Moving From CR To DR: White Paper
Moving From CR To DR: White Paper
Moving From CR To DR: White Paper
Moving from CR to DR
Optimizing Image Quality and Dose
WHITE PAPER
Table of contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. CR and DR: similarities and differences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Image capture technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 DR panel technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Phosphor technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3 DR Panel read-out electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.4 Pixel fill factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.5 Pixel size (resolution) considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. Image processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.1 Image Processing Performance Studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2 What to look for in image processing software . . . . . . . . . . . . . . . . . . . . . . . . 9
5. Anti-scatter grids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1 Grid selection and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2 Grid line suppression software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.3 Grid alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.4 Focused grids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.5 Grid line orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.6 Non-grid scatter suppression software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6. Exposure and dose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.1 Dynamic range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.2 The International Exposure Index Standard . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.3 DICOM mapping of EI, TEI, DI and DAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.4 Collimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.5 DR repeat rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8. Making the move from CR to DR: further reading . . . . . . . . . . . . . . . . . . . . . . . . 19
1 Introduction
Many imaging departments are making the move from computed radiography (CR) to digital radiography (DR) as
DR is becoming an increasingly attractive choice. While some facilities are in the midst of this conversion, others
are still evaluating their options. In both situations, there are several factors that require attention to ensure a
smooth transition from CR to DR. The technologies do have certain similarities, but often the differences between
them may not be evident until after the CR has been replaced with DR in a facility. The purpose of this paper is to
explain some of these differences and assist imaging providers in managing their migration to DR.
Incremental increases in productivity are critical to help healthcare organizations handle ever-larger
numbers of patients while enhancing patient satisfaction, balancing staffing requirements, and
successfully providing value-based care. The workflow improvements and automation possible with DR
enable hospitals and imaging facilities to care for more patients without increasing staff levels.
Digital radiography also helps facilities move closer to ALARA radiation doses (ALARA = As Low As Reasonably
Achievable) – which is important for all patients, but especially in pediatrics. The dose reduction potential
with DR conversion likewise provides the potential for a reduction in occupational dose for imaging providers.
The improved image quality possible with DR supports greater diagnostic capability and confidence, further
enhancing the role of radiology as the hub of patient care.
From an investment point of view, the cost of DR continues to decrease. As departmental productivity has
increased with DR, the return on investment (ROI) has also improved. Modern DR detectors can be shared
between rooms, devices and operational units, allowing the healthcare enterprise to creatively maximize
investments. However, to fully maximize the DR investment, technologists and facility administrators need
to understand how the technology differs from CR.
This white paper discusses current DR technology and its appropriate utilization to achieve high
image quality at reduced dose while increasing productivity. Topics include DR detector panel
technology, DR image processing, appropriate grid selection, proper panel exposure, exposure
monitoring and X-ray and electronic collimation.
DR captures images directly, using a flat panel detector. DR detectors may be integrated into the
equipment or they may be “cassette sized” (and most often wireless) to work with existing analog X-ray
equipment. DR detectors completely eliminate the step of digitizing the image in a CR reader. Instead, a
scintillator in the DR panel immediately converts the X-rays into visible light that is then converted into a
digital signal (see figure 1 for additional details). The image appears on the DR workstation in just a few
seconds.
Today, there are a broad range of DR units to fit the needs and budget of every imaging facility. Retrofit DR
panels, which come in different sizes and phosphor technologies, enable “Instant DR” by upgrading analog
film or CR-based X-ray systems to DR. DR rooms are available with floor mounted X-ray tubes, ceiling
mounted tubes, and radiography/fluoroscopy (R/F) DR systems, while mobile DR units enable imaging to
be done at the patient bedside in critical care units. Analog mobile units can also be retrofitted with DR to
extend their useful life.
FIGURE 1
DR panel image capture technology
Readout electronics
Capture and amplify
the electronic signals
TFT switching circuit
Analog-to-digital Connects each pixel
conversion to readout device
500µ
CR-BaFBr DR-Csl
To give an example of how the selection of phosphor technology makes a difference: for a high level of X-ray
absorption in the phosphor layer, a thick phosphor layer is needed. When using a powder phosphor, light
scattering in the phosphor layer reduces the sharpness, limiting the image quality. The optimum compromise
of resolution and X-ray absorption is reached for a layer thickness of less than ~300 µm. With a needle
phosphor however, a thicker phosphor layer can be used without jeopardizing the sharpness due to the low
light scattering. With needle phosphor technology, higher X-ray absorption is possible, resulting in lower dose
and better image quality (i.e.) higher detective quantum efficiency or DQE*). A CsI needle phosphor in a DR
system of ~500 µm thickness can have up to 50% more X-ray absorption than a powder phosphor.**
* Detective quantum efficiency (DQE) is a measure of the ability of the imaging system to preserve the signal-to-noise ratio
from the radiation field to the resulting digital image, and thus of the combined effect of sharpness and noise performance.
This value is generally accepted as the best measure of overall performance of imaging detectors in medical radiography.
** CR systems with CsBr needle phosphor plates can achieve similar results, when compared to BaFBr phosphor CR systems.
1
Leblans P.J.R. Vandenbroucke D.A.N., Willems P. “Storage Phosphors for Medical Imaging”, Materials 4(6):1034-
1086 · December 2011. DOI: 10.3390/ma4061034
It is important to note that even though Cesium Iodide detectors normally reduce dose compared to
powder phosphor technology, not all CsI phosphors are the same. Some manufacturers offer less
expensive CsI detectors for the market segments where dose and image quality are secondary to price.
These CsI detectors may use thinner phosphor layers with lower quality phosphors.
Lower quality sensors with larger switching circuits (TFT – thin film transistor) and lines will have lower fill
factors and less active area within each pixel. DR panels with lower fill factors result in lower efficiency and
thus higher image noise and lower overall image quality, compared to DR panels with smaller switching
circuits and better fill factors (see figure 3).
While smaller pixel sizes have potential for higher resolution, larger pixel sizes usually have a higher fill factor
and thus a higher collection efficiency. Due to the larger pixel area, more X-ray photons per pixel contribute
to the pixel value, resulting in lower quantum noise. Pixel sizes that are smaller than the resolution
needed for a given examination may actually increase the noise in the image depending on the type of
technology utilized. Using a larger (appropriate) pixel size that still meets the resolution requirements of
the examination can reduce visible noise in the image and offers the potential to lower patient dose.
FIGURE 3
At equal resolution, the smaller switching circuit area (TFT) in pixel B
will result in a larger active area with better DQE and better overall image quality than pixel A
One pixel
One pixel
Photodiode
TFT switch
Row line
Scintilator
Pixel A Pixel B
Photodiode
Pixel A = Pixel B in “Resolution”
but not in image quality
Switching circuit
Switching circuit area of
Pixel A > Pixel B
4 Image processing
4.1 IMAGE PROCESSING PERFORMANCE STUDIES
Studies have demonstrated that image processing can significantly affect perceived image quality at
reduced dose. Multi-scale image processing can improve usable diagnostic information at lower doses2.
(see figure 4). Fractional Multi-scale Processing (FMP) with active noise reduction, provides the potential
for further reductions in dose3.
FIGURE 4
MUSICA multi-scale image processing can improve image quality and reduce dose
FMP is the mathematical substructure of Agfa HealthCare’s latest MUSICA image processing
software, which further decomposes image components into elementary fractions for separate
processing. FMP results in a more accurate multi-scale enhancement model, a balanced
participation of all filter kernel pixels in the enhancement process, and better preservation of
high-resolution, low-contrast details next to high-contrast structures.
2
Sensakovic W.F., O’Dell M.C., Letter H., Kohler N., Rop B., Cook J., Logsdon G., Varich L. Image quality and dose differences
caused by vendor-specific image processing of neonatal radiographs. Pediatr Radiol. 2016 Oct;46(11):1606-13. doi: 10.1007
s00247-016-3663-2. Epub 2016 Aug 3.
3
Vandenbroucke D.A.N., Apgar B.K., Bertens T. Optimizing Patient Dose. Agfa HealthCare White Paper Dec 2014
The software should increase productivity: reducing, not increasing, work for radiology staff. This means
little to no post-processing, automatic window/level adjustments, automatic electronic masking and
excellent area of interest (AOI) accuracy. Configuration and set-up should be easy: the software should
work well out of the box with little or no ongoing maintenance, include simple and understandable
adjustment settings, and avoid complex parameter adjustments that require set-up and maintenance by
imaging specialists.
5 Anti-scatter grids
5.1 GRID SELECTION AND SPECIFICATIONS
Grid performance factors can also have a significant impact on the digital image. Some of the most
important factors include:
Bucky factor, or the amount by which the exposure must be increased or decreased when using a grid
– impacts dose
FIGURE 5
Example of anti-scatter grid label displaying specifications
To ensure the grid line suppression software works correctly, it is important to follow the manufacturer’s
recommendations when selecting a grid. The pixel pitch of the panel, the grid type and lines per inch can
influence the appearance of grid lines. Improper grid selection may result in image artifacts caused by
the interference between the DR panel and grid (see images, figure 6). The chart below (figure 7) shows
the results of an image quality evaluation using Agfa HealthCare’s GLS grid line suppression software
in combination with different DR and CR plates and grid specifications. The best results are indicated in
green font.
FIGURE 6
FIGURE 7
Agfa HealthCare recommended grid lines/cm for various resolution CR plates and DR Panels
36 lines/cm Poor results Poor results Poor results Poor results Good Results
90 lines/inch Not recommended Not recommended Not recommended Not recommended Acceptable for use
40 lines/cm Good Results Good Results Good Results Good Results Poor results
103 lines/inch Acceptable for use Acceptable for use Acceptable for use Acceptable for use Not recommended
50 lines/cm Best results Best results Best results Best results Better results
132 lines/inch Recommended for use Recommended for use Recommended for use Recommended for use Recommended for use
70 lines/cm Poor results Poor results Poor results Poor results Best results
178 lines/inch Not recommended Not recommended Not recommended Not recommended Recommended for use
80 lines/cm Better results Better results Better results Better results Better results
215 lines/inch Recommended for use Recommended for use Recommended for use Recommended for use Recommended for use
FIGURE 8
Proper tube distance and angle is required relative to the grid used to achieve correct image quality
FIGURE 9 FIGURE 10
Tube collimator and grid are NOT properly aligned (not Tube collimator and grid are properly aligned.
parallel). This results in increased scatter causing poor This results in good scatter removal with excellent
lung and spine detail image detail
FIGURE 11
Grid lines are often oriented along the long dimension, but may be oriented along the short dimension
(aka “decubitus” grids). Decubitus grids may be preferable for chest images done with the detector in
the landscape orientation.
Grids in tables and upright buckys are usually 17-20” square grids.
FIGURE 12
Grid line orientation
Grids need to be properly centered and positioned to improve image quality. If they are not,
they can actually reduce image quality and this can easily occur during mobile radiography.
Grids may create artifacts in the images (known as aliasing or moiré patterns).
Grids add weight to the detector and increase muscle strain for technologists,
especially during bedside/portable radiography.
Because of the time and effort required, in certain cases it may be preferable to avoid using grids,
for example in bedside chest imaging.
Recently “non-grid” scatter suppression software has become available which uses advanced image
processing to reduce (not eliminate) the need for a grid. Since scatter radiation is primarily visible in the
low frequency component of an image, scatter suppression software extracts the low frequency scatter
information from the image, while enhancing the medium to high frequencies in the image. This results in
enhancement of the relevant clinical information while reducing the visualization of scatter. For example,
scatter suppression software can improve lung field detail without the use of an anti-scatter grid.
FIGURE 13
Non-grid chest with standard processing Non-grid chest with MUSICA Chest+ software
Scatter suppression software may also be used with a grid in some cases, to provide the best overall
result, for example with bariatric patients. In these cases, high amounts of scatter can be present in the
image even when using a grid, depending on the patient size. Thus, scatter suppression software can
improve image quality.
When using scatter suppression software, each department should establish guidelines for the
appropriate use (or not) of grids, particularly with mobile or portable examinations. The patient type
(pediatric, normal or bariatric) should be considered, as well as the examination criteria (such as ruling out
foreign bodies or providing more prominent visualization of catheters and fine needles) when determining
what type of grid and image processing should be used.
While a grid will increase image quality, grid techniques require proper positioning and a higher overall
dose (up to 50% increase), compared to non-grid exposures.
In summary, image processing software may be able to eliminate the need for a grid with DR depending on:
The workflow requirements: grid + panel weight and correct alignment, SID
Generally, “non-grid” image processing should be seen as an option in the DR “toolbox”. It should be
considered and used when appropriate in order to improve image quality and workflow, and reduce dose.
The dynamic range is the ratio between the highest exposure level without saturation artifacts and the
lowest exposure level detectable above the intrinsic noise level. CR typically has a dynamic range of
approximately 10,000:1. The dynamic range of DR systems is about 200:1 for older systems, and up to
1500:1 for newer, 16-bit systems. Traditional film screen systems have a dynamic range of about 25:1.
Thus, DR systems offer a larger dynamic range than film screen systems, but a much smaller range than
CR systems.
The exposure latitude of a system indicates to what degree the mAs can be changed from the ideal
exposure for a single patient, and still achieve acceptable image quality. The exposure latitude depends
on the type of system used (film, CR or DR), the dynamic range of that system, and the type of body part
being imaged. The acceptable exposure latitude is often expressed as the change in milli-amperage
seconds or mAs, which corresponds to a change in dose.
The exposure latitude of a CR system is much greater than that of a DR or film screen system. For
example, for a lateral skull examination, CR typically has an acceptable exposure range of -4X mAs to
+16X mAs (or more). DR has an acceptable exposure range of about ±4X mAs from the ideal exposure.
A DR exposure variation greater than +4X mAs can result in image saturation, and the data is not usually
recoverable. Therefore, with DR systems, great attention must be paid to exposure accuracy in order to
prevent image saturation and overexposure (see figure 14).
FIGURE 14
DR panel saturation at high exposure
The index consists of three values: Exposure Index (EI), Target Exposure Index (TEI) and
Deviation Index (DI)4.
The Exposure Index (EI) is related to the exposure reaching the receptor. If the mAs is doubled, the
exposure index is doubled; if the mAs is halved, the EI is also halved. The relationship is therefore
linear under all conditions. The EI is a relative exposure measurement, within each exam type. It is not
intended (and should not be used) as a calibrated dose meter or a measurement of dose. To confirm the
performance of the exposure index, a flat field exposure can be made with a calibrated (RQA-5) beam. The
IEC standard indicates that the exposure index results should fall within ± 20% under these conditions.
The Target Exposure Index (TEI) is the reference (e.g. ideal) exposure index for a particular examination
view. Various exams will have different TEI values, depending on the detector type and image quality
needs. For example, the TEI for extremities may be 900; for chest, the TEI may be 250; an abdominal
TEI may be 350; etc. The TEI is used to calculate the Deviation Index (DI).
The goal when selecting the TEI should be to achieve acceptable image quality at the lowest possible
dose (ALARA). Lower TEI values will require less dose, but will reduce image quality. Once a TEI value is
selected, individual EI values may fall outside of these ranges due to normal variations in exposure.
4
Don Steven, Whiting Bruce R., Rutz Lois Jo, Apgar Bruce K. New Exposure Indicators for Digital Radiography Simplified for
Radiologists and Technologists. American Journal of Roentgenology. Dec 2012
The TEI can be set by an applications specialist with input and recommendations from the hospital, or
can be determined based on the average of a number of exposures. The TEI should never be changed
based on a single image exposure, but rather on statistics from multiple exposures. Check with your
manufacturer for initial TEI recommendations.
FIGURE 15
Agfa HealthCare’s suggested Target Exposure Index (TEI) starting points for various examinations and Agfa
HealthCare DR panel types (CsI or GOS). The final TEI values used should be determined by the imaging
requirements of the radiologists, and normally should be somewhere between the minimum and maximum
values shown.
General work
Examination Shoulders, spines* Extremities
(chest, abdomen, etc)
Detector Starting Starting Starting
Min. Max. Min. Max. Min. Max.
type point point point
DR-Csl
350 150 500 450 200 800 700 400 1000
(needle)
DR-GOS
700 300 1000 900 400 1600 1400 800 2000
(powder)
*If the image quality is acceptable, lower TEI values (100 to 150) may be used on repeated scoliosis studies to minimize dose.
The Deviation Index (DI) expresses how far a single exposure is from the TEI (the reference). It thus
provides a relative indication of under or overexposure. The DI is equal to 10x the logarithm of the ratio
of EI for a given exam view to the TEI for the exam view. One deviation unit equals ~25% (+1 or -1) over
or underexposure (similar to an automatic exposure control (AEC)). Three deviation units equals 2x or
½x of the target exposure (+3 or -3). While in a perfect world, DI would be 0, this is of course rarely the
case. Studies have shown that when the TEI is properly selected, 90 - 95% of the deviation index values
fall within -3 to +3 deviation units from the target for manual exposures and -2 to +2 deviation units
for AEC exposures. On the Agfa HealthCare DR acquisition station, dose monitoring software must be
active to display DI and TEI values and the associated color-coded graphic on the image.
FIGURE 16
Exposure Index with Deviation Index display
The EI, TEI, DI and DAP values can be displayed on the PACS workstation using the appropriate DICOM
tags. The DICOM committee has defined the following tags for EI, TEI, DI and DAP (Dose Area Product):
EI: (0018,1411)
TEI: (0018,1412)
DI: (0018,1413)
DAP: (0018,115E)
6.4 COLLIMATION
FIGURE 17
Proper automatic image collimation
X-ray collimation reduces the exposed area, lowering patient dose and
reducing the influence of X-ray scattering. Proper X-ray collimation
significantly impacts dose and image quality with DR. When X-ray
collimation is done correctly, the area of interest should be detected
automatically, and minimal manual cropping should be necessary.
When the X-ray collimated area is larger than the area of interest,
the technologist may wish to electronically crop or mask the image
manually after exposure. However, many facilities have policies in
place that minimize or eliminate this practice, because when cropping
is done the radiologist may be unaware of the actual patient exposure,
both in terms of quantity and anatomy. Therefore, manual cropping or
masking after exposure should be the exception not the rule.
7 Conclusions
To summarize,
2. Panel technology and phosphor type can reduce dose by 50-60% and influence image quality, so
careful selection is critical.
3. Proper image processing can significantly improve image quality and reduce dose and repeated images
as well. Image processing software should provide consistent performance for all patient profiles, over
a wide range of exposure factors.
4. Anti-scatter grids and their correct positioning can improve image quality. The required specifications
for grids used for DR may be different than for CR. Therefore, check with your manufacturer.
Depending on the examination, it may be preferable to avoid using anti-scatter grids. “Non-grid” scatter
suppression software can reduce the need for anti-scatter grids in many cases.
5. Proper technique selection is more important than ever. The dynamic range of DR is lower than that of
CR, so DR images can be saturated and unrecoverable in some cases. DR systems should fully conform
to the IEC Exposure Index standard to insure proper monitoring and control of exposure.
6. X-ray collimation influences scatter, image processing and overall image quality. Improper electronic
collimation, cropping or masking to correct for poor X-ray collimation reduces image quality, increases
patient dose, and may be against the healthcare facility policy. Certainly, manual masking/cropping is
not a best practice!
Bruce Apgar is based in Greenville, South Carolina (USA). As Agfa HealthCare’s application lead for imaging
services, he is one of the company’s leading experts on dose reduction issues, especially in neonatal and pediatric
environments. He represents the company, and its views, at several leading technical committees, including
the task groups of the American Association of Physicists in Medicine (AAPM), and at the Medical Imaging and
Technology Alliance (MITA). He has a B.S. in Imaging Science from Rochester Institute of Technology.
George Curley RT(R) has been with Agfa HealthCare for 25 years. He is currently Senior Sales Marketing
Manager of Digital Imaging Products for North America. He is a radiographer and former radiology
manager with extensive experience in digital imaging clinically and commercially.
Dirk Vandenbroucke is an R&D scientist investigating innovative technologies for Agfa HealthCare’s
medical imaging systems. As a senior researcher, he has contributed to the fundamental research
in conventional silver halide film screen systems and in the development of CR and DR systems. He
is an active member of various working groups in international standard committees (ISO, IEC). Dr.
Vandenbroucke has a PhD in physics from the University of Ghent.
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