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    Detailed Project Report For Small Bakery Plant: Weighing of Ingredient Mixing Dividing/ Dropping Moulding

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    Tummy Truckk
    This document provides a detailed project report for establishing a small bakery plant. Some key points: 1) It recommends establishing the bakery in a semi-urban or rural area to provide fresh bakery products at low prices. 2) The bakery would produce bread, cake, biscuits and cookies using equipment costing Rs. 5.24 lakhs with 11 employees. 3) At 100% capacity utilization in year 5, the bakery is projected to generate annual sales of Rs. 93.5 lakhs and net profits of Rs. 14.37 lakhs.

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    Detailed Project Report For Small Bakery Plant: Weighing of Ingredient Mixing Dividing/ Dropping Moulding

    Uploaded by

    Tummy Truckk
    81 views5 pages
    This document provides a detailed project report for establishing a small bakery plant. Some key points: 1) It recommends establishing the bakery in a semi-urban or rural area to provide fresh bakery products at low prices. 2) The bakery would produce bread, cake, biscuits and cookies using equipment costing Rs. 5.24 lakhs with 11 employees. 3) At 100% capacity utilization in year 5, the bakery is projected to generate annual sales of Rs. 93.5 lakhs and net profits of Rs. 14.37 lakhs.

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    jeeracookiesdpr

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    This document provides a detailed project report for establishing a small bakery plant. Some key points: 1) It recommends establishing the bakery in a semi-urban or rural area to provide fresh bakery products at low prices. 2) The bakery would produce bread, cake, biscuits and cookies using equipment costing Rs. 5.24 lakhs with 11 employees. 3) At 100% capacity utilization in year 5, the bakery is projected to generate annual sales of Rs. 93.5 lakhs and net profits of Rs. 14.37 lakhs.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    81 views5 pages

    Detailed Project Report For Small Bakery Plant: Weighing of Ingredient Mixing Dividing/ Dropping Moulding

    Uploaded by

    Tummy Truckk
    This document provides a detailed project report for establishing a small bakery plant. Some key points: 1) It recommends establishing the bakery in a semi-urban or rural area to provide fresh bakery products at low prices. 2) The bakery would produce bread, cake, biscuits and cookies using equipment costing Rs. 5.24 lakhs with 11 employees. 3) At 100% capacity utilization in year 5, the bakery is projected to generate annual sales of Rs. 93.5 lakhs and net profits of Rs. 14.37 lakhs.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    Detailed Project Report for Small Bakery Plant

    Introduction

    Bakery is traditional products and occupy an important place in food processing industry. Bakery
    products are become a common item of consumption among all classes of people. Despite of the fully
    automatic and large capacity of bakery plant, large section of people, especially in semi-urban and rural
    areas, still prefer fresh bakery products from local bakery as they are low in cost and offer many
    varieties. Thus, bakery industry has potential in terms of jobs, household oriented business
    opportunities, as well as providing a wide range of cake, bread and biscuit at relatively low price with
    high nutritional value.

    Products

    The bakery segment in India can be classified into the three broad segments of bread, biscuits and
    cakes. Today, bakery is no longer restricted to bread, biscuits, cakes and pastries as it was traditionally
    known and now classified in terms of state and art technology. Other bakery products which are
    becoming popular now a days are Pastries, Danish Pastries, Croissants, Rusk, Pizzas, Pancake, Crisp
    Bread, Bread Sticks, Kulchas, Crackers, Garlic bread, fruit bread, Focaccia, Buns and Pav, Ciabatta, French
    Baguette and Rye Bread etc.

    Market potential

    Bakery products still remain the cheapest of the processed ready to eat products in the country. The
    higher consumption of bakery products in rural and urban area could be attributed to its position as a
    snack, longer shelf life, better taste. These products don't face any marketing problem as every shop is a
    market for bakery products. Bakery can be set up in urban as well as rural areas. Depending upon its
    location, a suitable product can be worked out. This profile primarily considers semi-urban and rural
    location for bread, rusk, cookies and cake.

    Manufacturing Process

    Weighing of Dividing/ Moulding


    Mixing
    ingredient Dropping

    Non-fermentation
    Fermentation

    Baking Baking

    Bread/ cracker etc. Biscuit/ cake etc.

    Packaging Cooling
    Plant and machinery

    It is suggested to install following set up to manufacture bread, cake, biscuit and cookies:

    SI.No. Equipment Qt. Cost


    1 Weighing balance 1 4000.00
    2 Planetary Mixer 1 80000.00
    3 Double deck oven 1 200000.00
    4 Slicer 1 20000.00
    5 Dough sheeter 1 100000.00
    6 Packaging machine( sealing machine 1 20000.00
    7 Miscellaneous equipment includes different types of 100000.00
    tray, mold, nozzles and cutter, spatula, shifter, grinder,
    working table etc
    Total 524000.00

    Manpower requirements and monthly salary

    Particulars Monthly salary


    Plant Manager 10000
    Accountants 7000
    Supervisor 6000
    Machine Operators 6000
    Salesman 7000
    Labour 5000
    Total 41000.00

    Working Capital Requirement Per Month

    Si.No. Particulars Amount in Rs. Lakhs


    1 Raw Material Cost 3.61
    2 Power Charges 0.12
    3 Indirect Expenses 0.69
    4 Salary to staff 0.88
    Working Capital Total/ Month 5.30

    Cost of the Project and Means of Financing

    Financial assistance in the form of grant is available from the Ministry of Food Processing Industries,
    Govt. of India, KVIC and other agencies towards expenditure on technical civil works, plant and
    machinery for eligible projects subject to certain terms and conditions.
    COST OF PROJECT (in Rs. Lacs)
    1 Building
    2 Plant & Machinery 5.24
    3 Working Capital requirement 5.30
    4 Furniture & Fixtures 0.50
    5 Computer 0.50
    Total 11.54
    MEANS OF FINANCE (in Rs. Lacs)
    1 Promoter's Equity 1.25
    2 Grant from Govt. of India 2.18
    3 Bank Term Loan 2.81
    4 Bank CC Limit 5.30
    Total 12.00

    Sales revenue at 100% capacity utilization

    Output Rate Amount


    Product MT ₹/MT ₹ in LACS
    Cake 15 250000 37.5
    Bread 35 80000 28
    Biscuit 25 100000 25
    Cookie 15 20000 3
    TOTAL 93.5

    Projected Income Statement

    Projected Income Statement


    (Rupees in Lakhs)
    S.no. Particular Year
    1 2 3 4 5
    INCOME
    Sales 65.45 74.80 84.15 93.50 93.50
    1
    TOTAL INCOME 65.45 74.80 84.15 93.50 93.50

    DIRECT EXPENSES
    Raw Material Consumed 34.45 39.37 44.29 49.21 49.21
    2
    Power Charges 1.14 1.37 1.55 1.72 1.72
    Salary to Production Staff 5.88 6.17 6.48 6.81 7.15
    Packing cost (3% of Sale) 2.62 2.99 3.37 3.74 3.74

    COST OF GOODS SOLD 44.09 49.91 55.68 61.48 61.82


    3 GROSS PROFIT (₹ Lac) 21.36 24.89 28.47 32.02 31.68
    4 INDIRECT EXPENSES
    (a) Salary to Other Staff 3.72 3.91 4.10 4.31 4.52
    (c) Interest on W.C. 0.58 0.58 0.58 0.58 0.58
    (d) Interest on Term Loan 0.31 0.27 0.21 0.14 0.08
    (e) Taxes, Rent & Duty 8.18 9.35 10.52 11.69 11.69
    Total 12.79 14.11 15.41 16.72 16.87
    5 OPERATING PROFIT 8.57 10.78 13.06 15.31 14.82
    6 Less:Depreciation 1.14 0.83 0.66 0.54 0.45
    7 Profit before tax 7.43 9.95 12.40 14.77 14.37
    8 Income tax * 0.00 0.00 0.00 0.00 0.00
    PROFIT AFTER TAX 7.43 9.95 12.40 14.77 14.37
    * 100% deduction of profit for 5 years annd 25 % for the next 5 years U/s 80 IB

    Projected balance sheet

    PROJECTED BALANCE SHEET


    PARTICULARS END OF YEAR (Rupees in Lakhs)
    1 2 3 4 5
    A. EQUITY & LIABLITIES
    Share Capital 1.25 1.25 1.25 1.25 1.25
    Capital reserve (Govt. Grant) 2.18 2.18 2.18 2.18 2.18
    General Reserve 6.54 16.53 25.26 35.65 45.77
    W.C. Loan 5.30 5.30 5.30 5.30 5.30
    Term Loan 2.81 2.21 1.61 1.01 0.41
    TOTAL 18.08 27.47 35.60 45.40 54.91
    B. ASSETS
    Fixed Assets 5.10 4.27 3.61 3.08 2.63
    Preliminary Expenses 0 0 0 0 0
    Investment in Land 0 0 0 0 0
    Inventory 0 0 0 0 0
    Debtors 1.26 1.43 1.61 1.79 1.79
    Cash in Hand 11.72 21.77 30.37 40.53 50.49
    TOTAL 18.08 27.47 35.60 45.40 54.91
    Key ratios- average

    1 CURRENT RATIO 6.14


    2 D.S.C.R 2.43
    3 DEBT/EQUITY 0.12
    4 NET PROFIT RATIO 0.15

    Addresses of some Machinery and Raw Material Suppliers

     Pritul machines, begrajpur, industrial area, muzaffarnagar,UP-251203


     HCS Enterprises plot no.333,Rai Industrial Estate, sector 38 Sonepat-131029
     Foodmac Engg. Pvt. Ltd. 37038, Sector 2, Parwanoo-173220 (HP).
     Good luck bakery machines, Opp. Metro Pillar No. 79, Preet Vihar Delhi-110092
     M/s. Control Print (India) Ltd. A-27, Swasthya Vihar, Vikas Marg, Delhi-110 092.
     M/s. Ambica Packers and Printers 2687, Kinari Bazar, Dariba Kalan, Delhi-110 006.
     M/s. United Packaging 19/21, Shakti Nagar, Delhi-110 007.
     M/s. Gemini Engineers F-4, IDA Kukatpally, Balanagar, Hyderabad-500 037.

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