TECHNICAL OFFER

PROJECT : SWRO FOR TOKYO PROJECT TEAM

CLIENT : HITACHI
PLANT : SEA WATER REVERSE OSMOSIS PLANT
CAPACITY : 4 x 2,500 CMD SWRO

– First Issue 8/5/14 Vincent Ahmad Hirata

Symbol Description Date Prepared Check Approved Status
Document Number : Revision
Hitachi Plant Technologies, Ltd
KSA - HIT - SWRO - TS - 01 0
General Notes:

1. This Technical offer is for a Sea Water Reverse Osmosis type desalination producing 4 x 2,500m³/day of
treated water with <500ppm TDS from raw water.

2. Hitachi offered with single pass RO system with Automatic Multimedia filtration as pre-treatment.

3. The design recovery rate for RO will be 35%.

4. RO system designed with raw water temperature of 20-30deg C.

5. High Pressure pumps are provided with VFD & ERT (Energy recovery turbine) which save lot power & opex cost.

6. RO Flushing system is considered in Hitachi offer.

7. Our system is provided with pre chlorination dosing, de chlorination dosing systems, ORP meter & dump valve.

8. All high pressure piping material in SWRO will be Duplex SS / SS904.

9. All low pressure piping material will be in UPVC.

10. Dosing pumps are manually adjusted and automatically start/stop with feed pumps.

11. Hitachi offer considered PLC panel with panel rating of IP 54.

12. HPT scope includes all the pipe and cable work within proposed skid only

13. All site works piping / interconnecting piping works, interconnecting cable works out side Hitachi skid will be by
Client / others.

14. The Brine / Reject water disposal by client.

15. Water storage is recommended 30min retention time in general. However, as to meet the scheduled requirement,
the tank capacity shall be discussed & finalized later.

16. This offer is designed for safe zone area. NO explosion proof and NO hazardous zone area classification are
considered.

17. All Hitachi supplied equipments shall be mounted in skid, pre piped and pre wired. This will minimize the Site
Installation work and RO can be commissioned in very short time.

18. Hitachi scope includes all the pipe and cable work within skid only.

19. All water holding tanks including filtrate tank to be provided by client

20. Sea water Intake passive screen, Airbust and chlorination system are provided as loose supply. Supply & Installation
of HDPE intake piping, Airbust piping & chlorination piping, including marine divers shall be client scope

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 1.0
DESIGN DATA

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1. Design Criteria

The design of the Plant is based on a feed water quality of Sea water open intake, with below constituents, assumed.

1.1 Water Analysis / Parameters :

Description Unit Raw Water Parameters Estimated Permeate water Parameters

pH ˗ 6 - 8 6.5 - 7.5
TDS mg/l <45,000 <500

Note:
1. If the value of above listed parameters continuously exceeds the design value, the Permeate quality cannot be
guaranteed.

1.2 Multimedia Filtration System:

Number of stream ˗ 4.0 Nos

Feed Water Flow Rate: ˗ 1,216.0 m³/hr
Multimedia Filter velocity ˗ 11.0 m/hr

1.3 RO system:

Number of Stream ˗ 4.0 Nos

Feed Water Flow Rate Required ˗ 298.0 m³/hr per stream
Plant Product Output ˗ 104.3 m³/hr per stream
Plant Recover ˗ 35 %
Reject Water Flow ˗ 193.7 m³/hr
Design Temperature ˗ 20-30 Deg C

1.4 Total Product quality (4x2,500m³/day)

MMF Feed Flow ˗ 29,184 m³/day

RO Feed Flow ˗ 28,608 m³/day
RO Brine Flow ˗ 18,595 m³/day (Disposed by Client)
RO PRODUCT FLOW ˗ 10,000 m³/day (Max)
RO PRODUCT TDS ˗ 500 ppm

1.5 Available electrical power on site

380V / 3ph / 60Hz

220V / 1ph / 60Hz

1.6 Power Consumption for (for reference)

Capacity (kVA) Consumption (kWh/d)

Total Load 6,144 112,370

(Note) :
- Above estimation consumption is based on the standard design only.
- Above estimation may vary depend on actual operation conditions and no accurate estimation are available.

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 2.0
PROCESS DESCRIPTION

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A. PRE-TREATMENT SYSTEM: 4 x 2,500M³/DAY

The feed water for multimedia filter will be taken from raw water tank through raw water feed pump with the capacity of 4
x 304m³/hr @ 3bar.
The Multimedia filters will remove most of the suspended substances larger than 30 Micron. This ensures that large
suspended solids are filtered prior to RO. To prevent biological growth and to prevent scaling on RO membranes pre-
chlorination dosing used on the up-stream

SMBS Dosing set: A sufficient amount SMBS chemical dosed to the feed water (dosing rate 2.0-6.0ppm), by means of
manual adjustment.

Antiscalant Dosing set: A sufficient amount antiscalant chemical dosed to the feed water (dosing rate 2.0-6.0ppm), by
means of manual adjustment.

Acid Dosing set: A sufficient amount acid chemical dosed to the UF feed water (dosing rate based on feed pH), by means of
manual adjusted chemical dosing pump.

B. R/O SYSTEM:
The out coming water will be mentioned as pre-treated water (PTW). The pretreated water is than pumped to the RO skid
and final stage of filtration, to maintain SDI (15 Minutes) < 3 and the Turbidity < 3 NTU,
The out coming water will be mentioned as R/O feed water. Within the R/O the feed water will be pressurized by means of
High pressure pump to the design pressure. The high pressure pump operate up to the 37 bar feed pressure and will pass
through the RO membranes installed in the pressure vessels.

The Pressurized Water will flow through the membranes, installed in special designed in High-pressure vessel housing.

C. POST CHEMICAL TREATMENT:

Post Chlorination Dosing set:
A sufficient amount of Sodium Hypo chemical will be dosed to the Permeate water (dosing rate 2.0ppm), by means of
manual adjusted Chemical dosing pumps to maintain the residual chlorine to prevent the permeate water from bacterial
infections it can be stored for prolong time..

pH Adjustment Dosing set:

A sufficient amount of Sodium Hydroxide (caustic soda) chemical will be dosed to the Permeate water (dosing rate 2.0-
6.0ppm), by means of manual adjusted Chemical dosing pumps to adjust the product pH to neutral level.

D. MCC/PLC INSTRUMENTATION & CONTROL:

• Individual earth leakage and overload protection.
• System phase failure protection.
• Dry running protection for each Pump.
• Pressure Gauges.
• Conductivity or TDS meters Product Water.
• Instrumentation as mentioned in technical specification
• Normal Operation and Alarm Indicator lights.
• PLC System.

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 3.0
DETAILED SPECIFICATION

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A. PRE FILTRATION
SYSTEM
SPECIFICATIONS

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 1.0 SEA WATER INTAKE PUMP
ITEM DESCRIPTION REMARKS
Qty Five (5) 4D + 1SB
Make Flow Serve / equivalent
Model 200-150CPX315/1 / equivalent
Type Centrifugal Pump
Flow Design. 304 m³/hr
Boosting Pressure 4 bar
Electrical Power 380V / 3ph / 60Hz
Start method Soft starter
Power/Each Motor 55 kW
Suction DN, PN16
Connection Type Flange / Victaulic
Discharge DN500, PN16
Material Duplex SS / FRP or equivalent
Five (5) Butterfly Valve, PVC Suction
Five (5) Butterfly Valve, PVC Discharge
Accessories
Five (5) Wafer Check Valve, PVC Discharge
Five (5) Pressure Gauge

2.0 INTAKE SCREEN

ITEM DESCRIPTION REMARKS
Qty Four (4)
Flow Design 304 m³/hr
Velocity <0.15 m/s
Maximum water height 5 mts

Distance between intake and cleaning 100 mts

3.0 RECEIVING TANK

ITEM DESCRIPTION REMARKS
Qty One (1)
Capacity 608m³ (Subjected to Final Design)
MOC TBA
Scope of Supply Client Scope

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 4.0 FILTER FEED PUMP
ITEM DESCRIPTION REMARKS
Qty. Five (5) 4D + 1SB
Make Flow Serve / equivalent
Model 200-150CPX315/1 / equivalent
Type Centrifugal Pump
Flow Design. 304 m³/hr
Boosting Pressure 3 bar
Electrical Power 380V / 3ph / 60Hz
Start method Soft starter
Power/Each Motor 55 kW
Suction DN600, PN16
Connection Type Flange / Victaulic
Discharge DN250, PN16
Material Duplex SS / FRP or equivalent
Five (5) Butterfly Valve, PVC Suction
Five (5) Butterfly Valve, PVC Discharge
Accessories
Five (5) Wafer Check Valve, PVC Discharge
Five (5) Pressure Gauge

5.0 PRE-CHLORINATION DOSING SYSTEM

ITEM Qty. DESCRIPTION REMARKS
Dosing Pump
Qty Four (4)
Make Jesco / equivalent
Chemical Sodium Hypochlorite (NaOCl)
3.1 Four (4) Type Solenoid-Driven
Flow 10 L/hr
Pressure 6 bar
Power Source 220V / 1ph / 60Hz
Motor 0.5 kW
Chemical Holding/Preparation Tank
Type Cylindrical Tank.
3.2 Two (2) Capacity 1,000 L
Material PE
Accessories Drain Valve

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 6.0 MULTIMEDIA FILTER
ITEM DESCRIPTION REMARKS
Vessel Qty Seven (7) 6D + 1SB
Vessel Size 126inch*236.2inch
Vessel Make HITACHI / equivalent
Media Filter velocity 11m/hr
Material MSRL
Flow 1216m³/hr
Surface area 18.4m² /each filter vessel
Media Gravel & Sand
Operation Automatic

7.0 MULTIMEDIA FILTER BACKWASH PUMP

ITEM DESCRIPTION REMARKS
Qty. Four (4) 4D + 0SB
Make Flow Serve / equivalent
Model 200-150CPX315/1 / equivalent
Type Centrifugal Pump
Design Flow 300 m³/hr
Design Boosting Pressure 1.5 bar
Electrical Power 380V / 3ph / 60Hz
Start method Soft starter
Power/Each Motor 55 KW
Suction DN500, PN16
Connection Type Flange / Victaulic
Discharge DN400, PN16
Material Housing Duplex SS / FRP or equivalent
Four (4) Butterfly Valve, PVC Suction
Four (4) Butterfly Valve, PVC Discharge
Accessories
Four (4) Wafer Check Valve, PVC Discharge
Four (4) Pressure Gauge

8.0 INTERMEDIATE TANK

ITEM DESCRIPTION REMARKS
Qty One (1)
Capacity 364m³ (Subjected to Final Design)
MOC TBA
Scope of Supply Client Scope

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 B. REVERSE OSMOSIS
CHEMICAL DOSING AND
CONTROL PANEL
SPECIFICATIONS

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1.0 ACID DOSING SYSTEM
ITEM Qty. DESCRIPTION REMARKS
Dosing Pump
Qty Four (4)
Make Jesco / equivalent
Chemical HCl
1.1 Four (4) Type Solenoid-Driven
Flow 6 L/hr
Pressure 6 bar
Power Source 220V / 1ph / 60Hz
Motor 0.5 kW
Chemical Holding/Preparation Tank
Type Cylindrical Tank
1.2 One (1) Capacity 1,000 L
Material PE
Accessories Drain Valve

2.0 ANTI SCALANT DOSING SYSTEM

ITEM Qty. DESCRIPTION REMARKS
Dosing Pump
Qty Four (4)
Make Jesco / equivalent
Chemical Antiscalant
2.1 Four (4) Type Solenoid-Driven
Flow 6 L/hr
Pressure 6.0 bar
Power Source 220V / 1ph / 60Hz
Motor 0.5 kW
Chemical Holding Tank
Type: Cylindrical Tank
2.2 One (1) Capacity: 1,000 L
Material: PE
Accessories Drain Valve
Electrical Mixer
Material PVDF
2.3 One (1)
Motor 380V / 3ph / 60Hz
Type Tank Mounted

3.0 DE-CHLORINATION DOSING SYSTEM

ITEM Qty. DESCRIPTION REMARKS
Dosing Pump
Qty Four (4)
Make Jesco / equivalent
3.1 Four (4) Chemical Sodium bisulphite
Type Solenoid-Driven
Flow 6 L/hr
Pressure 6.0 bar

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 Chemical Holding Tank
Type Cylindrical Tank
3.2 One (1) Capacity 1,000 L
Material PE
Accessories Drain Valve

4.0 POST CHLORINATION DOSING SYTEM

ITEM Qty. DESCRIPTION REMARKS
Dosing Pump
Qty Four (4)
Make Jesco / equivalent
Chemical Sodium Hypochlorite
4.1 Four (4) Type Solenoid-Driven
Flow 6 L/hr
Pressure 6.0 bar
Power Source 220V / 1ph / 60Hz
Motor 0.5 kW
Chemical Holding Tank
Type Cylindrical Tank
4.2 One (1) Capacity 1,000 L
Material PE
Accessories Drain Valve

5.0 POST pH CORRECTION DOSING SYSTEM

ITEM Qty. DESCRIPTION REMARKS
Dosing Pump
Qty Four (4)
Make Jesco / equivalent
Chemical Sodium Hydroxide
5.1 Four (4) Type Solenoid-Driven
Flow 6 L/hr
Pressure 6.0 bar
Power Source 220V / 1ph / 60Hz
Motor 0.5 kW
Chemical Holding Tank
Type Cylindrical Tank
5.2 One (1) Capacity 1,000 L
Material PE
Accessories Drain Valve

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 6.0 MCC/PLC PANEL (Common for RO)

Construction Sheet Steel

Quantity 1no
Type IP 54
Dimension Selected at final design
Cable entry Selected at final design
Incoming power supply 380V / 3ph / 60Hz
Five (5) Sea Water Intake 3 Ph
Five (5) MMF Filter Feed Pumps 3 Ph
Four (4) Backwash Feed Pumps 3 Ph
Starters
Five (5) Cartridge Filter Feed Pumps 3 Ph
Four (4) RO high pressure pumps 3 Ph
One (1) RO CIP Pump 3 Ph
Phase protection
Protection Dry Run protection
Alarm, etc
VFD TBA If used
Components TBA If used
Make PLC TBA If used
SCADA NA If used
Assembly Hitachi – sub contractors If used

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 C. RO SYSTEM
SPECIFICATIONS

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RO STREAM
1.0 RO FEED PUMPS
ITEM DESCRIPTION REMARKS
Qty. Five (5) 4D + 1SB
Make Flow Serve/equivalent
Model 200-150CPX315/1/equivalent
Type Centrifugal Pump
Flow Design. 298 m³/hr
Boosting Pressure 3 bar
Electrical Power 380V / 3ph / 60Hz
Start method Soft starter
Power/ Each Motor 55 kW
Suction DN550, PN16
Connection Type Flange / Victaulic
Discharge DN450, PN16
Housing Duplex SS or equivalent
Material
impeller Duplex SS or equivalent
Five (5) Butterfly Valve, PVC Suction
Five (5) Butterfly Valve, PVC Discharge
Accessories
Five (5) Wafer Check Valve, PVC Discharge
Ten (10) Pressure Gauge

2.0 MICRON FILTER

ITEM DESCRIPTION REMARKS
Qty. Four (4)
Make Fluytec/equivalent
Model 90 FTP-4 FL PN3
No of Filter/Housing Ninety (90)
Housing Dimension 2.5inch x 40 Inch
Housing FRP
Material
Cartridge Pleated Type (Polypropylene)
Micron 5.0
Type Threaded / Flanged
Connection
Size TBA
Design Flow 1 m³/hr, Pressure Drop < 0.45 bar
Working Pressure 3 bar
Temp. working (20-30) ˚C
Isolation valves
Accessories / Each
Pressure gauges

3.0 HIGH PRESSURE PUMP (SYSTEM PUMP) WITH ERT

ITEM DESCRIPTION REMARKS
Qty. Four (4) 4D + 0SB
Make Fedco / ERI / equivalent
Model TBA
Type Horizontal, Centrifugal
Flow Design 298 m³/hr

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 ITEM DESCRIPTION REMARKS
Boosting Pressure 37 bar
ERT Boosting Pressure 28 bar
Electrical Power 380V / 3ph / 60Hz
Start Method VFD
Power Motor 1000 kW
Suction DN550, PN16
Connection Type Flanged / Coupled
Discharge DN450, PN16
Housing Duplex SS or equivalent
Material Shaft Duplex SS or equivalent
impeller Duplex SS or equivalent
Four (4) Low Pressure Switch
Accessories Four (4) High Pressure Switch
Twelve (12) Pressure Gauge at Discharge, (0-1,000) PSI

4.0 MEMBRANES PRESSURE VESSEL

ITEM DESCRIPTION REMARKS
Qty. One hundred Forty (140) 100% duty
Make Codeline/equivalent
Type Multi/End PORT
Dia. (Ø) 8 Inch
Size
No. elements Six (6)
Vessel FRP
Material Heads PVC
Pipes Duplex SS or equivalent
Pressure 1,000 PSI
SS 1 ½”
connection
PVC 1”

5.0 RO MEMBRANE
ITEM DESCRIPTION REMARKS
Qty. Eight hundred Forty (840) 100% duty
Make Hydranautics/equivalent
Model SWC5 MAX/equivalent
Type Spiral Wound
Size 8 Inch
Material Composite Polyamide
Flux 12 l/m²/h
Surface Area / RO 41 m²
Salt Rejection 99.80%
Pressure Working 1,000 PSI

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 6.0 HIGH PRESSURE MANIFOLD
ITEM Qty. DESCRIPTION REMARKS
Piping
Material Duplex SS or equivalent
Working 537 PSI
6.1 4 Lot Pressure
Max. 1,000 PSI
Standard Schedule 40
Connection Welding, V-Coupling, Screw and Flange

7.0 FEED CHECK VALVE

ITEM Qty. DESCRIPTION REMARKS
Check Valve
Size DN550, PN16
Material Duplex SS or equivalent
7.1 Four (4)
Working 537 PSI
Pressure
Max 1,000 PSI
Connection V Coupling / Thread

8.0 INSTRUMENTATION: RO STREAM (Includes all above said instruments)

ITEM Qty. DESCRIPTION RANGE TYPE REMARKS
8.1 4 Lot Pressure Gauges (Low) 0-6bar SS 316, Liquid filled. Wika or equivalent
8.2 4 Lot Pressure Gauges (High) 0-100bar SS 316, Liquid filled. Wika or equivalent
8.3 Four (4) High Pressure Switches 0-100bar Online, Digital / RO feed Wika or equivalent
8.4 Four (4) Low pressure Switches 0-6bar Online, Digital / RO feed Wika or equivalent
Online, Digital / RO Feed &
8.5 Eight (8) pH Transmitter 2-14 GF or equivalent
Perm
Transmitter, Feed, Perm &
8.6 Twelve (12) Flow Meter GF or equivalent
Brine
8.7 Four (4) Conductivity meter 0-10,000ɥS Online, Digital / RO feed GF or equivalent
8.8 Four (4) Conductivity meter 0-1,000ɥS Online, Digital / RO perm GF or equivalent
8.9 4 Lot Level switches Float type Flygt or equivalent
8.10 One (1) ORP Transmitter 0 -300mV Online, Digital / RO feed GF or equivalent

9.0 PERMEATE WATER TANK

ITEM DESCRIPTION REMARKS
Qty One (1)
Capacity 52m³ (Subjected to change)
MOC TBA
Scope of Supply Client Scope
Accessories Level switch (float type)

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D. CIP PACKAGE FOR
RO SYSTEM

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 1.0 RO CLEANING SYSTEM
1.1 RO CIP PUMP
ITEM DESCRIPTION REMARKS
Qty. One (1) Duty
Make KSB / equivalent
Model ETN 100-80-160 CC / equivalent
Type Centrifugal Pump
Flow Design 90 m³/hr
Boosting Pressure 3 bar
Electrical Power 380V / 3ph / 60Hz
Start Method DOL
Power Motor 22 kW
Suction DN150, PN16
Connection Type Flange / Victaulic
Discharge DN150, PN16
Material SS or equivalent
One (1) Butterfly Valve, PVC Suction
Accessories One (1) Butterfly Valve, PVC Discharge
One (1) Wafer Check Valve, PVC Discharge

1.2 CLEANING TANK

ITEM DESCRIPTION REMARKS
Make Al Bassam tanks / equivalent
Qty. One (1)
Capacity 3,000gallons
Type Vertical, Cylindrical
Material PE
Shut off the flushing pump at
Water Level Switch
low level
Accessories
Butterfly Valve, PVC Isolation Outlet pipe.
Floating Valve, Brass Inlet water

1.3 BAG FILTER

ITEM DESCRIPTION REMARKS
Qty. One (1)
Make FSI
Model FSPN0355C0150N04F04F04S2N / equivalent
No of Filter/Housing Two (2)
Housing Dimension TBA
Housing FRP
Material
Cartridge Felt filter bag
Micron 5.0
Type Slip
Connection
Size DN150
Design Flow/ Each 52m³/hr
Working Pressure 3 bar
Temperature working 20-30˚C
Accessories / Each Isolation valves, Pressure gauges

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E. OPERATION MANUALS
&
SUPPLY EXCLUSIONS

Page 22 of 23
E.1 O & M MANUALS:

Operating and Maintenance Manuals describing the plant in details, complete with drawings and equipment
schedules, operation and lubrication schedules, equipment manuals, all in the English language and on A4 format.

E.2 SUPPLY EXCLUSIONS:

• All / Any intake HDPE pipe supply, installation.
• All / Any water storage tanks except CIP tank.
• Site installation works.
• Operation & Maintenance for desalination RO plant.
• Test certificates for equipment.
• Site visit by Hitachi [Site Inspection].
• Visitation of client‘s engineers for approvals.
• Brine disposal to sea or any other purpose.
• Inspection by Manufacturer for major individual equipment.
• Laboratory equipment stands (Chemical for Lab analysis 3months).
• Test & Commissioning: provide water, power, consumables, stores, drain facilities, necessaries for complete testing.
• Any standby / store spare requirements, other than mentioned in above speak.
• Any recommended spare parts.
• We exclude accommodation and catering services for supervisor.
• We exclude any registration of pass for / from any government authority, such as CINA oil field.
• Any items not mentioned in this offer.

˗˗˗END OF DOCUMENT˗˗˗

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