Wall System KS1000 AWP: Product Data

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Wall System KS1000 AWP 4.

Product Data
Application
KS1000 AWP is a concealed fixed wall system
which can be laid vertically or horizontally and is
suitable for wall cladding on all buildings except
where there are low internal temperature conditions
(below 0 °C).

Dimensions & Weight


External Facing Profiles
M (micro) E (euro) B (box)
20 14 14
0.8

42 4 50 6 6

50

1.3
1.3

W (wave) A (makro) Q (minibox)


50 50 22 3 22
3

1.3
3

L (tramline) S (segment)

12.5 24.5 9 16 9 24.5 25 299 9 16 9 299


0.8

1.5

1.5

1,000 mm – cover width

Internal Facing Profiles


50
1.3

1.3

6 6
14 14 22 3 22

B (box) Q (minibox)
Panel Thickness (mm) 50 60 70 80 100 120 150
Weight (kg / m2) sheet 0.6 / 0.4 mm 10.77 11.17 11.57 11.97 12.77 13.57 14.77

Product Tolerances Available Lengths


All materials intended for production of composite The standard panel length is between 2 and 14.5
panels are in compliance with national regulations meters. Panels shorter than 2 m and longer than
and standards. Dimensional tolerances of Kingspan 14.5 m are available on request. Please contact your
insulated panels correspond to EN 14509 annex D. Kingspan sales partner.

Panel length
For panel length under 6 m ±4 mm Certification Reference
Panel length is equal or over 6 m and under 12 m ±6 mm
Panel length is equal or over 12 m ±8 mm Kingspan possesses a wide range of insulated
panel approvals (building, technical, thermal, static,
Panel width ±3 mm
fire, acoustic). In case you require further information,
Thickness
please contact Kingspan Technical department.
Panel thickness d ≤ 50 mm ±2 mm
Panel thickness 50 mm < d < 100 mm +3 mm −2 mm
Panel thickness d ≥ 100 mm +3 mm −3 mm
Squarness of the cut end ≤ 0.5% of the panel width.
Panel bow (Δ1 + Δ2) / 2 ≤ 10 mm

4.1.1
4. Wall System KS1000 AWP
Product Data
Steel Internal Coating Options
Galvanic protection options 1. Polyester
1. Hot-dip zinc coated steel with a total of 275 g / m2 Polyester coating with a nominal thickness of
of zinc, according to EN 10147:2000. This can 15 μm. The standard colour is grey white, (similar
be finished with a number of coatings – Polyester, RAL 9002).
Spectrum™, PVDF, Plastisol and Foodsafe finishes.
2. Foodsafe
2. Galvalloy (hot-dip coated with eutectic alloy of
The surface of this 150 μm thick polymer coating
approx. 95% Zn, 5% Al and other elements) in
is non-toxic and resistant to mould, durable and easy
accordance with EN 10214 for 200 μm Plastisol
to clean. It is chemically inert and safe for continuous
coated steel.
contact with unpacked food. The standard colour is
Substrate thicknesses white. Consult Kingspan about the availability of other
I Standard external sheet thickness 0.60 mm. colours.
I Standard internal sheet thickness 0.40 mm. Other coating systems are available by discussion
with Kingspan.
I Other thicknesses are available by arrangement
with Kingspan. Plain and coloured aluminium is available on a
project specific basis. Contact Kingspan Technical
Services.

External Coating Options


1. Standard Polyester – PES Insulation Core
Polyester is a universal, economic coating system Rigid PUR or Firesafe IPN closed-cell foam is the
suitable for exterior and interior applications. The standard insulating core used.
nominal coating thickness is 25 μm. It is made to a non-deleterious specification
2. PVDF with Zero Ozone Depletion Potential ODP and is
CFC / HCFC free.
PVDF offers unequalled colour and gloss retention
and good corrosion resistance. The nominal coating
thickness is 25 μm. It can be used in climates with
extremely high UV radiation combined with extreme
Seals
temperatures and relative humidity. The standard Factory Applied Side Joint Tape
colour range includes metallic silver. All KS1000 AWP panel side joints have factory
3. Spectrum™ applied anti-condensation seals fitted into the groove
to automatically seal the joint between panels.
Kingspan Spectrum™ is a 60μm Polyurethane
coated semi gloss finish with a slight granular effect.
It offers an outstanding durability- and weather
resistance performance, excellent corrosion and
UV-resistance as well as high color & gloss retention
characterstics.
Its superior flexibility enables high resistance
against mechanical damages. Kingspan Spectrum is
available in a wide range of solid and metallic colours.
Furthermore it is free of clorine, phtalates and
plasticizers and 100% recyclable.
4. Plastisol 200 μm
Plastisol is a high performance coating system with
a grain finish and a nominal thickness of 200 μm.
Typical properties of Plastisol are excellent abrasion,
high corrosion resistance, excellent flexibility and
therefore very good scratch resistance.

4.1.2
Wall System KS1000 AWP 4.
Product Data
Performance Guarantees & Warranties
Thermal Insulation according to EN ISO 10211-2 Kingspan will provide external coating and product
guarantees on a project related basis.
Panel Thickness IPN λ = 0.0224
(mm) U (W / m2K) R (m2K / W)
50 0.446 2.07
60 0.376 2.49
Packing
70 0.325 2.91 Standard packing – road transportation
80 0.285 3.34 KS1000 AWP panels are stacked weather side to
100 0.226 4.26 internal side. The top, bottom, sides and ends are
120 0.187 5.18 protected with foam and timber packing and the
150 0.150 6.50 entire palette is wrapped with protection film.
U – Thermal transmittance W / m2K
R – Thermal resistance m2K / W The number of panels in each bundle depends
λ – Long-term Thermal conductivity W / mK on the panel thickness and length. The table below
is shown as a guide. Quantities are reduced for
Biological exceptionally long panels. Typical palette height is
1,100 mm.
Kingspan insulated sandwich panels are immune
to attack from mould, fungi, mildew and vermin. No Maximum palette weight is 3,500 kg.
urea formaldehyde is used in the construction, and
Panel core
the panels are nondeleterious.
thickness 50 60 70 80 100 120 150
Fire (mm)
Number of
KS1000 AWP insulated sandwich panels have panels in 21 17 15 13 10 8 7
been tested and approved and comply with National package
Building Regulations and standards. Panels with
FIREsafe IPN core are classified as B-s1,d0 according
EN 13501-1. Delivery
Panel Thickness Fire resistance according EN 13501-2 All deliveries (unless indicated otherwise) are by
(mm) External walls Internal walls road transport to project site. Off loading is the
50 N/A responsibility of the client.
60 EI0(o→i)
EW15(i→o)
70 Site Installation
80 N/A
Site assembly instructions are available from
100 EI15-ef(o→i)
EW15(i→o) Kingspan.
120
150 Kingspan will arrange training of the site fitters and
supervisors if requested.
Acoustics
KS1000 AWP panels have a single figure weighted
sound reduction Rw of 26 dB.

Building Regulations
Kingspan KS1000 AWP insulated sandwich
panels apply to the european standard EN 14509:
Self-supporting double skin metal faced insulating
panels and conform to additional National Building
Regulations and standards.

Quality
Kingspan insulated sandwich panels are
manufactured from the highest quality materials,
using state of the art production equipment to
rigorous quality control standards, complying with
ISO9001:2000 standards, ensuring long term
reliability and service life.

4.1.3
4.

Overall width
Panel Dimensions

External weather sheet

Internal liner sheet


Module 1,000 mm

44 Anti-condensation tape 44
(factory applied)
17 21
Wall System KS1000 AWP

17
Available Panel Thicknesses Note:

10
External sheet thickness of 0.4 mm to 0.9 mm

22
6
14

9
Panel Thickness Overall Panel Internal sheet thickness of 0.4 mm to 0.9 mm

10
(D) Width According to specification a combination of

D
50 external and internal profiles are available as
60 indicated on page 4.1.1.
All dimensions in milimetres.

4
70
6

80 1,040

5
4

6 15 10 20 100
120
150

4.1.4
Wall System KS1150 TF 4.
Product Data
Application
The KS1150 TF is a through fixed wall system
which can be laid vertically or horizontally and is
suitable for wall claddings on all types of buildings.

Dimensions & Weight


External Facing Profiles
M (micro) E (euro) B (box)
20 14 14
0.8

42 4 50 6 6

50

1.3
1.3

W (wave) A (makro) Q (minibox)


50 50 22 3 22
3

1.3
3

L (tramline) S (segment)

12.5 24.5 9 16 9 24.5 25 299 9 16 9 299


0.8

1.5

1.5

1,150 mm – cover width

Internal Facing Profiles

50
1.3

1.3

6 6
14 14 22 3 22

B (box) Q (minibox)

Panel Thickness (mm) 40 50 60 70 80 100 120 150 170 200


Weight (kg / m2) sheet 0.6 / 0.4 mm 11.72 12.18 12.64 13.10 13.56 14.48 15.40 16.78 17.70 19.08

Panel length
Product Tolerances For panel length under 6 m ±4 mm
Panel length is equal or over 6 m and under 12 m ±6 mm
All materials intended for production of composite Panel length is equal or over 12 m ±8 mm
panels are in compliance with national regulations Panel width ±3 mm
and standards. Dimensional tolerances of Kingspan
Thickness
insulated panels correspond to EN 14509 annex D. Panel thickness d ≤ 50 mm ±2 mm
Panel thickness 50 mm < d < 100 mm +3 mm −2 mm
Panel thickness d ≥ 100 mm +3 mm −3 mm
Squarness of the cut end ≤ 0.5% of the panel width.
Panel bow (Δ1 + Δ2) / 2 ≤ 10 mm

4.2.5
4. Wall System KS1150 TF
Product Data
Available Lengths 4. Plastisol 200 μm
The standard panel length is between 2 and 14.5 Plastisol is a high performance coating system with
meters. Panels shorter than 2 m and longer than a grain finish and a nominal thickness of 200 μm.
14.5 m are available on request. Please contact your Typical properties of Plastisol are excellent abrasion,
Kingspan sales partner. high corrosion resistance, excellent flexibility and
therefore very good scratch resistance.

Certification Reference
Kingspan possesses a wide range of insulated Internal Coating Options
panel approvals (building, technical, thermal, static,
fire, acoustic). In case you require further information, 1. Polyester
please contact Kingspan Technical department. Polyester coating with a nominal thickness of
15 μm. The standard colour is grey white, (similar
RAL 9002).
Steel 2. Foodsafe
Galvanic protection options The surface of this 150 μm thick polymer coating
1. Hot-dip zinc coated steel with a total of 275 g / m2 is non-toxic and resistant to mould, durable and easy
of zinc, according to EN 10147:2000. This can to clean. It is chemically inert and safe for continuous
be finished with a number of coatings – Polyester, contact with unpacked food. The standard colour is
Spectrum™, PVDF, Plastisol and Foodsafe finishes. white. Consult Kingspan about the availability of other
2. Galvalloy (hot-dip coated with eutectic alloy of colours.
approx. 95% Zn, 5% Al and other elements) in Other coating systems are available by discussion
accordance with EN 10214 for 200 μm Plastisol with Kingspan.
coated steel. Plain and coloured aluminium is available on a
Substrate thicknesses project specific basis. Contact Kingspan Technical
Services.
I Standard external sheet thickness 0.60 mm.
I Standard internal sheet thickness 0.40 mm.
I Other thicknesses are available by arrangement
with Kingspan.
Insulation Core
Rigid PUR or Firesafe IPN closed-cell foam is the
standard insulating core used.
It is made to a non-deleterious specification
External Coating Options with Zero Ozone Depletion Potential ODP and is
1. Standard Polyester – PES CFC / HCFC free.
Polyester is a universal, economic coating system
suitable for exterior and interior applications. The
nominal coating thickness is 25 μm.
Seals
Factory Applied Side Joint Tape
2. PVDF
All KS1150 TF panel side joints have factory
PVDF offers unequalled colour and gloss retention
applied anti-condensation seals fitted into the groove
and good corrosion resistance. The nominal coating
to automatically seal the joint between panels.
thickness is 25 μm. It can be used in climates with
extremely high UV radiation combined with extreme
temperatures and relative humidity. The standard
colour range includes metallic silver.
3. Spectrum™
Kingspan Spectrum™ is a 60μm Polyurethane
coated semi gloss finish with a slight granular effect.
It offers an outstanding durability- and weather
resistance performance, excellent corrosion and
UV-resistance as well as high color & gloss retention
characterstics.
Its superior flexibility enables high resistance
against mechanical damages. Kingspan Spectrum is
available in a wide range of solid and metallic colours.
Furthermore it is free of clorine, phtalates and
plasticizers and 100% recyclable.

4.2.6
Wall System KS1150 TF 4.
Product Data
Performance Building Regulations
Thermal Insulation according to EN ISO 10211-2 Kingspan KS1150 TF insulated sandwich
panels apply to the european standard EN 14509:
Panel Thickness IPN λ = 0.0224 Self-supporting double skin metal faced insulating
(mm) U (W / m2K) R (m2K / W) panels and conform to additional National Building
40 0.595 1.51 Regulations and standards.
50 0.447 2.07
60 0.370 2.53
70 0.321 2.95 Quality
80 0.277 3.44
100 0.222 4.34
Kingspan insulated sandwich panels are
120 0.185 5.23
manufactured from the highest quality materials,
150 0.149 6.55
using state of the art production equipment to
170 0.131 7.46
rigorous quality control standards, complying with
200 0.112 8.79
ISO9001:2000 standards, ensuring long term
U – Thermal transmittance W / m2K
reliability and service life.
R – Thermal resistance m2K / W
λ – Long-term Thermal conductivity W / mK

Biological Guarantees & Warranties


Kingspan insulated sandwich panels are immune Kingspan will provide external coating, product
to attack from mould, fungi, mildew and vermin. No guaranties on an indiviual project basis.
urea formaldehyde is used in the construction, and
the panels are nondeleterious.
Fire Packing
KS1150 TF insulated sandwich panels have been Standard packing – road transportation
tested and approved and comply with National KS1150 TF panels are stacked weather side to
Building Regulations and standards. Panels with internal side. The top, bottom, sides and ends are
FIREsafe IPN core are classified as B-s1,d0 according protected with foam and timber packing and the
EN 13501-1. entire palette is wrapped in plastic.
Fire resistance according EN 13501-2
The number of panels in each pack depends on
Panel Thickness
(mm) External walls Internal walls
panel thickness and length. The table below is shown
40
as a guide. Quantities are reduced for exceptionally
N/A N/A long panels. Typical palette height is 1,100 mm.
50
60 EI 15-ef(o→i) Maximum palette weight is 4,200 kg.
70 EW15(i→o)
EI 15-ef(o→i) Panel core
80 EW30-ef(o→i) thickness 40 50 60 70 80 100 120 150 170 200
EW15(i→o) (mm)
100 EI 15 Number of
panels in 26 21 17 15 13 10 8 7 6 5
120
EI 20-ef(o→i)/ package
150
EW15(i→o)
170
200

Acoustics Delivery
All deliveries (unless indicated otherwise) are by
Panel Thickness single figure weighted sound reduction road transport to project site. Off loading is the
(mm) Rw (dB) responsibility of the client.
40
50
60 27 Site Installation
70 Site assembly instructions are available from
80 Kingspan.
100
28 Kingspan will arrange training of the site fitters and
120
supervisors if requested.
150
170 29
200

4.2.7
4.

Module 1,150 mm

External weather sheet


Panel Dimensions

Internal liner sheet


Overall width
Wall System KS1150 TF

17 16 Available Panel Thicknesses

Panel Thickness Overall Panel


(D) Width
40
Anti-condensation tape 50

D
(factory applied – TF) 60
70
80
1,171

7 5
5 9

100
21 20 120
150
170
200

4.2.8
Wall System KS1150 TC 4.
Product Data
Application
The KS1150 TC is a through fixed wall system
which can be laid vertically or horizontally and is
suitable for wall claddings on all types of buildings.
For the KS1150 TC follow the manufacturer’s
instructions given in the Controlled Environments
section for special requirements relating to the
cladding of cold stores.

Dimensions & Weight


External Facing Profiles
M (micro) E (euro) B (box)
20 14 14
0.8

42 4 50 6 6

50

1.3
1.3

W (wave) A (makro) Q (minibox)


50 50 22 3 22
3

1.3
3

1,150 mm – cover width

Internal Facing Profiles

50
1.3

1.3

6 6
14 14 22 3 22

B (box) Q (minibox)

Panel Thickness (mm) 40 50 60 70 80 100 120 150 170 200


Weight (kg / m2) sheet 0.5 / 0.5 mm 10.24 10.64 11.04 11.44 11.84 12.64 13.44 13.74 14.44 15.49

Product Tolerances Available Lengths


All materials intended for production of composite The standard panel length is between 2 and 14.5
panels are in compliance with national regulations meters. Panels shorter than 2 m and longer than
and standards. Dimensional tolerances of Kingspan 14.5 m are available on request. Please contact your
insulated panels correspond to EN 14509 annex D. Kingspan sales partner.

Panel length
For panel length under 6 m ±4 mm Certification Reference
Panel length is equal or over 6 m and under 12 m ±6 mm
Panel length is equal or over 12 m ±8 mm Kingspan possesses a wide range of insulated
panel approvals (building, technical, thermal, static,
Panel width ±3 mm
fire, acoustic). In case you require further information,
Thickness
please contact Kingspan Technical department.
Panel thickness d ≤ 50 mm ±2 mm
Panel thickness 50 mm < d < 100 mm +3 mm −2 mm
Panel thickness d ≥ 100 mm +3 mm −3 mm
Squarness of the cut end ≤ 0.5% of the panel width.
Panel bow (Δ1 + Δ2) / 2 ≤ 10 mm

4.3.9
4. Wall System KS1150 TC
Product Data
Steel Internal Coating Options
Galvanic protection options 1. Polyester
1. Hot-dip zinc coated steel with a total of 275 g / m2 Polyester coating with a nominal thickness of
of zinc, according to EN 10147:2000. This can 15 μm. The standard colour is grey white, (similar
be finished with a number of coatings – Polyester, RAL 9002).
Spectrum™, PVDF, Plastisol and Foodsafe finishes.
2. Foodsafe
2. Galvalloy (hot-dip coated with eutectic alloy of
The surface of this 150 μm thick polymer coating
approx. 95% Zn, 5% Al and other elements) in
is non-toxic and resistant to mould, durable and easy
accordance with EN 10214 for 200 μm Plastisol
to clean. It is chemically inert and safe for continuous
coated steel.
contact with unpacked food. The standard colour is
Substrate thicknesses white. Consult Kingspan about the availability of other
I Standard external sheet thickness 0.60 mm. colours.
I Standard internal sheet thickness 0.40 mm. Other coating systems are available by discussion
with Kingspan.
I Other thicknesses are available by arrangement
with Kingspan. Plain and coloured aluminium is available on a
project specific basis. Contact Kingspan Technical
Services.

External Coating Options


1. Standard Polyester – PES Insulation Core
Polyester is a universal, economic coating system Rigid PUR or Firesafe IPN closed-cell foam is the
suitable for exterior and interior applications. The standard insulating core used.
nominal coating thickness is 25 μm. It is made to a non-deleterious specification
2. PVDF with Zero Ozone Depletion Potential ODP and is
CFC / HCFC free.
PVDF offers unequalled colour and gloss retention
and good corrosion resistance. The nominal coating
thickness is 25 μm. It can be used in climates with
extremely high UV radiation combined with extreme
Seals
temperatures and relative humidity. The standard Factory Applied Side Joint Tape
colour range includes metallic silver. All KS1150 TC panel side joints have factory
3. Spectrum™ applied anti-condensation seal fitted into the groove
to automatically seal the joint between panels.
Kingspan Spectrum™ is a 60μm Polyurethane
coated semi gloss finish with a slight granular effect.
It offers an outstanding durability- and weather
resistance performance, excellent corrosion and
UV-resistance as well as high color & gloss retention
characterstics.
Its superior flexibility enables high resistance
against mechanical damages. Kingspan Spectrum is
available in a wide range of solid and metallic colours.
Furthermore it is free of clorine, phtalates and
plasticizers and 100% recyclable.
4. Plastisol 200 μm
Plastisol is a high performance coating system with
a grain finish and a nominal thickness of 200 μm.
Typical properties of Plastisol are excellent abrasion,
high corrosion resistance, excellent flexibility and
therefore very good scratch resistance.

4.3.10
Wall System KS1150 TC 4.
Product Data
Performance Building Regulations
Thermal Insulation according to EN ISO 10211-2 Kingspan KS1150 TC insulated sandwich
panels apply to the european standard EN 14509:
Panel Thickness IPN λ = 0.0224 Self-supporting double skin metal faced insulating
(mm) U (W / m2K) R (m2K / W) panels and conform to additional National Building
40 0.595 1.51 Regulations and standards.
50 0.447 2.07
60 0.370 2.53
Quality
70 0.321 2.95
80 0.277 3.44
Kingspan insulated sandwich panels are
100 0.222 4.34
manufactured from the highest quality materials,
120 0.185 5.23
using state of the art production equipment to
150 0.149 6.55
rigorous quality control standards, complying with
170 0.131 7.46 ISO9001:2000 standards, ensuring long term
200 0.112 8.79 reliability and service life.
U – Thermal transmittance W / m2K
R – Thermal resistance m2K / W
λ – Long-term Thermal conductivity W / mK
Guarantees & Warranties
Kingspan will provide external coating, product
Biological guaranties on an indiviual project basis.
Kingspan insulated sandwich panels are immune
to attack from mould, fungi, mildew and vermin. No Packing
urea formaldehyde is used in the construction, and Standard packing – road transportation
the panels are nondeleterious.
KS1150 TC panels are stacked weather side to
Fire internal side. The top, bottom, sides and ends are
KS1150 TC insulated sandwich panels have been protected with foam and timber packing and the
tested and approved and comply with National entire palette is wrapped in plastic.
Building Regulations and standards. Panels with The number of panels in each pack depends on
FIREsafe IPN core are classified as B-s1,d0 according panel thickness and length. The table below is shown
EN 13501-1. as a guide. Quantities are reduced for exceptionally
long panels. Typical palette height is 1,100 mm.
Panel Thickness Fire resistance according EN 13501-2
(mm)
Maximum palette weight is 4,200 kg.
External walls Internal walls
40
N/A Panel core
50 thickness 40 50 60 70 80 100 120 150 170 200
60 (mm)
70 Number of
80 panels in 26 21 17 15 13 10 8 7 6 5
N/A package
100
EI 15
120
150
170 Delivery
200
All deliveries (unless indicated otherwise) are by
road transport to project site. Off loading is the
Acoustics responsibility of the client.

Panel Thickness single figure weighted sound reduction


(mm) Rw (dB) Site Installation
40 Site assembly instructions are available from
50 Kingspan.
60 27
Kingspan will arrange training of the site fitters and
70
supervisors if requested.
80
100
28
120
150
170 29
200

4.3.11
4.

Module 1,150 mm

External weather sheet


Panel Dimensions

Internal liner sheet


Overall width
Wall System KS1150 TC

17 16 Available Panel Thicknesses

Panel Thickness Overall Panel


(D) Width
40
50

D
60
70
80
1,171

7 5
5 9

100
21 20 120
150
170
200

4.3.12
Wall System KS1150 FR 4.
Product Data
Application
The KS1150 FR is a through-fixed wall system
which can be laid vertically or horizontally and is
suitable for wall cladding on all types of buildings
except where there are internal low temperature
conditions (below 0 °C).

Dimensions & Weight


External Facing Profiles
M (micro) B (box)
20 14 14
0.8

6 6

50

1.3
Q (minibox) S (segment)
22 3 22 299 9 16 9 299
1.3

1.5
1,150 mm – cover width

Internal Facing Profiles

50
1.3

1.3

6 6
14 14 22 3 22

B (box) Q (minibox)

Panel Thickness (mm) 60 80 100 120 150 200


Weight (kg / m2) sheet 0.6 / 0.5 mm 18.37 20.90 23.43 25.96 29.76 36.08

Product Tolerances Available Lengths


The standard panel length is between 2 and 13.5
Panel length
meters. Panels shorter than 2 m and longer than
For panel length under 6 m ±4 mm
Panel length is equal or over 6 m and under 12 m ±6 mm
10 m are available on request. Please contact your
Panel length is equal or over 12 m ±8 mm Kingspan sales partner.
Panel width ±3 mm
Thickness
Panel thickness d ≤ 50 mm ±2 mm
Certification Reference
Panel thickness 50 mm < d < 100 mm +3 mm −2 mm Kingspan possesses a wide range of insulated
Panel thickness d ≥ 100 mm +3 mm −3 mm panel approvals (building, technical, thermal, static,
Squarness of the cut end ≤ 0.5% of the panel width. fire, acoustic). In case you require further information,
please contact Kingspan Technical department.

4.4.13
4. Wall System KS1150 FR
Product Data
Steel Internal Coating Options
Galvanic protection options 1. Polyester
1. Hot-dip zinc coated steel with a total of 275 g / m2 Polyester coating with a nominal thickness of
of zinc, according to EN 10147:2000. This can 15 μm. The standard colour is grey white, (similar
be finished with a number of coatings – Polyester, RAL 9002).
Spectrum™, PVDF, Plastisol and Foodsafe finishes.
2. Foodsafe
2. Galvalloy (hot-dip coated with eutectic alloy of
The surface of this 150 μm thick polymer coating
approx. 95% Zn, 5% Al and other elements) in
is non-toxic and resistant to mould, durable and easy
accordance with EN 10214 for 200 μm Plastisol
to clean. It is chemically inert and safe for continuous
coated steel.
contact with unpacked food. The standard colour is
Substrate thicknesses white. Consult Kingspan about the availability of other
I Standard external sheet thickness 0.60 mm. colours.
I Standard internal sheet thickness 0.50 mm. Other coating systems are available by discussion
with Kingspan.
I Other thicknesses are available by arrangement
with Kingspan. Plain and coloured aluminium is available on a
project specific basis. Contact Kingspan Technical
Services.

External Coating Options


1. Standard Polyester – PES Insulation Core
Polyester is a universal, economic coating system Mineral fiber of a high density (≥ 100 kg / m3)
suitable for exterior and interior applications. The suitable for use in application, where higher fire
nominal coating thickness is 25 μm. resistance is required.
2. PVDF
PVDF offers unequalled colour and gloss retention Seals
and good corrosion resistance. The nominal coating Factory Applied Side Joint Tape
thickness is 25 μm. It can be used in climates with
All KS1150 FR panel side joints have factory
extremely high UV radiation combined with extreme
applied anti-condensation seals fitted into the groove
temperatures and relative humidity. The standard
to automatically seal the joint between panels.
colour range includes metallic silver.
3. Spectrum™
Kingspan Spectrum™ is a 60μm Polyurethane
coated semi gloss finish with a slight granular effect.
It offers an outstanding durability- and weather
resistance performance, excellent corrosion and
UV-resistance as well as high color & gloss retention
characterstics.
Its superior flexibility enables high resistance
against mechanical damages. Kingspan Spectrum is
available in a wide range of solid and metallic colours.
Furthermore it is free of clorine, phtalates and
plasticizers and 100% recyclable.
4. Plastisol 200 μm
Plastisol is a high performance coating system with
a grain finish and a nominal thickness of 200 μm.
Typical properties of Plastisol are excellent abrasion,
high corrosion resistance, excellent flexibility and
therefore very good scratch resistance.

4.4.14
Wall System KS1150 FR 4.
Product Data
Performance Quality
Thermal Insulation according to EN ISO 10211-2 Kingspan insulated sandwich panels are
manufactured from the highest quality materials,
Panel Thickness HCFC Free λ = 0.044 using state of the art production equipment to
(mm) U (W / m2K) R (m2K / W) rigorous quality control standards, complying with
60 0.675 1.31 ISO9001:2000 standards, ensuring long term
80 0.520 1.75 reliability and service life.
100 0.422 2.20
120 0.354 2.65
150 0.287 3.31
200 0.218 4.42 Guarantees & Warranties
U – Thermal transmittance W / m2K Kingspan will provide external coating, product
R – Thermal resistance m2K / W guaranties on an individual project basis.
λ – Long-term Thermal conductivity W / mK

Biological
Kingspan insulated sandwich panels are immune
Packing
to attack from mould, fungi, mildew and vermin. No Standard packing – road transportation
urea formaldehyde is used in the construction, and KS1150 FR panels are stacked weather side to
the panels are nondeleterious. internal side. The top, bottom, sides and ends are
Fire protected with foam and timber packing and the
entire palette is wrapped in plastic.
KS1150 FR insulated sandwich panels have been
tested and approved and comply with National The number of panels in each pack depends on
Building Regulations and standards. The system is panel thickness and length. The table below is shown
classified as A2-s1,d0 according EN13501-1. as a guide. Quantities are reduced for exceptionally
long panels. Typical palette height is 1,100 mm.
Panel Thickness Fire resistance according EN 13501-2 Maximum palette weight is 3,500 kg.
(mm) External walls Internal walls
60 E30(o↔i), EW30(o↔i) Panel core
E30, EW30, EI30
80 EI30(o↔i) thickness 60 80 100 120 150 200
E60(o↔i), EW60(o↔i) (mm)
100 E60, EW60, EI60 Number of
EI60(o↔i)
120 panels in 17 13 10 8 7 5
E120(o↔i),
E120, EW120, EI90 package
150 EW90(o↔i), EI90(o↔i)
200 contact Kingspan for further info

Acoustics
Delivery
Panel Thickness single figure weighted sound reduction All deliveries (unless indicated otherwise) are by
(mm) Rw (dB) road transport to project site. Off loading is the
60 responsibility of the client.
31
80
100
120 Site Installation
32
150 Site assembly instructions are available from
200 Kingspan.
Kingspan will arrange training of the site fitters and
supervisors if requested.
Building Regulations
Kingspan KS1150 FR insulated sandwich
panels apply to the european standard EN 14509:
Self-supporting double skin metal faced insulating
panels and conform to additional National Building
Regulations and standards.

4.4.15
4.

Module 1,150 mm

External weather sheet


Panel Dimensions

Internal liner sheet


Overall width
Wall System KS1150 FR

Anti-condensation tape
(factory applied) Available Panel Thicknesses Note:
17 16
External sheet thickness of 0.4 mm to 0.9 mm
Panel Thickness Overall Panel Internal sheet thickness of 0.4 mm to 0.9 mm
(D) Width According to specification a combination of

7
60 external and internal profiles are available as
80 indicated on page 4.4.13.
100 All dimensions in milimetres.
1,171

D
120
150
200

6 5
5 9

21 21

4.4.16
Wall System KS1000 FH 4.
Product Data
Application
The KS1000 FH is a concealed fixed wall system
which can be laid vertically or horizontally and is
suitable for wall claddings on all types of buildings
except where there are low internal temperature
conditions (below 0 °C).

Dimensions & Weight


External Facing Profiles
M (micro) B (box)
20 14 14
0.8

6 6

50

1.3
Q (minibox) S (segment)
22 3 22 299 9 16 9 299
1.3

1.5

1,000 mm – cover width

Internal Facing Profiles

50
1.3

1.3

6 6
14 14 22 3 22

B (box) Q (minibox)

Panel Thickness (mm) 60 80 100 120 150 200


Weight (kg / m2) sheet 0.6 / 0.5 mm 16.28 18.48 20.68 22.88 26.18 31.68

Product Tolerances Available Lengths


The standard panel length is between 2 and 13.5
Panel length
meters. Panels shorter than 2 m and longer than
For panel length under 6 m ±4 mm
Panel length is equal or over 6 m and under 12 m ±6 mm
13.5 m are available on request. Please contact your
Panel length is equal or over 12 m ±8 mm Kingspan sales partner.
Panel width ±3 mm
Thickness
Panel thickness d ≤ 50 mm ±2 mm
Certification Reference
Panel thickness 50 mm < d < 100 mm +3 mm −2 mm Kingspan possesses a wide range of insulated
Panel thickness d ≥ 100 mm +3 mm −3 mm panel approvals (building, technical, thermal, static,
Squarness of the cut end ≤ 0.5% of the panel width. fire, acoustic). In case you require further information,
please contact Kingspan Technical department.

4.5.17
4. Wall System KS1000 FH
Product Data
Steel Internal Coating Options
Galvanic protection options 1. Polyester
1. Hot-dip zinc coated steel with a total of 275 g / m2 Polyester coating with a nominal thickness of
of zinc, according to EN 10147:2000. This can 15 μm. The standard colour is grey white, (similar
be finished with a number of coatings – Polyester, RAL 9002).
Spectrum™, PVDF, Plastisol and Foodsafe finishes.
2. Foodsafe
2. Galvalloy (hot-dip coated with eutectic alloy of
The surface of this 150 μm thick polymer coating
approx. 95% Zn, 5% Al and other elements) in
is non-toxic and resistant to mould, durable and easy
accordance with EN 10214 for 200 μm Plastisol
to clean. It is chemically inert and safe for continuous
coated steel.
contact with unpacked food. The standard colour is
Substrate thicknesses white. Consult Kingspan about the availability of other
I Standard external sheet thickness 0.60 mm. colours.
I Standard internal sheet thickness 0.50 mm. Other coating systems are available by discussion
with Kingspan.
I Other thicknesses are available by arrangement
with Kingspan. Plain and coloured aluminium is available on a
project specific basis. Contact Kingspan Technical
Services.

External Coating Options


1. Standard Polyester – PES Insulation Core
Polyester is a universal, economic coating system Mineral fiber of a high density (≥ 100 kg / m3)
suitable for exterior and interior applications. The suitable for use in application, where higher fire
nominal coating thickness is 25 μm. resistance is required.
2. PVDF
PVDF offers unequalled colour and gloss retention Seals
and good corrosion resistance. The nominal coating Factory Applied Side Joint Tape
thickness is 25 μm. It can be used in climates with
All KS1000 FH panel side joints have factory
extremely high UV radiation combined with extreme
applied anti-condensation seals fitted into the groove
temperatures and relative humidity. The standard
to automatically seal the joint between panels.
colour range includes metallic silver.
3. Spectrum™
Kingspan Spectrum™ is a 60μm Polyurethane
coated semi gloss finish with a slight granular effect.
It offers an outstanding durability- and weather
resistance performance, excellent corrosion and
UV-resistance as well as high color & gloss retention
characterstics.
Its superior flexibility enables high resistance
against mechanical damages. Kingspan Spectrum is
available in a wide range of solid and metallic colours.
Furthermore it is free of clorine, phtalates and
plasticizers and 100% recyclable.
4. Plastisol 200 μm
Plastisol is a high performance coating system with
a grain finish and a nominal thickness of 200 μm.
Typical properties of Plastisol are excellent abrasion,
high corrosion resistance, excellent flexibility and
therefore very good scratch resistance.

4.5.18
Wall System KS1000 FH 4.
Product Data
Performance Quality
Thermal Insulation according to EN ISO 10211-2 Kingspan insulated sandwich panels are
manufactured from the highest quality materials,
Panel Thickness HCFC Free λ = 0.044 using state of the art production equipment to
(mm) U (W / m2K) R (m2K / W) rigorous quality control standards, complying with
60 0.70 1.27 ISO9001:2000 standards, ensuring long term
80 0.53 1.73 reliability and service life.
100 0.42 2.22
120 0.36 2.64
150 0.29 3.33
200 0.22 4.46 Guarantees & Warranties
U – Thermal transmittance W / m2K Kingspan will provide external coating, product
R – Thermal resistance m2K / W guarantees on an individual project basis.
λ – Long-term Thermal conductivity W / mK

Biological
Kingspan insulated sandwich panels are immune
Packing
to attack from mould, fungi, mildew and vermin. No Standard packing – road transportation
urea formaldehyde is used in the construction, and KS1000 FH panels are stacked weather side to
the panels are nondeleterious. internal side. The top, bottom, sides and ends are
Fire protected with foam and timber packing and the
entire palette is wrapped in plastic.
KS1000 FH insulated sandwich panels have been
tested and approved and comply with National The number of panels in each pack depends on
Building Regulations and standards. The KS1000 FH panel thickness and length. The table below is shown
wall system is classified as A2-s1,d0 according as a guide. Quantities are reduced for exceptionally
EN13501-1. long panels. Typical palette height is 1,100 mm.
Maximum palette weight is 3,600 kg.
Panel Thickness Fire resistance according EN 13501-2
(mm) External walls Internal walls Panel core
60 thickness 60 80 100 120 150 200
N/A N/A (mm)
80
Number of
100 E60(i→o), EW60(i→o),
panels in 17 13 10 8 7 5
120 EI 60(i→o), E120-ef(o→i),
E60, EW60, EI 60 package
EW60-ef(o→i),
150 EI 120-ef(o→i)
contact Technical
200
department

Delivery
Acoustics
All deliveries (unless indicated otherwise) are by
Panel Thickness single figure weighted sound reduction road transport to project site. Off loading is the
(mm) Rw (dB) responsibility of the client.
60
31
80
100
Site Installation
120 Site assembly instructions are available from
32 Kingspan.
150
200 Kingspan will arrange training of the site fitters and
supervisors if requested.

Building Regulations
Kingspan KS1000 FH insulated sandwich
panels apply to the european standard EN 14509:
Self-supporting double skin metal faced insulating
panels and conform to additional National Building
Regulations and standards.

4.5.19
4.

Overall width
External weather sheet
Panel Dimensions

Internal liner sheet


Module 1,000 mm

54
Wall System KS1000 FH

42
Available Panel Thicknesses Note:

4
15
External sheet thickness of 0.4 mm to 0.9 mm

10 4

4
Panel Thickness Overall Panel Internal sheet thickness of 0.4 mm to 0.9 mm
(D) Width According to specification a combination of
60 external and internal profiles are available as
80 indicated on page 4.5.17.

D
2.5 100 All dimensions in milimetres.
1,058
120
150

5.5
200

7.3
5.5
21.5 20.5
36

4.5.20
Wall System KS1000 RW 4.
Product Data
Application
The KS1000 RW wall system uses a standard
fastening method (through fixed). It is applicable
for all building applications and especially in those
projects, where there is a requirement for a more
profiled surface appearance.
The KS1000 RW wall system can also be used for
roof cladding.

Dimensions & Weight


1,000 mm – cover width
333.3 mm 333.3 mm 333.3 mm

30.5 mm 30.5 mm 30.5 mm 30.5 mm


58 mm

D
d

Internal Facing Profiles


1.3

22 3 22

Q (minibox)

d – core thickness (mm) 25 40 50 60 70 80 100 120 160


D – overall dimension (mm) 60 75 85 95 105 115 135 155 195
Weight (kg / m2) sheet 0.5 / 0.4 mm 9.03 9.63 10.03 10.43 10.83 11.23 12.03 12.83 14.43

Product Tolerances Panel End Lap Cut Back


If the project requires panels to be connected in
Panel length
the direction of the roof slope, the panels must have
For panel length under 6 m ±4 mm
Panel length is equal or over 6 m and under 12 m ±6 mm
an overlap. Depending on the overlap length, the
Panel length is equal or over 12 m ±8 mm insulating core at the panel end under the overlap
must be removed during mounting. For these
Panel width ±3 mm
situations, we can deliver panels with cut backs
Thickness
already made. These panels are normally delivered
Panel thickness d ≤ 50 mm ±2 mm
Panel thickness 50 mm < d < 100 mm +3 mm −2 mm with a cut back up to 250 mm, but other cutback
Panel thickness d ≥ 100 mm +3 mm −3 mm lengths are possible (see section KS1000 RW roof
Squarness of the cut end ≤ 0.5% of the panel width. system). All RW panels have a cut back of 20 mm
Panel bow (Δ1 + Δ2) / 2 ≤ 10 mm conditional of manufacturing.

Available Lengths
The standard panel length is between 2 and 14.5
meters. Panels shorter than 2 m and longer than
14.5 m are available on request. Please contact your
Kingspan sales partner.

Cut Back
Certification Reference
Kingspan possesses a wide range of insulated
panel approvals (building, technical, thermal, static,
fire, acoustic). In case you require further information,
please contact Kingspan Technical department.

4.6.21
4. Wall System KS1000 RW
Product Data
Steel Internal Coating Options
Galvanic protection options 1. Polyester
1. Hot-dip zinc coated steel with a total of 275 g / m2 Polyester coating with a nominal thickness of
of zinc, according to EN 10147:2000. This can 15 μm. The standard colour is grey white, (similar
be finished with a number of coatings – Polyester, RAL 9002).
Spectrum™, PVDF, Plastisol and Foodsafe finishes.
2. Foodsafe
2. Galvalloy (hot-dip coated with eutectic alloy of
The surface of this 150 μm thick polymer coating
approx. 95% Zn, 5% Al and other elements) in
is non-toxic and resistant to mould, durable and easy
accordance with EN 10214 for 200 μm Plastisol
to clean. It is chemically inert and safe for continuous
coated steel.
contact with unpacked food. The standard colour is
Substrate thicknesses white. Consult Kingspan about the availability of other
I Standard external sheet thickness 0.50 mm. colours.
I Standard internal sheet thickness 0.40 mm. Other coating systems are available by discussion
with Kingspan.
I Other thicknesses are available by arrangement
with Kingspan. Plain and coloured aluminium is available on a
project specific basis. Contact Kingspan Technical
Services.

External Coating Options


1. Standard Polyester – PES Insulation Core
Polyester is a universal, economic coating system Rigid PUR or Firesafe IPN closed-cell foam is the
suitable for exterior and interior applications. The standard insulating core used.
nominal coating thickness is 25 μm. It is made to a non-deleterious specification
2. PVDF with Zero Ozone Depletion Potential ODP and is
CFC / HCFC free.
PVDF offers unequalled colour and gloss retention
and good corrosion resistance. The nominal coating
thickness is 25 μm. It can be used in climates with
extremely high UV radiation combined with extreme
Seals
temperatures and relative humidity. The standard Factory Applied Side Joint Tape
colour range includes metallic silver. All KS1000 RW panel side joints have factory
3. Spectrum™ applied anti-condensation seal fitted into the groove
to automatically seal the joint between panels.
Kingspan Spectrum™ is a 60μm Polyurethane
coated semi gloss finish with a slight granular effect.
It offers an outstanding durability- and weather
resistance performance, excellent corrosion and
UV-resistance as well as high color & gloss retention
characterstics.
Its superior flexibility enables high resistance
against mechanical damages. Kingspan Spectrum is
available in a wide range of solid and metallic colours.
Furthermore it is free of clorine, phtalates and
plasticizers and 100% recyclable.
4. Plastisol 200 μm
Plastisol is a high performance coating system with
a grain finish and a nominal thickness of 200 μm.
Typical properties of Plastisol are excellent abrasion,
high corrosion resistance, excellent flexibility and
therefore very good scratch resistance.

4.6.22
Wall System KS1000 RW 4.
Product Data
Performance Building Regulations
Thermal Insulation according to EN ISO 10211-2 Kingspan KS1000 RW insulated sandwich
panels apply to the european standard EN 14509:
Panel Thickness IPN λ = 0.0224 Self-supporting double skin metal faced insulating
(mm) U (W / m2K) R (m2K / W) panels and conform to additional National Building
25 0.745 1.17 Regulations and standards.
40 0.505 1.81
50 0.411 2.26
60 0.348 2.70 Quality
70 0.300 3.16
80 0.266 3.59
Kingspan insulated sandwich panels are
100 0.213 4.52
manufactured from the highest quality materials,
120 0.180 5.39
using state of the art production equipment to
160 0.143 6.82
rigorous quality control standards, complying with
U – Thermal transmittance W / m2K
ISO9001:2000 standards, ensuring long term
R – Thermal resistance m2K / W reliability and service life.
λ – Long-term Thermal conductivity W / mK

Biological
Kingspan insulated sandwich panels are immune
Guarantees & Warranties
to attack from mould, fungi, mildew and vermin. No Kingspan will provide external coating and product
urea formaldehyde is used in the construction, and guarantees on a project by project basis.
the panels are non-deleterious.
Fire
KS1000 RW insulated sandwich panels have
Packing
been tested and approved and comply with National Standard packing – road transportation
Building Regulations and Norms. Panels with KS1000 RW panels are stacked weather side to
FIREsafe IPN core are classified as B-s1,d0 according weather side (to minimise palette height). The top,
EN 13501-1. The panels do not propagate fire bottom, sides and ends are protected with foam and
spread. timber packing and the entire palette is wraped in
plastic.
Panel Thickness Fire resistance according EN 13501-2
(mm) External walls Internal walls
The number of panels in each pack depends on
25/60
panel thickness and length. The table below is shown
40/75 N/A
as a guide. Quantities are reduced for exceptionally
50/85 long panels. Typical palette height is 1,100 mm.
60/95 Maximum palette weight is 3,500 kg.
70/105 N/A
80/115 E30(i→o), EI20(i→o), Panel core
EW20(i→o) thickness 25 40 50 60 70 80 100 120 160
100/135
(mm)
120/155
Number of
160/195 panels in 23 17 15 13 11 9 7 6 4
package
Acoustics

Panel Thickness
(mm)
single figure weighted sound reduction
Rw (dB)
Delivery
25 All deliveries (unless indicated otherwise) are by
40 road transport to project site. Off loading is the
50 responsibility of the client.
60 25
70
Site Installation
80
100
Site assembly instructions are available from
120
Kingspan.
26
160 Kingspan will arrange training of the site fitters and
supervisors if requested.

4.6.23
4.

Module 1,000 mm
333.3 333.3 333.3

27 30.5 30.5 30.5


External weather sheet
58
Panel Dimensions

Internal liner sheet PVC sealing tape (factory applied) or Butyl


sealing tape (site applied)
Overall width

27 16.1 30.5 16.1 30.5


1 1

42
20

5° 10°
11
5° 10°
56 50.5 11

35

36~
33
65°

5
D
Wall System KS1000 RW

Anti-condensation tape

d
(factory applied)
75
°

10

75
1.3

1.3

4
12.3 22 3 22

Available Panel Thicknesses Note:


External sheet thickness of 0.5 mm to 0.9 mm
Insulation Core Overall Panel Overall Panel Internal sheet thickness of 0.4 mm to 0.9 mm
(d) Thickness (D) Width All dimensions in milimetres
25 60 1,067
40 75 1,069
50 85 1,074
60 95 1,079
70 105 1,083
80 115 1,088
100 135 1,097
120 155 1,107
160 195 1,125

4.6.24

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