Case Study Submission - 1

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Name: Sanyukta Shinde

College: Thadomal Shahani Engineering College

PROJECT CASE STUDY SUBMISSION – 1


BHOPAL GAS TRAGEDY

• How did the Bhopal Gas Tragedy happen?


Ans: During the month of December, in Bhopal a highly toxic gas methyl isocyanate (MIC)
vapors burst from the Union Carbide pesticide plant. Around 2000 people died immediately
and approximately 300,000 people were injured. MIC was a major component for the
production of the pesticide by Sevin by the Union Carbide factory at Bhopal. This incident we
now refer is also known as “Hiroshima of the Chemical Industry” and is one of the terrible
commercial industrial disasters. It is described as low probability-high consequence accident.
The vociferous outcome of the accident was a progressive effect of the seven reasons
mentioned below:
1. Large release of chemical from the plant
2. Release of colorless, odorless MIC, which is highly toxic
3. Heavily populated areas adjacent to the plant
4. Calm weather conditions, bringing the vapor cloud down
5. Leak occurs at night when people are sleeping
6. Failure or late warnings
7. Unqualified and unaware people working at the plant

• Cause of Bhopal Gas Tragedy


Ans: As per the source’s methyl isocyanate got mixed with water used for cooling the plant.
The mixture led to generation of volumes of gases, which put tremendous pressure on Tank.
The tank cover gave way to building gaseous pressure releasing tonnes of the poisonous gas,
which diffused over large area. The pipes were not well maintained. All the contents of the
tank were released within a period of about two hours. The water had entered the tank because
of a sequence of events. The tank had been maintained badly. When cleaning work was done,
water entered the tank. Approximately 5 lakh people were exposed to the leakage of methyl
isocyanate gas.

• What would have eliminated this tragedy to take place?


Ans: The Bhopal tragedy was a long overdue wake up call to the chemical industry, which
changed the chemical industry foe the better and also many lessons were learned which helped
raise safety awareness within the chemical industry. Below are some points that needed to be
eliminated:
1. Storage of toxic substances was reorganized after the tragedy; one cannot be too careful
when handling such toxic material especially those that are routinely handled in
chemical industry.
Name: Sanyukta Shinde
College: Thadomal Shahani Engineering College

2. Inherent design safety, should have been incorporated into facilities handling these
materials and dispersion mechanisms should be always be present and functional.

3. There should always be a limit to the amount of toxic material one can store, process
design that needs to take into consideration and try to minimize it.

4. It should be taken into consideration that a safety valve should only open when the
pressure rise inside the vessel threatens its integrity but not with any minor pressure
deviation. Nevertheless, when the risk of an excessive in temperature, in the case of
highly exothermic or runaway reactions, a compromise needs to be made so as when
the venting starts.

5. It is crucial to have strict procedures for disabling any safety equipment and try to keep
it to minimum.

6. Regular and effective maintenance is important in any plant and immediate action
should be taken when anything unusual is detected.

7. A simple safety device called slip line would have been installed into pipes to serve as
a watertight seal and blocks the flow of water, which was not installed in Bhopal plant.

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