Model Question Paper (CBCS)

15ME744
USN
Seventh Semester B.E. Degree (CBCS) Examination Dec 2018/ Jan 2019
Design for Manufacturing
Time: 3 hrs. Max. Marks: 80
Note: Answer any FIVE full questions, choosing one full question from each module.
MODULE – I

1 a Explain the major phases of design with a block diagram. (08Marks)

b Explain the following (i) Process capability (ii) Skewness (iii) Cp (iv) Cpk (08Marks)

OR
2 a Explain the performance characteristics of materials. (08Marks)
b Explain the cost per unit property method used in the process of material selection (08 Marks)
with an example.
Important Note: 1. On completing your answers, compulsorily draw diagonal cross lines on the remaining blank pages.

MODULE – II

3 a Sketch and explain the selective assembly model-II, where, total tolerance is equal (08 Marks)
to group tolerance of the shaft.
b Define true position tolerance. Differentiate between true position tolerance system (08 Marks)
and coordinate tolerance system with an example.

OR
4 a With a neat sketch, explain the“zero true position tolerancing”. (08 Marks)
b Explain with an example the “floating fastener and fixed fastener” methods used in (08 Marks)
calculating true position tolerances.

MODULE – III

5 a Change the datum for the drawing of a stud from bottom of groove to right hand (10 Marks)
end face (see Fig. Q5 (a)).

Fig. Q5(a)
b Explain the “reduction of machined areas” with examples. (06 Marks)
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OR
6 a Explain the following with examples: (10 Marks)
(i) Keyways and (ii)Doweling procedures
b Explain the procedure for changing the datum. (06 Marks)

MODULE – IV

7 a With suitable examples, explain cast holes, cored holes and machined holes. (08 Marks)
b Explain thedesign recommendations for spot weldments with suitable sketches. (08 Marks)
OR
8 a Explain the following with sketches: (i) Pattern (ii) Mould (08 Marks)
b Explain the design recommendations for cost reduction in welding with suitable (08 Marks)
sketches.

MODULE – V

9 a Explain the design recommendations for the following forging variables with (09 Marks)
suitable sketches:
(i) Parting line (ii) Ribs, bosses, webs, recesses
b Explain the design recommendations for injection molding with suitable sketches. (07 Marks)

OR
10 a Explain the design recommendations for the following powder metallurgy variables (09 Marks)
with suitable sketches:
(i) Draft
(ii) Wall thickness
(iii) Radii
b Explain the design recommendations for the following forging variables: (07 Marks)
(i) Draft (ii) Radii (iii) Machining allowance