Trelleborg - Cryoline LNG (ATS & CCS)
Trelleborg - Cryoline LNG (ATS & CCS)
Trelleborg - Cryoline LNG (ATS & CCS)
March 2017
& Ship to shore applications
Acquisition of Smiths
Group Plc’s formed the
Trelleborg Sealing
Solutions business area
TrelleborgVibracoustic,
A conglomerate with
a joint venture within
sales of SEK 25,2 billion.
antivibration solutions,
Internationalization Mines and metals
is formed
begins dominated (Boliden)
The development of
motoring Industrial rubber
products increases.
Car and truck tires is
phased out in 1975
2
Chemical Resistant Seals
Facade Seals
Airframe Seals
3
Floating Slab Track
Bearings
Industrial Antivibration
Infrastructure
Construction Bearings
Ocean Current Protection
Elastopipe Sprinkler
System
Acquisition of Smiths
Group Plc’s formed the
Trelleborg Sealing
Solutions business area.
A conglomerate with
sales of SEK 25.2 billion. Global no 1
Internationalization Mines and metals in industrial
begins dominated (Boliden) rubber
2011
1905 1930 1950 1990 1999 2003 2005 2010
1996
Trelleborgs Focus on the industrial Celebrating
Gummifabriks AB sector 100 years
is founded
The development of
motoring
Integration of
Kléber industrie
12 TRELLEBORG GROUP
Trelleborg Oil & Marine Hoses
Supplier of innovative, reliable and field-proven flexible bonded solutions
for crude oil, chemicals, and LPG/LNG offshore transfer applications
About 41 years of technical and engineering expertise
One team & 16 RDs
Supply major O&G projects and FPSO’s around the globe
Hose diameter ranging from 150mm to 1200mm ID
13 5
Re-thinking LNG transfer solutions
using cryogenic flexible hoses
March 2017
2 March 2017
A dedicated design...
Innovative and efficient
insulation material
Compact and + Leak monitoring
specific system Inner hose
connection derived from
system composite hose
technology
Outer protective
hose based on
bonded flexible
hose technology
Objectives
15
…derived from existing reliable technologies
16
Cryogenic flexible hose-in-hose design
o Combine high flexibility, reliability and long service life
Qualified according to o Minimum BOG generation
EN 1474-2 standard o Available from 6” to 20”
Benefits
3 March 2017
Cryogenic flexible hose-in-hose design
Qualified according to
Inner hose
d Derived from composite
EN 1474-2 standard hose
Benefits
4 March 2017
Cryogenic flexible hose-in-hose design
Qualified according to
Inner hose
d Derived from composite
EN 1474-2 standard hose
Continuous sleeve
100% tight barrier
Benefits
5 March 2017
Inner hose derived from composite hose
o Multiple layers of films and fabrics are trapped between two stainless steel wire helices
o Its convoluted shape results in a high flexibility even at cryogenic temperature
A continuous sleeve forms a tight barrier Film layers Outer wire
The sleeve prevents the liquid from penetrating the hose.
(This can collapse the hose when liquid changes to vapor.) Sleeve
20
Cryogenic flexible hose-in-hose design
Qualified according to
Annular insulation
EN 1474-2 standard o Innovative material
o Orthotropic properties
o Fatigue resistant
o Reduces BOG generation
o Ensures the hose buoyancy
Benefits
7 March 2017
Annulus insulation material
The annulus is filled with layers of 3D knitted fabric, combining:
o An orthotropic behavior
Flexible even at cryogenic temperature
High compressive stiffness
o A low density (< 200 kg/m3)
o A low thermal conductivity (0.07 W/m.K at 20°C, 0.03 m.K at -160°C)
o An open structure, making easier the annular volume blanketing
o A high resistance to compressive and bending fatigue
22
Cryogenic flexible hose-in-hose design
Benefits
8 March 2017
Leak monitoring system
o Monitoring uses optical fibers, helically wound in the insulation annulus
o Fibers works as thermal sensors, seeking abnormal temperature change, caused by a leak
o 2 fibers are installed in separate tubing, as a redundancy
24 1
Cryogenic flexible hose-in-hose design
Outer hose
Qualified according to o Field proven in harsh marine environment
EN 1474-2 standard o Rubber reinforced with steel cables and steel rings
Benefits
6 March 2017
Technology & Experience
26
GENERAL PROPERTIES
27
Hose Model 22130 Electrical continuity Continuous
Hose Type Steel rings reinforced Thermal conductivity (λ) 0,33 W/m.K
Both sides : Trelline flange
Flanges OHTC (U-value) in the cylindrical area 5,1 W/m².K
class ANSI 300
June 3, 2017
DIMENSIONAL & MASS PROPERTIES VALUE UNIT
eter (ID) 18" 450 mm
38,71 ft 11,80 m
dy diameter 600 mm
ge outside diameter 750 mm
inforcement (IBS) 1,00 m
Clamp
28 June 3, 2017
Example of load
Simply modeling for Axial tension & pressure loads
External pressure
Axial tension
Internal pressure
29 June 3, 2017
Stress evolution within steel cable layers for
bending load
30 June 3, 2017
Connection system
Cryoline LNG
31 1
Connection system
Front flange M33 threaded rod
Rear flange
Rubber sealing
Objectives:
Stress main • Compact and robust design
direction • Static sealing
• Good thermal insulation
Preload direction
Consequences:
• Preloaded assembly
• Use of high performance polymer (PAI Torlon)
Nipples bearing face
Secondary seal • Nipple made of Invar
Primary seal
32
Connector system
Torlon high performance polymer
o PAI (Poly-Amide-Imide) reinforced with 30% glass fiber
Combines mechanical performances analog to metals, and a low thermal conductivity
o The material has been fully characterized in the range from -160°C to +20°C
Traction, compression, flexion, shear, creep T°C
Young Compression Thermal
modulus strength conductivity
Thermal conductivity +20°C 6.2 GPa 180 MPa 0.26 W/m.K
o Compressive test on full scale ring -160°C 10.1 GPa 350 MPa 0.154 W/m.K
23
Connection system
Based on FEA including coupled thermal and mechanical analysis
Validation on full scale prototypes in cryogenic condition with pressure
34
Cryoline LNG is qualified according to EN1474-2
10 March 2017
Cryoline LNG is qualified according to EN1474-2
11 March 2017
Cryogenic hose’s main features
Application: LNG offshore transfer
Configuration: Floating or submarine
Internal diameter: From 8” to 20”
Max. working pressure: 20 bar
Min. burst pressure: 100 bar
Range of temperature: -196°C / +50°C
Minimum bending radius: < 3 m (4 x ID) for 20” hose
Dynamic application: Designed for fatigue resistance
Nominal operating life: 5 years min. (500 offloading)
Thermal performance: No ice on the outer cover
Applicable standard: EN 1474 – 2
37
Small scale Applications
12 March 2017
Small scale ship to shore system
Cryoline hose
Reels onshore
Mobile barge,
stowed position
By courtesy of Houlder
13 March 2017
Small scale ship to shore system
Benefits
o Reduced CAPEX
o Easy to install LNG carrier spread moored (CBM)
o Simple to operate
o Small footprint on
environment
By courtesy of Houlder
14 March 2017
Small scale ship to shore system
Quick
release
hooks
Fenders
By courtesy of Houlder
15 March 2017
Small scale ship to shore system
Hose tower
TRAV&L system
(folded position)
ERC
By courtesy of Houlder
16 March 2017
Small scale ship to shore system
17 March 2017
Basis of Design - Generic ATS Units
NOTE: Customized ATS Units also available upon request
Large Scale LNG - ATS 10 000 Small Scale LNG - ATS 1 500
LNG Transfer Rate: 10 000 m3/h LNG Transfer Rate: 1 500 m3/h
LNGC size: 125 000 - 266 000 m3 LNGC/Barge size: 2 000 - 30 000 m3
LNG Hose size: 2 x 20” + Vapour Return LNG Hose size: 2 x 12” + Vapour Return
2 500 m3
11 800 m3
30 000 m3
266 000 m3
ATS | Autonomous Transfer System
…the Jetty-Less LNG Terminal Solution…
Low Cost
No Mooring Jetty, no Breakwater, short hook-up time = Substantial cost savings
Simple ATS interface
High Uptime 3 x 20” flanges
High operational uptime - Less exposed to waves/swell – Tsunami and Earthquake resistant
Flexibility
Generic design - same ATS at any terminal - relocatable
Environment
Small environmental footprint, no large mooring structure, no breakwater less dredging
Safety
Quick disconnection capabilities - not manned during LNG transfer Hose Connection to LNG Storage (onshore or floating)
ATS | Autonomous Transfer System
Trelleborg CRYOLINE
LNG Hoses connected to midship manifold. LNG Hoses to storage
Remotely quick release system for hoses and
+ Mooring Quick Release Hooks.
ATS – Autonomous Transfer System
All required systems and equipment on one unit
Connection to manifold by
manual QCDC Coupling Special Hose Handling Crane
w/constant tension winch for
“soft landing” of hoses on saddles at
LNG Carrier Manifold
Trelleborg
LNG hoses
(insulated)
Hose Saddles
(provided from ATS)
LNG Hose Reels ERC Hose Quick Release Coupler (Ball Valve Type)
Release wire with Braking System for controlled and safe
lowering of the hoses.
o Engine Room
o Control Room
o Storage
Typical Breakwater
Structure
21 March 2017
Jordan FSRU | Interrupted Gas Supply Dec 2015
Example of challenges with Jetty Moored FSRU/FSU’s:
The Jordan FSRU ‘Eskimo’ had to leave the Jetty on Dec 5th 2015 due to strong wind
Gas supply to Power Plant was interrupted for a period
REUTERS News - Dec 17th 2015:
Operation
Step by Step
ATS for FSU , FSRU or terminal
CBM for LNGC
ATS
FSU
ATS for FSU | LNGC Arriving
LNGC
ATS Approach with Tug Support
FSU
ATS for FSU | LNGC Moored
ATS
LNGC
Scana ITS Spread Mooring
FSU
ATS for FSU | LNG Transfer
LNGC
Scana ITS Spread Mooring
FSU
58
ATS for FSU | Between STS Operations US Patent Pending
ATS Moored by
Chain Crawling System (CCS)
CBM buoys for LNGC Mooring
ATS
LNG Hoses
stored on Reels
Prevailing
FSU Wave Direction
LNG
C
LNGC moored
10,000 m3/h
ATS
Mooring Winches
Visiting LNG Carrier (two FWD and two AFT on ATS)
10 m draft shown
No chain interference
with LNGC
13 m shown
To Anchor To Anchor
LNG Bunkering
LNG Distribution to Smaller LNGCs/LNG Bunkering
Small LNGC
10,000 m3 Norgas
vessel shown
LNGCs/LNG Bunkering
included on ATS
ATS for
At-Shore LNG Storage
and Power Plant
At-Shore | Floating LNG Storage + Power Plant
US Patent Pending
250 m from shore
LNGC
30,000 m3 shown
CBM
Floating LNG
Storage + Regas
40,000 m3 shown
ATS
LNGC
30,000 m3 shown
Floating LNG
CBM
Storage + Regas
ATS 40,000 m3 shown
ATS
Ready for connection to LNGC
ATS for
Small Scale FSRU
+ Power
Small Scale FSRU | Overview
US Patent Pending
LNGC
Moored to CBM
Flexible Risers
Scana ITS Spread Mooring
HP Gas to Shore
CBM
Small Scale FSRU
30,000 m3 shown
Small Scale FSRU + Power | Overview
US Patent Pending
LNGC
Moored to CBM
ATS
Trelleborg CRYOLINE Hoses
CBM
Small Scale FSRU + Power
Power Modules on deck 30,000 m3 shown
+ Power from Gas Electric FSRU Machinery
71
ATS | 360o Weather-vaning Mooring System
ATS combined with: 360o weather-vaning of LNGC
- Loading Tower (proven system)
Suitable in shallow water - Min 15 m
- LNG Pipe-In-Pipe (qualified)
Need for Breakwater is greatly reduced
Enables the optimal fully
«Jetty-Less» LNG Terminal Solution Suitable for Export and Import
Terminals LNG Pipelines in
Immersed tunnel
ATS
w/Propulsion System
US Patent Pending
ATS | 360o Weather-vaning Mooring System
Traditional CALM buoy used for mooring Enables high operational uptime
360 degree weather-vaning of LNGC Need for Breakwater is greatly reduced
ATS
Submerged LNG Pipe In Pipe
to onshore terminal
= Direction - Sum of Environmental Forces
(Wind, Waves and Current)
Trelleborg Floating LNG hoses
LNG Pipelines in
Immersed tunnel
LNG to
onshore terminal
25 m shown
Solution suitable for 15 m or less
(depending on LNGC draught)
Trelleborg Floating LNG hoses ATS
w/Propulsion System
LNG Pipe-In-Pipe
US Patent Pending
LNG Pipe-In-Pipe | Qualified Suppliers
TechnipFMC
LNG Pipe-In-Pipe
See information on next slides
ITP Interpipe
LNG Pipe-In-Pipe-In-Pipe (3 pipes)
See information on next slides
Fluor
LNG Pipe-In-Pipe + Concrete
See information on next slides
TechnipFMC | LNG Pipe-In-Pipe
ITP | LNG Pipe-In-Pipe
Fluor | LNG Pipe-In-Pipe
Project Model
ATS Technology | Project Model
Engineering
Operation
Sandefjord - Houston
Arendal - Houston - Manila
35,000 employee
10,000 employee
Cryoline LNG hose permits cost effective LNG loading/unloading systems for large
and small scale LNG projects. Unlike side-by-side LNG transfer solutions, this
solution enables to reduce lead-time, cost and terminal modifications with a plug-
and-play solution.
86
Tandem offloading solution
using dedicated LNG Carriers
Connection head’s
storage platform
By courtesy of Saipem SA
87
Tandem offloading solution – HiLoad LNG
Arc Loading System for Spread Moored Circular FLNG
FLNG Support Vessel Direction - Sum of wind, wave and current forces
Constant 20-30 ton pull
DP Station Keeping of LNG Carrier
by HiLoad - 150 ton bollard pull
VIDEO
CLICK
HERE Spread Moored Circular FLNG (Sevan) Arc Loading System
Enables 360o operation sector
88 1 Oct. 2015 Confidential / Trelleborg Oil & Marine with now swivel (2 x 180o)
Tandem offloading solution – HiLoad LNG
for Conventional LNG Carriers
89
90
Enhanced STS LNG transfer system
1) Less number of hoses Less lifting and handling operations
94
95
BOG – 12 lm hose section
10’’ Cryoline 10’’ bare 10’’ convoluted
composite hose