Table 1 Example Standard Set of Generic Deviations For Process Section Types

Dev'ns
Table 1 Example Standard Set Of Generic Deviations For Process Section Types
Source Lessons Learned From HAZOPS Reviews of FCCUs by P.E. McCluer et al, Hydrocarbon Processing, Aug 1992, p-140-C
Tank or Heat
ID No. Deviation Column Vessel Line Exchanger Pump Compressor
1 High Flow X
2 High Level X X
3 High Interface X
4 High Pressure X X X X
5 High Temperature X X X X
6 High Concentration X X X
7 Low / No Flow X X
8 Low Level X X
9 Low Interface X
10 Low Pressure X X X X
11 Low Temperature X X X X
12 Low Concentration X X X
13 Reverse / Misdirected Flow X X
14 Tube Leak X
15 Tube Rupture X
16 Leak X X X X X X
17 Rupture X X X X X X
Some other typical HAZOP deviations Press Page Down
More Flow
Less Flow
More Pressure
Less Pressure
More Level
Less Level
Part of, wrong concentration
As well as, contaminants
other than, wrong material
More Reaction
Less Reaction
No Reaction
More Mixing
Less Mixing
More Corrosion
More Erosion
Sampling
Page 1
D1
Company Nova Revision 0 Date 2-Jun-97

Location Corunna Dwg No. Cor -123-4567 Page 1
Leader RAH Proc Des JB Research Op Tech
Scribe GFR Instr'ts GH Electrical HH Other
Prod'n PM Mech FD Safety MN Other
Node No. 1 Describe Transfer Ethane from Deethanizer to C2 KO Pot
Intention The intent is to transfer 150,000 lb/hr of C2/C2= mix at 300 psig and at -30 °F for the startup period.
Guide Wrd High Param Flow Dev'n High Flow
Possible Causes
1 FV-1 Wide open
2 Line break.
3
Consequences
1 High level in KO pot with liquid carry-over to compressor with serious damage to rotor. Potential hydrocarbons release.
2 Potential hydrocarbon release.
3
Safeguards
1 High level alarm LAH-1
2 High - High level alarm HHLA - 1 shutdown.
3 Vessel inspection yearly.
Recommendation / Actions Respib By Date
1 Consider limiting flow orifice, auto SD trip on High-High level, smart check valve. 1 JB 1-Jan-99
2 Determine extent of typical hydrocarbon release. 2 PM 15-Jan-99
3 Set-up vessel inspection yearly. 3 FD 30-Jan-99
Page 2
D2
Company Nova Revision 0 Date 2-Jun-97

Location Corunna Dwg No. Cor -123-4567 Page 2
Leader RAH Proc Des JB Research 0 Op Tech 0
Scribe GFR Instr'ts GH Electrical HH Other 0
Prod'n PM Mech FD Safety MN Other 0
Node No. 1 Describe Transfer Ethane from Deethanizer to C2 KO Pot
Intention The intent is to transfer 150,000 lb/hr of C2/C2= mix at 300 psig and at -30 °F for the startup period.
0
0
Guide Wrd Low Param Flow Dev'n Low Flow
Possible Causes
1
2
3
Consequences
1
2
3
Safeguards
1
2
3
Rec / Actions Respib By
1 1
2 2
3 3
Page 3
D2
Date
Page 4
D3
Company Revision Date

Location Dwg No. Page
Leader Proc Des Research Op Tech
Scribe Instr'ts Electrical Other
Prod'n Mech Safety Other
Node No. Describe
Intention
Guide Wrd Param Dev'n
Possible Causes
1
2
3
Consequences
1
2
3
Safeguards
1
2
3
Rec / Actions Respib By
1 1
2 2
3 3
Page 5
D3
Date
Page 6
Chk List
Hazard & Operability Studies Check List Example
1 Changes In Quantity a High Flow 1 Pump racing, delivery vessel pressure lost, Loss of automatic
suction pressurized, scale dislodged, leak in control
heat exchanger
b Low Flow 2 Pump failure, scaling of delivery, presence Operator error
of foreign body, poor suction condition,
cavitation, leak in heat exchanger, drain
leak, valve jammed
c No Flow 3 Pump failure, delivery vessel Failure of joint, pipe,
overpressurized, gas blockage, presence of valve, trap, bursting
foreign body, scale, sediment, suction disc, relief valve.
vessel empty.
d Reverse Flow 4 Pump failure, pump reversed, delivery
vessel over pressurized, poor isolation, gas
locking, surging, back siphoning.
2 Changes in physical a High or Low 1 Boiling, cavitation, freezing, chemical

condition pressure breakdown, flashing, condensation,
sedimentation, scaling, foaming, gas
release, priming, exploding, imploding.
Changes in viscosity, density. External Fire,
Weather conditions, Hammer.
b High or Low 2 same as 1
Temperature
c Static buildup 3 Source of Ignition, Personnel shock.
3 Changes in chemical a High or Low 1 Changes in proportion of mixture, in water or

condition Conentration solvent content.
b Contaminants 2 Ingress of air, water, steam, fuel, lubricant,
corrosion products, other process materials
from high pressure system, leakage through
heat exchangers. gas entrainment, spray,
mist.
4 Startup and a Testing 1 Vacuum, pressure testing with with harmless

Shutdown Condition. material.
b Commissioning 2 Concentration of reactants, intermediates
c Maintenance 3 Purging, venting, sweetening, drying,
warming. Access, spares.
5 Hazardous Pipelines a Pipeline 1 Should this pipe be considered for

registration registration?
Page 7

Table 1 Example Standard Set of Generic Deviations For Process Section Types

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Dev'ns

Some other typical HAZOP deviations Press Page Down

Company Nova Revision 0 Date 2-Jun-97

Node No. 1 Describe Transfer Ethane from Deethanizer to C2 KO Pot

Guide Wrd High Param Flow Dev'n High Flow

Company Nova Revision 0 Date 2-Jun-97

Node No. 1 Describe Transfer Ethane from Deethanizer to C2 KO Pot

Guide Wrd Low Param Flow Dev'n Low Flow

Company Revision Date

Node No. Describe

Guide Wrd Param Dev'n

Hazard & Operability Studies Check List Example

2 Changes in physical a High or Low 1 Boiling, cavitation, freezing, chemical

3 Changes in chemical a High or Low 1 Changes in proportion of mixture, in water or

4 Startup and a Testing 1 Vacuum, pressure testing with with harmless

5 Hazardous Pipelines a Pipeline 1 Should this pipe be considered for

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