Finishers Handbook: For Platers, Anodizers, and Electronics
Finishers Handbook: For Platers, Anodizers, and Electronics
Finishers Handbook: For Platers, Anodizers, and Electronics
Conversion Factors
Temperature Conversion
Tank Make Up and Additions
Capacity of Round & Rectangular Tanks
Temperature of Saturated Steam
Water Quality
Electrochemical Equivalents
Thickness of Electrodeposits
Coating Weights
Cathode Efficiencies
Metals for Metal Finishing Fixtures
Metal Conductivity
Common Chemical Names
Acid Conversion Table
Concentration Conversion
Chemical Components
Table of Conversion Factors
Multiply By To Obtain
Feet 12 inches
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Multiply By To Obtain
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Multiply By To Obtain
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Multiply By To Obtain
Pennyweights 24 grains
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Temperature Conversions
Fahrenheit to Centigrade - Centigrade to Fahrenheit
Formulae:
C. to F. = (°C. x 9/5) + 32 =°F. | F. to C. = (°F.-32) x 5/9 = °C.
The table below can be used to convert °F. to °C. and vice versa. Locate the temperature to be converted (either F. or
C.) in the center column (bold face). The number to the left gives corresponding °C.; to the right corresponding °F.
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TABLE OF TANK MAKEUP AND ADDITIONS FOR DRY AND LIQUID MATERIALS
Addition of 4 oz./gal. to 600 gallon tank read 4 oz./gal. in left Oz. Per Gal. x Tank Vol. =
column and under 600 find 150 lbs. Pounds To Add
16
DRY PRODUCTS TANK SIZE - GALLONS
OZ./GAL. 100 200 300 400 500 600 700 800 900 1000
.5 3.13 6.25 9.38 12.50 15.63 18.75 21.88 25.00 28.13 31.25
1.0 6.25 12.50 18.75 25.00 31.25 37.50 43.75 50.00 56.75 62.50
2.0 12.50 25.00 37.50 50.00 62.50 75.00 87.50 100.00 112.50 125.00
3.0 18.75 37.50 56.25 75.00 93.75 112.50 131.25 150.00 168.75 187.50
4.0 25.00 50.00 75.00 100.00 125.00 150.00 175.00 200.00 225.00 250.00
5.0 31.25 62.50 93.75 125.00 156.25 187.50 218.75 250.00 281.25 312.50
6.0 37.50 75.00 112.50 150.00 187.50 225.00 262.50 300.00 337.50 375.00
7.0 43.75 87.50 131.25 175.00 218.75 262.50 306.25 350.00 393.75 437.50
8.0 50.00 100.00 150.00 200.00 250.00 300.00 350.00 400.00 450.00 500.00
9.0 56.25 112.50 168.75 225.00 281.25 337.50 393.75 450.00 506.25 562.50
Addition of 0.3% by volume to 600 gallon tank read .3 in Rectangular tank Capacity = L x W x H
left column and under 600 find 1.8 gallons.. (Gal.) 231
LIQUID PRODUCTS TANK SIZE - GALLONS
% By
100 200 300 400 500 600 700 800 900 1000
VOLUME
.1 .1 .2 .3 .4 .5 .6 .7 .8 .9 1.0
1.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
2.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
3.0 3.0 6.0 9.0 12.0 15.0 18.0 21.0 24.0 27.0 30.0
4.0 4.0 8.0 12.0 16.0 20.0 24.0 28.0 32.0 36.0 40.0
5.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0
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CAPACITY OF ROUND TANKS
Basis: Inside Measure, 1 cubic foot = 7.481 gallons • Table Gives Gallons Per Foot of Height
Diameter gal/ft*
1’-0" 5.88
1’-3" 9.18
1’-6" 13.22
1’-9" 17.99
2’-0" 23.50
2’-3" 29.75
2’-6" 36.72
2’-9" 44.43
3’-0" 52.88
3’-6" 71.98
4’-0" 94.01
4’-6" 118.98
5’ 146.89
6’ 211.52
7’ 287.90
8’ 376.04
9’ 475.92
10’ 587.56
11’ 710.94
12’ 846.08
15’ 1322.00
20’ 2350.23
25’ 3672.23
30’ 5288.01
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CAPACITY OF RECTANGULAR TANKS
Basis: Inside Measure, 1 cubic foot = 7.481 gallons (U.S.) • Table Gives Gallons Per Foot of Depth
Length 1’-0" 1’-6" 2’-0" 2’-6" 3’-0" 4’-0" 5’-0" 6’-0" 7’-0" 8’-0" 9’-0" 10’-0"
1’-0" 7.48 11.22 14.96 18.70 22.44 29.92 37.41 44.89 52.37 59.85 67.33 74.81
1’-3" 9.35 14.03 18.70 23.38 28.05 37.41 46.76 56.11 65.46 74.81 84.16 93.51
1’-6" 11.22 16.83 22.44 28.05 33.66 44.89 56.11 67.33 78.55 89.77 100.99 112.22
1’-9" 13.09 19.64 26.18 32.73 39.28 52.37 65.46 78.55 91.64 104.73 117.83 130.92
2’-0" 14.96 22.44 29.92 37.41 44.89 59.85 74.81 89.77 104.73 119.70 134.66 149.62
2’-3" 16.83 25.25 33.66 42.08 50.50 67.33 84.16 100.99 117.83 134.66 151.49 168.32
2’-6" 18.70 28.05 37.41 46.76 56.11 74.81 93.51 112.22 130.92 149.62 168.32 187.03
2’-9" 20.57 30.86 41.15 51.43 61.72 82.29 102.86 123.44 144.01 164.58 185.15 205.73
3’-0" 22.44 33.66 44.89 56.11 67.33 89.77 112.22 134.66 157.10 179.54 201.99 224.43
3’-6" 26.18 39.28 52.37 65.46 78.55 104.73 130.92 157.10 183.28 209.47 235.65 261.84
4’-0" 29.92 44.89 59.85 74.81 89.77 119.70 149.62 179.54 209.47 239.39 269.32 299.24
4’-6" 33.66 50.50 67.33 84.16 100.99 134.66 168.32 201.99 235.65 269.32 302.98 336.65
5’-0" 37.41 56.11 74.81 93.51 112.22 149.62 187.03 224.43 261.84 299.24 336.65 374.05
6’-0" 44.89 67.33 89.77 112.22 134.66 179.54 224.43 269.32 314.20 359.09 403.97 448.86
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TEMPERATURE OF SATURATED STEAM
This table gives the gage pressure of saturated steam in pounds per square inch
corresponding to the stated temperature.
Zero gage pressure is equal to 14.70 pounds per square inch absolute.
°F PSI
212 0.00
214 0.59
216 1.31
218 1.84
220 2.49
222 3.17
224 3.86
226 4.58
228 5.32
230 6.08
232 6.87
234 7.68
236 8.52
238 9.38
240 10.27
242 11.19
244 12.13
246 13.10
248 14.10
250 15.13
252 16.19
254 17.28
256 18.40
258 19.55
260 20.73
262 21.95
264 23.20
266 24.49
268 25.81
270 27.16
Continued on next page
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272 28.56
274 29.99
276 31.45
278 32.96
280 34.51
282 36.09
284 37.72
286 39.39
288 41.10
290 42.86
292 44.66
294 46.51
296 48.39
298 50.33
300 52.32
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WATER QUALITY
Parts
Specific
Specific Per Gr./Gal.
resistance As
Conductance As Ion Million as
megohm- NaCL**
micromhos/cm* As CaCO3
cm*
CaCO3
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5,000.000 .0002 3,250.000 2,500.000 2,000.000 146.199
* At 25°C
1 psi = 2.307 head feet of water Calcium (ppm) x .04990 = Calcium (Meq/Liter)
Magnesium (ppm) x .08226 = Magnesium
1 psi = .07031 kg/cm2
(Meq/Liter)
Potassium (ppm) x .02557 = Potassium (Meq/Liter)
1 grain per gal. = 17.1 ppm (CaCO3) Sodium (ppm) x .04350 = Sodium (Meq/Liter)
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ELECTROCHEMICAL EQUIVALENTS
Calculated on Basis of 100% Cathode Efficiency
AMP.
THICKNESS GRAMS HR. PER
ATOMIC SPECIFIC in INCHES DEPOSITED SQ. FT.
METAL SYMBOL VALENCE
WEIGHT GRAVITY of 1 PER AMP. TO
oz./sq.ft. HR. DEPOSIT
0.001
ANTIMONY Sb 3 121.76 6.68 .00180 1.514 10.4
CADMIUM Cd 2 112.41 8.65 .00139 2.0968 9.73
CHROMIUM Cr 6 52.01 7.1 .00169 0.3233 51.8
COBALT
Co 2 58.94 8.9 .00135 1.100 19.0
(OUS)
COPPER
Cu 1 63.57 8.93 .00134 2.371 8.89
(OUS)
COPPER
Cu 2 63.57 8.93 .00134 1.186 17.8
(IC)
GOLD
Au 1 197.2 19.3 .00068* 7.356 6.2
(OUS)
GOLD (IC) Au 3 197.2 19.3 .00068* 2.450 18.6
HYDROGEN H 1 1.0078 0.0899 g./l. --- 0.0376 ---
INDIUM In 3 114.76 7.31 .00182* 1.427 12.0
IRON (OUS) Fe 2 55.84 7.87 .00153 1.042 17.9
LEAD Pb 2 207.22 11.35 .00106 3.865 6.9
NICKEL Ni 2 58.69 8.90 .00135 1.095 19.0
OXYGEN O 2 16.00 1.429g./l.(0°c) --- 0.2985 ---
PALLADIUM PD 2 106.7 11.40 .00116* 1.990 13.5
PLATINUM Pt 4 195.23 21.45 .00062* 1.821 27.8
RHODIUM Rh 3 102.91 12.5 .00106* 1.280 22.9
SILVER Ag 1 107.88 10.5 .00126* 4.025 6.2
7.3
TIN (OUS) Sn 2 118.70 .00164 2.214 7.8
(tetragonal)
TIN (IC) Sn 4 118.70 7.3 (tetragonal) .00164 1.107 15.6
ZINC Zn 2 65.38 7.14 .00168 1.182 14.3
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THICKNESS OF ELECTRODEPOSITS (Inches)
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Thickness in Inches .0001 .0002 .0004 .0006 .0008 .001
At 40 Amperes per Square Foot
Cadmium :01 1/4 :03 :06 :08 3/4 :12 :15
Copper (acid) :02 2/3 :05 1/2 :11 2/3 :16 1/3 :22 :27
Copper (cyanide) :01 1/3 :02 1/2 :05 1/3 :08 :10 1/2 :13
Tin (Stannate) :03 :06 :12 :18 :23 1/2 :29 1/4
Zinc :02 :04 :08 1/4 :12 1/2 :16 1/2 :22
Nickel :03 :06 :12 :18 :24 :29
Add 10% to time figures for commercial Copper (acid) based on 97%
use;above are obtained under ideal cathode efficiency
Conditions
Figures denote time in hours and minutes Copper (cyanide) based on
to deposit required thickness at given 100% cathode efficiency
current densities
Cadmium based on 100% cathode Tin (stannate) based on 80%
efficiency cathode efficiency
Nickel based on 95% cathode
efficiency
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COATING WEIGHTS FOR ONE-MIL THICK DEPOSITS
This table gives the gage pressure of saturated steam in pounds per square inch
corresponding to the stated temperature.
Zero gage pressure is equal to 14.70 pounds per square inch absolute.
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AVERAGE CATHODE CURRENT EFFICIENCIES OF COMMON
PLATING SOLUTIONS
Usual
METAL Type of Bath Cathode Efficiency
Percent
Cadmium Cyanide 88 - 95
Chromium Chromic acid-Sulfate 12 - 16
Copper Acid Sulfate 97 - 100
Copper Cyanide 30 - 95
Copper Rochelle-Cyanide 40 - 70
Cobalt Acid Sulfate 95 - 98
Gold Cyanide 70 - 90
Indium Cyanide 30 - 50
Iridium Fluoborate 30 - 50
Indium Acid Sulfate 70 - 80
Iron Acid Chloride 90 - 98
Iron Acid Sulfate 95 - 98
Lead Fluoborate 100
Lead Fluosilicate 100
Nickel Acid Sulfate 94 - 98
Silver Cyanide 100
Tin Acid Sulfate 90 - 95
Tin Stannate 70 - 90
Rhodium Acid Phosphate 10 - 18
Rhodium Acid Sulfate 10 - 18
Zinc Acid Sulfate 99
Zinc Cyanide 85 - 90
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METALS FOR METAL-FINISHING FIXTURES
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METAL CONDUCTIVITY (AMPERES)
PHOS. STAINLESS
SIZE COPPER ALUMINUM BRASS STEEL TITANIUM
BRONZE STEEL
1x1 1000 600 250 120 180 23 31
1/2 x 1 500 300 125 60 90 12 16
3/8 x 1 375 225 94 45 68 9 12
1/4 x 1 250 150 63 30 45 6 8
1/4 x 3/4 187 112 47 22 33 4.5 6
1/2 x 1/2 250 150 63 30 45 6 8
1/4 x 1/2 125 75 31 15 22 3 4
3/8 x 3/8 140 84 35 17 27 4 5
1/2 ø 200 120 50 24 36 5 6
1/4 ø 50 30 13 6 9 1 1.5
3/16 ø 28 16 7 3.5 5 .6 .8
5/32 ø 20 12 5 2.5 3.7 .5 .6
1/8 ø 12 7 3 1.5 2.2 .3 .4
3/32 ø 7 4 1.7 .8 1.2 .2 .2
1/16 ø 3 1.8 .7 .4 .5 .1 .1
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COMMONLY USED NAMES FOR CHEMICALS
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"Carborundum" Silicon carbide, SiC Quicksilver Mercury
Chevereul salt Cupro cupricsulfite, Single nickel Nickel sulfate, NiSO4 - 6H2O
Cu2SO3 - CuSO4 - salt or NiSO4.7H2O
2H20
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CONVERSION TABLE
SPECIFIC GRAVITY,
DEGREES BAUME, POUNDS PER CUBIC FOOT
Sp. gr. °Bé Lb. per Lb. per Sp. gr. °Bé Lb. per Lb. per
60°/60° gal. at cu. ft. at 60°/60° gal. at cu. ft. at
60°F wt. 60°F wt. 60°F wt. 60°F wt.
in air in air in air in air
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1.120 15.54 9.3289 60.785 1.575 52.94 13.1229 98.166
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Sp. gr. °Bé Lb. per Lb. per Sp. gr. °Bé Lb. per Lb. per
60°/60° gal. at cu. ft. 60°/60° gal. at cu. ft.
60°F wt. at 60°F 6o°F at 60°F
in air wt. in wt. in wt. in
air air air
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1.365 38.77 11.3718 85.067 1.815 65.11 15.1241 113.136
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CONCENTRATION OF REAGENTS
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COMPONENT PARTS IN PERCENT BY WEIGHT OF SALTS
COMMONLY USED IN ELECTROPLATING
The following table indicates the percentages of the metal, sulfate, chloride,
etc., in the commercial grades of the various chemicals most commonly used in
electroplating solutions. The quantity of a chemical to be added to produce the
desired increase in metal content, chloride content, etc., per gallon can be
readily calculated from this table.
NH4 31.6%
NH4 33.7%
Cl 66.3%
Sb 53.4%
Cl 46.6%
As 75.7%
O 24.3%
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Cadmium Cyanide, Cd(CN)2
Cd 68.4%
CN 31.6%
Cd 87.5%
O 12.5%
Cd 54.0%
SO4 46.0%
Cr 52.0%
Co 20.9%
SO4 30.0%
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Copper Carbonate, Basic CuCO3 .
Cu(OH)2, (Approximate)
Cu 53.5%
CO3 34.8%
Cu 70.9%
CN 29.1%
Cu 26.8%
Cu 35.8%
P207 48.9%
Cu 25.4%
SO4 38.4%
Au 58.0%
Cl 31.4%
Gold 68.3%
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Indium Chloride, InCI3
In 51.9%
In 66.5%
Fe 34.4%
Fe 20.7%
Fe 38.6%
Fe 21.7%
SO4 34.5%
Pb 54.3%
Pb 51.9%
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Nickel Ammonium Sulfate
(Double Nickel Salts)
NiSO4(NH4)2.SO4 . 6H2O
Ni 14.8%
SO4 48.6%
NH4 9.1%
Ni 50.0%
CO3 10.2%
Ni 24.5%
Cl 29.6%
Ni 32.1%
CN 28.5%
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