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    Additional Activities: Answers To

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    skjonsbyt

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    © All Rights Reserved
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    Additional Activities: Answers To

    Uploaded by

    skjonsbyt
    555 views6 pages

    Original Title

    bolster soln

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    555 views6 pages

    Additional Activities: Answers To

    Uploaded by

    skjonsbyt

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    Welding Print Reading Instructor Resources Additional Activities Answer Key

    Answers to
    Additional Activities
    Additional Activity A—Bolster Assembly
    1. 10
    2. Railroad Welding Specification ANSI/AWS D15.1
    3. 90; ±1°
    4. Body Bolster Reinforcement Gusset (Item 5)
    5. (a) 3/16 fillet weld × 10″ long
    (b) 3/16″ fillet weld × 10″ long
    6. (a) 3/16″ fillet weld × 6 1/2″ long
    (b) 3/16″ fillet weld × 6 1/2″ long
    7. (a) 3/16″ fillet welds × 6 1/2″ long
    (b) 3/16″ fillet welds × 6 1/2″ long
    8. (a) 3/16″ fillet welds × 2″ long
    (b) 3/16″ fillet welds × 2″ long
    9. 9; +1/16″ and –0″
    10. 6 7/16; ±1/32″
    11. 1/16
    12. (a) 3/16″ fillet welds × 42 1/2″ long
    (b) 3/16″ fillet welds × 42 1/2″ long
    13. 1; 8 9/16; 1; 3 13/16
    14. (a) 1/4″ fillet welds × 10″ long
    (b) 1/4″ fillet welds × 10″ long
    15. (a) 1/4″ fillet welds × 13″ long
    (b) 1/4″ fillet welds × 13″ long

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    Welding Print Reading Instructor Resources Additional Activities Answer Key

    Additional Activity B—Fifth Wheel Support Assembly


    1. 11
    2. flush
    3. (a) 5/16″ fillet weld × 17″ long
    (b) 5/16″ fillet weld × 16″ long
    4. Evaluate individually.
    5. (a) 3/8″ fillet weld × 3″ long
    (b) 3/8″ fillet weld × 3″ long
    6. 9/16
    7. out; down
    8. parallel; 1/16
    9. Locate Item 5 by aligning the hole with the holes in Item 1.
    10. After
    11. 3/16″ fillet weld × 1 1/2″ long in two places
    12. 5/16″ fillet weld × 7 1/2″ long; no
    13. sand blasted
    14. (a) ±1/8″
    (b) ±1°
    (c) ±1/32″
    15. 3″ = 1′

    Additional Activity C—End Sill Assembly


    1. 8
    2. End Sill, Outboard (Item 1); End Sill, Inboard (Item 2);
    End Stiffener Assembly (Item 3); End Reinforcement Gussets, 3 required (Item 4);
    Side Sill Extension (Item 5); Side Sill Extension (Item 6)
    3. 8; 9 3/8; ±1/8″
    4. 90; ±1°
    5. No
    6. 3/16″ fillet; varying
    7. 1; 4 1/2; +1/16″ and −0″

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    Welding Print Reading Instructor Resources Additional Activities Answer Key

    8. parallel
    9. 2; 2 1/16; 3; 11/16; 3; 8 1/2
    10. 3/16″ fillet; varying
    11. 2; 13/16
    12. flush
    13. (a) 3/16″ fillet weld × 13″ long
    (b) 3/16″ fillet weld × 13″ long
    14. 3/16″ fillet; varying
    15. (a) ±1/8″
    (b) ±1°
    (c) ±1/32″

    Additional Activity D—Stub Sill Assembly


    Part I
    1. 24
    2. Items A, 2, 3, 4, 5, 8, 10; then Items 6, 7, 9, 11
    3. (a) 1/4″ fillet weld × 19″ long
    (b) 1/4″ fillet weld × 19″ long
    4. (a) 1/4″ fillet weld × 27 1/2″ long
    (b) 1/4″ fillet weld × 27 1/2″ long
    5. (a) 1/4″ fillet weld × 10 1/2″ long
    (b) 1/4″ fillet weld × 10 1/2″ long
    6. 16 15/16
    7. (a) 1/4″ fillet weld × 12″ long
    (b) 1/4″ fillet weld × 12″ long
    8. (a) 1/4″ bevel-groove weld × 5″ long
    (b) 1/4″ fillet weld × 5″ long
    9. (a) 8 3/16″
    (b) 2 3/4″

    Copyright Goodheart-Willcox Co., Inc. May not be posted to a publicly accessible website. 3
    Welding Print Reading Instructor Resources Additional Activities Answer Key

    10. (a) 15 9/16″


    (b) 5 9/16″
    11. (a) 1/8″ fillet welds × 1″ wide on 5″ centers
    (b) 1/8″ fillet welds × 1″ wide on 5″ centers
    12. 13/16
    13. (a) 1/4″ fillet welds × 11″ long
    (b) 1/4″ fillet welds × 11″ long
    14. 16 15/16
    Part II
    1. 1/8″ fillet welds × 1″ long on 5″ centers
    2. 13/16; +1/4″; −1/4″
    3. 1/2″ fillet welds × 14″ long, fillet welds × 21″ long
    4. Outboard and inboard welds of Item 9 to Item A must overlap each other
    1″ minimum.
    5. 5/16″ fillet welds × 23″ long
    6. (a) 1/4″ fillet weld × 4″ long
    (b) 1/4″ fillet weld × 4″ long
    7. (a) 1/2″ fillet welds × 25″ long
    (b) 1/2″ fillet welds × 5″ long
    (c) 1/2″ fillet welds × 14″ long
    (d) 1/2″ fillet welds × 5″ long
    8. (a) 1/4″ fillet welds × 12 1/2″ long
    (b) 1/4″ fillet welds × 12 1/2″ long
    (c) 1/4″ fillet welds × 5 1/2″ long
    9. (a) 1/4″ fillet welds × 10″ long
    (b) 1/4″ fillet welds × 4 1/2″ long
    (c) 1/4″ fillet welds × 3″ long
    10. 2; 2 11/16; 9 15/16; 2 3/4; 18 3/4; 5 9/16
    11. 3′-1/16″

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    Welding Print Reading Instructor Resources Additional Activities Answer Key

    12. 3′-7 1/8″


    13. 2′
    14. 915.6
    15. (a) ±1/8″
    (b) ±1°
    (c) ±1/32″

    Additional Activity E—Side Assembly


    1. 35; 4
    2. 3/16″ fillet welds × 19″ long
    3. 3/16″ fillet welds × 60″ long
    4. 3/16″ weld × 18″ long
    5. Welds of Posts to Side Sheets terminate 1/2–1″ from the bottom of the Side Post.
    6. Bevel-groove weld × 15″ long, convex
    7. Preheat Grade “C” casting to 400°F and maintain. Use temp. stick to check preheat
    1″ from weld joint. Slag all welds between passes.
    8. 1 1/4″ (3/16″) flare-bevel-groove weld × 60″ long; 3/16″ fillet welds × 3″ wide
    on 9″ centers.
    9. plug; 5/16″ fillet weld × 7 1/2″ long
    10. 3
    11. 3/8″ fillet welds × 9″ long
    12. Square-groove weld × 71″ long. The weld must be ground flush under the casting and
    Side Sheet lap joint only.
    13. Flare-bevel-groove; Back gouge; 100% penetration
    14. (a) 5/16″ fillet weld-all-around × 6 3/8″ long
    (b) 1/4″ fillet weld × 8 1/2″ long
    15. Preheat Grade “C” casting to 400°F and maintain. Use temp. stick to check preheat
    1″ from weld joint. Slag all welds between passes.

    Copyright Goodheart-Willcox Co., Inc. May not be posted to a publicly accessible website. 5
    Welding Print Reading Instructor Resources Additional Activities Answer Key

    Additional Activity F—End Assembly


    1. 10
    2. 5/16″ fillet welds × 44″ long
    3. 1/4″ fillet weld over a 3/16″ bevel-groove weld × 17″ long
    4. 9; 7 3/8; ±1/8″
    5. 5/16″ (30°) bevel-groove weld × 18″ long, convex
    6. (a) 5/16″ fillet weld × 6 1/2″ long (TYP)
    (b) 5/16″ fillet weld × 20″ long (TYP)
    (c) All-around 5/16″ fillet weld × 9 1/2″ (TYP, 8 slots)
    7. Grind Draft Sill (Item 1) welds flush prior to applying Sole Plate (Item 6).
    8. (a) Slot weld × 1/2″ deep (TYP 4 places)
    (b) 5/16″ fillet weld × 21″ long (2 places)
    (c) Weld-all-around 3/8″ fillet weld × 64″
    9. 30° bevel-groove weld × 12″ long using a backup bar, convex
    10. Apply Items 2 and 9 prior to application of Item 4.
    11. 1/4 fillet weld over a 3/8 bevel-groove weld × 12″ long
    12. Apply Items 2 and 9 prior to application of Item 4.
    13. (a) 5/16″ fillet weld × 4″ long
    (b) 5/16″ fillet weld × 5″ long
    14. (a) 1/4″ fillet weld × 11″ long
    (b) 1/4″ fillet weld × 11″ long
    15. (a) ±1/8″
    (b) ±1°
    (c) ±1/32″

    Copyright Goodheart-Willcox Co., Inc. May not be posted to a publicly accessible website. 6

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