_MV Panels upto 415V

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Specifications
for
MV Panels
upto 415V
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1 MV PANELS

1.1 GENERAL

1.1.1 Scope
1 This Part shall include all labour, materials and accessories for the complete performance of
all MV Cubicle Switchboards, Main Switchboards, Submain Switchboards, Motor Control
Centres, MCCB panel boards, distribution boards in accordance with the Specifications and
Drawings.

2 Related Parts and Sections are as follows:

This Section Part 1 General Provisions for Electrical Installation Part 6 Cables and Small
Wiring Part 7 Conduits Part 8 Trunking Part 9 Cable Trays

1.1.2 General Reference

1 The work of this Part is integral with the whole of the Project Documentation and is not
intended to be interpreted outside that context.

2 Co-ordinate the work with all other services affecting the work of this Part.

1.1.3 References
1. The following standards are referred to in this Section:

IEC 60439-1 Type tested assemblies for LV switchgear

Voltages not exceeding 1000 V ac.
IEC 60439-3 Distribution Boards
IEC 60947-2 ACB’s, MCCB’s
IEC 60947-2, IEC 60898 MCB’s
IEC 60144 Direct Acting Meters
IEC 60831-1 & 2 Power factor correction capacitor
IEC 60664 & IEC 1010-1 Power factor regulator
IEC 60070 & IEC 60831 Capacitor switching contactors
IEC 60289 & IEC 60076 Detuned reactors
IEC 60947-4 Motor Starters
IEC 60947-4 Contactors
IEC 60529 Degrees of protection of enclosures
IEC 60364 and IEC 755 Earth Leakage Relays
IEC 60947-1 and 60947-4 Overload Relays
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1.1.4 Submissions
1 Shop Drawings: All submittals in accordance with Part 1:
a. submit dimensional drawings of all the switchgears, switchboards and motor
control centres, including sections and elevations, showing the following:
i. arrangement of all components, instruments, indication and dimensions of all busbars
ii. positions and method of fixing cables and boxes

iii. location of terminal blocks

iv. single line diagram of the circuits showing the rating of all components, the type and
size of the incoming and outgoing feeders
v. schematic and elementary wiring diagrams, for each control unit, showing numbered
terminal points, numbered wires and numbered interconnections to other equipment
and remote devices
vi. connection wiring diagrams, for each control unit, showing numbered terminal points,
numbered wires and numbered interconnections to other equipment and remote
devices
vii. complete catalogue information for all components
viii. a complete list of parts, with prices, that would be necessary to maintain and/or modify
the equipment
ix. other relevant data.

2 Product Data:
a. Full specifications of the enclosures and the components of the switchgear,
switchboards and motor control centres, with relevant sheets of manufacturer’s
catalogues
b. Type test certificates from internally recognized laboratories under LOVAG for all
components and whole assembled FBA’s in accordance with IEC 60439-1. All
expenses of this work shall be part of Electrical Contractor’s scope of work
c. Confirmation that the switchgears, switchboards and motor control centres comply
with the relevant specification as mentioned in this Section.

1.1.5 Quality Assurance

1 The switchgear manufacturer must have a previous record of satisfactory service in
Qatar for at least 3 years.
2 All main switchboards and motor control centres manufactured by overseas
manufacturer shall be submitted for testing by an internationally approved laboratory
testing agency and test certificates issued accordingly shall be submitted prior to
delivery to shipment.
The complete switchboard including enclosure, busbar system, circuit breakers, motor
starters, major switchgear components, etc shall be from one single principal
manufacturer only. Local assembly / local adaptation are allowed however keeping in
line with requirements of IEC standards and ensuring local adaptations done do not
affect type testing results of prototype.

3 Approved Sources

Approved Component Manufacturers

Siemens
Schneider Electric
Cutler Hammer
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Approved Assembly Manufacturers

Siemens – Germany
Schneider Electric / Binghalib – Qatar
Cutler Hammer – UK

1.2 PRODUCTS

1.2.1 Cubicle Switchboards

1 General:
a. M.V. cubicle switchboards shall be of indoor construction, purpose made, floor
standing, totally enclosed, cellular cubicle type, dust protected, vermin proof and
of clean and modern appearance containing the main components shown on the
Drawings and/or specified
b. the switchboards shall be fabricated, assembled, wired, checked, tested and co-
ordinated at the factory by one manufacturer using the same make for all internal
switchgear components and shall be constructed in accordance with IEC 60439-
1.
c. the switchboard shall be equipped with Air Circuit Breakers, moulded case circuit
breakers, relays, instruments, transformers, ancillary devices necessary for
operation protection or measurement purposes and Auto Transfer Switch with
Manual by pass arrangement as indicated on the Drawings
d. the normal components, fittings and accessories required for safe and proper
operation of switchgear shall be provided, whether specifically mentioned herein
or not
e. to withstand thermal and mechanical stresses set up by short circuit conditions in
accordance with the fault through current of the feeding transformer. In general
f. fault breaking capacities for main switchboards shall be as stipulated in
KAHRAMAA regulations
g. spare ways indicated on the Single Line Diagram shall be fully equipped
h. all FBA’s should have a manufacturers name plate indicating busbar rating, fault
current, year of manufacture, serial no., etc.
i. minimum degree of protection will be IP55 for IP levels as per IEC 60529 and
IK10 as per IEC 62262.
j. all FBA’s shall be TTA (totally type tested) assemblies defined in IEC 60439-1
standards, testing done through independent laboratories.
The prototype assemblies shall conform to the following 7 type test defined in
IEC 60439-1:-
1 Verification of temperature rise.
2 Verification of dielectric properties.
3 Verification of short circuit withstand strength.
4 Verification of the effectiveness of protective circuit.
5 Verification of clearances and creepage distances.
6 Verification of mechanical operation.
7 Verification of degree of protection.

Comparison study of proposed switchboard with the type tested assembly shall
be submitted for approval. Partially type tested assemblies are not acceptable.

2 Construction:
a. unless specified otherwise in the Project Documentation, main switchboards for
general purpose indoor uses, shall be constructed to comply with Form 4b
construction level for segregation and separation as per IEC 60439-1.
Temperature Rise type test Certificates to be submitted for approval for prototype
with minimum Form 3 segregation level.
b. switchboard shall be factory built, totally enclosed, and have provision for rear
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access. Size, rating arrangements shall be as indicated on the Drawings

c. the switchboard shall consist of standard cubicles assembled together on
continuous base channels to form a rigid in line flush fronted free standing
continuous switchboard assembly. Frames are constructed from 2.5 mm thick
folded sheet steel strengthened wherever necessary. The cubicle shall be
sufficiently rigid to withstand all operating forces without deformation or damage
d. a separate cubicle section shall be provided for the main incoming circuit breaker
and cable glands shall be provided for the incoming cables in accordance with
the KAHRAMAA regulations.
e. each cubicle shall be divided into segregated busbar section and circuit section.
The circuit section shall be further divided into segregated compartments for
housing main and emergency circuit breakers and other devices. Access to
internal components of any compartment must be feasible by isolating its
particular switch. The hinged door shall be mechanically interlocked with the
switch in such a manner that the door can be opened only in the ‘OFF’ position
f. the switchboards shall be totally enclosed, all hinged doors, covers shall be
gasketed to provide protection against dust
g. cabinet shall have adequate means of lifting and shall be capable of being rolled
or moved into the installation position and bolted directly to the floor
h. the switchboards shall be provided with suitable cable glands to suit the type,
size and number of cables as indicated on the Drawings. The cable glands or
bracket where required shall be adequately mounted inside the switchboard. The
switchboards shall be provided with the proper cable fixing clamps and terminal
lugs for incoming and outgoing cables as well as earth bonding connections
i. after fabrication, steel work shall be cleaned, zinc sprayed and stove enamelled
with one prime coat, two under-coats and one finishing coat, the surface being
rubbed down after each coat
j. The joints will be equipped with torque nuts.
k. All the bolts used for electrical connections shall be bichromated and of class 8.8
with contact washer. After tightening to torque, each connection shall be marked
with a touch of colour varnish.
l. All terminal blocks up to 10 mm2 will be equipped with spring terminals to
guarantee a contact pressure independent from the operator and a total
insensitivity to vibrations and thermal variations.
m. Cable inlets shall be treated so as to respect the degree of protection indicated
for the switchboard with a minimum of IP 3x. The manufacturer shall provide all
necessary information.
n. All the framework and panelling parts shall be treated with epoxy, epoxy-
polyester paint or with a surface treatment according to the IEC 60068-2-11 tests.
They will be of the white colour RAL 9001, and will have a minimum resistance to
salt-laden fog of 400 hours.
o. The switchboards will be closed left and right by cover panels ensuring easy and
quick mounting and dismounting, by means of 1/4 turn devices (screws for IP55)
and positioning studs. The frames will receive equally IP30 or IP55 panels,
making easier the delayed featuring. IP55 covers will be equipped with
polyurethane gaskets, factory-mounted to guarantee the weatherproofing.
p. The front and rear doors shall be reversible to match any premises configuration.
The front cover will be transparent to evidence the switchgear inside.
q. The standardised position of the busbars will enable an easy extension of the
switchboard.

3 Labels:
a. all the components in the switchboards shall be identified by means of white labels of
an approved design engraved with 5 mm black lettering adequately describing the
function of the unit to which it is attached and shall be secured by screws to the
outside of each item. Special outlets and equipment shall be fitted with labels in a
similar manner. Labels secured by adhesive are not acceptable
b. all labels shall be engraved in both Arabic and English and shall be approved by the
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Engineer.

4 Switchboard Wiring:
a. switchboards shall be furnished completely wired including all cleats and terminal
blocks
b. control and instrument wiring shall be made with a standard switchboard colour
coded cable with fire resistant braid. No cable sizes smaller than 1.5 mm 2 shall be
used
c. the wiring on instrument panels shall have flexible connections to the terminal
blocks
d. the end of every wire shall be numbered with the number as stated in the control
circuit wiring diagram of the manufacturer, also number the terminal blocks
e. a sufficient number of terminal connections including 15 % spare terminals shall be
provided for all control and instrument wiring.

5 Safety Measures.
a. circuit breakers shall be provided with suitable means to prevent unauthorised
and accidental operations. Interlocks to prevent dangerous operations shall be
provided wherever necessary. High voltage parts shall be protected to prevent
accidental human contact. Warning signs of durable type fixed on visible place
shall be provided on high voltage parts. Earthing of metal parts shall be provided.

6 Lamp Indication:
a. phase “supply available” lamps shall be provided on the incomer to each FBA.
The lamps shall light up when the input cable is live irrespective of the position of
the circuit breaker in the panel. The lamps shall be neon or miniature type, as per
the Project Documentation, low wattage, long life and suitable for continuous
operation.

7 Busbars:
a. the busbars shall be electro-tinned hard drawn, high conductivity 99.9 % purity,
suitably sleeved for phase identification only at the ends.
b. The busbars will be braced by means of insulating supports fixed to the frame, for
minimum short time current Icc 44kA / 3 seconds.
c. Over and above the busbars will be braced by means of insulating supports in
number and distance between axis according to the short time current Icw of
minimum 85KA rms / 1second.
d. all busbars shall extend through the length of the board with same cross section
throughout unless indicated otherwise
e. a copper Earth Busbar sized at least 50 % of the phase busbars or 300 mm2,
whichever is greater, shall be provided along the full length of the board
f. busbars shall be adequately supported by porcelain or moulded insulators
spaced on suitable centres so that the complete assembly can withstand the
maximum mechanical stresses to which it may be subjected to under fault
conditions
g. unless otherwise stipulated in the particular specification or drawings busbars
shall be housed in separate adequately ventilated compartment which shall not
contain any wiring or apparatus other than that required for connections for
busbars
h. rating : As indicated on the drawings.

8 Instruments:
a. the Measuring Instruments shall include ammeters, voltmeters, kWh meters,
selector switches and associated accessories as indicated on the Drawings and
described herein as follows:
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i. Ammeter, Voltmeter and Power Factor Meter:

 the measuring instruments shall be moving iron vane type, flush pattern with dust
and moisture proof enclosure. Anti-glare glass front, anti-parallax scales and white
faces with black numerals and marking shall be used.
 the dial size shall be 72 sq.mm.
 accuracy shall be one percent of full scale values
 moving elements shall be provided with zero adjustments located at face of dial.
 the ammeter shall be capable of withstanding twice of rated current for 10 minutes
and overload sustained under fault conditions without damage or loss of accuracy.
 voltmeter shall have a measuring range from 0 to 500 V and shall withstand twice the
rated full scale voltage for 1.0 minute without damage
 three ammeters or a single ammeter with selector switch shall be provided to read the
current of each phase, as indicated on the Drawings
 the voltmeter selector switch shall be of the rotary type with cam operated contactor
and shall have (7) positions off, R-Y, Y-B, R-B, R-N, Y-N, B-N
 single and poly phase power factor meters with associated current and potential
transformers shall be provided as required and specified herein
 ammeters shall have maximum demand pointers.
b. Current Transformers:
i. current transformers shall be of the bar primary type, air cooled and suitably
insulated. The current transformers shall be of Class X accuracy for
restricted earth fault protection and Class 1 accuracy for metering purposes,
as stipulated in the KAHRAMAA Regulations
ii current transformers shall be rated not less than 5 VA and shall have thermal
and mechanical rating at least equal to those of the main circuit breakers.
c. kWh Meters:
i. the kWh meters shall be suitable for operation on 415/240 Volt, 3 phase, 4
wire, 50 Hz supply and shall conform to BS 37 Part 1 and BS 5685
ii. the meters shall be dust-proof and vermin proof, protected from corrosion
due to high humidity and compensated against the effect of temperature up
to 55 °C
iii. the meters shall maintain their accuracy over many years service under
Qatar climatic conditions. The counter shall be of the cycle meter type with
six figures, the lowest figure being unit. Pointer type counters are not
acceptable
iv. the meter cover and cases shall be of metal
v. meters shall not have less than 5 mm diameter terminal holes and shall be
operated through three current transformers and the counter of the meter
should be calibrated to read the primary kWh. The current transformers shall
be selected from the standard sizes stipulated in KAHRAMAA Regulations
vi. all meters shall be handed over to the Ministry of Electricity and Water for
calibration prior to final installation and connection.

9 Restricted Earth Fault Protection.

a. Restricted earth fault protection shall be provided for main switchboards in
accordance with the KAHRAMAA Regulations.
10 Anti-Condensation Heaters.
a. anti-condensation heaters shall be provided inside each compartment in strategic
positions. These shall be controlled by an internally mounted humidistat and an
external overriding ON/AUTO switch
b. heaters shall be of sufficient size to maintain the air temperature inside
compartment at least 10 oC above the outside ambient.
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INSTALLATION

1.2.2 General
1 The M.V. cubicle switchboards shall be supplied and installed in the building or in a separate
services building or in substations as indicated on the Drawings.

2 The Contractor shall submit details of proposed equipment and method of installation to the
Engineer and KAHRAMAA for approval prior to commencement of installation work.

3 Provide all the motor control equipment installations, wiring installations and tests, including
connections and interconnections for the electrical controls as indicated, specified and
required. Assure proper fits for all equipment and materials in the spaces shown on the
Drawings.

4 Equipment shall be installed level and securely attached to the concrete foundations and
walls with expansion anchors. The sections shall be joined together with bolts, nuts and
washers to form a complete unit assembly. Floor standing equipment shall be installed on
concrete plinths as shown on the Drawings.

1.2.3 Earth Bonding

1 Each panel section shall be individually bonded to main earth bar located in the electrical
rooms.

2 Each panel section shall be cross bonded to adjacent panel section earthing terminal.

END OF PART