HOPPE Anti Heeling System

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FINAL DOCUMENTS
System: AH
Anti-Heeling System
for vessel:
Hull 885 CO 24517
Classification: ABS/CR
Issue: 2008-01-21
Yard: China Shipbuilding Corporation

Kaohsiung Shipyard
ROC-812 Kaohsiung / Taiwan ROC
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List of content
Document Revision
Overview
Delivery specification, Part List 24517-00 21.01.2008

Valve list 24517 28.11.2007
Anti Heeling System General 24514-30 08.08.2007
Specification Anti Heeling System 9220-10-0010 10.2000
Arrangement of Anti Heeling System F-02903-00009 02.10.2007
Specification
Arrangement of Anti Heeling Control Panel

with electronic unit MIP- AH V2P1 and 24514-31 08.08.2007
Software
Arrangement of Pump Panel E/R 24514-33 08.08.2007
Valve connection 24514-34 12.03.2007
Local starter box 24514-35 08.08.2007
Reversible Propeller Pump with electrical Pumpspec 14.11.2005
motor F-02150-00000 27.12.2007
Manometer for local pressure indication K-02462-00000 16.12.2005
Butterfly valve DN 250 JIS 5K with air vessel
F-02231-00000 22.09.2005
emergency close
Level switch K-01312-00000 18.10.2007

Flange for Level switch F-00363-00000 27.02.2006
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Operation Manual / Test Procedures
Operation Manual AH-System F-03301-00110

Operation Manual pump F-03301-00101
Operation Manual motor F-03301-01201
Certificates
Type Approval :
GL Electronic Modules 17091-00 HH 12.09.2005
ABS Butterfly valves 03-LD323018 11.04.2003
GL Circuit breaker 20091-04 10.04.2005
Test Certificates:
Test certificate pump 18.01.2008

Test certificate motor 13.11.2007
ATEX Certificates
Ex certificate motor BT4 type Nemko03 ATEX 1618 09.12.2003

Ex certificate motor Nemko01 ATEX 483Q 01.04.2005
Ex certificate intrinsically safe barrier BAS01 ATEX 7145 29.04.2002
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Part List – 24517-00
Amount Part Document Revision
1.1 1 Arrangement of Anti Heeling

Control Panel with electronic unit 24514-31
MIP- AH V1P1 and Software
2. 1 Arrangement of Pump Panel E/R 24514-33
3. 1 Local starter box 24514-35
4. 1 Reversible Propeller Pump with Pumpspec

electrical motor F-02150-00000
5. 1 Butterfly valve DN 250 JIS 5K F-02231-00000

with air vessel emergency close
7.1 2 Level switch K-01312-00000

7.2 2 Flange for level switch F-00363-00000
8. 1 Spare parts with following content:
- 2 pcs. Fuse 800mA

- 2 pcs. Fuse 315mA
- 1 pc. Relais DSP 1
- 1 pc. Auxiliary Contactor
DILLER-22
- 2 pcs Ball bearing
- 1 pc Heating element
- 1 pc. MCCB
- 1 pc. Contactor
- 1 set Globes of pilot lamp
- 1 pc. Bulb of pilot lamp
- 1 pc Push button
9.1 6 Final Drawing 24517 FINAL
9.2 1 CD Final Drawing 24517 FINAL
10. 2 Extension of cable gland M16 to M20

with cable gland VM 20 for electric F-02152-00000
motor
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Overview
24053
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Yard:
Valve List HOPAC 24517 China Shipbuilding Corporation
Hull-No.: 885
No Serie-No Pos. Ind. Valve Type Display Yardcode I Cabinett No. EX GL Mo. Remarks
1 0046658 2KP 2L4 op/cl DN 250 JIS 5 K Flansc HOPAC 2 GG25 NBR
generated: 02.09.2005 1 von 1 Seiten

modified: 28.11.2007 13:39:19 werner
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YARD : CSBC-KAOHSIUNG SY
SHIP : HNO 882 - 885
Comm.No. : Co.24514 - 24517

Revision date: 08.08.07
Rev. Index : 2.3
CAD : ePLAN 5.50
DRAWING No. PLANT/SYSTEM : MOUNTED IN : LOCATION :
24514 - 30 GENERAL
24514 - 31 ANTI HEELING SYSTEM CONTROL PANEL DECK OFFICE
24514 - 33 ANTI HEELING SYTEM PUMP PANEL UNDER DECK PASSAGE

(PORT SIDE)
24514 - 34 ANTI HEELING SYSTEM VALVE PS
24514 - 35 ANTI HEELING SYSTEM LOCAL STARTER BOX
Date 12.09.05 =30
Draw. BER
H O P P E CSBC-KAOHSIUNG SY COVER SHEET
Co.24514 - 24517 +
2.3 Rev. BORDMESSTECHNIK GmbH HNO 882 - 885 Sh. 1

08.08.07 08.08.07
Revision Date Engin. STURMHOEWEL ePLAN 5.50 Makro
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24514 - LIST OF CONTENTS CSBC-KAOHSIUNG SY HNO 882 - 885 Co.24514 - 24517
sheet designation date Rev.
=30/1 COVER SHEET 08.08.07 2.3
=30/2 LIST OF CONTENTS 08.08.07 2.3
=30/3 CABLE SYSTEM GENERAL 08.08.07 2.1
=30/4 POWER SYSTEM 12.03.07 2.0
=30/5 PIPE DIAGRAM 12.03.07 2.0
Engineer : STURMHOEWEL
Date 12.09.05 =30
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No HOPPE WIRE YARD CABLE No. YARD CABLE Typ. oD CABLE GLAND REMARKS
CABLE No
1 W2 4x2x0,75ý D-HCS-271 L-MPYC-12 16.8 V-M25 ALARM SYSTEM CRT

2 W3 37x0,75ý P-HLP-122 L-MPYCS-27 24.3 V-M40 INTERCONNECTION AH-SYSTEM PANEL < -- > AH-PUMP PANEL
3 W1 3x2,5ý K-HLP-1A TPYC-1.5 12.5 V-M20 POWER SUPPLY HEELING CONTROL 230V 60Hz
4 W4 3x16ý P-HLP-IA TPYCY-16 23.2 V-M40 POWER SUPPLY FOR HEELING PUMP 440V 60Hz
5 W12 7x1ý P-HLP-112 L-MPYCY-7 15.2 V-M25 MOTOR PROTECTION, SPACE HEATER
6 W5 3x16ý P-HLP-101 TPYCY-16 3x16ý 23.2 V-M40 HEELING PUMP
7 W15 4x2x0,75ý P-HLP-103 L-MPYCYS-12 19.8 V-M32 VALVE 1 PS
8 W18 1x2x0,75ý P-HLP-133 DPYCYS-1.5 14.6 V-M25 LEVEL SWITCH PS
9 W19 1x2x0,75ý P-HLP-132 DPYCYS-1.5 14.6 V-M25 LEVEL SWITCH SB
10 W30 4x2x0,75ý P-HLP-121 L-MPYCYS-7 15.9 V-M25 LOCAL STARTER BOX
11 W6 1x2x0,75ý P-HLP-134 DPYCYS-1.5 14.6 V-M25 LEAKAGE ALARM
13 W100 1x2x0,75ý P-HLP- L-MPYCYS-2 12,7 V-M20 ABNORMAL ALARM
8
DECK OFFICE 24514 -33 UNDER DECK PASSAGE LEVEL PS
SWITCH
24514 - 34
PUMP PANEL
7
2
h
A
VALVE 1
6
13 HEELING
24514 -31 CONTROL PANEL

5 PUMP
11 LEAKAGE
LOCAL STARTER
BOX
ALARM
10 24514 - 35
1 3 4
HOPPE
9
LEVEL
ALARM POWER POWER SWITCH SB
SYSTEM SUPPLY SUPPLY
Date 12.09.05 =30
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No.: FUSE FOR : VOLTAGE I (A)
31-A3.F1 ANTI HEELING POWER SUPPLY 230V AC 315mA
31-A3.F2 ANTI HEELING POWER SUPPLY 230V AC 315mA
31-A3.F3 ANTI HEELING POWER SUPPLY (ANTI HEELING ELECTRONIC) 24V DC 315mA
31-A3.F4 ANTI HEELING POWER SUPPLY (AH CONTROL) 24V DC 315mA
31-X10:9+12 ANTI HEELING PUMP CONTROL 24V DC
33-Q1 PUMP MOTOR SUPPLY 440V AC MAX 160A
33-F1 SPARE 230V AC 2A
33-F2 FOR TRANSFORMER AND PUMP CONTACTOR 440V AC 6A
33-F3 AFTER TRANSFORMER 24V AC FOR PUMP CONTROL 24V AC 2A
33-F5 FOR TRANSFORMER 110 AC FOR HEATER 24V AC 2A
33-F6 AFTER TRANSFORMER 110 AC FOR HEATER 24V AC 0,5A
DECK OFFICE 24514 -33 UNDER DECK PASSAGE LEVEL PS

SWITCH
CONSOLE
PUMP PANEL
MOUNTING PLATE
C1
X10 0V DC X4
C2
X3 A3.X6 F3 F4 L1 VALVE 1
L2
X10 L3
440V 60Hz
HEELING
EMERGENCY STOP pre fuse 160A F5 F2
F1 F2 PUMP
Q1
LOCAL
START/STOP
24514 -31 CONTROL PANEL PUSH BUTTON

BOX
F6 F3
N L 220V 60Hz 24V 60Hz
220V 60HZ
pre fuse 10A
LEVEL
SWITCH SB
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PORT STBD
EMERGENCY CLOSING
Y1
VALVE 1
PS
BALLASTSYSTEM BALLASTSYSTEM
ATTENTION !
To prevent water hammer the valve

closing time has to be adjusted
to following schedule :
Valve size : closing time :
DN 150 15 sec app.
DN 200 20 sec app.
DN 250 25 sec app.
DN 300 30 sec app.
DN 350 35 sec app.
DN 400 40 sec app.
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H O P P E CSBC-KAOHSIUNG SY PIPE DIAGRAM
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SPECIFICATION
ANTI HEELING SYSTEM (REVERSIBLE PUMP)
Document No.: 9220-10-0010
Issue: 10.2000
List of content
General .............................................................................................................................. 2
OFF................................................................................................................................ 2
INDICATION ............................................................................................................... 2
MANUAL ...................................................................................................................... 2
AUTOMATIC............................................................................................................... 2
Dokument3 10.2000 1/2

24/01/2008 13/151
General
This system is designed for the manual and automatic control of the ships list during
loading and unloading conditions by using a reversible propeller type pump.
The ships list will be continuously measured by means of a special inclinometer and
indicated with a light-diode belt on the operation panel in the range from 2° port to 2°
starboard.
The electronic unit is based on a micro computer system and installed in a box for
console mounting with the dimensions of 144 × 144 mm. The box is covered by a front
panel with mimic diagram and integrated indication light diodes and operating push
buttons.
Following operating modes can be selected easily:
OFF
INDICATION
The list and state of the pump, valves and tank low level will be indicated only
MANUAL
The required pump direction from port to starboard or vice versa can be selected by two
push buttons. The pump starts and the valve opens if the corresponding push button is
pressed down.
In manual operation an automatic pre heeling can be achieved for heavy lift operations.
The required pre heeling angle can be selected easily. The pump will start automatically,
the corresponding valve will open. The system stops after reaching the selected pre
heeling angle. The system remains in the manual operation mode.
AUTOMATIC
The pump will start and the valve open automatically if an adjustable limit value from
0,4° – 2° list is exceeded.
The pump stops and the valves close if the vertical ship position is reached again. The
time delay pump stop is also adjustable from 10 sec – 15 min.
Separated selector switches for Heeling plant start angle and time delay pump stop are
installed in the box as indicated on drawing no. AH 9020-14.
Generally the pump stops and the valve closes if the list exceeds to a value of 5°. The
operating mode is changed in this case automatically to MANUAL and the flow
direction to the side of the exceeded list is blocked.
The pump stops and the valve closes if the heeling tank on the suction side of the pump
is empty.
The operating conditions of the valve, pump and tank level are indicated with light
diodes on a mimic diagram.
Potential free contacts are available for following conditions:
Heeling alarm 2,5°

Emergency stop 5,0°
System failure
The switch gear for pump and valve control is separately installed in a switch box for
wall mounting.
Dokument3 10.2000 2/2

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HOPPE
Bordmesstechnik GmbH
24/01/2008 15/151
Specification
24053
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SHIP : HNO 882 - 885
SYSTEM : ANTI HEELING SYSTEM

PANEL : CONTROL PANEL
LOCATION : DECK OFFICE
Comm.No. : Co.24514 - 24517
CAD : ePLAN 5.50
Revision date : 08.08.07
Revision Index : 2.1
Date 12.09.05 =31
Draw. BER
Co.24514 - 24517 +
BORDMESSTECHNIK GmbH HNO 882 - 885 CONTROL PANEL

2.1 08.08.07 Rev. 08.08.07 Sh. 1
ANTI HEELING SYSTEM DECK OFFICE 24514 - 31 of 17
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=31/1 COVER SHEET CONTROL PANEL ANTI HEELING SYSTEM 08.08.07 2.1
=31/3 ELECTRONIC UNIT CONTROL PANEL ANTI HEELING SYSTEM 12.03.07 2.0
=31/4 DECK OFFICE CONTROL PANEL ANTI HEELING SYSTEM 08.08.07 2.1
=31/5 WIRING DIAGRAM CONTROL PANEL ANTI HEELING SYSTEM 08.08.07 2.1
=31/14 PART LIST 08.08.07 2.1
=31/14.1 PART LIST 08.08.07 1.0
=31/15 =31-X1 12.03.07 2.0
=31/16 =31-X2 12.03.07 2.0
=31/17 =31-X10 12.03.07 2.0
Date 12.09.05 =31
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0 1 2 3 4 5 6 7 8 9
-A1
LIST
o o o o
2 8 6 4 2 1 8 6 4 2 0 2 4 6 8 1 2 4 6 8 2
> 2,5 > 5
PS
ON ON
SB FRONT
PANEL
1
2
OFF HO
PPE
READY LAMP SELECTOR SWITCH

MODE
INDIC TEST
1.) Heeling angle
MAN
start position
AUTO
from 0,4 - 2ø
Anti Heeling System 0 = 0,4ø
E F 0 1 = 0,5ø
D 1
C 2
B 3 F = 2,0ø
A 4
9 5
8 7 6
2.) delay time for
ANTI HEELING SYSTEM valve closing
ELECTRONIC UNIT after pump stop
144x144mm 0 = 0
1 = 2 sec
INSTALLATION DEPTH 280mm
2 = 4 sec
F = 32 sec
Date 12.09.05 =31
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0 1 2 3 4 5 6 7 8 9
500.0 300.0
442.0
ANTI HEELING SYSTEM
Anti Heeling System A5 free for

M I P
30x60x225
530.0
500.0
X1
PE
30x60x200
60x60x275
X2
-A3
-S0
-A4
HOPPE
Bordmesstechnik
í10.2
STANDARD INSTALLATION
V-M40
VM25 VM20 OF MOUNTING PLATE Switchboard : RITTAL AE 1350.600
EARTH
500x500x300mm
Colour : MUNSELL NO. 7.5BG 7/2
MOUNTING PLATE Protection : IP 23
Weight : 27 Kg
Date 12.09.05 =31
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ANTI HEELING SYSTEM 24514 - 31 of 17
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0 1 2 3 4 5 6 7 8 9
-A1
7.0
R1 R2 R3 R4 R5 R6 ANTI HEELING
ELECTRONIC
PE
C1 2 3 4 5 6 8 1 X3 3 4
1,5ý gn/ye
-A4 C1 -X10
24V INTERN
2 3 4 5 6 8 1 PE
0V INTERN
6.0
14 14 14 14 14 14
K1 K2 K3 K4 K5 K6
13 13 13 13 13 13
X8 1 2 3 4 5 6
0,75mmý bk
TERMINAL BOARD X7 1 2 3 4 5 6 X6 1 2 X2 1 2
PUMP PUMP VALVE SPARE SPARE SPARE

ON ON 1 F3 F4
L1+ /-A5:6+ /11.6
PS SB
-A3 POWER SUPPLY 0V 24V 0V 24V
7.1 L2+ /-A4-X4:9 /6.4
PE N
0V1 /-A3-X3:1 /11.6
F1 F2
315mA 315mA
X1 1 2 3 4
0,75mmý bk
1,5ý gn/ye
1,5mmý bk
N L L N N L L+ L+ 0V
PE
-X1 PE PE 1 2 3 4 5 6 7 8 -X2 1 2 3 4 5 6
W1 W3
TPYC 3x1.5 gn/ye 2 1 L-MPYCS 27x1 1 2
(K-HLP-1A) (P-HLP-122)
PANEL DOOR
MOUNTED
-X2:1 =33/11.0/ L+
-X2:2 =33/11.1/ 0V
11 21
230V PE N L
-S0
12 22
PRE FUSE
MAX 6A
=PD
POWER DISTRIBUTIOIN
24DC
SUPPLY EMERGENCY STOP PUMP PANEL
220V 60Hz =33
Date 12.09.05 =31
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H O P P E CSBC-KAOHSIUNG SY WIRING DIAGRAM
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0 1 2 3 4 5 6 7 8 9
-A4
5.0
24V AC 24V DC
K1 K2 K3 K4 K5 K6
X4 1 3 7 5 2 4 8 6 9 11 15 13 10 12 16 14 17 19 23 21 18 20 24 22
-X2:3 /5.8/ L2+
0,75ý bk 0,75ý bk 0,75ý bk 0,75ý bk 0,75ý bk
W3 3 4 5 6
L-MPYCS 27x1
(P-HLP-122)
-X3:3 =33/10.4/ 24VAC
-X3:1 =33/10.3/ PPSD
-X3:2 =33/10.3/ PSBD
-X2:6 =33/11.2/ V1
=33
PUMP CONTROL PANEL
PS DIRECTION
SB DIRECTION
PUMP ON
PUMP ON
24V AC
-Y1
-
TO SWITCHBOARD VALVE 1 SPARE SPARE SPARE

PUMP CONTROL PANEL
Date 12.09.05 =31
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0 1 2 3 4 5 6 7 8 9
-A1
24V 24V DC
5.0
0V
CONSOLE
MOUNTED
ê10k
MUX 1
OPTO- ANTI HEELING
COUPLER
ELECTRONIC
C1 23 C2 1 2 3 4 5 6 7 8 9 10
*5m
-WC1 -WC2 *5m SUB-D-25-POL
SUB-D-25-POL
C1 23 C2 1 2 3 4 5 6 7 8 9 10
J
I
H
MOUNTING PLATE
CONNECTION
A3 INTERN
G
F
E
D
-A4 -A3
S
5.0 5.3
B
A
X3 17 20 21 18 22 23 24 28 19 29 25 30 26 31 27 32
W3
L-MPYCS 27x1 7 8 9 10 11 12
(P-HLP-122)
VIA PUMP CONTROL PANEL
-X2:17 =33/13.1/ W3/24
-X2:15 =33/13.1/ W3/25
-X2:18 =33/13.1/ W3/26

-X2:9 =33/11.3/ MUX1
-X2:8 =33/11.3/ V1O
-X2:7 =33/11.3/ V1C
=33
LOCAL STARTER BOX
MUX 1 V1 PS V1 PS PUMP ON PUMP ON

OPEN CLOSED PS SB
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0 1 2 3 4 5 6 7 8 9
-A1
0V 0V
5.0
24V 24V
MUX 2
ANTI HEELING
ELECTRONIC
C1 24
-WC1
C1 24
-A4
J J
I I
H H
MOUNTING PLATE
CONNECTION
A3 INTERN
G G
F F
E E
D D
-A3 S S
5.3 B B
A A
11 12 13 14 15 16 17 18 19 20
X3 33 36 37 38 34 39 35 40 41 44 45 42 43 46 47 48
W3
L-MPYCS 27x1 13 14 15 16 17 18 19 20 21
(P-HLP-122)
-X3:6 =33/10.6/ POPSD
-X3:8 =33/10.7/ POSBD
-X2:13 =33/12.3/ MUX21

-X3:5 =33/10.6/ MUX2
-X3:4 =33/10.5/ HEEL
-X2:12 =33/12.3/ PSL
-X2:11 =33/12.2/ SBL
-X3:9 =33/10.8/ PPSS
-X3:10 =33/10.8/ PSBS

PUMP ON PS
PUMP ON SB
DIRECTION
DIRECTION
OPERATION
HEELING
MUX 2
=33 PUMP ON PUMP ON

PUMP CONTROL PANEL PS SB
TANK LEVEL TANK LEVEL
SERVICE SERVICE
PS LOW SB LOW
LOW LEVEL CONTACT OPEN

Date 12.09.05 =31
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0 1 2 3 4 5 6 7 8 9
-A1
0V
5.0
24V
MUX 3
ANTI HEELING
ELECTRONIC
-C1 25 C1 7 C2 25
W2
-A4 C1 25 C1 7
5.0 24V EXT
-A3
J
5.3 C2 25
I
H 0V
CONNECTION
A3 INTERN
G EXT
F
E
D
S
B
A
X3 49 52 53 50 54 51 55 57 56 58 60 61 59 62 63 64
W3 22 23
L-MPYCS 27x1
(P-HLP-122)
-X2:5 =33/11.2/ MUX3
-X2:4 =33/11.2/ LA
LEAKAGE ALARM
MUX 3
NC
=33
PUMP CONTROL
Date 12.09.05 =31
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0 1 2 3 4 5 6 7 8 9
-A1
CONSOLE
MOUNTED
5.0 SPARE SPARE PUMP PUMP SPARE SYSTEM
>2,5ø
RUNNING FAILURE FAILURE
ANTI HEELING
ELECTRONIC
R7 R8 R9 R10 R11 R12 R13
C1 9 10 11 12 13 14 15 16 17 18 19 20 21 22
WC1
C1 9 10 11 12 13 14 15 16 17 18 19 20 21 22
-A4
5.0
X4 25 26 27 28 29 30 31 32 33 34 35 36 37 38
MOUNTING PLATE
W2
L-MPYC 12x1 1 2 3 4 5 6 7 8
(D-HCS-271)
-X1 1 2 3 4 5 6 7 8
FAILURE
SYSTEM
>2,5ø
Com
Com
=AS
ALARM SYSTEM CRT
Date 12.09.05 =31
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0 1 2 3 4 5 6 7 8 9
-A1
5.0
ANTI HEELING
200 Ohm 200 Ohm ELECTRONIC
C2 20 21+ 22 23+
-WC2
C2 20 21 22 23
-A3
5.3 TP2 TP1
X3 3 4 1 2
-X2:6 /5.8/ 0V1
-X2:2 /5.8/ L1+
yellow
green
brown
6 2 1
+ S -
-A5
PENDELUM TRANSMITTER +/- 5ø
STANDARD INSTALLATION
OF MOUNTING PLATE
MOUNTING PLATE
Date 12.09.05 =31
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ANTIHEELING OUTPUT
ELECTRONIC BOX
CONSOLE
MOUNTED
+ + + -
-A1 COM-I RS485 COM-II RS485
4-20mA
4-20mA
4-20mA
4-20mA
5.0
C2 11 12 13 14 15 16 17 18 19 24
WC2
-A3
C2 11 12 13 14 15 16 17 18 19 24
5.3
RGND
RGND
P
N
MOUNTING PLATE
X3 12 11 10 16 15 14 6 7 8 5
EXTERNAL
Date 12.09.05 =31
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ANTI HEELING ELECTRONIC
CONSOLE
MOUNTED
COM-I COM-III
-A1 RS485-INTERN RS485-EXTERN
5.0
1 2 3 4 5 6 7 8 8 1 2 3 4 5 6 7 8 9
Date 12.09.05 =31
Draw. BER
Co.24514 - 24517 +

2.0 12.03.07 Rev. 12.03.07 Sh. 13
24/01/2008 29/151
0 1 2 3 4 5 6 7 8 9
PART LIST
QUANT
DESIGNATION (BMK) DESIGNATION ARTICEL Nr. WIRING DIAGR.
POSITION
W=31-WC1 1 D-SUB CABLE SUB-D25-3m K-00588-00000 =31/5.0
W=31-WC1.1 1 D-SUB CABLE SUB-D25-3m K-00588-00000 =31/5.0
=31-A1 1 MIP AH K-00814-00000 =31/5.0
=31-A3 1 AH-DIGITAL INPUT CARD AH-IN-30 K-00282-00000 =31/5.3
=31-A4 1 6 RELAIS FOR AH-MIP 6 Relais; AH-MIP K-00122-00000 =31/5.0
=31-A5 1 PENDULA SENDER PE-4000-WD/E2-01 K-01902-00000 =31/11.6
=31-A5 1 PENDULUM SUPPORT PE-4000-H F-02142-01001 =31/11.6
=31-S0 1 EMERGENCY SHUTDOWN KEY M22-PV K-00901-00000 =31/5.5
=31-S0 2 CONTACT ELEMENT M22-K10 K-00720-00000 =31/5.5
=31-S0 1 LABEL Kunststoff; silber; 27x18mm K-01119-00000 =31/5.5
=31-S0 1 EMERGENCY SHUTDOWN PLATE M22-XBK1 K-00903-00000 =31/5.5
=31-S0 1 FIXING ADAPTER M22-A K-00045-00000 =31/5.5
=31-WC1 1 D-SUB CABLE SUB-D25-3m K-00588-00000 =31/7.0
=31-WC2 1 D-SUB CABLE SUB-D25-3m K-00588-00000 =31/7.1
=31-X1 2 TENSION SPRING TERMINAL ST 4-PE K-00667-00000 =31/5.4
=31-X1 8 TENSION SPRING TERMINAL ST 4 K-00666-00000 =31/5.4
Date 12.09.05 =31
Draw. BER
H O P P E CSBC-KAOHSIUNG SY PART LIST
Co.24514 - 24517 +

08.08.07 08.08.07
24514 - 31 of 17
24/01/2008 30/151
0 1 2 3 4 5 6 7 8 9
PART LIST
QUANT
POSITION
Date 12.09.05 =31
Draw. BER
Co.24514 - 24517 +
1.0 Rev. BORDMESSTECHNIK GmbH HNO 882 - 885 14.1

Sh.
08.08.07 08.08.07
24514 - 31 of 17
24/01/2008 31/151
0 1 2 3 4 5 6 7 8 9
Terminal strip designation

Cable designation Cable designation
Cable type Cable type
W01
W1
Terminal diagram
Connection
Jumper
=31-X1
Terminal no.
Terminal name
Connection
Page / path
Desti- Desti-
4x2x0,75
nation nation
3x2,5
Function
SUPPLY 220V 60Hz 2 =PD-230V N 1 /5.4
PRE FUSE MAX 6A 1 =PD-230V L 2 /5.4
EMERGENCY STOP 1 =31-S0 11 3 /5.5
= 2 =31-S0 21 4 /5.6
= 3 =31-S0 22 5 /5.6
=31-A3-X1 3
= 6 /5.6
= 4 =31-S0 12 7 /5.6
=31-A3-X1 4
= 8 /5.7
=31-A3-X1 1
PE /5.4
PE
SUPPLY 220V 60Hz gn/ye =PD-230V PE PE /5.4
Date 12.09.05 =31
Draw. BER
H O P P E CSBC-KAOHSIUNG SY =31-X1
Co.24514 - 24517 +

12.03.07 12.03.07
24514 - 31 of 17
24/01/2008 32/151
0 1 2 3 4 5 6 7 8 9

W3
Terminal diagram
Connection
Jumper
=31-X2
Terminal no.
Terminal name
Connection
Page / path
Desti- Desti-
37x0,75
nation nation
Function
=31-A3-X2 2
24DC PUMP PANEL 1 =33-X2 1 1 /5.7
=31-A5 6+
= 2 /5.8
=31-A4-X4 9
= 3 /5.8
=31-A3-X2 1
= 2 =33-X2 2 4 /5.8
= 5 /5.8
=31-A3-X3 1
= 6 /5.8
Date 12.09.05 =31
Draw. BER
Co.24514 - 24517 +

12.03.07 12.03.07
24514 - 31 of 17
24/01/2008 33/151
0 1 2 3 4 5 6 7 8 9

Terminal diagram
Connection
Jumper
=31-X10
Terminal no.
Terminal name
Connection
Page / path
Desti- Desti-
nation nation
Function
=31-A1-X3 PE
EMERGENCY STOP PE /5.6
Date 12.09.05 =31
Draw. BER
Co.24514 - 24517 +

12.03.07 12.03.07
24514 - 31 of 17
24/01/2008 34/151
0 1 2 3 4 5 6 7 8 9
SHIP : HNO 882 - 885

PANEL : PUMP PANEL
LOCATION : UNDER DECK PASSAGE
Comm.No. : Co.24514 - 24517
CAD : ePLAN 5.50
Date 12.09.05 =33
Draw. BER
Co.24514 - 24517 +
BORDMESSTECHNIK GmbH HNO 882 - 885 PUMP PANEL

2.2 08.08.07 Rev. 08.08.07 Sh. 1
24/01/2008 35/151
0 1 2 3 4 5 6 7 8 9
=33/1 COVER SHEET PUMP PANEL ANTI HEELING SYSTEM 08.08.07 2.2
=33/3 SWITCHBOARD PUMP PANEL ANTI HEELING SYSTEM 08.08.07 2.1
=33/4 SWITCHBOARD PUMP PANEL ANTI HEELING SYSTEM 08.08.07 2.1
=33/5 MOUNTING PLATE PUMP PANEL ANTI HEELING SYSTEM 08.08.07 2.1
=33/6 LABEL LIST PUMP PANEL ANTI HEELING SYSTEM 08.06.07 2.1
=33/7 WIRING DIAGRAM PUMP PANEL ANTI HEELING SYSTEM 08.08.07 2.1
=33/14 PNEUMATIC AH DISTRIBUTION 08.08.07 2.2
=33/15 PART LIST 08.08.07 2.2
=33/16 PART LIST 08.08.07 2.2
=33/17 PART LIST 08.08.07 2.2
=33/18 PART LIST 08.08.07 2.2
=33/19 PART LIST 08.08.07 2.2
=33/20 =33-X1 12.03.07 2.0
=33/21 =33-X2 12.03.07 2.0
=33/22 =33-X3 12.03.07 2.0
=33/23 =33-X4 12.03.07 2.0
Date 12.09.05 =33
Draw. BER
Co.24514 - 24517 +

08.08.07 08.08.07
24514 - 33 of 23
24/01/2008 36/151
0 1 2 3 4 5 6 7 8 9
760.0 LEGEND :
-H0 = POWER SOURCE "ON" LAMP

706.0 -H1 = PUMP FAULT GREEN
-H2 = PUMP ON PS
RED
-H3 = PUMP ON SB
-H4 = SPACE HEATER
BLUE
ANTI HEELING SYSTEM -H5 = PUMP LEAKAGE ALARM
PUMP PANEL
-P2 -S1 = REMOTE-OFF-MANUEL YELLOW
-S2 = SERVICE SWITCH
h
-P1 A -S3 = LAMP TEST WHITE
-Q1 = MAIN SWITCH
-P1 = AMMETER
H0 H2 H1 H3 H4 H5 -P2 = RUNNING HOUR METER
300mm FREE FOR PIPE CONNECTION

S3
-S1
790.0
760.0
-Q1
-S2
HOPPE
HOPPE
Bordmesstechnik
IP Enclosure : IP 44
í10 Switchboard : RITTAL AE1073.000

760x760x300mm
Protection : IP 44
Colour : MUNSELL NO. 7.5BG 7/2
Weight : 80 Kg
Date 12.09.05 =33
Draw. BER
H O P P E CSBC-KAOHSIUNG SY SWITCHBOARD
Co.24514 - 24517 +

2.1 08.08.07 Rev. 08.08.07 Sh. 3
24/01/2008 37/151
0 1 2 3 4 5 6 7 8 9
300.0
XP2.2
790.0
760.0
XP1.1
V-M40 V-M40 V-M40 EARTH

VM25 VM25 VM25 VM20
VM25 VM25 VM25
XP1
PANEL RIGHT SIDE PANEL BOTTOM
Date 12.09.05 =33
Draw. BER
H O P P E CSBC-KAOHSIUNG SY SWITCHBOARD
Co.24514 - 24517 +

2.1 08.08.07 Rev. 08.08.07 Sh. 4
24/01/2008 38/151
0 1 2 3 4 5 6 7 8 9
í 10
KANAL 30x60x625mm
K3 K4 K5 K6 K7 F F F F F T3
1 2 3 4 5
l= 350mm
KANAL 30x60x365mm
T2
T1
KANAL 30x60x475mm
125.4
L1 L2 L3 L1 L2 L3
K01 K02
4
2
13
21
33
43
13
21
33
43
A1 A1
705.0
730.0
Y1
A2 A2
Q1
14
22
34
44
14
22
34
44
T1 T2 T3 T1 T2 T3
KANAL 30x60x300mm
X1 X2 X3 X4
U1 U2 U3 U4
-A100
90.0 90.0
665.0
704.0
Date 12.09.05 =33
Draw. BER
H O P P E CSBC-KAOHSIUNG SY MOUNTING PLATE
Co.24514 - 24517 +

2.1 08.08.07 Rev. 08.08.07 Sh. 5
24/01/2008 39/151
0 1 2 3 4 5 6 7 8 9
204.0
HOPPE GROSS
-H0 = POWER SOURCE "ON" LAMP

-H1 = PUMP FAULT
HOPPE -H2 = PUMP ON PS
48.0
-H3 = PUMP ON SB
-H4 = SPACE HEATER
Bordmesstechnik
-H5 = LEAKAGE ALARM
-S1 = HAND-0-AUTO
-S2 = SERVICE SWITCH
-S3 = LAMP TEST
150.0
LABEL 2
30.0
ANTI HEELING SYSTEM
30.0
ATTENTION:
POWER PUMP PUMP ON PUMP ON SPACE PUMP LAMP power supply for space heater
SOURCE FAULT P S S B HEATER LEAKAGE TEST directly from switchboard
ALARM
RED
50.0
27.0
18.0
PUMP TO
PS - SB
Date 12.09.05 =33
Draw. BER
H O P P E CSBC-KAOHSIUNG SY LABEL LIST
Co.24514 - 24517 +

2.1 08.06.07 Rev. 08.06.07 Sh. 6
24/01/2008 40/151
0 1 2 3 4 5 6 7 8 9
L1
L1 /-F2:1 /8.1
2,5mmý NSGAF”u 1,5 (3)kV
L2 L11
L2 /-F2:3 /8.2 L11 /-F3:2 /8.4
L3
L3 /-F5:1 /8.7
1 3 5 A1
3.13 1.13 4.13 2.13
-F4 TRIPPED POWER
13 21
-Q1 3.14 1.14 4.14 2.14
10.6 10.4 9.2 ~ 14 22
40-50A = 100V AC
PUMP CONTROL PANEL

(41A) 10.4 9.2
2 4 6
FOR
2,5mmý
HEATER
T1 T2 A2
L100V~ /-F1:2 /8.7
N100V~ /-F1:4 /8.7

K k 1
L10
-T2 -P1 A L10 /-F3:4 /8.5
L l 2
75/5A 75/150/5A
35ý
bk
51
-K3
35ý 10.1
52
bk
1 3 5 1 3 5
-K01 -K02
51
8.2
2 4 6
8.3
2 4 6
-K4
52
PS SB 35ý 10.2
52
-K7
bk 9.1
51
1,5mmý
bk
35 -X1 1 2 3 4 PE -X4 1 2
bk
W4 r w b W5 r w b W12 1 2 3 4 gn/ye W100 1 2

TPYCY 3x16 TPYCY 3x16 L-MPYCY 7x1 L-MPYCY 2x1
(P-HLP-1A) P-HLP-101) (P-HLP-112)
1 2
EXTERNAL
U V W T1 T2 Z1 Z2 PE
M Z1 PE
R1 E
PE Z2
L1 L2 L3
64W
AH PUMP
3~440V 60Hz -M1

S1 = 26 kW MOTOR SPACE
FEEDING
11.7 ABNORMAL ALARM
PROTECTION HEATER
PRE FUSE 80A SIGNAL NC
Date 12.09.05 =33
Draw. BER
Co.24514 - 24517 +

2.1 08.08.07 Rev. 08.08.07 Sh. 7
24/01/2008 41/151
0 1 2 3 4 5 6 7 8 9
L1
-Q1:1 /7.2/L1
L2
-Q1:3 /7.2/L2
L3
-Q1:5 /7.2/L3
2,5mmý 2,5mmý
NSGAF”u 1,5 (3)kV NSGAF”u 1,5 (3)kV
1 3
-F2
2 4 1 3
D6A
-F5
2 4
C2A
-T1 -T3
1,5mmý
440V~ 440V~
PUMP CONTROL PANEL

bk
13 13 ---- ----
-K3 -K4 24V~ 100V~
10.1 10.2
14 14 100VA 1,0A
1,5mmý
bk
21 21 1 3 1 3
-K02 -K01
8.3 8.2
-F3 -F1
22 22 2 4 2 4
C2A C0,5A
1,5mmý
bk
L10T /-H0:X2 /9.1
-X1:4 /7.6/ N100V~

-K3:51 /7.6/ L100V~
L11T /-H0:X1 /9.1
1,5mmý
bk
A1 A1
-K01 -K02
A2 A2
PUMP PUMP
DIRECTION DIRECTION
PORT STARBOARD
L10
-F4:A2 /7.5/ L10 L10 /-K3:A2 /10.1
24V AC L11
-F4:A1 /7.5/ L11 L11 /-Q1:4.13 /9.2
1 2 1 2
7.2 7.3
3 4 3 4
7.2 7.3
5 6 5 6
7.2 7.3
13 14 13 14
21 22 21 22
8.3 8.2
33 34 33 34
43 44 43 44
Date 12.09.05 =33
Draw. BER
Co.24514 - 24517 +

2.0 12.03.07 Rev. 12.03.07 Sh. 8
24/01/2008 42/151
0 1 2 3 4 5 6 7 8 9
L11 TšR
-F3:2 /8.4/ L11T
L11
-F3:2 /8.4/ L11 L11 /-Q1:1.13 /10.
4.13 21 23 23 61 11 13 43 43
-Q1 -F4 -K3 -K4 -K3 -K5 -K3 -K4
7.6 10.1 11.1
-S3
7.3 10.1 10.2 10.1 10.2
4.14 22 24 24 62 12 14 14 44 44
LAMP TEST
HIA
11
-K6
61
-K4 11.0
12 14
A1
10.2
-K7 62
A2
LT
1,5mmý bk
-H0 -H1 X5 -H2 X5 -H3 X5 -H4 X5 -H5 X5

WHITE RED YE GN BL RED
X1 X1 X1 X1 X1 X1
1
X2 X2 X2 X2 X2 X2 -P2
2
L10 TšR
-F3:4 /8.5/ L10T
PUMP DIRECTION STARBOARD

PUMP DIRECTION PORT
PUMP LEAKAGE ALARM

POWER SOURCE "ON"
RUN HOUR METER

SPACE HEATER
14
12 11
52 51
7.8
FAULT
Date 12.09.05 =33
Draw. BER
Co.24514 - 24517 +

2.1 08.08.07 Rev. 08.08.07 Sh. 9
24/01/2008 43/151
0 1 2 3 4 5 6 7 8 9
L11
-K4:43 /9.8/ L11
1.13
-Q1
7.3 0,75mmý bk
1.14
1,5mmý HIN
bk
13
-F4
7.6
14 3.13
-Q1
1,5mmý 7.3
3.14
bk
SERVICE
KEY SWITCH
13/23
-S2
14 24
AUTO
HAND
OFF
2/4 6/8 33 33
-K3 -K4
-S1
10.1 10.2
1 3 5 7 34 34
A1 A1
-K3 -K4
A2 A2
1,5mmý bk 0,75mmý bk
L10
-F3:4 /8.5/ L10
-X3 1 2 3 4 5 6 7 8 9 10
=31-A4-X4:1 =31/6.1/ 24VAC
=31-A3-X3:36 =31/8.1/ POPSD
=31-A3-X3:37 =31/8.2/ POSBD

=31-A4-X4:5 =31/6.1/ PPSD
=31-A4-X4:6 =31/6.2/ PSBD
=31-A3-X3:38 =31/8.2/ HEEL
=31-A3-X3:33 =31/8.1/ MUX2
=31-A3-X3:47 =31/8.8/ PPSS
=31-A3-X3:48 =31/8.9/ PSBS

PUMP PUMP
START START
PS SB
PUMP START PS
PUMP START SB
13 14 13 14
8.2 8.3
PUMP ON PS
PUMP ON SB
PUMP ON PS
PUMP ON SB
23 24 23 24
9.3 9.4
OPERATION
DIRECTION
DIRECTION
33 34 33 34
10.6 10.7
43 44 43 44
HEELING
SERVICE
SERVICE
9.8 9.8
51 52 51 52
24V AC
7.6 7.6
MUX 2
61 62 61 62
9.5 9.5
Date 12.09.05 =33
Draw. BER
Co.24514 - 24517 +

2.0 12.03.07 Rev. 12.03.07 Sh. 10
24/01/2008 44/151
0 1 2 3 4 5 6 7 8 9
L+ /-U3:14+ /12.6
0V /-U3:13- /12.5
+
-Y1
14.4
-
PUMP CONTROL PANEL

0,75mmý
-U1 -U2
bk
LF LF
12+ 11- 9+ 8- 12+ 11- 9+ 8-
13 14 PR 13 14 PR
A1 A1 22 24 - + - +
-K5 24V DC
CH2
24V DC
CH2
-K6 -K5 11.1 LF LF

A2 A2 21 MTL5015 MTL5015
PR PR
CH1 CH1
1- 2+ 4- 5+ 1- 2+ 4- 5+
off on off on
-X2 1 3 2 4 5 6 7 8 9 10
1 2 3 4 1 2
-W15 -W6
L-MPYCYS 12x1 DPYCYS 2x1.5
(P-HLP-103) (P-HLP-134)
=31-A3-X3:52 =31/9.1/ LA
=31-A4-X4:13 =31/6.5/ V1
=31-X2:1 =31/5.7/ L+
=31-X2:4 =31/5.8/ 0V
=31-A3-X3:21 =31/7.2/ V1C
=31-A3-X3:20 =31/7.1/ V1O

=31-A3-X3:49 =31/9.1/ MUX3
=31-A3-X3:17 =31/7.1/ MUX1
1 2 3 4
2
open close
green yellow
VALVE 1 -M1
EXTERNAL
7.2
24 DC 0V
LEAKAGE ALARM
14 14
9.5 9.5
12 11 12 11
9.5 9.5
V1 CLOSE
24
VALVE 1
V1 OPEN
11.2
MUX 3
MUX 1
22 21
11.2
NC
VALVE 1 VALVE 1 PUMP

OPEN CLOSE LEAKAGE ALARM
Date 12.09.05 =33
Draw. BER
Co.24514 - 24517 +

2.1 08.08.07 Rev. 08.08.07 Sh. 11
24/01/2008 45/151
0 1 2 3 4 5 6 7 8 9
-U2:14+ /11.8/L+ L+ /-U4:14+ /13.4
-U2:13- /11.8/0V 0V /-U4:13- /13.4
PUMP CONTROL PANEL

-U3
LF
12+ 11- 9+ 8-
13 14 PR
- + CH2
24V DC
LF
0,75mmý bk MTL5015
PR
CH1
1- 2+ 4- 5+
off on
-X2 11 12 13 14
W18 W19
DPYCYS 2x1.5 DPYCYS 2x1.5
(P-HLP-133) (P-HLP-132)
=31-A3-X3:34 =31/8.3/ MUX 21
=31-A3-X3:40 =31/8.4/ SBL
=31-A3-X3:39 =31/8.3/ PSL
-B1 -B2
EXTERNAL
SB LOW
PS LOW
MUX2
PS LOW SB LOW
TANK LEVEL
LOW LEVEL CONTACT OPEN
Date 12.09.05 =33
Draw. BER
Co.24514 - 24517 +

2.1 08.08.07 Rev. 08.08.07 Sh. 12
24/01/2008 46/151
0 1 2 3 4 5 6 7 8 9
-U3:14+ /12.6/L+
-U3:13- /12.5/0V
-U4
LF
12+ 11- 9+ 8-
13 14 PR
- + CH2
24V DC
LF
MTL5015
PR
CH1
1- 2+ 4- 5+
off on
-X2 15 16 17 18
=31-A3-X3:27 =31/7.7/ W3/25
=31-A3-X3:31 =31/7.7/ W3/24
=31-A3-X3:32 =31/7.8/ W3/26
-S1:14 =35/4.3/ PPS
-S1:13 =35/4.3/ 1+
-S2:14 =35/4.4/ PSB
-S2:13 =35/4.4/ 2+
=35
PUMP ON PS
PUMP ON SB
LOACAL STARTER BOX
LOACAL STARTER BOX

MUX 1
PUMP ON PS
PUMP ON SB
FROM HEELING
CONTROL PANEL
Date 12.09.05 =33
Draw. BER
Co.24514 - 24517 +

2.0 12.03.07 Rev. 12.03.07 Sh. 13
24/01/2008 47/151
0 1 2 3 4 5 6 7 8 9
BL.1
VALVE BLOCK
TOTAL 0-10bar N3
FLOW PRESSURE
COCK N5
FOR HAND PUMP
-Y1
CONNECTION
11.7 3 1 5
2 4
8 mm 8 mm
-A100
P 1 -XP1 1 -XP2 1
SERVICE UNIT
FILTER
OP CL
-XP 1
PIPE
10x1mm
OP CL
VALVE
1
AIR INLET
7 bar
Date 12.09.05 =33
Draw. BER
H O P P E CSBC-KAOHSIUNG SY PNEUMATIC
Co.24514 - 24517 +
HNO 882 - 885 AH DISTRIBUTION
2.2 08.08.07 Rev. 08.08.07 BORDMESSTECHNIK GmbH Sh. 14
24514 - 33 of 23
24/01/2008 48/151
0 1 2 3 4 5 6 7 8 9
PART LIST
QUANT
POSITION
=33-A100 1 SERVICE UNIT WA-UNI F-02498-02000 =33/14.0
=33-A100-P 1 DOUBLE NIPPLE G 1/4" K-00249-00000 =33/14.0
=33-BL.1 1 VALVE BLOCK VB-P-M-1-2-24VDC K-02923-00000 =33/14.4
=33-F1 1 POWER CIRCUIT BREAK CUTOUT FAZ-C0,5/2 K-01346-00000 =33/8.7
=33-F2 1 POWER CIRCUIT BREAK CUTOUT FAZ-D6/2 K-01891-00000 =33/8.1
=33-F3 1 POWER CIRCUIT BREAK CUTOUT FAZ-C2/2 K-01883-00000 =33/8.4
=33-F4 1 THERMISTOR PROTECTIVE RELAIS EMT6-DB K-01452-00000 =33/7.5
=33-F5 1 POWER CIRCUIT BREAK CUTOUT FAZ-C2/2 K-01883-00000 =33/8.7
=33-H0 1 SIGNAL LAMP M22-L-W K-00777-00000 =33/9.1
=33-H0 1 PLATE CARRIER, PUSH BUTTON M22S-ST-X K-01124-00000 =33/9.1
=33-H0 1 LED-ELEMENT M22-LED-W K-00756-00000 =33/9.1
=33-H0 1 FIXING ADAPTER M22-A K-00045-00000 =33/9.1
=33-H1 1 SIGNAL LAMP M22-L-R K-00776-00000 =33/9.2
=33-H1 1 LED-ELEMENT M22-LED-R K-00755-00000 =33/9.2
=33-H1 2 LED-TESTELEMENT M22-XLED-T K-00759-00000 =33/9.2
=33-H2 1 SIGNAL LAMP M22-L-Y K-00778-00000 =33/9.3
=33-H2 1 LED-ELEMENT M22-LED-W K-00756-00000 =33/9.3
Date 12.09.05 =33
Draw. BER
Co.24514 - 24517 +

08.08.07 08.08.07
24514 - 33 of 23
24/01/2008 49/151
0 1 2 3 4 5 6 7 8 9
PART LIST
QUANT
POSITION
=33-H3 1 SIGNAL LAMP M22-L-G K-00775-00000 =33/9.3
=33-H3 1 LED-ELEMENT M22-LED-G K-00754-00000 =33/9.3
=33-H4 1 SIGNAL LAMP M22-L-B K-00774-00000 =33/9.4
=33-H4 1 LED-ELEMENT M22-LED-B K-00753-00000 =33/9.4
=33-H5 1 SIGNAL LAMP M22-L-R K-00776-00000 =33/9.5
=33-H5 1 LED-ELEMENT M22-LED-R K-00755-00000 =33/9.5
=33-K01 1 MAIN CONTACTOR DILM80 K-02809-00000 =33/8.2
=33-K01 1 AUXILIARY CONTACT DILM150-XHIC31 K-02938-00000 =33/8.2
=33-K02 1 MAIN CONTACTOR DILM80 K-02809-00000 =33/8.3
=33-K02 1 AUXILIARY CONTACT DILM150-XHIC31 K-02938-00000 =33/8.3
=33-K3 1 AUX. CONTACTOR DILAC-40 K-02684-00000 =33/10.1
=33-K3 1 AUXILIARY CONTACT DILA-XHIC02 K-02685-00000 =33/10.1
Date 12.09.05 =33
Draw. BER
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0 1 2 3 4 5 6 7 8 9
PART LIST
QUANT
POSITION
=33-K5 1 RELAY PLC-RSC- 24DC/21-21 K-00984-00000 =33/11.1
=33-K6 1 RELAY PLC-RSP- 24DC/21 K-00985-00000 =33/11.0
=33-N3 1 SOUND ABSORBER 3/8" K-02203-00000 =33/14.7
=33-N3 1 SCREW-ON-CONNECTION 8-G3/8,AIR TUBE K-01139-00000 =33/14.7
=33-N5 1 SOUND ABSORBER 3/8" K-02203-00000 =33/14.7
=33-N5 1 SCREW-ON-CONNECTION 8-G3/8,AIR TUBE K-01139-00000 =33/14.7
=33-P1 1 AMPERE-METER 72 LA K-00257-00000 =33/7.3
=33-P1 1 SEALING LA 72x72 K-01961-00000 =33/7.3
=33-P2 1 OPERATING HOUR METER 24V BW 40.X8 K-00162-00000 =33/9.8
=33-P2 1 COVER BW 40.X8 K-00163-00000 =33/9.8
=33-Q1 1 POWER CIRCUIT BREAKER NZMN1-M50 K-01934-00000 =33/7.2
=33-Q1 1 AUXILIARY CONTACT NZM1-XHIV K-01930-00000 =33/7.2
=33-Q1 1 DOOR COUPLING TURN LEVER NZM1-XTVDV K-01942-00000 =33/7.2
=33-Q1 1 ELONGATION AXLE NZM1/2-XV4 K-01944-00000 =33/7.2
=33-S1 1 MANUAL-AUTOMATIC SWITCH T0-2-15432/E K-00886-00000 =33/10.4
=33-S2 1 KEY BUTTON Q25S3 K-01030-00000 =33/10.8
=33-S2 2 CONTACT ELEMENT E10 K-00718-00000 =33/10.8
=33-S2 1 LABEL Kunststoff; silber; 27x18mm K-01119-00000 =33/10.8
=33-S3 1 PUSH BUTTON M22-D-S K-01445-00000 =33/9.7
Date 12.09.05 =33
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0 1 2 3 4 5 6 7 8 9
PART LIST
QUANT
POSITION
=33-S3 1 PLATE CARRIER, PUSH BUTTON M22S-ST-X K-01124-00000 =33/9.7
=33-S3 1 FIXING ADAPTER M22-A K-00045-00000 =33/9.7
=33-T1 1 TRANSFORMER TR-AH-440-24-100VA K-01461-00000 =33/8.4
=33-T2 1 CURRENT TRANSFORMER ASR 20.3/ MEASURING RANGE 75/5A K-01566-00000 =33/7.2
=33-T3 1 TRANSFORMER PRIM.:440V; SEC.:100V; 1,0A K-03100-00000 =33/8.7
=33-U1 1 EX-ISOLATING-AMPLIFIER MTL5015, SWITCH AMPLIFIER K-01656-00000 =33/11.5
=33-X2 18 TENSION SPRING TERMINAL ST 2,5 K-00663-00000 =33/11.0
=33-X3 5 TENSION SPRING TERMINAL STTB 2,5 K-00669-00000 =33/10.3
=33-X4 4 TENSION SPRING TERMINAL ST 2,5 K-00663-00000 =33/7.8
=33-XP 2 SCREW-ON UNION PIECE 10 G1/4 K-00119-00000 =33/14.0
=33-XP 2 SOUND ABSORBER 3/8" K-02203-00000 =33/14.0
=33-XP 2 CONNECTION INSERT,STRAIGHT 8-G1/4, AIR TUBE K-01148-00000 =33/14.0
=33-XP 2 SEALING RING SO 40007-1/4 K-00228-00000 =33/14.0
=33-XP 2 ANGULAR CONNECTION 8 / 8 mm K-01166-00000 =33/14.0
Date 12.09.05 =33
Draw. BER
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0 1 2 3 4 5 6 7 8 9
PART LIST
QUANT
POSITION
=33-XP 2 SCREW-ON-CONNECTION 8-G3/8,AIR TUBE K-01139-00000 =33/14.0
=33-XP 1 CONNECTION INSERT, ANGLE 6-G1/8, SHORT, AIR TUBE K-01171-00000 =33/14.0
=33-XP 1 T-CONNECTION LF 3000/3104 K-02984-00000 =33/14.0
=33-XP1 1 STIFFENER SLEEVE SO 40003 K-01420-00000 =33/14.5
=33-XP1 1 COMPRESSION FERRULE SO 40001 K-03122-00000 =33/14.5
=33-XP1 1 BULKHEAD UNION PIECE SO 41521 RED. K-01538-00000 =33/14.5
=33-XP2 1 STIFFENER SLEEVE SO 40003 K-01420-00000 =33/14.5
=33-XP2 1 BULKHEAD UNION PIECE SO 41521 RED. K-01538-00000 =33/14.5
=33-Y1 3 SCREW PLUG G1/8/ HEXAGON SOCKET K-01530-00000 =33/14.4
=33-Y1 2 CONNECTION INSERT, ANGLE 8-G1/4, SHORT, AIR TUBE K-01173-00000 =33/14.4
=33-Y1 1 MALE HEXAGON PLUG SO 20371 K-01527-00000 =33/14.4
Date 12.09.05 =33
Draw. BER
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0 1 2 3 4 5 6 7 8 9

W12
Terminal diagram
Connection
Jumper
=33-X1
Terminal no.
Terminal name
Connection
Page / path
Desti- Desti-
nation nation
Function
2x1
=33-K4 22
220V AC FOR HEATER =33-E1 Z1 1 /6.8
=33-F1 4
SPACE HEATER =33-E1 Z2 2 /6.8
=33-F4 T1
MOTOR PROTECTION 1 =33-M1 T1 3 /6.5
=33-F4 T2
= 2 =33-M1 T2 4 /6.5
Date 12.09.05 =33
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0 1 2 3 4 5 6 7 8 9
Terminal diagram
W-W15
Cable name
Cable name
W30
W-W6
W3
W18
W19
BELOW 1 3 5 7 ... ... ... 99 - -
Strip designation TOP 2 4 6 8 ... ... ...100
TOP 2 4 6 8 ... ... ...100
=33-X2 BELOW 1 3 5 7 ... ... ... 99 + +
Connection
Connection
Connection
Terminal
Jumpers
Type
Type
number
4x2x0,75
1x2x0,75
4x2x0,75
1x2x0,75
1x2x0,75
37x0,75
Page/
Function text Target design. Target design. path
24 DC 1 =31-X2 1 1 =33-K6 A1 /10.0
0V 2 =31-X2 4 2 =33-K5 A2 /10.1
24 DC 3 /10.0
0V 4 =33-K7 A2 /10.2
LEAKAGE ALARM NC 25 =31-A3-X3 52 5 =33-K5 21 /10.2
VALVE 1 CLOSE 4 =33-VALVE1 5 6 /10.6
MUX 3 24 =31-A3-X3 49 7 =33-K5 24 X /10.3
V1 CLOSE 9 =31-A3-X3 21 8 /10.3
PUMP 1 =33-M1 3 9 /10.8
V1 OPEN 8 =31-A3-X3 20 11 /10.3
VALVE 1 OPEN 12 /10.5
= 1 =33-VALVE1 1 13 /10.6
MUX 1 7 =31-A3-X3 17 14 /10.4
VALVE 1 6 =31-A4-X4 13 15 /10.4
= 5 =33-VALVE1 6 17 /10.7
LEAKAGE ALARM 2 =33-M1 4 18 =33-K5 A1 X /10.8
PS LOW 20 =31-A3-X3 39 19 =33-B1 1 /11.3
SB LOW 21 =31-A3-X3 40 20 =33-B2 1 /11.2
MUX2 19 =31-A3-X3 34 21 =33-B1 2 /11.3
MUX 1 13 =31-A3-X3 27 22 /12.1
MUX2 23 =33-B2 2 /11.3
PUMP ON PS 12 =31-A3-X3 31 24 /12.1
PUMP ON SB 14 =31-A3-X3 32 25 /12.1
PUMP ON PS LOACAL STARTER BOX 1 =35-S1 13 26 /12.3
PUMP ON SB LOACAL STARTER BOX 4 =35-S2 14 27 /12.4
= 3 =35-S2 13 28 /12.4
PUMP ON PS LOACAL STARTER BOX 2 =35-S1 14 29 /12.3
Date 12.09.05 =33
Draw. BER
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0 1 2 3 4 5 6 7 8 9

W3
Terminal diagram
Connection
Jumper
=33-X3
Terminal no.
Terminal name
Connection
Page / path
Desti- Desti-
37x0,75
nation nation
Function
=33-K3 A1
PUMP START PS 4 =31-A4-X4 5 1 /9.3
=33-K4 A1
PUMP START SB 5 =31-A4-X4 6 2 /9.3
=33-S1 1
24V AC 3 =31-A4-X4 1 3 /9.4
=33-S1 5
HEELING OPERATION 18 =31-A3-X3 38 4 /9.5
=33-Q1 3.14
MUX 2 15 =31-A3-X3 33 5 /9.6
=33-K01 44
PUMP ON PS DIRECTION 16 =31-A3-X3 36 6 /9.6
MUX 2 7 /9.6
=33-K02 44
PUMP ON SB DIRECTION 17 =31-A3-X3 37 8 /9.7
=33-S2 14
PUMP ON PS SERVICE 22 =31-A3-X3 47 9 /9.8
=33-S2 24
PUMP ON SB SERVICE 23 =31-A3-X3 48 10 /9.8
Date 12.09.05 =33
Draw. BER
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0 1 2 3 4 5 6 7 8 9

W3
Terminal diagram
Connection
Jumper
=33-X4
Terminal no.
Terminal name
Connection
Page / path
Desti- Desti-
37x0,75
nation nation
Function
=33-Q1 3.24
ABNORMAL ALARM SIGNAL NC 10 =31-A3-X3 28 31 /6.6
=33-K7 12
= 11 =31-A3-X3 19 32 /6.7
Date 12.09.05 =33
Draw. BER
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0 1 2 3 4 5 6 7 8 9
SHIP : HNO 882 - 885

PANEL : VALVES
LOCATION : PS
Comm.No. : Co.24514 - 24517
CAD : ePLAN 5.50
Date 12.09.05 =34
Draw. BER
Co.24514 - 24517 +
BORDMESSTECHNIK GmbH HNO 882 - 885 VALVES

2.0 12.03.07 Rev. 12.03.07 Sh. 1
ANTI HEELING SYSTEM PS 24514 - 34 of 3
24/01/2008 58/151
0 1 2 3 4 5 6 7 8 9
=34/1 COVER SHEET VALVES ANTI HEELING SYSTEM 12.03.07 2.0
=34/3 VALVE 1 PS VALVES ANTI HEELING SYSTEM 12.03.07 2.0
Date 12.09.05 =34
Draw. BER
Co.24514 - 24517 +

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0 1 2 3 4 5 6 7 8 9
AIR SUPPLY 7 bar

8mm copper pipe
AIR VESSEL
FOR
EMERGENCY
SHUTDOWN
VALVE 1 PS
SILENCER
CLOSE IN CASE SILENCER WITH
THROTTLE VALVE
OF POWER LOSS
FOR CLOSING TIME
ATTENTION !
ENERGIZED TO OPEN
To prevent water hammer
+1 the valve closing time

5 1 3
has to be adjusted
to following schedule :
2-
4 2
Valve size : closing time :
DN 150 15 sec app.
DN 200 20 sec app.
DN 250 25 sec app.

OPEN CLOSE
DN 300 30 sec app.
DN 350 35 sec app.
DN 400 40 sec app.
DN 450 45 sec app.
VALVE 1 PS
Date 12.09.05 =34
Draw. BER
H O P P E CSBC-KAOHSIUNG SY VALVE 1 PS
Co.24514 - 24517 +
BORDMESSTECHNIK GmbH HNO 882 - 885 VALVES

2.0 12.03.07 Rev. 12.03.07 Sh. 3
ANTI HEELING SYSTEM PS 24514 - 34 of 3
24/01/2008 60/151
0 1 2 3 4 5 6 7 8 9
SHIP : HNO 882 - 885

PANEL : LOCAL STARTER BOX
LOCATION : NEAR BY PUMP
Comm.No. : Co.24514 - 24517
CAD : ePLAN 5.50
Date 12.09.05 =35
Draw. BER
Co.24514 - 24517 +
BORDMESSTECHNIK GmbH HNO 882 - 885 LOCAL STARTER BOX

2.1 08.08.07 Rev. 08.08.07 Sh. 1
24/01/2008 61/151
0 1 2 3 4 5 6 7 8 9
=35/1 COVER SHEET LOCAL STARTER BOX ANTI HEELING SYSTEM 08.08.07 2.1
=35/3 VIEW OF CASE LOCAL STARTER BOX ANTI HEELING SYSTEM 12.03.07 2.0
=35/4 WIRING DIAGRAM LOCAL STARTER BOX ANTI HEELING SYSTEM 08.08.07 2.1
=35/5 PART LIST 08.08.07 2.0
Date 12.09.05 =35
Draw. BER
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0 1 2 3 4 5 6 7 8 9
PUMP TO PS
ANTI HEELING SYSTEM

S1
LOCAL STARTER BOX

25.0
134.0
164.0
PUMP TO SB
S2 25.0
Casing : DOSE 1732
í 9
Protection : IP 56
1 x M24-Z14 Weight : 1,7 Kg
46.0 79.0
Date 12.09.05 =35
Draw. BER
H O P P E CSBC-KAOHSIUNG SY VIEW OF CASE
Co.24514 - 24517 +

2.0 12.03.07 Rev. 12.03.07 Sh. 3
Revision Date Engin. STURMHOEWEL ePLAN 5.50 Makro 9220-70-0051
24/01/2008 63/151
0 1 2 3 4 5 6 7 8 9
PUMP RUN
PS SB
13 13
S1 S2
14 14
W30
L-MPYCYS 7x1 1 2 3 4
(K-HLP-121)
=33-U4:2+ =33/13.3/ 1+
=33-U4:1- =33/13.3/ PPS
=33-U4:5+ =33/13.4/ 2+
=33-U4:4- =33/13.4/ PSB
SIGNAL TO PUMP CONTROL PANEL
24V PUMP PUMP

RUN RUN
PS SB
Date 12.09.05 =35
Draw. BER
Co.24514 - 24517 +

2.1 08.08.07 Rev. 08.08.07 Sh. 4
Revision Date Engin. STURMHOEWEL ePLAN 5.50 Makro 9220-70-0051
24/01/2008 64/151
0 1 2 3 4 5 6 7 8 9
PART LIST
QUANT
POSITION
Date 12.09.05 =35
Draw. BER
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Pump Specification
Type : H 250 – 2,0

Reversible propeller pump
Pipe onnection : suction side DN 250 JIS 5K

discharge side DN 250 JIS 5K
Working range : 300 m³/h / 9 mWC
RpM : 1972/min
Main Parts: Bronze 10 GNiAl
Impeller : NiAl-bronze ( DIN 1714 CuAl 10NI )
Shaft : Stainless Steel 1.4462
Paint: Munsell 7.5 BG 7/2
Weight : 248 Kg
Motor Specification
Typ : YB2 180M-2 EEx d II BT4
Power : 26 kW/S1 / 36 kW/S3-15%
RpM : 3550/min
Voltage : 3 x 440V, 60Hz

IN : 41A, IA/IN : 7,5
Capsuling : IP 56
Insulation Class : F
Thermistor (PTC) in windings (150°C )
Form : V1
Space heating: 220V AC / 65 W
Paint: Munsell 7.5 BG 7/2
Weight : 165 kg
Date 12.03.01 Plant:

Draw. GB HOPPE Pump Secification CO 24514-17
Rev. 21.06.05 BORDMESS- Ship Panel Sh. 1
TECHNIK
Revision Date Ing. LS 882-885 of 1
24/01/2008 66/151
24/01/2008 67/151
HOPPE Bordmesstechnik GmbH

Kieler Strasse 318 • 22525 Hamburg • 040/561949-0 • Fax: 040/561949-99 • E-Mail: [email protected]
Pump Type H 250-2,0 E-Motor

Casing G-CuSn10 Standard kW-S1 26
Impeller G-CuAl10Ni Ex kW-S1 26
Shaft St. St. rpm 3600
14
Pump Curve
12
10
8
mWC
0
100 200 300 400 500 600 700 800 900
cbm/h
35
Power
30
25
kW
20
15
10
100 200 300 400 500 600 700 800 900
8
NPSH
7
6
m
2
100 200 300 400 500 600 700 800 900
24/01/2008 68/151
24/01/2008 69/151
24/01/2008 70/151
Hoppe Bordmesstechnik GmbH

Technical data sheet
Document No. Designation Revision Issue

K-01312-00000.TD Float switch 1.1 28.12.06
S179 DB/F84
1 General
1.1 Features
- General purpose
- Flameproof
- Hoseproof and submersible
- Chemical duty
- Accessories
- External chambers
- Fisher range
1.2 Operation
One permanent magnet forms part of a float assembly which rises and falls with changing
liquid level. A second permanent magnet is positioned within the switch or air pilot valve so
that the adjacent poles of the two magnets repel each other through a non-magnetic
diaphragm. A change of liquid level which moves the float through its permissible travel will
cause the float magnet to move and repel the switch magnet to give the snap action
operation
Switching is accomplished by the angular movement of the switch magnet being used to
operate “push-rods”. These rods bear on contact blades and break one set of contacts whilst
allowing the other set to make. The benefit of this arrangement is that contact force is
independent of the magnet.
Name: GB 1/2
Date: 22.12.06
24/01/2008 71/151

Technical data sheet

K-01312-00000.TD Float switch 1.1 28.12.06
S179 DB/F84
2 Technical data
Weight: 3.5 Kg
Min S.G.: 0.65
Max. Pressure at 20°C: 34.5 bar
Max. Temperature: 400 °C
2.1 Materials
Enclosure & wetside: Aluminium bronze to BS1400 - AB1 max. iron content 2.5%
End cap Brass BS1400 - DCB3
Floater: 316 Stainless steel
2.2 Electrical connection
Cable type: 5x1.5
BLACK 1
BLUE
BROWN
BLACK 2
GND = GR/YE
Name: GB 2/2
Date: 22.12.06
24/01/2008 72/151
HOPPE
Bordmesstechnik GmbH
24/01/2008 73/151

Operation Manual

F-03301-00110.HB Anti-Heeling-System V1P1T2 1.1 15.08.2007
Operation Manual
Anti Heeling System
Example of a standard V2P1-T2 AH-System
Hoppe Bordmesstechnik GmbH, Kieler Str. 318, 22525 Hamburg, Germany

Tel.: + 49 40 56 19 49 0, Fax: +49 40 56 19 49 99
Email: [email protected],
website: www.hoppe-bmt.de
Name: jvr 1/15

Date: 13.08.2007
24/01/2008 74/151

Operation Manual

1 General
The anti heeling system is designed for the manual and automatic control of a ships list, mainly
during loading and unloading conditions in a harbour.
The ships heeling angles are continuously measured by a special inclinometer. Heeling angles are
balanced by control of water-levels in water side tanks. Water is being transferred and controlled
through pumps and valves between the side tanks.
Main user interface is a micro computer based operation panel (PLC/) with push buttons for
operation modes, and indicating lights for showing status of the system.
Safety warning
Never use automatic anti heeling system offshore. When leaving berth/harbour, the anti heeling
system has to be turned off.
Offshore use of Anti Heeling System is only allowed in manual mode and needs very careful
attention. Misuse may cause serious influence or damage on ships handling and performance.
Name: jvr 2/15

Date: 13.08.2007
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Operation Manual

2 Directory
1 General ....................................................................................................................................2
2 Directory...................................................................................................................................3
3 Description of Instruments and Gauges....................................................................................4
3.1 Anti-Heeling control panel ................................................................................................4
3.2 Programmable Logic Controller........................................................................................5
3.3 Motor starter panel...........................................................................................................6
4 Operation Modes......................................................................................................................7
4.1 Operation from Programmable Logic Control ...................................................................7
4.1.1 OFF..............................................................................................................................8
4.1.2 INDIC ...........................................................................................................................8
4.1.3 MAN.............................................................................................................................8
4.1.4 AUTO...........................................................................................................................9
4.1.5 PRE-HEEL FUNCTION................................................................................................9
4.2 Operation from Motor Starter Panel ...............................................................................10
4.3 Operation in Service mode.............................................................................................10
5 Alarms and Failures ...............................................................................................................11
6 Adjustments ...........................................................................................................................13
6.1 Heeling Angle start position............................................................................................13
6.2 Closing time of valves ....................................................................................................14
Name: jvr 3/15

Date: 13.08.2007
24/01/2008 76/151

Operation Manual

3 Description of Instruments and Gauges
3.1 Anti-Heeling control panel
P1
P1 = Programmable
Logic Control (PLC)
H1 = Buzzer/ Horn
S1 = Reset Button
S0 = Emergency Stop
chart 1: legend switches

and gauges
picture 1:Anti Heeling control panel
Name: jvr 4/15

Date: 13.08.2007
24/01/2008 77/151

Operation Manual

3.2 Programmable Logic Controller
LED “Heeling-Alarm” and

“Emergency-Stop”
red =alarm
LED Belt for list indication.
off =ok
red = portside
Button : Watertransfer in
“manual mode” green = starbord
LED for High/Low

level alarm in tanks
Green = ok
red flushing = Level
Alarm
red = acknowledged
level alarm
Button : Mode
selection and Button: Lamp test
reset for alarms Optional : Dimming
3 colour LED for valve indication

indication LED’s for 3 colour LED Pump red =close
current operation modes indication green =open/ water flows to ST
green =active red =stop yellow =open/ water flows to PS
off =off red flushing=pump red flushing =failure/ or closes
failure green flushing = valve opens to SB
green =run to SB yellow flushing = valve opens to PS
yellow =run to PS
Name: jvr 5/15

Date: 13.08.2007
24/01/2008 78/151

Operation Manual

3.3 Motor starter panel
lamps
H0 = power source on
H1 = pump fault
H2 = pump to PS running
H3 = pump to ST running
H4 = space Heater running
H5 = pump leakage alarm
switches
S1 = auto/ off/ manual
S2 = service key switch
S3 = push button lamp test
Q1 = main power switch
gauges
P1 = ammeter
P2 = hour Meter
chart 2: legend switches/ gauges
picture 2: frontview motor starter unit
Name: jvr 6/15

Date: 13.08.2007
24/01/2008 79/151

Operation Manual

4 Operation Modes
The Hoppe Anti-Heeling System can be controlled by the “PLC” (Hoppe name : “MIP”) that is
mounted in the electronic panel, or it can be controlled directly from the motor starter panel.
4.1 Operation from Programmable Logic Control (MIP)

The Hoppe Anti-Heeling System can be ordered and controlled from more than one PLC’s (MIP).
One Master-MIP and several Slave-MIP’s for different mounting places on the vessel are possible.
For control from the “PLC” following adjustments on motor starter panel have to be set.
 Main switch (Q1) has to be switched to ‘ON’- position.
 Selector switch (S1) --- ‘MANUAL / 0 / AUTOMATIC’--- has to be in position ‘AUTOMATIC’
LED “Ready” will light permanent, when selector switch S1 is in “AUTOMATIC” position.
After each push on “MODE” button, operating mode will switch one step down. After lowest mode,
it will jump to top of the list. This Button is also used for reset of alarms.
Name: jvr 7/15

Date: 13.08.2007
24/01/2008 80/151

Operation Manual

4.1.1 OFF
 system indication is off , but system is under voltage/power
4.1.2 INDIC
 can be selected independent, whether LED “READY” is on or off (switch S1 can be in

position automatic or manual)
 indicates list of ship, state of pump, valve and alarms
 indicates also system status and actions when system is in “pure manual mode” and is
controlled from motor starter panel --- pls. see item “Motor Starter manual control”
4.1.3 MAN
 only possible when LED “READY” is on
 required pump direction from PS to SB or vice versa can be selected by pressing on push
button

ON
press for pumping water to PS
ON
press for pumping water to SB
 Valve opens and pump starts. As long as the button is pushed--- loose of button lead to
pump stop and closing of valves after a delay time of 10s
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4.1.4 AUTO
 only possible when LED “READY” is on
 pump starts and valve opens automatically if adjustable (pls. chapter 6.1) limit value from
0,4° - 1,9° list is exceeded
 system stops automatic when ship is in upright position.
4.1.5 PRE-HEEL FUNCTION

Only possible in manual mode. Enables adjustment of ship list to PS/SB to max. of the ships
list light belt on the “PLC”
 operation mode has to be switched to “manual”

ON ON
 both buttons have to be pushed at the same time
 zero point (O°) starts flickering yellow at light diode belt
 requested pre-heel angle has to be selected by pressing push button for heel to PS or SB
 selected angle is indicated by light diodes
 system accepts adjusted pre-heel angle by pushing the “MODE” push button
 water transfer starts automatically
 indication on light diode belt changes alternately between actual heel angle and selected pre-
heel angle
 pump stops and valve closes automatically when the adjusted pre heeling angle is reached
 system remains in manual mode
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4.2 Operation from Motor Starter Panel

Adjustments and indications for control by the motor starter panel
 Main switch (Q1) has to be switched to ‘ON’- position
 Selector switch (S1) --- ‘MANUAL / 0 / AUTOMATIC’--- has to be in position “MANUAL”
 Turn and hold “key switch” in position “PUMP TO PS” for water transfer to portside
 Turn and hold “key switch” in position “PUMP TO SB“ for water transfer to starboard
 Pump status and direction of water transfer is indicated by lamps on motor starter panel
 System operation by the “PLC” is no more possible. LED “READY” on “PLC” is off.
 Only “INDIC” and “OFF” mode can be selected on “PLC”
 Automatic stop at “Over-Heeling-Angle” (angle depends on ordered version); water transfer

is only possible to opposite direction
4.3 Operation in Service mode

The service mode is provided to balance the water levels in PS and SB tank after heeling. Service
mode only controls the valve.
 Main switch (Q1) has to be switched on
 Selector switch (S1) has to be in position ‘0’
 Move key switch (S2) to position ‘PUMP TO PS’ or ‘PUMP TO SB’ and keep the switch in
chosen position
 Valve in water pipe between side tanks will open and stay open as long the switch is hold in
position
 Water can flow between side thanks. Pump is not running
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5 Alarms and Failures

In case the Anti-Heeling-System is mounted with an acoustic alarm, all types of alarms turn on the
acoustic alarm. The acoustic alarm can be acknowledged through the acoustic reset button S1 on
Anti-Heeling control panel.
! A potential free “System-Alarm” contact opens for types of listed alarms. (R13) !
Type of Alarm Signs of Alarm and actions To do

Pump Failure Pump stops and valves close Alarm acknowledgement:
-Red flushing LED “Automatic” mode switches over to Press “Mode-Button” =>
‘MANUAL’ mode. LED jumps to continious red
Water transfer is disabled (pump not running) and system
jumps to next mode. Use
Mode-Button to jump to
indication mode. => Inspection
of pump is requested
Valve Failure Valve can not reach end positions. After 90s Alarm cannot be acknowledged
-Red flushing LED LED on PLC change and remains red from PLC. =>Inspection of
flushing. System remains in current valve and actuator for alarm
operation mode. reason (limit switch; cable
damaged; …)
Red flushing LED remains until
indication for endposition and
valve work correct.
Low Level Alarm LED change from green to red. After 5s red Use manual ‘Mode’ and pump
-Red flushing LED LED change to red flushing => Alarm some water to empty tank side
-Red LED Pump stops and valves close. System will (min. 10-15 s)
(acknowledged jump to “Manual” mode. Water transfer is Press “Mode” button =>flushing
alarm) only possible to empty tank side. LED will switch to constant red
or LED will change to green
when contact in Low Level
switch closes.
High Level Alarm System remains in operation Check water levels in tanks.
-Red flushing LED Water transfer is possible in both directions Be aware that “Low Level” in
-Red LED In case of a full tank, water flows through other tank side can come soon
(acknowledged tank ventilation pipe to open deck. and limit of Heeling-System
Alarm) can be reached.
List Sensor Fault The pump stops and the valves close Sensor inspection is requested.
-Flushing Light Automatic switches over to ‘MANUAL’ Contact Hoppe
Diode belt operation mode. Manual Water transfer is Bordmesstechnik for service or
possible, but indication of ships list is new sensor.
disabled.
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Pump Leakage System stays in current operation mode. Inspection of leakage sensor
Sensor Other then “Pump Failure” operation is still for alarm reason.
Alarm possible In case of water ingress the
-Red flushing LED system has to be stopped and
mechanical seal of pump has
to be changed --- see pump
operation manual.
After fixing leakage of pump,
press “Mode-Button” to
acknowledge alarm => LED will
jump to continious red
! List of Alarms without opening alarm contact R13 !
Heeling-Alarm System stays in current operation mode Check if current Heeling-Angle

-Red LED Alarm contact R12 opens is acceptable. If not, turn on
automatic mode or start
manual pumping to requested
side. LED turns off, when
Heeling Angle drops under
Heeling-Alarm-Value/Angle
Emergency Stop System STOP: The pump stops and the Use manual mode to pump
-Red LED valves close water to requested side until
Alarm contact R11 closes. LED for Over-Heeling-Alarm
Automatic switches over to ‘MANUAL’
turns off.
operation mode
Pump operation is blocked to exceeded side
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6 Adjustments
Several adjustments are fixed in the software which can only be changed by Hoppe
Bordmesstechnik GmbH.
Onboard adjustments are possible for
 Heeling Angle start position in automatic mode
 Closing time of valve
6.1 Heeling Angle start position

This value defines at which list angle of ship the pump starts and valve opens.
Value can be modified by change of position of corresponding selector switch.
The switch is installed inside of the PLC-Box. The Front Panel has to be dismounted for change.
 loosen the 4 screws of the panel and pull it out of the box
 selector switch is on the back side of the front panel
 turn upper switch to requested position (see picture 4)
picture 3: front panel with selector switch
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picture 4:selector switch for starting angle
6.2 Closing time of valves

To prevent water hammer, the valve closing time has to be adjusted to following chart
Valve:: Closing Time

DN 250 25 sec
DN 300 30 sec
DN 350 35 sec
DN 400 40 sec.
chart 3: valves with closing times
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picture 5: valve actuator
The adjustment is made by turning the throttle screw on solenoid valve. The solenoid valve is
mounted direct on actuator. Turning clockwise means prolongation of valve closing time, turning
counter clockwise means shortening of valve closing time. The adjusted valve closing time has to
be checked by valve test run.
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Operation Manual
F-03301-00101.HB Reversible Propeller Pump 1.11 12.12.07
OPERATION MANUAL
REVERSIBLE PROPELLER PUMP
TYPE H250 AND H300
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Content
1 General....................................................................................................................................3
1.1 Pump Type and Performance Range ...............................................................................3
1.2 Performance Data............................................................................................................3
1.3 Range of Application and Service Conditions...................................................................4
2 Safety at Installation, Service and Maintenance.......................................................................4
2.1 Marking of Safety Instructions ..........................................................................................4
2.2 Safety Instructions ...........................................................................................................5
3 Transport and Storage.............................................................................................................5
3.1 Transport of Pump ...........................................................................................................5
3.2 Packing / Storage / Preservation......................................................................................6
4 Technical data and Information to Pump..................................................................................7
4.1 Construction and Function of Pump .................................................................................7
4.2 Monitoring Facilities .........................................................................................................7
4.3 Dimensions of Pumps ......................................................................................................8
5 Installation of Pump ...............................................................................................................10
5.1 Requirements to Installation Place .................................................................................10
5.2 Alignment of Flexible Coupling.......................................................................................10
5.3 Electric Connection ........................................................................................................11
5.4 Connection of Pipes.......................................................................................................11
6 Commisioning........................................................................................................................12
6.1 Making of Operational State...........................................................................................12
6.2 Control of Direction of Rotation ......................................................................................13
6.3 Pump Start.....................................................................................................................14
7 Maintenance and Repair........................................................................................................15
7.1 Lubricants for Bearings with Grease Lubrication ............................................................15
7.2 Lubricants for Gear and Bearings with Oil Lubrication....................................................15
7.3 Maintenance Rate..........................................................................................................16
7.4 Change of Transmission Oil ...........................................................................................16
7.5 Monitoring during Service ..............................................................................................16
7.6 Dismounting of Mechanical Seal and Radial Shaft Seal Ring.........................................17
7.7 Reassambling of Mechanical Seal and Radial Shaft Seal Ring ......................................19
7.8 Dismounting of Complete Drive Assembly (mediumside) ...............................................19
7.9 Dismounting of Complete Drive Assembly (driving side) ...............................................20
7.10 Reassembling of Drive Assemblies ................................................................................21
8 Tool List.................................................................................................................................24
9 Spare Part List.......................................................................................................................25
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1 General
The reversible propeller pump is provided for utilisation on ships. The pump is designed for
transport of sea water between opposed tanks.
The performance data pumps are checked on the bench test. The results are recorded in a
test protocol
The operation instructions and safety notes of the operation manual have to be
observed for a trouble free operation!
The manufacturer can not be held liable for damages when this operation manual was not
considered demonstrable.
Manufacturer: Hoppe Bordmesstechnik GmbH
Kieler Str. 318
22525 Hamburg
Germany
Tel. + 49 40 561949-0
Fax. +49 40 561949-99
e-mail: [email protected]
1.1 Pump Type and Performance Range

Two types with following performance ranges are available
type performance range
H 250 delivery capacity: 300m³/h to 800m³/h
H 300 delivery capacity: 700m³/h to 1400m³/h
1.2 Performance Data

The achieved performance date of aggrgate pump+motor are written down in test protocol.
Name plates are installed on pump and motor with data about:
 description of aggregate
 performance consumption of pump, max. available performance of motor
 technical data as voltage/frequency for electric connection of motor
 year of manuufacture
 identification number
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1.3 Range of Application and Service Conditions

The pump is only to be used for delivery of sea water or fresh water between tanks on ships.
The utilisation for other purposes or other mediums has to be approved by manufacturer.
The service conditions of complete aggregate have to be observed
 place of installation --- engine room or cargo hold
 class of explosion proof of motor
 environmental temperature +5° Celsius to + 45° Celsius
 drainage of pump at freezing danger
2 Safety at Installation, Service and Maintenance
The operation manual has to be available for personal prior installation and commissioning.
The personal must be qualified for installation, commissioning, operation, maintenance and
repair works. The personal have to be trained and instructed if necessary.
Valid national and international accident prevention rules have to be observed and also the
working, service and safety regulations of operator.
2.1 Marking of Safety Instructions

Safety instructions which lead to dangers for persons at non observance are marked as
followed:
 symbol for general danger: À (safety sign acc. to DIN 4844-W 9)
 symbol for warning before voltage: Á (safety sign acc. to DIN 4844-W 8)
The word “CAUTION“ is inserted in indices for safety in cases where the non observance
lead to danger for function of aggregate.
The non observance of safety instructions may lead to endangerous for persons,
environmental and the aggregate. Following dangers may occur:
 Failure of functions of aggregate and/or plant
 Failure of specified procedures for maintenance and repair
 Hazards of persons by electric and mechanical effects
 Hazards of ship and cargo by leakage
The non-observance of safety instructions lead to loss of any rights to claim damage
compensation.
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2.2 Safety Instructions
 Touchning protection for moving parts (e.g. coupling) may not be removed while
aggregate is in service
 Endangerous by electric power are to be encluded
 Works on aggregate are only at allowed at standstill
 All safety and protection facilities have to be re-installed after completion of work
 Reconstruction or modifications are only permissible after consultation and written
approval by manufacturer.
 Spare parts: only original spare parts or by manufacturer allowed parts to be used
 The manufacturer takes over none liability for consequences at use of other parts.
3 Transport and Storage
Pumps and aggregates are packed for transport acc. to manufacturer standard and order
agreement.
The rules and regulations in transportation business, respectively the regulations for handling
of fork carriers, cranes etc. are to be observed for transport.
Improper transport and storage lead to loss of any warranty claim.
3.1 Transport of Pump

À
 Prevention of heavy vibrancies (impulsive stress)
 Observance of accident prevention rules and all additionally rules for lifting and
transport of pump respectively complete aggregate
 Lifting of pump / aggregate only on stable lifting points as casing, connecting piece or
frame
 saving of assembled motor on lifting column in order to avoid turning or tilting of
aggregate during lifting
 Hoisting devices (e.g. stacker, crane, crane device, pulley-blocks, ropes, etc.) must
be sufficiently dimensioned and may operate only by authorized persons.
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CAUTION
The mounted motor has to be
secured on hoisting device.
3.2 Packing / Storage / Preservation

 unpacking should be made at point of installation to avoid contamination and damage
 check if delivery corresponds to order and complete
 storage in environment with high humidity and alternating temperatures is not allowed in
order to avoid formation of condensation water
 Condensation water may attack metall parts (e.g. bearings) and may alter properties of
lubricating greases which lead to early wear and malfunctions
 Durability of preservation is made for time period of approx. 3 month
 In the case of prolonged storage, a continued preservation is to be effected by usual
commercial means which do not attack the materials employed. Mainly the parts which are
in contact with each other are to be protected from corrosion in order to avoid to become
stuck.
 The preservation is washed out during the trial service of the pump on board.
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4 Technical data and Information to Pump
The pump is an axial-reversible propeller pump used for transport of liquids.
4.1 Construction and Function of Pump
 single stage, non self-priming pump with single flow casing

 impeller: axial flow impeller
 pump shaft and drive shaft are over-mounted --- construction with angular ball
bearing .
 The pump shaft and the top shaft are connected via a 90° bevel gear.
 Flexible coupling between pump shaft and drive shaft of motor
 Seal against pumped medium --- mechanical seal; single-acting, independent of
direction of rotation loaded according to DIN 24 960-U-K for pumped medium
 Shaft seal against pumped medium: Radial shaft seal ring for gear oil
 Leackage space is arranged between pumped medium
 A vented leackage space is arranged between the pumped medium and gear oil
which is fitted with a leackage sensor
 Grease lubrication for top ball bearing of drive shaft
 Oil lubrication for gear and all other ball bearings
4.2 Monitoring Facilities
 Monitoring of water level in tanks by float switch to prevent dry running of pump --- system
stop at low water level
 motor protection relais --- protection aginst to high motor loads
 PTC-Thermistor --- protection against to high warming
 Anti-Condensation Heating --- protection against formaing of condensation water inside
motor
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4.3 Dimensions of Pumps

Pump: H 250: materials pls. see order confirmation
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Pump: H 300: materials pls. see order confirmation
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5 Installation of Pump
Before installation: visual check referring to shipping damage and completeness of delivery.
——> damage notice
CAUTION!
 Packing material in void spaces of pump and motor must be removed
 The installation work is to be executed by personnel which is qualified for the job under
consideration of the existing safety instructions
5.1 Requirements to Installation Place
 Installation has to consider sufficient space for exchange of parts or complete aggregare
as well for transport
 Fixings for hoisting devices and other auxiliary means have to be provided
 Foundations have to be of sufficient strength
 Ambient temperatures below +5°C and higher +45°C have to be avoided
 Agrregat has to be installed stress relieved
 Pay attention that no vibrations are passed in pump aggregate via foundation
5.2 Alignment of Flexible Coupling

CAUTION
 Distance c between pump shaft and motor shaft is in range between 2 to 4 mm
 Check and adjustment of value c is not necessary at supply of complete aggregates
(pump+motor assembled; checked in workshop of manufacturer)
 Check and readjustment only at maintenance or repair work
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5.3 Electric Connection

À Á The connection of electric machines is to be executed by adequately qualified
personnel under consideration of valid international guidelines and standards as well
national rules and laws.
5.4 Connection of Pipes
CAUTION
 Pipes have to be free of pollution, must be sufficient fixed and stress relieved mouted
on pump, installation of compensators on deamad
 Pipe have to be installed in such matter that during filling the formation of air cushions
inside pipes is excluded
 Flange gaskets may not extend into pipes since it reduces the cross section of
conduit
 Installation of pipework should enable pump dismounting without discharge of tanks
 Pressure tests of pipeto be executed without the pump. Otherwise the pump may be
damaged.
 The mounted pump is tested statically under the 1.5-fold nominal operating pressure.
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6 Commisioning
Requirements and notices have to be observed from this operation manual and from other
components which are affected by pump starting-up.
6.1 Making of Operational State

 Check of grease lubrication of upper ball bearing of drive shaft --- refill on demand!
 Check oil filling in gear box by means of oil dipstick
 Oil level must be between MIN/MAX marks on oil dipstick
Oil dipstick
 CAUTION mechanical seal – prevention of dry running – system must be filled!

At first of operation a little leakage can occur at the seal. The leakage decreases after
the running-in time. The leakage fluid will drained into leakage space inside pump
which is equipped with a leakage sensor.
 CAUTION tanks, pipes and pump must be filled with water
The system must be deareted!
 CAUTION Protections for rotating parts must be installed before starting-up and may
not dismounted during operation
 CAUTION Electric protective devices havt to correspond to valid national and
international guidelines, standards and laws.
Dismounting of protective devices during operation is not allowed!
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 À Á Check electric connection --- voltage, frequency, thermistor, stand still heating
 À Á Check monitoring devices regarding adjustment of corresponding values
(Motor Protection Relay, Thermistor)
 Noise protection --- Observance of valid noise protection guidelines, regulations and
laws.
6.2 Control of Direction of Rotation

The control of direction of rotation is only allowed when the system is filled including tanks
and pipes. A dry running of pump lead to demolition important parts of pump.
 direction of rotation: anti-clockwise – delivery (Förderrichtung) to side with impeller

 direction of rotation: clockwise – delivery (Förderrichtung) to pump side without
impeller
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6.3 Pump Start

Execution as follows::
 Condition: system is filled and deaerated
 Valves are open on pump suction/pressure side in piping system
 Pressure manometer are installed on pump
 System control must be ready for operation --- automatic shut-off functions
 Pump can be started (manual mode, motor starter box), monitoring of in-service
behaviour
 At recognized malfunctions --- pump STOP --- determination of reason and repair
 System test program can be started/continued at normal in-service behaviour of pump
CAUTION
It’s not allowed to operate the pump against close valves. The service lead to
cavitation, sealing and bearing damages in best time and is connected with loss of
any warranty claim!
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7 Maintenance and Repair
CAUTION
Maintenance and repair works on pump may exected only by corresponding qualified
personal.
7.1 Lubricants for Bearings with Grease Lubrication

 utilisation of grease --- of type KTP 2R / KP 2R / KH 2R acc. to DIN 51 502 ;
e.g. FAG Arcanol Multitop
 comparable greases other manufacturers may used as well
 greases with different properties may not mixed
7.2 Lubricants for Gear and Bearings with Oil Lubrication

 Gear boxes and bearings are filled factory-installed with a high-quality full-synthetic
transmission oil CLP DIN 51517, ISO VG DIN 51519.
 Oil volume H250 pump: 0,5 L
 Oil volume H300 pump: 1,3 L
 Following transmission oils are recommended for using at ambient temperatures
from –10°C to +60°C:
Lubricant *AGIP ARAL BP DEA

Full Synthetic *ROTRA DEGOL Enersyn Polydea
Oil SX 75-90 GS 220 SG-XP 200 PGLP 220
Lubricant ESSO SHELL MOBIL KLÜBER

Full Synthetic Umlauföl Shell Tivela **Mobilgear Klübersynth
Oil S220 OelWB SHC XMP 150 GS 220
 Transmission oils with different properties may not mixed

 Other transmission oils needs approval by manufacturer
*factory installed oil

**Mobilgear 600XP68, 600XP100, 600XP150, 600XP220 are similar to Mobilgear SHC XMP 150 and can also be used.
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7.3 Maintenance Rate

Following periods have to be meet for a safe and reliable function
procedure Period Remark

check gear oil level all 3 month pls. see chapter 6.1
check of fixing screws all 12 month manual, using keys
Grease Lubricated Bearings

 Bearings are to grease occasionally after approx. 2500 service hours
 Motors witout grease nippel are lifetime lubricated. At motors with grease nippel pls. refer
to instructions in operation manual of motor manufacturer.
7.4 Change of Transmission Oil

For identification of part numbers pls. see drawings in chapter 8: spare part list
 oil change => all 100 service hours, respectively all 24 month
 switch off aggregate and avoid restart by suitable measures
 put collecting reservoir under oil drain
 drain gear lubricant oil by drain plug (912)
 remove coupling guard for better handling
 pull out dipstick
 filling: srew in drain plug (912); unscrew filling plug (911) and fill in gear lubricant oil by
means of a hose; screw in filling plug (911)
 oil volume H250 pump: 0,5 L
 oil volume H300 pump: 1,3 L
 check oil level with dipstick
7.5 Monitoring during Service

 Regularly check of shaft seals regarding leackage
 Pay attention to vibrationless pump service
 pay attention to mechanical noises
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7.6 Dismounting of Mechanical Seal and Radial Shaft Seal Ring

According to the mounting conditionsit is to be decided wether the pump aggregate is to be
dismounted from the basement completely or only partially.
 Switch-off the pump unit --- save against unauthorised switch-on
 Drain gear lubricant
 Loosen hexagon socket screws (914.1) of impeller cap (260) and remove the impeller
cap
 Loosen impeller nut (922) and remove with disk (550.1), see picture 1
 Take off Impeller (230)
 Take out parallel key (940)
 Take off distance ring (504)
 Take off shaft protection sleeve (524) together with mechanical seal (433) from shaft
 Loosen hexagon socket screws (914)
 Remove bearing cover (360.1) with o-rings (412) and (412.3)
 CAUTION
 When disassembling bearing cover attend to number of inserted lock washer (558)
 dismantle retaining ring (932) from bearing cover
 remove disc (550.2)
 Pull out radial lip seal (421.1)
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Picture 1: Loosen of impeller nut with help of tools D1.004 bzw. D1.004-1
CAUTION
 Clean seat of stationary seal ring and ensure that the seat is not damaged
 Check shaft wearing sleeve (524) in respect of impurities and furrows, in case brighten
with buff linen cloth. In the case that the furrows are to deep, renew the part
 Clean shaft fit of the shaft wearing sleeve
 Mechanical seals are principally to be renewed completely
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7.7 Reassambling of Mechanical Seal and Radial Shaft Seal Ring

CAUTION
 Clean seat of stationary seal ring and ensure that the seat is not damaged
 Check shaft wearing sleeve (524) in respect of impurities and furrows, in case brighten
with buff linen cloth. In the case that the furrows are to deep, renew the part
 Clean shaft fit of the shaft wearing sleeve
 Mechanical seals are principally to be renewed completely
 Auxiliary means: soap sud, soft, not fluffing duster, home spirit
 Use soap sud when sliding on or impressing of rubber parts in order to reduce friction
 Press in radial shaft seal (421.1) Stationary seat and O-ring ring in seal cover (360.1)
 Safe Radial shaft seal with disc (550.2) and circlip (932)
 Insert adjusting washer (558)
 Slip on shaft protection sleeve (524)
 Screw complete bearing cover (360.1) with hexagon socket screws (914) to casing
 Pull on mechanical seal (433) to shaft protection sleeve. Attend to constant pressure
distribution, in order not to tilt the seal.
 Slip on distance ring (504)
 mount feather key (940)
 Slip on Impeller (230)
 Screw on Impeller nut (922) with disk (550.1)
 Fasten impeller cap (260) with hexagon socket screw (914.1) at impeller
 Fill in gear lubricant oil as described under 7.4
7.8 Dismounting of Complete Drive Assembly (mediumside)
 After removing mechanical seal and radial shaft seal the complete drive assembly
with o-ring (412.1) can be drawn from casing --- see picture 2
Picture 2
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7.9 Dismounting of Complete Drive Assembly (driving side)

 Loosen nuts (920) and remove with spring washer (934)
 Remove screws (901) with discs (554)
 Lift motor (801)
 Dismantle coupling (840) from shaft (213) and remove key (940.1)
 Loosen hexagon screw (901.2) and remove with springwasher (934.2)
 Remove bearing cover (360) with radial shaft seal (421)
 Muttern (920) lösen und mit Federringen (934) abnehmen
CAUTION
 When dismantling bearing cover attend to amount of shim ring (558)
 Complete drive assembly can be drawn from casing (see picture 3)
Picture 3
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Operation Manual
7.10 Reassembling of Drive Assemblies

CAUTION
 As bevel wheels usually are subject to drifting away because of crossing axes and the
mostly one-sided bearing, drive assemblies have to be mounted very carefully.
 Only if mounted correctly, the optimate quite-running will be reached.
Mounting of complete drive assemblies

 Slide complete drive assembly (driving side) into casing --- see picture 3
 Mount bearing cover (360) with radial shaft seal rings (421) and shim rings with
hexagon nuts (901.2) and spring washers (934.2) to casing
 Mount feather key (940.1)
 Slide complete drive assembly (medium side) with o-ring (412.1) in casing --- see
picture 2
 auxiliary means: soap suds, a soft duster without fuzz, spirits
 use soap suds to avoid friction when pulling or pressing in the rubber parts
 Press in radial shaft seal (421.1) stationary seat and o-ring in gland housing (360.1)
 Safe radial shaft seal ring with disc (550.2) and retaining ring (932).
 insert shim rings (558)
 slide shaft protection sleeve (524)
 Screw up complete bearing cover (360.1) with hexagon socket screws (914) with casing
 Pull mechanical seal (433) on shaft protection sleeve. Make sure that pressure forces
work evenly so that mechanical seal cannot tilt.
 slide distance ring (504)
 mount feather key (940)
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Operation Manual
Adjustment of flank clearance of gearwheels

The bevel wheels are interlocked and work with a flank clearance, determined before. The
range of the flank clearance is dependent from module of gearing and the operation
conditions. If flank clearance is not chosen correctly, the wheels will work noisy and this will
cause very early wear and tear with damages at tooth profiles or tooth fractures.
Permissible flank clearance:
Pump: H 250 --- Flank clearance 0,05 - 0,10 mm
Pump: H 300 --- Flank clearance 0,10 - 0,15 mm
Driving and pump shaft are assembled. The driving shaft is locked against twisting by means of
tools D1.005 (H300) respectively D1.005-1 (H250)
Lock driving shaft against twisting!

(tool D1.005 resp. D1.005-1)
tool D1.006 resp. D1.006-1
The screw tool D1.006 (H300) resp. D1.006-1 (H250) is mounted on pump shaft.
wird auf die Pumpenwelle geschraubt. The button of mounted metering clockwork stands at milled
surface of screwed up tool with the pinion to be secured against twisting. The flank clearance is
determined by moving ring gear until plant concerned and can be read directly from metering
clockwork.
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Operation Manual
Further assembly of complete pump

 Slide impeller (230)
 Screw impeller nut (922) with disc (550.1) (Tool D1.004 bzw. D1.004-1)
 Tighten Impeller cap (260) with hexagon socket screws (914.1) at impeller
 slide on coupling (840)
 assemble motor
 fill in gear lubricant oil as described under 7.2
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Operation Manual
8 Tool List
Tool Number Picture
D1.004 --- Pump H 300
D1.004-1 --- Pump H 250
D1.005 --- Pumpe H 300
D1.005-1 --- Pumpe H 250
D1.006 --- Pumpe H 300
D1.006-1 --- Pumpe H 250
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Operation Manual
9 Spare Part List

Pls. see following pages for identification of part numbers
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Operation Manual
Part Numbers
No. Benennung Designation Pcs. Material
100 Gehäuse CASING 1 Gbz-10
211 Pumpenwelle PUMP SHAFT 1 1.4462
213 Antriebswelle TOP SHAFT 1 1.4462
230 Laufrad IMPELLER 1 G-CuAl10Ni
260 Laufradkappe IMPELLER HUB CAP 1 Gbz-10
321 Schrägkugellager RADIAL BALL BEARING 4 DIN 628
341 Antriebslaterne MOTOR STOOL 1 GG-20
FOOT MOUNTED LANTERN
345 Fusslaterne 1 GG-20
BRACKET
360 Lagerdeckel BEARING COVER 1 Gbz-10
360.1 Lagerdeckel BEARING COVER 1 Gbz-10
412 Runddichtring O-RING 1 FPM
412.1 Runddichtring O-RING 1 FPM
421 Radialwellendichtring RADIAL SHAFT SEAL RING 1 NBR
421.1 Radialwellendichtring RADIAL SHAFT SEAL RING 1 FPM
433 Gleitringdichtung MECHANICAL SEAL 1 C/SiC/Viton/CrNiMo
504 Abstandring SPACER RING 1 1.4462
524 Wellenschutzhülse SHAFT WEARING SLEEVE 1 1.4462
525 Abstandhülse SPACER SLEEVE 1 1.4021
525.1 Abstandhülse SPACER SLEEVE 1 1.4021
529 Lagerhülse BEARING SLEEVE 1 1.4021
529.1 Lagerhülse BEARING SLEEVE 1 1.4462
When ordering spare parts please indicate:

 pump type, pump number and part number
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Operation Manual
Part Numbers
550 Scheibe DISC 2 1.4021

550.1 Scheibe DISC 1 1.4462
550.2 Scheibe DISC 1 1.4021
554 Unterlegscheibe WASHER 8 A4
554.1 Unterlegscheibe WASHER 8 A4


558 Paßscheibe SHIM RING 16 St2 K 60
558.1 Paßscheibe SHIM RING 16 St2 K 60
562 Zylinderstift PARALLEL PIN 4 St ; gehärtet
636 Schmiernippel GREASE NIPPLE 1 A4
643 Ölmeßstab OIL DIPSTICK 1

681 Kupplungsschutz COUPLING GUARD 2 1mm VA-Blech
801 Flanschmotor FLANGE MOTOR 1

840 Kupplung COUPLING 1
872 Kegelradpaar GEAR WHEEL 1

901 Sechskantschraube HEXAGON HEAD BOLT 8 A4
901.1 Sechskantschraube HEXAGON HEAD BOLT 9 A4

903 Verschlußschraube SCREWED PLUG 3 A4

903.1 Verschlußschraube SCREWED PLUG 3 A4

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Operation Manual
Part Numbers
911 Füllschraube PRIMING PLUG 1 A4
912 Entleerungsstopfen DRAIN PLUG 1 A4
Zylinderschraube m. HEXAGON SOCKET HEAD

914 4 A4
Innensechskant CUP SCREW
Zylinderschraube m. HEXAGON SOCKET HEAD

914.1 4 A4
Innensechskant CUP SCREW
920 Sechskantmutter HEXAGON NUT 8 A4
920.1 Sechskantmutter HEXAGON NUT 8 A4
921 Wellenmutter SHAFT NUT 2 Automatenstahl
922 Laufradmutter IMPELLER NUT 1 CuAl10Ni5Fe4
931 Sicherungsblech LOCKWASHER 2 St
932 Sicherungsring CIRCLIP 1 Federstahl
934 Federring SAFETY DEVICE 8 A4
934.1 Federring SAFETY DEVICE 8 A4
940 Paßfeder KEY 1 1.4462
940.1 Paßfeder KEY 4 1.4462

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Certificates
24053
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GL_EM_17091-00HH_05-09-12_SW.doc 02.2003 1/1

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ABS_BUTTERFLY VALVES_EURO 20.11.2004 1/3

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ASYNCHRONOUS MOTOR / ASYNCHRONMOTOR

Test certificate / Prüfungsprotokolle
24517_AH01_5 7EWQ4022 HOPPE BORDMESSTECHNIK 13-11-2007

_1LS
------------------- -------------- -------------------------------------- -------------
Order / Auftrag Motorno Purchaser/Besteller Date/Datum.
Asynchronous motor with squirrel cage rotor / Asynchron motor mit kurzschlussläufer : Type/Typ EEx d
II B T4 YB2 180 M-2
Motor data / Motor daten. : Rpm/Upm. : 3550 Protection/schutzart. : IP 56
3-Phase/3-Phasen.: Insulation Class/Isolier Klasse.: F. Cos Phi.: 0,86
Voltage/ Spannung: 440 V Frq. Hz: 60 Amp/A.: 41
Maker / Hersteller: BEVI / NANYANG Power/Leistung: kW: 26

36, S3=15%
_______________________________________________________________________________________________
MECHANICAL DESIGN: MECHANISCHE AUSFÜHRUNG:
_____________________ _____________________________
With regard to te degree of protection, the Der motor entspricht der Schutzart nach DIN
motor complies with DIN IEC 34 part 5, IEC 34 teil 5 / VDE 0530.
and VDE 0530.
_______________________________________________________________________________________________
ELECTRICAL DESIGN: ELECTRISCHER AUSFÜHRUNG:
____________________ ____________________________
The motor complies with DIN VDE 0530, “Standard Der motor entspricht DIN VDE 0530 “Regeln
specification for rotating electrical machines”. für elektrische maschinen”. -
The test were carried out applying to latest testing Die entprüfung des motors erfolgte
methods to verify excellent quality of insulation and nach modernen Prüfmethoden, die eine ein-
compliances of electrical data with the above rules. Deutige Kontrolle der vergegebenen
Regarding the rated data printed on the nameplate elektrischen Daten und der Güte der
apply tolerances according to DIN VDE 0530. isoliermaterialen gewährleisten Für
die Nenndaten des leistungsschildes gelten
die zulässigen Abweichungen nach DIN
VDE 0530.
_______________________________________________________________________________________________
Additional specifications in accordance with: Zussätzliche vorschriften nach regeln von:
RINA - GL - LRS - BV - DNV - ABS - KR - RR - CCS -
Remarks/Bemerkungen : WITH HEATER AND PTC Inspection/Prüfung
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Page 1 of 3
[1] EC-TYPE EXAMINATION CERTIFICATE

[2] Equipment or Protected System Intended for use
in Potentially explosive atmospheres
Directive 94/9/EC
[3] EC-Type Examination Certificate Number: Nemko 03ATEX1618
[4] Equipment or Protective System: Motor
[5] Applicant/Manufacturer: Nanyang Explosion Protection Group Co., Ltd.

[6] Address: No.22 North Zhongjing Road
Nanyang, Henan
P.R. CHINA
[7] This equipment or protective system and any acceptable variation thereto is specified in the schedule to this
certificate and the documents therein referred to.
[8] Nemko AS, notified body number 0470 in accordance with Article 9 of Council Directive 94/9/EC of 23 March
1994, certifies that this equipment or protective system has been found to comply with the Es sential Health and
Safety requirements relating to the design and construction of equipment and protective systems intended for
use in potentially explosive atmospheres given in Annex II to the Directive.
The examination and test results are recorded in confidential report no. 14576
[9] Compliance with the Essential Health and Safety Requirements has been assured by compliance with:
CENELEC EN 50014: 1997 + A1: 1999 + A2: 1999 and CENELEC EN 50018:2000
[10] If the sign “X” is placed after the certificate number, it indicates that the equipment or protective system is
subject to special conditions for safe use specified in the schedule to this certificate.
[11] This EC-TYPE EXAMINATION CERTIFICATE relates only to the design, examination and tests of the
specified equipment or protective system in accordance to the directive 94/9/EC.
Further requirements of the Directive apply to the manufacturing process and supply of this equipment or
protective system. These are not covered by this certificate.
[12] The marking of the equipment or protective system shall include the following:
II 2 G EEx d IIB T4 or EEx d I
Oslo, 2003-12-09
Rolf Hoel
Certification Department
This certificate may only be reproduced in its entirety and without any change, schedule included.
Postal address: Office address: Telephone: Enterprise number:
P.O.Box 73 Blindern Gaustadalléen 30 +47 22 96 03 30 NO 974404532
N-0314 OSLO, NORWAY 0373 OSLO Fax:
+47 22 96 05 50
24/01/2008 144/151
Nemko 03ATEX1618 Date: 2003-12-09 Page 2 of 3
[13] Schedule
[14] EC-TYPE EXAMINATION CERTIFICATE No Nemko 03ATEX1618
[15] Description of Equipment or Protective System

This Certificate comprises a series of flameproof three-phase induction motors.
Type Designation and Technical Data

All types: 220/380V, 230/400V, 240/415V, 380/660V, 400/690V, 415/720V 50/60Hz Poles: 2, 4, 6 or 8
Insulation F
YB2-63 0,12~0,25kW
YB2-71 0,18~0,55kW
YB2-80 0,37~1,1kW
YB2-90 0,37~2,2kW
YB2-100 0,75~3kW
YB2-112 1,5~4kW
YB2-132 2,2~7,5kW
YB2-160 4~18,5kW
YB2-180 11~22kW
YB2-200 15~37kW
YB2-225 18,5~45kW
YB2-250 30~55kW
YB2-280 37~90kW
YB2-315 45~200kW
YB2-355 90~315kW
Type designation key example

YB2 – 280M – 4 ~ 8
Poles
Enclosure features(M 1 , L or L1~5 or S)
Central height of shaft
Flameproof type
Induction motor
Ingress Protection Code

IP55 according to EN 60034-5:1991
[16] Report No. 14576
+47 22 96 05 50
24/01/2008 145/151
Nemko 03ATEX1618 Date: 2003-12-09 Page 3 of 3
Descriptive Documents
Name/Title Drawing No. Rev. Date Sheets
Terminal Box (M4) 5AP.354.796 - 2003.7 1
Terminal Box (M5) 5AP.354.797 - 2003.7 1
Terminal Box (M6) 5AP.354.798 - 2003.8 1
Terminal Box (M8) 5AP.354.799 - 2003.7 1
Terminal Box (M10) 5AP.354.800 - 2003.7 1
Terminal Box (M16) 5AP.354.801 - 2003.7.10 1
Terminal Box For Temperature Detecting 5AP.354.802 - 2003.7 1
YB2-63 Flameproof Three Phase Induction Motors 1AP.070.920.1-4 - 2003.8 1
Routine Test
A static pressure test must be performed on every motor and terminal box to ensure that the enclosures withstand the
pressure and does not contain holes or cracks.
Every motor shall withstand a static pressure lasting between 10 s and 60s:
YB2-63 to YB2-71:
1.5MPa (main terminal box), 1.5MPa (main enclosure)
YB2-80 to YB2-132:
0.74MPa (main terminal), 0.78MPa (main enclosure)
YB2-160 to YB2-280:
0.73MPa (terminal box), 0.90MPa (main enclosure)
YB2-315 to YB2-355:
0.80MPa (main terminal box), 0.63MPa (terminal box temp. detector), 0.73MPa (main enclosure)
[17] Special conditions for safe use
None
[18] Essential Health and Safety Requirements
See item 9
+47 22 96 05 50
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HOPPE Anti Heeling System

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24/01/2008 1/151

Hull 885 CO 24517

Yard: China Shipbuilding Corporation

Delivery specification, Part List 24517-00 21.01.2008

Arrangement of Anti Heeling Control Panel

Level switch K-01312-00000 18.10.2007

Operation Manual / Test Procedures

Operation Manual AH-System F-03301-00110

Test certificate pump 18.01.2008

Ex certificate motor BT4 type Nemko03 ATEX 1618 09.12.2003

Part List – 24517-00

Amount Part Document Revision

1.1 1 Arrangement of Anti Heeling

2. 1 Arrangement of Pump Panel E/R 24514-33

3. 1 Local starter box 24514-35

4. 1 Reversible Propeller Pump with Pumpspec

5. 1 Butterfly valve DN 250 JIS 5K F-02231-00000

7.1 2 Level switch K-01312-00000

8. 1 Spare parts with following content:

- 2 pcs. Fuse 800mA

9.1 6 Final Drawing 24517 FINAL

9.2 1 CD Final Drawing 24517 FINAL

10. 2 Extension of cable gland M16 to M20

generated: 02.09.2005 1 von 1 Seiten

SHIP : HNO 882 - 885

Comm.No. : Co.24514 - 24517

Rev. Index : 2.3

CAD : ePLAN 5.50

DRAWING No. PLANT/SYSTEM : MOUNTED IN : LOCATION :

24514 - 31 ANTI HEELING SYSTEM CONTROL PANEL DECK OFFICE

24514 - 33 ANTI HEELING SYTEM PUMP PANEL UNDER DECK PASSAGE

24514 - 34 ANTI HEELING SYSTEM VALVE PS

24514 - 35 ANTI HEELING SYSTEM LOCAL STARTER BOX

Date 12.09.05 =30

2.3 Rev. BORDMESSTECHNIK GmbH HNO 882 - 885 Sh. 1

24514 - LIST OF CONTENTS CSBC-KAOHSIUNG SY HNO 882 - 885 Co.24514 - 24517

sheet designation date Rev.

=30/1 COVER SHEET 08.08.07 2.3

=30/2 LIST OF CONTENTS 08.08.07 2.3

=30/3 CABLE SYSTEM GENERAL 08.08.07 2.1

=30/4 POWER SYSTEM 12.03.07 2.0

=30/5 PIPE DIAGRAM 12.03.07 2.0

Date 12.09.05 =30

2.3 Rev. BORDMESSTECHNIK GmbH HNO 882 - 885 Sh. 2

1 W2 4x2x0,75ý D-HCS-271 L-MPYC-12 16.8 V-M25 ALARM SYSTEM CRT

24514 -31 CONTROL PANEL

2.1 Rev. BORDMESSTECHNIK GmbH HNO 882 - 885 Sh. 3

No.: FUSE FOR : VOLTAGE I (A)

31-A3.F1 ANTI HEELING POWER SUPPLY 230V AC 315mA

31-A3.F2 ANTI HEELING POWER SUPPLY 230V AC 315mA

31-A3.F4 ANTI HEELING POWER SUPPLY (AH CONTROL) 24V DC 315mA

31-X10:9+12 ANTI HEELING PUMP CONTROL 24V DC

33-Q1 PUMP MOTOR SUPPLY 440V AC MAX 160A

33-F1 SPARE 230V AC 2A

33-F2 FOR TRANSFORMER AND PUMP CONTACTOR 440V AC 6A

33-F3 AFTER TRANSFORMER 24V AC FOR PUMP CONTROL 24V AC 2A

33-F5 FOR TRANSFORMER 110 AC FOR HEATER 24V AC 2A

33-F6 AFTER TRANSFORMER 110 AC FOR HEATER 24V AC 0,5A