Safety Management System and Methods of Safety Measurement: February 2017
Safety Management System and Methods of Safety Measurement: February 2017
Safety Management System and Methods of Safety Measurement: February 2017
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Elyas Jazayeri
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by
Elyas Jazayeri
University of Kentucky
Department of Civil Engineering
1
Abstract
According to construction industry needs in order to improve safety performance, the definition
of safety management system should be defined and the elements included in safety management
In order to have good quality safety management system we should have tools to measure safety
within organization to understand where we stand according to safety performance and since
measurement should be implemented in order to get efficient safety management system (SMS).
2
Acknowledgement
First of all, I am grateful to have the opportunity to study in peaceful environment of University
of Kentucky.
I would like to express deepest appreciation to Dr.Maloney and Dr.Dadi who guided me
throughout the research and providing me with all necessary information and facilities.
I also thank committee member Dr. Taylor who helped me achieving my master’s degree.
3
Contents
Abstract ......................................................................................................................................................... 2
Acknowledgement ........................................................................................................................................ 3
Introduction ................................................................................................................................................... 5
Safety Promotion ........................................................................................................................ 10
Document and Data Information Management ........................................................................... 11
Hazard Identification and Risk ................................................................................................... 11
Occurrence and Hazard reporting ............................................................................................... 12
Occurrence Investigation and Analysis....................................................................................... 12
Occurrence Investigation and Analysis....................................................................................... 12
Safety Assurance Oversight Programs ........................................................................................ 12
Safety Management Training Requirements............................................................................... 13
Management of Changes ............................................................................................................. 13
Emergency Preparedness and Response ..................................................................................... 14
Performance Measurements ........................................................................................................ 14
Why Safety Performance Measurement ..................................................................................................... 15
Traditional Measures .................................................................................................................................. 15
Different level and types of measurement .................................................................................................. 18
Failure measure ........................................................................................................................................... 19
Before the act measures .............................................................................................................................. 19
Procedure of making safety sampling ......................................................................................................... 20
List of unsafe acts in safety sampling ......................................................................................................... 21
Objective Guidelines ................................................................................................................................... 24
Macro measures .......................................................................................................................................... 25
Audit ........................................................................................................................................................... 26
Conclusion .................................................................................................................................................. 29
References ................................................................................................................................................... 30
4
Introduction
There are many definitions for safety management system (SMS) but according to Safety
“A series of defined, organization-wide process that provide for effective risk-based decision-
making related to your daily business”[1]. Due to Rafiq the benefits of Safety Management
System in construction industry is: “1. reducing the number of injuries to personnel and
operatives in the work place through the prevention and control of work place hazards. 2.
Minimize the risk of major accidents 3. Controlling workplace risks improve employee morale
and enhance productivity 4. Minimizing production interruptions and reducing material and
equipment damage 5. Reducing the cost of insurance as well as the cost of employee absences 6.
Minimizing legal cost of accident litigation, fines, reducing expenditures on emergency supplies
7. Reducing accident investigation time, supervisors’ time diverted, clerical efforts, and the loss
Generally safety management system elements are consist of 3 main parts: 1. Administrative
to OTARs[2] the broad component of Safety Management Systems are, Safety policy which is a
clear statement of the management propose, intention and policies for continuous safety
The other component of safety management system is Objective that is planning for reaching that
goals and proposed method of the safety goal’s measurement and objective can include vision
and mission as well, we should consider that the main point for making objective is motivating
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the whole organization . The other component is defining roles and responsibilities, for instance
what is senior management role or defining safety and health staff or assigning responsibilities to
identification of hazards, which includes initial hazard identification reports and safety
assessment.
The next element is Risk assessment and mitigation which the methods of analyzing risks will be
discussed and methods for mitigating risks will be decided. The other component is Monitoring
and evaluation that could be review, audit or the other method that could be applied for quality
assurance. The last elements of Safety Management System due to OTARs is documentation that
says document all the SMS process like existing manuals, safety records, permit and allowance
or any other related thing that can be documented. [2] Due to components of SMS we can
conclude that the role of management is so important because of establishing the Safety
Management System and allocating and assigning resources to go through process and also
Federal Aviation Administration demonstrate four essential component for developing Safety
Management System which is: Safety Policy, Safety Assurance, Safety Risk Management, and
Safety Promotion. They put senior management commitment, establishing clear safety
objectives, define methods and process to meet safety goals under safety policy, and also they
competency requirements to system requirements and the other elements for making positive
Evaluation of effectiveness of risk strategies, ensuring compliance with SMS requirements and
the other standards and policies is under safety assurance component. Risk control based on
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acceptable rate risk rate and need for revising risk control is under safety risk management
component. [5]
International Helicopter Safety Team provides their attributes for Safety Management System
like below:
“1) SMS Management Plan 2) Safety Promotion 3) Document and Data Information
Management
The other organization that defines specific elements of Safety Management System for itself is
Oregan OSHA Safety and Health model which contains of seven elements.
The first element is Management Commitment that is so important in every SMS, because the
management commitment to protect their employees is important for the employees as they see it
Due to Oregan, OSHA, there are some methods for showing to your employees as an
management that you are serious about creating a safe work place for your employees like,
setting measurable objectives something like organization financial goals , the other way is
assigning safety responsibilities to your staff , establishing and maintaining active way of
communication which employees can tell you their issues with safety in their work place, and the
most important one is showing your safety concern at each moment that you have opportunity to
7
The next element of Safety Management System due to Oregan OSHA is Accountability and
they recommend some ways to improve and strengthen accountability like; “Employees written
job description clearly state their safety and health responsibilities, employees have enough
authority, education, and training to accomplish their responsibilities, employees are praised for
jobs well done, and employees who behave in ways that could harm them or others are
appropriately disciplined” [6]. The other element is employee involvement which is important
for continuous improvement of program. These are examples of employee involvement based on
Oregan OSHA:
“You promote the program, and employees know that you are committed to a safe,
healthful workplace.
Employees take safety education and training classes. They can identify hazards and
The next element is hazard identification and control which is so important because first it is
needed to identify existing potential dangers and then you need to go through specific processes
to get rid of those. Below are the ways to correct and control dangers based on Oregan OSHA:
An effective system for employees to report conditions which may be dangerous ( such as
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A system for review or investigation of workplace accidents, injuries and illness
The fifth element for the Safety Management System due to Oregan OSHA is Incident/accident
analysis. Accidents and incident should be analyzed for performing better and continuous
improvement of safety management system and most of the time accident and incidents are
preventable but due to poor performance and structure of safety management could not be
detected, recommendation for having powerful analysis is that to figure out what the root cause
is instead of chasing accidents as well as investigating to find the problem not to find the blame
and it is the hard part because it should be strengthened by the safety culture of the organization
The other element is based on Oregan OSHA is educating and training and they consider this
element as one of the parameter for continuous improvement. Employees should know about the
hazard and methods of controlling the situation and steps during emergency periods to reducing
the risk and eventually reducing the injuries and fatalities over a time and these kind of
information generally obtained through intensive training and educating program within
organization, these kind of training sessions could be held periodically for labors, supervisors as
well as management.
According to Texas Department of insurance there are 7 steps to develop efficient and useful
training program which are: determining training needs that can be lack of knowledge, skills or
the other parameter, and the second step is identifying training needs because the objective of
training is to ensure that employees know what they are supposed to know.
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Third step is identifying goal and objective for your specific training to educate employees to
perform the work more safely. The other steps to develop a training program are developing
learning activities, conducting the training, evaluating the program and program improvement
[7].
The last element of Safety Management System regarding to Oregan OSHA is Reviewing and
evaluating the safety program that you have by gathering data and information from previous
accidents or near misses and comparing with current data in order to evaluate the safety program
and getting information about the strong and weak point of the program by asking employees,
external experts or safety supervisors. Reviewing the program periodically is necessary in order
to know whether you are in a right direction toward safety objectives or not. According to
implementing a SMS, IHSS provide a checklist which is a guide that attributes of a SMS are
“Management Plan:
requirements
Safety Promotion:
10
3. Outputs of the SMS is communicated to all employees
11
Occurrence and Hazard reporting
4. Both the immediate causal factors and the contributory factors identified
12
1. Evaluations of operational processes conducted at regular intervals
7. Findings categorized
Management of Changes
13
Emergency Preparedness and Response
Performance Measurements
The most concentration of this report is safety measurement in Safety Management Systems so
the last item which is performance measurement is highlighted throughout the report.
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Why Safety Performance Measurement
The important question is why should we measure the safety performance? There are many
answers to this question and according to HSE, measurement is one of the four part of plan, do,
The other reason that could be mentioned for measuring safety performance is to get early
warning sign and act rapidly if emergency action is needed, the other reason is that safety
measurement could be the input for bonus and incentive program that is implemented in
organization, the other reason is that measuring can alter our future behavior so it is necessary
The main purpose of measuring safety performance is to check the current status of safety as
well as observing progress with current safety management system in comparison with past, in
There are lots of question related to measurement of safety performance like, what should we
measure? Is OSHA incident records are reliable to decide on our safety performance on that?
Which kind of measurement tools are need in organization? How can we select specific
measurement tool for specific type of industry? Why OSHA recordable is not best safety metric?
effective measure in our organization? How much measurement should we have for each kind of
Traditional Measures
For many reasons in most of organization they still use traditional safety measures like OSHA
incident rate which is number of incidents per 200,000 man-hours work in each organization and
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the other measurement method which is so similar to OSHA incident rate is American National
Standard Institute (ANSI) which is the amount of incidents per 1 million man-hour work. Based
on SLCCC, injuries that requires physician to treat them (if physician does not perform treatment
it is not a recordable injury) and also when workers become unconscious during his or her job, it
The way of calculation of OSHA incident rate is easy and it is calculated as it mentioned above
based on 200,000 man-hour works, as an example when the company has 10 employees and each
of them works for 2000 hours annually so the sum of the man hour works is 20,000 and if the
company had 2 incident records in that year, the incident record is multiplying 200,000 by two,
over 20,000 and it is equal to 20, which means in the last year in every 100 employees, 20 of
them have been involved in incidents. As it is obvious the IR is so high and it is because of the
size of organization and when the size of company or organization is bigger, this rate is become
more meaningful.
The other rate which is used for calculating lost time cases is called LTC, which is number of
lost time cases multiplying by 200,000 and divided by number of man- hour work. Like the
previous example if we assume that both incident cases had lost days related to incident we come
up with LTC rate of 20 again and it means that in every 100 employees 20 of them had suffered
The other rate which is used to calculate the amount of lost days due to incident is called LWD
rate that is calculated by multiplying number of lost days by 200,000 and dividing by number of
man-hour works and eventually you obtain LWD rate which should be used only in large
companies in order to get meaningful number. Assuming there were 4 days lost due to 2 incident
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that we had in the company, we get 40 days which means for every 100 employees, 40 days were
The other quantitative rate is DART, which is calculating the number of incidents that had one or
more lost days or restricted days which resulted to transfer employee to different job, and it is
man hour works. And the outcome will be number incident in lost, restricted days or transferring
The other rate which is used to give a company an average of number of lost days per incident is
called Severity rate which is calculated by dividing number of lost work days by total number of
recordable incidents that the result is average number of day lost for every recordable incident
which this rate is used by few number of companies because it only gives you the average
number of lost days. OSHA will use recordable incident rates to compare safety performance in
Doesn’t say that much about whether the company is progressing or not
This kind of measurement doesn’t say about the way of fixing safety issues
Most of the time they measure luck instead of the real fact within organization
Lots of paper work and bureaucracy in filing and incident record keeping in order to
Near misses are not reported most of the time and this decreases the accuracy of data
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OSHA data are not predictive and cannot predict future incidents based on current data
Different types of measurement should be useful for different type of level within organization
and based on the responsibility and duties, types and methods of measurements are different for
them. We should address that output from safety measurement most of the time is needed by
internal sections within organization like, CEO, supervisors, superintend and, stake holders,
organizational and agencies outside like insurance companies or union and the other types of
external organization.
Outcome from safety performance measurement is so important for companies and organization
which work as a member for bigger organization to report their safety condition. High hazard
companies’ work under certain type of licensing and permitting that due to safety performance
measurement results are different for any types of purposes that were mentioned above. Based on
Dan Peterson there are two general types of measurement which are micro measures and macro
measure. Most of the time macro measures are needed by upper management because of:
Determining the effectiveness of safety program and answering to questions like: is the
system better today or not? Or which elements of our Safety Management System are
working and which are not? Where should we invest and put effort for our future safety
program?
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To analyze the necessity of maintaining and repairing some units of safety program or
Result measures are needed all the time by upper management and, result measure and activity
measure is needed by middle management and for supervisors and employees, just activity
Activity measure which was mentioned in middle management is a bit different with activity
measurement in supervisor activity, middle manager most of the time their responsibility is to
motivate their supervisors and the activity measure in this case could be, do they meet their
supervisors regularly and do they monitor their work’s quality or not. The advantages of activity
“Activity measurement measures the presence rather than the absence of safety”[10]
They are most valid type of measurement in order to measure the supervisor performance
Failure measure
The outcome of injury record keeping is the most popular part of failure measure and it is
necessary to measure upper management safety performance and due to that, injury records
This type of measure usually measure and assess supervisor work or a kind of work group before
the possible accident occurs. As an example when the work environment is periodically
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The other example of before the fact measure is safety sampling that supervisor’s
communication between his or her employees will be measured in order to get information about
how safely employees are working. Safety sampling is one of the best tools for this kind of
measurement.
Safety sampling measures the effectiveness of line manager’s safety activities but not regarding
to accident. It is motivational tool for supervisor and line manager because for he/she is
important that hen sample is taken his/her employees are working safely and to get this they try
to implement safety activities like training before any action, inspecting and using suitable
1. Prepare a list of unsafe acts: In each specific job site there are list of unsafe acts that
contains act that occur in the job site which can lead to accidents, we should have a
complete list of unsafe acts in order to go through safety sampling. Each unsafe act
2. Taking the sample: we should assign an inspector to take the sample by using the list of
unsafe acts in his/her hand and go through the line and observe and monitor each
employee separately and wait until you can determine whether he/she is performing their
job safe or not. When you write down any unsafe act for each employee the
3. Validating the sample: for validating the sample we should have minimum number of
4(1−𝑝)
observation which is obtained by this formula; N= 𝑦∧2∗𝑝 , which N is total number of
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As an example if we want to have + or – 10% accuracy and we had 126 observation and
the total amount of unsafe acts which were observed is 32, so based on this equation we
unsafe activities by supervisor and foreman. It should also contain the types of unsafe
List of unsafe acts in safety sampling could be items like: incorrect gripping, improper
footwear, improper pouring, wearing rings, standing in front of machines, walking under the
load, improper lifting, improper material handling, feet under loads, improper and unsafe
loading, loosing material and falling material from hand, improper dumping, lack of PPE,
repairing moving machine, ladder not tied, unbraced forms, working in height without
support, uncovered rebar, it should be considered that list of unsafe acts should be detailed in
depth, instead of just mentioning general items and any additional unsafe item that the
observer cannot find that in the unsafe acts list should add that to the list that for future
In front of each unsafe act in safety sampling worksheet, there are columns for department
names that each unsafe item could be related to department associated with that easily.
Measurement is divided into two broad categories which are micro measures and micro
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supervisory and line employees and macro measurement is related to measurement in whole
organization and give general status of the organization which is upper management concern.
Based on Dan Peterson the key driver at the lower level of organization is performance to
1. Routine Goals: there are related to routine, regular and repetitive works and as an
inspections.
2. Project Goals: these kind of goals are related to the new or special project or something
that is not regular or repetitive and special kind of activities are needed to reach the goal.
3. Creative Goals: These kind of goals could be related to some activities that should be
4. Personal Goals: these kind of goals are less common but it is used in order to improve
We should be aware that in the organization, most of the time the goals are in more than one
category it means that the goal could be in both routine and project. The first thing for setting
an objective is identifying and measuring our objective that whether they are good or not.
1. Zeroing of Objectives: Good objective aims at the specific and in detail area and not in
subordinate for whom it is set. An individual objective is one that requires results and
performances that the individual subordinate can do alone. This means that the
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subordinate must have enough control over those things that need to be done to attain the
objective. An objective for the staff safety director to improve the record in department A
is and objective that is not individual to the safety director because, to attain the
A” [10].
supervisor in next month is immeasurable and neither upper manager nor him/herself
4. Reality of the objectives: Objectives should be based on the previous performances and
data or the other valid facts. Objectives should not be like wish and dream and if they are
According to Dan Peterson, there are three additional factors for good objective which will
be discussed below:
1. “It would be leveled; that is, it should be aimed directly at the organizational level of the
person. A goal that speaks to the results of a supervisor’s department in a specific area is
at the supervisor’s level if he or she is the direct supervisor of that department. Requiring
a supervisor to help the corporation attain the desired frequency rate is not an objective
that speaks to a supervisor’s level. An objective at the supervisory level would spell out
specific action that he or she can carry out that will help attain the goal.
2. It must be understood both by the superior and the subordinate. If it is not clearly grasped
by both sides, it is a poor objective. Misunderstandings are one of the biggest reason for
unattained objectives.
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3. It must be mutually agreed upon by both parties. Neither party to the process may impose
his or her will on the other. Without mutual agreement, the objective is relatively useless”
[10].
Objective Guidelines
responsibility
According to ISHN article, objectives and goals should have these attributes:
employer and in that area he or she should suggest objective and goal offers that
employee can select between those options the one that can fit in that.
2. The acronym SMART is used in order to easily tells the attribute of good objective and it
stands for (“S” for specific, “M’ for motivational, “A” for attainable, “R” for relevant and
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There are some possible reasons why objectives and goals are not meet in organizations:
1. The first factor is that the objective is not constructed well and so in many cases this is
2. The second reason for not reaching the goal is that the employees don’t have sufficient
skill to perform that job and reach that goal so lack of ability is the other important factor
objective.
4. There might be some important problems and issues related to executive line like lack of
Macro measures
As we discussed before, the macro measurement is exclusively for top management within an
organization and at top level of management all of the results that could be a concern is result
managers and supervisors. Although these kind of measurement are called lagging indicators and
just after act will be measured but at top level of management we are focusing more on result
measures.
There are three kind of methods for measuring safety within organization which are: incident and
accident rate like what should be reported to OSHA which was discussed completely before in
this report. The other two methods for measuring safety in organization from macro level
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Audit
do audit in order to identify what regulation is applied to their organization according to the
safety standards and safety agencies, auditing is a way to assess the current safety management
system in place and evaluate the methods used to achieve the objectives in the safety
management system.
Based on SASA, there are at least 6 type of audit related to health and safety which are: health
and safety audit, walk around audit, health and safety management audit, project health, safety
and environmental auditing, process safety audit, and product safety audit [13]. As an example in
health and safety management audit based on Croner’s the item below will be looked at:
1. “Does the company have adequate procedures for identifying specific H&S requirements
2. Are the procedures followed and are responsibilities set out clearly and understood?
3. Does the company's H&S policy documentation include adequate procedures for
identifying hazards which exists at the workplace, and for assessing regularly the risks to
employees and others affected by the workplace and workplace activities in order to
4. Are adequate risk assessment procedures also set out for hazards of products and /or
services supplied by the company in order to identify the measures needed to avoid risks
of harm to people such as distributors, customers, end-users and members of the public?
5. Are the procedures in 3 and 4 followed, and are responsibilities set out clearly and
understood?
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6. Does the company have adequate procedures for setting, reviewing and revising as
necessary its health and safety standards for meeting specific H&S requirements and for
meeting its general duties to protect employees and others form risks identified in the
7. Do the procedures for setting company standards include the identification of measurable
targets which can be audited to monitor the level of compliance with company standards?
8. Are the procedures in 5 and 6 followed and are responsibilities set out clearly and
understood?
9. Does the company have adequate procedures for planning, implementing, controlling,
10. Does the company have adequate procedures for carrying out H&S audits to check that
the procedures in 9 are followed and that the measures in 3 and 4 are effective?”[14]
Based on Dan Peterson, the Idea and concept of audit came from long time ago and after a while
became more popular as we can see today many examples packaged audit like Nosa International
System in South Africa, British Safety Council System and International Standard Organization
According to Dan Peterson, there are nine elements identified by National Safety Council and
hazard control, and stress. As we discussed about the methods of measurement in the
organizations like perception survey and audit, there are some metric measurement for above
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Management’s Credibility: The best methods for measure this parameter are perception survey
and audit but beside that there are some metrics for measurement management’s credibility like
percentage of health and safety meetings that top management are attended in that or percentage
Supervisory Performance: the best way to measure this parameter is perception survey but
beside that we can mention some metric to measure this like, number of weekly, monthly or
Employee involvement and participation: the best way o measure this factor is perception
survey although beside this method there are some metrics to measure this parameter like
Employee training: like previous parameter the best way to measure this factor is perception
survey but beside that some metrics could be mentioned in order to measure this factor like the
amount of budget which is assigned for health and safety training or percentage of employees
Employee attitude and Behavior: Like previous factor that the best way to measure them is
perception survey, the best way to measure this parameter is also perception survey and the other
Communications: Additional metrics for measuring this parameter beside perception survey
Accident investigation procedures: Both audit and perception survey are best ways to measure
accident investigation procedure and beside these two ways they are some metrics methods to
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measure this parameter like percentage of accidents that organization could investigate to get
root cause or average time from when incident happens till investigation get completed or the
average time from incident occurs till that issue get corrected.
Hazard Control: Both perception survey and audit are best methods for measuring hazard
control item but beside that there are metric methods for measuring like number of accidents or
incident that demonstrate the failure in planning or percentage of design staff that has some
Stress: some metric methods to measure this item could be average over time or number of
Conclusion
According to the definition and advantages and disadvantages of methods of measurement which
were discussed in this paper, we can conclude that most of the types of measurements are useful
but implementation and quality of these kind of measurement should be considered first and after
that it should be mentioned that we should make sure that each specific type of measurement is
related and needed by specific level within organization and mixing up these measurement types
with unrelated level of organization can cause issue and inaccurate vision from the section under
measurement.
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References
Principle
3. Choudhry, Rafiq M., Dongping Fang, and Syed M. Ahmed. "Safety management in construction:
Best practices in Hong Kong." Journal of professional issues in engineering education and
Canada, 2007
8. A Guide to Measuring Health & Safety Performance, Health & Safety Executive (HSE),
December 2001
10. Petersen, Dan. Measurement of safety performance. American Society of Safety Engineers, 2005.
11. Safety Goals and Objectives, American Society of Safety Engineers, 3009, page 14-20
12. Geller, Using Performance Objectives and Corrective Feedback, Safety Performance Solutions,
ISHN’01-11
13. “What are Safety Audit?” , The Society of Accredited Safety Auditors Limited website
14. Croner’s Guide to Health and Safety, Croner CCH Group Ltd, United Kingdom, 2005
15. Safety Audit/Inspection Manual, American Chemical Society Committee on Chemical Safety,
Washington, 2000
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