TANK SENSOR .2
100 2179520-0 1 TEMPERATURE SENSOR, GEARBOX OIL .2

Z001005-0_09 113
TA 0611

SWITCH PANEL FOR DISPLAY


TILL -->2010

114 Z001005-0_09
TA 0611

SWITCH PANEL FOR DISPLAY


TILL -->2010

06114084-0

Pos. Part.-No. Qty Designation Step

1 Z002123-0 1 SWITCH PANEL ASSY. (ALTERN. ISKRA) .2


10 2179134-1 1 INSTRUMENT PANEL ..3

30 2179173-0 1 SHACKLE STRAIN RELIEF, PANEL (NEW DESIGN) ..3


40 2178761-4 1 GLOW-START SWITCH ASSY.(SPARE) ..3
50 2179290-0 1 WARNING-LIGHT CHECK ENGI. ASSY ..3

60 2179291-0 1 WARNING-LIGHT BATTERY CHARGE ASSY. 12V ..3


70 2179292-0 1 WARNING-LIGHT ENGINE-OIL ASSY. ..3
90 2179320-0 1 BLIND PLUG, BLACK ..3

94 Z002073-0 1 EMERGENCY CUTOFF SWITCH KIT ..3


96 2176170-0 1 O-RING 15 x 2 ..3
100 2178760-1 1 HORN AUDIBLE WARNING ..3

110 3870051-0 4 HEX.NUT ISO 4032-M4-A2-70 ..3


120 3930072-0 6 WASHER LARGE SERIES DIN 9021-4.3-A2 ..3
130 2206290-1 1 CABLE ASSY. INSTRUMENT 7m (BLADE TERMINAL) ..3

131 Z002669-0 1 CABLE ASSY. INSTRUMENT 7m (CONDUCTOR SLEEVE) SPARE PART ..3
150 2178870-1 1 FIXTURE, CABLE TIE (OLD DESIGN) ..3
160 9000192-0 4 CR.REC.COUNT.SUNK HD.TPG.SCR. ISO 7050-ST3.5x16 ..3

170 11345 1 FUSE 10A, RED ..3


205 2178761-2 1 KEY-SWITCH CONSTANT REVOLUTION (ACCESSORY) ..3
215 2178242-4 3 GLASS SOCKET LAMP 12V 2W x 4,6D (OLD DESIGN) ..3

216 2179162-0 3 MINIATUR LAMP 12V/2W 10x28 (NEW DESIGN) ..3


220 Z002131-0 1 CONNECTING CABLE-CANBUS(SPARE) WITH CONNECTOR .2
230 2179150-1 1 INTERMEDIATE CABLE - CANBUS WITH CONNECTOR .2

Z001005-0_09 115
TA 0611

SWITCH PANEL FOR DISPLAY


FROM 2010-->

116 Z001005-0_09
TA 0611

SWITCH PANEL FOR DISPLAY


FROM 2010-->

06112184-1

Pos. Part.-No. Qty Designation Step

10 2179966-0 1 SWITCH PANEL ASSY. (LED) (FOR SCC-DISPLAY) .2


20 2179983-0 1 FRONT PLATE, SWITCH PANEL ..3

30 2179320-0 1 BLIND PLUG, BLACK ..3


40 Z002180-0 1 THERMO PROTECTION SWITCH ASSY. ..3
50 2179978-0 1 EMERGENCY CUTOFF SWITCH ..3

60 2179975-0 1 GLOW-START SWITCH ..3


70 Z002196-0 1 WARNING LED, CHECK ENGINE & OIL PRESSURE ..3
80 2178760-1 1 HORN AUDIBLE WARNING ..3

90 Z002197-0 1 WARNING LED, BATTERY CHARGE ..3


100 2180076-0 1 CABLE ASSY. SWITCH PANEL ..3
110 9000817-0 4 CR.REC.COUNT.SUNK HD.TPG.SCR. 3.5x16 ..3

Z001005-0_09 117
TA 0612

PUSH BUTTON PANEL SOLAS FOR DISPLAY


TILL -->2010

118 Z001005-0_09
TA 0612

PUSH BUTTON PANEL SOLAS FOR DISPLAY


TILL -->2010

06124084-0

Pos. Part.-No. Qty Designation Step

1 Z002124-0 1 PUSH BUTTON PANEL ASSY. SOLAS (ALTERN. ISKRA) .2


10 2179135-1 1 BASE PLATE INSTRUMENT PANEL SOLAS ..3

24 2179173-1 1 SHACKLE STRAIN RELIEF, PANEL ..3


50 Z002073-0 1 EMERGENCY CUTOFF SWITCH KIT ..3
60 2176170-0 1 O-RING 15 x 2 ..3

70 2179294-0 1 SWITCH ASSY. START GREEN ..3


80 2179293-0 1 IGNITION SWITCH RED ASSY. ..3
90 2179290-0 1 WARNING-LIGHT CHECK ENGI. ASSY ..3

100 2179291-0 1 WARNING-LIGHT BATTERY CHARGE ASSY. 12V ..3


110 2179292-0 1 WARNING-LIGHT ENGINE-OIL ASSY. ..3
115 2179162-0 3 MINIATUR LAMP 12V/2W 10x28 ..3

120 2178760-1 1 HORN AUDIBLE WARNING ..3


130 3870051-0 2 HEX.NUT ISO 4032-M4-A2-70 ..3
140 3930072-0 2 WASHER LARGE SERIES DIN 9021-4.3-A2 ..3

150 Z002671-0 1 CABLE ASSY. INSTR. 1.5m SOLAS (SPARE PART) ..3
160 2206291-1 1 INTERMEDIATE CABLE 5m SAME 23-WAY CON. ..3
170 11345 1 FUSE 10A, RED ..3

180 3171035-0 6 TIE STRAP N 05199-B4,8x180 ..3


220 Z002131-0 1 CONNECTING CABLE-CANBUS(SPARE) WITH CONNECTOR .2
230 2179150-1 1 INTERMEDIATE CABLE - CANBUS WITH CONNECTOR .2

Z001005-0_09 119
TA 0612

PUSH BUTTON PANEL SOLAS FOR DISPLAY


FROM 2010-->

120 Z001005-0_09
TA 0612

PUSH BUTTON PANEL SOLAS FOR DISPLAY


FROM 2010-->

06122184-1

Pos. Part.-No. Qty Designation Step

10 2179967-0 1 PUSH BUTTON PANEL (LED) SOLAS (FOR SCC-DISPLAY) .2


20 2179984-0 1 FRONT PLATE, PUSH BUTTON PANEL ..3

30 2179320-0 1 BLIND PLUG, BLACK ..3


40 Z002180-0 1 THERMO PROTECTION SWITCH ASSY. ..3
50 2178760-1 1 HORN AUDIBLE WARNING ..3

60 2179978-0 1 EMERGENCY CUTOFF SWITCH ..3


70 Z002197-0 1 WARNING LED, BATTERY CHARGE ..3
80 Z002196-0 1 WARNING LED, CHECK ENGINE & OIL PRESSURE ..3

90 Z002198-0 1 START SWITCH, GREEN ..3


100 Z002199-0 1 IGNITION SWITCH ..3
110 2180077-0 1 CABLE ASSY.PUSH-BUTTON PANEL ..3

120 2206291-1 1 INTERMEDIATE CABLE 5m ..3


130 9000817-0 4 CR.REC.COUNT.SUNK HD.TPG.SCR. 3.5x16 ..3

Z001005-0_09 121
TA 0613

EXTENSION CABLE INSTRUMENTS


(ACCESSORY)

NOTE: NOT COMPATIBLE WITH "SOLAS" INSTRUMENT PANEL

122 Z001005-0_09
TA 0613

EXTENSION CABLE INSTRUMENTS


(ACCESSORY)

06136184-0

Pos. Part.-No. Qty Designation Step

2 2206291-0 1 EXTENSION CABLE 6,3m 23-WAY CON. .2


4 2206291-2 1 EXTENSION CABLE 10m 23 WAY CON. .2

6 2206292-0 1 Y-JUNCTION CABLE 1m 23-WAY CON. .2


8 Z002410-0 1 CABLE-PLUG PAIR COMPL. 23-POLE .2

NOTE: NOT COMPATIBLE WITH "SOLAS" INSTRUMENT PANEL

Z001005-0_09 123
TA 0700

TRANSMISS., MOUNTING BRACKETS, PIPES

124 Z001005-0_09
TA 0700

TRANSMISS., MOUNTING BRACKETS, PIPES

07004084-0

Pos. Part.-No. Qty Designation Step

2 2178931-5 1 GEARBOX ASSY. ZF 45 A I=2.03 (PAINTED) .2


4 2178931-6 1 GEARBOX ASSY. ZF 45 A I=1.51 (PAINTED) .2

6 2178931-7 1 GEARBOX ASSY. ZF 45 A I=1.26 (PAINTED) .2


8 2178931-8 1 GEARBOX ASSY. ZF 45 A I=2.43 (PAINTED) .2
10 2178931-F 1 GEARBOX ASSY. ZF 45 A I=2.03 (PAINTED) WITH TROLLING VALVE .2

12 2178931-G 1 GEARBOX ASSY. ZF 45 A I=1.51 (PAINTED) WITH TROLLING VALVE .2


14 2178931-J 1 GEARBOX ASSY. ZF 45 A I=1.26 (PAINTED) WITH TROLLING VALVE .2
16 2178931-I 1 GEARBOX ASSY. ZF 45 A I=2.43 (PAINTED) WITH TROLLING VALVE .2

18 2178964-5 1 GEARBOX ASSY. ZF 45 I=2.51 (PAINTED) .2


20 2178964-6 1 GEARBOX ASSY. ZF 45 I=3.74 (PAINTED) .2
22 2178964-7 1 GEARBOX ASSY. ZF 45 I=3.03 (PAINTED) .2

60 2178710-V 2 BRACKET GEAR-BOX DOWN ANGLE .2


65 2203761-0 4 SPACER BRACKET GEAR BOX .2
70 9000334-0 8 HEX.SOCK.HD.CAP SCR. DIN 912-M12x55-8.8-A3C .2

80 2178711-9 1 BRACKET SHIFT CABLE PAINTED .2


90 3800224-0 2 HEX.HD.SCR. ISO 4017-M8x20-A2-70 .2
100 3930103-0 2 WASHER DIN 125-8.4-140HV-A2 .2

110 Z011655-0 2 THREADED SOCKET 3/8NPT-M18x1,5 .2


120 2178731-0 1 OIL HOSE L=690mm .2
130 2178732-0 1 OIL HOSE L=825mm .2

135 2178732-1 1 OIL HOSE L=505mm C-GEAR BOX .2


145 2178745-1 1 HARNESS GEAR-SWITCH .2
150 2178931-9 1 GEARBOX ASSY. ZF 45 C I=1 (PAINTED) .2

160 9000704-0 2 STUD DIN 835-M10x90-8.8-A3C .2


170 9000705-0 4 STUD DIN 835-M10x130-8.8-A3C .2
180 9000042-1 6 HEX.FLANGE NUT DIN 6923-M10-8-A3C .2

Z001005-0_09 125
TA 0701

TRANSMISSION-SHAFT, PTO-SHAFT (STEEL)

STEEL HOUSING

126 Z001005-0_09
TA 0701

TRANSMISSION-SHAFT, PTO-SHAFT (STEEL)

07016084-0

Pos. Part.-No. Qty Designation Step

5 2178812-1 1 AD. SHAFT ASSY PROPU.(6 HOLES) PAINTED .2


7 2178812-2 1 AD. SHAFT ASSY PROP. (8 HOLES) PAINTED .2

10 2178815-0 1 ADAPTER HSG ENGINE-PROPULSION (STEEL) ..3


20 3311181-0 2 DEEP GROOVE BALL BEARING DIN 625-RS1 ..3
30 3963112-0 1 LUBRICATING NIPPLE, CONE DIN 71412-AM8x1-A3F ..3

40 2178814-0 1 ADAPTER SHAFT ENGINE-PROPULSIO N (6-HOLES) ..3


45 2178814-1 1 ADAPTER SHAFT ENGINE-PROPULSIO N (8-HOLES) ..3
50 3933251-0 1 RETAINING RING SHAFT DIN 471-35x1,5 ..3

80 2178836-1 1 PROPELLER SHAFT SHORT L=210 +/-24mm .2


85 9000198-0 6 HEX.HD.BOLT ISO 4014-M12x65-8.8-A3C .2
100 2178836-0 1 SLIDING SHAFT LONG L=354mm +70 .2

110 3802515-0 8 HEX.HD.SCR. ISO 4017-M10x20-8.8-A3C .2

Z001005-0_09 127
TA 0701

TRANSMISSION-SHAFT, PTO-SHAFT (ALU)

ALU - HOUSING

128 Z001005-0_09
TA 0701

TRANSMISSION-SHAFT, PTO-SHAFT (ALU)

07016184-0

Pos. Part.-No. Qty Designation Step

5 Z002098-0 1 ADAPTER SHAFT ASSY. - 6-HOLES (PAINTED) .2


6 Z002099-0 1 ADAPTER SHAFT ASSY. - 8-HOLES (PAINTED) .2

10 2178815-1 1 ADAPTER HOUSING JET (ALU CASTING) ..3


15 2179328-0 1 BEARING RETAINER ..3
20 3311181-0 2 DEEP GROOVE BALL BEARING DIN 625-RS1 ..3

30 3963112-0 1 LUBRICATING NIPPLE, CONE DIN 71412-AM8x1-A3F ..3


40 2178814-0 1 ADAPTER SHAFT ENGINE-PROPULSIO N (6-HOLES) ..3
45 2178814-1 1 ADAPTER SHAFT ENGINE-PROPULSIO N (8-HOLES) ..3

50 3933251-0 1 RETAINING RING SHAFT DIN 471-35x1,5 ..3


54 3802442-0 2 HEX.HD.SCR. ISO 4017-M8x40-8.8-A2C ..3
58 O125134-0 2 WASHER LARGE ..3

64 2178836-1 1 PROPELLER SHAFT SHORT L=210 +/-24mm .2


66 9000198-0 6 HEX.HD.BOLT ISO 4014-M12x65-8.8-A3C .2
68 2178836-0 1 SLIDING SHAFT LONG L=354mm +70 .2

70 3802515-0 8 HEX.HD.SCR. ISO 4017-M10x20-8.8-A3C .2

Z001005-0_09 129
TA 0705

TRANSMISSION GEAR SHIFT, CONTROLS

130 Z001005-0_09
TA 0705

TRANSMISSION GEAR SHIFT, CONTROLS

07054084-0

Pos. Part.-No. Qty Designation Step

1 O915911-0 1 CONTROL LEVER .2


5 O914626-0 1 STUD CONTROL LEVER .2

10 O311015-0 2 BUSHING .2
15 O328738-0 1 PLAIN WASHER 1/4 .2
20 O121731-0 2 NUT, LOCK 1/4-28 SST .2

25 O913795-0 4 CLAMP BOWDEN WIRE .2


30 3800222-0 2 HEX.HD.SCR. ISO 4017-M6x35-A2-70 .2
35 3930070-0 2 WASHER DIN 125-6-140HV-A2 .2

40 O328703-0 1 PLAIN WASHER 1/4x5/8 SST .2


45 O914727-0 1 STUD BOLT .2
48 O304051-0 1 WASHER, SHIFT CABLE .2

50 O305650-0 2 COTTER PIN .2


55 O913791-0 1 BOLT .2

Z001005-0_09 131
TA 0720

DRIVE ADAPTOR VOLVO STERNDRIVE


(ACCESSORY)

132 Z001005-0_09
TA 0720

DRIVE ADAPTOR VOLVO STERNDRIVE


(ACCESSORY)

07206084-0

Pos. Part.-No. Qty Designation Step

5 2178819-0 1 ADAPTER VOLVO STERN DRIVE (PAINTED) .2


8 2178817-0 1 ADAPTERHSG. VOLVO STERN DRIVE ..3

10 9000152-0 1 DEEP GROOVE BALL BEARING DIN 625-6007 ..3


12 3311018-0 1 DEEP GROOVE BALL BEARING DIN 625-6206 RS1 ..3
14 3934310-0 3 INTERIOR CIRCLIP DIN 472-62x2 ..3

16 2178818-0 1 ADAPTER SHAFT VOLVO STERN DRIV E ..3


18 3933200-0 1 EXTERIOR CIRCLIP DIN 471-30x1.5 ..3
20 9000153-0 1 RADIAL SEALING RING DIN 3760-35x62x7-AS ..3

22 9000153-1 1 RADIAL SEALING RING DIN 3760-35x62x7-A ..3


24 3963124-0 1 LUBRICATING NIPPLE, CONE DIN 71412-AM10x1-A3F ..3
26 2178821-0 2 O-RING 155 X 22 ..3

28 2178820-0 1 FLANGE VOLVO STERN-DRIVE ..3


30 3930075-0 6 WASHER DIN 125 A10.5-140HV-A2 ..3
32 9000185-1 6 HEX.SOCK. HD.CAP SCR. DIN 912-M10x100-A2-70 ..3

Z001005-0_09 133
TA 0730

DRIVE SHAFT EXT. MERCURY STERNDRIVE


(ACCESSORY)

134 Z001005-0_09
TA 0730

DRIVE SHAFT EXT. MERCURY STERNDRIVE


(ACCESSORY)

07306184-0

Pos. Part.-No. Qty Designation Step

4 Z002116-0 1 ADAPTER SHAFT ASSY. - MERCURY W.LENGTH BALANCE (PAINTED) .2


6 Z002117-0 1 ADAPTER HOUSING - PAINTED (ALU CASTING) ..3

8 2179328-0 1 BEARING RETAINER ..3


10 3311181-0 2 DEEP GROOVE BALL BEARING DIN 625-RS1 ..3
12 3963112-0 1 LUBRICATING NIPPLE, CONE DIN 71412-AM8x1-A3F ..3

14 2178814-2 1 ADAPTER SHAFT (MERCURY) ..3


16 3933251-0 1 RETAINING RING SHAFT DIN 471-35x1,5 ..3
18 3802442-0 2 HEX.HD.SCR. ISO 4017-M8x40-8.8-A2C ..3

20 O125134-0 2 WASHER LARGE ..3


22 2179273-0 4 COVER PLATE .2
24 9000305-0 6 HEX.FLANGE BOLT EN 1665-M8x20-10.9-DAC .2

30 Z002118-0 1 BEARING BLOCK DRIVE SH. MERC. ASSY. (PAINTED) .2


32 Z002119-0 1 BEARING BLOCK DRIVE SH. MERC. (PAINTED) ..3
34 9000486-0 2 DEEP GROOVE BALL BEARING DIN 625-6209 2RS1 ..3

36 2179271-0 1 DISTANCE PLATE ..3


38 9000403-0 1 RETAINING RING BORE DIN 472-85x3 ..3
40 Z002120-0 1 SHAFT-FLANGE DRIVE SHAFT MERC. ..3

42 3933350-0 1 RETAINING RING SHAFT DIN 471-45x1.75-BLANK ..3


44 3963112-0 1 LUBRICATING NIPPLE, CONE DIN 71412-AM8x1-A3F ..3
46 2179274-0 4 WASHER SPHERIC .2

48 3802515-0 8 HEX.HD.SCR. ISO 4017-M10x20-8.8-A3C .2


50 9000052-0 8 HEX.FLANGE NUT,PREVG.TOR. DIN 6927-M10-8-DAC A500 .2
51 Z002079-0 1 DRIVE SHAFT L=432mm & SCREWS .2

52 Z002080-0 1 DRIVE SHAFT L=1000mm & SCREWS .2


53 Z002081-0 1 DRIVE SHAFT L=1500mm & SCREWS .2
54 9000066-0 8 HEX.HD.BOLT ISO 4017-M10x35-12.9 ..3

56 9000052-0 8 HEX.FLANGE NUT,PREVG.TOR. DIN 6927-M10-8-DAC A500 ..3


58 2179352-0 1 EXTENSION CABLE - TRIMSENSOR 1,5m .2
60 2179353-0 1 GROUND WIRE FLYW.HSG-TRANSOM 1,8m .2

Z001005-0_09 135
TA 1408

HYDRAULIC PUMP

136 Z001005-0_09
TA 1408

HYDRAULIC PUMP

14084084-0

Pos. Part.-No. Qty Designation Step

10 2203712-9 1 POWER STEERING PUMP (PAINTED) .2


20 9000278-0 3 HEX.FLANGE BOLT EN 1665-M8x35-8.8-A2C .2

30 2203750-0 1 CLAMPING SLEEVE PWR.STRG.PUMP .2


40 3802442-0 1 HEX.HD.SCR. ISO 4017-M8x40-8.8-A2C .2
50 3930103-0 3 WASHER DIN 125-8.4-140HV-A2 .2

60 2203743-0 1 PULLEY PWR.STRG.PUMP POLY-V .2


70 3860152-0 3 HEX.SOCK. HD.CAP SCR. DIN 912-M8x16-A2-70 .2
80 2203759-0 1 FASTENI. OILTANK PWR.STRG.PUMP 4 CYL. MARINE .2

90 3862462-0 2 HEX.SOCK. HD.CAP SCR. DIN 912-M8x60-8.8-A2C .2


100 2178869-1 1 OILTANK POWER STEERING PUMP .2
110 3800223-0 1 HEX.HD.SCR. ISO 4017-M6x60-A2-70 .2

120 3930070-0 1 WASHER DIN 125-6-140HV-A2 .2


130 Z002067-1 1 POWER STEERING PUMP & LINES KIT 4 CYL. .2

Z001005-0_09 137
TA 1409

HYDRAULIC PIPES

138 Z001005-0_09
TA 1409

HYDRAULIC PIPES

14094084-0

Pos. Part.-No. Qty Designation Step

2 2178655-0 1 HOSE CLAMP 12-20/9 .2


4 2178936-1 1 HOSE, OIL COOLER-OILTANK .2

6 2177753-0 2 HOSE CLAMP 16-25/9 EN 10088-1 .2


8 2178573-0 1 HOSE, RESERVOIR HYDR. PUMP .2
10 2180201-0 1 HOLLOW SCREW M16x1,5 RW .2

12 3098016-0 3 SEALING RING DIN 7603-A16x20-CU .2


14 2178905-0 1 HOSE, PUMP-CYLINDER .2
16 2178906-0 1 HOSE, CYLINDER-OIL COOLER .2

18 2178905-M 1 HOSE, ADAPTER PUMP-CYL. BRAVO STERN DRIVE (SCREWED) .2


20 2178905-S 1 HOSE W.QUICK COUPLER PUMP —> CYL. BRAVO STERN DR. .2
22 2178905-A 1 HOSE PUMP-CYL. ALPHA & K.COBRA STERN DRIVE .2

24 2178906-M 1 HOSE ZYL. BRAVO STERN DRIVE - OIL COOLER (SCREWED) .2


26 2178906-S 1 HOSE W. QUICK COUPLER ZYL. BRAVO STERNDR.—>OIL COOLER .2
28 2178906-A 1 HOSE CYL. ALPHA & K.COBRA ST.DRIVE - COOLER .2

Z001005-0_09 139
TA 2207

ENGINE PREHEATING
(ACCESSORY)

140 Z001005-0_09
TA 2207

ENGINE PREHEATING
(ACCESSORY)

22076184-0

Pos. Part.-No. Qty Designation Step

2 Z002202-0 1 KIT BLOCK HEATING DEVICE 42V - 300W (RETROFITTING KIT) .2


4 2178982-5 1 THERMO SWITCH, PREHEATING DEVICE .2

6 3098026-0 1 SEALING RING DIN 7603-A22x27-CU .2


10 2180393-0 1 BLOCK HEATING DEVICE 42V - 300W .2
20 2180396-0 1 CABLE ENGINE PREHEATING DEVICE 0,5m .2

30 2206318-0 1 CABLE ENGINE PREHEATING DEVICE, 2m .2


40 2180395-0 1 THERMO SWITCH .2
50 2180695-0 3 SAFETY LOCK .2

Z001005-0_09 141
TA 4000

INTEGR. FLYWHEELGENERATOR (IFG)


(ACCESSORY)

142 Z001005-0_09
TA 4000

INTEGR. FLYWHEELGENERATOR (IFG)


(ACCESSORY)

40004084-0

Pos. Part.-No. Qty Designation Step

2 9000490-0 2 PARALLEL PIN 16m6x22-ST .2


4 Z002104-0 1 S.P.FLYWHEEL HSG. IFG 24V ASSY (PAINTED) .2

6 Z002105-0 1 S.P.FLYWHEEL HSG. IFG 12V ASSY (PAINTED) .2


8 3862545-0 5 HEX.SOCK. HD.CAP SCR. DIN 912-M10x35-A2-70 .2
10 3930075-0 5 WASHER DIN 125 A10.5-140HV-A2 .2

12 3862433-0 4 HEX.SOCK. HD.CAP SCR. DIN 912-M8x30-A2-70 .2


14 3930103-0 4 WASHER DIN 125-8.4-140HV-A2 .2
16 Z002430-0 1 S.P.FLYWHEEL 4 CYL. „IFG“ ASSY (BALANCED) .2

18 Z002106-0 1 S.P. COUPLER „IFG“ .2


20 2203543-0 2 FITTING SLEEVE DM11 (TO M8) .2
22 9000473-0 12 HEX.SOCK. HD.CAP SCR. DIN 912-M8x100-12.9-DAC A500 .2

24 3930103-0 12 WASHER DIN 125-8.4-140HV-A2 .2


26 Z002107-0 1 COOLING WATER HOSE ASSY. „IFG“ (RETURN) .2
28 Z002108-0 1 COOLING WATER HOSE ASSY. „IFG“ (SUPPLY) .2

30 2179298-0 2 HOSE 8x1.25 L=2000mm .2


32 2179297-0 4 FAST SCREW CONNECTION .2
34 2178655-0 8 SCHLAUCHSCHELLE 12-20/9 .2

36 Z002110-0 1 ELECTR.CONTROL SYSTEM IFG 24V .2


38 Z002111-0 1 ELECTR.CONTROL SYSTEM IFG 12V .2
40 Z002112-0 1 KIT CONNECTING CABLE IFG .2

Z001005-0_09 143
TA 4009

PUSH BUTTON PANEL „IFG“


TILL -->2010

144 Z001005-0_09
TA 4009

PUSH BUTTON PANEL „IFG“


TILL -->2010

40096184-0

Pos. Part.-No. Qty Designation Step

2 Z002114-0 1 PUSH BUTTON PANEL IFG 24V ASSY .2


4 Z002113-0 1 PUSH BUTTON PANEL IFG 12V ASSY .2

6 2179284-0 1 INSTRUMENT PANEL IFG ..3


8 Z002115-0 1 WARNING-LIGHT BATTERY CHARGE ASSY. 12V & 24V ..3
10 2179162-0 1 MINIATUR LAMP 12V/2W 10x28 ..3

12 2179141-0 1 MINIATUR LAMP 24V/3W 10x28 ..3


14 2179293-5 1 IGNITION SWITCH RED ASSY. ..3
16 2179320-0 1 BLIND PLUG, BLACK ..3

18 2206298-0 1 WIRING HARNESS ASSY. IFG-PANEL ..3


20 2206299-0 1 CONNE. CABLE AY. 8m IFG-PANEL ..3
22 11345 1 FUSE 10A, RED ..3

Z001005-0_09 145
TA 4009

PUSH BUTTON PANEL „IFG“


FROM 2010-->

146 Z001005-0_09
TA 4009

PUSH BUTTON PANEL „IFG“


FROM 2010-->

40096184-1

Pos. Part.-No. Qty Designation Step

10 2179968-0 1 PUSH BUTTON PANEL IFG (LED) .2


20 2180092-0 1 INSTRUMENT PANEL IFG ..3

30 Z002199-0 1 IGNITION SWITCH ..3


40 Z002197-0 1 WARNING LED, BATTERY CHARGE ..3
50 2179320-0 1 BLIND PLUG, BLACK ..3

60 2206298-0 1 WIRING HARNESS ASSY. IFG-PANEL ..3


70 2206299-0 1 CONNE. CABLE AY. 8m IFG-PANEL ..3
80 11345 1 FUSE 10A, RED ..3

90 9000817-0 4 CR.REC.COUNT.SUNK HD.TPG.SCR. 3.5x16 ..3

Z001005-0_09 147
TA 4100

HYBRID

148 Z001005-0_09
TA 4100

HYBRID

41006184-0

Pos. Part.-No. Qty Designation Step

10 Z002171-0 1 ELECTRIC MOTOR ASSY. .2


20 2179623-1 2 DISTANCE BOLT ..3

30 Z002173-0 1 HALL SENSOR ASSY. ..3


40 2179758-0 1 CONNECTION PLATE ..3
50 2180122-0 1 GEAR SHIFT BRACKET ..3

60 2203870-0 1 FLYWHEEL ASSY. RW .2


70 2203543-0 2 FITTING SLEEVE .2
80 Z002106-0 1 S.P. COUPLER .2

90 9000520-0 12 HEX.SOCK. HD.CAP SCR. ISO 4762-M8x50-10.9-DAC .2


100 3930103-0 12 WASHER DIN 125-8.4-140HV-A2 .2
110 2180415-0 1 FLYWHEEL MASS .2

120 3862462-0 9 HEX.SOCK. HD.CAP SCR. DIN 912-M8x60-8.8-A2C .2


130 2177734-N 1 FLYWHEEL ASSY. RW .2
135 2180522-0 1 FLYWHEEL MASS .2

137 3862452-0 9 HEX.SOCK. HD.CAP SCR. DIN 912-M8x50-8.8-A2C .2


140 Z026060-0 1 S.P. COUPLER .2
150 9000685-0 12 LOCKING SCREW-M8x16-10.9 .2

160 2179739-1 1 CONTROL BRACKET ASSY. .2


180 Z002174-0 1 CONTROL MOTOR, CLUTCH .2
190 Z002195-0 1 ELECTR.CONTROL SYSTEM .2

200 Z021009-0 3 CONNECTING CABLE .2


210 Z002175-0 1 RELAISBOX ASSY. .2
220 2179961-0 1 PROGRAMMED RELAIS, A12 ..3

230 2179960-0 1 PROGRAMMED RELAIS, A11 ..3


240 2179959-0 1 PROGRAMMED RELAIS, A10 ..3
245 9000183-0 2 RELAY 12V 40A ..3

250 Z002178-0 1 GEAR SHIFT CABLE ASSY. .2


260 2178722-1 2 BRACKET FLYWHEEL HOUSING .2
270 9000081-0 8 HEX.SOCK.HD.CAP SCR. DIN 912-M12x35-8.8-A3C .2

280 Z026154-0 1 POSITION SENSORS ASSY. (SPARE PART) .2

Z001005-0_09 149
TA 6012

HEATING UNIT, CIRCULATION PUMP


(ACCESSORY)

150 Z001005-0_09
TA 6012

HEATING UNIT, CIRCULATION PUMP


(ACCESSORY)

60124084-0

Pos. Part.-No. Qty Designation Step

14 2178774-2 1 HOT WATER FITT. KIT W. PU. (W/O WATER COOLED TURBO) 48219001—> .2
16 2178770-0 1 BANJO ..3

18 9000093-0 1 HOLLOW SCREW M22x1,5 DIN 7643-18-A3C ..3


20 3098026-0 3 SEALING RING DIN 7603-A22x27-CU ..3
22 2178698-0 1 NIPPLE HEATER ON OILCOOLER ..3

24 3098013-0 1 SEALING RING DIN 7603-A12x18-CU ..3


30 2178771-0 1 THERMO SWITCH, HEATINGPUMP ..3
40 2180078-0 1 ADAPTER THERMO SWITCH ..3

50 2179242-0 1 O-RING 27x2,5 ..3


60 2178772-0 1 CIRCULATION PUMP ..3
66 2178698-0 1 NIPPLE HEATER ON OILCOOLER .2

68 3098013-0 1 SEALING RING DIN 7603-A12x18-CU .2


70 2178607-1 1 HOSE CONNECTOR HEATER (TILL —>48218999) .2

Z001005-0_09 151

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