Cet,
3.02
tum in correct direction.
in bin, product hopper empty, fuel available
IP - put panel in sequence control.
a. Start product conveyors and check operation.
b. Check compressed air pressure to filter is at least 6 bar,
clean and dry.
c. Start filter pulse timer, check pulsing duration and frequency, check
compressed air pressure recovers to initial 6 bar between pulses. Look
inside filter to check bags secure and flexing properly
Start purge fan
If VBC Separator fitted start it up,
as required.
Check action of dampers
Start mill fan and check direction. When up to speed adjust dampers to give
minimum suction on mill base manometer of - 25mm of water. Note reading
on mill exit manometer.
Check circuit for leaks.
Start air heater. Check flame length, and ensure all thermometers/couples
working. Put air heater into auto, set mill exit temp. to 80°C . Circuit
temperatures will rise, and should stabilise, adjust dampers to keep fan amps _
up, and suction at mill base.
Start mill lubricator, check pum|
pressure created by restrictor coil
needed).
‘mill with feed control on manual, check direction. Onee
say % minute, start feeder.
under load noise will reduce, set manual
heck speed variation control. Set speed
ps working, check mill oil level, check
ils enough to operate trip switch (if not,S not limit, increase mill load to 90% of mot
ansider increasing mill speed.
‘or each separator there is a maximum fineness that
air flow. If the product size cannot be obtained by s
the air flow will have to be reduced, and also the mill feed
achieved. In some cases this results in noisy operation
_ means that its speed should be reduced. a
“Feeder off, wait til mill amps drop.
~ will off, wait till mill stops
bricator off.
eater off (if fitted).oll pressure and |
Suction at mill base are
Pressure dri
Op and compressed air pressure.
ce
a
€. Bag filter
f. Circuit air temperatut
9.
ir re.
Mill amps and fan amps.
3.06 SEPARATOR
peaeed fotor speed will give a finer product. If the product being ground is
Pl ive enough to wear the rotor blades the speed required for a given fineness
will gradually increase as the effective rotor diameter reduces.
3.07 EXCESS AIR
The exhaust bag filter is designed to keep the mill circuit under suction. Leaks
allow excess air to be drawn into the system and can overload the filter and
cause loss of suction in the mill. This results in blocked roll assemblies and dusty
plant conditions. All leaks should be promptly repaired to avoid this situation.
3.08 EXCESS MOISTURE
Moisture in the feed material causes build up inside the air system. Suitable
cleaning positions are provided in the ducting, and inspection should be made:
regularly, and any build up removed.
This dam
p material can block dust collector bags resulting in a back pressure
being placed on the s
yystem, and the consequent unbalancing of the air circuit.
For continuous operation with feed materials containing more than 2% moisture
the mill must be provided with a drying-in-circuit facility
3.09 TEM AND MILL
(a) ROLLHEADS
The rolls should be replaced when they are worn to the point
of the mill has dropped appreciably. The rollhead
to become less than 10mm at any point.des should be replaced when worn to the outer
cer bolts. The replacement blades are supplied in
is no need to re-balance the rotor.