DTS Gfx4-Ir 04-2020 Eng
DTS Gfx4-Ir 04-2020 Eng
DTS Gfx4-Ir 04-2020 Eng
Main features
Figure 1
1 DIN bar for modules, for example, signal converters
4 5 (only on models without fuse holders).
3 6
2 access for screwdriver to power connector screws
3 power connection terminals
2
4 ventilation grill: DO NOT OBSTRUCT
5 cursor for insertion/removal of DIN bar
attachment
6 screw seats for fastening module on plate
1 7 7 dip switches for function configuration
8 connectors for communication ports (Port1, Port2)
9 rotary switches for setting node address or number
10 signal and power supply connectors (J1, J2, J3, J4)
8
10 9
Figure 2
13
11
Figure 3
8
14. ventilation air intake grill: DO NOT OBSTRUCT
14
Trigger modes
The GFX4-IR provides the following power control modes:
- modulation via variation of phase angle: PA modality
- modulation via variation of number of conduction cycles with “zero crossing” trigger”: ZC, BF, HSC modality.
PA - Phase angle
This mode manages power on the load by modulating load phase angle q
ex: if power to be transferred to the load is 100%, q = 180°
ex: if power to be transferred to the load is 50%, q = 90°
For example, if Tc = 10sec, if the power value is 20% there is conduction for 2 sec (100 conduction cycles @ 50Hz) and non con-
duction for 8 sec (400 non conduction cycles @ 50Hz).
BF - variable cycle time (GTT)
This mode controls power on the load via a series of conduction ON and non conduction OFF cycles. The ratio of the number
of ON cycles to OFF cycles is proportional to the power value to be supplied to the load.
The CT repeat period is kept to a minimum for each power value (whereas in ZC mode the period is always fixed and not
optimized).
Example of operation in BF mode with power at 50%. A parameter defines the minimum number of conduction cycles
settable (from 1 to 10). In the example, this parameter = 2.
HSC - Half single cycle
This mode corresponds to Burst Firing that includes single conduction cycles and half non-conduction cycles.
DT - “Delay triggering” of first cycle (only for control modes ZC, BF)
Settable from 0° to 90°.
Useful for inductive loads (transformer primaries) to prevent current spike that could in certain cases trip the high-speed
fuses that protect the SCRs.
DIMENSIONS - INSTALLATION
Fastening may be done on DIN guide (EN50022) or with (5MA). See Figure 1 and Figure 2. All dimensions are
expressed in mm.
Figure 4 Model without fuse holder
Figure 6
PRESS PRESS
TURN
TURN
TECHNICAL SPECIFICATIONS
INPUTS
IN1,…,IN4 analog process inputs
Function Acquisition of process variable
Max. error 0.2% f.s. ± 1 scale point at room temperature of 25°C
Thermal drift < 100 ppm/°C on f.s.
Sampling time 120 ms
Thermocouple Tc (ITS90) J,K,R,S,T (IEC 584-1,CEI EN 60584-1, 60584-2)
Error cold junction comp. 0,1°/°C
Resistance thermometer RTD (ITS90) Pt100 (DIN 43760) Max line resistance 20ohm
Voltage Linear: 0...60mV, Ri>1MOhm; 0...1V, Ri>1MOhm; 0...10V, Ri>1MOhm
Current Linear: 0/4…20mA, Ri =50ohm a 32-segment custom linearization can be inserted
IN5,…,IN8 auxiliary analog inputs (option)
Function Acquisition of variables (mV or Thermocouple)
Accuracy 1% f.s. ± 1 scale point at room temperature of 25°C
Thermocouple Tc (ITS90) 480 ms
Resistance thermometer RTD (ITS90) J,K,R,S,T (IEC 584-1,CEI EN 60584-1, 60584-2)
Error cold junction comp. 0,1°/°C
Voltage Linear: 0,…,60mV, Ri>1MOhm
Line Voltage and Current measurement
RMS current measurement function Load current read; minimum measurable current.
Accuracy RMS current measurement 2% f.s. at room temperature of 25°C in start mode ZC and 3% f.s. a temperatura ambien-
te di 25°C in modalità di accensione PA.
RMS voltage measurement function Line voltage read; (acquisition of voltage values is valid for voltage in range 90...530Vac)
Accuracy RMS voltage measurement 1% f.s. with neutral connected; 3% f.s. without neutral.
Current and Voltage sampling time 0,25 ms
DI1,…,DI2 digital inputs
Function Configurable (default: disabled)
Type PNP, 24Vdc, 8mA isolation 3500V
OUTPUTS
OUT1,…,OUT4 heat control outputs connected directly to solid-state units
Function Configurable (default: heat control) State of control is displayed by LED (O1,…,O2)
OUT5,...,OUT8 auxiliary (option)
Function Configurable (default: cooling control)
Relay Contact NO 3A, 250V/30Vdc cosj =1
Continuous 0/2…10V (default), max 25mA short circuit protection
0/4…20mA, max. load 500ohm isolation 1500V
Logic 24Vdc, > 18V a 20mA
Triac 230V/ max 4A AC51 (1A for each channel)
Analog type: 0/2…10 V (default), max 25 mA protezione dal corto circuito 0/4…20 mA, carico massimo
500ohm
Isolated: 500 V
Risolution: 12 bit
Accuracy: 0.2% fs
OUT9, OUT10 alarms
Function Configurable (default alarms)
Relay Contact NO 5A, 250V/30Vdc cosj =1
COMMUNICATION PORTS
PORT1 (always present)
Function Local serial communication
Protocol ModBus RTU
Baudrate Settable 1200,…,115200, (default 19,2Kbit/s)
Node address Settable with rotary-switches
Type RS485 isolation 1500V, double connector RJ10 telephone type 4-4
PORT 2 (Fieldbus option)
Function Fieldbus serial communications
Protocol ModBus RTU, tipo RS485, baudrate 1200...115000Kbit/s
CANOpen 10K…1Mbit/s
DeviceNet 125K…0,5Mbit/s
Profibus DP 9,6K...12 Mbit/s
Ethernet Modbus TCP, Ethernet IP 10/100Mbps
EtherCAT, ProfiNET 100Mbps
POWER (Solid-state power units, 4 units)
Load type AC 51 resistive or low inductance loads
AC 55b short wave infrared lamps (SWIR)
AC 56a transformers, resistive loads with high temperature coefficient
Trigger mode PA - load control via adjustment of firing phase angle
ZC - Zero Crossing with constant cycle time (settable in range 1-200sec)
BF - Burst Firing with variable cycle time (GTT) optimized minimum.
HSC - Half Single Cycle corresponds to Burst Firing that includes ON and OFF half-cycles.
Useful for reducing flicker with short-wave IR loads (applied only to single-phase resistive or
3-phase 6-wire open delta loads).
Feedback mode V Voltage feedback: proportional to RMS voltage value on load to compensate possible
variations in line voltage.
I Current feedback: proportional to RMS current value on load to compensate variations in
line voltage and/or variations in load impedance.
W Power feedback: proportional to real power value on load to compensate variations in line
voltage and/or variations in load impedance. You have to calibrate each time you change
feedback mode.
Max rated voltage 480Vac
Work voltage range 90…530Vac
Non-repetitive voltage 1200Vp
Rated frequency 50/60Hz auto-determination
Rated current AC51 non-inductive or slightly induc- 30KW 60KW 80KW
tive loads, resistance furnaces 4x16A 4x32A (4x30)* 4x40A (4x40)* (single channel 57A ∑I = 160A)
Figure 10 model without fuse holder Figure 11 model with fuse holder
Table 1
Model 30kW 60kW 80kW
max current 16A 32A (30A)* 57A (40A)*
* UL certification
1.2 Voltage/Current Table
ORDER CODE
GFX4-IR
FIELDBUS - Port 2
NOMINAL POWER
0 Absent
30KW 30 M Modbus RTU
60KW 60 P Profibus DP
80KW 80 C CANopen
C1 Euromap 66
Logic D E2 EtherCAT
Absent 2 FUSES
4 Linear inputs (**) 4 0 Absent
(*) Available only for 30, 60kW power. F fuses-holder + fuses extrarapid (*)
(**) Option NOT available with fieldbus E1, E2, E4, E5, E8.
(***) To check the compatibility between the different product releases please look at the specific
technical documentation on the web site www.gefran.com.
GEFRAN spa reserves the right to make any aesthetic or functional changes at any time and without notice.
FUSES
FUSES-HOLDER
EXTRARAPID FUSES
ISOLATORS
Model
Size Code Model Power Approval
I² t Format Code Dissipated @ In Code
16A FUS-016 FWC16A10F PFI-10x38
GFX4-IR 30 kw 3,5 W
150 A²s 10x38 338470 337134 UR30A@690V
30A FUS-030 FR10GR69V30 PFI-10x38
GFX4-IR 60 kw 4,8 W
675 A²s 10x38 338481 337134 UR30A@690V
63A FUS-063 FWP63A22F PFI-22x88
GFX4-IR 80 kw 11 W
3080 A²s 22x58 338191 337223 UR80A@600V
The fuses on the above table are representative of all the fuses of the same class with lower current ratings
Conformity TC N° RUД-IT.AЛ32.b.01762
The instrument conforms to the European Directives 2014/30/EU and 2014/35/EU with reference to
the generic standards: EN 61326-1 (Product) EN 61010-1 (safety)
SCCR RMS SYM Short Circuit Current Rating 100KA / 480V according to UL 508
100KA / 480V